UENR5871

May 2016

6 5 4 3 2 1 6 5 4 3 2 1

GROUND FAULT
DC OPTIONS NOTE B,C

COMMON ALARM
40-PIN PLUG 40-PIN PLUG

MODBUS RTU
RTD MODULE

OPTION
9X-0141 9X-0141

(TO SCADA)

RELAY
OUTPUTS RATED

OPTION
RELAY
R1 (RED) R1 (RED)

ANNUNCIATOR
REFERENCE

SPARE RELAY

2A RESISTIVE
1 RTD#1-A RTD#2-A 11
F SHEET #6 70-PIN PLUG F F F
101
160-7689 EMCP 4.2 MECHANICALLY OPERATED
GEN WINDING TEMP GEN WINDING TEMP NOTE A

-
A-C4 BREAKER OPTION 2 RTD#1-B RTD#2-B 12

OPTION
RS-485
RO4 RO4-NO BATT- PHASE A1 PHASE B1
101-A309 101-A56 C NO E565-A49 E565-M11 A1 A2 229-M112 REFERENCE
41 33 R2 W1 (WHITE) W1 (WHITE)
THIS SHEET 3 RTD#1-C RTD#2-C 13

(Dimensions: 48 inches x 35 inches)

229-A332

101-A310
RO4-C
Y910-A43
RO6
Y911-A42
RO6-NO
Y911-G116 229-A117
BATT- C1 (WHITE) C1 (WHITE)
12 3 4 5 6 7
C NO A1 A2 REFERENCE 4 RTD#1-GND RTD#2-GND 14
27 26 R5
THIS SHEET
229-A332
RO6-C 5 RTD#1-SHIELD RTD#2-SHIELD 15

CR
GENERATOR RUNNING

R2

R4

R5
OPTION

R1 (RED) R1 (RED)
21 RTD#3-A RTD#4-A 31

477-7114
GEN WINDING TEMP GEN WINDING TEMP
22 RTD#3-B RTD#4-B 32

477-7114
AUX1A

AUX1C
AUX1B
REFERENCE PHASE C1 PHASE A2

CMNALM

CMNALM

CMNALM
SHEET#6
W1 (WHITE) W1 (WHITE)
229-A332 23 RTD#3-C RTD#4-C 33

C1 (WHITE) C1 (WHITE)
24 RTD#3-GND RTD#4-GND 34
E E E E

UENR5871
DO-1
101-E3 A1 A2 F709-E4 F709-A80 25 RTD#3-SHIELD RTD#4-SHIELD 35
SPDR 69 DO-1 DI5
F407-A51 F407-H8 13
DI5 36
14
EFU
SHORE POWER RELAY GROUND FAULT RELAY OPTION
OPTION
R1 (RED)
6 RTD#5-A RTD#6-A 16
R1 (RED)
891011121314
NOTE D GEN WINDING TEMP
7 RTD#5-B RTD#6-B 17
GEN WINDING TEMP
PHASE B2 PHASE C2
5 7

C NC
C NC
W1 (WHITE) W1 (WHITE)

RO8
RO7
101-H9 A1 A2 229-H1 8 RTD#5-C RTD#6-C 18

RUNNING RELAY
EFU

C NO

C NO
C NO

C NO

C NO

C NO

C NO

C NO
3412C Generator Set

MO BREAKER
C1 (WHITE)

RO4

RO5
RO1

RO2

RO3

RO6

RO7

RO8
C1 (WHITE)

GENERATOR
SHUNT TRIP
9 RTD#5-GND RTD#6-GND 19

CUSTOMER

SUPPLIED CUSTOMER

SUPPLIED CUSTOMER
CUSTOMER SUPPLIED

CUSTOMER SUPPLIED

CUSTOMER SUPPLIED
GROUND FAULT RELAY

OPTION

OPTION
OPTION 10 RTD#5-SHIELD RTD#6-SHIELD 20
GROUND FAULT RELAY OPTION

Electrical System
1 RESET

SUPPLIED
EFU12-H3
R1 (RED) R1 (RED)
INTERNALLY NORMALLY CLOSED 26 RTD#7-A RTD#8-A 36
SWITCH AUTOMATICALLY CLEARS
D EFU12-H3 CURRENT FAULT ALARM
GEN REAR
27 RTD#7-B RTD#8-B 37
GEN FRONT D D D
BEARING TEMP BEARING TEMP
2 RESET W1 (WHITE) W1 (WHITE)
28 RTD#7-C RTD#8-C 38

C1 (WHITE)
29 RTD#7-GND RTD#8-GND 39
C1 (WHITE) NOTE A XJ51-UP

DISTRIBUTION RELAY
DISTRIBUTION BLOCK
30 RTD#7-SHIELD RTD#8-SHIELD 40
DK61-UP

JACKET WATER

SHORE POWER
RTD MODULE

SHORE POWER
8-PIN PLUG
155-2264
TGC1-UP

OPTION]
HEATER
J-C5

OPTION
OPTION
101-J19 101-J20 OPTIONAL RTD MODULE
1

4
229-J22 229-J18 BLG1-UP
C
101-J1
C C C
DJN1-UP
1

4
229-J23
8 6 4 2 9EP1-UP
AC OPTIONS

36 Page,
DISCRETE
I/O MODULE
8 PIN PLUG
TFT1-UP
155-2264
101-J1
A

229-J2
J-C4
BCW1-UP
RTY1-UP
B

477-7114
ESDIS

VOCB
VOCA
FRES

DS50
V/PF

FSO
AIM
C

477-7114
SERVICE TOOL CAN2 1EZ1-UP

BATT
BATT
9-PIN RECEPTACLE

JWH
JWH
265-4123
J-C1

B B
4BZ1-UP
B B

EMCP4.2 I/O DEFAULT CONFIGURATION 7 5 3 1

DESCRIPTION 3412

DIGITAL VOLT
REGULATOR
RELAY 01 (R01) FUEL CONTROL (DEDICATED)
RELAY 02 (R02) ENGINE RELAY (DEDICATED)
ABB T-7 RELAY 03 (R03) SPARE

OPTION
RELAY 04 (R04) BREAKER TRIP RELAY OPTION
RELAY 05 (R05) IDLE RATED (DEDICATED)

CHARGER
52G

BATTERY
RELAY 06 (R06) GENERATOR RUNNING RELAY OPTION

OPTION
R5

HEATER
NOTE D

OPTION
101-M5 STNC-M4 + - RELAY 07 (R07) SPARE

SPACE
11 12 229-M6
MN RELAY 08 (R08) SPARE
DIGITAL OUTPUT #1 (D01) DISABLE AUX POWER SUPPLY
DIGITAL OUTPUT #2 (D02) SPARE
AUX1A
1 AUX1A-M1 DIGITAL INPUT E-STOP (E-STOP) E-STOP (DEDICATED)
DIGITAL INPUT START
DIGITAL INPUT #1
(START)
(DI1)
REMOTE START (DEDICATED)
COOLANT LEVEL (DEDICATED)
NOTE E
AUX1B
2

CUSTOMER
229-M2 DIGITAL INPUT #2 (DI2) SPARE

SUPPLIED
240 VAC
DIGITAL INPUT #3 (DI3) SPARE
AUX1C

L1

L2
DIGITAL INPUT #4 (DI4) SPARE
3 G487-M3 DIGITAL INPUT #5 (DI5) GROUND FAULT/EFU RELAY OPTION
A DIGITAL INPUT #6 (DI6) SPARE
A A A
ANALOG INPUT #1 (AI1) SPARE
MECHANICALLY OPERATED ANALOG INPUT #2 (AI2) SPARE
BREAKER OPTION ANALOG INPUT #3 (AI3) ENGINE OIL TEMP (DEDICATED)
REFERENCE
THIS SHEET
229-A332

AC/DC DINRAIL LAYOUT

DC SCHEMATIC - SHEET 4 OF 4
FOR NOTES SEE SHEET 1
FOR NOTES SEE SHEET 1
SHEET 9 OF 13 SHEET 12 OF 13
© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.
6 5 4 3 2 1 6 5 4 3 2 1

6 5 4 3 2 1 6 5 4 3 2 1

3-PIN REC 3-PIN REC

134-2540 134-2540
TERM. RES. TERM. RES.

120
A
Y794-J9
GN
Y794-J14
GN
Y794-J5
GN
Y794-J17
GN
Y794-J25
GN
Y794-J17
GN
Y794-J30
GN
Y794-J33
GN
A
120
OPTIONAL REMOTE RS485 ANNUNCIATOR REMOTE ANNUNCIATOR ENCLOSURE
Harness And Wire Electrical Schematic Symbols
F OHMS OHMS F F 373-9469 F
Symbols
Y795-J10 Y795-J12 Y795-J4 Y795-J15 Y795-J29 Y795-J15 Y795-J31 Y795-J34
B
YL YL YL YL YL YL YL YL
B REMOTE OPTIONAL RS485
RA-C1 ANNUNCIATOR
Y796-J3 Y796-J16 Y796-J27 Y796-J16 Y796-J32 Y796-J35
REMOTE
BATT+ 1 2 BTRY+
Y796-J11 Y796-J13 CU BTRY+
C
CU CU
CU CU CU CU CU C ANNUNCIATOR
BATT+
3-PIN PLUG 3-PIN PLUG BTRY-
174-0502 174-0502 (RD) 1 BTRY-
J-C2 DISCRETE J-C3 BATT- 2
RTD MODULE I/O MODULE RS485-B
SERVICE TOOL CAN2 8-PIN PLUG T
8 PIN PLUG (BK) BATT-
9-PIN RECEPTACLE 155-2265 RS485-A
265-4123
J-C1
J-C5
155-2265
J-C4
(GY) RS485-B (RD) (RD) 4 RS485B(+)
Pressure Temperature Level Flow Circuit Breaker
RS485-RF 4
Y794-AC60
GN
G CAN+
Y794-J25
GN
2 Y794-J30
GN
2
RS485-B (RD) Symbol Symbol Symbol Symbol Symbol
RS485-SH
Y795-AC64 Y795-J29 Y795-J31
F CAN- 3 3 (BK) (BK)
YL YL YL RS485-A 5 RS485A(-)

EMCP 4.2 70-PIN PLUG

160-7689
A-C4
Y796-AC62
CU
C CAN SH
Y796-J27
CU
5 Y796-J32
5
USE BELDEN 9842 RS485-A
(BK)
5
Symbols and Definitions
CU
(GN) (GY) 3 RS485A-REF
RS485-REF 6
E CAN2+ 62
Y794-J6 E E E Fuse: A component in an electrical circuit that will open the circuit if too much current flows
GN RS485-REF
TERMINATING through it.
RS485-SH RESISTOR
Y795-J8
CAN2- 64 (RD)

A
YL
RS485-SH
(BK)
120 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
OHMS

B
CAN2 SH 63
Y796-J7
CU (GY)
circle indicates that the component has screw terminals and a wire can be disconnected from it.

C
NOTE F Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
CAN 2
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

D D D D
Ground (Case): This indicates that the component does not have a wire connected to ground.
OPTIONAL MODBUS
POSSIBLE WIRING CONFIGURATION WITH RS485 DEVICE (TYPICAL)
It is grounded by being fastened to the machine.
GENERATOR CONTROLS RS-485
CAN 1 ENCLOSURE TERMINALS DB-9 CONNECTOR
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
MODBUS+ 9 TxD/RxD+
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
MODBUS- 5 TxD/RxD-
MOD-REF 1 COMMON
Sender: A component that is used with a temperature or pressure gauge. The sender
40 PIN
POSSIBLE WIRING CONFIGURATION WITH RS485 TO RS-232 CONVERTOR
RS-485 TO measures the temperature or pressure. Its resistance changes to give an indication to
ENGINE ECM (TYPICAL) T
9X-1339
A-C8 3-PIN REC
GENERATOR CONTROLS
RS-232 CONNECTOR the gauge of the temperature or pressure.
134-2540 ENCLOSURE TERMINALS TD B (+)
C CAN1+
TERM. RES. C C C
M756-A7 M755-A113 M756-A6 M756-A6 M756-A4 MODBUS+ RD B (+)
CAN1+ 17
GN GN GN GN GN
A Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
120 MODBUS- TD A (-)
CAN1- OHMS It has a coil that makes an electromagnet when current flows through it. The
M755-A3 M756-A114 F712-MA203 M755-A-11 M755-A9 MOD-REF RD A (-)
CAN1- 34
YL YL YL YL YL
B electromagnet can open or close the switch part of the relay.
COMMON
CAN1 SH
M757-A2 M757-A115 M757-A16 M757-A17 M757-A15
CAN1 SHIELD 42 C
CU CU CU CU CU
GENERATOR CONTROLS RS-485 TO Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
3-PIN PLUG
174-0502
ENCLOSURE TERMINALS RS-232 CONNECTOR coil that makes an electromagnet when current flows through it. The electromagnet
CAN1 A-C5
SERVICE TOOL
MODBUS+ TD(A) can open or close a valve or move a piece of metal that can do work.
9-PIN RECEPTACLE
265-4123 MODBUS- TD(B)
A-C1
MOD-REF GND
M756-A5
G CAN+
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
GN GND DB-9
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
M755-A10 USE BELDEN 9841 +12V HOOKUP TO
YL
F CAN- PC/COMPUTER that make electromagnet when current flows through them. It also has an internal switch that places
B B B 270-0475 B
3412 ENGINE WIRING
M757-A16
CU
C CAN SH the latch coil circuit open at the time the coil latches.
FOR MULTIPOINT NETWORK TERMINATE WITH 150 OHM RESISTOR AT THE ENDS OF THE NETWORK

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
70-PIN PLUG Harness Connector Serialization
160-7689 EMCP 4.2 The "C" stands for "Connector" and the
A-C4 Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
M756-A1 L-C12
GN
50 CAN1+
111-7898 3E-5179 3E-5179
F712-EM53
34 CAN1-

A
YL

A A A Part Number: for Connector Plug 1

M757-A2 Part Number: for Connector Receptacle
42 CAN1 SH
CU
2

CUSTOMER INTERCONNECTS Plug Receptacle

COMMUNICATIONS - CAN1, CAN2
FOR NOTES SEE SHEET 1 Pin or Socket Number
FOR NOTES SEE SHEET 1 5A
SHEET 13 OF 13
SHEET 10 OF 13
1 Deutsch connector: Typical representation
Component
6 5 4 3 2 1 6 5 4 3 2 1 of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

6 5 4 3 2 1

F F
L1 32 AMPS
CB1-C7 CB1-C1 3 L1-C9
1 F-JWH 2
4
CONTACTOR
OUTPUTS 340-0302
L1 4 AMPS H1
(14-6 AWG) CB1-B12 CB1-B2 5 H1-B5 H1-B5 N725-B10
1 F-ALHTR 2
6
CONTACTOR
L1 340-0302
LEFT INPUT L1 6 AMPS
CB1-D7 CB1-D2 1 L1-D5
(8-2 AWG) 1 F-BATTC 2
2 5A BATT CHGR
CONTACTOR 332-8816
340-0302 HEATER-SPACE 300W
L1 L1 20 AMPS REFERENCE L1
RIGHT INPUT CB3-E14 CB3-E11 4P-1801 120VAC 200-D11
CB4-E15 11 101-E5 A1 A2 THIS SHEET
(10-6 AWG) 1 F-CONTA 2 CONT 48 OHMS
12 BATTERY POSITIVE MAIN 200
SPDR1
CONNECT AT
L1
ISOLATION SWITCH OR
H2
BATTERY POS POST N726-B8
JACKET WATER
L1 A 101-D9 HEATER
+
240 VAC SINGLE PHASE
H3
E PWR1 LOAD BLOCK B 200-D10
N727-B52 6kW (TOTAL) E
- ELEMENT GP-JACKET
WATER HEATER
NOTE E 228-7233
BATTERY NEGATIVE MAIN
L2 CONNECT AT
CB3-E11
ISOLATION SWITCH OR 300W
HEATER-SPACE
REFERENCE 200-D11 BATTERY NEG POST 120VAC
OUTPUTS 4P-1801
L2 6 AMPS THIS SHEET 48 OHMS
(14-6 AWG) CB2-D8 N1-D6 200
1 F-BATTC 2
L2
L2 L2 4 AMPS H4
LEFT INPUT H4-B6
CB2-B11 H4-B6 N728-B53
(8-2 AWG) 1 F-ALHTR 2

L2 L2
RIGHT INPUT
(10-6 AWG)

L2 32 AMPS
CB2-C8 L2-C10
1 F-JWH 2

D L2 D
PWR2 LOAD BLOCK OPTIONAL GENERATOR
OPTIONAL GENERATOR OPTIONAL
BATTERY CHARGER SPACE HEATER - 590 FRAME JACKET WATER HEATER

REFERENCE
SHEET #6
200

C C

B B

REFERENCE
THIS SHEET
200

A A

AC OPTIONS - SHORE POWER

FOR NOTES SEE SHEET 1
SHEET 11 OF 13
6 5 4 3 2 1
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1
TO LOAD

GND N A B C

NOTE A: SEE LEBE0006 TO PROGRAM EMCP 4.2 INPUTS AND OUTPUTS

NOTE B: SEE LEBE0010 FOR MODBUS INFORMATION 3412 ENGINE WIRING
J F
NOTE C: SEE SHEET "CUSTOMER INTERCONNECTS" FOR CONNECTION TO REMOTE DEVICES
SHEET # DESCRIPTION
F F OPTIONAL F F
REFERENCE
SHEET #6
REFERENCE
SHEET#6 70-PIN PLUG
40-PIN PLUG
9X-1339 ENGINE ECM
F
J
NOTE D: WHEN THE ENGINE IS RUNNING, THE EMCP ENERGIZES THE SPDR RELAYS TO DISABLE AC SHORE POWER 1 NOTES & SHEET INDEX CIRCUIT 101 229-A332 160-7689 EMCP 4.2 A-C8
52G A-C4
BREAKER
NOTE E: AMPACITY OF SHORE POWER CUSTOMER WIRING SHOULD BE DETERMINED BY OPTIONS INSTALLED. 3 OR 4 RO2-NO
ESPB
2 ABBREVIATIONS & SYMBOLS POLE 101-A308 101-A71 C
RO2
NO Y903-A62 Y903-A115 F406-A85
ESTOPB
NOTE F: USE THE EXISTING RESISTOR ON THE DC TERMINAL BLOCK 58 48
R12 R11
(Dimensions: 48 inches x 35 inches)

RO2-C FUEL CONTROL

NOTE G: REMOVE TERMINAL BLOCK JUMPERS WITH ENCLOSURE 3 EMCP 4.2 CONTROL PANEL LAYOUT 70-PIN PLUG
EMCP 4.2
160-7689 NOTE G
A-C4 ESTOPC
F407-A251
4 AC SCHEMATIC - SHEET 1 OF 2 F406-A85
14 ENGINE SHUTDOWN
ESTOPD
2.0 AMPS F408-A89 F408-A87 F408-A87
5 AC SCHEMATIC - SHEET 2 OF 2 E486-A151
1 F-VSL1 2
E486-A35
13 GEN VOLTAGE A L12 L11
6 FUEL SHUTOFF

NOTE G
6 DC SCHEMATIC - SHEET 1 OF 4 E487-A152
2.0 AMPS ESTOPE
E487-A34
1 F-VSL2 2 11 GEN VOLTAGE B F409-A127 F409-A127
1 SHUTOFF SOLENOID

7 DC SCHEMATIC - SHEET 2 OF 4
2.0 AMPS
E488-A153 E488-A33
1 F-VSL3 2 9 GEN VOLTAGE C BATT-
ESTOPA
8 DC SCHEMATIC - SHEET 3 OF 4 F405-A81 F405-A90 229-A86
REFERENCE

E E E F409-A154
GENV-N
F409-A32 E E ESTOP 70
L32 L31
THIS SHEET
229-A332
E
7 GEN AC VOLTAGE
DC SCHEMATIC - SHEET 4 OF 4
UENR5871

9 DI1
C527-A67 C527-A129 C527-A129
DI1 54 30 COOLANT LEVEL SWITCH

10 COMMUNICATIONS - CAN1, CAN2

RO5 RO5-NO
229-A307 Y908-A55 C NO Y909-A48 Y908-A118 Y908-A118
41 33 7 IDLE RATED
11 AC OPTIONS - SHORE POWER
RO5-C IDLE RATED

AI3+
12 AC/DC DIN RAIL LAYOUT F448-A70
31 IA GEN IN AI3+ 30
P737-A46 P737-A121 P737-A121
26 OIL TEMP SIGNAL
X1
CT1 AI3-
229-A119 229-A119
13 CUSTOMER INTERCONNECTS X2 F453-A170 AI3- 29
229-A45 27 OIL TEMP GROUND
F450-A61
X1 47 IB GEN IN
CT2
REFERENCE RO3 RO3-NO
X2 F453-A171
THIS SHEET C NO Y905-A50
F452-A70 35
X1 57 IC GEN IN 229-A332
RO3-C
CT3 Y904-A57
43
X2 F453-A172 F453-A54

I I
39 I AC COMMON
D D D D D RO7 RO7-NO D
C NO Y913-A31
2 RELAY OUTPUTS
RO7 RO7-NC FOR CUSTOMER USE
C NC Y913-A37 RATED 2A RESISTIVE
15
RO7-C
Y912-A41
25
RO8 RO8-NO
C NO Y917-A30
GROUND FAULT RELAY 1
RO8 RO8-NC
OPTION C NC
14
Y916-A36 REFERENCE
THIS SHEET
317-9505 RO8-C 229-A332
X1 Y915-A40
EFU8-H4 24
8 CT1
EFU
EFU9-H5 START CUSTOMER
9 CT2 F406-A68
X2 REMOTE INITIATE 55

C C C C C C528-A66
DI2 SUPPLIED
C
DI2 53
DI3 CUSTOMER SUPPLIED
G487-A59
DI3 45
SUPPLIED
NOTE A G488-A58
DI4 CUSTOMER
DI4 44
36 Page,

DI6 CUSTOMER SUPPLIED

G490-A44
DI6 28
SUPPLIED
VR6
F454-P9
X1 6 PHASE B GEN (CT1)
DROOP CT
X2 F453-P10 AI1+
5a PHASE B GEN (CT2) P731-A69
GROUND AI1+ 56
2
BAR LINK E AI1-
3 P985-A60
AI1- 46
4
482-7853 233-P7 LINK A AI2+
1 7 V/RAISE P732-A53
AI2+ 38
4-PIN PLUG 234-P8 AI2-
6a
B B B N A B C 155-2272
VOLTS ADJUST
2 LINK C
V/LOWER B B AI2- 37
P986-A52 B
GND A C1 (PMG) 9
N702 SHEET #6 3 N704-P5

{
1 20 ALTERNATOR
N703 REFERENCE N702-P4 EMCP4.2 I/O DEFAULT CONFIGURATION
T2 PMG 2 200 6-PIN REC MIDPOINTS 22 ALTERNATOR
B N704 N703-P6

H H
3 155-2573 24 ALTERNATOR DESCRIPTION 3412

GE P-C1 RELAY 01 (R01) FUEL CONTROL (DEDICATED)

C 4 P
NE MG RELAY 02 (R02) ENGINE RELAY (DEDICATED)
RA 200-A400 N703-P13 RELAY 03 (R03) SPARE
TO 1 6 28 PMG B
R N703-A146 N704-P12 RELAY 04 (R04) BREAKER TRIP RELAY OPTION
2 5 30 PMG C
N702-P11 RELAY 05 (R05) IDLE RATED (DEDICATED)
N704-A147
T5 4-PIN PLUG 3 4 26 PMG A RELAY 06 (R06) GENERATOR RUNNING RELAY OPTION
T4 X1 N702-A145 N706-P1
155-2272 R 4 3 F+ F+ RELAY 07 (R07) SPARE
T6 C1 (IE) IE ATO N705-A173 N705-P2 RELAY 08 (R08) SPARE
R 4-PIN REC 2 F- F-
N702 NE 3E-3376 N706-A174 200-P3 DIGITAL OUTPUT #1 (D01) DISABLE AUX POWER SUPPLY
T1 T3
X2 N703
1 GE A-C10
1 G GND DIGITAL OUTPUT #2 (D02) SPARE
2 DIGITAL INPUT E-STOP (E-STOP) E-STOP (DEDICATED)
Z1 N704 DIGITAL INPUT START (START) REMOTE START (DEDICATED)
3 6-PIN REC
DIGITAL INPUT #1 (DI1) COOLANT LEVEL (DEDICATED)
4 3E-3382 DIGITAL INPUT #2 (DI2) SPARE
A-C12 DIGITAL INPUT #3 (DI3) SPARE
Z2 DIGITAL INPUT #4 (DI4) SPARE
DIGITAL INPUT #5 (DI5) GROUND FAULT/EFU RELAY OPTION
452-7630 DIGITAL INPUT #6 (DI6) SPARE
2-PIN PLUG ANALOG INPUT #1 (AI1) SPARE
A A A REFERENCE
155-2269 A A ANALOG INPUT #2 (AI2) SPARE A
200-AC70 C2 (EXCITER) ANALOG INPUT #3 (AI3) ENGINE OIL TEMP (DEDICATED)
SHEET #6
N705
200 + 1

EXCITER
N706
2
2-PIN REC AC SCHEMATIC - SHEET 1 OF 2
3E-3364 FOR NOTES SEE SHEET 1 DC SCHEMATIC - SHEET 2 OF 4
NOTES & SHEET INDEX A-C11
SHEET 4 OF 13 FOR NOTES SEE SHEET 1
SHEET 1 OF 13
SHEET 7 OF 13
6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1

6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1
TO LOAD

GND N A B C
70-PIN PLUG
EMCP 4.2 160-7689
ABBREVIATIONS WIRE COLOR SYMBOLS A-C4
G G

A
120
RELAY CONTACT (NORMALLY OPEN) OHMS TERMINATING

B
RD RED
RESISTOR
F WH WHITE F F OPTIONAL F F MODBUS+
F
CIRCUIT

C
OR ORANGE R951-A20
RELAY CONTACT (NORMALLY CLOSED) MODBUS+ 5
YL YELLOW 52G BREAKER
CL CLEAR 3 OR 4
52G GENERATOR CIRCUIT BREAKER
BK BLACK GROUND
POLE
MODBUS- MODBUS COMMUNICATIONS
AC ALTERNATING CURRENT GY GRAY R952-A21 FOR CUSTOMER USE
CU COPPER A 70-PIN PLUG NOTE B MODBUS- 3
USE BELDEN 9841
ADEM ADVANCED DIESEL ENGINE MANAGEMENT BR BROWN LAMP + BATTERY 160-7689 EMCP 4.2
A-C4
GN GREEN B CHARGER
AI ANALOG INPUT
BU BLUE - MODREF
R953-A22
AUX AUXILIARY GN YL GREEN/YELLOW XX AMPS MODBUS REF 4
2.0 AMPS
VI VIOLET 1 FX 2 FUSE E486-A151 E486-A35
BK WH BLACK/WHITE 1 F-VSL1 2 13 GEN VOLTAGE A
BATT- BATTERY NEGATIVE

BATT+ BATTERY POSITIVE 2.0 AMPS

DIODE E487-A152 E487-A34
1 F-VSL2 2 11 GEN VOLTAGE B
C COMMON 1
LAMP COLOR
CAN CONTROLLER AREA NETWORK HEATING ELEMENT 2 2.0 AMPS
MULTI-PIN E488-A153 E488-A33
1 F-VSL3 2 9 GEN VOLTAGE C
CB CIRCUIT BREAKER R RED 3 CONNECTOR 2-PIN REC
E G GREEN
RELAY COIL E E F409-A154
GENV-N
F409-A32
E E 3E-3364
EMCP SPD
SENSOR
E
CDL CAT DATA LINK 7 GEN AC VOLTAGE MP-C1
4P-5820
Y YELLOW 4 MPU+
G404-A30 G404 WH-18
CR CONTROL RELAY A AMBER MPU+ 66 1
P PUMP MOTOR MP1
W WHITE PLUG
CS CONTROL SIGNAL RECEPTACLE
O ORANGE
CT CURRENT TRANSFORMER B BLUE EMERGENCY STOP PUSH BUTTON MPU- BK-18
G405-A31 G405
MPU- 67 2
CW CLOCKWISE MP2
2-PIN PLUG
DC DIRECT CURRENT 155-2269
LINE STYLES F448-A70 MP-C1
SWITCH CONTACT (NORMALLY OPENED) 31 IA GEN IN G406-A32 G406-MP3
X1
DI DIGITAL INPUT CT1
X2 F453-A170 MPU SH 3412 ENGINE WIRING
DIO DIGITAL INPUT/OUTPUT STANDARD WIRING
F450-A61
X1 47 IB GEN IN
DO DIGITAL OUTPUT SWITCH CONTACT (NORMALLY CLOSED)
CUSTOMER SUPPLIED WIRING CT2
X2 F453-A171 AN-C2
ECM ELECTRONIC CONTROL MODULE F452-A70 RS-485
TOGGLE SWITCH X1 57 IC GEN IN
174-0502

F F
ECMR ELECTRONIC CONTROL MODULE RELAY CT3
SHIELDED CABLE G407-AN11
X2 F453-A172 F453-A54 A
EM EXCITATION MODULE 39 I AC COMMON
D D D D D D
20A CIRCUIT BREAKER (2 POLE) G408-AN14 120 RS-485
EMCP ELECTRONIC MODULAR CONTROL PANEL B RES. 1
OHMS
134-2540
ESPB EMERGENCY STOP PUSH BUTTON G409-AN17
C
F FUSE
TERMINAL BOARD POINT A380-AN19
GEN GENERATOR

GND GROUND TWISTED PAIR

PIN
IE INTERNAL EXCITATION

L LAMP SOCKET

LS LAMP SWITCH 8-PIN PLUG

155-2264
LSM LOAD SHARE MODULE POTENTIOMETER AN-C1
12-PIN PLUG
C LV LOW VOLTAGE CIRCUIT BREAK
C C 234-1858
CDVR C C G407-AN7 G407-AN12
4 RS-485 "+" C
R-C2
F454-R7
MPU MAGNETIC PICKUP X1 1 PHASE B GEN (CT1)
WIRE CONNECTION
DROOP CT
N NEUTRAL 3-WIRE RTD X2 F455-R8
G408-AN8 G408-AN15
2 5 RS-485 "-"
VDC-B
PHASE B GEN (CT2)
N714-R9
NC NORMALLY CLOSED 3 +/- 10VDC INPUT (B)
CIRCUITS NOT CONNECTED ALM N752-R10
4 ALARM OUTPUT DRIVER
FSD J904-R11
NFPA NATIONAL FIRE PROTECTION AGENCY 5
VDC-A
FAULT SHUTDOWN DRIVER G409-AN9 G409-AN18
6 RS-485 REF
N713-R12
NO NORMALLY OPEN 6 +/- 10VDC (A)
OR CIRCUIT CONNECTED VDC-B C988-R13
7 18-30V CTRL PWR INPUT (B-)
VDC-B C987-R14
OPT OPTIONAL 2-WIRE RTD 8 18-30V CTRL PWR INPUT (B+)
DS-50 J905-R15
9 DRIVER SUPPLY (50)
P PUMP E488-R16 E488-R16 A380-AN10 A380-AN20
10 GEN VOLTAGE SENSING -C 9-PIN PLUG
COMPONENT CALLOUT E487-R17 E487-R17
PMG PERMANENT MAGNET GENERATOR 11 GEN VOLTAGE SENSING -B 234-1857
GROUND E486-R18 E486-R18
BAR 12 R-C3
GEN VOLTAGE SENSING -A
POT POTENTIOMETER REFERENCE 101-AN2
M756-R19 CAN1+ 1 BATT+
CANBUS - CAN1+ 1 SHEET#6
482-7853 M755-R20 CAN1-
101
PS POWER SUPPLY CANBUS - CAN1- 2
M757-R21 CAN1 SH
TEMPERATURE SWITCH CANBUS - SHIELD 3
PT POTENTIAL TRANSFOMER 4-PIN PLUG
B (NORMALLY CLOSED)
B B N A B C 155-2272 CONTACT SENSE LOWER 4 B B REFERENCE 229-AN1
2 BATT-
B
PWM PULSE WIDTH MODULATION GND A C1 (PMG) CONTACT SENSE RAISE 5 SHEET#6
N702 SHEET #6 229-A332
1 CONTACT SENSE COMMON 6
M716-R22 ES-DIS EMCP4.2 I/O DEFAULT CONFIGURATION

E E
PWR POWER N703 REFERENCE
T2 PMG 2 6-PIN REC 6-PIN PLUG CONTACT SENSE EXCITATION DISABLE 7
B N704 200 M715-R23 FRES
234-1856 DESCRIPTION 3412
RES RESISTOR 3 155-2573 CONTACT SENSE FAULT RESET 8
CURRENT TRANSFORMER GE P R-C4 M717-R24 V/PF RELAY 01 (R01) FUEL CONTROL (DEDICATED)
4 P-C1 CONTACT SENSE VAR/RF ENABLE 9
C NE MG RELAY 02 (R02) ENGINE RELAY (DEDICATED)
RO RELAY OUTPUT RA 200-R6 RELAY 03 (R03) SPARE
TO 200-A400 GND
1 6 6
R N703-R5 RELAY 04 (R04) BREAKER TRIP RELAY OPTION
RTD RESISTANCE TEMPERATURE DETECTOR N703-A146
2 5 2 POWER INPUT (PMG B) RELAY 05 (R05) IDLE RATED (DEDICATED)
N704-A147 N704-R4
T5 4-PIN PLUG 3 4 3 POWER INPUT (PMG C) RELAY 06 (R06) GENERATOR RUNNING RELAY OPTION
RTN RETURN + T4 X1 R N702-A145 N702-R3 RELAY 07 (R07)
155-2272 4 3 1 SPARE
T6 C1 (IE) IE ATO N705-A173 N705-R2
POWER INPUT (PMG A)
G407-AN13 (BLK) G407-AN5 RELAY 08 (R08) SPARE
SPD SPEED EXCITER COIL E R 4-PIN REC 2 5 F+ RS-485 "+" 49 RS485A DIGITAL OUTPUT #1 (D01) DISABLE AUX POWER SUPPLY
N702
T1 T3 1 GEN 3E-3376 N706-A174
1
N706-R1
4 F- DIGITAL OUTPUT #2 (D02) SPARE
SPDR SHORE POWER DISCONNECT RELAY X2 N703 A-C10 G408-AN16 G408-AN6 OPTIONAL DIGITAL INPUT E-STOP (E-STOP) E-STOP (DEDICATED)
2 RS-485 "-" 59 RS485B
Z1 N704 (RD) REMOTE ANNUNCIATOR DIGITAL INPUT START (START) REMOTE START (DEDICATED)
3 6-PIN REC
STRP SHUNT TRIP FOR CUSTOMER USE DIGITAL INPUT #1 (DI1) COOLANT LEVEL (DEDICATED)
4 3E-3382 G409-AN19 G409-AN4 DIGITAL INPUT #2 (DI2) SPARE
RS-485 REF 17 RS485R USE BELDEN 9842
TR TRIP RELAY A-C12 (WHT) DIGITAL INPUT #3 (DI3) SPARE
Z2 DIGITAL INPUT #4 (DI4) SPARE
A380-AN3
RS485S DIGITAL INPUT #5 (DI5) GROUND FAULT/EFU RELAY OPTION
V VOLTS A380-AN21 DIGITAL INPUT #6 (DI6) SPARE
452-7630
2-PIN PLUG ANALOG INPUT #1 (AI1) SPARE
A A A REFERENCE 155-2269 A A ANALOG INPUT #2 (AI2) SPARE A
200-AC70
SHEET #6 C2 (EXCITER) OPTIONAL DIGITAL VOLTAGE REGULATOR ANALOG INPUT #3 (AI3) ENGINE OIL TEMP (DEDICATED)

200 N705
+ 1

EXCITER
N706
2
ABBREVIATIONS & SYMBOLS 2-PIN REC
AC SCHEMATIC - SHEET 2 OF 2 DC SCHEMATIC - SHEET 3 OF 4
FOR NOTES SEE SHEET 1 3E-3364 FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1
SHEET 2 OF 13 A-C11 SHEET 5 OF 13 SHEET 8 OF 13

6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1

6 5 4 3 2 1 6 5 4 3 2 1

D DISCONNECT
SWITCH
D
7N-0718 +24 VDC
101-A23 229-SW1 229-A456 229-A134 REFERENCE
THIS SHEET
F F F 229-A134 F

BATT-
CB1 229-A332
REFERENCE
THIS SHEET
6T-3645 + GND 229-A332 40-PIN PLUG
101-A301 202-A305 9X-1339 ENGINE ECM
60A ALT
2 A-C8

1 229-A137
19 BATT-

B M
101-A19-RD STRTR
1

237-1962
E E E E
450-3941

9X-8124

20 AMPS F3 FUSE
101-A306 C214-A302 C214-ST7 C215-A116
1 F3 2 SIMMS 1

S G
3
**OPTIONAL**
F701-SB2

B M
C C
CR DM-582 STRTR 229-SR1
101-A139 14 F701-A164 F701-ST6 229-ST5 2
11 SIMMS1 COIL
CR RELAY
237-1962
229-A134 229-SB1 **OPTIONAL**
BATT+
D D D SIMMS2 COIL
REFERENCE 101-A252 101-A600
13 BATT+
D
BATT- SIMMS THIS SHEET
101
GROUND BAR
202-GD1 101-A601
15 BATT+

REFERENCE
C214-SB3 C215-SB4
SIMMS 2 THIS SHEET
200
REFERENCE REFERENCE S G
THIS SHEET THIS SHEET
101 229-A134

C C C C
70-PIN PLUG EMCP 4.2 REFERENCE REFERENCE REFERENCE
160-7689 THIS SHEET THIS SHEET THIS SHEET
101 200 229-A332
5 A-C4

CB2
200-8577
4 15 AMPS
101-A303 101-A259 101-A320 101-A39
6 20A 1 F1 2 18 BATT+

101-A65 BATT+
52
CB3
200-8577
15 AMPS BATT+
101-A304 101-A155 101-A108 REFERENCE
20A 1 F2 2 THIS SHEET
101

1 EMCP 4.2 PANEL

2 EMCP 4.2 REFERENCE

RO1
101-A311 101-A74 C NO
B B
B B
B B THIS SHEET
101
61
BATT+ RO1-C
3 ANNUNCIATOR #1 (OPTIONAL-CUSTOM) REFERENCE 229-A117 A2 A1 F701-A88 F701-A64
THIS SHEET CR 51 EMCP4.2 I/O DEFAULT CONFIGURATION
229-A332
RO1-NO CRANK RELAY DESCRIPTION 3412
RELAY 01 (R01) STARTER MOTOR (DEDICATED)
4 VOLTAGE ADJUST (STANDARD VR6) ENGINE CRANK RELAY RELAY 02 (R02) FUEL CONTROL (DEDICATED)
RELAY 03 (R03) SPARE
RELAY 04 (R04) BREAKER TRIP RELAY OPTION
5 EMERGENCY STOP PUSH BUTTON RELAY 05 (R05) IDLE RATED (DEDICATED)
RELAY 06 (R06) GENERATOR RUNNING RELAY OPTION
RELAY 07 (R07) SPARE
RELAY 08 (R08) SPARE
6 SERVICE TOOL CONNECTOR #1 REFERENCE REFERENCE REFERENCE DIGITAL OUTPUT #1 (D01) DISABLE AUX POWER SUPPLY
SHEET#7,8,9 SHEET#4,5,11 SHEET#7,8,9 DIGITAL OUTPUT #2 (D02) SPARE
(CAN1: ADEM, EMCP) 229-A78 101 200
229-A332 DIGITAL INPUT E-STOP (E-STOP) E-STOP (DEDICATED)
BATT- 65 BATT- DIGITAL INPUT START (START) REMOTE START (DEDICATED)
REFERENCE 229-A300
DIGITAL INPUT #1 (DI1) COOLANT LEVEL (DEDICATED)
THIS SHEET 229-A73 DIGITAL INPUT #2 (DI2) SPARE
60 BATT-
229-A332 DIGITAL INPUT #3 (DI3) SPARE
DIGITAL INPUT #4 (DI4) SPARE
REFERENCE 200-A453 DIGITAL INPUT #5 (DI5) GROUND FAULT/EFU RELAY OPTION
GND
THIS SHEET DIGITAL INPUT #6 (DI6) SPARE
200 ANALOG INPUT #1 (AI1) SPARE
A A A ANALOG INPUT #2 (AI2) SPARE A
ANALOG INPUT #3 (AI3) ENGINE OIL TEMP (DEDICATED)

EMCP4.2 CONTROL PANEL LAYOUT

DC SCHEMATIC - SHEET 1 OF 4
FOR NOTES SEE SHEET 1
SHEET 3 OF 13 FOR NOTES SEE SHEET 1
SHEET 6 OF 13
6 5 4 3 2 1 6 5 4 3 2 1

A A

THIS SCHEMATIC IS FOR THE 3412C GENERATOR SET ELECTRICAL SYSTEM

MEDIA NUMBER: UENR5871
SCHEMATIC PART NUMBER: 494-0996, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1