A General Theory For Elastically Constrained Ball and Radial Roller Bearings Under Arbitrary Load and Speed Conditions
A General Theory For Elastically Constrained Ball and Radial Roller Bearings Under Arbitrary Load and Speed Conditions
DIESPITE
. their mechanical simplicity, rolling-element define a bearing's internal load distribution lies in the complexity
bearings, and in particular ball bearings, present some very com- of the associated equations. Rolling element bearings constitute
plex problems when their actions under service conditions are a statically-indeterminate, nonlinear, elastic system and the as-
studied. sociated equations are not easily reducible to closed-form solu-
All calculations of rolling element bearing fatigue life require a tions without certain, simplifying assumptions.
knowledge of the bearing's internal load distribution. Closed- The general equations for the elastic equilibrium of a ball bear-
form solutions for the forces on the rolling elements of a bearing ing in three of the five possible degrees of freedom were given by
are known for relatively few cases of loading. Existing closed- the writer in Reference [l]. 1 All known, closed-form solutions
form solutions deal only with the case of parallel ring displace- for different cases of loading can be deduced from these equations
ment and do not properly account for the change in contact angle by making the necessary, simplifying assumptions. However,
found with ball bearings. Centrifugal ball loading and gyroscopic precise solutions could only be obtained by tedious, graphical or
moments, important in high-speed bearings, are usually neglected. numerical integration of the pertinent equations.
The precise determination of elastic yields, of extreme im- With the advent of the modern, high-speed, digital computer,
portance of the designer of precision inertial guidance system, is it became possible to quickly solve the most complex problem in
not possible with existing closed-form solutions. bearing load distribution by numerical means.
The reason for the inadequacy of existing solutions to properly This paper extends the scope of the original theory of Reference
Contributed by the Lubrication Division of T H E AMERICAN SOCIETY [1 ] so that an entire assemblage of bearings, shaft, and supporting
OP MECHANICAL ENGINEERS and presented at the ASLE-ASME structure is considered as a single, elastic system. The solution
Lubrication Conference, New York, N. Y., October 20-22, 1959. defines the elastic compliance of a point on the shaft with respect
NOTE: Statements and opinions advanced in papers are to be to the supporting structure in five degrees of freedom. Elastic
understood as individual statements of their authors and not those
of the Society. Manuscript received at ASME Headquarters, August yielding of the shaft and supporting structure are considered
5, 1959. ASME Paper No. 59—Lub-10. 1 Numbers in brackets designate References at end of paper.
-Nomenclature-
A = a fatigue constant for ball ing inner raceway or to Qc„ Q = capacity of a ball or roller
bearings point of force application; race, contact for 90 per
A' = a fatigue constant for roller L is positive when meas- cent probability of sur-
bearings ured left from point B, in. vival to 10' revolutions
B = total curvature factor bL = fatigue life for ball bearing, of inner race, lb
= f o + f i - 1 hr X, Y, Z orthogonal right-handed co-
(CF\ = centrifugal force on rolling RL = fatigue life for roller bear- ordinate system
element, lb ing, hr Oiq semimajor axes of outer and
E = pitch diameter, in. Mv, M, = moments about axes paral- inner-race pressure el-
F
L XI 1F Vt 1FM = forces parallel to X, Y, and lel to Y and Z, lb in. lipses, in.
Z, lb Mo, = gyroscopic moment acting K - semiminor axes of outer and
K0, Ki = outer and inner-race de- on ball, lb in. inner-race pressure el-
flection constants for ball N = speed of rotating race, rpm lipses, in.
bearings, in. 1 /' X l b - Pd = moimted diametral clear- d = ball diameter, in.
K„', Kt' - outer and inner-race deflec- ance in roller bearing, in. So, U = ratio of transverse radius of
tion constants for roller xP oqt ball race to ball diameter
*P-
iq = dynamic rolling-element
bearings; units depend loads at outer and inner- total number of bearings
j =
Theoretical Development / y
/ SHAFT ^AXI5
Elastic Compliance of the System. Consider a system of p angular-
+ X
contact ball bearings and t radial roller bearings mounted on a
nonrigid shaft and supported in a nonrigid structure.
Let there be w points along the shaft where external loads or
body forces are applied.
Then the total number of points on the shaft where loads or
bearing reactions occur is j = p + t + w. The number of points
at which the supporting structure is loaded is u = p + t.
Forces and moments and bearing reactions acting on the shaft Fig. 2
can have components in accordance with the co-ordinate system
of Fig. 1.
to this reference line through influence coefficients. Deflections
A t each bearing position there will be structural yields and and slopes of the supporting structure are referred to the initial
bearing deflections. These are referred to a similar co-ordinate axis of the supporting structure through influence coefficients.
system, Fig. 2. z„ is the compliance of the inner ring of the bearing at u with
Fig. 3 shows a portion of the shaft and supporting structure in respect to its outer ring in the ^-direction.
their deflected state in XZ projection. A similar situation exists
The shaft deflection at any bearing position u due to forces and
in X Y projection.
moments in the .XZ-plane is, relative to the shaft reference line
In Fig. 3, u is any bearing location, B is a particular point on
the shaft reference line. Shaft deflections and slopes are referred A,„ = [A,„,.]{/g + [A (1)
-Nomenclature-
l = length of roller, in. ball's angular velocity iob, = angular velocity of ball
p — number of ball bearings in about its own center and about own center, rad X
system X-axis, radians sec-1
g = rolling-element position in- a„, a, = angular displacements angular velocity of spin of
dex parallel to Y, Z, radians ball with respect to outer
= subscript indicating ?th roll- P = initial contact angle of ball or inner race, rad X s e c - 1
ing-element position bearing after mounting WR0q, o>ff(? = angular velocity of rolling of
r = radius of locus of ball-bear- fioq) fitq ~ dynamic outer and inner- ball with respect to outer
ing inner-race curvature race operating contact or inner race, rad X s e c - 1
centers, in. 0 = angular velocity of rotating
t = number of roller bearings in static operating contact an- race, rad X s e c - 1
P, =
system gle SIe, = orbital angular velocity of
u = total number of bearings in 7 ratio d/E rolling element, rad X
system So,, Si, approach of rolling element sec-1
w = number of points at which to outer and inner races, Subscripts „ and < refer to conditions at
shaft is loaded b y exter- in. outer and inner race contacts, respec-
nal or b o d y forces = angular displacements of tively.
x, y, z = linear displacements paral- shaft at point B about Subscript , refers to conditions at the
lel to X, Y, Z axes parallel to F, and Z, </th rolling-element position.
a, = angle between vector of radians Other notations as defined in text.
p»u = [p„u,]{/'\-( + [p'„„,]{il/„,.} (4) 5'u = VB + A" V u + LJzb + [,A„ U ,.]{*"„,} + [iA'„„,]{il/',,.} ( 2 2 )
In the X F-pIane a similar situation exists, so that zu = zB + A",u + LJVb + [iA t u ,]{F't,} + [iA', 0 ,]{Jl/'„,.} ( 2 3 )
A„ u = [A„„,]{F„,) + [ A ' „ J { M . , . } (5) 5 „ „ = dVB + a\u + [iQi1/u,]{F'„.} + WVvi\{M'Vl] (24)
= K j K } + [ « ' . „ , ( 6 ) a. u = &, B + a " , u + [ i « , j { F ' w } + [ia' 2 „,]{*/'„.} (25)
V„„ = [V„uf]{Fw} + IV'^Hil/,,} (7) The items A" I U ) and so forth, are initial deflections within the
bearings as the result of preloading or the forcible application of
P>u = [PsjK,} + [p',ul){Mh} (8) initial constraints.
The interest is in the sum of the shaft and support structure Five, nonlinear, simultaneous equations define the equilibrium
yields so that of the system.
,ct;u = ct!u + p,u = Ua,u, ]{^ „,} + [i a',ui]{M,,\ (12) X + X f'" - 0 - <28>
w u
where M L F M
X "+ Z - ~ + Z >» + Z L » F > « = 0 = ^ (29)
W W M M
[iA* w ] = [ A * J + [V«u(] and so forth. (13)
L F M L
Similarly, in the direction of the X-axis X + X " "» + Z >» + Z »F"u = 0= (30)
w w u u
.A,„ = [.AIa,]{F„} (14) These equations can be linearized and solved iteratively by the
where Newton-Raphson method.
[iA* u ,] = [ A . J + [Vx„,] (15) Let 5 m ° be initial estimates of the variables xB, yB, zB, 0 ,JB,
aud in that sequence in Equations (26) through (30). I m -
If there are initial preloads which are reactive on elastic struc-
proved values are S'm.
tural parts, then the columns of forces and moments must be ad-
justed accordingly. S'm = 5m° - [ « , „ ] - ' { ( 3 1 )
an = V —' (32)
< ^r
DEFLECTED SHAFT
i>Flu
ai2 = Z (33)
u
bFx
°I3 = 2 , -TT- (34)
an (35)
a i5 (36)
= v —>'
SUPPORTING STRUCTURE
Oil (37)
Fig. 3 d.r„
(AF)t and (RF) q are axial and radial functions which relate the
a 23 = (39) ring displacements to the ball forces and contact angles.
V
2tt q _ 2nq
(.AF) = Bd sin p + xu + aUuru cos h aturu sin •— (57)
at4 (40) n n
da„ B .
2irq 2irq A PD
(RF), = Bd cos j3 + yu sin — + 2„ cos — —1- (58)
an U _ 1
dyu
(41) n n 2
M U
(45)
035 (46)
^ r sr., <w„l
a« (47)
aa (48)
a,3 (49)
an
(50)
at 6
Fig. 4
O51 (52)
05I (53)
a 53 (54)
an
u \L &2u J da„. &a„„ /
a s5
(56)
and Piq = K
A t each ball position it is necessary to determine S0qJ 8iql jSo,,
and Since the iterative techniques of the Newton-Raphson
method will be used to solve the associated nonlinear equations
the angles j3„, and /3ia are best stated in terms of the co-ordinates,
V and IF, in Fig. 6.
sin /3„, =
[ ( / „ - 0 . 5 ) d + 5 o ,]
V Fig. 7
cos /30q =
Kfo — 0.5)d + 5 0 ,] (62)
If Sh° are initial estimates of the variables F „ TF„, 5„q, and 8iq
in that order, improved values are S k ', where
^F), - W,
sin /?,-, =
[(/, - 0.5)d + « „ ] V = V - [acir{6,} (69)
e, are the error functions, ei, ti, t 3 , and e4, in that order, from
Equations (65) through (68).
an = 2 F , (74)
[(/„ - 0.5)d + So,]
an = 2 IF, (75)
- ( C F ) , = 0 = e3 (67)
031 =
[(/„ - 0.5)d + S 0 ,]
+ [(/, - 0.5)d + Sig]
(78)
[ W I F , +
K<8iq
an r 1 . i 1 f82) 042 =
K„S0t'/2
+ (83)
[(/„ — 0.5)d + 8 0{( ] [ ( / , , - 0 . 5 ) d + 5,-J
d I [(/. - 0.5)d + SoJ [(/., - 0.5)d + 5 , j J
MG.
2 K 0 W q S 0 q '/n(L - 0.5)d + S.,] - K0Wq80q'/* -
3 7,
The forces and moments with which the inner race acts on the
shaft at its center are
Ma.
KA(RF)q - V,]8<,'" - - p [(.IF), - Wq] - f Ma, sin — (90)
n
[(/,• - 0 . 5 V + 5„
9=1
For brevity let 8U = (£„, yu, zu, aVu, asu) as the case may be.
27rg ,
cos — (88)
n
Then
d8u -E9 = 1
L+ ^ - - [(/,- - 0.5)d + 5,„I2
- +^ ^ - frJ (91)
dF»
dS,. - E
l- ^ c ^ - m - [(/,• - 0.5)d + « l f ] »
- ^-H^ - sin2^
n
(92)
9=1
(biRFJ^ dVq\
[(/,. - 0.5)d + 5, J | Kfiiq^ y— + | K&V'KRF), - V,]
Afa, Z d ( A F ) „ &TF,
'/«[(RF)q - Vq] -
Mg„
[(AF)q - W,] \ ***
= V d V Mu f d 5 j 2irg ,
cos — (93)
a*. [(/,. - 0.5)d + n
94l
i>M„ 27rg
cos — (94)
9=1 [(/,• - 0.5)d + 8 i q P n
- + ^ - ^ t J sin^? (95)
Kfi ~ 0.5)d + 8,„]2 n
The derivatives of ( A F ) q and {RF)q with respect to the 5„ are The elements, b,„ of the matrix are
b(AF), [&„ = (RF)q - Vq] (107)
= 1 (96)
bn = [(AF)f - Wq] (108)
d(AF)q 6u = 0 (109)
(97)
i>yu bu = Of, - 0.5)d + «.-,] (110)
i>(AF), b» = Vq (111)
= 0 (98)
teu
bv = Wq (112)
b(AF\ 2trq
= r cos — (99) b23 = - [(/„ - 0.5)d + 5„q] (113)
n
b2t = 0 (114)
djAFX 2?r q
(100) The remaining elements bn, 632, 633, b3i, bn, bw, and 644 are, re-
spectively, identical to a31, a32, a33, a34, an, an, ai3, and 044, Equa-
tions (78) through (85).
= 0 (101) The centrifugal force and the gyroscopic moment are
2irq
n
(102)
(CF\ = C^EW |
(i): (115)
sin p 0q
tan a„ = (117)
\ l ( A F X - W q ] ^ + l ( R F ) q - V q ] ^ cos j8„, + 7
Mu
For inner-race control
&TF,
0
sin ft,-,
tan a = - (118)
cos p i q — 7
= [ M"1 3/, ?>(RF)q MGq d(AF) q (106)
as,, /fiA
dSu d ddu Table 1 shows values of J
Kfi - 0.5)d + Siq]
K s „. W ) . , Moq 0(RF)q
' " as„ 1 d c>«„
The ratio
[(/,• - 0.5)d + 8,,]
Gf). •
±1
(119)
|~cos (S0q + tan aq sin (30q ^ cos f$iq + tan aq sin j3,g"j
7 cos a q
L 1 + 7 cos /?„, 1 - 7 cos /?,-, J
Journal of Basic Engineering JUNE 1 9 6 0 / 315
Vaiue of ( | ) a
The upper sign is used with outer-race rotation; the lower sign The ball load is
with inner-race rotation.
It is necessary to make an assumption as to the type of control. P, = K8,'" (128)
A check on the correctness of the assumption is given by the fol- where
lowing relations obtained from consideration of the moment re-
quired to spin a ball relative to a raceway about the normal to the
(129)
pressure area at its center. K \_Kj" + K,'"]
Outer-race control exists at a ball position q if
The forces and moments with which the inner race acts on the
P0,a0,E(e)0, cos (Pi, - P0q) > P , , a , ^ ( e ) „ (120) shaft at its center are
b 2irq
cos e = — (122) F.u = Y^ P, cos P, (132)
a n
9 = 1
rP On —
— K °On
'ft b (163)
= W , + F , cos2 ft] sin ^ cos (146)
yu 9=1 71 U P- -- K.'ft- * (164)
[K'QS, - (CP),]
= rK V F , sin ft cos /S. sin2 ( ( 1 5 6 ) (171)
^u <Fl \ n /
5 (175)
{/ = (160)
' [5, + (*<*)! M.u = 0 (176)
U - S. J
= (195)
M I T P
.. . . 2irg 2irq „— 1
1
n o 1 ., sin cos
1r.-vr
° - K S"J -
= ^ y
M ^ + ' »
(196)
dF*" = 0 (181)
i>yu
. , . 27to 2ir}
K,
o,, 6 " 1 sin — cos
^ _ h V 71 n f1821
'>'"•• - o (184)
!» . e y ,,,,
> ; » - . « • • I ? I <™>
If 6 is unity
= 0 (185)
£>(*„, yul z—
u, —•
cxyu, a,
—u) K\ v—* * • 2lrS
Fvu = f ^Tn 5» sln V (201)
(202)
through (191).
Special Cases of Initial Constraint. Up to this point it was as-
sumed that all outer rings were rigidly attached to a flexible sup-
Qp g, n (2irq\
/2irq\ structure, There
porting structure. m e r e are many instances wnere
where one or more
'
- . ^ ^ sin2 ( — J (188) outer rings are free from constraint in one or more degrees of free-
i>yu
1 11 -1
_| J 1 9*= 1- \ n / do in or where the constraints are different than those dictated
K'J by
by the
the structural
structural flexibilities.
flexibilities.
Some of the more common cases are treated in the following.
d^tu = K'i -yy 2?rg ^ 2rq Bearings With Axially Floating OD's. In a system hav-
S i n g | e Ba||
dz„ (" n n ing u bearings let the vth ball bearing be so mounted that its O D
I K' I is free to slide axially without restraint.
The matrix of influence coefficients [iA I u f ] should contain
dF,u K'i 27rg 2irq zeros in the i>th row and column.
= r K'-~[ S'n n C ° S 11 (I®®) Let there have been made an assumption of the five displace-
• 10 = 1 ments xB, yB, zB, and from which have been obtained
y u -i; Zu-t, and a,„_„. Then the value of $„=» is that which
satisfies the relation
y cos,
( l9i) Flu_„ = 0 = $ (203)
(CF)q = 0 (192) { d x i j
Po, = Pi, = P, (193) The derivative required in Equation (204) is given by Equa-
where:
Cl2 = (209) The upper sign is used for an inner-race contact and the lower
da 2 , sign for an outer-race contact.
For a raceway in which a particular point supports the same
C21 = (210) load at each ball passage the life of the race in hours for 90 per cent
da u probability of survival is
10°
C22 = —— (211) bL Iu — (216)
oa„
DIESPITE
. their mechanical simplicity, rolling-element define a bearing's internal load distribution lies in the complexity
bearings, and in particular ball bearings, present some very com- of the associated equations. Rolling element bearings constitute
plex problems when their actions under service conditions are a statically-indeterminate, nonlinear, elastic system and the as-
studied. sociated equations are not easily reducible to closed-form solu-
All calculations of rolling element bearing fatigue life require a tions without certain, simplifying assumptions.
knowledge of the bearing's internal load distribution. Closed- The general equations for the elastic equilibrium of a ball bear-
form solutions for the forces on the rolling elements of a bearing ing in three of the five possible degrees of freedom were given by
are known for relatively few cases of loading. Existing closed- the writer in Reference [l]. 1 All known, closed-form solutions
form solutions deal only with the case of parallel ring displace- for different cases of loading can be deduced from these equations
ment and do not properly account for the change in contact angle by making the necessary, simplifying assumptions. However,
found with ball bearings. Centrifugal ball loading and gyroscopic precise solutions could only be obtained by tedious, graphical or
moments, important in high-speed bearings, are usually neglected. numerical integration of the pertinent equations.
The precise determination of elastic yields, of extreme im- With the advent of the modern, high-speed, digital computer,
portance of the designer of precision inertial guidance system, is it became possible to quickly solve the most complex problem in
not possible with existing closed-form solutions. bearing load distribution by numerical means.
The reason for the inadequacy of existing solutions to properly This paper extends the scope of the original theory of Reference
Contributed by the Lubrication Division of T H E AMERICAN SOCIETY [1 ] so that an entire assemblage of bearings, shaft, and supporting
OP MECHANICAL ENGINEERS and presented at the ASLE-ASME structure is considered as a single, elastic system. The solution
Lubrication Conference, New York, N. Y., October 20-22, 1959. defines the elastic compliance of a point on the shaft with respect
NOTE: Statements and opinions advanced in papers are to be to the supporting structure in five degrees of freedom. Elastic
understood as individual statements of their authors and not those
of the Society. Manuscript received at ASME Headquarters, August yielding of the shaft and supporting structure are considered
5, 1959. ASME Paper No. 59—Lub-10. 1 Numbers in brackets designate References at end of paper.
-Nomenclature-
A = a fatigue constant for ball ing inner raceway or to Qc„ Q = capacity of a ball or roller
bearings point of force application; race, contact for 90 per
A' = a fatigue constant for roller L is positive when meas- cent probability of sur-
bearings ured left from point B, in. vival to 10' revolutions
B = total curvature factor bL = fatigue life for ball bearing, of inner race, lb
= f o + f i - 1 hr X, Y, Z orthogonal right-handed co-
(CF\ = centrifugal force on rolling RL = fatigue life for roller bear- ordinate system
element, lb ing, hr Oiq semimajor axes of outer and
E = pitch diameter, in. Mv, M, = moments about axes paral- inner-race pressure el-
F
L XI 1F Vt 1FM = forces parallel to X, Y, and lel to Y and Z, lb in. lipses, in.
Z, lb Mo, = gyroscopic moment acting K - semiminor axes of outer and
K0, Ki = outer and inner-race de- on ball, lb in. inner-race pressure el-
flection constants for ball N = speed of rotating race, rpm lipses, in.
bearings, in. 1 /' X l b - Pd = moimted diametral clear- d = ball diameter, in.
K„', Kt' - outer and inner-race deflec- ance in roller bearing, in. So, U = ratio of transverse radius of
tion constants for roller xP oqt ball race to ball diameter
*P-
iq = dynamic rolling-element
bearings; units depend loads at outer and inner- total number of bearings
j =