FEA-Classical Tipper
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krishbalu17FEA - HOOK LOADER
FEA - HOOK LOADER
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FEA - HOOK LOADER
TABLE OF CONTENTS
TABLE OF CONTENTS........................................................................................................................................... II
1. MATERIAL USED:............................................................................................................................................ 4
2. FE MODELING.................................................................................................................................................. 4
3. CLASSICAL METHODOLOGY......................................................................................................................... 5
4. REACTION CALCULATIONS........................................................................................................................... 6
5. FREE BODY FORCE CALCULATION............................................................................................................. 7
6. COMPARISON.................................................................................................................................................. 8
7. Obervations:...................................................................................................................................................... 8
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FEA - HOOK LOADER
1. MATERIAL USED:
Tube Section (60 x 30 x 3mm)
Material used: Steel
Young’s Modulus (MPa):210000 MPa
Poisson’s Ratio: 0.3
2. FE MODELING
FIGURE 1 – FE REPRESENTATION
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3. CLASSICAL METHODOLOGY
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4. REACTION CALCULATIONS
FIGURE 2 - FREE BODY DIAGRAM
Att achment Locations:
Att achment x y z KX KY KZ
1 308.75 0.00 0.00 1 1 1
2 -308.75 0.00 0.00 1 1 1
3 -282.00 15.00 5055.00 1 1 1
4 282.00 15.00 5055.00 1 1 1
Applied Loads and Locations:
Load X Y Z FX FY FZ MX MY MZ
1 -5.68E-14 1701.502 2592.198 0 294300.0 0
Reaction Loads:
Att achment X Load Y Load Z Load
1 0 71,692 6
2 0 71,692 6
3 0 75,458 -6
4 0 75,458 -6
FIGURE 3 - FREE BODY FORCE – CLASSICAL METHOD
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FEA - HOOK LOADER
5. FREE BODY FORCE CALCULATION
3
4
2
FIGURE 4 - FREE BODY DIAGRAM
Att achment x y z KX KY KZ
1 -5.7E-14 1793.986 5240.583 1 1 1
2 282 331.1558 2696.11 1 1 1
3 -282 331.1558 2696.11 1 1 1
4 557.5 129.2863 120.5612 1 1 1
5 -557.5 129.2863 120.5614 1 1 1
Applied Loads and Locations:
Load X Y Z FX FY FZ MX MY MZ
1 -5.68E-14 1701.502 2592.198 0 294300.0 0
Reaction Loads:
Att achment X Load Y Load Z Load
1 0 77,340 -7,541
2 0 62,002 1,277
3 0 62,002 1,277
4 0 46,477 2,494
5 0 46,477 2,494
FIGURE 5 - FREE BODY FORCE – CLASSICAL METHOD
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FEA - HOOK LOADER
6. COMPARISON
IF Comparison
Analytical Calculation FEM
Sl. No Location % Difference
Fy Fy
1 1 71,692 73140 -2%
2 2 71,692 73140 -2%
3 3 75,458 74010 2%
4 4 75,458 74010 2%
Free Body Force Comparison
Analytical Calculation FEM % Difference
Sl.
Location
No
Fy (N) Fz (N) Fy (N) Fz (N) Fy (N) Fz (N)
1 1 77,340 -7,541 77,340 -7,541 0% 0%
2 2 62,002 1,277 62,002 1,277 0% 0%
3 3 62,002 1,277 62,002 1,277 0% 0%
4 4 46,477 2,494 46,477 2,494 0% 0%
5 5 46,477 2,494 46,477 2,494 0% 0%
7. OBERVATIONS:
The 1D FE model crated using BEAM and BARs are quicker and faster mode for extraction of free body
forces in the system.
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