a [NUR SAKINAH KHAIRUL SALLEH (23618) 'M53058 Manufacturing Systems and Operations May semester Assignment 212 Assignment 3 | Due date: 9/8/2012 T._AnASIRS is used for work-iny ‘Storage in a manufacturing facility. The AS/RS has five aisles, each aisle being 120 ft long and 40 ft high. The horizontal and vertical speeds of the S/R. ‘machine are 400 fimin and 50 f/min, respectively. The S/R machine requires 12 sec to accomplish a pick and deposit operation. The number of single command cycles equals the number of dual command cycles. Ifthe requirement is that the AS/RS must have a throughput rate of 200 S/R transactions per hour during periods of peak activity, will the AS/RS satisfy this requirement? If so, what isthe utilization of the AS/RS during peak hours. Answer: R, = 281,25 transaction per hour = mat $0.7, 0.85 + 0.4 0.5070) in.) 4 + G aC +2(# a ae C 4 \Go/ z= Av ht \ #0 Vy = 40084/ mi = 50 $e [xin = 1-2 win /ayele ee 2 2) ce + 6 0.75C 1207 0.23? $+ 4C G0) fies ca = a max OE = max 90,45 25+ 0.8 = 2 min fale 1a.Fe eyeles/br aBa) 2) 25(4)L18 45) = 981-25 YR transactions far * seNUR SAKINAH KHAIRUL SALLEH (13618) 1MB83054 Manufacturing Systems and Operations Assignment May Semester 202 ZA To-aisle automated storage/retrieval system is located in an integrated factory- warehouse facility. The storage racks in each aisle are 20 m high and 110 m long. The '$/R machine for each aisle travels at a horizontal speed of 2.5 ‘m/s and a vertical speed of 0.5 ms, Pick and deposit time = 15 s. Assume that the number of single command cycles per hour is one half the number of dual command cycles per hour and that the system operates at 80% utilization, Determine the throughput rate (loads moved/hour) of the AS/RS. Answer ; Ri= 441.7 transactions per hour = max $44 406490 = Fe slaae Tod = 158 = 1.2% mio face By = Lea = + ¢ 7 5 (9 is ae Ty = nex § 2-75 (0) 0:6 (70) 5 « 4018) 25 05 mar $ 6b, 60} 4 60 0 = lab G/aple = a. nan Jyle 10% Regt Fel Ra Golo .a) -99(L Bed)t 21 Ry = 40 Ba = 12.68 wyeles for Ra = 9.04 ade Mor Be = 10 (Ret 2Red ) 2 lo ( 6-944 2017-69) = Alia Wansactiony/ hr ®[NUR SAKINAH KHAIRUL SALLEH (13518) '4B83054 Manufacturing Systems and Operations nse Assignment [3 The length of one aisle in an AS/RS is 100 m and its height is 20 m. Horizontal travel speed is 4.0 m/s. The vertical speed is specified so that the storage system is "square in time," which means that L/vy = H/vz. The pick and deposit time is 12 s, Determine the ‘expected throughput rate (transactions per hour) for the aisle if umber of transactions performed under single command cycles to the number of transactions performed under dual command cycles is 2:1. The system operates continuously during the hour. Answer: Rt =76.71 transactions per hour Le 100m Zs 20m Vy = 4.0 m/s yd = |29 ° le if the expected ratio of the Cm el a oo a yo ; : zmat § + 24 Wop = 70 Z +o 4a ¢/eyae Ve = 0.6 m/s = 0.1? in pe 1G L000) 105670 $4 40109 Teg > max 9 C40 rr cee max 399-5) 94.55 448 ath fog crteD\ = 96.5 tfuple x C enc dual command, ' Ka tive Feneeaele Ty = Tyg = 0. 814 min tremadion eee Tay 2 Ted © 1-425, = 0.9125 nin Arnsaction ODlthy, + 0,129 Ry = 60 $14 (2 Ry )t 0-725 Pus = 69 / Ay = 29.57 rom seachions / hv Bagg = SUI eomsachans /he Ra = Bist Be BL A44 25. 5F ay. 41 ems. [he ®[NUR SAKINAH HEHAIRUL SALLEH (13618) 'MBB3054 Manufacturing Systems and Operations Mae Assignmest A unit load automated storage/retrieval system has five aisles, The storage racks are 60 ‘i high and 280 fi long. The S/R machine travels at a horizontal speed of 200 fUmin and ‘vertical speed of 80 ft/min, The pick and deposit time = 0.30 min, Assume that the ‘number of single command cycles per hour is four times the number of dual command cycles per hour and that the system operates at 80% utilization. A class-based dedicated storage strategy is used for organizing the stock, in which unit loads are separated into ‘Wo classes, according 10 activity level. The more active stock is stored in the half of the rack system located closest to the input/output station, and the less active stock is stored in the other half of the rack system (farther away from the input/output station). Within ‘each half of the rack system, random storage is used. The more active stock accounts for 75% of the transactions, and the less active stock accounts for the remaining 25% of the transactions, Determine the throughput rate (loads moved/hour into and out of ~~ storage) of the AS/RS, basing your computation of cycle times on the same types of assumptions used in the MHI method. Assume that when dual command cycles are performed the two transactions per cycle are both in the same class. Answer: Ri= 153. transactions per hour Le eof adwe chess C19T, He Gof Tig = ma 60 3420.7) v, - c go ly = 709 Peja 9.05, 0.495 4 0.6 Vg = @0 Fyn mar § fa = 0.7) wn 2 1 ap min gee 282 be, = Asa “ej se man eee, : k= me 500 90 U 20.8 max 4 1-05) 11 = 2,426 win [gee exe active cess (28%) Gannon iio, 0-566}, 10-7) 00 #0 = mo §2\,0.95F406 Tes = a mere = 2-7 win faye 0 a5(iaon +40 , 27 Toby = a max 521901407. ‘ 560). § 4 ALO-?? 0 = max 9249, 1.129% 2916 win Lye1-95 Bo + 2-995 Red + 2-7 Reo, + 7-05 Kid, = 6000.2) 145 (4 Bed.) + 2-FPOR ed + 2-4(4 Reg 049-69 Ry = a8 F425 Ras 4 AG, = 4B Wore > Rody 2 0.78 Pais 5 Red, =? Bed, FFAG (hs) 4 1449 Rd, = 4B Fd, = 1-28 cyeles (av fed, = 9-62 ayeles Aw Pes, = 5-19 egaee/hr Bee, 1 15.42 egies hr 1 he Ree + Ahad = (Run+ ae) # AU Rel Reda = (15.924 5.12) + 207-09 + 1-38) FO. bb trancasions Ihe / aisle 2 for Saawie + ky = 5020.66) 159-2 Aran sachons / 7.