MONITOR EMCOTRONIC DATA CONTROLLER SOFTWARE DC 3.

051

1. General

1.1 Monitor data signed with a "T1" are only for T1-controls and must be 0 for M1-controls.
Reverse function for monitor data signed with a "M1".

1.2 The values in the brackets are recommended from the manufacturer and should not be changed
without consultation. In case different values are necessary for different machine types, refer to
the attached table. If there is an asterisk instead of a number in the bracket, the value must be
adapted to the machine.

1.3 The numbers in the circular brackets show a range of numbers which are allowed for these
parameters.

1.4 For the parameters which are selected by bits: -To use this function, the bit must be high. The
value of the bits are

BIT VALUE

0 1

1 2

2 4

3 8

4 16

5 32

6 64

7 128

If you will activate more than one bit, add the value of the activated bits together and write the sum in the
parameter.
2. User Monitor (MON)

Parameters: D, L, R

D0...Baud rate for serial interface (150-2400) <300>

D1...Priority of door switch <1>
D1=1: Door switch in manual and reference mode not active
D1=3: Additional to priority 1, it is possible to move the axis in AUTO/DRYRUN but not
possible to switch on the main spindle
D1=7: Additional to priority 3, it is possible in AUTO/DRYRUN, AUTO/SINGLE and
EXECUTE mode to run the machine with main spindle and open door

(For all 3 priorities, the hardware modification on axis controller is necessary and
parameter G7 bit 0 must be activated)

D2...Not used <0>

D3...Minimum depth of cut used in the cycle G85/87/88. (T1 or G83/86 [M1] ) in urn <100>
D4...Number of clean up (free) passes for cycle 85 <1> (T1)
D5...The distance of the drill withdraws to break chips in the auto drill cycle G86 (T1/M1) and
G87 (T1) <500>
D6...Preset for parts counter <1>
D7...Actual value of parts counter <0>
D8...Not used <0>
D9...Spindle position for M19, if no S word is programmed <0>

L0...MSD bits
bit 0...Diameter dimensions for input data (T1) <1>
bit 1...Inch dimensional for input data G70 <*>
bit 2...Displaying of the incoming data through serial interface on screen, also, there is no
checking of an already existing program, that means, you can write over an already
existing program in the memory <0>
bit 3...Deactivating of the software limit switch in manual mode <0>
bit 4...Tool measuring with reference workpiece (manual mode T1)
bit 5...Not used <0>
bit 6...Memory locked <0>
bit 7...Control locked <0>

L1...MSD bits
bit 0...Collet mode after power on initial <*>
bit 1...Automatic feedhold while moving parts catcher <0>
bit 2...M51 mode for bi-directional tool turret after power on initial <*>
bit 3...Modified tool turret control: <0>
a. indexing to the next position by reset
b. Indexing without JOG enable button in manual mode
c. Ml tool turret: indexing procedure:
feed override = 100%, switch function inactivate <0>
bit 4...Parts counter active <0>
bit 5...Parts preset counter active <0>
bit 6...Ignore end of bar signal <0>
bit 7...Door automatic: M53 mode after power-on initial <0>

L2...G-code group 9 change after power on initial (M1) <*>

L3...Lowest number for sub-programs <80>

L4...Data format for serial interface <1>

bit 0...ISO-data format
bit 1...At read-out end of a program, a "Control Z" will be transmitted (1A H)
bit 2-7.Configuration of serial interface, if all bits are following configuration will be used

1 start bit
7 data bits
1 stop tit
even parity

bit 2-3.NUMBER OF DATA BITS 0/1...7 bits

1/1...8 bits

bit 4...Parity enable

bit 5...Even parity
bit 6-7.Number of STOP bits 0/0...no stop bits
1/0...1 stop bit
0/1...1.5 stop bits
1/1...2 stop bits

L5...MSD bits
bit 0...Alarm 57 will not appear in G41/42 mode <0>
bit 1...Not used <0>
bit 2...Not used <0>
bit 3...Not used <0>
bit 4...At the beginning and at the end, there will be 50 ASCII signs ".0" transmitted (for punched
tape)
bit 7...Not used <0>

L6...Limitation of the tool data output to interface (100) <99>

L7...MSD bits
bit 0...Barfeeder active <*>
bit 1...FMS mode active
bit 2...Not used <0>
bit 3...Not used <0>
bit 4...Not used <0>
bit 5...Not used <0>
bit 6...Not used <0>
bit 7...Not used <0>

L8...Not used <0>

L9...Not used <0>

R0…X reference position <*>
R1…Y reference position <M1: *, T1 = 0,000>
R2…Z reference position <*>
R3…+X software limit <*>
R4…+Y software limit <M1: *, T1: 10000,000>
R5…+Z software limit <*>
R6…-X software limit <*>
R7…-Y software limit <M1: *, T1: -10000,00>
R8…- Z software limit <*>
R9…Software physical limit switch approach in manual mode {see table)
3. Guarded Monitor (MONITOR)

Parameters F, G, M, O, S, T, X, Z

F0...Numerical input limit for parameter F, also maximum threading pitch <32767>
F1...Feed limit per minute Execute and Automatic mode mm/min (see table)
F2...Feed limit per minute in manual mode mm/min (see table)
F4...Manual slow feed (max. feedrate, prior to reference) mm/min <300>
F5...Dryrun feedrate mm/min (see table)
F6...Rapid traverse X-axis mm/min (see table)
F7...Rapid traverse Y-axis mm/min (see table)
F8...Rapid traverse Z-axis mm/min (see table)
F9...Feedrate for referencing the machine

G0...Tool turret type <*>

<0>…No tool turret
<1>…Type 0: EMCO simulation
<2>…Type 1: Sauter tool turret without direction logic .
<4>…Type 2: Sauter tool turret with direction logic
<8>…Type 3: EMCO tool turret R3 orA7
<16>..Type 4: Sauter hydraulic 4-tool turret
<32>..Type 5: Duplomatic BRV 150
<64>..Type 6: Duplomatic BSV 160 (with direction logic)
<130>Type 130: M1 tool turret for VMC 100 (with direction logic)

G1...Tool turret timer 1 <*>

Type 0: Signal period time for both tool turret output <10>
Type 1,2: <0>
Type 3: Time from confirming tool turret pos. to reversing the motor <R3-TT:4, A7-TT:1>
Type 4: Time from confirming tool turret pos. to change of output signals <2>
Type 5: Time from confirming tool turret pos. to reversing the motor <new motor drive
board 1> <old motor drive board 0>
Type 6: Time after index confirmation until motor switches off (units 800 us) <70>
Type 130: Number of tool turret positions <10 for VMC 100 and 12 for VMC 200>

G2...Tool turret timer 2 <*>

Type 0,2: <0>
Type 1,5: Time between switching on the brake and switching off of motor andpre-index <1>
Type 3: Time between direction change and to switch over to pulse operation
<R3-TT:7, A7-TT:4>
Type 4: Time between direction change and the end of the tool turret positioning process<7>
Type 6: Time between signal turret indexed and releasing of the indexing magnet
Type 130: Number of main spindle revolutions per tool turret segment <2>
G3...Tool turret <*>
Type 3: R3-TT <0>
A7-TT: bit 7 is the designation bit for DC-tool turret! Bit 0-6 are the bits for the"on"
period of the cycle from the reverse pulsing signal in units 800us <130>
Type 5: Suppression of chattering of the position signal: number of necessary signals
which equals results <30>
Type 6: Amount of time 0 the motor is idle before switching direction (units of 800us)<40>
Type 130: Positioning speed of main drive during indexing <20 for VMC 100 and 30 for
VMC 200, otherwise 0>

G4...Tool turret <*>

Type 3: R3-TT: <0>
A7-TT: Switch off period of cycle from reversing pulsing signal (in units 800us)
<3>
Type 130: Main spindle position at valid magazine 00 ...,- position <otherwise 0>

G5...MSD bits <*>

bit 0...Algebraic sign change in JOG mode X-axis
bit 1...Algebraic sign change in JOG mode Y-axis (M1)
bit 2...Algebraic sign change in JOG mode Z-axis
bit 3...Start to the reference point in minus direction X-axis
bit 4...Start to the reference point in minus direction Y-axis (M1)
bit 5...Start to the reference point in minus direction Z-axis
bit 6...Alarm 4 appears in JOG mode if you open the door (see parameter D1)
bit 7...Reference point limit switch for automatic referencing

G6...MSD bits for auto clamping device (T1) <*>

bit 0-5.Time for registration of the pressure switch at a hydraulic (1/10s) (0-63) clamping
device
bit 6...Front activated air chuck
bit 7.. Activation of an auto clamping device

G7...MSD bits for peripherie. <*>

bit 0...Door limit switch linked at axis controller (see parameter D1)
bit 1...Activation of MI 13 and chuck monitoring control bit 2...Activation of MI 18/19 (cycle
extern)
bit 3...Activation of MI 16/17 (clamping device open/close)
bit 4...Activation of MI 15 (external emergency off)
bit 5...Activation of barfeed
bit 6...Auto-tailstock active
bit 7...Hydraulic active

G8...MSD bits <*>

bit 0...Activation of an optical preset device for T1 control on automatic tool offset taking
over for the M1 control
bit 1...Activation of extended interface to store offsets on tape or RS 232
bit 2...Activation of FMS software
bit 3...Activation of auto chip door
bit 4...Activation from external inputs MI20/21 (X16:6/5): quill left/right
bit 5...Activation from external input MI26 (X16B:18): external emergency off 2
bit 6...Activation from external input MI27 (X16B:17): external emergency off 3
bit 7...Activation of workpiece catcher device
G9...MSD bit <*>
bit 0...Parts catcher at Emcoturn 220
bit 1...Not used <0>
bit 2...Not used <0>
bit 3...Not used <0>
bit 4...Not used <0>
bit 5...Not used <0>
bit 6...Not used <0>
bit 7...Not used <0>

M0...Axis acceleration value (see table)

M1...Spindle acceleration value <208> from AC 2.1 (see table)
M2...Spindle current LED indicator (see table)
M3...Spindle RPM indicator on screen <945 / 281 / 945 / 945 / 1705> from AC 2.1 (see table)
M4...Spindle resolution pulses/rev. (see table) (500 for Heidenhain encoder)
M5...Feed resolution axis steps/rnm (see table)
M6...Numerical limit for parameter D <32767>
M7...numerical limit for parameter N <9999>
M8...Numerical limit for parameter T (see table)
M9...Numerical limit for parameter L <9999>

N0...Numerical input limit for parameter 0 <6999>

N1...Not used <0>
N2...Not used <0>
N3...Not used <0>
N4...Not used <0>
N5...Not used <0>
N6...Not used <0>
N7...Not used <0>
N8...Not used <0>
N9...Not used <0>

O0...Numerical limit for parameter G <99>

O1...Numerical limit for parameter M <99>
O2...Not used <0>
O3...Not used <0>
O4...Adjust bits for VMC 200 tool turret
bit 0...Activation bit for VMC 200
bit 1...Output of dwell (adjusted under parameter O5), also by positioning of the main
spindle before Z movements during tool changing
bit 2 Monitoring of the stretched sync-impulse during Z movements at tool changing
bit 3...Not used <0>
bit 4...Not used <0>
bit 5...Not used <0>
bit 6...Not used <0>
bit 7...Not used <0>

O5...M1-Tool turret type 130:

Dwell after changing the tool magazine to the down movement of the Z-slide (in 1/10
sec.) <2 at VMC 100, 4 at VMC 200>

O6...M1 Tool turret type 130:

Time period within the tool magazine has to reach the next position (in 1/10 sec.) <15>
O7...Automatic clamping device type front end chuck:
Dwell after activation of pressure switch input until the pneumatic chuck valve switches in
off position (1/10 sec.) <13>

O8...MSD bits for axis controller:

bit 0...Position controlled main drive:
The control line main drive on/off stays on permanently (with the exception of
emergency off)
bit 1...Not used <0>
bit 2...Not used <0>
bit 3...Not used <0>
bit 4-7 Adjustment of acceleration ramp for positioning the main drive <33 for VMC 100,
65 for VMC 200> .
O9...MSD bits for axis controller:
Dwell after starting the main spindle until it starts scanning the sync-impulse from the
main spindle encoder <1 for VMC 100, 5 for VMC 200>

S0...Maximum spindle speed (see table)

S1...Minimum spindle speed (see table)
S2...Numerical input limit for spindle speed U/min. (see table)
S3...Steps per revolution of ballscrew X-axis (see table)
S4...Steps per revolution of ballscrew Y-axis (see table)
S5...Steps per revolution of ballscrew Z-axis (see table)
S6...Memory available on data controller <4>
S7...MSD bits for lubrication system <*>
bit 0-6.Lubrication indicator comes on after 400000 AC motor steps <20m>
bit 7.Automatic lubrication active
bit 8-15Time of lubrication process 1/10 sec. <50> for 20m travel path and 5s impulse
<20 / 20628 / 20 / 20628 / 50> .
S8...Positioning speed for M19 <50>
S9...Maximum spindle speed for low gear ratio

T0...Switching from lathe to milling machine

T0 = 0 Lathe (T1)
T0 = 255...Milling machine (M1)
T1...MSD bits for graphic mode:
bit 0...Activation of graphic button
bit 1...Graphic mode cannot be deactivated
bit 2...0nly for internal test purposes:
GC-commands in GRA-BUFF will be automatically deleted
bit 3...Not used <0>
bit 4...Not used <0>
bit 5...Not used <0>
bit 6...Not used <0>
bit 7...Not used <0>
T2...Selection of monitor type for graphic mode;
0...Standard Emcotronic monitor (15 kHz line frequency)
1...Is high resolution monitor (30 kHz line frequency)
T3…Reserved <0>

T4…MSD bits activation of optional T1-G coded <*>

bit 0…G96 activation of constant cutting speed (T1)
bit 1…Not used <0>
bit 2…Not used <0>
bit 3…Not used <0>
bit 4…Not used <0>
bit 5…Not used <0>
bit 6…Not used <0>
bit 7…Not used <0>

T5…MSD bits activation of optional T1/M1 G-codes <*>

bit 0…G41/42 tool nose radius compensation
bit 1...G25 subroutines activation
bit 2...Not used <0>
bit 3...Not used <0>
bit 4…Not used <0>
bit 5…Not used <0>
bit 6...Not used <0>
bit 7…Not used <0>

T6…MSD bits activation of optional M1 G-codes (M1) <*>

bit 0...G17 bit 1...G18
bit 2...G19 bit 3...G20
bit 4...G21
bit 5...G22
bit 6...Not used <0>
bit 7…Not used <0>

T7…MSD bits activation of optional T1 M-codes (T1) <*>

bit 0...M25/26 program controlled chuck
bit 1...M20/21 program controlled tailstock
bit 2…M23/24 program controlled parts catcher
bit 3…Not used <0>
bit 4…Not used <0>
bit 5…Not used <0>
bit 6…Not used <0>
bit 7…Not used <0>

T8…MSD bits activation of optional T1/M1 codes <*>

bit 0…M19 spindle exact stop
bit 1…Not used <0>
bit 2...Not used <0>
bit 3...Not used <0>
bit 4…Not used <0>
bit 5…Not used <0>
bit 6...Not used <0>
bit 7…Not used <0>
 T9...MSD bits activation of optional M1 M-codes (M1) <*>
bit 0...M40/41
bit 1...Not used <0>
bit 2...Not used <0>
bit 3...Not used <0>
bit 4...Not used <0>
bit 5...Not used <0>
bit 6...Not used <0>
bit 7...Not used <0>

X0...Numerical input value limit X <393,7250, for F1P 157,5000>

X1...Numerical input value limit y <393,7250, for F1P 157,5000>
X2...Numerical input value limit Z <393,7250, for F1P 157,5000>
X3...Numerical input value limit U <393,7250; for F1P 157,5000>
X4...Numerical input value limit V <393,7250, for F1P 157,5000>
X5...Numerical input value limit W <393,7250, for F1P 157,5000>
X6...Numerical input value limit I <393,7250, for F1P 157,5000>
X7...Numerical input value limit J <393,7250, for F1P 157,5000>
X8...Numerical input value limit K <393,7250, for F1P 157,5000>
X9...Numerical input value limit R <3,9370, for F1P 157,4500>

Z0...Numerical input limit P <393,7250, for F1P 157,5000>

Z1...Not used <0>
Z2...Not used <0>
Z3...Back lash X
Z4...Back lash Y new axis controller (AC 2.1) necessary
Z5...Back lash Z
Z6...Not used <0>
Z7...Not used <0>
Z8...M1 TT: changing position (Z-axis)
Z9...Z-offset of the reference tool for optical tool offset (T1) <-0,7874>

4. Connection Assignments

4.1 Data Controller (terminal strip X17/bus print)

O0...Coolant ON/OFF
O1...Lubricant ON/OFF
O2...Close chuck/Open collet
O3...Open chuck/Close collet
O4...Alarm status output (x22a/1a)
I0...Door limit switch
I1...Pressure switch lubrication
I2...Coolant control input from motor driver board
I3...T1: End position monitoring clamping device or pressure switch front-end chuck
M1: 0V...fast transmission gear stage 24v..slow transmission gear stage
I4...System pressure chuck (or pressure switch chuck close/collet open) (x22a/3a)
4.2 Machine interface/terminal strip X16a on axis bus board (terminal designations 1-21 from top to
bottom in brackets)

M00(10)...Tool turret forward

M01(11)...Tool turret backward
M02(12)...Tool turret pre-indexing magnet
M03(13)...Tool turret brake
M04(14)...M1 tool turret air clean
M05(15)...Not used
M06(16)...Not used
M07(17)...Hydraulic ON/OFF

MI0 (6)…TT position bit 0

MI1 (7)…TT position bit 1
MI2 (8)…TT position bit 2
MI3 (9)…TT strobe (position bit 3 in type 3/5)
MI4(18)...Control pre-indexing magnet (B7)
MI5(19)...Control tool turret indexed (B8)
MI6(20)...TT control input from motor drive board
MI7(21)...Not used (reserved for strobe for 12-station turret)

4.3 Machine interface: plugs X16b and X16c in board handle (numbers of the Panduit plug pins in
brackets)

4.4 Top plug X16c

MI 8 (18)...Tailstock left hand end position

MI 9 (17)...Tailstock right hand end position
MI10(16)…Pressure switch tailstock
MI11(15)…Parts catcher in forward position
MI12(14)…Parts catcher swivelled out
MI13(13)…Pressure switch "chuck open/collet closed"
MI14(12)…End of bar (x22a/2a)
MI15(11)…External Emergency off (for barfeeder) (x22a/9c)
MI16(10)…Open clamping device
MI17 (9)...Close clamping device
MI18 (8)...Cycle start
MI19 (7)...Open door/Close door (FFS, later via EMCO bus)
MI20 (6)...Tailstock quill forward
MI21 (5)...Tailstock quill backward
MI22 (4)...Feedhold (FMS mode)
MI23 (3)...Reference/Automatic mode select (FMS mode)
MI24 (2)...Read-in program (FMS mode)
MI25(1)...Read-out program (FMS mode)
4.5 Bottom plug X16b

MI26(18)...Emergency off external 2

MI27(17)...Emergency off external 3
MI28(16)...Reserved for EMCO bus!
MI29(15)...Reserved for EMCO bus!
MI30(14)...Reserveo for EMCO bus!
MI31(13)...Reserved for EMCO bus!

M08(10) Tailstock left

M09 (9) Tailstock right
M010(8) Advance parts catcher
M011(7) Swivel in parts catcher
M012(6) Barfeeder
M013(5) Door close (x22a/6c)
M014(4) Status CYCLESTART (FMS, later via EMCO bus)
M015(3) Status main spindle stopped
M016(2) Status REFERENCE
M017(1) Status FEEDHOLD (FFS, later via EMCO bus)

Note: On plug X16b the inputs MI28-31 (pins 16-13) as well as the outputs M014-17 (pins 4-1)
will be used later for the planned serial EMCO bus which will then assume the I/O
functions connected there are present.
 TABLE FOR SPECIFIC MACHINE TYPE PARAMETER

ET120 ET220 ET140 ET240 F1P F3CNC VMC100 VMC200

F1 1000 2200 2200 2200 700 2200 2200 4000

F2 1000 2000 2000 2000 1000 2000 2000 3000
F3 700 1000 1000 1000 700 1000 1000 3000
F5 700 1500 1500 1500 700 1500 1500 5000
F6 2000 3000 3000 3000 1000 3000 3000 10500
F7 2000 3000 3000 3000 1000 3000 3000 10500
F8 2000 3000 3000 3000 1000 3000 3000 10500

M0 2500 3500 2500 2500 1600 2500 3500 4000

M1 20 13 15 7 8 18 260 100
M2 280 280 280 280 570 280 760 350
M3 1040 1040 1040 1040 1890 1040 155 78
M4 150 150 150 150 83 150 1000 2000
M5 400 400 400 400 1000 400 400 400
M8 899 899 899 899 9999 9999 1099 1299

R9 10.000 10.000 20.000 20.000 10.000 20.000 10.000 15.000

S0 4000 6300 2500 4000 4000 2200 4000 3800

S1 150 150 150 150 150 80 10 10
S2 4000 6300 2500 4000 4000 2200 4000 3800
S3 2000 2000 2000 2000 5000 2000 2000 2400
S4 2000 2000 2000 2000 5000 2000 2000 2400
S5 2000 2000 2000 2000 5000 2000 2000 2400
S7 20 20628 20 20628 20 20628 20618 20618

The value for parameters M1, M2, M3 are standard values and must be adjusted individually to each
machine.