Gear Boxes: P BX - 04 1 L K

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The document provides specifications and operating guidelines for various types of gears including spur gears, helical gears, bevel gears, and gearboxes.

The document describes spur gears, helical gears, internal gears, racks, pinions, miter gears, bevel gears, screw gears, worm gears, and various models of bevel gearboxes.

The document provides the catalog numbering system, specifications such as torque and efficiency at various speeds, and mounting details for the KPBX miniature bevel gearboxes.

KPBX KKBX KCBX

Miniature Bevel Gearboxes Bevel Gearboxes Bevel Gearboxes

Gears
Spur
Model L/ T Page 564 Model L/ T Page 568 Model L/ T Page 572

Gear Boxes

Helical
Gears
Internal
Gears
Racks
CP Racks
& Pinions
Catalog Number of Stock Gears
The Catalog Number for KHK stock gears is based on the simple for-
mula listed below. Please order KHK gears by specifying the Catalog
Numbers.

Gears
Miter
(Example) Gearboxes
K P BX - 04 1 L

Gears
Bevel
Model (L Model)
Gear Ratio (1)
Shaft Diameter (4 mm)

Screw
Type (Bevel Gearbox)

Gears
Housing Material (Plastic)
Housing Material Main body
P Plastic BX Bevel Gearbox

Products Gearboxes Gear Pair


K Light Metal Alloy

Worm
C FC250 Cast Iron

Bevel

 Feature Icons
Other

RoHS Compliant
Stainless Product
Product
Re-machinable
Resin Product
Product
Copper Alloy
Finished Product
Product
Heat Treated Injection Molded
Product Product
Black Oxide coated
Ground Gear
Product

563
KPBX
Gears Miniature Bevel Gearboxes
Spur
Helical
Gears
Internal
Gears

 Features
Racks

a Light weight and compact


Simple construction with plastic housing. 3. Connection with mating machinery
Uses a plastic resin which has superior chemical and ther- • Before connecting to the mating machinery, please verify the direc-
tions of the shaft rotation to avoid breakage of the equipment.
mal resistance.
CP Racks
& Pinions

• Please use a flexible coupling to connect the gearbox shaft to a


b Freedom of installing orientation mating shaft.
Unit has through holes and counter-bores allowing mount- • Make sure that the shafts of the gearbox and the mating machin-
ing on any orientation. ery are lined up center to center.
c Maintenance free • If the gearbox shaft does not have a step, care should be exercised
Gears

when attaching a coupling so that it dose not interfere with the housing.
Miter

Grease is applied to gears before shipping.


• There is no keyway on the gearbox shaft. Use clamping type cou-
d Speed ratio plings to avoid slippage.
1:1
4. Operating precautions
 Points to observe during use
Gears
Bevel

• Do not go near or touch rotating portions of the machine such as


1. Environmental conditions the shafts during operation. You may get caught and injure yourself.
• Ambient temperature –10°C to 40°C • Stop the operation immediately when the noise level or the tem-
• Ambient humidity 80% or less perature rises abnormally. Do not restart until all of the causes are
• Atmosphere Well-ventilated, dust-free air not including analyzed and proper repairs are made.
Screw
Gears

corrosive gas and steam. • Do not disassemble or modify these productions. You may destroy
• Location Indoors the unit.
Products Gearboxes Gear Pair

2. Mounting Methods
Worm

• Bolt or screw the unit firmly on a flat surface free from variations.
• For screws, we recommend JIS Type 2 grooved screws.
• The dimensions of the mounting screws and the recommended
tightening torques are given in the table below.
• No secondary operations such as adding bolt holes can be per-
Bevel

formed on the casing. There is a danger that the gearbox will break.
• When used in applications where oil contamination is undesirable
such as in a food processing machines, please use preventive mea-
sures against oil leaks due to malfunction or the units wearing out.
Other

 Recommended tightening torques


Thru-hole Tapped screw hole
Mode Tightening torque Effective length Tightening torque
Size Nominal dia.
(N • m) (mm) (N • m)
KPBX-04 Type M3 0.3~0.6 3 7~11 0.4~0.8
KPBX-06 Type M3 0.4~0.8 3 9~13 0.5~1.0
KPBX-08 Type M4 0.5~1.0 4 9~14 0.5~1.0

564
KPBX

Bevel Gearboxes

Gears
Spur
 Selection Hints
a KPBX series are economical bevel gearboxes. For applications re-
quiring high precision, strength and/or speed, we recommend the

Helical
Gears
use of KKBX type bevel gearboxes.
b Please avoid overhang and thrust loads on the shafts. By support-
ing both ends of the shaft on which a gear or sprocket is mounted
by means of pillow blocks or bearings as shown below, you can

Internal
Gears
eliminate overhang loads.
c These units are not suitable when you have sudden reversals of ro-
tation or impact loads. Please consider KKBX type bevel gearboxes
in such applications.

Racks
CP Racks
& Pinions
Shaft supports
(Pillow block, bearings, etc)

Gears
Miter
Shaft coupling

Gear, Sprocket, etc.

Gears
Bevel
Screw
Gears
Products Gearboxes Gear Pair
Worm
 KPBX Specification Chart
X-axis revolutions per minute (rpm)
Type Specifications
50 100 200 250 300 400 500 Bevel
X&Y-axis torque 9.8 9.8 9.6 9.5 9.4 9.3 9.1
KPBX-041 (N • cm){kgf • cm} {1.0} {1.0} {0.98} {0.97} {0.96} {0.95} {0.93}
Efficiency (Reference values) 70%
Other

X&Y-axis torque 39.2 39.2 38.5 38.2 37.9 37.2 36.5


KPBX-061 (N • cm){kgf • cm} {4.0} {4.0} {3.93} {3.90} {3.87} {3.80} {3.72}
Efficiency (Reference values) 80%
X&Y-axis torque 78.4 78.4 77.0 76.5 75.7 74.4 73.1
KPBX-081 (N • cm){kgf • cm} {8.0} {8.0} {7.86} {7.80} {7.72} {7.59} {7.46}
Efficiency (Reference values) 75%
( CAUTION ) a Be sure not to exceed the allowable values.
b The values in the table are effective when the service factor is 1. When the units are used under other conditions, refer to the
Selection Guide.

565
KPBX L Type
Gears Miniature Bevel Gearboxes
Spur
Helical
Gears
Internal
Gears
Racks

Speed
Catalog No. A B C D E F G H J K L M O P Q S T
Ratio
CP Racks

KPBX-041L
& Pinions

1:1 51 20.5 55 45 32 10 26 9.5 16 15 18 9 4.5 3 10 Ø 4 Ø 3.5


KPBX-061L 1:1 70 27.5 73 58 41 15 34 13.5 20 19 26 13 4.5 4.5 14 Ø 6 Ø 3.5
KPBX-081L 1:1 81 30.5 88 68 47.5 20 41 16 24.5 22.5 30 15 6 5.5 16.5 Ø 8 Ø 4.5
Gears
Miter
Gears
Bevel

KPBX T Type
Miniature Bevel Gearboxes
Screw
Gears
Products Gearboxes Gear Pair
Other Bevel Worm

Speed
Catalog No. A B C D E F G H J K L M O P Q S T
Ratio
KPBX-041T 1:1 61 20.5 55 45 32 10 26 9.5 16 15 18 9 4.5 3 10 Ø 4 Ø 3.5
KPBX-061T 1:1 85 27.5 73 58 41 15 34 13.5 20 19 26 13 4.5 4.5 14 Ø 6 Ø 3.5
KPBX-081T 1:1 101 30.5 88 68 47.5 20 41 16 24.5 22.5 30 15 6 5.5 16.5 Ø 8 Ø 4.5

566
KPBX

Bevel Gearboxes

Gears
Spur
[ Caution ] a The arrow marks on the shafts are intended to show the relative direction of rotation.
The units can be driven in the opposite direction as well.

Helical
Gears
b In the standard unit, the X-axis rotates clockwise, and the Y-axis counterclockwise.
c The tolerance of shaft diameter is JIS h8.
d The shafts do not have keyways. Please use clamping type couplings to avoid slippage.
e The backlash at the X-axis (input shaft) is about 3 degrees.

Internal
Gears
Racks
V Weight
U Catalog No.
Diameter Depth (g)

CP Racks
KPBX-041L

& Pinions
7 ø2.5 11 45
7 ø2.5 13 120 KPBX-061L
9 ø3.3 14 200 KPBX-081L

Gears
Miter
Gears
Bevel
KPBX

Miniature Bevel Gearboxes

Screw
Gears
Products Gearboxes Gear Pair
[ Caution ] a The arrow marks on the shafts are intended to show the relative direction of rotation.

Worm
The units can be driven in the opposite direction as well.
b In the standard unit, the X-axis rotates clockwise, and the Y-axis counterclockwise.
c The tolerance of shaft diameter is JIS h8.
d The shafts do not have keyways. Please use clamping type couplings to avoid slippage.
e The backlash at the X-axis (input shaft) is about 3 degrees.
Other Bevel

V Weight
U Catalog No.
Diameter Depth (g)
7 Ø 2.5 11 45 KPBX-041T
7 Ø 2.5 13 120 KPBX-061T
9 Ø 3.3 14 200 KPBX-081T

567
KKBX
Gears Bevel Gearboxes
Spur
Helical
Gears
Internal
Gears
Racks

2. Mounting methods
 Features a Bolt the unit firmly on a machined plain surface free from vibrations.
CP Racks
& Pinions

b No secondary operations such as adding bolt holes can be performed


a Compactness
Simplicity of design, enclosed in an aluminum die-cast casing. on the casing. Also, do not disassemble or modify the units. There is a
b Low noise and high efficiency danger that the gearbox will break.
The spiral bevel gears are made of case-hardened alloy steel. c When used in applications where oil contamination is undesirable such
Gears
Miter

c Freedom of installing orientation as in a food processing machines, please use preventive measures
The unit can be installed easily in any orientation. against oil leaks due to malfunction or the units wearing out.
d Maintenance-free
High-grade grease is sealed in the casting before shipping. 3. Connections with mating machinery
Gears
Bevel

e Selective speed ratio a Before connecting to the mating machinery, please verify the direction of
Gear ratios of 1/1/ or 1/2 are available to meet most applications.
the shaft rotation to avoid breakage of the equipment.
b Take care not to cause interference with an oil seal or case surface when
fitting a coupling, sprocket, pulley, gear, etc. to gearbox shafts, especially
Screw
Gears

for models without steps on the shaft. We recommend an H7 tolerance


 Lubrication for the bore.
c In the case of direct connection, alignment must be made accurately so
A standard volume of lubricant is sealed at the factory before shipping.
Products Gearboxes Gear Pair

that the gearbox shaft and the mating shaft are inline. We recommend
Worm

Model Volume of lubricant Lubrication


flexible couplings.
KKBX-10 Type 10g The grease contains dWhen using a chain, belt or gear drive, position the gearbox shaft and the
KKBX-15 Type the
30g Grease mating shaft accurately parallel with each other so that a line connecting
Li Extreme Pressure
KKBX-20 Type 50g additive NLGI-00 the center of one shaft to the center of the other shaft makes a right
Bevel

angle with the shafts.

 Points to observe during use 4. Operating precautions


a Do not get near or touch rotating portions of the machine such as the
1. Environmental space suitable for installation
Other

a Ambient temperature shafts during operations. You may get caught and injure yourself.
-10°C to 40°C
b Stop the operation immediately when the noise level or the temperature
b Ambient humidity 80% or less
c Atmosphere rises abnormally. Do not restart until all of the causes are analyzed and
Well-ventilated, dust-free air not
proper repairs are made.
including corrosive gas and steam.
c Sudden reversal of the direction of rotation could affect the gearbox
dLocation Indoors
and mating machinery. Be sure to stop the unit before reversing the
rotation.
d Be sure to keep the load torque and overhang load (O.H.L.) within the
allowable range during operation.
568
KKBX

Bevel Gearboxes
 KKBX Performance Chart
Speed X-axis revolutions per minute(rpm) Allowable thrust load (N){kgf}
Type Specifications

Gears
Spur
Ratio 50 100 200 300 400 600 900 1200 1500 1800 2500 3600 X-axis Y-axis
Allowable Power(kW) 0.01 0.02 0.05 0.07 0.09 0.14 0.20 0.26 0.31 0.35 0.38 0.44
X&Y-axis torque 2.35 2.35 2.25 2.25 2.16 2.16 2.06 2.06 1.96 1.86 1.47 1.18
(N • m){kgf • m} {0.24} {0.24} {0.23} {0.23} {0.22} {0.22} {0.21} {0.21} {0.20} {0.19} {0.15} {0.12}

Helical
Gears
X-axis O.H.L. 78 78 78 78 69 69 69 69 69 59 49 39 59 69
KKBX-101
(N){kgf} {8} {8} {8} {8} {7} {7} {7} {7} {7} {6} {5} {4} {6} {7}

Y-axis O.H.L. 127 127 118 118 118 118 108 108 108 98 78 59
(N){kgf} {13} {13} {12} {12} {12} {12} {11} {11} {11} {10} {8} {6}

Internal
Efficiency (Reference values) 90%

Gears
Allowable Power(kW) 0.05 0.09 0.18 0.27 0.35 0.51 0.75 0.96 1.16 1.30 1.44 1.66
X&Y-axis torque 8.82 8.82 8.62 8.53 8.33 8.13 7.94 7.64 7.35 6.86 5.49 4.41
(N • m){kgf • m} {0.90} {0.90} {0.88} {0.87} {0.85} {0.83} {0.81} {0.78} {0.75} {0.70} {0.56} {0.45}

X-axis O.H.L. 255 255 255 245 245 235 225 216 216 186 157 127 98 118

Racks
1:1 KKBX-151
(N){kgf} {26} {26} {26} {25} {25} {24} {23} {22} {22} {19} {16} {13} {10} {12}

Y-axis O.H.L. 294 294 284 284 274 265 265 255 245 216 176 147
(N){kgf} {30} {30} {29} {29} {28} {27} {27} {26} {25} {22} {18} {15}
Efficiency (Reference values) 90%

CP Racks
& Pinions
Allowable Power(kW) 0.09 0.18 0.36 0.52 0.68 0.95 1.38 1.78 2.15 2.50 2.55 2.95
X&Y-axis torque 17.6 17.6 17.2 16.7 16.2 15.2 14.7 14.2 13.7 13.2 9.80 7.84
(N • m){kgf • m} {1.80} {1.80} {1.75} {1.70} {1.65} {1.55} {1.50} {1.45} {1.40} {1.35} {1.00} {0.80}

X-axis O.H.L. 353 353 343 333 333 323 314 304 294 265 216 176 196 274
KKBX-201
(N){kgf} {36} {36} {35} {34} {34} {33} {32} {31} {30} {27} {22} {18} {20} {28}

Gears
Miter
Y-axis O.H.L. 529 529 519 510 500 490 470 451 441 392 314 255
(N){kgf} {54} {54} {53} {52} {51} {50} {48} {46} {45} {40} {32} {26}
Efficiency (Reference values) 90%
Allowable Power(kW) 0.005 0.01 0.02 0.03 0.04 0.06 0.09 0.12 0.14 0.16 0.17 0.20

Gears
Bevel
X&Y-axis torque 2.06 2.06 2.06 1.96 1.96 1.96 1.86 1.86 1.76 1.67 1.27 1.08
(N • m){kgf • m} {0.21} {0.21} {0.21} {0.20} {0.20} {0.20} {0.19} {0.19} {0.18} {0.17} {0.13} {0.11}

X-axis O.H.L. 88 88 88 88 88 78 78 78 78 69 59 49 59 69
KKBX-102
(N){kgf} {9} {9} {9} {9} {9} {8} {8} {8} {8} {7} {6} {5} {6} {7}

Screw
Gears
Y-axis O.H.L. 137 137 137 127 127 127 127 118 118 108 88 69
(N){kgf} {14} {14} {14} {13} {13} {13} {13} {12} {12} {11} {9} {7}
Efficiency (Reference values) 90% 85%
Allowable Power(kW) 0.02 0.04 0.08 0.13 0.17 0.25 0.36 0.46 0.55 0.62 0.69 0.80

Products Gearboxes Gear Pair


Worm
X&Y-axis torque 8.43 8.43 8.23 8.13 8.04 7.84 7.55 7.25 7.06 6.57 5.29 4.21
(N • m){kgf • m} {0.86} {0.86} {0.84} {0.83} {0.82} {0.80} {0.77} {0.74} {0.72} {0.67} {0.54} {0.43}

X-axis O.H.L. 255 255 255 245 245 235 225 216 216 186 157 127 98 118
1:2 KKBX-152
(N){kgf} {26} {26} {26} {25} {25} {24} {23} {22} {22} {19} {16} {13} {10} {12}

Y-axis O.H.L. 294 294 284 284 274 265 265 255 245 216 176 147 Bevel
(N){kgf} {30} {30} {29} {29} {28} {27} {27} {26} {25} {22} {18} {15}
Efficiency (Reference values) 90% 85%
Allowable Power(kW) 0.05 0.10 0.19 0.28 0.37 0.53 0.77 0.99 1.15 1.31 1.40 1.57
X&Y-axis torque 19.6 19.6 18.6 18.1 17.6 17.0 16.4 15.7 14.7 13.9 10.8 8.33
Other

(N • m){kgf • m} {2.00} {2.00} {1.90} {1.85} {1.80} {1.73} {1.67} {16.0} {1.50} {1.42} {1.10} {0.85}

X-axis O.H.L. 372 372 363 363 353 343 333 323 314 274 235 186 196 274
KKBX-202
(N){kgf} {38} {38} {37} {37} {36} {35} {34} {33} {32} {28} {24} {19} {20} {28}

Y-axis O.H.L. 588 588 578 568 559 539 529 510 490 441 363 294
(N){kgf} {60} {60} {59} {58} {57} {55} {54} {52} {50} {45} {37} {30}
Efficiency (Reference values) 90% 85%

(CAUTION) a Be sure not to exceed the allowable values. Units with (1:2) reduction ratio have the slower speed in the Y-axis.
b The values in the table are in effect when the service factor is 1. When the units are used under other conditions, refer to the Selection Guides.
c Overhang load (O.H.L.) means the load applied to the middle of the overhang shaft, perpendicular to the axis, When using the units under other
conditions, refer to the factors K1 and K2 described in the Selection Guide. d When the 1:2 speed ratio unit is used as a speed increaser
(from the Y-axis to the X-axis), the X-axis torque becomes one half of the Y-axis torque shown in the table. e The Y-axis torque of type T is the
sum of the values on both right and left axis. f The Y-axis O.H.L. of type T is the sum of the values on both right and left axis. 569
KKBX L Type
Gears Bevel Gearboxes
Spur

(Fig.1)
Helical
Gears

Y-axis

Product Label
Internal
Gears

x-axis
Racks

Speed
Catalog No. A B C D E F G H I J K L M P Q R S
Ratio
CP Racks

KKBX-101L
& Pinions

1:1
37 58 18 18 18 14 46 38 40 82 5 82 102 20 ø5.5 ø6.5 ø10
KKBX-102L 1:2
KKBX-151L 1:1
66 100 31 36 31 22 80 62 66 140 8 137 170 30 ø8.5 ø8.5 ø15
KKBX-152L 1:2
KKBX-201L 1:1
80 120 36 36 36 26 92 72 76 166 10 168 206 40 ø8.5 ø8.5 ø20
KKBX-202L 1:2
Gears
Miter

KKBX T Type
Gears
Bevel

Bevel Gearboxes
Screw
Gears

(Fig.2)
Products Gearboxes Gear Pair
Worm

Y-axis
Product Label
Bevel

x-axis
Other

Speed
Catalog No. A B C D E F G H I J K L M P Q R S
Ratio
KKBX-101T 1:1
37 58 18 18 18 14 46 38 40 82 5 114 102 20 ø5.5 ø6.5 ø10
KKBX-102T 1:2
KKBX-151T 1:1
66 100 31 36 31 22 80 62 66 140 8 192 170 30 ø8.5 ø8.5 ø15
KKBX-152T 1:2
KKBX-201T 1:1
80 120 36 36 36 26 92 72 76 166 10 240 206 40 ø8.5 ø8.5 ø20
KKBX-202T 1:2

570
KKBX

Bevel Gearboxes

Gears
Spur
[ Caution ]
a The arrow marks on the shafts are intended to show the relative direction of rotation
The units can be driven in the opposite direction as well. Y-axis

Helical
Gears
b In the unit, the X-axis rotates clockwise, and the Y-axis counter-clockwise.
c The key grooves in the X-axis and the Y-axis do not always coincide in phase with each other.
d The tolerance of shaft diameter is JIS h7 Speed ratio 1 : 1
e The pinion gear is mounted on the x-axis (the input side) in 1 : 2 ratio units.
f The key dimensions are per JIS B 1301-1976 (Standard Grade)

Internal
g The backlash angles are measured at the X-axis (Input Shaft).

Gears
X-axis

Racks
Backlash of Weight
T (U) Key Catalog No.
shaft rotation (kg) Y-axis

CP Racks
KKBX-101L

& Pinions
1 x 15ℓ 16' ~ 44'
ø26H7 (2) 0.40
(flat) 30' ~1º 23' KKBX-102L
10' ~ 37' KKBX-151L Speed ratio 1 : 2
ø42H7 (3) 5 x 5 x 27ℓ 1.80
19' ~1º 09' KKBX-152L
8' ~ 33' KKBX-201L
ø52H7 (4) 6 x 6 x 35ℓ 3.10
15' ~ 60' KKBX-202L

Gears
Miter
X-axis

KKBX

Gears
Bevel
Bevel Gearboxes

Screw
Gears
[ Caution ]
a The arrow marks on the shafts are intended to show the relative direction of rotation. The units Y-axis
can be driven in the opposite direction as well.

Products Gearboxes Gear Pair


b In the unit, the X-axis rotates clockwise, and the Y-axis counter-clockwise.

Worm
c The key grooves in the X-axis and the Y-axis do not always coincide in phase with each other. Speed ratio 1 : 1
d The tolerance of shaft diameter is JIS h7.
e The pinion gear is mounted on the x-axis (the input side) in 1 : 2 ratio units.
f The key dimensions are per JIS B 1301-1976 (Standard Grade)
g The backlash angles are measured at the X-axis (Input Shaft). Bevel
X-axis
Other

Backlash of Weight
T (U) Key Catalog No. Y-axis
shaft rotation (kg)
1 x 15ℓ 16' ~ 44' KKBX-101T
ø26H7 (2) 0.50
(flat) 30' ~1º 23' KKBX-102T
Speed ratio 1 : 2
10' ~ 37' KKBX-151T
ø42H7 (3) 5 x 5 x 27ℓ 2.20
19' ~1º 09' KKBX-152T
8' ~ 33' KKBX-201T
ø52H7 (4) 6 x 6 x 35ℓ 3.40
15' ~ 60' KKBX-202T
X-axis

571
KCBX
Bevel Gearboxes

Features
Gears


Spur

a Very strong
The unit has high grade cast iron housing and uses tapered roller bearings.
b Low noise and high efficiency
Helical
Gears

The spiral bevel gears are made of case-hardened alloy steel.


c Freedom of installing orientation
The unit can be installed easily in any orientation. However, if you cannot
use one of the standard orientations, please see page 575.
Internal
Gears

d Maintenance-free
High-grade oil is added to the casing before shipping.
e Selective speed ratio
 Shaft Orientations and Orientation Codes
Gear ratios of 1/1 or 1/2 are available to meet most applications.
Racks

There are 24 permutations of shaft orientations and rotations,


which are standardized for KCBX Bevel Gearboxes. Please
pay attention to the shaft orientations in addition to the catalog
 Lubrication
number when selecting the units. A standard volume of lubricant is sealed at the factory before shipping.
CP Racks
& Pinions

( CAUTION )
a The diagrams below show the mounting surface. Model Volume of lubricant Lubrication
b The arrow marks on the shafts are intended to show the relative
directions of rotation. The units can be driven in the opposite directions as well. KCBX-19 Type 0.3L
c "" mark indications the surface on which the oiling and drain plugs are located KCBX-25 Type 0.7L JIS Gear oil
Oil
when mounting horizontally. The ones without the marks have the plugs on the KCBX-32 Type 1.0L Industrial Type 2
Gears

rear surface (Standard specifications). KCBX-40 Type 1.5L


Miter

d When the unit (other than LI-LL Type, TE-TF Type) is used with the input shaft (X-
axis) pointing up and is wall mounted, the lubrication method for the bear-
ings must be altered. Please notify us at the time of placing your order.
e For use other than mounting on a horizontal surface, please see page 575.
 Operating preconditions
See KKBX (Page 568)
Gears
Bevel

 KCBX Shaft Orientations Chart


KCBX-L Type Diagram KCBX-T Type Diagram
Horizontal Type (Top View)

     
Screw
Gears
Products Gearboxes Gear Pair

A Type B Type C Type D Type A Type B Type


Bevel Worm

E Type F Type G Type H Type C Type D Type


Vertical Type (Front View)
Other

I Type J Type K Type L Type E Type F Type

M Type N Type O Type P Type G Type H Type


572
KCBX

 KCBX Performance Chart Bevel Gearboxes


Speed X-axis revolutions per minute(rpm)
Type Specifications
Ratio 20 50 100 200 300 400 600 900 1200 1500 1800 2500 3600

Gears
Allowable Power(kW) 0.08 0.20 0.39 0.77 1.15 1.50 2.05 2.67 3.30 3.95 4.40 4.40 4.40

Spur
X&Y-axis torque 37.2 37.2 37.2 36.3 36.3 36.3 32.3 28.4 26.5 24.5 23.5 16.7 10.8
(N • m){kgf • m} {3.8} {3.8} {3.8} {3.7} {3.7} {3.6} {3.3} {2.9} {2.7} {2.5} {2.4} {1.7} {1.1}
X-axis O.H.L. 1760 1760 1760 1760 1670 1620 1270 1080 882 833 784 686 637
KCBX-191 (N){kgf} {180} {180} {180} {180} {170} {165} {130} {110} {90} {85} {80} {70} {65}
Y-axis O.H.L. 1960 1960 1960 1960 1960 1810 1470 1180 1030 980 931 784 735

Helical
Gears
(N){kgf} {200} {200} {200} {200} {200} {185} {150} {120} {105} {100} {95} {80} {75}
Efficiency (Reference values) 95% 90%
Allowable Power(kW) 0.25 0.62 1.24 2.47 3.68 4.70 6.40 8.60 10.5 12.3 13.8 — —
X&Y-axis torque 118 118 118 118 116 112 101 91.1 83.3 78.4 73.5 — —
(N • m){kgf • m} {12.0} {12.0} {12.0} {12.0} {11.8} {11.4} {10.3} {9.3} {8.5} {8.0} {7.5} — —

Internal
X-axis O.H.L. 3920 3920 3920 3920 3630 3330 2940 2450 2160 1960 1760 — —

Gears
KCBX-251 — —
(N){kgf} {400} {400} {400} {400} {370} {340} {300} {250} {220} {200} {180}
Y-axis O.H.L. 4120 4120 4120 4120 4020 3920 3430 2940 2550 2450 2250 — —
(N){kgf} {420} {420} {420} {420} {410} {400} {350} {300} {260} {250} {230} — —
Efficiency (Reference values) 95% 90% — —
1:1
Allowable Power(kW) 0.36 0.88 1.77 3.53 5.26 6.72 9.15 12.3 15.0 17.5 19.7 — —
— —

Racks
X&Y-axis torque 167 167 167 167 165 160 144 130 119 112 104
(N • m){kgf • m} {17.0} {17.0} {17.0} {17.0} {16.8} {16.3} {14.7} {13.3} {12.1} {11.4} {10.6} — —
X-axis O.H.L. 4900 4900 4900 4900 4610 4210 3720 3140 2740 2450 2160 — —
KCBX-321 — —
(N){kgf} {500} {500} {500} {500} {470} {430} {380} {320} {280} {250} {220}
Y-axis O.H.L. 5190 5190 5190 5190 5100 4900 4310 3720 3230 3140 2840 — —
— —

CP Racks
(N){kgf} {530} {530} {530} {530} {520} {500} {440} {380} {330} {320} {290}

& Pinions
Efficiency (Reference values) 95% 90% — —
Allowable Power(kW) 0.62 1.59 3.18 6.32 9.50 12.0 16.1 22.0 26.5 — — — —
X&Y-axis torque 294 294 294 294 294 284 225 231 211 — — — —
(N • m){kgf • m} {30.0} {30.0} {30.0} {30.0} {30.0} {29.0} {26.0} {23.6} {21.5} — — — —
X-axis O.H.L. 9800 9800 9800 7840 5880 4900 4410 3720 3430 — — — —
KCBX-401 — — — —
(N){kgf} {1000} {1000} {1000} {800} {600} {500} {450} {380} {350}

Gears
— — — —

Miter
Y-axis O.H.L. 11760 11760 11760 9800 7350 6370 5880 5100 4020
(N){kgf} {1200} {1200} {1200} {1000} {750} {650} {600} {520} {410} — — — —
Efficiency (Reference values) 95% 90% — — — —

Speed X-axis revolutions per minute(rpm)


Type Specifications
Ratio 20 50 100 200 300 400 600 900 1200 1500 1800 2500 3600

Gears
Bevel
Allowable Power(kW) 0.03 0.07 0.14 0.27 0.40 0.53 0.78 1.15 1.50 1.85 2.17 2.20 2.20
Y-axis torque 25.5 25.5 25.5 25.5 25.5 24.5 24.5 24.5 23.5 23.5 22.5 16.7 10.8
(N • m){kgf • m} {2.6} {2.6} {2.6} {2.6} {2.6} {2.5} {2.5} {2.5} {2.4} {2.4} {2.3} {1.7} {1.1}
X-axis O.H.L. 1180 1180 1180 1180 1180 1130 1130 1080 1080 882 833 784 735
KCBX-192
(N){kgf} {120} {120} {120} {120} {120} {115} {115} {110} {110} {90} {85} {80} {75}
Y-axis O.H.L. 1760 1760 1760 1760 1760 1720 1670 1470 1270 1080 980 833 784

Screw
Gears
(N){kgf} {180} {180} {180} {180} {180} {175} {170} {150} {130} {110} {100} {85} {80}
Efficiency (Reference values) 90% 85%
Allowable Power(kW) 0.09 0.23 0.45 0.90 1.34 1.78 2.67 4.00 5.30 6.33 7.50 7.50 —
Y-axis torque 85.3 85.3 85.3 85.3 85.3 84.3 84.3 84.3 84.3 80.4 79.4 56.8 —
(N • m){kgf • m} {8.7} {8.7} {8.7} {8.7} {8.7} {8.6} {8.6} {8.6} {8.6} {8.2} {8.1} {5.8} —

Products Gearboxes Gear Pair


Worm
X-axis O.H.L. 3920 3920 3920 3920 3920 3720 3630 3530 3230 2740 2250 1670
KCBX-252 (N){kgf} {400} {400} {400} {400} {400} {380} {370} {360} {330} {280} {230} {170} —
Y-axis O.H.L. 4120 4120 4120 4120 4020 3920 3820 3720 3430 3040 2650 2350 —
(N){kgf} {420} {420} {420} {420} {410} {400} {390} {380} {350} {310} {270} {240} —
Efficiency (Reference values) 90% 85% —
1:2
Allowable Power(kW) 0.13 0.32 0.64 1.28 1.91 2.54 3.80 5.72 7.57 9.05 10.7 — —
— —
Y-axis torque 123 123 123 123 122 122 121 121 120 115 114
Bevel
(N • m){kgf • m} {12.5} {12.5} {12.5} {12.5} {12.4} {12.4} {12.3} {12.3} {12.2} {11.7} {11.6} — —
X-axis O.H.L. 4900 4900 4900 4900 4900 4700 4610 4410 4120 3430 2840 — —
KCBX-322 — —
(N){kgf} {500} {500} {500} {500} {500} {480} {470} {450} {420} {350} {290}
Y-axis O.H.L. 5190 5190 5190 5190 5100 4900 4800 4700 4310 3820 3330 — —
(N){kgf} {530} {530} {530} {530} {520} {500} {490} {480} {440} {390} {340} — —
Other

Efficiency (Reference values) 90% 85% — —


Allowable Power(kW) 0.20 0.48 0.96 1.93 2.90 3.84 5.72 8.55 11.0 13.8 16.4 — —
Y-axis torque 183 183 183 183 183 182 181 180 174 173 172 — —
(N • m){kgf • m} {18.7} {18.7} {18.7} {18.7} {18.7} {18.6} {18.5} {18.4} {17.8} {17.6} {17.5} — —
X-axis O.H.L. 9800 9800 9800 9800 9800 8820 7840 6860 5880 4900 3920 — —
KCBX-402 — —
(N){kgf} {1000} {1000} {1000} {1000} {1000} {900} {800} {700} {600} {500} {400}
Y-axis O.H.L. 11760 11760 11760 11760 11760 9800 8820 8820 8820 7840 6860 — —
(N){kgf} {1200} {1200} {1200} {1200} {1200} {1000} {900} {900} {900} {800} {700} — —
Efficiency (Reference values) 90% 85% — —
(CAUTION) a Be sure not to exceed the allowable values. Units with (1:2) reduction ratio have the slower speed in the Y-axis.
b The values in the table are in effect when the service factor is 1. When the units are used under other conditions, refer to the Service Factor. Tables 2 and 3 (Page 576).
c Overhang load (O.H.L.) means the load applied to the middle of the overhang shaft, perpendicular to the axis, When using the units under other conditions,
refer to the factors K1 and K2 described in Tables 2 and 3 (Page 576).
d When the 1:2 speed ratio unit is used as a speed increaser (from the Y-axis to the X-axis), the X-axis torque becomes one half of the Y-axis torque shown in the table.
e The Y-axis torque of KCBX-T Type is the sum of the values on both right and left axis.
f The Y-axis O.H.L. of KCBX-T Type is the sum of the values on both right and left axis. g The allowable thrust load is half of O.H.L. value in each case. 573
KCBX L type
Bevel Gearboxes
BB A
DG DP
‫ڧ‬H EO J
ȭUG
Gears

‫ڧ‬F KG C
Spur

P P Y-axis
ȭUG
DG
P
Y-axis BB
A ȭV ȭUP E
4ȭM DP x-axis
Helical

ȭV N C
Gears

KP
N
P x-axis 4ȭM
‫ڧ‬F KP ȭS R
ȭUP ‫ڧ‬H

LA , LB LE, LF
Internal
Gears

BB
DG J
‫غ‬H EO A
KG ‫غ‬F C DP

P
P
ǾUG BB
ǾV ǾUP E
Racks

Y-axis x-axis
C
A N DG
4ǾM DP 4ǾM
ǾV N P Y-axis R
KP
ǾUG ǾS
P x-axis ‫غ‬F KP
CP Racks
& Pinions

‫غ‬H

ǾUP

LC , LD LG, LH

Speed
Catalog No.
ratio
A BB C DP DG E EO F H J KP KG øM N P R øS
KCBX-191 L 1:1
257 193 76 180 116 146 129 125 154 109 117.5 53.5 10.5 17 38 — —
Gears

KCBX-192 L 1:2
Miter

KCBX-251 L 1:1
316 259 90 222 157 177.5 155 152 188 133 146 81 14 20 50 12 82.5
KCBX-252 L 1:2
KCBX-321 L 1:1
340 277 100 242 168 192.5 174 160 196 151 162 88 14 20 55 9 88.5
KCBX-322 L 1:2
Gears
Bevel

KCBX-401 L 1:1
425 337 115 308 208 225 200 195 234 173 210.5 110.5 14 22 75 14 114.5
KCBX-402 L 1:2

Please place one of the orientation codes (A to P) from page 572 on the box at the end of the catalog number.

KCBX T type
Screw
Gears

Bevel Gearboxes
Products Gearboxes Gear Pair

BB A
DG DG DP
Worm

‫ڧ‬H EO ȭUG J
KG ‫ڧ‬F KG C
P Y-axis
P P
DG
P
ȭUG ȭUG
E
Y-axis Y-axis ȭV ȭUP
BB
A x-axis C
4ȭM DP
Bevel

N DG
ȭV KP 4ȭM
P N R
Y-axis
P x-axis ȭUG
‫ڧ‬F ȭS
ȭUP ‫ڧ‬H

TA , TB TC, TD
Other

Speed
Catalog No.
ratio
A BB C DP DG E EO F H J KP KG øM N P R øS
KCBX-191 T 1:1
257 232 76 180 116 146 129 125 154 109 117.5 53.5 10.5 17 38 — —
KCBX-192 T 1:2
KCBX-251 T 1:1
316 314 90 222 157 177.5 155 152 188 133 146 81 14 20 50 12 82.5
KCBX-252 T 1:2
KCBX-321 T 1:1
340 336 100 242 168 192.5 174 160 196 151 162 88 14 20 55 9 88.5
KCBX-322 T 1:2
KCBX-401 T 1:1
425 416 115 308 208 225 200 195 234 173 210.5 110.5 14 22 75 14 114.5
KCBX-402 T 1:2

Please place one of the orientation codes (A – P) from page 572 on the box at the end of the catalog number.
574
KCBX

Bevel Gearboxes
BB BB
DG DG J
ȭUP J

Gears
P

Spur
P x-axis
[ Caution ]
ȭUG E
ȭV
a The key grooves in the X-axis and the Y-
Y-axis C
DP
P N
axis do not always coincide in phase with
4ȭM DP each other.
ȭV
ȭUG b The tolerance of shaft diameter is JIS h6.

Helical
Gears
Y-axis C P x-axis c The key dimensions are per JIS B 1301-
N ȭUP
KG 4ȭM ‫ڧ‬F
‫ڧ‬F KG 1976(Standard Grade)
‫ڧ‬H
‫ڧ‬H d The backlash angles are measured at the
LI,LJ LM, LN X-axis (Input Shaft).
e Sides of the oil plugs are for the supply

Internal
port → PF 1/2 and for the drain port →

Gears
BB BB PT 1/4 (standard specifications.)
DG DG J
ǾUP J We can accept as a special order units
P
P x-axis ǾUG that are mounted on the ceiling or on a
E wall. Please let us know at the time or
ǾV
DP Y-axis C ordering.

Racks
P N
ǾUG 4ǾM DP
ǾV

Y-axis C
P
 Standard Specifications
x-axis
N ǾUP Oil Plug PF1/2

CP Racks
4ǾM ‫غ‬F KG ‫غ‬F

& Pinions
KG
‫غ‬H ‫غ‬H (Oil Supply Port)
LK, LL LO, LP

X-axis Y-axis Backlash of Weight


øV Key Catalog No.
øUP øUG shaft rotation (kg)
19 11' ~30' KCBX-191 L
66 19 6 x 6 x 27ℓ 10.0

Gears
18 17' ~47' KCBX-192 L

Miter
Oil Plug PT1/4
9' ~22' KCBX-251 L (Oil Drain)
92 25 25 8 x 7 x 40ℓ 17.0
15' ~36' KCBX-252 L
9' ~21' KCBX-321 L
100 32 32 10 x 8 x 50ℓ 22.0
15' ~36' KCBX-322 L  Additional Oil Plug Locations

Gears
Bevel
8' ~20' KCBX-401 L C Surface
124 40 40 12 x 8 x 60ℓ 33.0
15' ~37' KCBX-402 L 

KCBX B Surface D Surface


Screw
Gears

A Surface

Products Gearboxes Gear Pair


BB BB
DG DG The mark “•” indicates the possible positions

Worm
DG DG J
ȭUP J
P P for additional oil plug.
P E
x-axis
ȭUG
ȭV
CS

Y-axis
DP ȭUG Y-axis C
urfa

ace
N
P P
urf
ce

4ȭM DP
ȭUG
ȭV  DS Bevel

Y-axis Y-axis C P
ȭUG x-axis
N
ȭUP

KG ‫ڧ‬F KG
ace
KG KG 4ȭM ‫ڧ‬F 
‫ڧ‬H

urf
‫ڧ‬H

BS
AS

TE, TF TG, TH
urfa
ce

Other

X-axis Y-axis Backlash of Weight


øV Key Catalog No.
øUP øUG shaft rotation (kg)
19 11' ~30' KCBX-191 T  Staring on the surface containing the standard
66 19 6 x 6 x 27ℓ 10.0
18 17' ~47' KCBX-192 T oil plug as A, go clockwise looking from the
9' ~22' KCBX-251 T top as B, C and D surfaces.
92 25 25 8 x 7 x 40ℓ 18.0
15' ~36' KCBX-252 T
9' ~21' KCBX-321 T
100 32 32 10 x 8 x 50ℓ 23.0
15' ~36' KCBX-322 T
8' ~20' KCBX-401 T
124 40 40 12 x 8 x 60ℓ 34.0
15' ~37' KCBX-402 T

575
Bevel Gearboxes
 Selection Guide
Gears
Spur

Essential data for selection


Helical
Gears

Load torque, type of prime mover, input speed, speed ratio, run-
KPBX-L Type KPBX-T Type
ning time, coupling method, and frequency of start and stop.

Selection Procedure
Internal
Gears

The performance table in the catalog is based on the design con-


ditions that the prime mover is a motor, the load is uniform, and
the unit runs 10 hours per day.
a) When using the units under any other condition, it is necessary
Racks

to correct the value of load to torque by applying the service fac- KKBX-L Type KKBX-T Type
tors shown in Table 1.
Corrected Load Torque = Load torque applied to gearbox x Service factor <See Table 1>.
CP Racks
& Pinions

Service factors (Sf) (Table 1)


Loading Service factors(Sf)
condition Less than 3 hrs/day operation 3–10 hrs/day operation More than 10 hrs/day operation

Uniform load 1 1 1.25


(1) (1.25) (1.50)
Gears
Miter

Light impact load 1 1.25 1.50


(1.25) (1.50) (1.75)
Heavy impact 1.25 1.50 1.75
load (1.50) (1.75) (2.00)
Gears
Bevel

( NOTE )1. Use the factors in parentheses when frequency of starts and stops exceed 10 times per hour.
2. Also, use the factors in parentheses when a prime mover other than a motor is used (for example,
an internal combustion engine).
Keep the corrected load torque at the speed at less than the allowed X & Y
axis torque (Speed ratio 1:1), or the allowable Y axis torque (Speed ratio 1:2)
Screw
Gears

shown in the performance table.

b) Select an appropriate shaft layout from the shaft layout drawing for each model.
Products Gearboxes Gear Pair
Worm

c) Check for overhang load space (O.H.L.)


Overhang load is a load applied beyond the bearing support. Examining the
overhang load is indispensable whenever chains, belts, or gears are used to
couple the unit with the mating machinery.
Bevel

TLE : Corrected load torque applied to the gearbox shaft(N • m){kgf • m}


TLE×K1×K2 R : Pitch radius of sprocket, pulley, gear, etc., mounted on the gearbox shaft(m)
O.H.L. = (N) {kgf}
R K1 : Factor depending on the method of coupling <See Table 2>
K2 : Factor depending on the position of load <See Table 3>
Other

* The value of O.H.L. from the equation above must be smaller than the value of allowable O.H.L. on
the X-and the Y-axis shown on the performance table.

Factor K1 (Table 2) Factor K2 (Table 3)


• Position of load
Coupling method K1 Position of load K2

Chain, timing belt 1.00 Near the support 0.75

Gear 1.25 Middle of shaft 1.00

V belt 1.50 End of the shaft 1.50


End of the shaft
Middle of the shaft
d) Select a model capable to satisfy all of a), b) and c) obtained above. Near the support

576
Bevel Gearboxes
 Selection Examples

Gears
Spur
Example 1
Application / Conveyor (uniform load)
Load torque / 78.4N • m {8kgf • m}
/ 300rpm
X-axis rotational speed

Helical
Gears
Speed Ratio /1 : 2
Shaft layout / As illustrated at right
Running time / 12 hours/day
Coupling method / X-axis-Coupling KCBX-L Type KCBX-T Type
Y-axis-Chain (positioned at the middle of the shaft)

Internal
Gears
Installation / Horizontal
KCBX-LB Type
Location / Indoors

a Torque Analysis Motor

Service factor under load is Sf=1.25 (Table 1).


Chain

Racks
Accordingly, corrected load torque applied to Y-axis.
TLE=78.4 × 1.25=98N • m {TLE=8 × 1.25=10kgf • m}

b O.H.L. Analysis

CP Racks
& Pinions
O.H.L.on the Y-axis
TLE×K1×K2 98×1×1 TLE×K1×K2 10×1×1
O.H.L. = = = 1960N { O.H.L. = = = 200kgf }
R 100 R 100
2×1000 2×1000

Gears
Miter
c Model Selection
A model capable of satisfying all of the design conditions, torque and O.H.L. is KCBX-322LB.

Example 2

Gears
Bevel
Application / Line shaft drive
Load torque / 58.8N • m{6kgf • m}(uniform load) for each A,B and C
Rotational speed / 600rpm Load A Load B Load C
Speed Ratio / 1 : 1

Screw
Gears
Shaft layout / As illustrated at right
Running time / 8 hours/day
Coupling method / All couplings
Installation / Horizontal

Products Gearboxes Gear Pair


Location / Indoors

Worm
In case of an inline shaft drive, load applied to the Y-axis varies with Motor

the location of the gearbox. Therefore, an adequate model must be


selected individually for each position. Service factor (Table 1) under the
No.1 No.2 No.3
design condition is Sf=1.0 for all gearboxes. KCBX-TB Type KCBX-TB Type KCBX-LB Type
Bevel
a Gearbox No.1 c Gearbox No.3
Corrected load torque applied to the X-axis that drives only load A is: Corrected load torque applied to the X-axis that drives only load C is:
58.8 × 1.0=58.8N • m {6 × 1.0=6kgf • m} 58.8 × 1.0=58.8N • m {6 × 1.0=6kgf • m}
Corrected load torque applied to the Y-axis that drives load A, B and C is: Corrected load torque applied to the Y-axis that drives only load C is:
Other

(58.8+58.8+58.8) × 1.0=176.4N • m 58.8 × 1.0=58.8N • m {6 × 1.0=6kgf • m}


{(6+6+6 ) × 1.0=18kgf • m} KCBX-251LB is selected from the performance table.
KCBX-401TB is selected from the performance table.

b Gearbox No.2 d Model selection


Corrected load torque applied to the X-axis that drives only load B is: No.1 gearbox is KCBX-401TB
58.8 × 1.0=58.8N • m {6 × 1.0=6kgf • m} No.2 gearbox is KCBX-321TB
Corrected load torque applied to the Y-axis that drives load B and C is: No.3 gearbox is KCBX-251LB
(58.8+58.8) × 1.0=117.6N • m
{(6+6) × 1.0=12kgf • m}
KCBX-321TB is selected from the performance table. 577
Bevel Gearbox's - Moment of Inertia
 Moment of Inertia of KKBX Bevel Gearbox's
Gears
Spur

Unit : kg • m2
Type Catalog No. Pinion Shaft (X-axis) Gear Shaft (Y-axis)
KKBX-101L 4.45×10 -6 4.45×10 -6
KKBX-102L 2.16×10 -6 8.65×10 -6
Helical
Gears

KKBX-151L 5.30×10 -5 5.30×10 -5


L
KKBX-152L 3.65×10 -5 1.47×10 -4
KKBX-201L 1.79×10 -4 1.79×10 -4
7.85×10 -5 3.15×10 -4
Internal

KKBX-202L
Gears

KKBX-101T 4.75×10 -6 4.75×10 -6


KKBX-102T 2.23×10 -6 8.93×10 -6
KKBX-151T 5.60×10 -5 5.60×10 -5
T
3.37×10 -5 1.50×10 -4
Racks

KKBX-152T
KKBX-201T 1.94×10 -4 1.94×10 -4
KKBX-202T 8.20×10 -5 3.28×10 -4
(CAUTION) The moments of inertia shown in this table are reference values.
CP Racks
& Pinions

Please use data only for reference.

 Moment of Inertia of KCBX Bevel Gearbox's


Unit : kg • m2
Type Catalog No. Pinion Shaft (X-axis) Gear Shaft (Y-axis)
Gears

4.00×10 - 4.00×10 -4
Miter

4
KCBX-191L
KCBX-192L 1.86×10 -4 7.43×10 -4
KCBX-251L 2.48×10 - 3
2.48×10 -3
KCBX-252L 1.03×10 -3 4.13×10 -3
L
Gears
Bevel

KCBX-321L 4.00×10 -3 4.00×10 -3


KCBX-322L 1.29×10 -3 5.18×10 -3
KCBX-401L 8.95×10 -3 8.95×10 -3
KCBX-402L 3.83×10 -3 1.53×10 -2
Screw
Gears

KCBX-191T 4.05×10 -4 4.05×10 -4


KCBX-192T 1.87×10 -4 7.48×10 -4
KCBX-251T 2.50×10 -3 2.50×10 -3
1.04×10 -3 4.15×10 -3
Products Gearboxes Gear Pair

KCBX-252T
Worm

T
KCBX-321T 4.08×10 -3 4.08×10 -3
KCBX-322T 1.31×10 -3 5.25×10 -3
KCBX-401T 9.20×10 -3 9.20×10 -3
KCBX-402T 3.88×10 -3 1.55×10 -2
Bevel

(CAUTION) The moments of inertia shown in this table are reference values.
Please use data only for reference.
Other

578

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