Gear Boxes: P BX - 04 1 L K
Gear Boxes: P BX - 04 1 L K
Gear Boxes: P BX - 04 1 L K
Gears
Spur
Model L/ T Page 564 Model L/ T Page 568 Model L/ T Page 572
Gear Boxes
Helical
Gears
Internal
Gears
Racks
CP Racks
& Pinions
Catalog Number of Stock Gears
The Catalog Number for KHK stock gears is based on the simple for-
mula listed below. Please order KHK gears by specifying the Catalog
Numbers.
Gears
Miter
(Example) Gearboxes
K P BX - 04 1 L
Gears
Bevel
Model (L Model)
Gear Ratio (1)
Shaft Diameter (4 mm)
Screw
Type (Bevel Gearbox)
Gears
Housing Material (Plastic)
Housing Material Main body
P Plastic BX Bevel Gearbox
Worm
C FC250 Cast Iron
Bevel
Feature Icons
Other
RoHS Compliant
Stainless Product
Product
Re-machinable
Resin Product
Product
Copper Alloy
Finished Product
Product
Heat Treated Injection Molded
Product Product
Black Oxide coated
Ground Gear
Product
563
KPBX
Gears Miniature Bevel Gearboxes
Spur
Helical
Gears
Internal
Gears
Features
Racks
when attaching a coupling so that it dose not interfere with the housing.
Miter
corrosive gas and steam. • Do not disassemble or modify these productions. You may destroy
• Location Indoors the unit.
Products Gearboxes Gear Pair
2. Mounting Methods
Worm
• Bolt or screw the unit firmly on a flat surface free from variations.
• For screws, we recommend JIS Type 2 grooved screws.
• The dimensions of the mounting screws and the recommended
tightening torques are given in the table below.
• No secondary operations such as adding bolt holes can be per-
Bevel
formed on the casing. There is a danger that the gearbox will break.
• When used in applications where oil contamination is undesirable
such as in a food processing machines, please use preventive mea-
sures against oil leaks due to malfunction or the units wearing out.
Other
564
KPBX
Bevel Gearboxes
Gears
Spur
Selection Hints
a KPBX series are economical bevel gearboxes. For applications re-
quiring high precision, strength and/or speed, we recommend the
Helical
Gears
use of KKBX type bevel gearboxes.
b Please avoid overhang and thrust loads on the shafts. By support-
ing both ends of the shaft on which a gear or sprocket is mounted
by means of pillow blocks or bearings as shown below, you can
Internal
Gears
eliminate overhang loads.
c These units are not suitable when you have sudden reversals of ro-
tation or impact loads. Please consider KKBX type bevel gearboxes
in such applications.
Racks
CP Racks
& Pinions
Shaft supports
(Pillow block, bearings, etc)
Gears
Miter
Shaft coupling
Gears
Bevel
Screw
Gears
Products Gearboxes Gear Pair
Worm
KPBX Specification Chart
X-axis revolutions per minute (rpm)
Type Specifications
50 100 200 250 300 400 500 Bevel
X&Y-axis torque 9.8 9.8 9.6 9.5 9.4 9.3 9.1
KPBX-041 (N • cm){kgf • cm} {1.0} {1.0} {0.98} {0.97} {0.96} {0.95} {0.93}
Efficiency (Reference values) 70%
Other
565
KPBX L Type
Gears Miniature Bevel Gearboxes
Spur
Helical
Gears
Internal
Gears
Racks
Speed
Catalog No. A B C D E F G H J K L M O P Q S T
Ratio
CP Racks
KPBX-041L
& Pinions
KPBX T Type
Miniature Bevel Gearboxes
Screw
Gears
Products Gearboxes Gear Pair
Other Bevel Worm
Speed
Catalog No. A B C D E F G H J K L M O P Q S T
Ratio
KPBX-041T 1:1 61 20.5 55 45 32 10 26 9.5 16 15 18 9 4.5 3 10 Ø 4 Ø 3.5
KPBX-061T 1:1 85 27.5 73 58 41 15 34 13.5 20 19 26 13 4.5 4.5 14 Ø 6 Ø 3.5
KPBX-081T 1:1 101 30.5 88 68 47.5 20 41 16 24.5 22.5 30 15 6 5.5 16.5 Ø 8 Ø 4.5
566
KPBX
Bevel Gearboxes
Gears
Spur
[ Caution ] a The arrow marks on the shafts are intended to show the relative direction of rotation.
The units can be driven in the opposite direction as well.
Helical
Gears
b In the standard unit, the X-axis rotates clockwise, and the Y-axis counterclockwise.
c The tolerance of shaft diameter is JIS h8.
d The shafts do not have keyways. Please use clamping type couplings to avoid slippage.
e The backlash at the X-axis (input shaft) is about 3 degrees.
Internal
Gears
Racks
V Weight
U Catalog No.
Diameter Depth (g)
CP Racks
KPBX-041L
& Pinions
7 ø2.5 11 45
7 ø2.5 13 120 KPBX-061L
9 ø3.3 14 200 KPBX-081L
Gears
Miter
Gears
Bevel
KPBX
Screw
Gears
Products Gearboxes Gear Pair
[ Caution ] a The arrow marks on the shafts are intended to show the relative direction of rotation.
Worm
The units can be driven in the opposite direction as well.
b In the standard unit, the X-axis rotates clockwise, and the Y-axis counterclockwise.
c The tolerance of shaft diameter is JIS h8.
d The shafts do not have keyways. Please use clamping type couplings to avoid slippage.
e The backlash at the X-axis (input shaft) is about 3 degrees.
Other Bevel
V Weight
U Catalog No.
Diameter Depth (g)
7 Ø 2.5 11 45 KPBX-041T
7 Ø 2.5 13 120 KPBX-061T
9 Ø 3.3 14 200 KPBX-081T
567
KKBX
Gears Bevel Gearboxes
Spur
Helical
Gears
Internal
Gears
Racks
2. Mounting methods
Features a Bolt the unit firmly on a machined plain surface free from vibrations.
CP Racks
& Pinions
c Freedom of installing orientation as in a food processing machines, please use preventive measures
The unit can be installed easily in any orientation. against oil leaks due to malfunction or the units wearing out.
d Maintenance-free
High-grade grease is sealed in the casting before shipping. 3. Connections with mating machinery
Gears
Bevel
e Selective speed ratio a Before connecting to the mating machinery, please verify the direction of
Gear ratios of 1/1/ or 1/2 are available to meet most applications.
the shaft rotation to avoid breakage of the equipment.
b Take care not to cause interference with an oil seal or case surface when
fitting a coupling, sprocket, pulley, gear, etc. to gearbox shafts, especially
Screw
Gears
that the gearbox shaft and the mating shaft are inline. We recommend
Worm
a Ambient temperature shafts during operations. You may get caught and injure yourself.
-10°C to 40°C
b Stop the operation immediately when the noise level or the temperature
b Ambient humidity 80% or less
c Atmosphere rises abnormally. Do not restart until all of the causes are analyzed and
Well-ventilated, dust-free air not
proper repairs are made.
including corrosive gas and steam.
c Sudden reversal of the direction of rotation could affect the gearbox
dLocation Indoors
and mating machinery. Be sure to stop the unit before reversing the
rotation.
d Be sure to keep the load torque and overhang load (O.H.L.) within the
allowable range during operation.
568
KKBX
Bevel Gearboxes
KKBX Performance Chart
Speed X-axis revolutions per minute(rpm) Allowable thrust load (N){kgf}
Type Specifications
Gears
Spur
Ratio 50 100 200 300 400 600 900 1200 1500 1800 2500 3600 X-axis Y-axis
Allowable Power(kW) 0.01 0.02 0.05 0.07 0.09 0.14 0.20 0.26 0.31 0.35 0.38 0.44
X&Y-axis torque 2.35 2.35 2.25 2.25 2.16 2.16 2.06 2.06 1.96 1.86 1.47 1.18
(N • m){kgf • m} {0.24} {0.24} {0.23} {0.23} {0.22} {0.22} {0.21} {0.21} {0.20} {0.19} {0.15} {0.12}
Helical
Gears
X-axis O.H.L. 78 78 78 78 69 69 69 69 69 59 49 39 59 69
KKBX-101
(N){kgf} {8} {8} {8} {8} {7} {7} {7} {7} {7} {6} {5} {4} {6} {7}
Y-axis O.H.L. 127 127 118 118 118 118 108 108 108 98 78 59
(N){kgf} {13} {13} {12} {12} {12} {12} {11} {11} {11} {10} {8} {6}
Internal
Efficiency (Reference values) 90%
Gears
Allowable Power(kW) 0.05 0.09 0.18 0.27 0.35 0.51 0.75 0.96 1.16 1.30 1.44 1.66
X&Y-axis torque 8.82 8.82 8.62 8.53 8.33 8.13 7.94 7.64 7.35 6.86 5.49 4.41
(N • m){kgf • m} {0.90} {0.90} {0.88} {0.87} {0.85} {0.83} {0.81} {0.78} {0.75} {0.70} {0.56} {0.45}
X-axis O.H.L. 255 255 255 245 245 235 225 216 216 186 157 127 98 118
Racks
1:1 KKBX-151
(N){kgf} {26} {26} {26} {25} {25} {24} {23} {22} {22} {19} {16} {13} {10} {12}
Y-axis O.H.L. 294 294 284 284 274 265 265 255 245 216 176 147
(N){kgf} {30} {30} {29} {29} {28} {27} {27} {26} {25} {22} {18} {15}
Efficiency (Reference values) 90%
CP Racks
& Pinions
Allowable Power(kW) 0.09 0.18 0.36 0.52 0.68 0.95 1.38 1.78 2.15 2.50 2.55 2.95
X&Y-axis torque 17.6 17.6 17.2 16.7 16.2 15.2 14.7 14.2 13.7 13.2 9.80 7.84
(N • m){kgf • m} {1.80} {1.80} {1.75} {1.70} {1.65} {1.55} {1.50} {1.45} {1.40} {1.35} {1.00} {0.80}
X-axis O.H.L. 353 353 343 333 333 323 314 304 294 265 216 176 196 274
KKBX-201
(N){kgf} {36} {36} {35} {34} {34} {33} {32} {31} {30} {27} {22} {18} {20} {28}
Gears
Miter
Y-axis O.H.L. 529 529 519 510 500 490 470 451 441 392 314 255
(N){kgf} {54} {54} {53} {52} {51} {50} {48} {46} {45} {40} {32} {26}
Efficiency (Reference values) 90%
Allowable Power(kW) 0.005 0.01 0.02 0.03 0.04 0.06 0.09 0.12 0.14 0.16 0.17 0.20
Gears
Bevel
X&Y-axis torque 2.06 2.06 2.06 1.96 1.96 1.96 1.86 1.86 1.76 1.67 1.27 1.08
(N • m){kgf • m} {0.21} {0.21} {0.21} {0.20} {0.20} {0.20} {0.19} {0.19} {0.18} {0.17} {0.13} {0.11}
X-axis O.H.L. 88 88 88 88 88 78 78 78 78 69 59 49 59 69
KKBX-102
(N){kgf} {9} {9} {9} {9} {9} {8} {8} {8} {8} {7} {6} {5} {6} {7}
Screw
Gears
Y-axis O.H.L. 137 137 137 127 127 127 127 118 118 108 88 69
(N){kgf} {14} {14} {14} {13} {13} {13} {13} {12} {12} {11} {9} {7}
Efficiency (Reference values) 90% 85%
Allowable Power(kW) 0.02 0.04 0.08 0.13 0.17 0.25 0.36 0.46 0.55 0.62 0.69 0.80
X-axis O.H.L. 255 255 255 245 245 235 225 216 216 186 157 127 98 118
1:2 KKBX-152
(N){kgf} {26} {26} {26} {25} {25} {24} {23} {22} {22} {19} {16} {13} {10} {12}
Y-axis O.H.L. 294 294 284 284 274 265 265 255 245 216 176 147 Bevel
(N){kgf} {30} {30} {29} {29} {28} {27} {27} {26} {25} {22} {18} {15}
Efficiency (Reference values) 90% 85%
Allowable Power(kW) 0.05 0.10 0.19 0.28 0.37 0.53 0.77 0.99 1.15 1.31 1.40 1.57
X&Y-axis torque 19.6 19.6 18.6 18.1 17.6 17.0 16.4 15.7 14.7 13.9 10.8 8.33
Other
(N • m){kgf • m} {2.00} {2.00} {1.90} {1.85} {1.80} {1.73} {1.67} {16.0} {1.50} {1.42} {1.10} {0.85}
X-axis O.H.L. 372 372 363 363 353 343 333 323 314 274 235 186 196 274
KKBX-202
(N){kgf} {38} {38} {37} {37} {36} {35} {34} {33} {32} {28} {24} {19} {20} {28}
Y-axis O.H.L. 588 588 578 568 559 539 529 510 490 441 363 294
(N){kgf} {60} {60} {59} {58} {57} {55} {54} {52} {50} {45} {37} {30}
Efficiency (Reference values) 90% 85%
(CAUTION) a Be sure not to exceed the allowable values. Units with (1:2) reduction ratio have the slower speed in the Y-axis.
b The values in the table are in effect when the service factor is 1. When the units are used under other conditions, refer to the Selection Guides.
c Overhang load (O.H.L.) means the load applied to the middle of the overhang shaft, perpendicular to the axis, When using the units under other
conditions, refer to the factors K1 and K2 described in the Selection Guide. d When the 1:2 speed ratio unit is used as a speed increaser
(from the Y-axis to the X-axis), the X-axis torque becomes one half of the Y-axis torque shown in the table. e The Y-axis torque of type T is the
sum of the values on both right and left axis. f The Y-axis O.H.L. of type T is the sum of the values on both right and left axis. 569
KKBX L Type
Gears Bevel Gearboxes
Spur
(Fig.1)
Helical
Gears
Y-axis
Product Label
Internal
Gears
x-axis
Racks
Speed
Catalog No. A B C D E F G H I J K L M P Q R S
Ratio
CP Racks
KKBX-101L
& Pinions
1:1
37 58 18 18 18 14 46 38 40 82 5 82 102 20 ø5.5 ø6.5 ø10
KKBX-102L 1:2
KKBX-151L 1:1
66 100 31 36 31 22 80 62 66 140 8 137 170 30 ø8.5 ø8.5 ø15
KKBX-152L 1:2
KKBX-201L 1:1
80 120 36 36 36 26 92 72 76 166 10 168 206 40 ø8.5 ø8.5 ø20
KKBX-202L 1:2
Gears
Miter
KKBX T Type
Gears
Bevel
Bevel Gearboxes
Screw
Gears
(Fig.2)
Products Gearboxes Gear Pair
Worm
Y-axis
Product Label
Bevel
x-axis
Other
Speed
Catalog No. A B C D E F G H I J K L M P Q R S
Ratio
KKBX-101T 1:1
37 58 18 18 18 14 46 38 40 82 5 114 102 20 ø5.5 ø6.5 ø10
KKBX-102T 1:2
KKBX-151T 1:1
66 100 31 36 31 22 80 62 66 140 8 192 170 30 ø8.5 ø8.5 ø15
KKBX-152T 1:2
KKBX-201T 1:1
80 120 36 36 36 26 92 72 76 166 10 240 206 40 ø8.5 ø8.5 ø20
KKBX-202T 1:2
570
KKBX
Bevel Gearboxes
Gears
Spur
[ Caution ]
a The arrow marks on the shafts are intended to show the relative direction of rotation
The units can be driven in the opposite direction as well. Y-axis
Helical
Gears
b In the unit, the X-axis rotates clockwise, and the Y-axis counter-clockwise.
c The key grooves in the X-axis and the Y-axis do not always coincide in phase with each other.
d The tolerance of shaft diameter is JIS h7 Speed ratio 1 : 1
e The pinion gear is mounted on the x-axis (the input side) in 1 : 2 ratio units.
f The key dimensions are per JIS B 1301-1976 (Standard Grade)
Internal
g The backlash angles are measured at the X-axis (Input Shaft).
Gears
X-axis
Racks
Backlash of Weight
T (U) Key Catalog No.
shaft rotation (kg) Y-axis
CP Racks
KKBX-101L
& Pinions
1 x 15ℓ 16' ~ 44'
ø26H7 (2) 0.40
(flat) 30' ~1º 23' KKBX-102L
10' ~ 37' KKBX-151L Speed ratio 1 : 2
ø42H7 (3) 5 x 5 x 27ℓ 1.80
19' ~1º 09' KKBX-152L
8' ~ 33' KKBX-201L
ø52H7 (4) 6 x 6 x 35ℓ 3.10
15' ~ 60' KKBX-202L
Gears
Miter
X-axis
KKBX
Gears
Bevel
Bevel Gearboxes
Screw
Gears
[ Caution ]
a The arrow marks on the shafts are intended to show the relative direction of rotation. The units Y-axis
can be driven in the opposite direction as well.
Worm
c The key grooves in the X-axis and the Y-axis do not always coincide in phase with each other. Speed ratio 1 : 1
d The tolerance of shaft diameter is JIS h7.
e The pinion gear is mounted on the x-axis (the input side) in 1 : 2 ratio units.
f The key dimensions are per JIS B 1301-1976 (Standard Grade)
g The backlash angles are measured at the X-axis (Input Shaft). Bevel
X-axis
Other
Backlash of Weight
T (U) Key Catalog No. Y-axis
shaft rotation (kg)
1 x 15ℓ 16' ~ 44' KKBX-101T
ø26H7 (2) 0.50
(flat) 30' ~1º 23' KKBX-102T
Speed ratio 1 : 2
10' ~ 37' KKBX-151T
ø42H7 (3) 5 x 5 x 27ℓ 2.20
19' ~1º 09' KKBX-152T
8' ~ 33' KKBX-201T
ø52H7 (4) 6 x 6 x 35ℓ 3.40
15' ~ 60' KKBX-202T
X-axis
571
KCBX
Bevel Gearboxes
Features
Gears
Spur
a Very strong
The unit has high grade cast iron housing and uses tapered roller bearings.
b Low noise and high efficiency
Helical
Gears
d Maintenance-free
High-grade oil is added to the casing before shipping.
e Selective speed ratio
Shaft Orientations and Orientation Codes
Gear ratios of 1/1 or 1/2 are available to meet most applications.
Racks
( CAUTION )
a The diagrams below show the mounting surface. Model Volume of lubricant Lubrication
b The arrow marks on the shafts are intended to show the relative
directions of rotation. The units can be driven in the opposite directions as well. KCBX-19 Type 0.3L
c "" mark indications the surface on which the oiling and drain plugs are located KCBX-25 Type 0.7L JIS Gear oil
Oil
when mounting horizontally. The ones without the marks have the plugs on the KCBX-32 Type 1.0L Industrial Type 2
Gears
d When the unit (other than LI-LL Type, TE-TF Type) is used with the input shaft (X-
axis) pointing up and is wall mounted, the lubrication method for the bear-
ings must be altered. Please notify us at the time of placing your order.
e For use other than mounting on a horizontal surface, please see page 575.
Operating preconditions
See KKBX (Page 568)
Gears
Bevel
Screw
Gears
Products Gearboxes Gear Pair
Gears
Allowable Power(kW) 0.08 0.20 0.39 0.77 1.15 1.50 2.05 2.67 3.30 3.95 4.40 4.40 4.40
Spur
X&Y-axis torque 37.2 37.2 37.2 36.3 36.3 36.3 32.3 28.4 26.5 24.5 23.5 16.7 10.8
(N • m){kgf • m} {3.8} {3.8} {3.8} {3.7} {3.7} {3.6} {3.3} {2.9} {2.7} {2.5} {2.4} {1.7} {1.1}
X-axis O.H.L. 1760 1760 1760 1760 1670 1620 1270 1080 882 833 784 686 637
KCBX-191 (N){kgf} {180} {180} {180} {180} {170} {165} {130} {110} {90} {85} {80} {70} {65}
Y-axis O.H.L. 1960 1960 1960 1960 1960 1810 1470 1180 1030 980 931 784 735
Helical
Gears
(N){kgf} {200} {200} {200} {200} {200} {185} {150} {120} {105} {100} {95} {80} {75}
Efficiency (Reference values) 95% 90%
Allowable Power(kW) 0.25 0.62 1.24 2.47 3.68 4.70 6.40 8.60 10.5 12.3 13.8 — —
X&Y-axis torque 118 118 118 118 116 112 101 91.1 83.3 78.4 73.5 — —
(N • m){kgf • m} {12.0} {12.0} {12.0} {12.0} {11.8} {11.4} {10.3} {9.3} {8.5} {8.0} {7.5} — —
Internal
X-axis O.H.L. 3920 3920 3920 3920 3630 3330 2940 2450 2160 1960 1760 — —
Gears
KCBX-251 — —
(N){kgf} {400} {400} {400} {400} {370} {340} {300} {250} {220} {200} {180}
Y-axis O.H.L. 4120 4120 4120 4120 4020 3920 3430 2940 2550 2450 2250 — —
(N){kgf} {420} {420} {420} {420} {410} {400} {350} {300} {260} {250} {230} — —
Efficiency (Reference values) 95% 90% — —
1:1
Allowable Power(kW) 0.36 0.88 1.77 3.53 5.26 6.72 9.15 12.3 15.0 17.5 19.7 — —
— —
Racks
X&Y-axis torque 167 167 167 167 165 160 144 130 119 112 104
(N • m){kgf • m} {17.0} {17.0} {17.0} {17.0} {16.8} {16.3} {14.7} {13.3} {12.1} {11.4} {10.6} — —
X-axis O.H.L. 4900 4900 4900 4900 4610 4210 3720 3140 2740 2450 2160 — —
KCBX-321 — —
(N){kgf} {500} {500} {500} {500} {470} {430} {380} {320} {280} {250} {220}
Y-axis O.H.L. 5190 5190 5190 5190 5100 4900 4310 3720 3230 3140 2840 — —
— —
CP Racks
(N){kgf} {530} {530} {530} {530} {520} {500} {440} {380} {330} {320} {290}
& Pinions
Efficiency (Reference values) 95% 90% — —
Allowable Power(kW) 0.62 1.59 3.18 6.32 9.50 12.0 16.1 22.0 26.5 — — — —
X&Y-axis torque 294 294 294 294 294 284 225 231 211 — — — —
(N • m){kgf • m} {30.0} {30.0} {30.0} {30.0} {30.0} {29.0} {26.0} {23.6} {21.5} — — — —
X-axis O.H.L. 9800 9800 9800 7840 5880 4900 4410 3720 3430 — — — —
KCBX-401 — — — —
(N){kgf} {1000} {1000} {1000} {800} {600} {500} {450} {380} {350}
Gears
— — — —
Miter
Y-axis O.H.L. 11760 11760 11760 9800 7350 6370 5880 5100 4020
(N){kgf} {1200} {1200} {1200} {1000} {750} {650} {600} {520} {410} — — — —
Efficiency (Reference values) 95% 90% — — — —
Gears
Bevel
Allowable Power(kW) 0.03 0.07 0.14 0.27 0.40 0.53 0.78 1.15 1.50 1.85 2.17 2.20 2.20
Y-axis torque 25.5 25.5 25.5 25.5 25.5 24.5 24.5 24.5 23.5 23.5 22.5 16.7 10.8
(N • m){kgf • m} {2.6} {2.6} {2.6} {2.6} {2.6} {2.5} {2.5} {2.5} {2.4} {2.4} {2.3} {1.7} {1.1}
X-axis O.H.L. 1180 1180 1180 1180 1180 1130 1130 1080 1080 882 833 784 735
KCBX-192
(N){kgf} {120} {120} {120} {120} {120} {115} {115} {110} {110} {90} {85} {80} {75}
Y-axis O.H.L. 1760 1760 1760 1760 1760 1720 1670 1470 1270 1080 980 833 784
Screw
Gears
(N){kgf} {180} {180} {180} {180} {180} {175} {170} {150} {130} {110} {100} {85} {80}
Efficiency (Reference values) 90% 85%
Allowable Power(kW) 0.09 0.23 0.45 0.90 1.34 1.78 2.67 4.00 5.30 6.33 7.50 7.50 —
Y-axis torque 85.3 85.3 85.3 85.3 85.3 84.3 84.3 84.3 84.3 80.4 79.4 56.8 —
(N • m){kgf • m} {8.7} {8.7} {8.7} {8.7} {8.7} {8.6} {8.6} {8.6} {8.6} {8.2} {8.1} {5.8} —
Worm
X-axis O.H.L. 3920 3920 3920 3920 3920 3720 3630 3530 3230 2740 2250 1670
KCBX-252 (N){kgf} {400} {400} {400} {400} {400} {380} {370} {360} {330} {280} {230} {170} —
Y-axis O.H.L. 4120 4120 4120 4120 4020 3920 3820 3720 3430 3040 2650 2350 —
(N){kgf} {420} {420} {420} {420} {410} {400} {390} {380} {350} {310} {270} {240} —
Efficiency (Reference values) 90% 85% —
1:2
Allowable Power(kW) 0.13 0.32 0.64 1.28 1.91 2.54 3.80 5.72 7.57 9.05 10.7 — —
— —
Y-axis torque 123 123 123 123 122 122 121 121 120 115 114
Bevel
(N • m){kgf • m} {12.5} {12.5} {12.5} {12.5} {12.4} {12.4} {12.3} {12.3} {12.2} {11.7} {11.6} — —
X-axis O.H.L. 4900 4900 4900 4900 4900 4700 4610 4410 4120 3430 2840 — —
KCBX-322 — —
(N){kgf} {500} {500} {500} {500} {500} {480} {470} {450} {420} {350} {290}
Y-axis O.H.L. 5190 5190 5190 5190 5100 4900 4800 4700 4310 3820 3330 — —
(N){kgf} {530} {530} {530} {530} {520} {500} {490} {480} {440} {390} {340} — —
Other
ڧF KG C
Spur
P P Y-axis
ȭUG
DG
P
Y-axis BB
A ȭV ȭUP E
4ȭM DP x-axis
Helical
ȭV N C
Gears
KP
N
P x-axis 4ȭM
ڧF KP ȭS R
ȭUP ڧH
LA , LB LE, LF
Internal
Gears
BB
DG J
غH EO A
KG غF C DP
P
P
ǾUG BB
ǾV ǾUP E
Racks
Y-axis x-axis
C
A N DG
4ǾM DP 4ǾM
ǾV N P Y-axis R
KP
ǾUG ǾS
P x-axis غF KP
CP Racks
& Pinions
غH
ǾUP
LC , LD LG, LH
Speed
Catalog No.
ratio
A BB C DP DG E EO F H J KP KG øM N P R øS
KCBX-191 L 1:1
257 193 76 180 116 146 129 125 154 109 117.5 53.5 10.5 17 38 — —
Gears
KCBX-192 L 1:2
Miter
KCBX-251 L 1:1
316 259 90 222 157 177.5 155 152 188 133 146 81 14 20 50 12 82.5
KCBX-252 L 1:2
KCBX-321 L 1:1
340 277 100 242 168 192.5 174 160 196 151 162 88 14 20 55 9 88.5
KCBX-322 L 1:2
Gears
Bevel
KCBX-401 L 1:1
425 337 115 308 208 225 200 195 234 173 210.5 110.5 14 22 75 14 114.5
KCBX-402 L 1:2
Please place one of the orientation codes (A to P) from page 572 on the box at the end of the catalog number.
KCBX T type
Screw
Gears
Bevel Gearboxes
Products Gearboxes Gear Pair
BB A
DG DG DP
Worm
ڧH EO ȭUG J
KG ڧF KG C
P Y-axis
P P
DG
P
ȭUG ȭUG
E
Y-axis Y-axis ȭV ȭUP
BB
A x-axis C
4ȭM DP
Bevel
N DG
ȭV KP 4ȭM
P N R
Y-axis
P x-axis ȭUG
ڧF ȭS
ȭUP ڧH
TA , TB TC, TD
Other
Speed
Catalog No.
ratio
A BB C DP DG E EO F H J KP KG øM N P R øS
KCBX-191 T 1:1
257 232 76 180 116 146 129 125 154 109 117.5 53.5 10.5 17 38 — —
KCBX-192 T 1:2
KCBX-251 T 1:1
316 314 90 222 157 177.5 155 152 188 133 146 81 14 20 50 12 82.5
KCBX-252 T 1:2
KCBX-321 T 1:1
340 336 100 242 168 192.5 174 160 196 151 162 88 14 20 55 9 88.5
KCBX-322 T 1:2
KCBX-401 T 1:1
425 416 115 308 208 225 200 195 234 173 210.5 110.5 14 22 75 14 114.5
KCBX-402 T 1:2
Please place one of the orientation codes (A – P) from page 572 on the box at the end of the catalog number.
574
KCBX
Bevel Gearboxes
BB BB
DG DG J
ȭUP J
Gears
P
Spur
P x-axis
[ Caution ]
ȭUG E
ȭV
a The key grooves in the X-axis and the Y-
Y-axis C
DP
P N
axis do not always coincide in phase with
4ȭM DP each other.
ȭV
ȭUG b The tolerance of shaft diameter is JIS h6.
Helical
Gears
Y-axis C P x-axis c The key dimensions are per JIS B 1301-
N ȭUP
KG 4ȭM ڧF
ڧF KG 1976(Standard Grade)
ڧH
ڧH d The backlash angles are measured at the
LI,LJ LM, LN X-axis (Input Shaft).
e Sides of the oil plugs are for the supply
Internal
port → PF 1/2 and for the drain port →
Gears
BB BB PT 1/4 (standard specifications.)
DG DG J
ǾUP J We can accept as a special order units
P
P x-axis ǾUG that are mounted on the ceiling or on a
E wall. Please let us know at the time or
ǾV
DP Y-axis C ordering.
Racks
P N
ǾUG 4ǾM DP
ǾV
Y-axis C
P
Standard Specifications
x-axis
N ǾUP Oil Plug PF1/2
CP Racks
4ǾM غF KG غF
& Pinions
KG
غH غH (Oil Supply Port)
LK, LL LO, LP
Gears
18 17' ~47' KCBX-192 L
Miter
Oil Plug PT1/4
9' ~22' KCBX-251 L (Oil Drain)
92 25 25 8 x 7 x 40ℓ 17.0
15' ~36' KCBX-252 L
9' ~21' KCBX-321 L
100 32 32 10 x 8 x 50ℓ 22.0
15' ~36' KCBX-322 L Additional Oil Plug Locations
Gears
Bevel
8' ~20' KCBX-401 L C Surface
124 40 40 12 x 8 x 60ℓ 33.0
15' ~37' KCBX-402 L
Screw
Gears
A Surface
Worm
DG DG J
ȭUP J
P P for additional oil plug.
P E
x-axis
ȭUG
ȭV
CS
Y-axis
DP ȭUG Y-axis C
urfa
ace
N
P P
urf
ce
4ȭM DP
ȭUG
ȭV DS Bevel
Y-axis Y-axis C P
ȭUG x-axis
N
ȭUP
KG ڧF KG
ace
KG KG 4ȭM ڧF
ڧH
urf
ڧH
BS
AS
TE, TF TG, TH
urfa
ce
Other
575
Bevel Gearboxes
Selection Guide
Gears
Spur
Load torque, type of prime mover, input speed, speed ratio, run-
KPBX-L Type KPBX-T Type
ning time, coupling method, and frequency of start and stop.
Selection Procedure
Internal
Gears
to correct the value of load to torque by applying the service fac- KKBX-L Type KKBX-T Type
tors shown in Table 1.
Corrected Load Torque = Load torque applied to gearbox x Service factor <See Table 1>.
CP Racks
& Pinions
( NOTE )1. Use the factors in parentheses when frequency of starts and stops exceed 10 times per hour.
2. Also, use the factors in parentheses when a prime mover other than a motor is used (for example,
an internal combustion engine).
Keep the corrected load torque at the speed at less than the allowed X & Y
axis torque (Speed ratio 1:1), or the allowable Y axis torque (Speed ratio 1:2)
Screw
Gears
b) Select an appropriate shaft layout from the shaft layout drawing for each model.
Products Gearboxes Gear Pair
Worm
* The value of O.H.L. from the equation above must be smaller than the value of allowable O.H.L. on
the X-and the Y-axis shown on the performance table.
576
Bevel Gearboxes
Selection Examples
Gears
Spur
Example 1
Application / Conveyor (uniform load)
Load torque / 78.4N • m {8kgf • m}
/ 300rpm
X-axis rotational speed
Helical
Gears
Speed Ratio /1 : 2
Shaft layout / As illustrated at right
Running time / 12 hours/day
Coupling method / X-axis-Coupling KCBX-L Type KCBX-T Type
Y-axis-Chain (positioned at the middle of the shaft)
Internal
Gears
Installation / Horizontal
KCBX-LB Type
Location / Indoors
Racks
Accordingly, corrected load torque applied to Y-axis.
TLE=78.4 × 1.25=98N • m {TLE=8 × 1.25=10kgf • m}
b O.H.L. Analysis
CP Racks
& Pinions
O.H.L.on the Y-axis
TLE×K1×K2 98×1×1 TLE×K1×K2 10×1×1
O.H.L. = = = 1960N { O.H.L. = = = 200kgf }
R 100 R 100
2×1000 2×1000
Gears
Miter
c Model Selection
A model capable of satisfying all of the design conditions, torque and O.H.L. is KCBX-322LB.
Example 2
Gears
Bevel
Application / Line shaft drive
Load torque / 58.8N • m{6kgf • m}(uniform load) for each A,B and C
Rotational speed / 600rpm Load A Load B Load C
Speed Ratio / 1 : 1
Screw
Gears
Shaft layout / As illustrated at right
Running time / 8 hours/day
Coupling method / All couplings
Installation / Horizontal
Worm
In case of an inline shaft drive, load applied to the Y-axis varies with Motor
Unit : kg • m2
Type Catalog No. Pinion Shaft (X-axis) Gear Shaft (Y-axis)
KKBX-101L 4.45×10 -6 4.45×10 -6
KKBX-102L 2.16×10 -6 8.65×10 -6
Helical
Gears
KKBX-202L
Gears
KKBX-152T
KKBX-201T 1.94×10 -4 1.94×10 -4
KKBX-202T 8.20×10 -5 3.28×10 -4
(CAUTION) The moments of inertia shown in this table are reference values.
CP Racks
& Pinions
4.00×10 - 4.00×10 -4
Miter
4
KCBX-191L
KCBX-192L 1.86×10 -4 7.43×10 -4
KCBX-251L 2.48×10 - 3
2.48×10 -3
KCBX-252L 1.03×10 -3 4.13×10 -3
L
Gears
Bevel
KCBX-252T
Worm
T
KCBX-321T 4.08×10 -3 4.08×10 -3
KCBX-322T 1.31×10 -3 5.25×10 -3
KCBX-401T 9.20×10 -3 9.20×10 -3
KCBX-402T 3.88×10 -3 1.55×10 -2
Bevel
(CAUTION) The moments of inertia shown in this table are reference values.
Please use data only for reference.
Other
578