An Introduction To Reliability and Maintainability Engineering PDF
An Introduction To Reliability and Maintainability Engineering PDF
CHAPTER 2
2.1
1 1
a) R(100 ) = =.91 and R(1000) = =.5
(.001)(100) + 1 (.001)(1000 ) + 1
− dR( t ) 1 − d ((.001t + 1)−1 ) 1
b) λ ( t ) = ⋅ = ⋅ =.001(.001t + 1)−2 ⋅ (.001t + 1)
dt R( t ) dt (.001t + 1)−1
.001(.001t + 1) .001
= 2
=
(.001t + 1) .001t + 1
λ ( t ) is decreasing because λ ( t ) goes to zero as t goes to infinity.
2.2
a) R( t ) = e z
− 0t λ ( t ')dt '
=e z
−.4 0t t 'dt '
= e −.2t ' |t = e −.2t
2
0
2
− .2(1/12 )2
F (1 / 12) = 1 − R(1 / 12) = 1 − e =.00139
2 − ln(.95)
b) R( t ) = e −.2 t =.95 → −.2t 2 = ln(.95) → t= =.506 yrs
.2
2.3
a) R( t ) = z 100
− dR( t ) 1 f (t )
zt
.01
100
f ( t ′ )dt ′ = .01dt ′ =.01t ′ 100
t =.01(100 − t ) = 1−.01t 0 ≤ t ≤ 100
b) λ ( t ) = ⋅ = = 0 ≤ t ≤ 100
dt R( t ) R( t ) 1−.01t
c) MTTF = R( t )dt = z 100
0 z 100
0
(1−.01t )dt = t 100 2 100 2
0 −.005t 0 = 100−.005(100 ) = 50 days
d) σ 2 = z 100 2
0
t f ( t )dt − ( MTTF )2 =.01 0 t 2 dt − 502 =.033 t 3 z100 100
0
− 502 = 8333
. (days )2
σ = σ 2 = 28.9 days
e) R( tmedian ) = 1−.01tmedian =.5 → .01tmedian =.5 → tmedian = 50 days
2.4
a) R( t ) = z1000
t
3
f ( t ′ )dt ′ = 9
10
1000
t
2
9
3
t
3
=
1
10 9 c t
10003 − t 3 = 1 − 9
10
h 0 ≤ t ≤ 1000 hrs
106 1
F (100) = 1 − R(100) = 1 − (1 − 1003 / 109 ) = 9
= 3
10 10
z
b) MTTF = t ⋅ f ( t ) dt =
1000
0
3
109 z0
1000
t 3dt =
10 ⋅ 4
3
9
t4
1000
0
=
3
9
10 ⋅ 4
10004 − 0 = 750 hrs
t3 t3
c) R( t ) = 1 − =.99 → =.01 → t = 3 107 = 215.443 hrs
109 109
2.5
a) R(50) = e- .001(50)
=.8
1/ 2
− d ( e − (.001t ) ) 1 1 1/ 2 1 .0005
b) λ ( t ) = ⋅ − (.001t )1/ 2 == (.001t )−1/ 2 (.001)e − (.001t ) ⋅ − (.001t )1/ 2 =
dt e 2 e .001t
λ ( t ) is decreasing because λ ( t ) goes to zero as t goes to infinity.
R(T0 + t ) R(50 + 10 ) R( 60 ) e− .001( 60 )
c) R( t / T0 ) = → R(50 / 10 ) = = = =.865
R(T0 ) R(10) R(10) e− .001(10)
e − .001( t +10)
= .95e − .001(10)
= .859596 → t=
[ ln .859596] − 10 = 12.9 hrs
.001
2.10
a) Wear-out is indicated by an increasing failure rate.
− dR( t ) 1 − d (1 − t / t0 )2 1 1
λ (t ) = ⋅ = ⋅ 2
= [−2(1 − t / t0 )( −1 / t0 )] ⋅
dt R( t ) dt (1 − t / t0 ) (1 − t / t0 )2
2 2 2
= = Since λ ( 0) = and λ ( t → t0 ) = ∞, λ ( t ) is IFR.
t0 (1 − t / t0 ) t0 − t t0
F t I LF t I F −t IJ OP
z z
2 3 t0
R( t )dt = G1 − J dt = MG1 − J G
t0 t0
H t K MNH t K H 3 K PQ
0
b) MTTF =
0 0
0 0
0
LMF t I 3
O
=
− t0
GMH1 − t JK − (1 − 0) PP = t3
0 3 0
3
N 0 Q
c) R( t ) = (1 − t / 2000 )2 =.90 → t = 2000(1 − .9 ) = 102.63 hrs
2.14
L (1+.05t ′ ) OP
R( t ) =.1 zt
∞
(1+.05t ′ ) −3
dt ′ =.1M
N −2(.05) Q
−2 ∞
t
d
= 0 − −(1+.05t )−2 = (1+.05t )−2 i
R(10 + 1) (1+.05(11))−2
R(10 / 1) = = =.459
R(1) (1+.05(1))−2
L (1+.05t ) OP
MTTFbefore = R( t )dt = z 0
∞
z ∞
0
(1+.05t ) −2
dt = M
N −.05 Q
−1 ∞
0
= 0− −
FG
H
1
.05
= 20
IJ
K
MTTFafter = z ∞
T0
R(t / T0 )dt =
1
R (T0 ) zT0
∞
R (t )dt =
1
(1+.05(1)) −2 z
1
∞
(1+.05t ) −2 dt
L (1+.05t ) OP L (105 OP = 21
z −1 ∞ 2
. )
. ) M = 0 − M−
∞
2 −2 2
= (105
. ) (1+.05t ) dt = (105
1
N −(.05) Q 1 N .05(1+.05(1)) Q
2.18
ka k k
(a ) f (t ) = k +1
; (b) λ (t ) = → DFR
(t + a ) t+a
− k +1 ∞
∞ ak ak (t + a ) − a k a − k +1 a
(c) MTTF = ∫ k
dt = = =
0
(t + a ) −k + 1
0
−k + 1 k −1
⎛ 1 ⎞
(d )tmed = a ⎜⎜ k − 1⎟⎟
⎝ .5 ⎠
a
⎛ 2t t 2 ⎞
a
t2 t3
2.21 (a) MTTF = ∫ ⎜1 − + 2 ⎟ dt = t − + 2 = a/3
0⎝
a a ⎠ a 3a 0
⎛ 2t t 2 ⎞ 2 2
⎜1 − + 2 ⎟ = .5; t − 2at + .5a = 0
(b)
⎝ a a ⎠
2a ± 4 a 2 − 2a 2 a 2
t= =a± = a (1 ± .7071) = .293a
2 2
Why not the positive root?
2 / a − 2t / a 2 2(a − t ) 2
(d) λ (t ) = = = ; IFR
(a − t ) (a − t )
2 2 2
1 − 2t / a − 2t / a
(e) R(1) = .81; R(1|1) = R(2) /R(1) = .64 / .81 = .79
2.22 (a) R(t) = 1 - .000064t3 ; R(15) = .784; (b) F(10) – F(2) = .000064(1000 - 8) =
.063488
.000064t 3 = .5
(c)
tmed = 3 .5 / .000064 = 19.8425 yr.
∫ (1 − .000064t
3
(e) MTTF = )dt = [t − .000016t 4 ]025 = 25 − .000016(25) 4 = 18.75 yr.
0
(f) R(15) / R(10) = .784 / .936 = .8376
25
1 1 25
R(10) 10∫
MTTF (10) = (1 − .000064t 3
) dt =
.936
( t − .000016t 4
) 10
(g)
1
= ⎡15 − .000016 ( 254 − 104 ) ⎤ = 9.52 yr
.936 ⎣ ⎦
10
CHAPTER 3
3.1
a)
R( t ) = e − λt = e − t / MTTF = e − t /1100
R( 200) = e −200/1100 =.834
b)
R( t d ) = e − td /1100 =.90
t d = −1100 ln(.90 ) = 115.90 hrs
c)
R( t med ) = e − tmed /1100 =.5
t med = −1100 ln(.5) = −1100( −.69315) = 762.46 hrs
d)
R( t ) = 1 − Prob(both components fail)
= 1 − (1 − Ri ( t ))2 = 1 − (1 − e − t /1100 )2 since components identical
R (200) = 1 − (1 − e 200 /1100 ) 2 =.973
3.2
R ( t / T0 ) = R ( t ) because of memoryless property
R(100 / 1000) = R(100) = e −.0004(100) =.96
P(T < 100) = F (100) = 1 − R(100) = 1−.96 =.04
R (1000 / 1000) = R(1000) = e −.0004(1000) =.67
P(T < 1000) = F(1000) = 1- R(1000) = 1-.67 =.33
3.4
5
λ (t ) = ∑ λ i (t ) =.001+.005+.0007 +.0025+.00001 =.00921
i =1
a)
MTTF = 1 / λ = 1/.00921 = 108.58 days
σ 2 = 1 / λ2 and σ = 1 / λ = 108.58 days
1
b) t.99 = − ln(.99) = 108.59 ln(.99) = 109
. days
λ
3.8
R ( 3000) = 2e − λ ( 3000) − e −2 λ ( 3000) =.95
By trial and error:
λ R(3000)
.0001 .9328
.00005 .9806
.00008 .9545
.000085.9493
.000084.9504
.0000843 .9501
13
3.11
a)
2 2
λ = ∑ λ i = ∑1 / MTTFi = 1 / 5 + 1 / 5 =.4
1 1
F ( 2 ) = 1 − R( 2 ) = 1 − e −.4( 2 ) =.551
b)
P(more than 1 failure in first 5 hrs)=1-P(no failures in first 5 hrs)-P(1 failure in first 5 hrs)
= 1 − p0 (5) − p1 (5) = 1 − e − λt − e − λt ( λt ) = 1 − e −.4(5) − e −.4(5) (.4 ⋅ 5) =.595
c)
No. Would expect batteries to have an increasing failure rate (IFR) due to wear-out.
3.12
a)
R (t ) = 1 − (1 − e − λ 1t )(1 − e − λ 2 t ) = e − λ 1t + e − λ 2 t − e − ( λ 1 + λ 2 ) t
∞
MTTF = R(t )dt =
0 z 1
+
1
−
λ1 λ 2 λ1 + λ 2
1
b)
R(1000) = e −.000356(1000) + e −.00156(1000) − e − (.000356 + .00156)1000 =.7634
1 1 1
MTTF = + − = 2928.09 hrs
.000356 .00156 .000356+.00156
3.13
e − λt ( λt ) n
pn ( t ) = where λt = (.00021)(10,000) = 2.1
n!
−2 .1 e −2.1 (2.1)1 e −2.1 ( 2.1) 2
P(third failure by 10000 hrs) = 1 − p0 − p1 − p2 = 1 − e − − =.351
1! 2!
3.15
λ i =.15 failures / yr ; t 0 = 2 months = 1 / 6 yr ; t = 10,000 hrs = 1.14 yrs
R i (t ) = e − λ i ( t − t0 )
R (t ) = 1 − (1 − Ri (t )) 2 = 1 − (1 − e − λ ( t − t0 ) ) 2 = 2e − λ ( t − t0 ) − e 2 λ ( t − t0 )
. ) = 2e −.15(1.14 −1/ 6) − e −2 (.15)(1.14 −1/ 6) =.982
R (114
14
3.25 The number of failures during time t is Poisson with mean .001t = 3.65.
e −3.65 ( 3.65 )
n
8
R8 (t ) = ∑ = .9873
n =0 n!
Therefore: 9 spares are needed
−3.65
( 3.65) = .9956
n
9
e
R9 (t ) = ∑
n =0 n!
3.26
System times in
operating hours
failure rate = 0.000003974
MTTF = 251,635.632
Median = 174,421.238
Std Deviation = 251,635.632
R(8760) = 0.9658
15
4.1
FG t IJ β FG 100 IJ 1. 4
= 5502 1267032
. m
− (.910572)2 = 13246192
. r → σ = σ 2 = 36395
. days
e) t.5 = t med = θ ( − ln(.5))1/ β = 550( − ln(.5))1/1.4 = 423.32 days
f) t mod e = θ (1 − 1 / β )1/ β = 550(1 − 1 / 14
. )1/1.4 = 224.77 days
g) t d = θ ( − ln R)1/ β = 550( − ln(.90))1/1.4 = 110.22 days
4.2
FG t IJ β FG 100 IJ .6
H 10 K PQ
med
− .07 t med +
For tmed , set R( tmed ) = e MN =.50
F t IJ
+G
1.8
a) R (50) = e
−
H 500 K =.96887
1/ β
b) td = θ ( − ln R ) → t.90 = 500( − ln(.90))2/ 3 = 11154
. hrs
c) MTTF = θ ⋅ Γ (1 + 1 / β ) = 500 ⋅ Γ (1 + 2 / 3) = 500⋅.903 = 4515
. hrs
18
FG 100 IJ 1.5
R (50 + 50) e
−
H 500 K
d) R (50 / 50) = = =.9438
R(50) .96887
e)
F t IJ
λ ( t ) =.003G
1/ 2
H 500K +.002
LMFG t IJ 1. 5 OP LM FG 50 IJ 1. 5 OP
−
H 500 K + .002 t
H 500 K − + .002( 50 )
R( t ) = e MN PQ → R(50) = e MN PQ =.87667
4.9
RS 200 − µ ≤ z ≤ 270 − µ UV =.90 = Pl-1.645 ≤ z ≤ 1.645q
a) P
T σ σ W
200 − µ 270 − µ
= −1645
. and = 1645
.
σ σ
200 - µ 270 - µ 200 - µ
σ =- =-
1.645 1.645 1.645
200 - 235
µ = 235 = MTTF → σ =- = 2128
.
1645
.
FG 210 − µ IJ = 1 − ΦFG 210 − 235IJ = 1 − Φ(−117
b) R(210) = 1 − Φ
H σ K H 2128. K . ) = 1−.121 =.879
19
t med 2236
e) t mode = = = 1890.02 hrs
s2 2
e e.41
4.13
L O
a) The 4 belt system has a Weibull failure distribution with β=1.34 & θ = M∑ (1 / θ ) P
4
β
−1/ β
.
N Q i =1
i
b
θ = 1 / 2500 g + b1 / 3400g + b1 / 8000g + b1 / 6100g
1.34 1.34 1.34 1.34 −1/1.34
= 1399.757 hrs
F (72) = 1 − R (72) = 1 − e b
− 72 /1399 .757 g 1. 34
= 1−.981 =.019
b)
= 1− e b
R( 72 + 4000) − 4072 /1399 .757 g + b 4000 /1399 .757 g
1. 34 1. 34
F (72 / 4000) = 1 − R (72 / 4000) = 1 − =.094
R (4000)
β
+ ( T0 /θ ) β
where R (t / T0 ) = e − (( t + T0 )/θ )
4.15
FG t − µ IJ = 1 − ΦFG t − 10IJ =.99
a) R( td ) = 1 − Φ
H θ K H 2.5 K
d d
FG t − µ IJ =.01 td − 10
Φ
H θ K → z = −164
. =
d
2.5
td = 2.5( −12.325) + 10 = 4.19 days
4.20
2
a) tmed = MTTF ⋅ e − s /2
= 3600e −2 = 487.21 hrs
FG 1 lnFG 100 IJ IJ = 1 − Φ(−.79) =.785
R(100) = 1 − Φ
H 2 H 487.21K K
F 1 F 200 IJ IJ
1 − ΦG lnG
b) R (100 / 100) =
R( 200)
=
H 2 H 487.21K K =.67/.785 =.85
R(100) .785
20
1FG FG 300 IJ IJ
c) R (100 / 200) =
R (300)
=
1 − Φ ln
2 H H 487.21
=.888
KK
R (200) .67
d) This is a decreasing failure rate (DFR) so do not replace until a failure occurs. Operating
2
past the maximum point on the hazard rate curve: tmax = 487.21e1− 2 = 24.3 hrs
4.26 gamma distribution with γ = 1.8 and α = 10,000 hr. (a) MTTF = 17,000 hr., (b) std. dev. = 13,038
hr., (c) tmed = 13,807 hr., (d) tmode = 7,000 (e) t0.95 = 2420 hr., (e) R(5,000) = .8534, (f) R(1,000|5,000) =
R(6000) / R(5000) = .9511, (g) IFR
21
CHAPTER 5
5.1 R(t ) = z ∞
t
f (t ′)dt ′ = z ∞
t
1
'
(t + 1) 2
dt ′ =
1
t +1
L 1 OP
a) R ( t ) = 1 − M1 −
3
→
L 1O
R (.5) = 1 − M1 − P
3
=.96296
s
N t + 1Q s
N 15. Q
L 1 OP =.999
b) 1 − M1 −
3
N t + 1Q
1 −1
1- = (1−.999)1/ 3 → t = 1- (1-.999)1/3 − 1 =.1111 yrs = 40.55 days
t +1
1
c) R(.5) = =.667
.
15
Rs (.5) = ∑
3 3 xFG 3− x IJ b g b g
2 3
b gb g b g
x=2 x
.667 .333
H K
= 3 .667 .333 + .667 =.44444+.296741 =.741185
5.3
(i) Rs (100) = 1 − 1 − e −100/1000d i 2
= 2e −100/1000 − e −200/1000 =.99094
(ii) Rs (100) = e b
− 100 /10 , 000 g 2
⋅ e −.00005(100) =.99491 (higher reliability)
FG t IJ .8 −10FG t IJ
−∑
10 .8
FG 1 IJ .8
Rs ( t ) = e H K = e H θ K Rs (1) = e H θ K =.99
−10
θ
5.6 i =1 i i
→ i
F 1I
-10G J
.8
θi
L 1 O
= M− ln(.99)P
−1/.8
Hθ K i
= ln(.99 ) →
N 10 Q = 5588
5.7
m
a) Rs = 1 − (1−.9) 1 − (1 − (.1)(.2)).95 rn1 − (1−.8) s =.985 3
{
b) Rs = 1 − 1 − 1 − 1 − (.9 )(.9 )
2
}l q
.97 1 − (.95)(.95) = 1 − (.065017)(.0975) =.99366
c) Rs = 1 − (1 − R ⋅ R)(1 − R ) R = 1 − (1 − R − R 2 + R 3 ) R = R 2 (1 + R − R 2 ) =.99
R Rs
.9 .8829
.95 .9454
.97 .9683
.99 .9898
5.8
25
c hb g
a) Rs = 1 − (.1)(.1) 1 − 1−.8 1 − (.25)(.25) 1−.8 =.9405
b gb
b) Rs = 1 − (1−.8) 3 1 − 1−.8(1 − (.3)(.3) 1 − (.9)(.9) =.9407 g
5.16
FG 100 IJ
1. 2
n
b) Rs = 1 − 1 − (.9252)(.9821)
2
s(.99) =.9817
c ) Rs = 1 − (1−.9252) 2 1 − (1−.9821) 2 .99 =.9841
5.17
R3 fails with probability of .05: R3 fails = (.9)2 (.99) =.8019
R3 works with probability of .95: R3 works =.99
Rs = R3 fails + R3 works =.05(.8019 )+.95(.99) =.980595
5.19
There are 5 combinations of the 16 total which result in system success (non-failure):
R1 R2 R3 R4 System Probability
S S S S S .92(.95)(.99)=.761805
S S F S S .92(.05)(.99)=.040095
S F S S S .9(.1)(.95)(.99)=.084645
F S S S S .1(.9)(.95)(.99)=.084645
F F S S S .12(.95)(.99)=.009405
TOTAL: .980595
26
( )( )
Rsys = 1 − 1 − e −2(.0054)t 1 − e −2(.0054)t = e −2(.0054)t + e−2(.0054)t − e−2(.0054+.0039)t
1 1 1
MTTF = + − = 167.03
2 (.0054 ) 2 (.0039 ) 2 (.0054 + .0039 )
(b) Low level redundancy:
−(.0039 )( 9 ) −(.0054 )( 9 )
Rinner eng = e = .9655; Router eng = e = .9526
2
Rsys = ⎡⎣1 − (1 − .9655 )(1 − .9526 ) ⎤⎦ = .9967
MTTF = 363.33 (expand Rsys(t) and integrate)
27
CHAPTER 7
7.1
x1 = 45 and x2 = 120 / 160 =.75
λ ( t / x ) = e−9.48 +.01759 x + 7.017 x = e−9.48 +.01759( 45 )+ 7.017(.75 ) =.03253 × 10−3
1 2
MTTF = 1 / λ = 30740.85
−3
R(1000 ) = e − (1000)(.03253×10 )
=.96799
x1 = 30 and x2 = 120 / 160 =.75
λ (t / x ) = e −9.48 + .01759 x1 + 7.017 x2 = e −9.48+ .01759( 30) + 7.017(.75) = e −3.6896 =.02498 × 10 −3
−3
R (1000) = e − (1000)(.02498×10 ) =.97533
x1 = 45 and x2 = 120 / 200 =.60
λ (t / x ) = e −9.48 +.01759 x1 + 7.017 x2 = e −9.48 +.01759( 45) + 7.017(.6) = e −4.4783 =.01135 × 10 −3
−3
R (1000) = e − (1000)(.01135×10 ) =.98871
Increasing the capacitor rating improves the reliability the most because λ is decreased.
.98871−.96799
The percentage increase is: =.0214 → 2.14%
.96799
7.2
u( x ) = 12.31−.0157( 200)−.35( 7.3) = 6.615
R( t ) = 1 − Φ
FG ln t − u( x )IJ → R( 20) = 1 − Φ
FG ln(20) − 6.615IJ = 1 − Φ(−2.53) =.9943
H s K H 143 . K
7.3
a) R= z1000
f ( x )dx =
1
z 1000
e
−
x
500 L O
dx = M− e P = − e − ( −1) =.86466
−
x
500
1000
−2
0
500 0
N Q 0
b) R = P( X < 1000) = Φ
FG 1000 − μ IJ = ΦFG 1000 − 500IJ = Φ(3.03) =.99878
H θ K H 165 K
F 1 t IJ = ΦFG 1 ln 1000IJ = Φ(2.31) =.98956
R = P(ln X ≤ ln 1000) = ΦG ln
c)
H s t K H .3 500 K med
7.4
z z 250
x
∞ 1 ∞ − −
f ( y )dy = dx = 0 − ( − e ) =.90832
2600
a) R= e 2600
250 2600 250
FG y IJ FG 250 IJ
z z FG IJ
β β
GFH θy JIK
.8
β −1
∞ ∞ β y − −
Hθ K −
H 2600 K
b) R = P (Y ≥ s) = f ( y ) dy = dy = e =e =.85762
s s θ θ H K e
37
7.5
Using equation 7.15:
1 1 .95(25)
R= = =.95 → μ y = = 475
μx 25 .05
1+ 1+
μy μy
Or:
R( y) =
1
25 z 0
y −
e
x
25 dx = −e
−
x
−
y
25 y = 1 − e 25
0
F 1 − e I λe FG 1 + λ IJ y
R= z0
∞
R ( y ) f ( y )dy = z 0
∞
GH JK
−
y
25 − λy
dy = z ∞
0
λe − λy
dy − z ∞
0
−
λe H 25 K dy
∞
LM −e FGH −
1
25
+λ y
IJ
K OP ∞
λ .05
= − e − λy − λM F PP = 1− =.95 → λ = → MTTF = 475
0
MN GH
1
+λ
IJ
K FG 1 + λIJ .95 × 25
25
Q 0 H 25 K
7.7
F μ −μ I F 275 − 180 I
Using equation 7.5: R = Φ GG y x
JJ = ΦGH J
K = Φ(2.43) =.99245
H θ +θ 2
y
2
x K 25 + 30 2 2
7.8
R = P( X < Y ) = P( X < 20) =.25 z 20
0
e − .25 x dx = − e −.25 x
20
0
= − e −.25( 20) + 1 =.99326
7.10
R( y ) = z z f ( y ) f ( x )dydx = z z .04( y − 15)dy 12 dx = z .02( y − 15)
y 20
15 x Y X
17
15
20
x
17
15
2 20
x
1
2
dx
1L O 17
= z .5−.02( x − 15)
17
15
1
2
dx = M.5 x −
2N
.02
3
b x − 15g P =.4733
2
Q
3
15
7.13
−
FG x IJ β
−
FG 100 IJ 2
R = P( X ≤ Y ) = P( X ≤ 100) = 1 − e Hθ K = 1− e H 50 K =.98168
− (1− R )αt − (1− .98168 ) 2 t − .03664 t − λt
R( t ) = e =e =e =e → λ =.03664 and MTTF = 1 / λ = 27.293 days
38
7.16
R( t ) = e− (1− R )αt = e− (1−.992 )(1) t = e−.008 t → R( 25) = e−.008( 25 ) =.81873
− ln.95
R( td ) = e−.008 td =.95 → td = = 6.41 yrs
.008
7.29
b b
2y y2
a. R = ∫ b2
b/2
dy =
b2
= 1 − 1/ 4 = 3 / 4
b/2
5
b. R(110) = (3/4) = .237
c. R(110) = exp[-(1-3/4) (1/20) (110)] = .2528
⎡ y 1 ⎤ 2y
b
⎡ y ⎤ 2y
b b
2 y3 2
d. R = ∫0 ⎢ ∫0 b ⎥ b2
dx dy = ∫0 ⎢⎣ b ⎥⎦ b2 dy = 3
=
3b 0 3
⎣ ⎦
39
CHAPTER 8
(1+.03) 20 − 1
Note: (P/A,.03,20) = = 14.877
.03(1+.03) 20
−
FG t IJ β
8.2 R( t ) = e HθK
−
FG 1 IJ .91 −
FG 1 IJ 1.8
RC (1) = e H 3.5 K =.7263 RS (1) = e H 5 K =.9463
−
FG IJ
1 .8
−
FG 1 IJ 1
RA (1) = e =.7190
4 H K RLS (1) = e H 6 K =.8465
Rsys = RC RA RS RLS =.7236×.7190×.9463×.8465 =.4183
Reliability Goal= y = 4 .995 =.998748
.998748−.7263 .998748−.9463
%C = x100 = 37.51 %S = x100 = 554
.
.7263 .9463
.998748−.7190 .998748−.8465
%A = x100 = 38.91 % LS = x100 = 17.99
.7190 .8465
ln(1 − R ) ln(1−.998748)
8.3 R = 1 − (1 − Ri )n → n = , nC = = 51577
. → 6 units ,
ln(1 − Ri ) ln(1−.7263)
ln(1−.998748) ln(1−.998748)
nA = = 5.2647 → 6 units , nstr = = 2.27 → 3 units
ln(1−.7190) ln(1−.9463)
ln(1−.998748)
nLS = = 3566
. → 4 units
ln(1−.8465)
8.4 λ ( t ) =
β t
θ θ
FG IJ
H K
β −1
and AFR =
1
t2 − t1 z t2
t1
λ ( t ' )dt '
LM β FG 1 IJ t' OP β
1
θ Hθ K P
λ ≈ AFR =
1
1− 0 z
0
1 βF 1 I
G J
θ Hθ K
t ' dt ' = M
β −1
β −1
MM β PP
β −1
=
1 FG 1 IJ = 1
θ Hθ K θ β −1 β
N Q 0
1 1
λ C ≈ AFRC = .91 =.3198 λ S ≈ AFRS = =.0552
.
35 51.8
1 1
λ A ≈ AFRA = .8 =.3299 λ LS ≈ AFRLS = 1 =.1667
4 6
λi λi λi
λ inew = wi λ* = wi ( − ln(.995)) = wi (.005102); wi = = =
4
.3198+.3299+.0552+.1667 .8716
∑λ
i =1
i
41
λ Cnew =
FG .3198 IJ .005012 =.00184 λ Snew =
FG .0552 IJ .005012 =.00032
H .8716 K H .8716 K
λ =G
F .3299 IJ .005012 =.00190 λ LSnew =G
F .1667 IJ .005012 =.00096
Anew
H .8716 K H .8716 K
θi
F 1I
=G J
1/ β i
Hλ K i
θ =G
F 1 IJ = 1013.2 yrs
1/.91
θS =
FG 1 IJ 1/1.8
= 87.4 yrs
C
H .00184 K H .00032 K
θ =G
F 1 IJ = 2520.9 yrs
1/.8
θ LS
F 1 IJ
=G
1/1
= 10417
A
H .00190 K H .00096K . yrs
Component RA λι MTTF Rw
system board .99287 3.767x10-6 267,666 .99249
hard drive .99869 1.457x10-6 686,342 .99854
DC power pack .99841 7.96x10-7 1,256,861 .99841
SYSTEM COST
Fan Size R1 R2 R3
smalll 50+73(1)=123 50+73(1.2)=137.6 50+73(2)=196
medium 90+73(1)=163 90+73(1.2)=177.6 90+73(2)=236
large 160+73(1)=233 160+73(1.2)=247.6 160+73(2)=306
42
The largest MTTF per dollar cost occurs for R2 and the small fan.
−6
The system reliability is: e − ( 2.409×10 )(10, 000 ) =.9762 .
8.15
A: µ = MTTF = 12Γ(1+1/1.7) = 10.71
A: 225 + ( P / A,.05,10)40(1 / 10.71) − ( P / F ,.05,10)60 100 + 4300 = 26,000
B: 245 + ( P / A,.05,10)35(.11) − ( P / F ,.05,10)40 100 = 25,017
note: (P/A,.05,10) = 7.72 and (P/F,.05,10) = .6139
8.16
m m SF ◊ K
m = SF ◊ K Æ q= = =
b
G 1+1/ b g G (2.25) 1133
.
FG K IJ
-
b
F 1.133 IJ
-G
.8
P(Y < K ) = 1 - e H qK
= 1 - e H SF K
SF = 12
. Æ P(Y < K ) =.615, SF = 2.0 Æ P(Y < K ) =.470, SF = 4 Æ P(Y < K ) =.305
8.17 N = (1.23 x 1028 ) (35)-14.85 = (1.23) (1.1765) x 105 = 144709.5 or 144,709,500 cycles to
failure. Yrs to failure =
144,709,500 cycles to failure / [ 20 cycles/sec x 3600 sec/hr x 350 hrs / yr ] = 5.74 yrs
Material selected does not support design life.
43
CHAPTER 9
9.1 H ( t ) =
t '2
z t
dt ' =
t '3 LM OP = t − 1
t 3
→ H ( 6) =
63 − 1
=.215
333 1
3(333) N Q 999
1
999
LM OP
z z 3 10
10 10 t t4 104 − 1
MTTR = t ⋅ h( t )dt = dt = = = 7.507 hrs
1 1 333 4(333) N Q1
1332
b g
3
t −1 1/ 3
H ( tmed ) =.5 = med
→ tmed = 999(.5) + 1 = 7.940 hrs
999
9.2
a)
FG 1 ln t IJ = 1 − ΦFG 1 ln 5 IJ =.90 FG 1 ln 5 IJ =.10
R( t ) = 1 − Φ
Hs t K med H .7 t K med
→ Φ
H .7 t K
med
1 5 5
ln = −128
. → tmed = .7 ( −1.28 )
= 12.249 yrs
.7 tmed e
2 2
/2
MTTF = t med e s = 12.249e.7 /2
= 15.650 yrs
b)
MTTF 2 FG 1 ln 4 IJ = ΦFG ln 4 IJ =.883
tmed =
e s2 / 2
= 1/ 2 = 1213
e
. hrs → H ( 4) = Φ
H s t K H 1213
med . K
t med .
1213
tmode = s2
= =.446 hrs
e e1
MTTF 10,000
9.4 tmed = s2 / 2
= 2 = 1353353
. hrs
e e2 /2
47
9.6
a) MTTF = z1000
0
R( t )dt = 0 z
1000
(1−.001t )dt = t − (.001t 2 ) / 2
1000
0
= 500 hrs
b) MTTFM =
z 100
(1−.001t )dt 95
0
= = 950 hrs
1 − R(100) .1
c) R( 225) = 1−.001( 225) =.775
RM ( 225) = R(100)2 (.99)2 R( 225 − 200) =.92 (.99)2 1−.001( 25) =.774 b g
d) RM ( 225) = R(50 )4 (.99)4 R( 225 − 200) =.954 (.99)4 1−.001( 25) =.763 No improvement.
9.10 (a)
MTBFprop = 1000 Γ(1+1/1.7) = 892.4
MTBFstruc = 2000 Γ(1+1/2.1) = 1771.5
MTBFelec = 870 Γ(1+1/1.8) = 773.3
∑ q f MTTR
i =1
i i i
MTTRSYS = 5
=
∑q f
i =1
i i
FG 50000IJ β
(b) For power law intensity # failures= f =
H θ K .
Therefore fprop = (50000/1000)1.7 = 773, fstruc = (50000/2000)2.1 = 862, and fele = (50000/870)1.8
= 1469.
MTTRsys = [ 773 (6.8) + 150 (3.2) + 862 (5.2) +1469 (2) +50 (4.8)]/[773+150+862+1469+50]
9.11
FG 1 ln t IJ = 1 − ΦFG 1 ln 300 IJ =.9312
Replace (renewal process): R ( 300) = 1 − Φ
Hs t K H .9 1150K
med
Repair: Expected number of failures in the interval (400,700) is
48
∑
3
1 FG 1 1 IJ
d) MTTR
i =1 i
H 2 3 K
= MTTR 1 + + = 10(1833 . ) = 18.33 hrs
9.20 K1 = λ 1 + λ 2 + r = 1 + 2 + 2 = 5; K 2 = λ 1 ⋅ λ 2 = 2; r = 2
− K1 ± K12 − 4 K 2 −5 ± 25 − 8
x1 , x2 = = = −.4384, − 4.561
2 2
(5−.4384)e−.4384 t − (5 − 4.561)e−4.561t
R( t ) = = 11065
. e−.4384 t −.1065e−4.561t
−.4384 + 4.561
R(1) =.7125
OP
z
1000
1000
−7 .5 + .003t e −7.5+ .003t
9.23 NHPP: (a) m(0,1000) = e dt = = 352
.
0 .003 Q 0
(b) m(0,100) =
e −7.5+ .003t OP 100
49
CHAPTER 10
t
MH MTBF ⋅ MTTR ⋅ CREW .000361⋅ 5.6 ⋅ 2
= = =.004
OH t 1
1
1.5
10.3 Cost = C A +
td
MTBF
d i
C f + Cv MTTR = C A + m(t ) C f + Cv MTTR d i
s2
z
Pump #1: m (5 ⋅ 365) = abt b −1dt = at b
1825
0
.812
1825
0
=.9.2 x 10−6 (1825) 2.1 = 64.93
10.6
f = m(10,000) = z
0
10 , 000
ρ (t )dt = 6 ⋅ 10−9 t 2.5
repair cost = ar + br f + ckf = 500 + (55 × 1 × 6)(60) + c(.05)60 = 20300 + 3c
10 , 000
0
= 60
L C OP = L
10.7 t * = M
1/ b
400 OP 1/ 2 .5
u
M
MN C a(b − 1) PQ N 330(6 x 10 )(2.5 − 1) Q
f
−9
= 1785 operating hours
53
10.8
T * L C OP = LM
=M s
1/ b
50 OP 1/1.5
1 1
= 160 hrs = 160 × × = 1 month
N C a(b − 1) Q N 200(2.47 x 10
r
−4
. − 1) Q
)(15 8 20
54
CHAPTER 11
11.1
a)
r λ .1 .02
At2 −0 = + 1 − e − ( λ + r ) t2 → A30 = + 1 − e − (.02 +.1)30 =.8784
b
r + λ r + λ t2
2
gb g .1+.02 .1+.02 30
2
b gb g
r .1
A= → A= =.8333
r+λ .1+.02
b)
LM
A = P1 + P2 = 1 +
λ1
+
λ 1λ 2 OP −1
+
λ1
N r r 2
Q r
P1
L .02 + .02 OP
A = M1 +
2 −1
+
.02
1+
.02 .022
+ 2
LM OP −1
1
N r r Q
2 2
r N r r Q N 2 2Q N 2Q 4 2
11.5
r 1 / 2.5 .4
a) A = = = =.80
r + λ 1 / 2.5+.1 .4 + 1
.4 .1
b) A2 = + 1 − e − (.4 +.1)2 =.80+.1264 =.9264
b gbg
.4+.1 .4+.1 2 2
r λ − ( λ + r )2 .4 .1 −.5(2 )
c) A( 2) = + e = + e =.8736
r+λ r+λ .4+.1 .4+.1
d) Two components in series:
a) As = A2 =.802 =.64 , b) As = A2 2 =.92642 =.8582 , c) As = A( 2)2 =.87362 =.7632
e) Two components in parallel:
a) As = 1 − (1 − A)2 = 1 − (1−.8)2 =.96 , b) As = 1 − (1 − A2 )2 = 1 − (1−.9264)2 =.9946
c) As = 1 − (1 − A( 2))2 = 1 − (1−.8736)2 =.9840
f) A = P1 + P2 = 1 +
LM .1 .12
+
OP −1
+
.1 LM
.1 .12
1+ + 2
OP −1
=.7619+.25(.7619) =.9524
N .4 .42 Q .4 N
.4 .4 Q
11.6
57
1
λ1=2
r=3/2 State Condition
1 primary operating (λ1=2)
2 2 primary failed and secondary operating
3
λ2=4 (λ2=2)
3 both failed (r=3/2)
3 4 1
2 P1 = P3 → P3 = P1 and 2 P1 = 4 P2 → P2 = P1
2 3 2
FG
P1 + P2 + P3 = P1 1 +
1 4
+
IJ
= 1 → P1 =
6 + 3+ 8
MNL OP −1
=
6
H 2 3 K 6 Q 17
A = P1 + P2 =
6 1 6
+ =
FG IJ
9
=.529
17 2 17 17H K
1 − e − λT 1 − e − .00314 T
11.8 A(T ) = =
λ T + t1 + t 2 (1 − e − λt ) .00314 T +.25 + (1 − e −.00314 T )
T in days A(T)
1 .797 8 .955 15 .9579
2 .884 10 .9576 16 .9574
3 .916 11 .9582 18 .9560
4 .932 12 .9585 20 .9544
6 .948 14 .9585
2 2
11.14 MTBF = 400Γ(1 + 1 / 2.4 ) = 354.54 , MTTR = tmed e s / 2 = 4.8e1.2 / 2 = 9.86
MTBF 354.54
a) Ai = = =.9729
MTBF + MTTR 354.54 + 9.86
b)
1 1 1
λMTTR + MPMT 9.86 + 6
TP 354 .54 200
M= = = 7.39 hrs
1 1 1
λ+ +
TP 354.54 200
1 1 MTBM 127.87
MTBM = = = 127.87 , Aa = = =.945
1
+
1 1
+
1 MTBM + M 127.87 + 7.39
MTBF TP 354.54 200
11.15
58
A(T ) =
R(T )T + z 0
T
=
F TI
tf ( t )dt GH1 − b JK T + z T
0 b
t
dt
=
T
1− T +
b
T2
2b
=
FG
H T
IJ
K
−
T2
2b
T + t1 + t2 1 − R( t ) LM OP
T + t1 + t2
T
T + t1 + t2
T LM OP
T + t1 + t2
T LM OP
N Q
b b N Q
b N Q
T2
T−
10,000
A(T ) =
T + 24 + 72
T LM OP T:
A(T):
300 400 500
.8863 .8935 .8942 .8915
600
5,000N Q
An interval of 500 appears optimal. Since availability seems to be insensitive to changes in T
in the neighborhood of 500 hours, no further refinement to T is made.
59