Industrial Duty Commercial Door Operator: Owner'S Manual
Industrial Duty Commercial Door Operator: Owner'S Manual
OWNER’S MANUAL
GH
INDUSTRIAL DUTY COMMERCIAL DOOR OPERATOR
C
A
E
M
M
A
L
E PAT E N T P E N D I N G
E
R T
T SYS
Radio Receiver
Built on Board
INTENDED FOR PROFESSIONAL
INSTALLATION ONLY
Visit www.LiftMaster.com to locate a professional
installing dealer in your area.
315MHz
2 YEAR WARRANTY
NOT FOR RESIDENTIAL USE
Serial # Box
Installation Date
WARNING WARNING
Mechanical IMPORTANT NOTES:
• BEFORE attempting to install, operate or maintain the operator,
CAUTION
WARNING
WARNING WARNING
WARNING
you must read and fully understand this manual and follow all
safety instructions.
Electrical
• DO NOT attempt installation, repair or service of your
WARNING
CAUTION commercial door and gate operator unless you are an WARNING
Authorized Service Technician.
When you see these Safety Symbols and Signal Words on the
following pages, they will alert you to the possibility of serious
injury or death if you do not comply with the warnings that
accompany them. The hazard may come from something
mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will
alert you to the possibility of damage to your door and/or the
door operator if you do not comply with the cautionary
AVERTISSEMENT
statements that accompany it. Read them carefully. AVERTISSEMENT
ATTENTION
AVERTISSEMENT
AVERTISSEMENT 2 AVERTISSEMENT
AVERTISSEMENT
CARTON INVENTORY
Before beginning your installation check that all components were provided.
DESCRIPTION
POWERHEAD ASSEMBLY
OWNER’S MANUAL AND CAUTION LABELS
HARDWARE BOX (INCLUDES FASTENERS, DISCONNECT AND CHAIN HOIST WALL BRACKET)
3-BUTTON CONTROL STATION WITH LED
HOIST HAND CHAIN
DOOR SPROCKET
DOOR/OPERATOR DRIVE CHAIN
OPERATOR DIMENSIONS
WEIGHTS AND DIMENSIONS
HANGING WEIGHT: 80-110 LBS.
DIMENSIONS
HP PHASE
A B C D
1/2 1 11-1/2 25-3/4 14.13 3
14.00" 3/4 1 12-1/2 26-3/4 14.13 3
1 1 12-3/4 27 14.13 3
NOTES:
1) Output Shaft with: 1" x 1/4" Key for 1/2 thru 1 HP operators, 1-3/16" x 5/16" Key for 1-1/2 & 2 HP operators
and 1-1/4" x 1/4" Key for 3 HP operators.
2) Mounting Centers: X = 4-3/4"; Y = 5-1/2" for 1/2 thru 2HP operators
X = 7-17/32"; Y = 9-1/16" for 3HP operators
3) Hand Chain Wheel extends 1-5/8" beyond operator in vertical mounting position as shown.
3
OPERATOR SPECIFICATIONS
MOTOR ELECTRICAL
TYPE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Continuous Duty TRANSFORMER:. . . . . . . . . . . . . . . . . . . . . . .24Vac Secondary
HORSEPOWER: . . . . . . . . . . . . . 1/2, 3/4, 1, 1-1/2, 2 and 3 HP CONTROL STATION:. . . . . . . . . . . . . . . NEMA 3-Button Station
SPEED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1725 RPM Open/Close/Stop w/LED
VOLTAGE: . . . . . . . . . . . . . . . . . . . . . . . 115/220/230V 1 Phase, WIRING TYPE: . . . . . . . . . . . . . . . . . . . . . . . . . . . .C2 (Standard)
208/230/380/460/575V 3 Phase Momentary contact to OPEN and STOP, constant pressure to
CURRENT: . . . . . . . . . . . . . . . . . . . . . . . .See Motor Nameplate CLOSE, plus wiring for sensing device to reverse and auxiliary
devices to open and close with open override. See pages 16 and
17 for optional wiring types and operating modes.
LIMIT ADJUST: . . . . . . . Linear driven, fully adjustable screw
type cams
MECHANICAL SAFETY
DRIVE REDUCTION: . . . . . . . . . . . . . 45:1 for 1/2, 3/4, and 1 HP DISCONNECT:. . . . . . . . . . . Floor level chain hoist with electrical
44:1 for 1-1/2, 2 interlock for manual door operation
42:1 for 3 HP CLUTCH (Optional): . . . . . . . . . . . Adjustable torque limiter type
OUTPUT SHAFT SPEED:. . . . . . . . . . 38.3 for 1/2, 3/4, and 1 HP SAFETY PHOTO EYES (Optional CPS-L): Through beam or retro
39.2 for 1-1/2 and 2 HP reflective devices used to provide non-contact safety protection
41.1 for 3 HP SAFETY EDGE (Optional): Electric or pneumatic sensing device
DOOR SPEED:. . . . . . . . .4 - 10" per second depending on door attached to the bottom edge of door
BRAKE: . . . . . . . . . . . . . . . . . . . . . Solenoid actuated disc brake
HOIST WHEEL: . . . . . . .Standard mounting on left or right side
4
WARNING PREPARATION WARNING
It is imperative that the wall or mounting surface provide
CAUTION
adequate support for the operator. WARNING
This surface must: To prevent possible SERIOUS INJURY or DEATH:
a. Be rigid to prevent play between operator and door shaft. • DO NOT connect electric power until instructed to do so.
b. Provide a level base. • If the door lock needs to remain functional, install an
c. Permit the operator to be fastened securely and with the interlock switch.
drive shaft parallel to the door shaft. • ALWAYS call a trained professional door serviceman if door
binds, sticks or is out of balance. An unbalanced door may
The safety and wear of the operator will be adversely affected if not reverse when required.
any of the above requirements are not met. For metal buildings, • NEVER try to loosen, move or adjust doors, door springs,
fasten 2" x 2" x 3/16" (or larger) angle iron frames to the building cables, pulleys, brackets or their hardware, ALL of which are
purlins. Retain 5-1/2" (13.97 cm) between frames. under EXTREME tension and can cause SERIOUS personal
INJURY.
The GH operator may be mounted on either the right (standard) • Disable ALL locks and remove ALL ropes connected to door
AVERTISSEMENT
or left side of door, and in either a vertical (standard) or AVERTISSEMENT
BEFORE installing and operating door operator to avoid
horizontal mounting position. Refer to the steps below if you entanglement.
require the hand chain and/or disconnect chain to be on the
ATTENTION
opposite side of the operator; or if the operator is being mounted
in a horizontal position.
AVERTISSEMENT
ADVERTENCIA
HORIZONTAL MOUNTING CONVERSION
ADVERTENCIA 5 1/2" (13.97 cm)
Chain GuideHand
Disconnect Lever
Cotterpin
5
INSTALLATION
IMPORTANT NOTE: Before your operator is installed, be sure the door has been properly aligned and is working smoothly. The
operator may be wall mounted or mounted on a bracket or shelf. If necessary, refer to the preparation on page 5. Refer to the
illustrations and instructions below that suit your application.
Chain Keeper
4' (1.22 m)
above floor
6
INSTALLATION
MANUAL OPERATION
This operator has provisions for manually operating the door in WARNING
case of emergency or power failure. These operators are equipped To prevent possible SERIOUS INJURY from a moving chain,
with a manual hoist. An electrical interlock will disable the ENGAGE interlock BEFORE manually operating your door.
electrical controls when the hoist is used. CAUTION
To operate the hoist:
Chain Keeper (with
1. Pull the disconnect chain (small chain) to engage the interlock pad locking provisions)
to disable the controls. The disconnect chain may be locked in
position by slipping the end through the keyhole of the chain
keeper mounted on the wall.
ATTENTION
ADVERTENCIA
PRECAUCIÓN
7
INSTALLATION
ENTRAPMENT PROTECTION ACCESSORIES (OPTIONAL)
PHOTO EYES AND SENSING EDGES
WARNING
Sensing devices provided for door industry type operators with an To prevent possible SEVERE INJURY or DEATH, install
isolated normally open (N.O.) dry contact output are compatible reversing sensors when:
with your operator. This includes pneumatic and electric edges, • The radio is used. CAUTION
and through beam and retro reflective photo eyes. If you would • The 3-button control station is out of sight of the door.
like to order or receive more information on safety devices, please • Or ANY other control (automatic or manual) is used.
contact your local Authorized Dealer. Reversing devices are recommended for ALL installations.
If not pre-installed by the door manufacturer, mount the sensing
edge on the door according to the instructions provided with the
edge. The sensing edge may be electrically connected by either WIRING
coiled cord or take-up reel. For wiring of your sensing device to the operator, refer to the
wiring diagrams provided on pages 13 and 14. See field
Important Notes:
connection terminals identified as Reversing Device.
a. Proceed with limit switch adjustments described below before
making any sensing edge wiring connections to operator.
TAKE-UP REEL
b. Electrician must hardwire the junction box to the operator
Take-up reel should be installed 12" (30.48 cm) above the top of
electrical box in accordance with local codes.
the door.
AVERTISSEMENT
COIL CORD
Connect operator end of coil cord to junction box (not provided)
ATTENTION
fastened to the wall approximately halfway up the door opening.
WARNING ADJUSTMENT
WARNING
LIMIT SWITCH ADJUSTMENT
CAUTION
NOTE: Make sure the limit nuts are positioned between the limit
WARNING
switches before proceeding with adjustments. To avoid SERIOUS personal INJURY or DEATH from
1. Depress retaining plate to allow nut to spin freely. After electrocution, disconnect electric power BEFORE manually
adjustment, release plate and move nut back and forth to moving limit nuts.
ensure it is fully seated in slot.
2. To increase door travel, spin nut away from limit switch. To
decrease door travel, spin limit nut toward limit switch.
3. Adjust open limit nut so that door will stop in open position
with the bottom of the door even with top of door opening.
4. Repeat steps 1 and 2 for close cycle. Adjust close limit nut so
that the limit switch is engaged as door fully seats at the floor.
ADVERTENCIA
AVERTISSEMENT AVERTISSEMENT
PRECAUCIÓN
ATTENTION CLOSE OPEN AVERTISSEMENT
SAFETY
(Aux. Close) Limit Switch
8
ADJUSTMENT
ADJUST TORQUE LIMITER CLUTCH
(OPTIONAL MODIFICATION)
1. Loosen set screws on clutch nut.
2. Back off clutch nut until there is very little tension on the
clutch spring.
3. Tighten clutch nut gradually until there is just enough tension
(3) Set
to permit the operator to move the door smoothly but to allow Screws
the clutch to slip if the door is obstructed. When the clutch is
properly adjusted, it should generally be possible to stop the
door by hand during travel.
The brake is adjusted at the factory and should not need additional
adjustment for the life of the brake assembly.
Solenoid
Brake Assembly
Actuator Plate
9
NG P O W E R W I R I NWARNING
G & GROUND WIRING
N WARNING
To reduce the risk of SEVERE INJURY or DEATH: • ALL electrical connections MUST be made by a qualified
• ANY maintenance to the operator or in the area near the individual.
operator MUST NOT be performed until disconnecting the • DO NOT install ANY wiring or attempt to run the operator
electrical power and locking-out the power via the operator without consulting the wiring diagram. We recommend that
power switch. Upon completion of maintenance the area you install an optional reversing edge BEFORE proceeding
MUST be cleared and secured, at that time the unit may be with the control station installation.
returned to service. • ALL power wiring should be on a dedicated circuit and well
• Disconnect power at the fuse box BEFORE proceeding. protected. The location of the power disconnect should be
Operator MUST be properly grounded and connected in visible and clearly labeled.
accordance with local electrical codes. The operator should • ALL power and control wiring MUST be run in separate
be on a separate fused line of adequate capacity. conduit.
Gnd
NOTE: Must use #14 AWG or thicker wire for power wiring.
10
CONTROL STATION WIRING AND INSTALLATION
CONTROL WIRING CONNECTIONS
1. Connect control wires to the P1 terminal block located on the
WARNING
logic board as shown.
To prevent possible SEVERE INJURY or DEATH, install
2. Connect conduit with all control wires through the conduit reversing sensors when:
hole in the electrical box enclosure marked with the label • The radio is used.
CAUTION
shown below. • The 3-button control station is out of sight of the door.
• Or ANY other control (automatic or manual) is used.
CONTROL WIRING
USE COPPER WIRE ONLY
Reversing devices are recommended for ALL installations.
40-10032B
3. Apply power to the operator. Press OPEN push button and 24V
24 VOLT AC
R31
AC 13
If door did not move in the correct direction, check for improper C3Ø
TIMER
D8
C18
wiring at the control station or between operator and control TIMER DEFEAT
U7
D31 DEFEAT 12
station. NOTE: In “Diag” mode the 3-button control station can be
D7
D6
D5
tested to verify correct wiring of Open, Close and Stop buttons P1Ø
COMMON
CMN 11
AVERTISSEMENT
C17 C25 D4
24V
AC
without moving the door.
14
POWER
24V
If the door moves in the wrong direction and or the limits move TIMER
DEFEAT
D19
AC
TIMER
DEFEAT 12
13
MAS 10 MAINTENANCE ALERT SYSTEM
R8 D17
in the wrong direction, simply move the motor direction jumper CMN 11
ATTENTION
PHOTO EYES (LiftMaster Only)
MAS D28
EYES 9
located on the logic board from the factory default setting (STD) 4 D23
MAS 10
EYES
to the (REV) pins. This will change the motor rotation as well as 1
EDGE
D15
EYES 9
EDGE 8 REVERSE
EDGE 8
the functional position of the OPEN and CLOSE limit switch’s.
OPEN
D2Ø
OPEN 7
Then relocate the safety limit switch (SLS) only to the opposite
CLOSE D21
STOP D13
CLOSE 6 OPEN 7 OPEN
side with the new functional close limit location. Orient the STOP 5
arm (lever) of the limit switch away from the center. NOTE: The STS
CMN 4 CLOSE 6 CLOSE
motor direction change is not available on the DJ and DH models. DIAG 3
ROG
SBC
2
STOP 5 STOP
2 D1 E2) SBC
FAILSAFE D14 1
P1
COMMON
D34
CMN 4
4'
Approximate
Service every
cycles/months
11
STANDARD POWER & CONTROL CONNECTION DIAGRAMS
OPEN
Maintenance
Alert LED CLOSE
R3 (RD) (WH)
Radio Control STOP
(24V DC only) R2
Open
R1
3-Button
Station
Close
Sensing Edge
Stop
CPS-L &
CPS-LN4
Open/Close
Single Button
Timer Defeat
Switch Remove Jumper
To Install External
Interlock
Phase 1
Hot
Line Power
115/230 Vac Line Power Phase 2
Neutral
Single Phase 208/230/380/460/575 Vac
Three Phase Phase 3
Gnd
Gnd
12
LOGIC (VER. 3.0) 1 PHASE WIRING DIAGRAM
OPEN
Maintenance CLOSE
Alert LED
(RD) (WH) STOP
Open
3-Button
115V MOTOR CONNECTION 230V MOTOR CONNECTION Station
Close
NOTE: Gray (GY) and purple (PU) motor wires are reversed Sensing
for H and HJ right hand models and all GH and J models. Edge
Stop
CPS-L & CPS-LN4
Open/Close
Single Button
Hoist Interlock
When Present TMR DEF Remove Jumper
SWITCH
To Install External
(YE) (BL) Door Interlock
14
13
DEFEAT 12
11
10
CLOSE 6
1
TIMER
EDGE
OPEN
STOP
EYES
CMN
CMN
MAS
SBC
24V
24V
AC
AC
F1
C3Ø
R31
D31
D7
D6
D5
D4
U7
C25
P1
D34
SBC
D2Ø
D19
D17
D28
D23
D15
D21
D13
POWER
EDGE
TIMER
EYES
DEFEAT
(B2 C2 D1 E2)
P1Ø
D8
CLOSE
DIAG
OPEN
STOP
R8
MAS
PROG
C18
FSTS
4
Ø14LGØ657–A Ø14GPØ657–A
D1
(YE)
D22
ENABLE
J3ØØ
(OR)
TIMER
TS
(WH)
(YE)
S8
(PU)
T
(WH)
TIMER
DIRECTION
J1
RELAY A
RELAY B
MOTOR (RD)
3
FAILSAFE
(GY)
X1
E2
B2
D25
D24
D26
D27
(YE)
D1
(RD)
C2
MID
D35
(WH)
2
(PU)
D36
OLS
CLS
SLS
MID
C54 (YE)
(OR)
MRT
(GY)
C77
RADIO
L5
L1
D16
C73
R29
P6
U1
P4
E1
C71
K3
D3Ø2
C78
P7
C11
(YE)
hot
L3 L2 L1
(BK)
(BR) See Motor (OR) (PU)
(WH)
MOV
neutral Connections
(WH)
ground MOV 0 B 1 (WH) 0 A 1
(WH) (WH)
4 8 (WH) 4 8
(WH) (WH)
(WH) 2 6
NO
2 6
VOLT 1PH.
POWER IN
VAC VAC
COM C (YE) (PU) (BL) (GY)
COIL
+24 VAC -24 VAC (GY)
See Motor
Connections
(YE)
(YE)
(OR)
COM COM
NO NO
(WH)
(RD)
NC NC
R1 R2 R3
(WH) 1 2 3 4
(YE)
Radio
COM (RD)
NOTE: Lock Sensor is provided on Models BYPASS NO RPM Board
NC
DJ and DH only, red wire from main harness L/S NC
NO
SAFETY L/S
connects to NC on Bypass L/S and to NO on (WH)
COM
13
LOGIC (VER. 3.0) 3 PHASE WIRING DIAGRAM
(BL/BK)
T4 T7 T1 T4 T7 T1
(WHEN PRESENT)
(WHEN PRESENT)
230V BRAKE
575V BRAKE
(WHEN PRESENT)
230V BRAKE
Open/Close
Single Button
Hoist Interlock
When Present TMR DEF Remove Jumper
SWITCH To Install External
(YE) (BL)
Door Interlock
14
13
DEFEAT 12
11
10
CLOSE 6
1
TIMER
EDGE
OPEN
STOP
EYES
CMN
CMN
MAS
SBC
24V
24V
AC
AC
F1
C3Ø
R31
D31
D7
D6
D5
D4
U7
C25
P1
D34
SBC
D2Ø
D19
D17
D28
D23
D15
D21
D13
POWER
EDGE
EYES
TIMER
DEFEAT
(B2 C2 D1 E2)
P1Ø
D8
CLOSE
DIAG
OPEN
STOP
R8
MAS
PROG
C18
FSTS
4
Ø14LGØ657–A Ø14GPØ657–A
D1
(YE)
D22
ENABLE
J3ØØ
(OR)
TIMER
TS
(WH)
(YE)
S8
(PU)
T
(WH)
TIMER
DIRECTION
J1
RELAY A
RELAY B
(RD)
MOTOR
3
FAILSAFE
(GY)
X1
E2
B2
D25
D24
D26
D27
(YE)
D1
(RD)
C2
MID
D35
2
(WH)
(PU)
D36
OLS
CLS
SLS
MID
C54 (YE)
(OR)
MRT
(GY)
C77
RADIO
L5
L1
D16
C73
R29
P6
U1
P4
E1
C71
K3
D3Ø2
C78
P7
C11
(BK)
(PU)
L3 L2 L1
COIL COIL
+24 VAC -24 VAC See Motor
Connections
(YE)
(YE)
(OR)
(WH)
(RD)
(GY)
(YE)
COM COM
NO NO
OPEN L/S NC NC
CLOSE L/S
R1 R2 R3
1 2 3 4
(WH) Radio
(YE)
COM (RD) RPM Board
NOTE: Lock Sensor is provided on Models BYPASS NO
NC
DJ and DH only, red wire from main harness L/S NC
NO
SAFETY L/S
connects to NC on Bypass L/S and to NO on (WH)
COM
14
LOGIC BOARD
Ø14LGØ657–A Ø14GPØ657–A
R31
P4
C3Ø
D8
E1
C18
U7
Auxiliary Board R29 D31 Motor Direction
Connections D7 Jumper
C11 D6
D5
D3Ø2
X1 P1Ø C25 D4
C17
Single Phase and
24V Three Phase Jumper
U1
K3 AC 14
Programmed Chip POWER
24V
AC 13
D19
J1 J3ØØ TIMER TIMER Maintenance Alert
DEFEAT DEFEAT 12
OLS D25 System Button for
R8 D17
Programming
REV
STD
CONTACTOR/3 PH
CMN 11
SINGLE PHASE
MID D24 MAS D28
DIRECTION
Timer Button 4
D16 Open Button
CLS D27 EYES
EYES 9
D15
P7 MRT MID TIMER D1
EDGE Close Button
D22 OPEN EDGE 8
Radio Learn Button TIMER
D2Ø
RADIO 1 2 3 ENABLE
D36 OPEN 7 Stop Button
CLOSE D21
RELAY A
Mid Stop Learn Button CLOSE 6
STOP D13
C77
RELAY B
D35
STOP 5
T TS
C73 CMN 4
Timer to Close E2 FSTS
C54
2
SBC
C71
L5
B2 PROG
FAILSAFE (B2 C2 D1 E2)
S8 NON FAILSAFE D14
SBC 1
P1
F1
P6 D34
15
PROGRAMMING
SELECTOR DIAL
LOGIC CONTROL PUSHBUTTONS OPEN, CLOSE, STOP
Open, Close and Stop buttons are mounted directly on the logic
board. Thus, making it easy to program as well as have door
control at the electrical box. Either the stop control or a jumper
must be wired between terminals 4 and 5 for the on board push
buttons to function.
NOTE: Refer to logic board illustration on page 15 for all
component locations. Before programming the logic board, set
the operators open and close limits. LEDs on the logic board are
provided to assist setting the limits. As each limit is activated the
corresponding LED will light up. The abbreviations are Open Limit
Switch (OLS), Close Limit Switch (CLS) and Sensing Limit Switch
(SLS). Refer to page 8 for limit switch adjustment instructions.
FAILSAFE SWITCH
16
PROGRAMMING
FAILSAFE WIRING TYPES
TYPE
TS Momentary contact to open, close, and stop with B2 Failsafe Same functions as B2. Self Monitoring safety device
open override and Timer To Close. Every device that must be installed to operate door for each of the
causes door to open, including a reversing device, following failsafe wiring types. See Self Monitoring
activates the Timer To Close. Auxiliary controls can Safety Device Options. Compatible with 3-Button
be connected to open input to activate the Timer To Station, 1-Button Station and 1- and 3-Button
Close. If the timer has been activated, the open Remote Controls.
button and radio control can recycle the timer. The
stop button will deactivate the Timer To Close until
the next command input. The Timer To Close will D1 Failsafe Same functions as D1. Self Monitoring safety device
function from the programmable mid stop with this must be installed to operate door for each of the
wiring type. Compatible with 3-Button Station, following failsafe wiring types. See Self Monitoring
1-Button Station and 1- and 3-Button Remote Safety Device Options. Compatible with 2-Button
Controls. (NOTE: Requires self monitoring photo Station and 2-Button Remote Control.
eyes to operate.)
E2 Failsafe Same functions as E2. Self Monitoring safety device
T Momentary contact to open, close, and stop, with must be installed to operate door for each of the
open override and Timer To Close. Every device that following failsafe wiring types. See Self Monitoring
causes the door to open, except a reversing device, Safety Device Options. Compatible with 3-Button
activates the Timer To Close. Auxiliary controls can Station and 3-Button Remote Control.
be connected to open input to activate the Timer To
Close. If the Timer To Close has been activated, the
open button and radio control can recycle the timer. SELF-MONITORING SAFETY DEVICE OPTIONS
The stop button will deactivate the timer until the To use the operator in any of the Failsafe wiring modes, or Timer
next command input. The Timer to Close will To Close wiring modes (TS, T, FSTS), a self monitoring safety
function from the programmable mid stop with this device or CPS3 card with photo eyes or safety edges must be
wiring type. Compatible with 3-Button Station, installed.
1-Button Station and 1- and 3-Button Remote
Controls. (NOTE: Requires self monitoring photo RECOMMENDED SELF-MONITORING SAFETY DEVICES:
eyes to operate.) CPS-L NEMA 1 Direct Connect Eyes
CPS-LN4 NEMA 4 Direct Connect Eyes
FSTS Momentary button contact for open, close and stop
programming. Radio controls allowing open, close IMPORTANT NOTES:
and stop. User set mid stop. User set Timer To 1. External interlocks may be used with all functional modes.
Close. The single button station opens the door to
the full open limit bypassing the mid stop and 2. Auxiliary devices are any devices that have only dry contacts.
activates the Timer To Close, putting the operator in Examples: photocell, loop detector, pneumatic or electrical
TS mode until the door reaches the down limit, or is treadles, radio controls, one button stations, pull cords, etc.
stopped in travel. At which time the operator enters 3. Open override means that the door may be reversed while
the B2 mode. Compatible with 3-Button Station, closing by activating an opening device without the need to
1-Button Station and 1- and 3-Button Remote use the stop button first.
Controls. (NOTE: Requires self monitoring photo
eyes to operate this feature/wire type.)
17
PROGRAMMING
STANDARD SINGLE BUTTON REMOTE CONTROL
Built in 3-channel, 315MHz radio receiver allows you to add as
WARNING
many as 23 Security✚® remote controls or dip switch remote
To prevent possible SEVERE INJURY or DEATH, install
controls.
reversing sensors when:
PROGRAMMING REMOTE CONTROLS • The radio is used.
CAUTION
STANDARD SINGLE BUTTON REMOTE CONTROL • The 3-button control station is out of sight of the door.
1. To enter programming, press and release the RADIO button on • Or ANY other control (automatic or manual) is used.
the logic board (LED will light). Reversing devices are recommended for ALL installations.
2. Press and hold the remote control button until the LED flashes
rapidly, then release remote control button. The LED will then
remain on solid after releasing the button. Repeat to add
additional remote control(s). NOTICE: To comply with FCC and or Industry Canada (IC) rules, adjustment or modifications of this
receiver and/or transmitter are prohibited, except for changing the code setting or replacing the
3. Press and release the RADIO button to complete the battery. THERE ARE NO OTHER USER SERVICEABLE PARTS.
programming. The programming mode is exited if no activity is Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference, and (2) this device
performed within 30 seconds. must accept any interference received, including interference that may cause undesired operation.
NOTE: Single button remote control is not supported with D1 and
E2 wiring modes. AVERTISSEMENT
SINGLE BUTTON REMOTE CONTROL PROGRAMMED
AS A SINGLE BUTTON CONTROL (SBC)
This function programs a remote control as a wireless single ATTENTION
button control. This function will work in the following modes:
In B2 mode, operation is OPEN/STOP/CLOSE/REVERSE/STOP.
Ø14LGØ6
In C2 mode, operation is OPEN/STOP/constant pressure to
P4
CLOSE/STOP on release.
In T and TS modes, operation is OPEN/STOP/CLOSE/ E1
U1
K3
1. Press and release the RADIO button on the logic board (LED
will light).
2. Press and release the SBC externally wired button or TIMER on
the logic board (LED flashes rapidly and then remains on OLS D25
RADIO
REV
solid). MID D24
3. Press and hold the remote control button until the LED flashes
rapidly. The LED will then remain on solid after releasing. ADVERTENCIA D16
SLS D26
CLS D27
4. Press and release the RADIO button on the logic board (LED P7 MRT MID T
flashes rapidly and then turns off). The programming mode is
exited if no activity is performed within 30 seconds. PRECAUCIÓN RADIO 1 2
RELA
pressure to close (wiring C2, D1 and E2 ).
C77
ERASING REMOTE CONTROLS RELA
D35
Press and hold the RADIO button on the logic board until the
RADIO LED flashes rapidly (approximately 5 seconds). C73
E2
C54
e r
C71
L5
B2
FAILSAF
P6
18
PROGRAMMING
3-BUTTON REMOTE CONTROLS REMOTE CONTROL PROGRAMMING FEATURE
Program Remote Controls from the 3-button control station
Your 315MHz Security✚®or dip switch remote control can be
(3BCS).
programmed to operate as a 3-button wireless control station:
the large button will open the door, the middle button will Requires Firmware Version 4.6 or higher and a 3BCS with the
close the door, and the third button will stop the door’s MAS connected to the control board.
movement. You may set up this feature as follows: This feature allows the user to add additional remote controls from
1. To enter programming press the RADIO button on the logic the 3BCS. By default the remote control learn option is off.
board (the RADIO LED will light). NOTE: Requires access to the operator electrical box to enable or
disable this feature.
2. To program the OPEN button to a remote control press the
OPEN button on the logic board. The RADIO LED will flash and To turn this feature on:
then stay on solid. Then press the corresponding button on the 1. Turn the SELECTOR DIAL to PROG.
remote control. The RADIO LED on the logic board will flash, 2. Press and release the RADIO button. The RADIO LED will be lit.
this confirms that the remote control has been programmed.
3. Press and release the MID button. The RADIO LED will flash
(By programming the remote control you use 1 channel of the
quickly 6 times.
23 channels on the radio receiver.)
4. Press and release the RADIO button. The RADIO LED will turn
3. To program the CLOSE button to a remote control press the
off.
CLOSE button on the logic board. The RADIO LED will flash
and then stay on solid. Then press the corresponding button 5. Return the SECTOR DIAL to the desired wiring type.
on the remote control. The RADIO LED on the logic board will To add remote controls from the 3BCS:
flash, this confirms that the remote control has been 1. With the door in the fully closed position (close limit activated),
programmed. (By programming the remote control you use 1 press and hold STOP.
channel of the 23 channels on the radio receiver.)
2. While holding STOP, press and hold CLOSE.
4. To program the STOP button to a remote control, press the
STOP button on the logic board. The RADIO LED will flash and 3. While holding STOP and CLOSE, press and hold OPEN.
then stay on solid. Then press the corresponding button on the 4. Release all three buttons once the MAS LED has lit.
remote control. The RADIO LED on the logic board will flash, 5. Learn a remote control by one of the following methods:
this confirms that the remote control has been programmed. a. Programming a standard single button/single function
(By programming the remote control you use 1 channel of the remote control, push and hold the remote control button
23 channels on the radio receiver.) until the MAS LED goes out. Repeat steps 1 through 4 to
5. After learning remote controls press the RADIO button on the add additional remote controls.
logic board (LED will turn off). NOTE: If no activity within 30 b. Programming a 3-button/three function remote control
seconds the radio will automatically exit programming mode. (open/close/stop), first push the button on the 3BCS
(example: OPEN) and then press and hold the button on the
remote control (example: large button) that you want to
Ø14LGØ657–A Ø14GPØ657–A correspond with the selected (example: OPEN) command
R31
P4
C3Ø
until the MAS LED flashes and goes out. Repeat steps 1
D8
E1
C18
U7
C11
R29 D31
D7
D6
through 4 to add additional buttons (close and stop).
D5
D3Ø2
24V
U1
D1 K3 AC 14
EDGE POWER
24V
D22 OPEN
OPEN Open D2Ø J1 J3ØØ TIMER
D19
AC
TIMER
13
STD
CONTACTOR/3 PH
2. Press and release the RADIO button. The RADIO LED will be lit.
CMN 11
SINGLE PHASE
Close D23
MOTOR
4
D16
CLS D27 EYES
EYES 9
CLOSE
STOP D13
P7 MRT MID TIMER
TIMER
D22
D1
EDGE
OPEN
D15
D2Ø
EDGE 8 3. Press and release the MRT button. The RADIO LED will flash
quickly 3 times.
RADIO 1 2 3 ENABLE
Stop D36
RELAY A
CLOSE D21
OPEN 7
CLOSE 6
STOP D13
C77
RELAY B
STOP C73
D35
E2
T TS
FSTS
STOP
CMN
5
4
4. Press and release RADIO button. The RADIO LED will turn off.
C54
C2
C78
®
2
SBC
C71
L5
B2 PROG
19
PROGRAMMING
MAINTENANCE ALERT SYSTEM (MAS) SELECTOR DIAL
Feature: An internal cycle counter will activate a flashing LED on
the 3-button control station when the preset number of cycles or
months has elapsed (whichever occurs first). Setting this feature
is optional. By default this feature will never activate. Logic 3.0
operators incorporate a self diagnostic feature built into the MAS
LED. In addition to indicating when routine maintenance is due,
the MAS LED can be used to troubleshoot some problems with
the operator.
Benefit: The Maintenance Alert System (MAS) assists the Operation will vary
installing dealer in setting up a routine maintenance program. depending on
wiring type
Once programmed, the MAS notifies the end user (with a flashing
LED on the 3-button station) when a preset number of cycles/
months has elapsed and scheduled maintenance is due.
To Program:
1. The Maintenance Alert System (MAS) assists the installing
dealer in setting up a routine maintenance program. Once
programmed, the MAS notifies the end user (with a flashing
LED on the 3-button station) when a preset number of cycles/ 3-BUTTON STATION
months has elapsed and scheduled maintenance is due.
2. Close the door. Maintenance
Alert LED
3. Turn the selector dial to PROGRAM. OPEN
Special Notes about MAS: A 5th wire must be run to the control To view how many cycles are programmed into the MAS, set the
station to activate the MAS LED. The MAS LED on the logic board selector dial to DIAGNOSTIC and press the MAS button. The
is always enabled. When the operator is serviced after the MAS OPEN button LED will flash once for every 5,000 cycle increment
LED has started to flash, repeat the setup procedure to program programmed and the CLOSE button LED will flash once for every
in the number or cycles desired until the next service visit OR 3 month increment programmed.
press and hold the MAS button for 5 seconds in the PROGRAM To view how many cycles have elapsed since the last time the
mode to reset the MAS with its current programmed value. To MAS was programmed, set the selector dial to “Diagnostic” and
disable the MAS, follow the programming procedure above and press the “MAS” button. Press the OPEN button; the OPEN LED
press the STOP button to reset the counter to zero. Every time the will flash once for every 5,000 cycles that has elapsed. Press the
operator leaves the close limit is counted as one cycle. CLOSE button; the CLOSE LED will flash once for every (3)
months that has elapsed. Press the MAS button to exit.
20
PROGRAMMING
OPEN MID STOP
Feature: The mid stop feature is to open the door to a preset point
prior to the fully open position.
SELECTOR DIAL
Benefit: The door opens to a midpoint between open and close
reducing heating and cooling costs. The door will not cycle fully,
providing longer door and operator life.
To Program:
1. Close the door.
2. Turn selector dial to “PROGRAM.”
3. Press the “MID SET” button on logic board.
4. Press the OPEN button, wait until the door reaches the desired
mid stop height, then press the STOP button. Operation will vary
5. Press the MID SET button to complete programming. depending on
wiring type
6. Turn selector dial back to desired wiring type.
NOTE: A momentary open command will open the door fully from the
“Mid Stop” position. Once at the “Mid Stop,” Photo eyes and other
safety devices will not open the door beyond the mid stop position,
except in E2 mode. The Timer to Close will work from the Mid Stop.
To clear the Mid Stop set the selector dial to Program and press and
hold the MID SET button for 5 seconds. The MID SET LED will flash
rapidly and turn off once the Mid Stop has been cleared.
21
PROGRAMMING
TIMER TO CLOSE
PROGRAM TIMER TO CLOSE BY EXAMPLE (Method 2): To deactivate the timer from the open position press the STOP
To Program: button. The timer will be reactivated on the next operation
1. Close the door. command. To deactivate the timer for more than one cycle, attach
a switch to 11 and 12 (Common and Timer Defeat).
2. Turn the selector dial to PROGRAM.
All timer modes require a supervised safety device to be installed.
3. Press and hold TIMER button for 5 seconds until TIMER LED
flashes. Reminders: FSTS wiring mode allows the Timer to Close to be
activated by the Single Button Control (terminal 1) only. T wiring
4. Press the OPEN button and wait for the door to reach full open
mode allows the door to attempt to close only one time for safety
or mid stop position.
purposes.
5. Wait for desired amount of time to pass. (An internal stop
watch starts counting when the door stops moving.) SELECTOR DIAL
6. Press the TIMER button or CLOSE button to stop the timer.
(TIMER SET LED will turn on.)
7. Turn the selector dial to the desired wiring type.
Example: The door should close 15 seconds after a truck enters a
garage. To program the Timer to Close, turn the selector dial to
PROGRAM, press the TIMER button until the TIMER LED blinks,
press the OPEN button and wait until the door reaches the open
position, wait for the truck to pass through, count 15 seconds
and then press the CLOSE button. Operation will vary
depending on
NOTES: To read back the Timer to Close setting, turn the selector wiring type
dial to Diagnostic and press the TIMER button. The OPEN LED
will flash once for every 5 seconds programmed and the CLOSE
LED will flash once for every 60 seconds programmed.
22
AUTOMATICALLY LEARNED PROGRAMMING
AUXILIARY REVERSAL SYSTEM / RPM SENSOR
Feature: This feature utilizes the RPM sensor connected to the LOSE OPEN
logic board to detect when the clutch slips and reverses the door
(clutch must be properly adjusted). In addition, the RPM
eliminates the need for a centrifugal switch on 1/3 and 1/2
horsepower single phase motors.
Benefit: The Auxiliary Reversal System reverses the operator
upon hitting an obstruction, preventing excessive door and RPM Sensor
operator damage. We require the use of safety devices for
primary safety protection. By removing the centrifugal for 1/3 and
1/2 horsepower single phase motors, the leading cause of motor
failures is eliminated. (Auxiliary Reversal System not applicable
on models GH and GT.)
NOTE: This feature is automatically learned and does not require Logic Board
programming.
23
OPTIONAL PROGRAMMING
RED/GREEN WARNING LIGHT CARD TIMER SETTING RED LAMP HOLDER RECEIVES POWER
Feature: The Red/Green warning light card flashes a warning light Timer setting equals Activates when the door closes and until
for 10 seconds prior to the Timer to Close activating the door to zero close limit is activated
close.
Greater than 10 10 seconds before door starts to close
Benefit: Advanced warning of the door closing helps prevent
seconds and until close limit is activated
traffic collisions with the door.
Light Control Module Operation: The green lights on the OPTION Less than or equal Activates when the door reaches the open
BOARD will turn on if the board is seated properly and the power to 10 seconds limit or mid stop
is on. When the door reaches the full open limit or mid stop, the The red lamp holder receives power when
timer circuit and the green lamp holder will be activated. (Green the door opens and remains activated if
lamp will not be activated if timer setting is less than 10 the door is stopped manually before
seconds.) The red lamp holder will receive power as indicated at reaching the mid stop or the open limit
right.
Requirements: Must have the LiftMaster Red/Green warning light
kit RDGRNCARD and must have at least one of the following
safety devices attached: CPS-L, CPS-LN4 or CPS3. See Red/
Green warning light instructions for further details.
24
MAINTENANCE
MAINTENANCE SCHEDULE
For use with Maintenance Alert System.
Check at the intervals listed in the following chart:
WARNING
HOW TO ORDER REPAIR PARTS
WARNING OUR LARGE SERVICE ORGANIZATION SPANS AMERICA
To avoid SERIOUS personal INJURY or DEATH from
electrocution, disconnect ALL electric power BEFORE Installation and service information are available.
performing ANY maintenance. Call our TOLL FREE number:
1-800-528-2806
Stop Green Indicates a closed circuit between common and terminal 5. Pressing stop should turn off this LED.
Open Yellow Indicates a closed circuit between common and terminal 7. Pressing the open button should turn
ON this LED.
Close Yellow Indicates a closed circuit between common and terminal 6. Pressing the close button should turn
ON this LED.
Eyes Green Solid on indicates photo eyes learned. Flashing indicates photo eyes need to be connected or obstructed.
Solid off indicates no eyes learned.
Timer Defeat Yellow Solid on indicates a closed circuit between common and terminal 12. Timer to close will not close.
OLS Yellow Pressing the Open Limit Switch should turn ON this LED.
CLS Yellow Pressing the Close Limit Switch should turn ON this LED.
SLS Yellow Pressing the Sensing Limit Switch should turn ON this LED.
Edge Yellow Indicates a closed circuit between common and terminal 8. Pressing the edge should turn ON this LED.
Mid Stop Yellow Solid on indicates door is stopped on up or down mid stop. Flashing indicates MID STOP is being set.
Timer Enabled Green Solid on indicates TIMER is programmed and will activate from open or mid stop position. Flashing
indicates Timer is counting down and door will close after preset time.
SBC Yellow Indicates a closed circuit between common and terminal 1. Pressing the single button control station
should turn ON this LED.
MAS Yellow Indicates the Maintenance Alert System has been activated or an error code has been triggered.
Relay A Yellow Indicates open or close command has been given to the motor. LED turns on when OPEN/CLOSE button is
pressed.
Relay B Yellow Indicates open or close command has been given to the motor. LED turns on when OPEN/CLOSE button is
pressed.
26
TROUBLESHOOTING GUIDE
POWER LED IS NOT ON a) Loose secondary wiring connections or ➤ Repair or replace connections or control transformer.
a faulty control transformer
b) Logic board failure ➤ Replace logic board.
c) Interlock switch ➤ Check interlock(s).
STOP BUTTON LED IS a) Control station not connected or wired ➤ Check wiring to control station.
NOT ON correctly
b) Interlock switch ➤ Check interlock switch(es) for continuity.
THE DOOR WILL MOVE RPM sensor is not connected properly or ➤ Check the RPM assembly for loose connections. Check that RPM
ABOUT A FOOT THEN may need to be replaced wheel is turning when operator is running. Check for foreign matter
STOP. AFTER STOPPING, blocking optical lens.
ONLY CONSTANT ➤ Replace RPM sensor.
PRESSURE COMMANDS
WILL MOVE THE DOOR
THE DOOR WILL MOVE The Maximum Run Timer is not set ➤ Manually reprogram the Maximum Run Timer (page 23).
MOST OF THE WAY correctly OR reset the factory defaults (page 24).
TOWARDS A LIMIT THEN
STOP. AN EXTRA OPEN
OR CLOSE COMMAND IS
ABLE TO GET DOOR TO
COMPLETE CYCLE
THE DOOR WILL OPEN There may be a Mid Stop set ➤ Check to see if the Mid Stop LED is on. Clear the Mid Stop by turning
SOME BUT NOT the selector dial to program. Press and hold the MID STOP button for
COMPLETELY. AN EXTRA 5 seconds. Return dial to desired wiring type.
OPEN IS ABLE TO GET
THE DOOR TO OPEN
COMPLETELY
THE DOOR WILL OPEN a) The photo eyes, edge or other sensing ➤ If the on board EYES LED is flashing, the photo eyes are misaligned or
BUT WILL ONLY CLOSE device is obstructed or activated not connected. Remove any obstructions, check the safety device
AFTER A FIVE SECOND wires for continuity and shorts.
DELAY WITH CONSTANT b) The logic board thinks that the direct ➤ Unlearn the photo eyes from the memory by resetting factory defaults.
PRESSURE ON THE connect photo eyes are attached and
CLOSE BUTTON blocked
c) Failsafe switch set ➤ Slide switch to Non-Failsafe mode.
27
TROUBLESHOOTING ERROR CODES
Logic 3.0 operators incorporate a self diagnostic feature built into followed by a pause, an operator error has occurred. To view how
the MAS LED. In addition to indicating when routing maintenance many errors currently exist, turn the selector dial to DIAGNOSTIC
is due, the MAS LED can be used to troubleshoot some problems and press the OPEN button. To read out each individual error
with the operator. code (if more than one exists) press CLOSE. It is possible to have
If the MAS LED is flashing on and off rapidly, the Maintenance more than one error at a time.
Alert System has been triggered and the schedule operator The chart below can assist with identifying the flashes on the
service is due. If the MAS LED flashes 2 or more pulses in a row MAS LED.
ERROR
CODE DESCRIPTION EFFECT DISPLAY CORRECTION
E2 No RPM input during The door only responds to 2 blinks Clutch is slipping, adjust clutch, or
opening or closing. constant pressure commands. verify RPM sensor connection or
replace RPM sensor. NOTE: To relearn
the RPM sensor, move the door with a
constant pressure command. The door
will stop once relearned and normal
operation will resume.
E3 (MRT) Maximum Run The door stops before 3 blinks First check Operator for any faults (i.e.,
Time timed out. reaching the desired time. Bad Limit switch), manually learn Max
Run Timer (page 23)
OR reset factory defaults (page 24).
E4 Obstruction sensed on Operator will be in the OPEN 4 blinks Cleared by removing obstruction or
closing. position. realigning photo eyes and giving a close
command.
E5 Stuck key button pressed Stuck key on 3-button station 5 blinks Stuck key must be unstuck before it will
for greater than 2 minutes. will not respond. be recognized as an input.
E6 Rotary dial in invalid The door will not respond to 6 blinks Rotary dial must be set to a valid
position for greater than the 3-button station or any position.
30 seconds. other input.
E7 Failsafe Safety device Normal operation (5 second 7 blinks Cleared when safety device is cleared or
faulted or not connected constant pressure override connected.
for greater than 2 minutes. required to close).
E8 Brownout Detected. Operator will run as long as 8 blinks 1. Check AC line for voltage.
enough power is present. 2. Check transformer secondary for low
voltage. To many accessories may be
connected to the transformer.
E9 Motor movement at invalid Operator will continue to Flash on start Check relays and the drive circuitry to
time. function normally for 5 of movement insure that they are turning off. Operator
operations and then default to must run correctly for two starts for the
a constant pressure mode. error to be cleared.
NOTES: Error codes take priority over normal MAS LED operation. Error codes will repeat on the MAS every 1.5 seconds until cleared.
There may be more than one error present, but only the highest priority will flash. If the highest error is cleared, the next highest will
flash. All errors self-correct when the corrective action is taken and a reset is not needed.
28
TROUBLESHOOTING RADIO FUNCTIONALITY
The error codes will display at the radio LED.
NOTE: Radio receiver is compatible with 315 MHz remotes.
R1 No response from Quick Flash Unlearned remote - A user tries to use a Try re-learning the remote
the remote. remote, but the RADIO LED only flashes (page 18).
briefly and there is no response from the
operator.
R2 No response from No LED Cannot recognize remote - A weak signal Replace battery - OR -
the remote. activity caused by a discharged battery or outside eliminate interference - OR -
interference with the radio - OR - the radio obtain a qualified remote.
being learned is not compatible with the
operator.
R3 The remote Radio LED Cannot recognize remote - A weak signal Replace battery - OR -
cannot be learned. turns off after caused by a discharged battery or outside eliminate interference - OR -
30 seconds interference interfering with the learn obtain a qualified remote.
process - OR - the radio being learned is
not compatible with the operator.
R4 The remote 2 Blinks No free records - A user enters RADIO Erase all learned remotes and
cannot be learned. function learning mode but there is no re-learn the desired remote.
space left to add another remote.
R5 The remote 3 Blinks Duplicate remote - A user enters RADIO This remote already has a
cannot be learned. function learning and selects the function function associated with it. To
to be learned. When the remote button is change the function, erase all
pressed for learning, a search reveals that learned remotes and re-learn
remote is already learned. the desired remote.
R6 Cannot close via IR LED flashes No safety device present - A safety device Obtain direct connect eyes or a
constant pressure is required to close via constant pressure. CPS3 device - OR - change to
in C2, D1 or E2 a mode that does not require
modes. constant pressure.
29
ELECTRICAL BOX
6 3
5
9 10
K2 (K72-12515-1)
7
11
K1 (K72-10047)
(K72-10047-1)
30
ELECTRICAL BOX LOGIC (VER 3.0)
For replacement of electrical box, motor or brake components be sure to match model number of your unit to kit number below to
ensure proper voltage requirements.
31
MODEL GH
K5 (K75-12829) (K75-12830)
(K75-12831) (K75-12832)
(K75-12833)
16
5
4
K2 (K75-10177)
2 K1 (K75-12584)
(K75-12585)
(K75-12586)
1
K4 (K75-30737) 20
19
18
7 K3 (K72-12789) 11
6
17
10
9 15
13
14
12 8
13
32
REPAIR PARTS KITS - MODEL GH
33
OPERATOR NOTES
34
OPERATOR NOTES
35
CONTROL CONNECTION DIAGRAM
IMPORTANT NOTES:
1. The 3-Button Control Station provided must be connected for operation.
2. If a STOP button is not used, a jumper must be placed between terminals 4 and 5.
3. When adding accessories, install them one at a time and test each one after it is added to ensure proper installation and operation
with the Commercial Door Operator.
3 BUTTON STATION OR 3 POSITION KEYSWITCH WITH SPRING RETURN TO CENTER AND STOP BUTTON
STANDARD 2 OR MORE KEY LOCKOUT
10 7 6 4 5 10 7 6 4 5 10 7 6 4 5
(RED)
(RED) (RED)
Open Open
Open Open Maintenance
Maintenance
Alert LED Close Alert LED Close
Maintenance
Close Close
Alert LED
Stop
Stop (WHITE)
(WHITE) (WHITE) Stop Stop
Keyswitch
D1 & E2 D1 & E2
MODE ONLY MODE ONLY
Open Open Open
Sensing Device
ONE 2 OR MORE
All Wiring Types
©2009, The Chamberlain Group, Inc.
01-19460L All Rights Reserved