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    Valve Material Specification A1M

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    chintan
    This document contains specifications for various types of valves including gate valves, check valves, and ball valves in sizes ranging from 0.5" to 4". It provides details on construction materials, pressure ratings, testing requirements, and notes for compliance. Material specifications are given for valve bodies, bonnets, stems, seats, and other components. Standards for hydrostatic testing and acceptable pressure testing are also included.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Valve Material Specification A1M

    Uploaded by

    chintan
    227 views9 pages
    This document contains specifications for various types of valves including gate valves, check valves, and ball valves in sizes ranging from 0.5" to 4". It provides details on construction materials, pressure ratings, testing requirements, and notes for compliance. Material specifications are given for valve bodies, bonnets, stems, seats, and other components. Standards for hydrostatic testing and acceptable pressure testing are also included.

    Original Description:

    Valve Material Specifications for SS 316

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    © © All Rights Reserved

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    This document contains specifications for various types of valves including gate valves, check valves, and ball valves in sizes ranging from 0.5" to 4". It provides details on construction materials, pressure ratings, testing requirements, and notes for compliance. Material specifications are given for valve bodies, bonnets, stems, seats, and other components. Standards for hydrostatic testing and acceptable pressure testing are also included.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    227 views9 pages

    Valve Material Specification A1M

    Uploaded by

    chintan
    This document contains specifications for various types of valves including gate valves, check valves, and ball valves in sizes ranging from 0.5" to 4". It provides details on construction materials, pressure ratings, testing requirements, and notes for compliance. Material specifications are given for valve bodies, bonnets, stems, seats, and other components. Standards for hydrostatic testing and acceptable pressure testing are also included.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 9
    At a glance
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    The document specifies requirements for various types of valves including gate valves, check valves, ball valves, and needle valves in terms of their construction, materials, and testing standards.

    The document specifies requirements for gate valves, check valves, ball valves, and needle valves across various pipe sizes and pressure ratings.

    Commonly used materials for valve components include various grades of stainless steel (e.g. 316) for bodies, stems, balls, and trim, as well as other corrosion resistant alloys like Hastelloy and Inconel for some high temperature applications.

    VALVE MATERIAL SPECIFICATION (PMS)

    REV. 0

    Project No. Unit


    Project IOCL DABOLIM GOA MECHANICAL WORKS UNDER MSO Item No.

    Client IOCL Service


    Location DABOLIM GOA, AFS Document No.
    Contractor Issued For Approval

    REVISION INDEX

    REV. DESCRIPTION AND / OR REVISED SHEETS

    0 ISSUED FOR APPROVAL

    Licenser PJT Spec.

    Sht. Rev. Sht. Rev.

    Rev.
    Date
    Prepared By
    Checked By
    Approved By
    Client Review

    Doc. No.: Rev.: 00 Page 1 of 9


    INDEX

    Serial No. Description

    1 Gate Valve Specification - 0.5" TO 1.5"

    2 Gate Valve Specification - 2" TO 4"

    3 Check Valve Specification - 0.5" TO 1.5"

    4 Check Valve Specification - 2" TO 4"

    5 Ball Valve Specification - 0.5" TO 1.5"

    6 Ball Valve Specification - 1.5" TO 4"

    7 Needle Valve Specification - 0.5" TO 1.5"

    Doc. No.: Rev.: 00 Page 2 of 9


    VALVE MATERIAL SPECIFICATION (VMS)
    VALVE DATA SHEET

    GATE VALVE SPECIFICATION MANUF'S OFFER

    VALVE CODE: PIPING CLASS: A1M STANDARD:


    STANDARD: API 602 / ISO 15761 DESIGN TEMPERATURE ᵒC 65 MFGRS CAT / FLG:
    RATING: 800# DESIGN PRESSURE barg 16
    SIZE RANGE: 1/2" - 1.1/2" ENDS: SW, 3000#, B16.11 RATING: ENDS:

    SERVICE:

    CONSTRUCTION
    BODY FORGED
    BONNET TO BODY CONNECTION BOLTED
    HANDWHEEL NON-RISING
    STEM RISING
    STEM AND YOKE TYPE OS & Y
    GATE TYPE WSS
    GEAR OPERATED NO
    BY PASS VALVE NO
    MATERIALS
    BODY ASTM A182 Gr. F316
    BONNET ASTM A182 Gr. F316
    STEM SS 316 (NO CASTING)
    BODY SEAT RING RENEWABLE STELLITED
    GATE STELLITED
    STEM PACKING Corrosion inhibited graphite with braided anti extrusion
    rings
    TRIM NUMBER
    TRIM SS 316
    HAND WHEEL MALLEABLE IRON / DUCTILE IRON
    BONNET BOLTS ASTM A193 GR B7
    BONNET NUTS ASTM A194 GR 2H
    BONNET GASKETS SP. WOUND SS316-GRAFOIL FILLER

    HYDROSTATIC TEST PRESSURE barg BODY: 22.5 SEAT: 16.5


    TEST PRESSURE WITH AIR barg 5

    NOTES:
    1 This Valve spec. shall be read in conjunction with Technical Notes for Valves.
    2 Bidder shall clearly write all / any deviation against each part / material of valve in the space provided for. Wherever Bidder agrees with Consultant's Spec., Bidder shall indicate "AGREED".

    3 No. cuting / overwriting by Bidder on Consultant's Spec. is allowed.


    4 Testing shall be as per API 598.
    5 Copper and Copper Alloys not permited.
    6 Gland shall be suitable for repacking under pressure when Valve is fully open.
    7 If not otherwise stated the Valves shall be full Bore.
    8 Mandatory Standards: API 598, API 602, ASME B16.11, ASME B16.34.

    Gate Symbols Type of Seat Type of Gate Type of Blockade


    WSS Wedge Single Solid WEB
    WSF Wedge Single Flex. Solid WEB
    WDF Wedge Double Slip on or Split
    PDF Parallel Double Flexible

    Doc. No.: Rev.: 00 Page 3 of 9


    VALVE MATERIAL SPECIFICATION (VMS)
    VALVE DATA SHEET

    GATE VALE SPECIFICATION MANUF'S OFFER

    VALVE CODE: PIPING CLASS: A1M STANDARD:


    STANDARD: API 600/ ISO 10434 DESIGN TEMPERATURE ᵒC 65 MFGRS CAT / FLG:
    RATING: 150# DESIGN PRESSURE barg 16
    SIZE RANGE: 2" - 4" ENDS: FLGD., B16.5, RF 125AARH RATING: ENDS:

    SERVICE: JET-A1, JP-5 AVIATION FUEL

    CONSTRUCTION
    BODY CAST
    BONNET TO BODY CONNECTION BOLTED
    HANDWHEEL NON-RISING
    STEM RISING
    STEM AND YOKE TYPE OS & Y
    GATE TYPE WSF OR WDF (WSS ACCEPTABLE FOR SIZE 1.1/2")
    GEAR OPERATED YES >= 12"
    BY PASS VALVE NO, (VALVES >= 10" AND >= 600" RATING SHALL HAVE
    BOSSES FOR BY-PASS CONNECTION ACC. TO API 600 AND
    MSS. SP 45)

    MATERIALS
    BODY ASTM A351 GR CF8M
    BONNET ASTM A351 GR CF8M
    STEM SS 316 (NO CASTING)
    BODY SEAT RING RENEWABLE STELLITED
    GATE STELLITED
    STEM PACKING Corrosion inhibited die-formed graphite with braided anti
    extrusion rings
    TRIM NUMBER
    TRIM SS 316
    HAND WHEEL MALLEABLE IRON / DUCTILE IRON
    BONNET BOLTS ASTM A193 GR B7
    BONNET NUTS ASTM A194 GR 2H
    BONNET GASKETS SP. WOUND SS316-GRAFOIL FILLER

    HYDROSTATIC TEST PRESSURE barg BODY: 22.5 SEAT: 16.5


    TEST PRESSURE WITH AIR barg 5

    NOTES:
    1 This Valve spec. shall be read in conjunction with Technical Notes for Valves.
    2 Bidder shall clearly write all / any deviation against each part / material of valve in the space provided for. Wherever Bidder agrees with Consultant's Spec., Bidder shall indicate "AGREED".

    3 No. cuting / overwriting by Bidder on Consultant's Spec. is allowed.


    4 Testing shall be as per API 598.
    5 Copper and Copper Alloys not permited.
    6 Gland shall be suitable for repacking under pressure when Valve is fully open.
    7 If not otherwise stated the Valves shall be full Bore.
    8 Mandatory Standards: API 598, API600, ASME B16.10, ASME B16.34, ASME B16.5.

    Gate Symbols Type of Seat Type of Gate Type of Blockade


    WSS Wedge Single Solid WEB
    WSF Wedge Single Flex. Solid WEB
    WDF Wedge Double Slip on or Split
    PDF Parallel Double Flexible

    Doc. No.: Rev.: 00 Page 4 of 9


    VALVE MATERIAL SPECIFICATION (VMS)
    VALVE DATA SHEET

    CHECK VALVE SPECIFICATION MANUF'S OFFER

    VALVE CODE: PIPING CLASS: A1M STANDARD:


    STANDARD: API 602/ ISO 15761 DESIGN TEMPERATURE ᵒC 65 MFGRS CAT / FLG:
    RATING: 800# DESIGN PRESSURE barg 16
    SIZE RANGE: 1/2" - 1.1/2" ENDS: SW, 3000#, B16.11 RATING: ENDS:
    SERVICE: JET-A1, JP-5 AVIATION FUEL
    CONSTRUCTION
    BODY FORGED
    BONNET TO BODY CONNECTION BOLTED
    SEAT RING RENEWABLE
    TYPE OF DISC LIFT CHECK TYPE
    ACCESSORIES
    BY PASS

    MATERIALS
    BODY ASTM A182 Gr. F316
    COVER ASTM A182 Gr. F316
    DISC / PISTON STELLITED
    BODY SEAT RING STELLITED
    DISC HINGE PIN
    COVER STUD BOLT ASTM A193 GR B7
    COVER NUT ASTM A194 GR 8M
    COVER GASKET SP. WOUND SS316-GRAFOIL FILLER

    HYDROSTATIC TEST PRESSURE barg BODY: 22.5 SEAT: 16.5


    TEST PRESSURE WITH AIR barg 5

    NOTES:
    1 This Valve spec. shall be read in conjunction with Technical Notes for Valves.
    2 Bidder shall clearly write all / any deviation against each part / material of valve in the space provided for. Wherever Bidder agrees with Consultant's Spec., Bidder shall indicate "AGREED".

    3 No. cuting / overwriting by Bidder on Consultant's Spec. is allowed.


    4 Testing shall be as per API 598 / BS 6755 (PART-1).
    5 Copper and Copper Alloys not permited.
    6 If not otherwise stated the Valves shall be full Bore.
    7 Mandatory Standards: API 598, ASME B16.11, ASME B16.34.
    8

    Doc. No.: Rev.: 00 Page 5 of 9


    VALVE MATERIAL SPECIFICATION (VMS)
    VALVE DATA SHEET

    CHECK VALVE SPECIFICATION MANUF'S OFFER

    VALVE TAG NO.: PIPING CLASS: A1M STANDARD:


    STANDARD: BS-1868 DESIGN TEMPERATURE ᵒC 65 MFGRS CAT / FLG:
    RATING: 150# DESIGN PRESSURE barg 16
    SIZE RANGE: 2" - 4" ENDS: FLGD., B16.5, RF 125AARH RATING: ENDS:
    SERVICE: JET-A1, JP-5 AVIATION FUEL
    CONSTRUCTION
    BODY CAST
    BONNET TO BODY CONNECTION BOLTED
    SEAT RING RENEWABLE / NON RENEWABLE
    TYPE OF DISC SWING CHECK TYPE
    ACCESSORIES NO
    BY PASS NO

    MATERIALS
    BODY ASTM A351 Gr. CF8M
    COVER ASTM A351 Gr. CF8M
    DISC SS 316
    BODY SEAT RING SS 316
    DISC HINGE SS 316
    HINGE PIN SS 316 (NO CASTING)
    COVER STUD BOLT ASTM A193 GR B7
    COVER NUT ASTM A194 GR 2H
    COVER GASKET SP. WOUND SS316-GRAFOIL FILLER
    SPRING AISI 316
    WASHER, NUT, PIN SS 316

    HYDROSTATIC TEST PRESSURE barg BODY: 22.5 SEAT: 16.5


    TEST PRESSURE WITH AIR barg 5

    NOTES:
    1 This Valve spec. shall be read in conjunction with Technical Notes for Valves.
    2 Bidder shall clearly write all / any deviation against each part / material of valve in the space provided for. Wherever Bidder agrees with Consultant's Spec., Bidder shall indicate "AGREED".
    3 No. cuting / overwriting by Bidder on Consultant's Spec. is allowed.
    4 Testing shall be as per API 598 / BS 6755 (PART-1).
    5 Copper and Copper Alloys not permited.
    6 Mandatory Standards: API 598, BS 1868, ASME B16.10, ASME B16.34, ASME B16.5.

    Doc. No.: Rev.: 00 Page 6 of 9


    VALVE MATERIAL SPECIFICATION (VMS)
    VALVE DATA SHEET

    BALL VALVE SPECIFICATION MANUF'S OFFER

    VALVE CODE: PIPING CLASS: A1M STANDARD:


    STANDARD: BS EN ISO 17292 DESIGN TEMPERATURE ᵒC 65 MFGRS CAT / FLG:
    RATING: 800# DESIGN PRESSURE barg 16
    SIZE RANGE: 0.5" - 1.5" ENDS: SW, 3000#, B16.11 RATING: ENDS:
    SERVICE: JET-A1, JP-5 AVIATION FUEL
    CONSTRUCTION
    BODY THREE PIECES TYPE, FULL BORE, FLOATING BALL
    EXTENDED STEM NO
    WRENCH OPERATED YES
    GEAR OPERATED NO
    FIRE SAFE YES

    MATERIALS
    BODY Forged ASTM A182 Gr. F316
    STEM Anti Blowout SS316 (NO CASTING)
    BALL SS316 (NO CASTING)
    BODY SEAT RPTFE
    GLAND SS 316
    STEM SEAL GRAFOIL / PTFE V-RINGS+GRAFOIL
    BODY SEAL GRAFOIL / PTFE
    BODY STUD / NUT ASTM A193 GR.B7 / ASTM A194 GR 2H
    SPRING INCONEL X-750

    HYDROSTATIC TEST PRESSURE barg BODY: 22.5 SEAT: 16.5


    TEST PRESSURE WITH AIR barg 5

    NOTES:
    1 This Valve spec. shall be read in conjunction with Technical Notes for Valves.
    2 Bidder shall clearly write all / any deviation against each part / material of valve in the space provided for. Wherever Bidder agrees with Consultant's Spec., Bidder shall indicate "AGREED".

    3 No. cuting / overwriting by Bidder on Consultant's Spec. is allowed.


    4 All valves shall be fire safe design. Fire safe test shall be as per API 607 / BS6755 (Part ii).
    5 Testing shall be as per BS 6755(Part 1) / API 6D / API 598.
    6 All valves shall be bidirectional.
    7 Floating ball valves shall be provided with pressure equalization seats to relieve the Body-bonnet cavity pressure to the upstream side.
    8 Bidder shall certify the suitability of valves for intended service conditions.
    9 Stem seal / body seal materials shall be provided with corrosion inhibitor.

    Doc. No.: Rev.: 00 Page 7 of 9


    VALVE MATERIAL SPECIFICATION (VMS)
    VALVE DATA SHEET

    BALL VALVE SPECIFICATION MANUF'S OFFER

    VALVE CODE: PIPING CLASS: A1M STANDARD:


    STANDARD: API 608 DESIGN TEMPERATURE ᵒC 65 MFGRS CAT / FLG:
    RATING: 150# DESIGN PRESSURE barg 16
    SIZE RANGE: 1.5" - 4" ENDS: FLGD., B16.5, RF 125AARH RATING: ENDS:
    SERVICE: JET-A1, JP-5 AVIATION FUEL
    CONSTRUCTION
    BODY SPLIT BODY, FULL BORE
    FLOATING BALL SIZE = < 4"
    TRUNION MOUNT BALL FOR SIZE > 4"
    LONG PATTERN

    EXTENDED STEM NO
    WRENCH OPERATED 1.1/2" - 4"
    GEAR OPERATED 12" & LARGER
    FIRE SAFE YES

    MATERIALS
    BODY Forged / Cast ASTM A351 GR.CF8M
    STEM Anti Blowout SS316 (NO CASTING)
    BALL SS316 (NO CASTING)
    BODY SEAT RPTFE WITH SECONDARY METAL TO METAL
    GLAND SS 316
    STEM SEAL GRAFOIL / PTFE V-RINGS+GRAFOIL
    BODY SEAL GRAFOIL / PTFE
    BODY STUD / NUT ASTM A193 GR.B7 / ASTM A194 GR 2H
    SPRING INCONEL X-750

    HYDROSTATIC TEST PRESSURE barg BODY: 22.5 SEAT: 16.5


    TEST PRESSURE WITH AIR barg 5

    NOTES:
    1 This Valve spec. shall be read in conjunction with Technical Notes for Valves.
    2 Bidder shall clearly write all / any deviation against each part / material of valve in the space provided for. Wherever Bidder agrees with Consultant's Spec., Bidder shall indicate "AGREED".

    3 No. cuting / overwriting by Bidder on Consultant's Spec. is allowed.


    4 All Valves shall be fire safe design. Fire safe test shall be as per API 607 / BS6755 (Part II).
    5 Testing shall be as per BS 6755(Part 1) / API 6D / API598.
    6 For Trunnion mounted ball, body seat shall be spring loaded.
    7 All valves shall be bidirectional.
    8 Floating ball valves shall be provided with pressure equalization seats to relieve the Body-bonnet cavity pressure to the upstream side.
    9 Bidder shall certify the suitability of valves for intended service conditions.
    10 Stem seal / body seal materials shall be provided with corrosion inhibitor.

    Doc. No.: Rev.: 00 Page 8 of 9


    VALVE MATERIAL SPECIFICATION (VMS)
    VALVE DATA SHEET

    NEEDLE VALVE SPECIFICATION MANUF'S OFFER

    VALVE CODE: PIPING CLASS: A1M STANDARD:


    STANDARD: BS-5351 DESIGN TEMPERATURE ᵒC 65 MFGRS CAT / FLG:
    RATING: 800# DESIGN PRESSURE barg 16
    SIZE RANGE: 1/2" - 1.1/2" ENDS: SW, 3000#, B16.11 RATING: ENDS:
    SERVICE:
    CONSTRUCTION
    BODY FORGED, REDUCED BORE (LOW VOLUME TYPE)
    BONNET TO BODY CONNECTION BOLTED
    HANDLE RISING
    STEM RISING, ANTI BLOWOUT & NON-REMOVABLE
    DISC TYPE FIXED VALVE TIP
    LEAKAGE BUBBLE TIGHT
    FIRE SAFE YES

    MATERIALS
    BODY ASTM A182 GR. F316
    GLAND BODY ASTM A182 GR. F316
    GLAND RETAINER SS-316
    GLAND PACKING PTFE
    MEAL SEAL RING SS 316
    TRIM SS 316
    DISC SS 316 + STELLITED
    BONNET SS 316
    SPINDLE SS 316
    HANDLE SS-316
    GLAND NUT & LOCK NUT SS-316
    DUST CAP P.V.C

    HYDROSTATIC TEST PRESSURE barg BODY: 22.5 SEAT: 16.5


    TEST PRESSURE WITH AIR barg 5

    NOTES:
    1 This Valve spec. shall be read in conjunction with Technical Notes for Valves.
    2 Bidder shall clearly write all / any deviation against each part / material of valve in the space provided for. Wherever Bidder agrees with Consultant's Spec., Bidder shall indicate "AGREED".
    3 No. cuting / overwriting by Bidder on Consultant's Spec. is allowed.
    4 Testing shall be as per API 598.
    5 All Valves shall be fire safe design. Fire safe test shal be as per API 607 / BS6755 (Part ii).
    6 Copper and copper alloys not permited.

    Doc. No.: Rev.: 00 Page 9 of 9

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