Drillstring Inspection Standard

Once printed this specification becomes an uncontrolled copy of the online version.

Cementing Tools
Revision 1
Number:
Effective Date: 18/05/2015

Rev Date Description Change Note

0 27/02/14 First online publication
1 18/05/15 References to black magnetic ink and white contrast
paint are removed; Added option (visible contrast or
fluorescent) in the section for "Wet MPI of Bodies".

General Requirements
The general inspection requirements shall be in accordance with Sub-Spec 001.

The following inspections shall be performed:

1) Visual inspection
2) Dimensional measurements
3) Wet-fluorescent magnetic particle inspection
4) ATI (optional for threads)
5) Function Test

Visual Inspection

1. The connections shall be inspected on the inside and outside surfaces in accordance with Sub-Spec 003,
including the Pin ID for a distance equal to the length of the machined area. Special attention shall
be given to the inspection of the last engaged threads and sealing surfaces of the connections.

2. A visual inspection shall be performed of the inside surface for corrosion pitting or any foreign objects.
Special attention shall be given to the pin ID. Pitting that exceeds 1 /8 inch (3.2 mm) in depth or
diameter shall be marked and recorded on inspection report.

3. Visual inspection of mechanical parts e.g. bearings, seals shall be performed to detect any damage
which may affect the function of the tool.

4. Body damage resulting from handling or service e.g. nicks, cuts and gouges that may compromise the
service life of the tool shall be removed (where possible) by grinding or filing. Ground areas shall be
a maximum 1 1 /2 inches (38 mm) in length with a smooth contour with the surrounding surface and
shall be checked to verify remaining wall thickness.

(a) Cuts, gouges dents or mashes greater than 10% of the adjacent wall thickness of the tool body is
cause for rejection. Raised material from slip cuts may be ground off smooth.

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 Drillstring Inspection Standard

Once printed this specification becomes an uncontrolled copy of the online version.

API Rotary Shouldered Connections

(a) Galled, Pitted, Seal Face – Any galling or pitting of the seal surface that exceeds 1 /32 inch (0.8
mm) in depth or occupy 25% of the seal width at any given location of the circumference is cause
for rejection. Minor damage may be repaired by refacing in accordance with Repair Procedures.

(b) Galled, Pitted, Thread Surface – Any galling of the threads which cannot be repaired by a hand
file is cause for rejection. After any thread repair the thread profile shall be checked with a field
profile gauge. The gauge shall conform to the thread profile so that no light is visible. Visible
gaps estimated to be no greater than 1 /64 inch (0.4 mm) on no more than three thread crests are
acceptable.

(c) Thread Roots of the loaded threads covering 2 inches (50.8 mm) from the shoulders shall be free
from corrosion pits. All others shall not exceed 1 /16 inch (1.6 mm) in depth or 1 /8 inch (3.2 mm)
in diameter or occupy more than 1 1 /2 inches (38 mm) in thread length along any thread helix.

(d) Excessively Refaced Shoulders – Shoulders that have been refaced more than 1 /16 inch (1.6 mm)
cumulatively are cause for rejection. If existing benchmarks indicate that the shoulders have been
refaced beyond the maximum, the connection shall be rejected.

(e) Stretched Threads – Where there is excessive play/movement or visible gaps lead measurements
shall be taken. Lead measurements exceeding 0.006 inch (0.152 mm) from nominal over a 2-inch
(50.8 mm) gauge length are cause for rejection.

(f) Shoulder Flatness – The Pin and Box connection shoulder shall be rejected if any visible gaps are
evident between a straight edge and the shoulder surface.

(g) Relief Features – Cementing tools do not require stress relief features.

(h) Cold Working – Cementing tools do not require cold working of connections.

Premium Connections
Premium connections shall be inspected in accordance with the manufacturer’s latest field inspection proce-
dures. As a minimum the premium seal shall be inspected for corrosion or damage that may provide a leak
path. Threads shall be inspected for corrosion or damage that could interfere with make up.

Dimensional Measurement
1. Dimensional measurements of connections shall be performed in accordance with Sub-Spec 003.

2. The tool length shoulder to shoulder shall be measured and recorded on the inspection report.

3. Cementing tool dimensions do not need to be assessed with respect to BSRs (Bending Strength Ratios).
(a) API connections outwith the tolerances stated in Table 13 are cause for rejection.

(b) Proprietary connections outwith the manufacturer’s tolerances are cause for rejection.

Kelly Valves

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 Drillstring Inspection Standard

Once printed this specification becomes an uncontrolled copy of the online version.

1. Ensure that the Kelly valve has a current pressure test to the appropriate pressure rating.

2. Operate the Kelly valve to ensure correct operation. Ensure the movement is not excessively loose or
tight.

Cement Head

1. The cement head shall be drifted with the dart to be used for the offshore operation for which it is
being prepared. The dart shall pass smoothly through the complete assembly.

2. Setting balls shall be identified according to the customer requirement for size and type.

3. When the ball setting mechanism is function tested the ball shall release freely into the ID.

4. When the dart locking mechanism is set the latch mechanism shall be checked to ensure it is secure.

5. Locking mechanisms must be secured to prevent accidental deployment during shipping.

ATI Inspection of Connections (Optional)

ATI thread inspection once selected as an option shall be performed in accordance with the requirements of
Sub-Spec 012. ATI inspection is optional but is recommended for critical wells.

Wet Magnetic Particle Inspection of Connections

1. Wet-fluorescent magnetic particle inspection shall be performed in accordance with the requirements
of Sub-Spec 004. Each connection shall be magnetised using a DC coil. The use of prior magnetisation
in the connection is not acceptable. The orientation and strength of the magnetic field shall be verified
in the area being inspected in accordance with the Sub-Spec.

(a) Fatigue Cracks (Connections) – Fatigue cracks are cause for rejection. Connections found to
have fatigue cracks are to be re-cut. Connections identified as cracked shall be marked clearly as
cracked and shall be re-inspected after repair.

Wet Magnetic Particle Inspection of Bodies

1. Full length (shoulder to shoulder) wet magnetic particle inspection (visible contrast or fluorescent)
shall be performed in accordance with the requirements of Sub-Spec 005. Special attention shall be
given to areas of section change.

(a) Fatigue cracks and Heat Stress cracks located on the outside surface of the base metal are cause
for rejection and shall not be repaired with the tool scrapped.

(b) Evidence of any welding is cause for rejection.

Function Test

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 Drillstring Inspection Standard

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Function testing of cementing equipment shall be performed as per the manufacturer’s operating manual.

Pressure Testing
Pressure Testing shall be performed in accordance with the manufacturer’s requirements and Sub-Spec 011.

MATRIX
Title Description
Sub-Spec 001 General Requirements
Sub-Spec 003 Visual and Dimensional Inspections
Sub-Spec 004 Magnetic Particle Inspection (MPI) (Connection)
Sub-Spec 005 Magnetic Particle Inspection (MPI) (Body)
Sub-Spec 011 Pressure Testing
Sub-Spec 012 Automated Thread Inspection (ATI) by Alternating Current Field Measurement
(ACFM)
Table 13 Used BHA Connection Dimensional Acceptance Criteria
Repair Procedures

Photocopying or reproducing this page in any way constitutes as an infringement of the license
agreement for the continued supply of the NS-2™ Service