Cil - Sop 12

Assembly instruction of TVV-N-2914 + 2815
Maintenance kit
Seite 1 ( 37)
Valid for:
Blowing Unit SIPA SYSTEMA Type 2914 and 2915
Index:
1. Necessary documents............................................................................................. 3
2. Necessary material.................................................................................................. 3
3. Available spare- and wear-parts.............................................................................. 5

3.1 Spare parts .............................................................................................................. 5
3.2 Wear parts ............................................................................................................... 6
4. Installation of the maintenance-kits “Cylinder” and “Seal-kit” .................................. 7
4.1 Disassembly of the cylinder ..................................................................................... 7
4.2 Disassembly of the seals and guiding...................................................................... 9
4.3 Disassembly, cleaning and mounting of the used cylinder .................................... 10
4.4 Cleaning ................................................................................................................ 11
4.5 Mounting of the new seal kit .................................................................................. 12
4.5.1 Upper shell ..................................................................................................... 12
4.5.2 Housing .......................................................................................................... 13
4.5.3 Seal support ................................................................................................... 13
4.6 Mounting of the dynamic seals .............................................................................. 14
4.7 Mounting of the cylinder......................................................................................... 15
4.7.1 Mounting of the seal support .......................................................................... 15
4.7.2 Preparation of the cylinder.............................................................................. 16
4.7.3 Insert the cylinder in the housing .................................................................... 17
4.7.4 Mounting the piston on the cylinder ................................................................ 18
4.7.5 Mounting the upper shell ................................................................................ 19
5. Installation of the maintenance-kit “Valve bloc” ..................................................... 20
5.1 Disassembling valves P1, P2 and REC (REC-Valve only at Type 2914)............... 20
5.2 Cleaning of the housing and the bloc..................................................................... 22
5.3 Assembling valves P1, P2 and REC...................................................................... 24
5.4 Mounting of the valve bloc ..................................................................................... 25
6. Installation of the maintenance-kit “Exhaust-Valve” .............................................. 26
6.1 Disassembling of the Exhaust Valve...................................................................... 26
6.2 Cleaning of the Exhaust Valve............................................................................... 28
Edition: November, R. Schnetzer Revision 00

Department: PET Datum / Visum: O. Rymann
dd.mm.yyyy 185.952.01
Departmen: PV Datum / Visum: K. Odermatt
dd.mm.yyyy Original mit Visum im "TD-Original-Ordner" abgelegt!
Maintenance kit
Seite 2 ( 37)
6.3 Assembling of the EXH-valve ................................................................................ 30

6.4 Mounting of the EXH-valve .................................................................................... 31
7. Installation of the maintenance-kit “Compensation-Valve” .................................... 32
7.1 Disassembling of the “Compensation Valve” ......................................................... 32
7.2 Cleaning of the Compensation Valve..................................................................... 34
7.3 Assembling of the “Compensation Valve”.............................................................. 35

dd.mm.yyyy 185.952.01
Maintenance kit
Seite 3 ( 37)
1. Necessary documents
TVV-N-2914 + 2915 Art. no.: 185.952.01
2. Necessary material
- Maintenance-kit SIPA SYSTEMA Type 2914 with recuperation art.-no.: 179.505.01
Composed of: - Maintenance-kit cylinder art.-no.: 179.328.01 *
- Maintenance-kit valve bloc art.-no.: 179.366.01
- Maintenance-kit exhaust valve art.-no.: 179.449.01
- Maintenance-kit compensation valve art.-no.: 187.211.01
- Seal-kit SYSTEMA art.-no.: 185.657.00
- one M6 Stud screw 184.292.06
- four M8 hexagonal bolts
- four washer (M8)
- one little jar (12ml) of grease (OPTIMOL OBEEN UF1)
*) In the maintenance-kit “cylinder” there are comprised also the cylinder. It is possi-
ble to get the maintenance-kit SIPA SYSTEMA Type 2914 without the cylinder. In
this case you have to order the maintenance-kit art.-no.: 179.505.02 (than you get
the maintenance-kit “cylinder” without the cylinder. Consult 4.3
The Eugen Seitz AG recommend to order the hole maintenance-kit 179.505.01
(incl. the cylinder), because the cylinder get also battered.
- Maintenance-kit SIPA SYSTEMA Type 2915 (without recuperation) article number:

179.635.01
Composed of: - Maintenance-kit cylinder art.-no.: 179.328.01 *
- Maintenance-kit valve bloc art.-no.: 179.631.01
- Maintenance-kit exhaust valve art.-no.: 179.449.01
- Maintenance-kit compensation valve art.-no.: 187.211.01
- Seal-kit SYSTEMA art.-no.: 185.657.00
- one M6 Stud screw 184.292.06
- four M8 hexagonal bolts
- four washer (M8)
- one little jar (12ml) of grease (OPTIMOL OBEEN UF1)
*) In the maintenance-kit “cylinder” there are comprised also the cylinder. It is possi-
ble to get the maintenance-kit SIPA SYSTEMA Type 2915 without the cylinder. In
this case you have to order the maintenance-kit art.-no.: 179.635.02 (than you get
the maintenance-kit “cylinder” without the cylinder. Consult 4.3
The Eugen Seitz AG recommend to order the hole maintenance-kit 179.635.01
(incl. the cylinder), because the cylinder get also battered.
dd.mm.yyyy 185.952.01
Maintenance kit
Seite 4 ( 37)
Tools (for both Types (2914 and 2915):

- Special tool kit for SIPA SYSTEMA art.-no.: 185.805.00 (please order the tool kit
separately) Composed of: - One special tool for the slotted round nut
- One special tool for the seal support
- One assembly spike
- One assembly ring
- Allen keys, wrench size: 4, 5 and 6
- Two screwdrivers size 4mm;
- flat wrenches size 13mm and 55mm
- A rag or a brush and spirit
- Loctite 243 or equivalent

dd.mm.yyyy 185.952.01
Maintenance kit
Seite 5 ( 37)
3. Available spare- and wear-parts

3.1 Spare parts
Fixed restrictor for EXH-valve (option): EXH-valve: 179.449.00

179.420.01
5/2-way valve: Pilot valve for EXH-

TBD Valve: 161.709.00
Solenoid valve for pilot
valve: 160.882.01
Exhaust restrictor (2x):
171.547.04
Pilot valve for Blowing-
Valves: 187.259.00
Support sheet for
Actorbox: 183.962.01 Solenoid valve for pilot
valves: 160.976.01
Damper (3x):
183.947.01 Pilot valve for Blowing-
Valve: 187.253.00
Solenoid valve for pilot
Cylinder kpl.:
valve: 160.976.01
179.328.00
Compensation Valve: 187.211.00 P1 Restrictor,

Pilot valve for Comp.-Valves: 187.249.00 composed of: - 177.894.0001 (1x)
Solenoid valve for pilot valves: 160.882.01 - 165.406.05 (1x)
- 183.909.01 (1x)
Bypass plate (alternative for compensation valve)
- 109.152.13 (3x)
Composed of: - 186.557.01 (1x)
- 109.153.22 (2x)
Comp. Restrictor, composed of: - 179.189.01 (1x)
- 179.178.01 (1x)
Remark: - 113.244.04 (1x)
„Composed of“ means that you have to order al article numbers to get - 109.126.23 (1x)
the hole spar assembly. - 109.152.10 (2x)
For example to get the Bypass plate you have to order:
1 pc. 186.557.01 (plate)
2 pcs 109.153.22 (screw)

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Maintenance kit
Seite 6 ( 37)
3.2 Wear parts

Maintenance-kit exhaust valve: 179.449.01
Maintenance-kit
cylinder:
185.657.00
Maintance-kit REC:
189.579.0001
Maintance-kit P1:
189.579.0001
Maintance-kit P2:
189.579.0001
Cushioning ring:
179.328.00
Maintenance-kit compensation valve 187.211.01

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Maintenance kit
Seite 7 ( 37)
4. Installation of the maintenance-kits “Cylinder” and “Seal-kit”

4.1 Disassembly of the cylinder
Relief the pressure in the machine
Remove the cover from the blowing
unit by unscrew the four M5 screws
cover
M5 screws
M8 hexagonal bolts
Remove the blowing unit SYPA SYSTEMA

from the machine by unscrew the four M8
screws
M6 threads
M8 screws
M8 bolts
Remove the upper shell by unscrew the

four M8 hexagonal bolts (secured with Loc-
tite 243).
There are two M6 threads where you can
screw in two bolts for pull out the upper
shell

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Maintenance kit
Seite 8 ( 37)
Remove the o-ring, the dynamic seal including o-ring (cut it carefully with a scalpel or equiva-
lent) and dispose of. Remove the guiding and the scrapper and dispose of.
scrapper
guiding
dynamic seal incl. o-ring
o-ring
Remove the self locking slotted round nut by using the special tool (Special tool kit for SIPA
SYSTEMA art.-no.: 185.805.00 ) and a flat wrench, size 55mm.
Remove the cylinder out of the bloc (push the cylinder down)
Remove the piston and the cushioning rings out of the bloc and dispose of
special tool for the slotted round nut
self locking slotted round nut
cushioning rings
piston
cushioning ring
push the cylinder down

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Maintenance kit
Seite 9 ( 37)
4.2 Disassembly of the seals and guiding

Remove the stud screw (caution, it’s secured with Loctite 243) and dispose of.
Unscrew the seal support by using the special tool (incl. in the special tool kit for SIPA
SYSTEMA art.-no.: 185.805.00). Don’t injure the cylinder bore.
Remove the dynamic seal including o-ring (cut it carefully with a scalpel or equivalent)
from the seal support and dispose of.
Remove carefully the o-ring, the dynamic seal including o-ring (cut it carefully with a
scalpel), guiding and the scrapper from the housing and dispose of.
special tool for the seal

support
seal support

(cut it carefully with a
scalpel) dispose of
stud screw dispose of
o-ring dispose of

(cut it carefully with a
scalpel) dispose of
guiding dispose of
scrapper dispose of

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Maintenance kit
Seite 10 ( 37)
4.3 Disassembly, cleaning and mounting of the used cylinder

If you ordered the whole Maintenance-kit SIPA SYSTEMA Type 2914 (with recupera-
tion) art.-no.: 179.505.01 respective Maintenance-kit SIPA SYSTEMA Type 2915
(without recuperation) art.-no.: 179.635.01 (as Eugen Seitz AG recommend it) you can
dispose of the used cylinder.
If you wish to use the used cylinder (consult chapter 2 “Necessary material”) please
follow the following instructions:
Remove the o-ring and the cushioning ring
cushioning ring
o-ring
Clean the used cylinder with spirit and a rag and/or a brush
Mount from the maintenance-kit “piston” (art.-no 185.655.00) the outer cushioning ring
and the static o-ring
o-ring
outer cushioning ring
For mounting the cylinder consult chapter 4.7

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Maintenance kit
Seite 11 ( 37)
4.4 Cleaning
Clean the cylinder bore, the M6 thread and the seal
support with spirit and a rag and/or a brush. Dry it
with compressed air
Seal support

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Maintenance kit
Seite 12 ( 37)
Clean the upper shell with spirit and a rag and/or a brush.
Dry it with compressed air
4.5 Mounting of the new seal kit

4.5.1 Upper shell
Mount from the seal kit (art.-no.: 185.657.00) the scrapper, the guiding, the dynamic
seal with the o-ring and the static o-ring. For a better mounting you can grease the o-
rings and the scrapper slightly with OPTIMOL OBEEN UF1 food fat grease (incl. in the
maintenance-kit SIPA SYSTEMA). For the mounting of the dynamic seal please con-
sult chapter 3.6
scrapper
guiding
dynamic seal incl.

o-ring
o-ring

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Maintenance kit
Seite 13 ( 37)
4.5.2 Housing
Mount from the seal kit (art.-no.: 185.657.00) the scrapper, the guiding, the dynamic
seal with the o-ring and the static o-ring. For a better mounting you can grease the o-
rings and the scrapper slightly with OPTIMOL OBEEN UF1 food fat grease (incl. in the
maintenance-kit SIPA SYSTEMA). For the mounting of the dynamic seal please con-
sult chapter 4.6
o-ring
guiding
scrapper
4.5.3 Seal support

Mount from the seal kit (art.-no.: 185.657.00) the dynamic seal with the o-ring and the
static o-ring. For a better mounting you can grease the o-ring slightly with OPTIMOL
OBEEN food fat grease (incl. in the maintenance-kit SIPA SYSTEMA). For the mount-
ing of the dynamic seal please consult chapter 4.6

dd.mm.yyyy 185.952.01
Maintenance kit
Seite 14 ( 37)
4.6 Mounting of the dynamic seals
1. Place the o-ring into the groove
2. Compress the rod seal into a

kidney shape. The seal must
have no sharp bends (Figure 1)
Figure 1
3. Place the seal ring in com-

pressed form into the groove und
push against the o-ring in the di-
rection of the arrow (Figure 2)
4. After placing into the grove, form

the seal into a ring again in the
groove by hand
5. Finally calibration the seal ring

using the piston rod
Figure 2

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Maintenance kit
Seite 15 ( 37)
4.7 Mounting of the cylinder

4.7.1 Mounting of the seal support
Grease the thread of the seal support slightly with OPTIMOL OBEEN UF1 grease (incl. in
the maintenance-kit SIPA SYSTEMA)
Screw in the seal support with the special tool. Don’t injure the cylinder bore.
Secured the seal support with the stud screw from the maintenance kit. Bond the stud screw
with Loctite 243 or equivalent
special tool for the seal

support
seal support
stud screw

dd.mm.yyyy 185.952.01
Maintenance kit
Seite 16 ( 37)
4.7.2 Preparation of the cylinder

Take the cylinder from the maintenance-kit cylinder art.-no.: 179.328.01 and remove
the self locking slotted round nut and the piston with the inner cushioning rings
Piston with the inner

cushioning rings
Self locking slotted

round nut
Mount the assembly ring into the groove of the cylinder

Attach the assembly spike on the cylinder
assembly ring
assembly spike

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Maintenance kit
Seite 17 ( 37)
4.7.3 Insert the cylinder in the housing
assembly Insert the cylinder carefully in the housing.

spike
NOTICE:
Don’t grease the cylinder. The dynamic seals and guiding
are designed for dry running conditioning
assembly
ring
clamp area (diameter 99)

dd.mm.yyyy 185.952.01
Maintenance kit
Seite 18 ( 37)
4.7.4 Mounting the piston on the cylinder

Insert the lower “inner cushioning ring”
Insert carefully the piston (don’t injure the cylinder bore)
Screw in the self locking slotted round nut with the special tool. To secure the cylinder
against twisting clamp the cylinder at the clamp area shown on picture at chapter
3.7.3
special tool for the slotted round nut
self locking slotted round nut
piston
lower “inner cushioning ring”

dd.mm.yyyy 185.952.01
Maintenance kit
Seite 19 ( 37)
4.7.5 Mounting the upper shell

Insert the upper shell (for better inserting, grease the marked area slightly with OP-
TIMOL OBEEN UF1 grease (incl. in the maintenance-kit SIPA SYSTEMA)
Screw in the four M8 hexagonal bolts with the washer (incl. in the maintenance-kit
SIPA SYSTEMA ) torque = 20Nm and secure it with Loctite 243 or equivalent
Remove the assembly spike and the assembly ring
CAUTION:
Assembly It is absolutely necessary to mount the as-

spike sembly ring into the groove of the cylinder
and attach the assembly spike on the cylin-
der as described on chapter 3.7.2 before
you insert the upper shell. Otherwise the
dynamic seals, the guiding and the scraper
get hurt.
Assembly
ring NOTICE:
Don’t grease the cylinder. The dynamic
seals and guiding are designed for dry run-
ning conditioning
M8 hexagonal bolts
Washer
Grease the upper shell in this area

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Maintenance kit
Seite 20 ( 37)
5. Installation of the maintenance-kit “Valve bloc”

5.1 Disassembling valves P1, P2 and REC (REC-Valve only at Type 2914)
Unscrew the seven M8 bolts
Pull the housing from the bloc. Use two screwdrivers as shown on the picture below
Dispose of the used parts

Remove the control spools, the flanges, the pistons and the o-ring from the bloc and dispose
them off. At type 2915 there are only the P1- and the P2- valve.

dd.mm.yyyy 185.952.01
Maintenance kit
Seite 21 ( 37)
Parts for REC-valve

only at Type 2914
Control spools O-ring
Flanges
Pistons

dd.mm.yyyy 185.952.01
Maintenance kit
Seite 22 ( 37)
5.2 Cleaning of the housing and the bloc

Clean the bores with spirit and a rag and/or a brush. After cleaning dry the housing.
You can use compressed air.
Grease slightly the bearing surface with optimol OBEEN UF1 food fat grease (included
in the maintenance kit).
Optimol OBEEN UF1 food fat grease (included in the maintenance kit)

dd.mm.yyyy 185.952.01
Maintenance kit
Seite 23 ( 37)
Clean also the valve nests of the bloc

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Maintenance kit
Seite 24 ( 37)
5.3 Assembling valves P1, P2 and REC
Take the control spools transportation protections

and flanges out of the
transportation protec-
tions
And mount them within 5

minutes in the housing.
Also mount the pistons
and the o-ring into the
housing

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Maintenance kit
Seite 25 ( 37)
5.4 Mounting of the valve bloc
Push the valve bloc on the bloc

Screw down the seven M8 bolts torque: 20 Nm

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Maintenance kit
Seite 26 ( 37)
6. Installation of the maintenance-kit “Exhaust-Valve”

6.1 Disassembling of the Exhaust Valve
Remove the Silencer from the exhaust valve
Unscrew the four M6 bolts and remove the exhaust valve from the centering support
M6 bolts
centering support

dd.mm.yyyy 185.952.01
Maintenance kit
Seite 27 ( 37)
Pull the cover from the housing, remove the

o-ring from the cover and dispose it of
Pull the piston out from the housing and dis-
pose it of
Take both of the o-rings from the housing
and dispose them of

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Maintenance kit
Seite 28 ( 37)
6.2 Cleaning of the Exhaust Valve

Clean the bore with spirit and a rag and/or a brush. After cleaning dry the housing. You
can use compressed air.
Optimol OBEEN UF1 food fat

grease (included in the mainte-
nance kit)

dd.mm.yyyy 185.952.01
Maintenance kit
Seite 29 ( 37)
Clean also the valve seat at the centering support

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Maintenance kit
Seite 30 ( 37)
6.3 Assembling of the EXH-valve
Take the piston out transportation protections

of the transporta-
tion protections
And mount it within

5 minutes in the
housing.
Also mount the o-
rings into the hous-
ing

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Maintenance kit
Seite 31 ( 37)
6.4 Mounting of the EXH-valve
Position the EXH-valve on the centering support and screw down the four M6 bolts torque
7Nm.
Screw in the silencer
M6 bolts
centering support

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Maintenance kit
Seite 32 ( 37)
7. Installation of the maintenance-kit “Compensation-Valve”

7.1 Disassembling of the “Compensation Valve”
Unscrew the two M6 bolts and remove the compensation valve from the bloc
Compensation valve
M6 bolts

dd.mm.yyyy 185.952.01
Maintenance kit
Seite 33 ( 37)
Pull the cover from the housing and dispose both of the o-rings of
Pull the control spool with the spring out of the housing and dispose them of
Take the piston out of the housing and dispose it of
Pull the valve seat out of the housing. Take the two o-ring from the valve seat and dispose
them off
Dispose of the three o-ring from the housing
control spool
valve seat piston o-rings cover
with springs
o-rings

dd.mm.yyyy 185.952.01
Maintenance kit
Seite 34 ( 37)
7.2 Cleaning of the Compensation Valve

Clean the bore with spirit and a rag and/or a brush. After cleaning dry the housing. You
can use compressed air.
Optimol OBEEN UF1 food

fat grease (included in the
maintenance kit)

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Maintenance kit
Seite 35 ( 37)
7.3 Assembling of the “Compensation Valve”

Take the control transportation protection springs control spool piston
spool with the
spring out of the
transportation pro-
tection
And mount it within

5 minutes into the
housing.

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Maintenance kit
Seite 36 ( 37)
Mount the o-ring at the valve seat

o-ring from the maintenance kit
Insert the valve

seat in the hous-
ing.
Mount the o-rings
from the mainte-
nance kit at the
housing
Mount the o-ring

at the cover
Mount the o-ring

at the housing.
Insert the cover

in the housing
Insert the M6
bolts

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Maintenance kit
Seite 37 ( 37)
Position the compensation valve and screw down the two M6 bolts, torque 7Nm
Compensation valve
M6 bolts

dd.mm.yyyy 185.952.01

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Assembly instruction of TVV-N-2914 + 2815

3. Available spare- and wear-parts.............................................................................. 5

Edition: November, R. Schnetzer Revision 00

6.3 Assembling of the EXH-valve ................................................................................ 30

Edition: November, R. Schnetzer Revision 00

- Maintenance-kit SIPA SYSTEMA Type 2915 (without recuperation) article number:

Tools (for both Types (2914 and 2915):

Edition: November, R. Schnetzer Revision 00

3. Available spare- and wear-parts

Fixed restrictor for EXH-valve (option): EXH-valve: 179.449.00

5/2-way valve: Pilot valve for EXH-

Compensation Valve: 187.211.00 P1 Restrictor,

Edition: November, R. Schnetzer Revision 00

3.2 Wear parts

Maintenance-kit compensation valve 187.211.01

Edition: November, R. Schnetzer Revision 00

4. Installation of the maintenance-kits “Cylinder” and “Seal-kit”

Remove the blowing unit SYPA SYSTEMA

Remove the upper shell by unscrew the

Edition: November, R. Schnetzer Revision 00

dynamic seal incl. o-ring

special tool for the slotted round nut

self locking slotted round nut

push the cylinder down

Edition: November, R. Schnetzer Revision 00

4.2 Disassembly of the seals and guiding

special tool for the seal

dynamic seal incl. o-ring

stud screw dispose of

dynamic seal incl. o-ring

Edition: November, R. Schnetzer Revision 00

4.3 Disassembly, cleaning and mounting of the used cylinder

outer cushioning ring

For mounting the cylinder consult chapter 4.7

Edition: November, R. Schnetzer Revision 00

4.5 Mounting of the new seal kit

dynamic seal incl.

Edition: November, R. Schnetzer Revision 00

dynamic seal incl. o-ring

4.5.3 Seal support

dynamic seal incl. o-ring

Edition: November, R. Schnetzer Revision 00

4.6 Mounting of the dynamic seals

1. Place the o-ring into the groove

2. Compress the rod seal into a

3. Place the seal ring in com-

4. After placing into the grove, form

5. Finally calibration the seal ring

Edition: November, R. Schnetzer Revision 00

4.7 Mounting of the cylinder

special tool for the seal

Edition: November, R. Schnetzer Revision 00

4.7.2 Preparation of the cylinder

Piston with the inner

Self locking slotted

Mount the assembly ring into the groove of the cylinder

Edition: November, R. Schnetzer Revision 00

4.7.3 Insert the cylinder in the housing

assembly Insert the cylinder carefully in the housing.