0PS1100.

0PS1100.1

1 General information
The 0PS1100.1 is a DIN-rail-mountable power supply unit with basic functions. The output power is 240 W at 24 V
with 10 A.
The wide-range input and international certification package make it suitable for use anywhere in the world. It is
extremely reliable, with a MTBF of 500,000 hours. The units can be connected in parallel to increase capacity or
provide redundancy.
Other beneficial features include an informative set of LED indicators and a double plus/minus terminal block for
fast potential distribution. A third minus terminal block simplifies grounding on the secondary side. The unit is idle-
proof, short-circuit-proof and provides regulated, adjustable output voltage.
• 100 to 240 VAC wide-range input
• High dielectric strength
• Can be connected in parallel for increased capacity and redundancy
• Reliable operation due to long power failure bypass function under full load and high MTBF (>500,000 h)
• International certification package
• Wide temperature range from -25 to 70°C
• Closed metal housing

2 Organization of safety notices

The safety notices in this data sheet are organized as follows:
Safety notice Description
Danger! Disregarding safety guidelines and notices can be life-threatening.
Warning! Disregarding safety guidelines and notices can result in severe injury or substantial damage to equipment.
Caution! Disregarding safety guidelines and notices can result in injury or damage to equipment.
Information: Important information for preventing errors.

Table 1: Description of the safety notices used in this documentation

3 Order data
Model number Short description Figure
Single-phase power supplies
0PS1100.1 24 VDC power supply, 1-phase, 10 A, input 100-240 VAC, wide
range, DIN rail mounting

Table 2: 0PS1100.1 - Order data

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4 Technical data
Product ID 0PS1100.1
General information
Operation indicator Green LED (DC OK), threshold value Uout = 21.5 V
Isolation voltage
Input - Output 4 kV AC (type test)
2 kV AC (routine test)
Input - PE 2 kV AC (type test)
2 kV AC (routine test)
Output - PE 500 VDC (type test)
Type of connection Screw clamp
Connection cross section
Wire tip sleeves Flexible cables require wire tip sleeves in order to fulfill EN 60950 / UL 60950
Flexible 0.2 to 2.5 mm² / 24 to 14 AWG
Solid 0.2 to 2.5 mm² / 24 to 14 AWG
Wire stripping length 9 mm (input/output)
Certification
CE Yes
c-UL-us Yes
c-UR-us Yes
GOST-R Yes
Input
Nominal input voltage 100 to 240 VAC
Input voltage AC 85 to 264 V (wide range), 45 to 65 Hz
300 VAC (temporary)
Input Current Approx. 3 A (100 VAC)
Approx. 1.5 A (240 VAC)
Starting current limitation <15 A
I2t 0.7 A2s
Power failure bypass >24 ms (120 VAC)
>24 ms (230 VAC)
Turn-on time <1 s (typically)
Power factor (cos ϕ) 0.99
Discharge current to PE <3.5 mA
Protective circuit Transient surge protection (varistor)
Internal fuse 6.3 A slow-blow
Required line fuse for line protection 10 A
16 A (characteristic B)
Input voltage <90 VAC Derating of the output current: 2.5 % per °C
Output
Nominal voltage 24 VDC ±1%
Output Power 240 W
Setting range for output voltage 22.5 to 29.5 VDC
Output current
-25 to 55°C 10.0 A
>55°C Derating: 2.5 % per °C
Current limitation Approx. 14 A (short circuit)
Control deviation <1% (static load change 10 to 90%)
<2% (dynamic load change 10 to 90%)
<0.1% (input voltage change ±10%)
Rise time <2 ms (UOUT (10 to 90%))
Residual ripple <10 mVSS
Switching spikes <50 mVSS
Can be connected in parallel Yes, to establish redundancy and increase capacity
Can be connected in series Yes
Maximum Capacitive Load Unlimited
Overvoltage protection against internal overvolt- Yes, limited to <35 VDC
ages
Protection functions Output protected against continuous short circuit, open circuit and overload
Power back immunity Max. 35 VDC
Output noise suppression Unit complies with EN 55011 (Class B)
Efficiency, reliability
MTBF >500,000 h, In accordance with IEC 61709 (SN 29500)
Effectiveness > 89%
Power loss
Rated load Max. 30 W
No-load operation Max. 6.7 W
Operating conditions
Mounting orientation
Horizontal Yes
Vertical No
Ventilation / Cooling Normal convection, no fan required
EN 60529 protection IP20
Safety standard I, with PE connection

Table 3: 0PS1100.1 - Technical data

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 0PS1100.1
Product ID 0PS1100.1
Environmental conditions
Temperature
Operation -25 to 70 °C (>55 °C derating)
Storage -40 to 85°C
Transport -40 to 85°C
Relative humidity
Operation Max. 95 %, non-condensing
Vibration
Operation <15 Hz, amplitude ±2.5 mm, in accordance with IEC 60068-2-6
15 to 150 Hz, 2.3 g, 90 min
Shock
Operation 30 g in each direction, in accordance with IEC 60068-2-27
Degree of pollution 2, in accordance with EN 50178
Climate category 3K3, in accordance with EN 60721
Mechanical characteristics
Housing
Material Sheet metal, galvanized
Side panels: Aluminum
Installation Easy rail mounting (DIN rail NS 35, EN 60715)
Dimensions
Width 60 mm
Height 130 mm
Depth 152.5 mm
Weight 1400 g

Table 3: 0PS1100.1 - Technical data

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5 Standards and conformity

Standards
Electrical equipment of machines EN 60204 / Overvoltage category III
Safety isolating transformers for switching power supplies EN 61558-2-17
Electrical security (for IT equipment) EN 60950 / VDE 0805 (SELV)
EN 61558-2-17
Electronic equipment for high voltage systems EN 50178 / VDE 0160 (PELV)
Safety extra low voltage EN 60950 (SELV)
EN 60204 (PELV)
Safe isolation DIN VDE 0100-410
DIN VDE 0106-1010
Protection against electrical shock DIN 57100-410
Protection against shock current, basic requirements for safe isolation in elec- DIN VDE 0106-101
trical equipment
Harmonic current emission limits EN 61000-3-2

Conformity to EMC directive 2004/108/EC

Immunity to disturbances EN 61000-6-2
Electrostatic discharge EN 61000-4-2
Housing Level 3
Contact discharge 8 kV
Air discharge 8 kV
Comment Criteria B1)
Electromagnetic HF field EN 61000-4-3
Housing Level 3
Frequency range 80 MHz to 3 GHz
Field strength 10 V/m
Comment Criteria A2)
Burst EN 61000-4-4
Input 4 kV (Level 4 - asymmetrical: line to GND)
Output 2 kV (Level 3 - asymmetrical: line to GND)
Comment Criteria B1)
Surge EN 61000-4-5
Input 4 kV (asymmetric: line to GND)
2 kV (symmetric: line to line)
Output 2 kV (Level 3 - asymmetrical: line to GND)
1 kV (Level 3 - symmetrical: line to line)
Comment Criteria B1)
Conducted interference EN 61000-4-6
Input / output Level 3 - asymmetrical
Frequency range 150 kHz to 80 MHz
Voltage 10 V
Comment Criteria A2)
Voltage dips EN 61000-4-11
Input (Power failure bypass >20 ms)
Comment Criteria B1)

1 Criteria B: Temporary adverse effects on the operating characteristics that the device corrects automatically
2 Criteria A: Normal operating behavior within defined limits

Emissions in accordance with EN 61000-6-3

RFI voltage EN 55011 EN 55011 (EN 55022) Class B for industry and office/home
Radiated emissions in accordance with EN 55011 EN 55011 (EN 55022) Class B for industry and office/home

6 Block diagram

7 Signaling
The "DC OK" LED makes it possible to evaluate the functionality of the power supply direcly on-site.

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 0PS1100.1
State 1 State 2
"DC OK" LED Lit Off
Cause Output voltage >21.5 V Output voltage <21.5 V or no voltage at output
Meaning Output voltage and output current are OK • The unit is operating, but there is an error on the con-
sumer, the current consumption is greater than IN or
there is a short circuit on the output.
• The unit is not operating because it is not receiving
supply voltage, the primary fuse has tripped or the unit
is defective.

8 Characteristic curves
Output characteristics
UOUT [V]

UN

IOUT [A]

IN IMAX

The unit operates according to the U/I characteristic curve. The operating point follows this curve when a load is
applied. The output current is limited if a short circuit or overload occurs. Instead of switching off, the unit continues
to provide a continuous output current.
The secondary voltage is lowered until the secondary short circuit or overload has been corrected. The U/I charac-
teristic curve ensures that highly capacitive loads as well as consumers with DC/DC converters in the input circuit
can be supplied. Downstream fuses are tripped reliably. Selectivity in the design of your system is thus guaranteed
at all times.
UN = 24 V
IN = 10 A
PN = 240 W
Temperature characteristics

IN
Output current [A]

0
-25 20 40 60
Ambient temperature [°C]

At an ambient temperature of 55°C, the unit provides a continuous output current of IN. At ambient temperatures
over 55°C, the output power must be derated by 2.5% per Kelvin.
A ambient temperatures over 70°C, the unit does not shut down. Instead, the output power is reduced enough to
prevent damage. Once the unit cools down, the output power is increased again.

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9 Safety notices

Information:
Please note before commissioning:
The mains connection must be implemented properly and provide protection against electrical shock.
In line with EN 60950, the unit must allow operators to shut off power externally (e.g. via the primary
side line protection).
All lines must be sufficiently dimensioned and protected.
All output lines must be dimensioned to handle the maximum output current for the unit or special
protective measures must be implemented.
Sufficient convection must be ensured!
The protective ground conductor must be connected!

Caution!
The power supply units are built-in devices. They must be installed and commissioned by appropriately
qualified personnel in adherence with local regulations.

Danger!
The units contain components with life-threatening levels of voltage and large amounts of stored
power!
Always ensure that the power is turned off before handling them.
Disconnect equipment from the power source and ensure that it is not located in a potentially explosive
atmosphere before removing it.
Depending on the ambient temperature and the operating load, the housing may become very hot!

10 Layout

1 AC input
2 DC output
3 Potentiometer (22.5 to 29.5 VDC)
4 "DC OK" LED
5 Mounting rail adapter
6 Slot for cable tie

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11 Input

Information:
If an internal fuse is tripped, it is very likely that the unit is defective. In this case it needs to be sent
back to the factory to be checked.
Protection on the primary side
The unit must be installed in accordance with EN 60950. It must be possible to disconnect the unit from the power
source using an external fixture, such as the line protection for the primary circuit.
The device is protected by an internal fuse. Additional device protection is not necessary.
Required line fuse for line protection
10 A or 16 A circuit breakers; Characteristic B (or functional equivalent)

12 Output

The connection is made via the "+" and "-" screw connectors on the DC output. The configured output voltage upon
delivery is 24 VDC. The output voltage can be configured using the potentiometer.
Protection on the secondary side

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0PS1100.1

The device is electronically protected against short circuit and idling. When a fault occurs, the output voltage is
limited to a maximum of 35 VDC.

Information:
Make sure that all output lines are dimensioned to handle the maximum output current or that special
protective measures have been implemented.
Secondary cables must have sufficiently large cross sections to keep voltage drops on the lines as
small as possible.

Information:
Cable ties can be used to fasten the connection lines to the housing.
Make sure that the cable ties and connection lines are designed for the temperatures common to
operation.
Make sure not to damage the insulation of the connection lines when applying the cable ties.

13 Dimensions

60
50
115
230

130

Installation depth 152.5 mm + DIN rail

14 Installation

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Information:
To ensure sufficient convection, we recommend the following minimum spacing between modules:
5 cm vertically and 0 cm horizontally.
The DIN rail must be mounted horizontally with the ventilation slots facing up and down.

15 Mounting rail installation

The power supply unit can be snapped onto all 35 mm DIN rails in acc. with EN 60715.
Mounting

Position the module with the DIN rail guide on the upper edge of the DIN rail, and snap it in with a downward
motion.

Removal

Pull the snap lever open with the aid of a screwdriver and slide the module out at the lower edge of the DIN rail.

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16 Cable data
Type of connection: Screw clamp
Stripping length: 9 mm

Wire tip sleeves: 10 mm

[mm2] AWG [Nm]
Fixed Flexibility Torque
Input 0.2 - 2.5 0.2 - 2.5 24 - 14 0.4 - 0.5
Output 0.2 - 2.5 0.2 - 2.5 24 - 14 0.4 - 0.5

17 Connection to supply voltage

TN-S TN-C TT IT
L L L L1
N PEN N L2
PE L3

L N PE L N PE L N PE L N PE

+ - + - + - + -

The 100 to 240 VAC connection is made using the L, N and PE screw connections.
The device can be connected to single-phase AC networks or to two phases of a three-phase network (TN, TT or
IT systems in acc. with VDE 0100-300 / IEC 60364-3) with nominal voltages of 100 to 240 VAC.
At input voltages >300 VAC, the device switches itself off as a self-defense mechanism. Once the overvoltage has
abated, the device automatically starts back up again within a few seconds.
An all-pole disconnection device is required when operating on two phases of a three phase network.

Information:
In order to comply with the UL certification, use copper cables that are designed for operating temper-
ature of >75°C.
Flexible cables require wire tip sleeves in order to fulfill EN 60950 / UL 60950. To achieve a reliable and
shock-proof connection, the connecting ends must be stripped according to the lengths specified in
the cable data table above.

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18 Parallel operation
Devices of the same type can be connected in parallel for redundancy and increased capacity. No further compar-
ison is required in factory default state.
If the output voltage is adjusted, an even distribution of current is ensured by setting all power supplies connected
in parallel to the exact same output voltage.
To ensure a symmetrical distribution of current, we recommend that all cable connections from the power supply
unit to the DIN rail are the same length and have the same cross section.
Depending on the system, a protective circuit should be installed at each individual device output (e.g. decoupling
diode or DC fuse) for the parallel connection of two or more power supplies. This prevents high return currents in
the event of a secondary device fault.
Redundant operation

IN IN

+ - + -

+
-
Ʃ = IN
+ -

Redundant connections are designed for supplying systems with particularly high requirements on operational
safety. If a fault occurs in the primary circuit of the first power supply unit, the second device automatically takes
over the complete power supply without interruption, and vice versa.
For this purpose, the power supply units to be connected in parallel must be large enough that the total current
requirements of all loads can be fully met by one power supply unit. External decoupling diodes are required for
100% redundancy!
Increasing power

IN IN

+ - + -

+
-
Ʃ = 2 x IN
+ -

The output current can be increased to n x IN where n is the number of devices connected in parallel.
Parallel connection for increasing power is used when extending existing systems. A parallel connection is recom-
mended if the power supply unit does not cover the current consumption of the most powerful load. Otherwise, the
loads should be divided over separate individual devices.

Information:
A maximum of five devices can be connected in parallel!

Data sheet V 2.02 11