03 - Transmission

AR26.10-W-0010C Assemble transmission 27.2.12

TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540

W26.50-1061-09

1 Countershaft bearing cover 12 Tapered roller bearing outer race 20 Drive shaft
2 Tapered roller bearing outer race 13 Reverse gear 21 Shift mechanism
3 Drive shaft bearing cap 14 Range group 22 Bearing bolt for splitter group shift
4 Tapered roller bearing outer race 15 Bearing pin for 1st/2nd, 3rd/4th and fork
5 O-ring reverse gear shift fork 23 Reverse idler shaft
6 Circlip 16 Center section of transmission
7 Front section of transmission housing housing B3 Countershaft rpm sensor
8 Sliding block 17 Tapered roller bearing outer race B47 Transmission oil temperature sensor
9 Splitter group shift fork 17.1 Spacer washer (only on modified S9 Neutral position switch
10 Oil pipe center section of transmission
11 Countershaft housing (16))
18 Main shaft (with shift unit)
19 Sliding sleeve

16 Center section of transmission housing

A Distance (sealing surface to bearing seat)

W26.40-1024-02

Modification notes
24.8.07 Picture W26.40-1024-02 added.
Measure distance (A) from sealing surface to bearing seat Operation step 4
in center section of transmission housing (16), added.

© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0010c, Assemble transmission Page 1 of 5

TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
 Assemble
1 Assemble countershaft (11) AR26.50-W-4775B
2 Assemble (20) drive shaft AR26.50-W-4744A
3 Assemble main shaft (18) AR26.50-W-0426A
4 Measure distance (A) from sealing surface to If distance (A) is 327.5 mm, the spacer
bearing seat in center section of washer (17.1) is not installed.
transmission housing (16), added.
If distance (A) is 328.5 mm, the spacer
washer (17.1) must be installed under the
tapered roller bearing outer race (17).
5 Slide spacer washer (17.1) onto the tapered Only if the distance (A) in center section
roller bearing outer race (17) of transmission housing (16) is 328.5 mm.
6 Using a suitable drift, install tapered roller Grease the tapered roller bearing outer *BR00.45-Z-1008-06A
bearing outer race (17) and tapered roller races (12, 17) with multipurpose grease.
bearing outer race (12), if necessary with the
spacer washer (17.1) in the center section
of transmission housing (16) from inside until
they abut
7 Install reverse idler gear (13) with bearing The long collar of the reverse gear (13)
and bush must point towards the output.
8 Install the retainer at the oil hole in the main Holding device *715589013100
shaft (18)
9 Install 3rd/4th gear shift fork, 1st/2nd gear Observe correct sequence.
shift fork with sliding blocks and shift rail at
main shaft and attach reverse gear shift rail
at retainer
10 Attach countershaft (11) to the retainer
11 Use retainer to insert main shaft (18),
countershaft (11) and shift forks into the
center section of the transmission housing
(16)
12 Unscrew bearing bolts for the 1st/2nd, Insert bearing bolt for 1st/2nd, 3rd/4th *BR00.45-Z-1133-02A
3rd/4th and reverse gear (15) shift forks and reverse gear shift fork (15) with quick-
action adhesive.
*BA26.40-N-1003-01D
13 Remove the retainer
14 Install sliding sleeve (19). The long collar must point towards the
output.
15 Install drive shaft (20) Push the countershaft (11) to one side. *BR00.45-Z-1008-06A
Grease tapered roller bearing (pilot bearing)
with multipurpose grease.
16 Align reverse idler gear (13) and insert *BA26.40-N-1006-01D
reverse idler shaft (23)
17 Install oil pipe (10)
18 Install splitter group shift fork (9) with sliding
blocks (8)
19 Insert alignment punch into the oil pipe (10) Alignment punch *715589031500
20 Screw guide bolts into the front section of
transmission housing (7)
Guide bolt for installing range group WF58.50-N-3100-01A
21 Fit front section of transmission housing (7) Coat sealing surfaces with sealant. *BR00.45-Z-1015-01A
on center section of transmission housing When mounting, the shift rails must slide into
(16) the guide in the front section of transmission
housing (7).
22 Install circlip (6) on oil pipe (10) and remove
the centering drift from oil pipe (10)
23 Remove guide pin from front section of Note the different bolt lengths.
transmission housing (7) and screw in bolts
on the circumference of front section of
transmission housing (7)
*BA26.40-N-1001-01D
24 Using a suitable drift, install tapered roller Grease the tapered roller bearing outer *BR00.45-Z-1008-06A
bearing outer races (2, 4) until they abut races (2, 4) with multipurpose grease.
25 Install radial shaft seal and pilot bushing for AR26.35-W-1000-03A
shift rod of splitter group
Drift *714589051500
Synthetic grease *BR00.45-Z-1027-06A
26 Install shift rod of splitter group The shift fork (9) must engage in the AR26.35-W-1000A
recess in the shift rod.
27 Install bearing bolt for shift fork of splitter Insert bearing bolt for shift fork of splitter *BR00.45-Z-1133-02A
group (22) group (22) with quick-action adhesive.
© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0010c, Assemble transmission Page 2 of 5
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
 *BA26.35-N-1001-01A
28 Install countershaft bearing cover (1) and AR26.30-W-1010A
input shaft bearing cover (3)
29 Position transmission so it is horizontal
30 Determine shim for shift piston of splitter AR26.35-W-1000-01A
group
*BE26.35-N-1001-01A
31 Pull out shift rod using assembly tool
Assembly tool for installing splitter group WF58.50-N-2635-01A
shift rod
32 Install rubber sealing ring and shift piston Coat rubber sealing ring with synthetic *BR00.45-Z-1027-06A
grease.
Secure shift piston with quick-action *BR00.45-Z-1008-02A
adhesive.
*BA26.35-N-1002-01A
Pronged wrench *715589020700
33 Determine shim for shift cylinder of splitter AR26.35-W-1000-02A
group
*BE26.35-N-1002-01A
Internal extractor *000589303300
Countersupport *000589343300
34 Install shift mechanism (21) Vehicles with code (GS1) "Manual" gearshift AR26.60-W-0001E
Vehicles with code (GS2) Gear control AR26.60-W-0001B
Vehicles with code (GS3) "Hydraulic" AR26.60-W-0001D
gearshift without code (IY2) Hydraulic fluid
as per sheet 345.0
Vehicles with code (GS3) "Hydraulic" AR26.60-W-0001K
gearshift and code (IY2) Hydraulic fluid as
per sheet 345.0
Vehicles with code (GS7) Gear control II AR26.60-W-0001H
35 Assemble range group (14) AR26.31-W-3201A
36 Install range group (14) AR26.31-W-3102A
37 Install neutral position switch (S9) Only vehicles with code (GS1) "Manual"
gearshift or code (GS3) "Hydraulic" gearshift.
*BA26.19-N-1010-01A
38 Install transmission oil temperature sensor *BA26.19-N-1006-01A
(B47)
39 Install countershaft speed sensor (B3) *BA26.19-N-1007-01A
40 Attach electrical lines to the connectors and
brackets
41 Install clutch release lever Engine 457.9, 541.9, 542.9 *BA25.20-N-1001-01B
Engine 906.9, 926.9 *BA25.20-N-1001-01E

Inspection and adjustment data: splitter unit (splitter group)

Number Designation Transmission

715.500/507/
510/513/517/
520/527/540

BE26.35-N-1001-01A Adjustment dimension for gearshift piston mm 0.3...0.5

of cascade box

BE26.35-N-1002-01A Adjustment dimension for splitter box shift mm 0.4...0.5

cylinder

Clutch operating mechanism

Number Designation Engine Engine 541.9,

457.9 542.9

BA25.20-N-1001-01B Release lever to transmission Nm 75 75

© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0010c, Assemble transmission Page 3 of 5

TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
 Clutch operating mechanism

Number Designation Engine Engine

906.9 with 926.9
transmission with
715.510/517/ transmission
561/570/576 715.510/517/
561/570/576

BA25.20-N-1001-01E Release lever to transmission Nm 75 75

Sensors

Number Designation Transmission Transmission Transmission

715.500/507/510/ 715.500/507/510/ 715.500/507/510
513/517/520/ 513/520/540 /513/520/540/561
527/540/561/ with code GS2 with code GS3
567/568
with code GS1

BA26.19-N-1006-01A Transmission oil temperature sensor to Nm 60 60 60

transmission housing

BA26.19-N-1007-01A Rpm sensor (countershaft) to transmission Nm 40 40 40

housing

BA26.19-N-1010-01A Neutral position switch to transmission Nm 60 - 60

housing

Sensors

Number Designation Transmission

715.500/507/510
/513/520/540
with code GS7

BA26.19-N-1006-01A Transmission oil temperature sensor to Nm 60

transmission housing

BA26.19-N-1007-01A Rpm sensor (countershaft) to transmission Nm 40

housing

BA26.19-N-1010-01A Neutral position switch to transmission Nm -

housing

Splitter group

Number Designation Transmission

715.500/507/510
/
513/517/520/
527/540

© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0010c, Assemble transmission Page 4 of 5

TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
 BA26.35-N-1001-01A Shift fork bearing bolt to Nm 120
transmission housing

BA26.35-N-1002-01A Shift piston to splitter group With special tool Nm 90

shift rod

Without special Nm 95
tool

Housing

Number Designation Transmission

715.500/507/
510/513/517/
520/527/540

BA26.40-N-1001-01D Front section of transmission housing to Nm 70

center section of transmission housing

BA26.40-N-1003-01D Bearing bolt to shift fork (main shaft) Nm 120

BA26.40-N-1006-01D Retaining panel of reverse shaft to Nm 60

transmission housing

715 589 02 07 00 714 589 05 15 00 715 589 03 15 00 715 589 01 31 00

Puller Drift Centering drift Holding device

000 589 30 33 00 000 589 34 33 00

Internal puller Counter stay

Repair materials
Number Designation Order number
BR00.45-Z-1015-01A Loctite 5203 sealant A 002 989 71 20 10
BR00.45-Z-1008-02A Quick-acting adhesive, Loctite 270 A 002 989 93 71
BR00.45-Z-1133-02A Loctite 243 A 613 989 09 71
BR00.45-Z-1008-06A Silicone-based grease A 001 989 28 51 10
BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10

© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0010c, Assemble transmission Page 5 of 5

TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
AR26.10-W-0005C Disassemble transmission 10.9.07
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540

W26.50-1060-09

1 Countershaft bearing cover 12 Tapered roller bearing outer race 21 Main shaft (with shift unit)
2 Tapered roller bearing outer race 13 Reverse gear 22 Sliding sleeve
3 Drive shaft bearing cap 14 Range group 23 Input shaft
4 Tapered roller bearing outer race 15 Impact extractor 24 Shift mechanism
5 O-ring 16 Threaded insert 25 Bearing bolt for splitter group shift
6 Circlip 17 Reverse idler shaft fork
7 Front section of transmission housing 18 Bearing bolt for 1st/2nd, 3rd/4th and
8 Sliding block reverse gear shift fork B3 Countershaft rpm sensor
9 Splitter group shift fork 19 Center section of transmission B47 Transmission oil temperature sensor
10 Oil pipe housing S9 Neutral position switch
11 Countershaft 20 Tapered roller bearing outer race
20.1 Shim

7 Front section of transmission housing

32 Puller

W26.40-1018-01

Modification notes
24.8.07 Special tools added. Step 15
Hand pump *652589003321
Hydraulic hose *652589003323
Hydraulic cylinder *715589153400
Adapter *715589123400
Adapter *715589113400
Puller *715589083300
Retainer *715589053100

Disassemble
1 Drain transmission oil
2 Remove clutch release lever
© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0005c, Disassemble transmission Page 1 of 3
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
3 Detach electrical cables from connectors and
brackets
4 Remove neutral position switch (S9) Only vehicles with code (GS1) "Manual"
gearshift or code (GS3) "Hydraulic" gearshift.
5 Remove transmission oil temperature sensor
(B47)
6 Remove countershaft speed sensor (B3)
7 Remove range group (14) AR26.31-W-3101A
8 Remove shift mechanism (24) Vehicles with code (GS1) "Manual" gearshift AR26.60-W-0001E
Vehicles with code (GS2) Gear control AR26.60-W-0001B
Vehicles with code (GS3) "Hydraulic" AR26.60-W-0001D
gearshift without code (IY2) Hydraulic fluid
as per sheet 345.0
Vehicles with code (GS3) "Hydraulic" AR26.60-W-0001K
gearshift with code (IY2) Hydraulic fluid as
per sheet 345.0
Vehicles with code (GS7) Gear control II AR26.60-W-0001H
9 Remove shift rod of splitter group AR26.35-W-1000A
10 Remove reverse idler shaft (17) using Impact extractor *355589016300
threaded insert (16) and impact extractor (15)
Threaded insert for removing reverse idler WF58.50-N-2650-06A
shaft
11 Position transmission vertically
12 Remove input shaft bearing cap (3) and AR26.30-W-1010A
countershaft bearing cap (1)
13 Remove O-ring (5) and locking ring (6) from
oil pipe (10)
14 Unscrew bolts around circumference of
center section of transmission housing (19)
15 Use puller (32) to detach front section of Do not damage sealing surfaces.
transmission housing (7)
Hand pump *652589003321
Hydraulic hose *652589003323
Hydraulic cylinder *715589153400
Adapter *715589123400
Adapter *715589113400
Puller *715589083300
Retainer *715589053100
16 Remove tapered roller bearing outer races Use a suitable drift.
(2, 4) from transmission housing front part
(7)
17 Removal shift fork of splitter group (9) with
sliding block (8)
18 Remove oil pipe (10)
19 Push reverse gear (13) to one side (arrow)
20 Remove drive shaft (23) Push the countershaft (11) to one side.
21 Remove sliding sleeve (22)
22 Insert holding device into countershaft (11) Retainer *715589013100
and install on the oil hole in main shaft (21)
23 Unscrew bearing bolts for the 1st/2nd, Extraction claw *715589063300
3rd/4th and reverse gear (18) shift forks
Impact extractor *355589016300
24 Lift out main shaft (21), countershaft (11)
and shift forks
25 Clamp main shaft (21), countershaft (11) and Tensioning device *315589023100
shift forks on sun gear into the clamping
device
26 Detach countershaft (11) from the retainer
27 Detach 3rd/4th gear shift fork and 1st/2nd
gear shift fork with sliding blocks and shift
rail from the holding device
28 Detach retainer from the main shaft (21)
29 Remove reverse gear (13) from the center
section of the transmission housing (19)
30 Remove tapered roller bearing outer races The spacer washer (20.1) is only fitted in
(12, 20) and if necessary spacer washer the modified center section of transmission
(20.1) from center section of transmission housing (19).
housing (19) Use a suitable drift.
31 Disassemble main shaft (21) AR26.50-W-0425A
32 Disassemble drive shaft (23) AR26.50-W-4744A
33 Disassemble countershaft (11) AR26.50-W-4775B

© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0005c, Disassemble transmission Page 2 of 3

TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
 315 589 02 31 00 715 589 01 31 00 715 589 05 31 00 652 589 00 33 21
Tensioning device Holding device Holding device Hand pump

652 589 00 33 23 715 589 06 33 00 715 589 08 33 00 715 589 11 34 00

Hydraulic hose (complete) Extraction claw Pulling device Adapter

715 589 12 34 00 715 589 15 34 00 355 589 01 63 00

Adapter Hydraulic cylinder Impact extractor

© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0005c, Disassemble transmission Page 3 of 3

TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
AR26.10-W-0022B Remove/install transmission downwards 7.8.08
TRANSMISSION 715.370 /515 in MODEL 930, 934 with CODE (GE3) Mercedes PowerShift
TRANSMISSION 715.380 in MODEL 930, 932, 933, 934 with CODE (GE3) Mercedes PowerShift
TRANSMISSION 715.525 in MODEL 930, 932, 934 with CODE (GE3) Mercedes PowerShift
TRANSMISSION 715.370 /515 in MODEL 930, 934 with CODE (GE7) Mercedes PowerShift 2
TRANSMISSION 715.380 in MODEL 930, 932, 933, 934 with CODE (GE7) Mercedes PowerShift 2
TRANSMISSION 715.525 in MODEL 930, 932, 934 with CODE (GE7) Mercedes PowerShift 2
TRANSMISSION 715.5 in MODEL 930, 932, 933, 934 with CODE (GS7) Gear control II

W26.10-1023-09

Shown on vehicle with code (GS7) Gear

control II

1 Electrical center connectors 4 Release lever 6.1 Roll pin

2 Screw 5 Clip
3 Clutch servo assistance 6 Release bearing A Installation position (of roll pin (6.1))

W26.10-1085-09

Shown on vehicle with code (GS7) Gear

control II

3 Clutch servo assistance

© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0022b, Remove/install transmission downwards Page 1 of 4

TRANSMISSION 715.370 /515 in MODEL 930, 934 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.380 in MODEL 930, 932, 933, 934 with CODE (GE3) Mercedes PowerShift ...
 13 Frame crossmember 20 Compressed-air line
7 Electrical connector 14 Compressor line 21 Clip
8 Compressed-air line 15 Connection fitting 22 Banjo bolt
9 Electrical connector 16 Compressor line 23 Hydraulic line
10 Coolant lines 17 Bracket 24 Union nut
11 Connection 18 Battery wiring harness
12 Oil cooler lines 19 Connector (for compressed air line) B2 Clutch travel sensor

Modification notes
24.8.07 Remove air filter, added. Step 3
Teach in gear control (GS) control unit, added. Step 26 AR54.21-W-0009A

Remove/install
Notes on self-locking nuts and bolts AH00.00-N-0001-01A
Danger! Risk of injury caused by body parts being Ensure that no one is within the tilting range AS60.80-Z-0001-01A
pinched or crushed as cab is tilted of the cab as it is being tilted. Always tilt the
cab all the way to the end position and
secure with the safety strut.
1 Tilt cab
Notes on tilting the cab AH60.80-N-0003-01A
2 Remove soundproofing in the top right and
left
3 Remove air filter Only on vehicles with code (M62) Round
filter under cab with rear air intake.
4 Remove cover above transmission
5 Unpressurized circuit 4 of compressed-air Undo union nut (24) on clutch booster
system (3) or on clutch actuator approx. 2
revolutions, counterholding the banjo bolt
(22) in the process.
6 Disconnect connectors for electrical center
(1) on transmission
7 Disconnect electrical connector (9) from gear
control (GS) control unit
8 Release clamp (5) and slide downwards
9 Remove frame crossmember (13) under the *BA31.30-N-1006-01A
transmission
10 Disconnect adapter or connections on PTO
11 Detach propeller shaft and fasten to frame *BA41.10-N-1002-01F
12 Remove retarder Applies to vehicles equipped with
retarder only.
Vehicles with code (BA9) Voith secondary AR43.30-W-0002A
retarder R 115.
Vehicles with code (BA1) Performance- AR43.30-W-0002HV
optimized Voith retarder
13 Remove complete coolant lines (10) Only vehicles with code (BA9) Voith
secondary retarder R 115 or with code (BA1)
Performance-optimized Voith retarder.
14 Detach wiring harness of battery (18) on
transmission and place to one side
15 Detach compressed air line (20) at clutch *BA25.20-N-1010-01J
booster (3) or at clutch actuator (21) and
place to one side
16 Detach connector (19) for compressed air Only for vehicles without code (GE2)
line on the clutch booster (3) Electronic drive control II or without code
(GE3) Mercedes PowerShift or without code
(GE7) Mercedes PowerShift 2.
Installation: Install new O-rings at banjo
bolt (22).
*BA25.20-N-1003-01J
17 Disconnect electrical connector on clutch Only for vehicles without code (GE2)
travel sensor (B2) and place to one side Electronic drive control II or without code
(GE3) Mercedes PowerShift or without code
(GE7) Mercedes PowerShift 2.
18.1 Detach clutch booster (3) and place to one Vehicles without code (GE2) Electronic drive
side control II or without code (GE3) Mercedes
PowerShift or without code (GE7) Mercedes
PowerShift 2.
Do not loosen hydraulic line (23).
*BA25.20-N-1001-01J

© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0022b, Remove/install transmission downwards Page 2 of 4

TRANSMISSION 715.370 /515 in MODEL 930, 934 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.380 in MODEL 930, 932, 933, 934 with CODE (GE3) Mercedes PowerShift ...
 Danger! Risk of injury caused by body parts being Always remove ignition key and open bleed AS25.00-Z-0001-01A
trapped or crushed when working on the screw before removing clutch actuator.
pressurized clutch actuator
18.2 Remove clutch actuator Vehicles with code (GE2) Electronic drive AR25.20-W-3000A
control II or with code (GE3) Mercedes
PowerShift or with code (GE7) Mercedes
PowerShift 2
19 Detach oil cooler lines (12) from Catch escaping oil.
transmission and fasten to longitudinal frame Plug connection (11) using suitable plugs.
member
20 Loosen the compressor line (14) at When loosening, counterhold union nut
connection fitting (15) and detach from the on connection fitting (15). Fasten compressor
brackets line (14) to longitudinal frame member.
21 Unscrew bolt (2) on left and right carrying Transmission 715.370/380/515/525 *BA26.10-N-1003-01KL
arm
Transmission 715.500/507/510/513/ *BA26.10-N-1003-01C
520/540
22 Raise transmission approx. 30 mm and insert
a wooden wedge on both sides between the
frame and exhaust manifold
23 Unscrew bolts around circumference of Installation: When installing the
transmission and lift out transmission transmission the rollers on the release lever
(4) must engage in the guide groove of the
clutch operator (6) past the rear flange of
the clutch operator (6) to ensure proper
function.
Installation: Rotate the clutch operator
(6) until the roll pin (6.1) is in the installation
position (A).
Transmission 715.370/380/515/525 *BA26.10-N-1001-01KL
Transmission 715.500/507/510/513/ *BA26.10-N-1001-01C
520/540
24 Install in the reverse order
25 Check transmission oil level, correct if Vehicles without code (G02) Torque AR26.00-W-0100A
necessary converter clutch (WSK)
Vehicles with code (G02) Torque converter AR26.00-W-0100G
clutch (WSK)
26 Teach in gear control (GS) control unit AR54.21-W-0009A

Clutch booster

Number Designation Model

930, 932,
933, 934

BA25.20-N-1001-01J Bolt, clutch booster to transmission housing Nm 50

BA25.20-N-1003-01J Banjo bolt (compressed-air line) to clutch Nm 40

booster

BA25.20-N-1010-01J Union nut (compressed-air line) at clutch Nm 40

booster

Complete manual transmission

Number Designation Trans-

mission
715.500/
507/510/
513/517/
520/527/
540/561/
567/568

BA26.10-N-1001-01C Transmission to flywheel housing Nm 50

© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0022b, Remove/install transmission downwards Page 3 of 4

TRANSMISSION 715.370 /515 in MODEL 930, 934 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.380 in MODEL 930, 932, 933, 934 with CODE (GE3) Mercedes PowerShift ...
 BA26.10-N-1003-01C Supporting arm to frame Nm 330

Complete manual transmission

Number Designation Transmissions Transmission

715.370/380 715.515/525

BA26.10-N-1001-01KL Transmission to engine Nm 50 50

BA26.10-N-1003-01KL Supporting arm to frame Nm 330 330

Frame

Number Designation Model

930, 932,
933, 934

BA31.30-N-1006-01A Bolt, crossmember (below transmission) to Stage 1 Nm 150

frame

Stage 2 ° 45

Propeller shaft

Number Designation Model

930, 932, 933,
934

BA41.10-N-1002-01F Bolt/nut, propeller shaft to flange M10 Nm 60

connection

M12 Nm 100

M14 Nm 160

M16 Nm 200

© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0022b, Remove/install transmission downwards Page 4 of 4

TRANSMISSION 715.370 /515 in MODEL 930, 934 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.380 in MODEL 930, 932, 933, 934 with CODE (GE3) Mercedes PowerShift ...
AR26.10-W-0023C Remove/install transmission upwards 26.2.08
TRANSMISSION 715.500 in MODEL 930.0 /1 /2, 932.0 /1 /2 /3, 933.1 /3, 934.0 /1 /2
with CODE (GS3) "Hydraulic" gearshift
except CODE (G02) Torque converter clutch (WSK)
TRANSMISSION 715.507 in MODEL 930.0 /1 /2, 932.0 /1 /3, 934.0 /1
with CODE (GS3) "Hydraulic" gearshift
except CODE (G02) Torque converter clutch (WSK)
TRANSMISSION 715.510 /513 in MODEL 930.0 /1 /2, 934.0 /2
with CODE (GS3) "Hydraulic" gearshift
except CODE (G02) Torque converter clutch (WSK)
TRANSMISSION 715.520 in MODEL 930.0 /1 /2 /3, 932.0 /1 /2 /3, 933.1 /3, 934.0 /1 /2
with CODE (GS3) "Hydraulic" gearshift
except CODE (G02) Torque converter clutch (WSK)
TRANSMISSION 715.540 in MODEL 930.0 /1 /2, 932.1 /2, 934.0 /2
with CODE (GS3) "Hydraulic" gearshift
except CODE (G02) Torque converter clutch (WSK)

W26.10-1083-09

1 Electrical center connectors 4 Release lever 7 Roll pin

2 Screw 5 Clip
3 Clutch servo assistance 6 Release bearing A Installation position of roll pin (7)

W26.10-1087-09

© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0023c, Remove/install transmission upwards Page 1 of 5

TRANSMISSION 715.500 in MODEL 930.0 /1 /2, 932.0 /1 /2 /3, 933.1 /3, 934.0 /1 /2 with CODE (GS3) "Hydraulic" gearshift except CODE (G02) Torque converter clutch (WSK) TRANSMISSION ...
3 Clutch servo assistance 15 Connection 23 Banjo bolt
8 Compressed-air line 16 Oil cooler lines 24 Compressed-air line
9 Compressor line 17 Retainer 25 Clip
10 Connection fitting 18 Hydraulic lines 26 Hydraulic line
11 Compressor line 19 Shift cylinder (gear) 27 Union nut
12 Bracket 20 Shift cylinder (gate)
13 Coolant feed line 21 Battery wiring harness B2 Clutch travel sensor
14 Coolant return flow line 22 Compressed-air line

Modification notes
6.8.07 Remove air filter, added. Step 3
Gear hydraulic cylinder to shift shaft, added. Step 23 *BA26.60-N-1009-01D
Bearing bracket to transmission housing, added. Step 23 *BA26.60-N-1010-01D
Gate hydraulic cylinder to transmission housing, added. Step 23 *BA26.60-N-1011-01D
Gate hydraulic cylinder to shift shaft, added. Step 23 *BA26.60-N-1012-01D
Gear hydraulic shift cylinder to gear module, added. Step 23 *BA26.60-N-1047-01D
Hydraulic line to bracket, added. Step 23 *BA26.60-N-1049-01D
Clamping piece of oil lines to retaining plate, added. Step 23 *BA26.60-N-1053-01D

Remove/install
Notes on self-locking nuts and bolts AH00.00-N-0001-01A
Danger! Risk of injury caused by body parts being Ensure that no one is within the tilting range AS60.80-Z-0001-01A
pinched or crushed as cab is tilted of the cab as it is being tilted. Always tilt the
cab all the way to the end position and
secure with the safety strut.
1 Tilt cab The maintenance flap must always be
open when tilting.
Notes on tilting the cab AH60.80-N-0003-01A
2 Remove soundproofing in the top right and
left
3 Remove air filter Only on vehicles with code (M62) Round
filter under cab with rear air intake.
4 Remove cover above transmission
5 Unpressurized circuit 4 of compressed-air Loosen union nut (27) at clutch booster
system (3) or at clutch actuator by rotating it approx.
two turns while counterholding the banjo bolt
(23).
6 Detach brake lines from retaining bracket Only on semitrailer/tractor combinations.
Cut cable ties and move brake lines to one
side.
Installation: Install new sealing rings.
7 Detach retaining bracket from frame Only on semitrailer/tractor combinations.
Put retaining bracket to one side with
electrical lines connected.
8 Detach cab carrier at rear of frame Only on vehicles with code (FL2) Comfort
cab mount air-sprung or with code (FL4)
Front comfort cab mount (1.8 HZ).
*BA60.80-N-1016-01B
9 Disconnect adapter or connections on PTO
10 Detach propeller shaft and fasten to frame *BA41.10-N-1002-01F
11 Remove retarder Only vehicles with code (BA9) Voith
secondary retarder R 115 or with code (BA1)
Performance-optimized Voith retarder.
Vehicles with code (BA9) Voith secondary AR43.30-W-0002A
retarder R 115.
Vehicles with code (BA1) Performance- AR43.30-W-0002HV
optimized Voith retarder
12 Detach coolant feed line (13) and coolant Only vehicles with code (BA9) Voith
return flow line (14) from retarder and from secondary retarder R 115 or with code (BA1)
the brackets on the transmission Performance-optimized Voith retarder.
13 Detach battery wiring harness (21) on
transmission and place to one side
14 Detach compressed air line (22) at clutch *BA25.20-N-1010-01J
booster (3) and at clamp (25) and place to
one side
15 Detach compressed air line (24) from clutch Installation: Install new O-rings at banjo
booster (3) bolt (23).
*BA25.20-N-1003-01J
16 Detach electrical connector from clutch travel
sensor (B2) and place to one side
© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0023c, Remove/install transmission upwards Page 2 of 5
TRANSMISSION 715.500 in MODEL 930.0 /1 /2, 932.0 /1 /2 /3, 933.1 /3, 934.0 /1 /2 with CODE (GS3) "Hydraulic" gearshift except CODE (G02) Torque converter clutch (WSK) TRANSMISSION ...
17 Detach clutch booster (3) and place to one Do not loosen hydraulic line (26).
side
*BA25.20-N-1001-01J
18 Detach oil cooler lines (16) from Collect oil which runs out and seal
transmission and tie up on longitudinal frame connection (15) with a suitable plug
member
19 Detach compressor line (9) from connection When loosening, counterhold union nut
fitting (10) and remove from brackets on connection fitting (10).
Tie compressor line (9) to longitudinal frame
member.
20 Disconnect connectors for electrical center
(1) on transmission
21 Release clamp (5) and slide downwards
22 Detach hydraulic lines (18) from bracket (17)
23 Detach both shift cylinders (19, 20) with Vehicles without code (IY2) Hydraulic fluid AR26.60-W-7000-01C
hydraulic lines on transmission as per sheet 345.0
Gear hydraulic cylinder to shift shaft *BA26.60-N-1009-01D
Bearing bracket to transmission housing *BA26.60-N-1010-01D
Gate hydraulic cylinder to transmission *BA26.60-N-1011-01D
housing
Gate hydraulic cylinder to shift shaft *BA26.60-N-1012-01D
Hydraulic line to bracket *BA26.60-N-1049-01D
Clamping piece, oil lines to retaining plate *BA26.60-N-1053-01D
Vehicles with code (IY2) Hydraulic fluid as AR26.60-W-7000-01D
per sheet 345.0
Gate hydraulic cylinder to transmission *BA26.60-N-1011-01D
housing
Gear hydraulic shift cylinder to gear *BA26.60-N-1047-01D
module
Hydraulic line to bracket *BA26.60-N-1049-01D
Clamping piece, oil lines to retaining plate *BA26.60-N-1053-01D
24 Unscrew bolts (2) on left and right *BA26.10-N-1003-01C
supporting arm on frame
25 Lift transmission with an engine hoist
approx. 30 mm and place a wooden wedge
underneath on both sides between the frame
and exhaust manifold
26 Unscrew bolts around circumference of Installation: Rotate clutch operator (6)
transmission and lift out transmission until the roll pin (7) is in a horizontal position.
Installation: When installing the
transmission the rollers on the release lever
(4) must engage in the guide groove of the
release bearing (6) past the rear flange of
the release bearing (6) so that the function
of the release mechanism is guaranteed.
*BA26.10-N-1001-01C
27 Install in the reverse order
28 Check transmission oil level, correct if AR26.00-W-0100A
necessary

Clutch booster

Number Designation Model

930, 932,
933, 934

BA25.20-N-1001-01J Bolt, clutch booster to transmission housing Nm 50

BA25.20-N-1003-01J Banjo bolt (compressed-air line) to clutch Nm 40

booster

BA25.20-N-1010-01J Union nut (compressed-air line) at clutch Nm 40

booster

Complete manual transmission

© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0023c, Remove/install transmission upwards Page 3 of 5

TRANSMISSION 715.500 in MODEL 930.0 /1 /2, 932.0 /1 /2 /3, 933.1 /3, 934.0 /1 /2 with CODE (GS3) "Hydraulic" gearshift except CODE (G02) Torque converter clutch (WSK) TRANSMISSION ...
 Number Designation Trans-
mission
715.500/
507/510/
513/517/
520/527/
540/561/
567/568

BA26.10-N-1001-01C Transmission to flywheel housing Nm 50

BA26.10-N-1003-01C Supporting arm to frame Nm 330

Shift mechanism

Number Designation Transmission Transmission

715.500/507/510/ 715.500/507/510
513/520/540 /513/520/540/561
with code GS3 with code GS3
without code and code IY2
IY2

BA26.60-N-1009-01D Gear hydraulic cylinder to shift shaft Nm 50 -

BA26.60-N-1010-01D Bearing bracket to transmission housing Nm 80 -

BA26.60-N-1011-01D Gate hydraulic cylinder to transmission Nm 50 25

housing

BA26.60-N-1012-01D Gate hydraulic cylinder to shift shaft Nm 50 -

BA26.60-N-1047-01D Gear hydraulic shift cylinder to gear Nm - 50

module

BA26.60-N-1049-01D Hydraulic line to bracket M6 Nm 8 8

M8 Nm 20 20

BA26.60-N-1053-01D Clamping piece, oil lines to retaining plate Nm 10 10

Propeller shaft

Number Designation Model

930, 932, 933,
934

BA41.10-N-1002-01F Bolt/nut, propeller shaft to flange M10 Nm 60

connection

M12 Nm 100

M14 Nm 160

M16 Nm 200

Cab mounting

© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0023c, Remove/install transmission upwards Page 4 of 5

TRANSMISSION 715.500 in MODEL 930.0 /1 /2, 932.0 /1 /2 /3, 933.1 /3, 934.0 /1 /2 with CODE (GS3) "Hydraulic" gearshift except CODE (G02) Torque converter clutch (WSK) TRANSMISSION ...
 Number Designation Body 943.899 in
model 930, 932,
933, 934 with
code FL2 or
FL4

BA60.80-N-1016-01B Bolt behind cab carrier Nm 225

on vehicle frame

© Daimler AG, 7/2/13, G/03/13, ar26.10-w-0023c, Remove/install transmission upwards Page 5 of 5

TRANSMISSION 715.500 in MODEL 930.0 /1 /2, 932.0 /1 /2 /3, 933.1 /3, 934.0 /1 /2 with CODE (GS3) "Hydraulic" gearshift except CODE (G02) Torque converter clutch (WSK) TRANSMISSION ...
AR26.18-W-2101A Disassembling and assembling gate shift cylinder 9.3.10
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS2) Gear control

1 Cylinder
2 Rubber sealing ring
3 Support ring
4 Rubber sealing ring
5 Sealing ring
6 Radial shaft seal
7 Housing
8 Screw
9 Shift piston
10 Sealing ring

W26.18-0007-11

Disassemble/assemble
1 Remove gate shift cylinder AR26.18-W-2100A
2 Detach gate solenoid valve AR26.19-W-0009A
3 Detach cylinder (1) from housing (7) Installation: Install new sealing rings (5
and 10).
*BA26.18-N-1006-01A
4 Pull out shift piston (9) Installation: Install new rubber sealing *BR00.45-Z-1027-06A
rings (2 and 4) and support ring (3) and coat
with synthetic grease.
5 Remove radial shaft sealing ring (6). AR26.18-W-2101-01A
Internal extractor *000589263300
Countersupport *000589343300
*BR00.45-Z-1027-06A
6 Assemble in the reverse order

Transmission pneumatic system

Number Designation Transmission

715.500/507/510
/
513/520/540
with code GS2

BA26.18-N-1006-01A Gate shift cylinder to flange Nm 20

000 589 26 33 00 000 589 34 33 00

Internal puller Counter stay

Repair materials
© Daimler AG, 7/2/13, G/03/13, ar26.18-w-2101a, Disassembling and assembling gate shift cylinder Page 1 of 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS2) Gear control
Number Designation Order number
BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10

© Daimler AG, 7/2/13, G/03/13, ar26.18-w-2101a, Disassembling and assembling gate shift cylinder Page 2 of 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS2) Gear control
AR26.18-W-2100A Remove/install gate shift cylinder 12.4.10
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS2) Gear control

1 Gate shift cylinder

2 Screw
3 Compressed-air line
4 Gate solenoid valve
5 Sealing ring
6 Sealing ring
7 Splitter solenoid valve

W26.18-0003-11

Remove/install
1 Disconnect electrical connections on gate
solenoid valve (4) and splitter solenoid valve
(7)
2 Detach compressed-air line (3) *BA26.18-N-1003-01A
3 Detach gate shift cylinder (1) Installation: Insert gate shift cylinder (1) *BR00.45-Z-1015-01A
with sealing compound. Install new sealing
rings (5 and 6).
*BA26.18-N-1005-01A
4 Install in the reverse order

Transmission pneumatic system

Number Designation Transmission

715.500/507/510
/
513/520/540
with code GS2

BA26.18-N-1003-01A Union nut to connection fitting Nm 40

BA26.18-N-1005-01A Gate shift cylinder to transmission Nm 20

Repair materials
Number Designation Order number
BR00.45-Z-1015-01A Loctite 5203 sealant A 002 989 71 20 10

© Daimler AG, 7/2/13, G/03/13, ar26.18-w-2100a, Remove/install gate shift cylinder Page 1 of 1
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS2) Gear control
AR26.18-W-2000A Remove/install gear shift cylinder 7.9.95
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS2) Gear control

1 Gear shift cylinder

2 Electrical connector
3 Compressed-air line
4 Electrical connector

W26.18-1003-11

Remove/Install
1 Disconnect electrical connectors (2 and 4) at
the solenoid valves
2 Detach compressed-air line (3) Installation: Install new sealing rings.
*BA26.18-N-1001-01A
3 Detach gear shift cylinder (1) *BA26.18-N-1008-01A
4 Install in the reverse order

Transmission pneumatic system

Number Designation Transmission

715.500/507/510
/
513/520/540
with code GS2

BA26.18-N-1001-01A Banjo bolt on shift cylinder compressed-air M10 1 Nm 20

line

M12 1.5 Nm 30

BA26.18-N-1008-01A Gear shift cylinder to housing Nm 70

© Daimler AG, 7/2/13, G/03/13, ar26.18-w-2000a, Remove/install gear shift cylinder Page 1 of 1
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS2) Gear control
AR26.18-W-3100A Remove/install range group shift cylinder 9.3.10
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS2) Gear control

1 O-ring (5 3)
2 Compressed-air line
3 Shift cylinder
4 Electrical connector
5 O-ring (89.5 3)
6 Sealing ring
7 O-ring (96 1.5)

W26.18-0006-11

Modification notes

2.11.09 Note added: Replace O-rings (1, 5 and 7), coat with Step 4
lubricant before installing.
Slide on O-ring (7) until it abuts.
Sealing on shift cylinder for range group or on range BT26.18-W-0001-01A
module changed
Note changed: Pack cavity between the two sealing lips Step 5
of the sealing ring (6) with lubricant.
Lubricant with brown sealing ring (6). *BR00.45-Z-1027-06A
Lubricant with black sealing ring (6). *BR00.45-Z-1046-06A

Remove/install
1 Remove retarder Only on vehicles with code (BA9) Voith
secondary retarder R 115.
Model 375.4, 944 AR43.30-W-0002B
Model 950, 952, 953, 954 AR43.30-W-0002A
2 Disconnect electrical connector (4)
3 Detach compressed-air line (2) AR42.10-W-0900A
4 Detach shift cylinder (3) Note added: Replace O-rings (1, 5 and *BR00.45-Z-1027-06A
7), coat with lubricant before installing.
Slide on O-ring (7) until it abuts.
*BA26.18-N-1007-01A
Sealing on shift cylinder for range group or BT26.18-W-0001-01A
on range module changed
5 Detach sealing ring (6) from shift piston Note changed: Pack cavity between the
two sealing lips of the sealing ring (6) with
lubricant.
Lubricant with brown sealing ring (6). *BR00.45-Z-1027-06A
Lubricant with black sealing ring (6). *BR00.45-Z-1046-06A
6 Install in the reverse order

Transmission pneumatic system

Number Designation Transmission

715.500/507/510
/
513/520/540
with code GS2

BA26.18-N-1007-01A Range group shift cylinder at transmission M10 Nm 60

M12 Nm 70

© Daimler AG, 7/2/13, G/03/13, ar26.18-w-3100a, Remove/install range group shift cylinder Page 1 of 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS2) Gear control
Repair materials
Number Designation Order number
BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10
BR00.45-Z-1046-06A Klueber Polylub GLY 801 grease A 001 989 84 51

© Daimler AG, 7/2/13, G/03/13, ar26.18-w-3100a, Remove/install range group shift cylinder Page 2 of 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS2) Gear control
AR26.18-W-1000A Remove/install splitter group shift cylinder 9.3.10
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540

Shown on transmission 715.520

1 Circlip
2 Spacer washer
3 Shims
4 Shift cylinder
5 Sealing rings

W26.18-0001-01

Remove/install
1 Remove circlip (1)
2 Remove spacer washer (2) and shims (3)
3 Pull out shift cylinder (4) Internal extractor *000589303300
Countersupport *000589343300
Installation: Determine shim (3) to be AR26.35-W-1000-02A
installed.
Transmission 715.500/507/510/513/517/520/ *BE26.35-N-1002-01A
527/540
Transmission 715.350/370/380/515/525 *BE26.35-N-1002-01KL
Install new sealing rings (5) with synthetic *BR00.45-Z-1027-06A
grease
4 Install in the reverse order

Inspection and adjustment data: splitter unit (splitter group)

Number Designation Transmission

715.500/507/
510/513/517/
520/527/540

BE26.35-N-1002-01A Adjustment dimension for splitter box shift mm 0.4...0.5

cylinder

Inspection and adjustment data: splitter unit (splitter group)

Number Designation Transmission Transmission

715.350 715.370/380

BE26.35-N-1002-01KL Adjustment dimension for splitter box shift mm 0.4...0.5 0.4...0.5

cylinder

Inspection and adjustment data: splitter unit (splitter group)

Number Designation Transmission

715.515/525

BE26.35-N-1002-01KL Adjustment dimension for splitter box shift mm 0.4...0.5

cylinder

© Daimler AG, 7/2/13, G/03/13, ar26.18-w-1000a, Remove/install splitter group shift cylinder Page 1 of 2
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540
 000 589 30 33 00 000 589 34 33 00
Internal puller Counter stay

Repair materials
Number Designation Order number
BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10

© Daimler AG, 7/2/13, G/03/13, ar26.18-w-1000a, Remove/install splitter group shift cylinder Page 2 of 2
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540
AR26.19-W-0009B Remove/install gate solenoid valve 18.9.02
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

W26.19-1063-09

1 Gate cylinder 6 Sealing ring Y29 Splitter 1 solenoid valve (MS1)

2 Sealing ring 7 Intermediate plate Y30 Splitter 2 solenoid valve (MS2)
3 Seal 8 Seal Y33 Gate 1 solenoid valve (MG1)
4 Sealing ring Y34 Gate 2 solenoid valve (MG2)
5 Valve seat A16 Gear control (GS) control unit

Remove/Install
1 Remove gate module AR26.20-W-1005A
2 Detach gear control (GS) control unit (A16) Installation: Install new seal (3).
from gate cylinder (1)
*BA26.20-N-1001-03A
3 Remove gate 1 solenoid valve (MG1) (Y33) Installation: Install new sealing rings (6).
and gate 2 solenoid valve (MG2) (Y34)
4 Remove splitter 1 solenoid valve (MS1) (Y29) Installation: Install new sealing rings (6).
and splitter 2 solenoid valve (MS2) (Y30)
5 Remove valve seats (5) Installation: Install new sealing rings (4).
*442589003700
6 Detach intermediate plate (7) from gear Installation: Install new sealing ring (2)
control (GS) control unit (A16) and seal (8).
*BA26.20-N-1001-03A
7 Install in the reverse order

Shift gate module

Number Designation Transmission

715.500/507/510
/
513/520/540
with code GS7

BA26.20-N-1001-03A Bolt, control unit to intermediate Nm 10

plate

© Daimler AG, 7/2/13, G/03/13, ar26.19-w-0009b, Remove/install gate solenoid valve Page 1 of 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II
 442 589 00 37 00
Pliers

© Daimler AG, 7/2/13, G/03/13, ar26.19-w-0009b, Remove/install gate solenoid valve Page 2 of 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II
AR26.19-W-0012A Remove/install range solenoid valve 9.3.10
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift
TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

1 Range module cover

2 Intermediate plate
3 Gasket
4 O-ring
5 O-ring
6 Valve seat
7 O-ring
8 O-ring
9 Range module housing
10 Electrical connector

B63 Range sensor (SRA)

Y31 Range 1 solenoid valve (MR1)
Y32 Range 2 solenoid valve (MR2)

W26.19-1028-06

Remove/install
1 Unpressurized circuit 4 of compressed-air
system
2 Disconnect electrical connector (10)
3 Detach range module cover (1) with Installation: Install new gasket (3) and *BR00.45-Z-1027-06A
intermediate plate (2) coat with synthetic grease.
Transmission *BA26.20-N-1002-02A
715.500/507/510/513/520/540
Transmission 715.350/370/380/515/525 *BA26.20-N-1002-02KL
4 Remove range sensor (SRA) (B63) from
range module cover (1)
5 Remove range 1 solenoid valve (MR1) (Y31) Installation: Install new O-rings (4, 8) *BR00.45-Z-1027-06A
and range 2 solenoid valve (MR2) (Y32) from and coat with synthetic grease.
range module cover (1)
6 Remove valve seat (6) for solenoid valves Only when replacing the solenoid valves. *BR00.45-Z-1027-06A
from range module housing (9)
Installation: Install new O-rings (5, 7)
and coat with synthetic grease.
7 Install in the reverse order

Range module

Number Designation Transmission

715.500/507/510
/
513/520/540
with code GS7

BA26.20-N-1002-02A Bolt, cover to range module Nm 6

Range module

© Daimler AG, 7/2/13, G/03/13, ar26.19-w-0012a, Remove/install range solenoid valve Page 1 of 2
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
 Number Designation Transmission Transmissions
715.350 715.370/380

BA26.20-N-1002-02KL Bolt, cover to range module Nm 6 6

Range module

Number Designation Transmission

715.515/525

BA26.20-N-1002-02KL Bolt, cover to range module Nm 6

Repair materials

Number Designation Order number

BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10

© Daimler AG, 7/2/13, G/03/13, ar26.19-w-0012a, Remove/install range solenoid valve Page 2 of 2
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
AR26.19-W-0008B Remove/install gear solenoid valve 9.3.10
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

W26.19-1027-09

1 Gear module housing 7 Intermediate plate Y36 Even gears air admission solenoid
2 Seal 8 Seal valve (MGB)
3 Valve 9 Cover Y37 Uneven gears air release solenoid
4 Valve seat valve (MUE)
5 O-rings Y35 Uneven gears air admission Y38 Even gears air release solenoid
6 Valve solenoid valve (MUB) valve (MGE)

Remove/Install
1 Remove gear module AR26.20-W-1004A
2 Detach cover (9) and intermediate plate (7) Installation: Install new seals (2 and 8) *BR00.45-Z-1027-06A
and O-rings (5) and coat with synthetic
grease.
*BA26.20-N-1002-04A
3 Remove uneven gears air admission
solenoid valve (MUB) (Y35), even gears air
admission solenoid valve (MGB) (Y36),
uneven gears air release solenoid valve
(MUE) (Y37) and even gears air release
solenoid valve (MGE) (Y38)
4 Remove valve seat (4) and valve (3 or 6) Only when installing new solenoid valves. *BR00.45-Z-1027-06A
from gear module housing (1)
Installation:Coat valve and valve seats
with synthetic grease.
5 Install in the reverse order

Gear module

Number Designation Transmission

715.500/507/510
/
513/520/540
with code GS7

BA26.20-N-1002-04A Bolt, solenoid valve cover to gear Nm 10

module

Repair materials
© Daimler AG, 7/2/13, G/03/13, ar26.19-w-0008b, Remove/install gear solenoid valve Page 1 of 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II
Number Designation Order number
BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10

© Daimler AG, 7/2/13, G/03/13, ar26.19-w-0008b, Remove/install gear solenoid valve Page 2 of 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II
AR26.19-W-0007C Remove/install splitter group solenoid valve 18.9.02
TRANSMISSION 715.500 /507 /510 /513 /520 /540
with CODE (GS7) Gear control II
except CODE (N56) Transmission independent power take-off (NMV) i = 1.48
TRANSMISSION 715.500 /507 /510 /513 /520 /540
with CODE (GS7) Gear control II
except CODE (N57) Transmission independent power take-off (NMV) i = 1.09

W26.19-1056-09

1 Housing 7 Intermediate plate Y29 Splitter 1 solenoid valve (MS1)

2 Sealing ring 8 Seal Y30 Splitter 2 solenoid valve (MS2)
3 Seal Y33 Gate 1 solenoid valve (MG1)
4 Sealing ring A16 Gear control (GS) control unit Y34 Gate 2 solenoid valve (MG2)
5 Valve seat
6 Sealing ring

Remove/Install
1 Remove gate module AR26.20-W-1005A
2 Detach gear control (GS) control unit (A16) Installation: Install new seal (3).
from housing (1)
*BA26.20-N-1001-03A
3 Remove splitter 1 solenoid valve (MS1) (Y29) Installation: Install new sealing rings (6).
and splitter 2 solenoid valve (MS2) (Y30)
4 Remove gate 1 solenoid valve (MG1) (Y33) Installation: Install new sealing rings (6).
and gate 2 solenoid valve (MG2) (Y34)
5 Remove valve seats (5) Installation: Install new sealing rings (4).
*442589003700
6 Detach intermediate plate (7) from gear Installation: Install new sealing ring (2)
control (GS) control unit (A16) and seal (8).
*BA26.20-N-1001-03A
7 Install in the reverse order

Shift gate module

Number Designation Transmission

715.500/507/510
/
513/520/540
with code GS7

© Daimler AG, 7/2/13, G/03/13, ar26.19-w-0007c, Remove/install splitter group solenoid valve Page 1 of 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II except CODE (N56) Transmission independent power take-off (NMV) i = 1.48 TRANSMISSION 715.500 /507 ...
 BA26.20-N-1001-03A Bolt, control unit to intermediate Nm 10
plate

442 589 00 37 00
Pliers

© Daimler AG, 7/2/13, G/03/13, ar26.19-w-0007c, Remove/install splitter group solenoid valve Page 2 of 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II except CODE (N56) Transmission independent power take-off (NMV) i = 1.48 TRANSMISSION 715.500 /507 ...
AR26.19-W-0018A Remove/install countershaft speed sensor 3.11.10
TRANSMISSION 712.611 /62 /63
TRANSMISSION 715.050 /060 /500 /507 /510 /513 /517 /520 /527 /540 /561 /567 /568 /570 /576
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift

TRANSMISSION
712.611

B3 Countershaft rpm
sensor
Transmission
712.620/630,
715.050/060

B3 Countershaft rpm
sensor

W26.19-1087-01 W26.19-1084-01

Transmission 715.350
with code (GE3)
Mercedes PowerShift

B3 Countershaft rpm
sensor
Transmission
715.570/576

B3 Countershaft rpm
sensor

W26.19-1085-01 W26.19-1045-01

Transmission 715.500/507/510/513/517/520/527/540/561/567/568
Transmission 715.370/380/515/525 with code (GE3) Mercedes PowerShift

B3 Countershaft rpm sensor

W26.19-1086-01

Remove/install
1 Disconnect connector on countershaft rpm
sensor (B3)
2 Unscrew countershaft rpm sensor (B3) TRANSMISSION 712.611 *BA26.19-N-1005-01D
Transmissions 712.620/630, 715.050/ *BA26.19-N-1002-01E
060
Transmission 715.350/370/380/515/ *BA26.19-N-1005-01KL
525
Transmission 715.500/507/510/513/ *BA26.19-N-1007-01A
517/520/527/540/561/567/568/570/576
3 Install in the reverse order

Sensors

Number Designation Transmission Transmission Transmission

715.500/507/510/ 715.500/507/510/ 715.500/507/510
513/517/520/ 513/520/540 /513/520/540/561
527/540/561/ with code GS2 with code GS3
567/568
with code GS1

© Daimler AG, 7/2/13, G/03/13, ar26.19-w-0018a, Remove/install countershaft speed sensor Page 1 of 2
TRANSMISSION 712.611 /62 /63 TRANSMISSION 715.050 /060 /500 /507 /510 /513 /517 /520 /527 /540 /561 /567 /568 /570 /576 TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) ...
 BA26.19-N-1007-01A Rpm sensor (countershaft) to transmission Nm 40 40 40
housing

Sensors

Number Designation Transmission Transmission

715.500/507/510/ 715.570/576
513/520/540
with code GS7

BA26.19-N-1007-01A Rpm sensor (countershaft) to transmission Nm 40 40

housing

Sensors

Number Designation Trans-

mission
712.611

BA26.19-N-1005-01D Rpm sensor (countershaft) to transmission Nm 40

housing

Sensors

Number Designation Transmission

712.62/63,
715.050/051/060
/068

BA26.19-N-1002-01E Rpm sensor (countershaft) to Nm 40

transmission housing

Sensors

Number Designation Transmission Transmissions Transmission

715.350 715.370/380 715.515/525

BA26.19-N-1005-01KL Rpm sensor (countershaft) to transmission Nm 40 40 40

housing

© Daimler AG, 7/2/13, G/03/13, ar26.19-w-0018a, Remove/install countershaft speed sensor Page 2 of 2
TRANSMISSION 712.611 /62 /63 TRANSMISSION 715.050 /060 /500 /507 /510 /513 /517 /520 /527 /540 /561 /567 /568 /570 /576 TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) ...
AR26.19-W-0017A Remove/install transmission oil temperature sensor 16.2.07
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568 /570 /576

Transmission 715.350

B47 Transmission oil temperature sensor

W26.19-1089-01

Transmission 715.370/380/500/507/510/513/515/517/520/525/527/540/561/567/568

B47 Transmission oil temperature sensor

W26.19-1080-01

Transmission 715.570/576

B47 Transmission oil temperature sensor

W26.19-1047-01

Remove/install
1 Disconnect electrical connector at
transmission oil temperature sensor (B47)
2 Remove transmission oil temperature sensor Collect transmission oil which flows out.
(B47)
Transmission 715.500/507/510/513/ *BA26.19-N-1006-01A
517/520/527/540/561/567/568/570/576
Transmission 715.350/370/380/ *BA26.19-N-1004-01KL
515/525
3 Install in the reverse order
4 Check transmission oil level, correct if Vehicles without code (G02) torque AR26.00-W-0100A
necessary converter clutch (WSK)
Model 930, 932, 933, 934 with code (G02) AR26.00-W-0100G
Torque converter clutch (WSK)
Model 950, 952, 953, 954 with code (G02) AR26.00-W-0100C
Torque converter clutch (WSK)

Sensors

Number Designation Transmission Transmission Transmission

715.500/507/510/ 715.500/507/510/ 715.500/507/510
513/517/520/ 513/520/540 /513/520/540/561
527/540/561/ with code GS2 with code GS3
567/568
with code GS1

© Daimler AG, 7/2/13, G/03/13, ar26.19-w-0017a, Remove/install transmission oil temperature sensor Page 1 of 2
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568 /570 /576
 BA26.19-N-1006-01A Transmission oil temperature sensor to Nm 60 60 60
transmission housing

Sensors

Number Designation Transmission Transmission

715.500/507/510/ 715.570/576
513/520/540
with code GS7

BA26.19-N-1006-01A Transmission oil temperature sensor to Nm 60 60

transmission housing

Sensors

Number Designation Transmission Transmission Transmission

715.350 715.370/380 715.515/525

BA26.19-N-1004-01KL Transmission oil temperature sensor to Nm 60 60 60

transmission housing

© Daimler AG, 7/2/13, G/03/13, ar26.19-w-0017a, Remove/install transmission oil temperature sensor Page 2 of 2
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568 /570 /576
AR26.19-W-0006A Remove/install speed sensor 3.11.10
TRANSMISSION 712, 715 in MODEL 970, 972, 974, 976
bis Fahrzeug-Ident-End-Nr. K 501091
TRANSMISSION 712, 715 in MODEL 375.1
TRANSMISSION 712, 715 in MODEL 958.0
TRANSMISSION 715 in MODEL 374.5 /6, 375.3 /4, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, 954, 957, 958.2 /4
bis Fahrzeug-Ident-End-Nr. K 501091

Shown on transmission 715.570

B17 Vehicle speed sensor

W26.19-1014-01

Remove/install
1 Separate electrical connector on speed Installation: Attach tamper-proof seal to
sensor (B17) electrical connector with speed sensor (B17).
2 Unscrew speed sensor (B17) Transmission 715.500/507/510/513/517/ *BA26.19-N-1005-01A
520/527/540/561/567/568
Transmission 715.320 *BA26.19-N-1001-01C
Transmission 712.611 *BA26.19-N-1001-01D
Transmission 712.62/63, 715.050/060 *BA26.19-N-1001-01E
Transmission 715.515/525 *BA26.19-N-1003-01KL
3 Install in the reverse order

Sensors

Number Designation Transmission Transmission Transmission

715.500/507/510/ 715.500/507/510/ 715.500/507/510
513/517/520/ 513/520/540 /513/520/540/561
527/540/561/ with code GS2 with code GS3
567/568
with code GS1

BA26.19-N-1005-01A Speed sensor on output end of Nm 40 40 40

transmission cover

Sensors

Number Designation Transmission Transmission

715.500/507/510/ 715.570/576
513/520/540
with code GS7

BA26.19-N-1005-01A Speed sensor on output end of Nm 40 40

transmission cover

Sensors

© Daimler AG, 7/2/13, G/03/13, ar26.19-w-0006a, Remove/install speed sensor Page 1 of 2

TRANSMISSION 712, 715 in MODEL 970, 972, 974, 976 bis Fahrzeug-Ident-End-Nr. K 501091 TRANSMISSION 712, 715 in MODEL 375.1 TRANSMISSION 712, 715 in MODEL 958.0 ...
 Number Designation Trans-
mission
715.320/
321

BA26.19-N-1001-01C Speed sensor to transmission output Nm 40

Sensors

Number Designation Trans-

mission
712.611

BA26.19-N-1001-01D Speed sensor on output end of Nm 40

transmission cover

Sensors

Number Designation Transmission

712.62/63,
715.050/051/060
/068

BA26.19-N-1001-01E Speed sensor to rear part of Nm 40

transmission

Sensors

Number Designation Transmission

715.515/525

BA26.19-N-1003-01KL Speed sensor on output end of Nm 40

transmission cover

© Daimler AG, 7/2/13, G/03/13, ar26.19-w-0006a, Remove/install speed sensor Page 2 of 2

TRANSMISSION 712, 715 in MODEL 970, 972, 974, 976 bis Fahrzeug-Ident-End-Nr. K 501091 TRANSMISSION 712, 715 in MODEL 375.1 TRANSMISSION 712, 715 in MODEL 958.0 ...
AR26.20-W-1006A Remove/install range module 9.3.10
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift
TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

Shown on transmission 715.5

1 O-ring (96 1.5)

2 O-ring (89.5 3)
3 Sealing ring
4 Shift piston
5 O-ring (5 3)
6 Compressed-air line
7 Electrical connector

A91 Range module

W26.20-1069-06

Modification notes
2.11.09 Notes added: Slide on O-ring (1) until it abuts. Operation step 7
Sealing on shift cylinder for range group or on range BT26.18-W-0001-01A
module changed
Note changed: Pack cavity between the two sealing lips Step 8
of the sealing ring (3) with lubricant.
Lubricant with brown sealing ring (3). *BR00.45-Z-1027-06A
Lubricant with black sealing ring (3). *BR00.45-Z-1046-06A

Remove/install
1 Remove cover above transmission
2 Drain reservoir pressure in circuit 4 of air
brake system completely
3 Unplug electrical connector (7) at range
module (A91).
4 Detach compressed air line (6) at range AR42.10-W-0900A
module (A91).
5 Remove retarder Only on vehicles with code (BA9) Voith AR43.30-W-0002A
secondary retarder R 115.
6 Remove valve block from retarder Only on models fitted with code (BA1) AR43.30-W-0026HV
Performance-optimized Voith retarder.
7 Remove range module (A91). Installation: Replace O-rings (1, 2 and *BR00.45-Z-1027-06A
5), coat with lubricant before installing.
Slide on O-ring (1) until it abuts.
Transmission 715.500/507/510/513/520/ *BA26.20-N-1001-02A
540
Transmission 715.350/370/380/515/ *BA26.20-N-1001-02KL
525
Sealing on shift cylinder for range group or BT26.18-W-0001-01A
on range module changed
8 Detach sealing ring (3) from shift piston (4) Note changed: Pack cavity between the
two sealing lips of the sealing ring (3) with
lubricant.
Lubricant with brown sealing ring (3). *BR00.45-Z-1027-06A
Lubricant with black sealing ring (3). *BR00.45-Z-1046-06A
9 Install in the reverse order
10 Teach in gear control (GS) control unit AR54.21-W-0009A

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-1006a, Remove/install range module Page 1 of 2

TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
 Range module

Number Designation Transmission

715.500/507/510
/
513/520/540
with code GS7

BA26.20-N-1001-02A Bolt, range module to transmission M10 Nm 60

M12 Nm 70

Range module

Number Designation Transmission Transmissions

715.350 715.370/380

BA26.20-N-1001-02KL Bolt, range module to transmission M10 Nm 60 60

M12 Nm 70 70

Range module

Number Designation Transmission

715.515/525

BA26.20-N-1001-02KL Bolt, range module to transmission M10 Nm 60

M12 Nm 70

Repair materials

Number Designation Order number

BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10
BR00.45-Z-1046-06A Klueber Polylub GLY 801 grease A 001 989 84 51

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-1006a, Remove/install range module Page 2 of 2

TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
AR26.20-W-1005A Remove/install gate module 12.4.10
TRANSMISSION 715.500 in MODEL 930, 932, 933, 934 with CODE (GS7) Gear control II
TRANSMISSION 715.507 in MODEL 930, 932, 934 with CODE (GS7) Gear control II
TRANSMISSION 715.510 in MODEL 930, 934 with CODE (GS7) Gear control II
TRANSMISSION 715.513 in MODEL 930, 934 with CODE (GS7) Gear control II
TRANSMISSION 715.520 in MODEL 930, 932, 933, 934 with CODE (GS7) Gear control II
TRANSMISSION 715.540 in MODEL 930, 932, 934 with CODE (GS7) Gear control II

1 Compressed-air line
3 Electrical connector
4 Electrical connector

A90 Gate module

W26.20-1066-06

Modification notes

24.8.07 Teach in gear control (GS) control unit, added. Operation step 7 AR54.21-W-0009A

Remove/install
Danger! Risk of injury caused by body parts being Ensure that no one is within the tilting range AS60.80-Z-0001-01A
pinched or crushed as cab is tilted of the cab as it is being tilted. Always tilt the
cab all the way to the end position and
secure with the safety strut.
1 Tilt cab The maintenance flap must always be
open when tilting.
Notes on tilting the cab AH60.80-N-0003-01A
2 Unpressurized circuit 4 of compressed-air
system
3 Disconnect electrical connectors (3, 4) from
gate module (A90).
4 Detach compressed-air line (1) from gate With compressed-air connection system AR42.10-W-0900A
module (A90). "VOSS 230"
With compressed-air connection system AR42.10-W-0900C
"VOSS 232" (NG 8, 12) or "SCHÄFER SDF"
(NG 6)
5 Detach gate module (A90). Installation: Replace O-rings and insert *BR00.45-Z-1015-01A
shift cylinder with sealant.
*BA26.20-N-1002-03A
6 Install in the reverse order
7 Teach in gear control (GS) control unit AR54.21-W-0009A

Shift gate module

Number Designation Transmission

715.500/507/510
/
513/520/540
with code GS7

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-1005a, Remove/install gate module Page 1 of 2

TRANSMISSION 715.500 in MODEL 930, 932, 933, 934 with CODE (GS7) Gear control II TRANSMISSION 715.507 in MODEL 930, 932, 934 with CODE (GS7) Gear control II TRANSMISSION ...
 BA26.20-N-1002-03A Bolt, shift gate module to Nm 25
transmission

Repair materials
Number Designation Order number
BR00.45-Z-1015-01A Loctite 5203 sealant A 002 989 71 20 10

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-1005a, Remove/install gate module Page 2 of 2

TRANSMISSION 715.500 in MODEL 930, 932, 933, 934 with CODE (GS7) Gear control II TRANSMISSION 715.507 in MODEL 930, 932, 934 with CODE (GS7) Gear control II TRANSMISSION ...
AR26.20-W-2000A Remove/install gear control (GS) control unit 10.9.07
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

W26.20-1198-09

1 Housing 5 Intermediate plate Y29 Splitter 1 solenoid valve (MS1)

2 Sealing ring 6 Gasket Y30 Splitter 2 solenoid valve (MS2)
3 Sealing ring Y33 Gate 1 solenoid valve (MG1)
4 Gasket A16 Gear control (GS II) control unit Y34 Gate 2 solenoid valve (MG2)

Modification notes
24.8.07 Teach in gear control (GS) control unit, added. Step 6 AR54.21-W-0009A

Remove/install
1 Remove gate module AR26.20-W-1005A
2 Detach gear control (GS) control unit (A16) Installation: Replace seal (4).
from housing (1)
*BA26.20-N-1001-03A
3 Remove splitter 1 solenoid valve (MS1) Installation: Install new sealing rings (3).
(Y29), splitter 2 solenoid valve (MS2) (Y30),
gate 1 solenoid valve (MG1) (Y33) and gate 2
solenoid valve (MG2) (Y34)
4 Detach intermediate plate (5) from gear Installation: Install new sealing ring (2)
control (GS) control unit (A16) and seal (6).
*BA26.20-N-1001-03A
5 Install in the reverse order
6 Initializing gear control (GS) (A16) control AR54.21-W-0009A
unit

Shift gate module

Number Designation Transmission

715.500/507/510
/
513/520/540
with code GS7

BA26.20-N-1001-03A Bolt, control unit to intermediate Nm 10

plate

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-2000a, Remove/install gear control (GS) control unit Page 1 of 1
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II
AR26.20-W-1021A Remove/install gate sensor 9.3.10
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift
TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

1 O-ring
2 Centering ring
3 O-ring
4 Intermediate plate

B61 Gate sensor (SGE)

W26.20-1096-06

Remove/install
1 Remove gate module Transmission 715.350/370/380//515/525 AR26.20-W-1005KA
Transmission 715.500/507/510/513/520/540 AR26.20-W-1005A
2 Remove gear control (GS) control unit Transmission 715.350/370/380//515/525 AR26.20-W-2000KA
Transmission 715.500/507/510/513/520/540 AR26.20-W-2000A
3 Detach centering ring (2) from intermediate Transmission 715.350/370/380/515/525 *BA26.20-N-1003-03KL
plate (4)
Transmission 715.500/507/510/513/520/ *BA26.20-N-1003-03A
540
4 Remove gate sensor (SGE) (B61) from Installation: Replace the O-rings (1, 3) *BR00.45-Z-1027-06A
centering ring (2) and coat with synthetic grease.
5 Install in the reverse order
6 Teach in gear control (GS) control unit AR54.21-W-0009A

Shift gate module

Number Designation Transmission

715.500/507/510
/
513/520/540
with code GS7

BA26.20-N-1003-03A Bolt, gate sensor to intermediate Nm 6

plate

Shift gate module

Number Designation Transmission Transmissions Transmission

715.350 715.370/380 715.515/525

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-1021a, Remove/install gate sensor Page 1 of 2

TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
 BA26.20-N-1003-03KL Bolt, gate sensor to intermediate plate Nm 6 6 6

Repair materials

Number Designation Order number

BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-1021a, Remove/install gate sensor Page 2 of 2

TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
AR26.20-W-1022B Remove/install range sensor 13.9.02
TRANSMISSION 715.500 /507 /510 /513 /520 /540
with CODE (GS7) Gear control II
with CODE (BD9) Telma retarder Focal F 3300
TRANSMISSION 715.515 /525 with CODE (GS7) Gear control II

1 Electrical connector

B63 Range sensor (SRA)

W26.20-1098-11

Remove/Install
1 Unplug electrical connector (1) from range
sensor (SRA) (B63)
2 Unscrew range sensor (SRA) (B63) Transmission *BA26.19-N-1003-01A
715.500/507/510/513/520/540
Transmission 715.515/525 *BA26.19-N-1001-01KL
3 Install in the reverse order
4 Perform minor teach-in process Only if a new range sensor (SRA) (B63) AR54.21-W-0009A
was installed.

Sensors

Number Designation Transmission

715.500/507/510
/513/520/540
with code GS7
and code BD9

BA26.19-N-1003-01A Range sensor to transmission housing Nm 60

Sensors

Number Designation Transmission

715.515/525

BA26.19-N-1001-01KL Range sensor to transmission housing Nm 60

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-1022b, Remove/install range sensor Page 1 of 1

TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II with CODE (BD9) Telma retarder Focal F 3300 TRANSMISSION 715.515 /525 with CODE (GS7) Gear control II
AR26.20-W-1023A Remove/install splitter sensor 7.8.08
TRANSMISSION 715.370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift
TRANSMISSION 715.370 /380 with CODE (GE7) Mercedes PowerShift 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

Shown on transmission 715.520 with code (GS7) Gear control

II

1 Electrical connector

B62 Splitter sensor (SSP)

W26.20-1097-11

Remove/install
1 Unplug electrical connector (1) from splitter
sensor (SSP) (B62)
2 Unscrew splitter sensor (SSP) (B62) Transmission 715.500/507/510/513/ *BA26.19-N-1004-01A
520/540
Transmission 715.370/380/515/525 *BA26.19-N-1002-01KL
3 Install in the reverse order
4 Perform minor teach-in process Only if a new splitter sensor (SSP) (B62) AR54.21-W-0009A
was installed.

Sensors

Number Designation Transmission

715.500/507/510
/513/520/540
with code GS7

BA26.19-N-1004-01A Splitter sensor to transmission housing Nm 60

Sensors

Number Designation Transmissions Transmission

715.370/380 715.515/525

BA26.19-N-1002-01KL Splitter sensor to transmission housing Nm 60 60

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-1023a, Remove/install splitter sensor Page 1 of 1

TRANSMISSION 715.370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 /507 /510 ...
AR26.20-W-1020A Remove/install gear sensor 31.8.11
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift
TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

W26.19-1094-09

1 Gear module housing 10 Bolts Y38 Even gears air release solenoid valve
2 Gasket (MGE) 1)
3 Intermediate plate B60 Gear sensor (SGG)
4 Gasket Y35 Uneven gears air admission solenoid a Recess
5 O-ring valve (MUB) B Contacts (cap)
6 Cap (connector frame) Y36 Even gears air admission solenoid C Anti-twist lock
7 O-ring valve (MGB)
8 O-ring Y37 Uneven gears air release solenoid 1) only on transmission
9 Gear sensor cover valve (MUE) 1) 715.500/507/510/
513/520/540

Modification notes
22.8.11 Work sequence completely revised.

Disassemble
1 Remove gear module AR26.20-W-1004A
2 Detach cap (6) and intermediate plate (3) on
housing of gear module (1)
3 Remove uneven gears air admission
solenoid valve (MUB) (Y35), even gears air
admission solenoid valve (MGB) (Y36)
4 Remove uneven gears air release solenoid Only on transmission
valve (MUE) (Y37) and even gears air 715.500/507/510/513/
release solenoid valve (MGE) (Y38) 520/540
5 Detach gear sensor cover (9) from gear
module housing (1)
6 Pull gear sensor (SGG) (B60) out of gear
module housing (1)
Assemble
7 Install gear sensor (SGG) (B60) into cap of Replace O-rings (7 and 8) and coat with *BR00.45-Z-1027-06A
gear sensor (9) lubricant.
Make sure that during installation the contact
grease on the connector plugs for the gear
sensor (SGG) (B60) is not removed.
8 Fit gear sensor cap (9) with gear sensor The recess (A) on the gear sensor
(SGG) (B60) to gear module housing (1) (SGG) (B60) must point towards the contacts
(B) of the cap (6).

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-1020a, Remove/install gear sensor Page 1 of 3

TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
 Only position bolts (10) by hand, do not
tighten.
9 Coat new seal (4) on both sides with *BR00.45-Z-1027-06A
lubricant and position at intermediate plate
(3)
10 Place intermediate plate (3) with new seal
(4) onto cap (6)
11 Insert uneven gears air admission solenoid
valve (MUB) (Y35), even gears air admission
solenoid valve (MGB) (Y36)
12 Insert uneven gears air release solenoid Only on transmission
valve (MUE) (Y37) and even gears air 715.500/507/510/513/
release solenoid valve (MGE) (Y38) in the 520/540
cap (6)
13 Install cap (6) with the intermediate plate (3) Replace seal (2) and O-rings (5) and *BR00.45-Z-1027-06A
and solenoid valve in the housing of the gear coat with lubricant.
module (1)
Transmission 715.500/507/510/513/ *BA26.20-N-1002-04A
520/540
Transmission 715.350/370/380/515/ *BA26.20-N-1002-04KL
525
14 Tighten bolts (10) of cap of gear sensor (9) Transmission 715.500/507/510/513/ *BA26.20-N-1003-04A
520/540
Transmission 715.350/370/380/515/ *BA26.20-N-1003-04KL
525
15 Install gear module AR26.20-W-1004A
16 Teach in gear control (GS) control unit AR54.21-W-0009A

Gear module

Number Designation Transmission

715.500/507/510
/
513/520/540
with code GS7

BA26.20-N-1002-04A Bolt, solenoid valve cap to gear Nm 10

module

BA26.20-N-1003-04A Bolt, sensor cap to gear module Nm 10

Gear module

Number Designation Transmission Transmissions

715.350 715.370/380

BA26.20-N-1002-04KL Bolt, solenoid valve cap to gear module Nm 10 10

BA26.20-N-1003-04KL Bolt, sensor cover to Nm 10 10

gear module

Gear module

Number Designation Transmission

715.515/525

BA26.20-N-1002-04KL Bolt, solenoid valve cap to gear module Nm 10

BA26.20-N-1003-04KL Bolt, sensor cover to Nm 10

gear module

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-1020a, Remove/install gear sensor Page 2 of 3

TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
Repair materials

Number Designation Order number

BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-1020a, Remove/install gear sensor Page 3 of 3

TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
AR26.20-W-2200B Remove/install gear control (GS) wiring harness on driver seat 5.12.06
MODEL 930, 932, 933, 934
with CODE (SB1) "Isringhausen" climate-controlled driver suspension seat
with CODE (SB2) "Isringhausen" climate-controlled front passenger suspension seat

W91.10-1243-01 W27.19-1077-01 W91.10-1244-01

1 Mounting console 2 Gear control (GS) wiring harness 3 Multipoint connector

Remove/install
1 Remove seat and console AR91.10-W-3300A
2 Remove seat cushion AR91.10-W-3310G
3 Push seat to foremost position
4 Remove cover of mounting console (1)
5 Disconnect connector from gear control (GS)
shift control unit
6 Remove gear control (GS) wiring harness (2)
from mounting console (1)
7 Detach boot at bottom
8 Remove connector from multipoint connector
(3)
9 Remove gear control (GS) wiring harness (2)
from seat frame
10 Install in the reverse order

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-2200b, Remove/install gear control (GS) wiring harness on driver seat Page 1 of 1
MODEL 930, 932, 933, 934 with CODE (SB1) "Isringhausen" climate-controlled driver suspension seat with CODE (SB2) "Isringhausen" climate-controlled front passenger suspension seat
AR26.20-W-1024A Remove/install breather on gear module 26.4.11
TRANSMISSION 715.3 /5 in MODEL 375.4, 930, 932, 933, 934, 940, 943, 944 with CODE (GE3) Mercedes PowerShift
TRANSMISSION 715.3 in MODEL 930, 933, 934, 940, 943, 944 with CODE (GE7) Mercedes PowerShift 2
TRANSMISSION 715.3 in MODEL 930, 932, 933, 934 with CODE (GS7) Gear control II

W26.20-1301-09

Shown on transmission 715.5

1 Sealing washer 3 Breather cap A92 Gear module

2 Clamp 4 Rubber grommet

Modification notes
13.4.11 Work procedure completely revised.

Removing
1 Detach rubber grommet (4) with breather
cap (3) and remove clip (2) with sealing
washer (1) from gear module (A92)
2 Clean area surrounding breather on gear
module (A92)
Install
3 Insert sealing washer (1) in the clamp (2)
4 Install clamp (2) with sealing washer (1) on
gear module (A92)
5 Insert cap (3) into rubber grommet (4)
6 Press rubber grommet (4) with cap (3) until
it engages into the clip (2)

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-1024a, Remove/install breather on gear module Page 1 of 1
TRANSMISSION 715.3 /5 in MODEL 375.4, 930, 932, 933, 934, 940, 943, 944 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.3 in MODEL 930, 933, 934, 940, 943, 944 with CODE ...
AR26.20-W-1004A Remove/install gear module 12.4.10
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift
TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

W26.20-1065-09

Shown on transmission 715.500 with

code (GS7) Gear control II

2 Electrical connector 3 Compressed-air line A92 Gear module

Remove/install
Danger! Risk of injury caused by body parts being Ensure that no one is within the tilting range AS60.80-Z-0001-01A
pinched or crushed as cab is tilted of the cab as it is being tilted. Always tilt the
cab all the way to the end position and
secure with the safety strut.
1 Tilt cab
Notes on tilting the cab AH60.80-N-0003-01A
2 Unplug electrical connector (2) at gear
module (A92).
3 Unscrew clamp of left coolant line from Only vehicles with code (BA9) Voith
retarder on transmission and press down secondary retarder R 115 or with code (BA1)
coolant line Performance-optimized Voith retarder.
4 Detach compressed-air line (3) from gear With compressed air connector system AR42.10-W-0900A
module (A92). "VOSS 230".
Notes on compressed air connection systems AH00.18-N-0001-01A
5 Detach gear module (A92). Installation: Coat sealing surface of gear *BR00.45-Z-1015-01A
module (A92) with sealing compound.
Transmission 715.500/507/510/513/520/ *BA26.20-N-1001-04A
540
Transmission 715.350/370/380/515/525 *BA26.20-N-1001-04KL
6 Install in the reverse order
7 Teach in gear control (GS) control unit AR54.21-W-0009A

Gear module

Number Designation Transmission

715.500/507/510
/
513/520/540
with code GS7

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-1004a, Remove/install gear module Page 1 of 2

TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
 BA26.20-N-1001-04A Bolt, gear module to transmission Nm 25

Gear module

Number Designation Transmission Transmissions

715.350 715.370/380

BA26.20-N-1001-04KL Bolt, gear module to transmission Nm 25 25

Gear module

Number Designation Transmission

715.515/525

BA26.20-N-1001-04KL Bolt, gear module to transmission Nm 25

Repair materials
Number Designation Order number
BR00.45-Z-1015-01A Loctite 5203 sealant A 002 989 71 20 10

© Daimler AG, 7/2/13, G/03/13, ar26.20-w-1004a, Remove/install gear module Page 2 of 2

TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
AR26.30-W-3000A Remove/install housing cover at output end 20.9.11
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568

1 Shim (not always installed)

2 O-ring
3 Housing cover
4 O-ring

B17 Vehicle speed sensor

B57 Transmission output rpm sensor

W26.30-1013-11

Modification notes
19.1.06 Output-end housing cover to transmission Transmission 715.515/525 *BA26.30-N-1001-01KL

Remove/install
1 Remove transmission output flange AR26.40-W-0007A
2 Separate electrical connector on speed Installation: On vehicles up to vehicle
sensor (B17) identification end no. 501091, attach a
tamper-proof seal to the electrical connector
on the vehicle speed sensor (B17).
3 Disconnect electrical connector from Only on transmissions with code (GE3)
transmission output speed rpm sensor (B57) Mercedes PowerShift or with code (GS2)
Gear control or with code (GS7) Gear
control II.
4 Remove road speed sensor (B17) On vehicles as of vehicle identification
end no. 501092, remove the sealing cap from
the vehicle speed sensor (B17).
Installation: Install new sealing cap.
Transmission 715.500/507/510/513/ *BA26.19-N-1005-01A
517/520/527/540/561/567/568

Transmission 715.370/380/515/525 *BA26.19-N-1003-01KL

5 Remove transmission output speed rpm Only on transmissions with code (GE3)
sensor (B57) Mercedes PowerShift or with code (GS2)
Gear control or with code (GS7) Gear
control II.
Transmission 715.500/507/510/513/ *BA26.19-N-1013-01A
517/520/527/540/561/567/568
Transmission 715.370/380/515/525 *BA26.19-N-1006-01KL
6 Remove housing cover (3) Installation: Pay attention to the
installation location of the screw when
attaching a tamper-proof seal to the vehicle
speed sensor (B17).
Transmission 715.500/507/510/513/ *BA26.30-N-1001-01A
517/520/527/540/561/567/568
Transmission 715.370/380/515/525 *BA26.30-N-1001-01KL
7 Remove shim (1) and O-rings (2 and 4) Installation: Determine the shim (1) for AR26.30-W-3000-02A
the housing cover. Replace O-rings (2 and
4).
Transmission 715.500/507/510/513/517/ *BE26.50-N-1005-01C
520/527/540/561/567/568
Transmission 715.370/380/515/525 *BE26.50-N-1005-01KL
*000589596300
8 Remove radial shaft seals from housing AR26.30-W-3000-01A
cover (3)
Installation: Pack space behind radial *BR00.45-Z-1027-06A
shaft seals with synthetic grease.
© Daimler AG, 7/2/13, G/03/13, ar26.30-w-3000a, Remove/install housing cover at output end Page 1 of 4
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
 Transmission 715.500/507/510/513/517/ *BE26.30-N-1001-01A
520/527/540/561/567/568
Transmission 715.370/380/515/525 *BE26.30-N-1001-01KL
Drift *714589011500
9 Reinstall in opposite order

Inspection and setting data of cover

Number Designation Trans- Trans-

mission mission
715.500/ 715.561/5
507/510/ 67/568
513/517/
520/527/
540

BE26.30-N-1001-01A Installation depths of radial shaft seal inside mm 18.5...19.5 18.5...19.5

in housing cover of output shaft (with
double version)

outside mm 5.5...6.5 5.5...6.5

Inspection and setting data of cover

Number Designation Transmissions Transmission

715.370/380 715.515/525

BE26.30-N-1001-01KL Installation depths of radial shaft sealing ring in inside mm 18.5...19.5 18.5...19.5
housing cover of output shaft
(with dual version)

outside mm 5.5...6.5 5.5...6.5

Test and adjustment values for gear set

Number Designation Transmission Transmission

715.500/507/510/ 715.520/527/540
513/517

BE26.50-N-1005-01C Bearing play of input shaft (planet carrier) mm 0.02 to 0.08 0.02 to 0.08

Test and adjustment values for gear set

Number Designation Transmission

715.561/567/568

BE26.50-N-1005-01C Bearing play of input shaft (planet carrier) mm 0.02 to 0.08

Test and adjustment values for gear set

Number Designation Transmissions Transmission

715.370/380 715.515/525

© Daimler AG, 7/2/13, G/03/13, ar26.30-w-3000a, Remove/install housing cover at output end Page 2 of 4
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
 BE26.50-N-1005-01KL Bearing play of input shaft (planet carrier) mm 0.02 to 0.08 0.02 to 0.08

Sensors

Number Designation Transmission Transmission Transmission

715.500/507/510/ 715.500/507/510/ 715.500/507/510
513/517/520/ 513/520/540 /513/520/540/561
527/540/561/ with code GS2 with code GS3
567/568
with code GS1

BA26.19-N-1005-01A Speed sensor on output end of Nm 40 40 40

transmission cover

BA26.19-N-1013-01A Transmission output speed rpm sensor to Nm - 40 -

transmission cover

Sensors

Number Designation Transmission

715.500/507/510
/513/520/540
with code GS7

BA26.19-N-1005-01A Speed sensor on output end of Nm 40

transmission cover

BA26.19-N-1013-01A Transmission output speed rpm sensor to Nm 40

transmission cover

Sensors

Number Designation Transmissions Transmission

715.370/380 715.515/525

BA26.19-N-1003-01KL Speed sensor on output end of Nm 40 40

transmission cover

BA26.19-N-1006-01KL Transmission output speed rpm sensor to Nm 40 40

transmission cover

Cover

Number Designation Transmission

715.500/507/510
/
513/517/520/
527/540/561/
567/568

© Daimler AG, 7/2/13, G/03/13, ar26.30-w-3000a, Remove/install housing cover at output end Page 3 of 4
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
 BA26.30-N-1001-01A Output end housing cover at Nm 40
transmission

Cover

Number Designation Transmission

715.515/525

BA26.30-N-1001-01KL Output-end housing cover to transmission Nm 60

714 589 01 15 00 000 589 59 63 00

Drift Strip clamp

Repair materials
Number Designation Order number
BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10

© Daimler AG, 7/2/13, G/03/13, ar26.30-w-3000a, Remove/install housing cover at output end Page 4 of 4
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
AR26.30-W-3001A Remove/install rear end cover 12.4.10
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568

Transmission 715.5 up to transmission

end no. 0224563

1 Oil pump drive shaft

2 Circlip
3 Ball bearing
4 End cover
5 Pressure relief valve (only for vehicles
without code (N55) Transmission oil
cooling)
6 Pressure relief valve with wastegate
(only for vehicles with code (N55)
Transmission oil cooling)
7 Long spring
8 Short spring

W26.30-1022-06

Transmission 715.3/5 as of transmission

end no. 0224564

1 Oil pump drive shaft

2 Circlip
3 Ball bearing
4 End cover
5 Pressure relief valve (only for vehicles
without code (N55) Transmission oil
cooling)
6 Pressure relief valve with wastegate
(only for vehicles with code (N55)
Transmission oil cooling)
7 Long spring
8 Short spring

W26.30-1021-06

Modification notes

27.7.09 Work procedure completely revised.

Removing
1 Drain and collect transmission oil
2 Remove end cover (4) The pressure relief valve (5) or pressure
relief valve with bypass valve (6) is spring-
loaded.
Rear end cover modified Transmission 715.5 as of transmission end BT26.30-W-3001-01A
no. 0224564
3.1 Pull out pressure relief valve (5) Transmission without code (N55)
Transmission oil cooling

© Daimler AG, 7/2/13, G/03/13, ar26.30-w-3001a, Remove/install rear end cover Page 1 of 3
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
3.2 Pull out pressure relief valve with bypass Transmission with code (N55) Transmission
valve (6) oil cooling
4 Remove oil pump drive shaft (1)
5 Remove oil pump AR26.55-W-3000A
Install
6 Check ball bearing (3) Replace the ball bearing (3) in the event
of damage or wear.
7 Clean contact surfaces of end cover (4) and
transmission housing
8 Install oil pump AR26.55-W-3000A
9 Install oil pump drive shaft (1)
10.1 Install pressure relief valve (5) Transmission without code (N55)
transmission oil cooling.
10.2 Install pressure relief valve with bypass Transmission with code (N55) transmission
valve (6) oil cooling.
Install roll pin on pressure relief valve
with bypass valve (6) in "9 o'clock position".
11 Coat separating surface of end cover (4) *BR00.45-Z-1015-01A
with sealing compound
12 Install end cover (4) Transmission 715.500/507/510/513/ *BA26.30-N-1004-01A
517/520/527/540/561/567/568
Transmission 715.350/370/380/515/ *BA26.30-N-1004-01KL
525
13 Pour in transmission oil and correct Transmission without code (G02) Torque AR26.00-W-0100A
transmission oil level converter clutch (WSK)
Transmission with code (G02) Torque AR26.00-W-0100C
converter clutch (WSK) in model 950, 952,
953, 954
Transmission with code (G02) Torque AR26.00-W-0100G
converter clutch (WSK) in model 930, 932,
934

Cover

Number Designation Transmission

715.500/507/510
/
513/517/520/
527/540/561/
567/568

BA26.30-N-1004-01A End cover, oil pump at transmission 8.8 Nm 40

10.9 Nm 60

Cover

Number Designation Transmission Transmissions

715.350 715.370/380

BA26.30-N-1004-01KL End cover, oil pump at transmission Nm 60 60

Cover

Number Designation Transmission

715.515/525

BA26.30-N-1004-01KL End cover, oil pump at transmission Nm 60

© Daimler AG, 7/2/13, G/03/13, ar26.30-w-3001a, Remove/install rear end cover Page 2 of 3
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
Repair materials

Number Designation Order number

BR00.45-Z-1015-01A Loctite 5203 sealant A 002 989 71 20 10

© Daimler AG, 7/2/13, G/03/13, ar26.30-w-3001a, Remove/install rear end cover Page 3 of 3
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
AR26.30-W-1010A Remove/install drive shaft and countershaft bearing covers 20.9.11
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540 /561 /567 /568

1 Countershaft bearing cover

2 O-ring
3 Shim
4 Shims
5 O-ring
6 Oil thrower
7 Radial shaft seal
8 Drive shaft bearing cap
9 O-ring
10 O-ring
11 O-ring

W26.30-1003-05

Modification notes

10.3.09 Modified value: Bearing cap, countershaft to housing *BA26.30-N-1005-01A

Modified value: Bearing cap, drive shaft to housing *BA26.30-N-1007-01A

Removing
1 Remove release lever Model 950.0/1/2/3, 952.0/1/2/3, 953.1/3, AR25.20-W-0200B
954.0/1/2
Model 950.5 /6, 952.5 /6, 953.6, 954.5, 957 AR25.20-W-0200C
Model 374.6, 375.4, 940, 942, 943, 944, AR25.20-W-0200D
958.4
Model 930, 932, 934 except CODE (G02) AR25.20-W-0200G
Torque converter clutch (WSK),
Type 933
2 Detach countershaft bearing cover (1)
3 Remove shim (3) and O-rings (2 and 11)
4 Detach drive shaft bearing cover (8)
5 Remove shims (4) and O-rings (5, 9 and 10)
6 Remove oil thrower (6) Internal extractor *000589683300
7 Remove radial shaft sealing ring (7).
Install
8 Install radial shaft sealing ring (7) Pack the space behind the sealing lip *BR00.45-Z-1001-06A
with long-life grease.
Drift *310589001500
9 Install oil thrower (6) Coat the sealing lip with long-life grease. *BR00.45-Z-1001-06A
10 Determine shims (3 and 4) for drive shaft AR26.30-W-1000-04B
bearing cap (8) and countershaft bearing cap
(1)
*BE26.50-N-1006-01C
*BE26.50-N-1007-01C
*BA26.50-N-1003-01C
Torque driver *001589802100
Clamping plates *715589156300
Assembly tool for installing splitter group WF58.50-N-2635-01A
shift rod
11 Insert determined shims (3 and 4) in the
drive shaft bearing cap (8) and in the
countershaft bearing cap (1)
12 Attach drive shaft bearing cap (8) and Insert bolts of drive shaft bearing cap (8) *BR00.45-Z-1015-01A
countershaft bearing cap (1) and countershaft bearing cap (1) with sealing
compound.
Install new O-rings (2, 5, 9, 10 and 11).
*BA26.30-N-1005-01A
*BA26.30-N-1007-01A
13 Install release lever Model 950.0/1/2/3, 952.0/1/2/3, 953.1/3, AR25.20-W-0200B
954.0/1/2
© Daimler AG, 7/2/13, G/03/13, ar26.30-w-1010a, Remove/install drive shaft and countershaft bearing covers Page 1 of 3
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540 /561 /567 /568
 Model 950.5 /6, 952.5 /6, 953.6, 954.5, 957 AR25.20-W-0200C
Model 374.6, 375.4, 940, 942, 943, 944, AR25.20-W-0200D
958.4
Model 930, 932, 934 except CODE (G02) AR25.20-W-0200G
Torque converter clutch (WSK)
Type 933

Test and adjustment values for gear set

Number Designation Transmission Transmission

715.500/507/510/ 715.520/527/540
513/517

BE26.50-N-1006-01C Drive shaft bearing pretension mm 0.0...-0.15 0.0...-0.15

BE26.50-N-1007-01C Setting tolerance of bearings on mm -0.10...+0.05 -0.10...+0.05

countershaft

Test and adjustment values for gear set

Number Designation Transmission

715.561/567/568

BE26.50-N-1006-01C Drive shaft bearing pretension mm 0.0...-0.15

BE26.50-N-1007-01C Setting tolerance of bearings on mm -0.10...+0.05

countershaft

Cover

Number Designation Transmission

715.500/507/510
/
513/517/520/
527/540/561/
567/568

BA26.30-N-1005-01A Countershaft bearing cap to housing Nm 25

BA26.30-N-1007-01A Input shaft bearing cap to housing Nm 25

Gear set, shafts

Number Designation Transmission Transmission

715.500/507/ 715.561/
510/513/517/ 567/568
520/527/540

BA26.50-N-1003-01C Preload of bushings of drive shaft and Nm 15 15

countershaft for determining shims

© Daimler AG, 7/2/13, G/03/13, ar26.30-w-1010a, Remove/install drive shaft and countershaft bearing covers Page 2 of 3
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540 /561 /567 /568
 310 589 00 15 00 000 589 68 33 00 715 589 15 63 00 001 589 80 21 00
Drift Internal puller Clamping plates Torque screwdriver

Repair materials
Number Designation Order number
BR00.45-Z-1015-01A Loctite 5203 sealant A 002 989 71 20 10
BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11

© Daimler AG, 7/2/13, G/03/13, ar26.30-w-1010a, Remove/install drive shaft and countershaft bearing covers Page 3 of 3
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540 /561 /567 /568
AR26.31-W-3201A Assembling range group 27.2.12
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568

W26.31-1006-09

1 Planetary gear set with shift 8 Range module (with code (GS7) Gear 17 Housing cover
mechanism control II or with code (GE3) 18 Output flange
2 Sliding blocks Mercedes PowerShift) 19 Bearing bolt
3 Shift fork 9 Rear section of transmission housing 20 Screw plug
4 Shift rod 10 Radial shaft seal 21 Sealing ring
5 Shift piston 11 Pilot bushing 22 Oil strainer
6 Range group shift cylinder (with code 12 Drift 23 Spring
(GS1) "Mechanical" gearshift or with 13 Shim 24 Oil strainer bushing
code (GS3) "Hydraulic" gearshift) 14 Ball bearing
7 Range group cylindrical actuator, 15 Spacer sleeve (only with code (BA9)
(with code (GS2) gear control) Voith R 115 secondary retarder)
16 Pulse star

Assemble
1 Assemble planetary gear set with shift AR26.50-W-3102A
mechanism (1)
2 Install radial shaft seal (10) as far as the The sealing lip must point inwards with *BR00.45-Z-1027-06A
stop using drift (12) the spring ring (oil side). Coat radial shaft
seal (10) with synthetic grease.
Driver *714589051500
3 Install pilot bushing (11) as far as the stop Driver *714589051500
using drift (12)
4 Install oil strainer bushing (24) Only when the range group housing is
replaced.
5 Install oil strainer (22), spring (23), sealing Transmission 715.370/380/515/525 *BA26.56-N-1001-01KL
ring (21) and screw plug (20)
Transmission 715.500/507/510/513/517/ *BA26.56-N-1001-01A
520/527/540/561/567/568
6 Determine shim (13) for ball bearing (14) of AR26.31-W-3100-01A
range group and install ball bearing (14)
Transmission 715.370/380/515/525 *BE26.50-N-1008-01KL
Transmission 715.500/507/510/513/517/ *BE26.50-N-1008-01C
520/527/540/561/567/568
7 Insert sliding block (2) and install shift fork The inscription (arrows) on the shift fork
(3) (3) must point towards the output.
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
8 Heat inner race of ball bearing (14) to Install ball bearing (14) until it abuts.
approx. 100 °C and insert rear section of
transmission housing (9) into planetary gear
system with shift facility (1)

© Daimler AG, 7/2/13, G/03/13, ar26.31-w-3201a, Assembling range group Page 1 of 4

TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
9 Install spacer sleeve (15) Only on vehicles with code (BA9) Voith
secondary retarder R 115.
10 Install shift rod (4) with shift piston (5) The shift fork (3) must engage in the
recess in the shift rod (4). The sliding blocks
(2) must engage in the sliding sleeve.
11 Tighten bearing pin (19) Secure bearing bolt (19) using instant-set *BR00.45-Z-1133-02A
adhesive.
Transmission 715.370/380/515/525 *BA26.31-N-1001-01KL
Transmission 715.500/507/510/513/ *BA26.31-N-1001-01A
517/520/527/540/561/567/568
12.1 Install range group shift cylinder (6) Vehicles with code (GS1) "Manual" gearshift AR26.18-W-3100B
or with code (GS3) "Hydraulic" gearshift
12.2 Install range group shift cylinder (7) Vehicles with code (GS2) Gear control AR26.18-W-3100A
12.3 Install range module (8) Vehicles with code (GE3) Mercedes AR26.20-W-1006A
PowerShift or with code (GE7) Mercedes
PowerShift 2 or with code (GS7) Gear
control II
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
13 Heat pulse star (16) to approx. 80 °C and
install
14 Install housing cover (17) AR26.30-W-3000A
15 Install output flange (18) AR26.40-W-0007A

Test and adjustment values for gear set

Number Designation Transmission Transmission

715.500/507/510/ 715.520/527/540
513/517

BE26.50-N-1008-01C Reference dimension for sliding sleeve of mm 27.85...28.15 27.85...28.15

range group

Test and adjustment values for gear set

Number Designation Transmission

715.561/567/568

BE26.50-N-1008-01C Reference dimension for sliding sleeve of mm 27.85...28.15

range group

Test and adjustment values for gear set

Number Designation Transmissions Transmission

715.370/380 715.515/525

BE26.50-N-1008-01KL Reference dimension for sliding sleeve of range mm 27.85...28.15 27.85...28.15

group

Range group

Number Designation Transmission

715.500/507/510
/
513/517/520/
527/540/561/
567/568

© Daimler AG, 7/2/13, G/03/13, ar26.31-w-3201a, Assembling range group Page 2 of 4

TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
 BA26.31-N-1001-01A Shift fork bearing bolt to transmission M20 Nm 120
housing

M27 Nm 180

Range group

Number Designation Transmissions Transmission

715.370/380 715.515/525

BA26.31-N-1001-01KL Shift fork bearing bolt to transmission housing M20 Nm 120 120

M27 Nm 180 180

Transmission oil filter

Number Designation Transmis

sion
715.500/
507/510/
513/517/
520/527/
540/561/
567/568

BA26.56-N-1001-01A Screw plug, oil strainer M38 1.5 Nm 80

M42 1.5 Nm 120

Transmission oil filter

Number Designation Transmissions Transmission

715.370/380 715.515/525

BA26.56-N-1001-01KL Screw plug, oil strainer M38 1.5 Nm 80 80

M42 1.5 Nm 120 120

714 589 05 15 00
Drift

Repair materials

Number Designation Order number

© Daimler AG, 7/2/13, G/03/13, ar26.31-w-3201a, Assembling range group Page 3 of 4
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10
BR00.45-Z-1133-02A Loctite 243 A 613 989 09 71

© Daimler AG, 7/2/13, G/03/13, ar26.31-w-3201a, Assembling range group Page 4 of 4

TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
AR26.31-W-3101A Remove/disassemble range group 7.8.08
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568

W26.31-1008-09

1 Pilot bushing 14 Range group shift cylinder 30 Spacer ring

2 Sun gear (Vehicles with code (GS2) Gear (Only for vehicles with code (BA9)
3 Circlip control) Voith secondary retarder R 115 or
4 Lock rod 15 Rear section of transmission housing with code (BA1) Performance-
5 O-ring 16 Bushing optimized Voith retarder)
6 Spring 17 Spring 31 Pulse star
7 Plug 18 Oil strainer 32 Housing cover
8 Planetary gear set with shift 19 Sealing ring 33 Output flange
mechanism 20 Screw plug 34 Guide bolts
9 O-ring 21 bearing bolt
10 Sliding blocks 22 Cap B63 Range sensor (SRA)
11 Shift fork 23 Valve element (Only for vehicles with code (GS2)
24 Shim Gear control or with code (GS7) Gear
12 Shift piston with piston rod
control II and with code (BD9) Telma
13 Range group shift cylinder 25 Oil pump
retarder Focal F 3300)
(Vehicles with code (GS1) "Manual" 26 Gasket
gearshift " or with code (GS3) 27 End cover
"Hydraulic" gearshift) 28 Shim
29 Ball bearing

Removing, disassembling
1 Drain transmission oil
2 Unscrew screw plug (20) and remove oil
strainer (18) with spring (17) and sealing ring
(19)
3 Detach oil cooler lines Only on vehicles with code (N55)
Transmission oil cooling.
4 Disconnect propeller shaft from output flange
(33)
5 Remove retarder Applies to vehicles equipped with
retarder only.
Model 375.4, 944 with code (BA9) Voith AR43.30-W-0002B
secondary retarder R 115
Model 930, 932, 933, 934, 950, 952, 953, 954 AR43.30-W-0002A
with code (BA9) Voith secondary retarder R
115
Model 374, 375, 930, 932, 933, 934, 940, AR43.30-W-0002HV
942, 943, 944, 950, 952, 953, 954, 958 with
code (BA1) performance-optimized Voith
retarder
6 Remove output flange (33) AR26.40-W-0007A
7.1 Remove end cover (27) Transmission without power takeoff AR26.30-W-3001A
7.2 Remove PTO Transmission with PTO
© Daimler AG, 7/2/13, G/03/13, ar26.31-w-3101a, Remove/disassemble range group Page 1 of 3
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
 PTO NA 121 AR26.45-W-0001C
Power takeoff PTO 123, 124 AR26.45-W-0001A
Power takeoff PTO 125-10b AR26.45-W-0001I
Power takeoff PTO 125-11b/2c, 125-11 c/2c AR26.45-W-0001N
Power takeoff PTO 125-11 b/1b, 125-11 b/1c AR26.45-W-0001O
8 Remove oil pump (25), shim (24) and valve AR26.55-W-3000A
element (23)
9 Detach housing cover (32) AR26.30-W-3000A
10 Remove pulse star (31)
11.1 Remove lock rod for interlock Vehicles with code (GS1) "Manual" gearshift AR26.60-W-0025A
or with code (GS3) "Hydraulic" gearshift
11.2 Remove stop plug (7), take out lock rod (4) Vehicles without code (GS1) "Manual"
and spring (6) gearshift or without code (GS3) "Hydraulic"
gearshift
12 Remove range sensor (SRA) (B63) Only for vehicles with code (GS2) Gear
control or with code (GS7) Gear control II
and with code (BD9) Telma retarder Focal F
3300.
13.1 Remove range group shift cylinder (13) Vehicles with code (GS1) "Manual" gearshift AR26.18-W-3100B
or with code (GS3) "Hydraulic" gearshift
13.2 Remove range group shift cylinder (14) Vehicles with code (GS2) Gear control AR26.18-W-3100A
13.3 Remove range module Vehicles with code (GE3) Mercedes AR26.20-W-1006A
PowerShift or with code (GE7) Mercedes
PowerShift 2 or with code (GS7) Gear
control II
14 Unscrew bearing pin (21).
15 Turn shift piston through 180° with piston rod
(12) and pull out
16 Remove radial shaft seal and pilot bushing AR26.31-W-0101A
for piston rod
17 Unscrew bolts around circumference of On vehicles with code (BA9) Voith
transmission housing secondary retarder R 115 or with code (BA1)
Performance-optimized Voith retarder in
addition unscrew two bolts and one nut in
the retarder opening.
18 Install guide bolt (34).
Guide bolt for installing range group WF58.50-N-3100-01A
19 Pull off rear section of transmission housing Do not damage the sealing surface.
(15)
Hand pump *652589003321
Hydraulic hose *652589003323
Puller *715589043300
Adapter *715589113400
Adapter *715589123400
Adapter plate *715589143400
Hydraulic cylinder *715589153400
20 Remove ball bearing (29), shim (28) and Spacer ring (30) is only installed with
spacer ring (30) code (BA9) Voith secondary retarder R 115.
21 Remove O-rings (5, 9)
22 Remove shift fork (11) and take out sliding
blocks (10)
23 Detach planetary gear set with shift
mechanism (8)
24 Check sun gear (2) for wear and damage, To replace the sun gear (2), remove
replace if necessary circlip (3) and detach the sun gear (2).
25 Disassemble planetary gear set with shift AR26.50-W-3102A
mechanism (8)

652 589 00 33 21 652 589 00 33 23 715 589 04 33 00 715 589 11 34 00

Hand pump Hydraulic hose (complete) Pulling device Adapter

© Daimler AG, 7/2/13, G/03/13, ar26.31-w-3101a, Remove/disassemble range group Page 2 of 3

TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
 715 589 12 34 00 715 589 14 34 00 715 589 15 34 00
Adapter Adapter plate Hydraulic cylinder

© Daimler AG, 7/2/13, G/03/13, ar26.31-w-3101a, Remove/disassemble range group Page 3 of 3

TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
AR26.31-W-0101A Remove/install radial shaft seal and pilot bushing for range group shift rod 27.2.12
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568

Shown on transmission 715.5

1 Range group shift cylinder (with code

(GS1) "Manual" gearshift or with
(GS3) "Hydraulic" gearshift)
2 Range group cylindrical actuator, (with
code (GS2) gear control)
3 Range module (with code (GS7) Gear
control II or with code (GE3) Mercedes
PowerShift) or with code (GE7)
Mercedes PowerShift 2)
4.1 Screw plug (transmission 715.350)
4.2 Screw plug (transmission 715.5)
5 Spring
6 Pin
7 Shift piston

W26.31-1010-06

8 Piston rod 15 Breather connection (for transmission B63 Range sensor (SRA) (only with code
9 Bearing bolt 715.350 only) (GS2) Gear control)
10 Radial shaft seal
11 Pilot bushing
12 Drift

13 Internal
extractor
14 Counter stay

W26.31-1012-01 W26.31-1013-01

Modification notes
14.10.08 Value changed: Transmission housing rear section to Transmission 715.350 *BA26.40-N-1002-01KL
transmission housing center part

Removing
1.1 Remove range group shift cylinder (1) Vehicles with code (GS1) "Manual" gearshift AR26.18-W-3100B
or with code (GS3) "Hydraulic" gearshift
Vehicles with code (GS2) Gear control AR26.18-W-3100A
1.2 Remove range module (3) Vehicles with code (GE3) Mercedes AR26.20-W-1006A
PowerShift or with code (GE7) Mercedes
PowerShift 2 or with code (GS7) Gear
control II
2 Detach breather fitting (15) from screw plug Only with transmission 715.350.
(4.1)
3 Unscrew screw plug (4.1 or 4.2) and remove The screw plug (4.1 or 4.2) is spring-
spring (5) loaded.
4 Shift gearshift into neutral Only vehicles with code (GS1) "Manual"
gearshift or code (GS3) "Hydraulic" gearshift.
5 Pull out pin (6) approx. 15 mm
6 Remove range sensor (SRA) (B63) Only on vehicles with code (GS2) Gear
control.
7 Mark shift piston (7) when in "12 o'clock
position" (arrow)
8 Remove transmission housing bolt on right Only with transmission 715.350.
bearing pin (9)
© Daimler AG, 7/2/13, G/03/13, ar26.31-w-0101a, Remove/install radial shaft seal and pilot bushing for range group shift rod Page 1 of 4
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
9 Unscrew bearing pin (9)
10 Turn shift piston (7) through 180° with piston
rod (8) and pull out
11 Remove pilot bushing (11) and radial shaft Internal extractor (13) *000589273300
seal (10)
Counter stay (14) *000589333300
Install
12 Install radial shaft sealing ring (10) until it Coat new radial shaft sealing ring (10) *BR00.45-Z-1027-06A
abuts with synthetic grease and install with the lock
washer pointing inwards (oil side).
Drift (12) *714589051500
13 Install pilot bushing (11) until it abuts Drift (12) *714589051500
14 Install shift piston (7) with piston rod (8) The identification (arrow) on the shift
piston (7) must be in the "6 o'clock position".
15 Rotate shift piston (7) through 180° with Using a small screwdriver attach the shift
piston rod (8) and hook shift fork into piston fork through the left bore of the bearing pin
rod (9).
16 Install bearing bolt (9) Secure thread of bearing pin (9) using *BR00.45-Z-1133-02A
instant-set adhesive.
Transmission 715.350/370/380/515/ *BA26.31-N-1001-01KL
525
Transmission 715.500/507/510/513/ *BA26.31-N-1001-01A
517/520/527/540/561/567/568
17 Screw in transmission housing bolt on the Only with transmission 715.350.
right-hand bearing pin (9)
*BA26.40-N-1002-01KL
18 Install range sensor (SRA) (B63) Only on vehicles with code (GS2) Gear *BA26.19-N-1003-01A
control.
19 Install screw plug (4.1 or 4.2) with spring (5) It is essential to tighten the screw plug
(4.1 or 4.2) to the specified tightening torque,
otherwise the transmission housing can be
damaged.
Transmission 715.350/370/380/515/525 *BA26.40-N-1008-01KL
Transmission 715.500/507/510/513/517/ *BA26.40-N-1007-01D
520/527/540/561/567/568
20 Clip breather fitting (15) onto screw plug Only with transmission 715.350.
(4.1)
21.1 Install range group shift cylinder (1) Vehicles with code (GS1) "Manual" gearshift AR26.18-W-3100B
or with code (GS3) "Hydraulic" gearshift
Vehicles with code (GS2) Gear control AR26.18-W-3100A
21.2 Install range module (3) Vehicles with code (GE3) Mercedes AR26.20-W-1006A
PowerShift or with code (GE7) Mercedes
PowerShift 2 or with code (GS7) Gear
control II

Sensors

Number Designation Transmission

715.500/507/510
/513/520/540
with code GS2

BA26.19-N-1003-01A Range sensor to transmission housing Nm 60

Range group

Number Designation Transmission

715.500/507/510
/
513/517/520/
527/540/561/
567/568

© Daimler AG, 7/2/13, G/03/13, ar26.31-w-0101a, Remove/install radial shaft seal and pilot bushing for range group shift rod Page 2 of 4
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
 BA26.31-N-1001-01A Shift fork bearing bolt to transmission M20 Nm 120
housing

M27 Nm 180

Range group

Number Designation Transmission Transmissions

715.350 715.370/380

BA26.31-N-1001-01KL Shift fork bearing bolt to transmission housing M20 Nm 120 120

M27 Nm 180 180

Range group

Number Designation Transmission

715.515/525

BA26.31-N-1001-01KL Shift fork bearing bolt to transmission housing M20 Nm 120

M27 Nm 180

Housing

Number Designation Transmission Trans-

715.500/507/ mission
510/513/517/ 715.561/
520/527/540 567/568

BA26.40-N-1007-01D Range group shift lock to transmission Nm 100 100

housing

Housing

Number Designation Transmission Transmissions

715.350 715.370/380

BA26.40-N-1002-01KL Rear section of transmission housing to Nm 70 70

center section of transmission housing

BA26.40-N-1008-01KL Range group shift lock to transmission housing Nm 50 100

Housing

Number Designation Transmission

715.515/525

© Daimler AG, 7/2/13, G/03/13, ar26.31-w-0101a, Remove/install radial shaft seal and pilot bushing for range group shift rod Page 3 of 4
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
 BA26.40-N-1002-01KL Rear section of transmission housing to Nm 70
center section of transmission housing

BA26.40-N-1008-01KL Range group shift lock to transmission housing Nm 100

000 589 27 33 00 000 589 33 33 00 714 589 05 15 00

Internal puller Counter stay Drift

Repair materials
Number Designation Order number
BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10
BR00.45-Z-1133-02A Loctite 243 A 613 989 09 71

© Daimler AG, 7/2/13, G/03/13, ar26.31-w-0101a, Remove/install radial shaft seal and pilot bushing for range group shift rod Page 4 of 4
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
AR26.31-W-0100B Remove/install range group shift piston 27.2.12
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift
TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

W26.31-1024-09

Shown on transmission 715.5

1 Breather fitting (transmission 715.350) 3 Spring 8 Shift piston

2.1 Screw plug (transmission 715.350) 4 Bearing bolt 9 Plunger
2.2 Screw plug (transmission 5 Piston rod 10 Pin
715.370/380/5) 6 Spring 11 Claw-type wrench
7 Range module
12 Retaining device

Modification notes
14.10.08 Value changed: Transmission housing rear section to Transmission 715.350 *BA26.40-N-1002-01KL
transmission housing center part

Removing
1 Remove range module (7) AR26.20-W-1006A
2 Detach breather fitting (1) from screw plug Only with transmission 715.350.
(2.1)
3 Unscrew screw plug (2.1 or 2.2) and remove The screw plug (2.1 or 2.2) is spring-
spring (3) loaded.
4 Pull out pin (10) approx. 15 mm
5 Mark shift piston (8) in "12 o'clock position"
(arrow)
6 Remove transmission housing bolt on right Only with transmission 715.350.
bearing pin (4)
7 Unscrew bearing pin (4)
8 Rotate shift piston (8) with piston rod (5)
through 180° and pull out
9 Clamp shift piston (8) with piston rod (5) in Holding device *715589003100
retaining device (11)
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
10 Remove shift piston (8) Heat up the shift piston (8) to approx. 80
°C so that the quick-action adhesive loosens
better.
Claw wrench *714589050700
If claw-type wrench does not grip in shift
piston (8), claw-type wrench must be
reworked:

Rework claw-type wrench. AR26.31-W-0100-01A

© Daimler AG, 7/2/13, G/03/13, ar26.31-w-0100b, Remove/install range group shift piston Page 1 of 4
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
11 Remove plunger (9) with spring (6) from
piston rod (5)
Install
12 Clamp piston rod (5) in retaining device (12) Holding device *715589003100
13 Coat thread of shift piston (8) using instant- *BR00.45-Z-1008-02A
set adhesive
14 Mount shift piston (8) with plunger (9) and Claw wrench *714589050700
spring (6) on the piston rod (5)
Transmission 715.350/370/380/515/ *BA26.31-N-1002-01KL
525
Transmission 715.500/507/510/513/ *BA26.31-N-1002-01A
520/540
15 Install shift piston (8) with piston rod (5) The identification (arrow) on the shift
piston (8) must be in the "6 o'clock position".
16 Turn shift piston (8) through 180° and hook Using a small screwdriver attach the shift
shift fork into piston rod (5) fork through the left bore of the bearing pin
(4).
17 Install bearing bolt (4) Coat the thread of the bearing pin (4) *BR00.45-Z-1133-02A
using instant-set adhesive.
Transmission 715.350/370/380/515/ *BA26.31-N-1001-01KL
525
Transmission 715.500/507/510/513/ *BA26.31-N-1001-01A
520/540
18 Screw in transmission housing bolt on the Only with transmission 715.350.
right-hand bearing pin (4)
*BA26.40-N-1002-01KL
19 Install screw plug (2.1 or 2.2) with spring (3) It is essential to tighten the screw plug
(2.1 or 2.2) to the specified tightening torque,
otherwise the transmission housing can be
damaged.
Transmission 715.350/370/380/515/ *BA26.40-N-1008-01KL
525
Transmission 715.500/507/510/513/ *BA26.40-N-1007-01D
520/540
20 Mount breather connection (1) onto screw Only with transmission 715.350.
plug (2.1)
21 Install range module (7) AR26.20-W-1006A

Range group

Number Designation Transmission

715.500/507/510
/
513/517/520/
527/540/561/
567/568

BA26.31-N-1001-01A Shift fork bearing bolt to transmission M20 Nm 120

housing

M27 Nm 180

BA26.31-N-1002-01A Shift piston to range group shift rod Nm 90

Range group

Number Designation Transmission Transmissions

715.350 715.370/380

BA26.31-N-1001-01KL Shift fork bearing bolt to transmission housing M20 Nm 120 120

M27 Nm 180 180

© Daimler AG, 7/2/13, G/03/13, ar26.31-w-0100b, Remove/install range group shift piston Page 2 of 4
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
 BA26.31-N-1002-01KL Shift piston to range group shift rod Nm 90 90

Range group

Number Designation Transmission

715.515/525

BA26.31-N-1001-01KL Shift fork bearing bolt to transmission housing M20 Nm 120

M27 Nm 180

BA26.31-N-1002-01KL Shift piston to range group shift rod Nm 90

Housing

Number Designation Transmission

715.500/507/
510/513/517/
520/527/540

BA26.40-N-1007-01D Range group shift lock to transmission Nm 100

housing

Housing

Number Designation Transmission Transmissions

715.350 715.370/380

BA26.40-N-1002-01KL Rear section of transmission housing to Nm 70 70

center section of transmission housing

BA26.40-N-1008-01KL Range group shift lock to transmission housing Nm 50 100

Housing

Number Designation Transmission

715.515/525

BA26.40-N-1002-01KL Rear section of transmission housing to Nm 70

center section of transmission housing

BA26.40-N-1008-01KL Range group shift lock to transmission housing Nm 100

© Daimler AG, 7/2/13, G/03/13, ar26.31-w-0100b, Remove/install range group shift piston Page 3 of 4
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
 714 589 05 07 00 715 589 00 31 00
Claw-type wrench Holding device

Repair materials
Number Designation Order number
BR00.45-Z-1008-02A Quick-acting adhesive, Loctite 270 A 002 989 93 71
BR00.45-Z-1133-02A Loctite 243 A 613 989 09 71

© Daimler AG, 7/2/13, G/03/13, ar26.31-w-0100b, Remove/install range group shift piston Page 4 of 4
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
AR26.35-W-1000A Remove/install shift rod and shift piston for splitter group 16.6.10
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540

1 Shift cylinder
2 Shift piston
3 Rubber sealing ring
4 Shift rod
5 Bearing bolt
6 Screw plug
7 Spring
8 Spring
9 Catch bolt
10 Assembly tool (for installing splitter
group shift rod)
11 Shim

B62 Splitter sensor (SSP) (with code

(GS2) Gear control or code (GS7) G
control II or with code (GE3) Mercedes
PowerShift

W26.35-1004-06

Modification notes
27.10.05 Document revised
4.1.06 Shift piston to splitter group shift rod Transmission 715.515/525 *BA26.35-N-1002-01KL
Shift piston to splitter group shift rod *BA26.35-N-1002-01A

Removing
1 Remove splitter sensor (B62) Only on vehicles with code (GS2) Gear
control or with code (GS7) Gear control II or
with code (GE3) Mercedes PowerShift.
2 Remove shift cylinder (1) of splitter group AR26.18-W-1000A
3 Unscrew screw plug (6), remove springs (7, The screw plug (6) is spring-loaded.
8) and catch bolt (9)
4 Unscrew both bearing pins (5) Extraction claw *715589063300
Impact extractor *355589016300
5 Pull out shift rod (4) with shift piston (2) To remove, tilt shift fork and twist shift
rod (4).
6 Detach rubber sealing ring (3)
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
7 Heat up shift piston (2) to approx. 80 °C and Pronged wrench *715589020700
detach from the shift rod (4) and remove
shim (11)
Holding device *715589003100
8 Remove radial shaft sealing ring and pilot AR26.35-W-1000-03A
bushing for shift rod (4)
Internal extractor *000589273300
Countersupport *000589333300
Adapter for removing guide bush in front WF58.50-N-1000-01A
section of transmission housing
Install
9 Install radial shaft sealing ring and pilot AR26.35-W-1000-03A
bushing for shift rod (4) of splitter group
Drift *714589051500
Synthetic grease *BR00.45-Z-1027-06A
10 Install shift rod (4) using assembly tool (10) Using a small screwdriver through the left
and attach shift fork in shift rod (4) bore of the bearing pin (5) hook up the shift
fork in the shift rod.
Assembly tool for installing splitter group WF58.50-N-2635-01A
shift rod

© Daimler AG, 7/2/13, G/03/13, ar26.35-w-1000a, Remove/install shift rod and shift piston for splitter group Page 1 of 5
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540
11 Install bearing bolt (5) Secure bearing bolt (5) with quick-action *BR00.45-Z-1007-01A
adhesive.
Transmission 715.500/507/ 510/513/517/ *BA26.35-N-1001-01A
520/527/540
Transmission 715.370/380/515/525 *BA26.35-N-1001-01KL
12 Install screw plug (6) with springs (7, 8) and Coat screw plug (6) with sealant. *BR00.45-Z-1015-01A
catch bolt (9)
Transmission 715.500/507/ *BA26.40-N-1008-01D
510/513/517/520/527/540
Transmission 715.370/380/515/525 *BA26.40-N-1009-01KL
13 Determine shim (11) for shift piston (2) of AR26.35-W-1000-01A
splitter group
Transmission 715.500/507/ 510/513/517/ *BE26.35-N-1001-01A
520/527/540
Transmission 715.370/380/515/525 *BE26.35-N-1001-01KL
14 Pull shift rod (4) all the way out using the
assembly tool (10)
Assembly tool for installing splitter group WF58.50-N-2635-01A
shift rod
15 Slide determined shim (11) onto shift rod (4)
16 Draw the rubber sealing ring (3) onto the Coat rubber sealing ring (3) with *BR00.45-Z-1027-06A
shift piston (2) and install on the shift rod (4) synthetic grease.
Secure shift piston (2) with quick-action *BR00.45-Z-1008-02A
adhesive.
Transmission 715.500/507/ *BA26.35-N-1002-01A
510/513/517/520/527/540
Transmission 715.370/380/515/525 *BA26.35-N-1002-01KL
Pronged wrench *715589020700
17 Determine size of shim for shift cylinder (1) AR26.35-W-1000-02A
of splitter group
Transmission 715.500/507/ 510/513/517/ *BE26.35-N-1002-01A
520/527/540
Transmission 715.370/380/515/525 *BE26.35-N-1002-01KL
Internal extractor *000589303300
Countersupport *000589343300
Synthetic grease *BR00.45-Z-1027-06A
18 Install splitter sensor (B62) Only on vehicles with code (GS2) Gear
control or with code (GS7) Gear control II or
with code (GE3) Mercedes PowerShift
Transmission 715.500/507/510/513/ *BA26.19-N-1004-01A
520/540
Transmission 715.370/380/515/525 *BA26.19-N-1002-01KL

Inspection and adjustment data: splitter unit (splitter group)

Number Designation Transmission

715.500/507/
510/513/517/
520/527/540

BE26.35-N-1001-01A Adjustment dimension for gearshift piston mm 0.3...0.5

of cascade box

BE26.35-N-1002-01A Adjustment dimension for splitter box shift mm 0.4...0.5

cylinder

Inspection and adjustment data: splitter unit (splitter group)

Number Designation Transmissions Transmission

715.370/380 715.515/525

BE26.35-N-1001-01KL Adjustment dimension for gearshift piston of mm 0.3...0.5 0.3...0.5

cascade box

© Daimler AG, 7/2/13, G/03/13, ar26.35-w-1000a, Remove/install shift rod and shift piston for splitter group Page 2 of 5
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540
 BE26.35-N-1002-01KL Adjustment dimension for splitter box shift mm 0.4...0.5 0.4...0.5
cylinder

Sensors

Number Designation Transmission Transmission

715.500/507/510/ 715.500/507/510
513/520/540 /513/520/540
with code GS7 with code GS2

BA26.19-N-1004-01A Splitter sensor to transmission housing Nm 60 60

Sensors

Number Designation Transmissions Transmission

715.370/380 715.515/525

BA26.19-N-1002-01KL Splitter sensor to transmission housing Nm 60 60

Splitter group

Number Designation Transmission

715.500/507/510
/
513/517/520/
527/540

BA26.35-N-1001-01A Shift fork bearing bolt to Nm 120

transmission housing

BA26.35-N-1002-01A Shift piston to splitter group With special tool Nm 90

shift rod

Without special Nm 95
tool

Splitter group

Number Designation Transmissions

715.370/380

BA26.35-N-1001-01KL Shift fork bearing bolt to transmission housing Nm 120

BA26.35-N-1002-01KL Shift piston to splitter group shift rod With special tool Nm 90

Without special tool Nm 95

Splitter group

Number Designation Transmission

715.515/525
© Daimler AG, 7/2/13, G/03/13, ar26.35-w-1000a, Remove/install shift rod and shift piston for splitter group Page 3 of 5
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540
 BA26.35-N-1001-01KL Shift fork bearing bolt to transmission housing Nm 120

BA26.35-N-1002-01KL Shift piston to splitter group shift rod With special tool Nm 90

Without special tool Nm 95

Housing

Number Designation Transmission

715.500/507/
510/513/517/
520/527/540

BA26.40-N-1008-01D Splitter group shift lock to transmission Nm 30

housing

Housing

Number Designation Transmissions Transmission

715.370/380 715.515/525

BA26.40-N-1009-01KL Splitter group shift lock to transmission housing Nm 30 30

715 589 02 07 00 000 589 27 33 00 000 589 30 33 00 000 589 33 33 00

Puller Internal puller Internal puller Counter stay

000 589 34 33 00 714 589 05 15 00 715 589 00 31 00 355 589 01 63 00

Counter stay Drift Holding device Impact extractor

© Daimler AG, 7/2/13, G/03/13, ar26.35-w-1000a, Remove/install shift rod and shift piston for splitter group Page 4 of 5
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540
 715 589 06 33 00
Extraction claw

Repair materials
Number Designation Order number
BR00.45-Z-1007-01A Quick-action adhesive A 003 989 31 71
BR00.45-Z-1015-01A Loctite 5203 sealant A 002 989 71 20 10
BR00.45-Z-1008-02A Quick-acting adhesive, Loctite 270 A 002 989 93 71
BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10

© Daimler AG, 7/2/13, G/03/13, ar26.35-w-1000a, Remove/install shift rod and shift piston for splitter group Page 5 of 5
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540
AR26.35-W-0100A Remove/install splitter group shift piston 16.6.10
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540

1 Shift piston
2 Rubber sealing ring
3 Shim
4 Shift rod

W26.35-1012-06

Modification notes
4.1.06 Shift piston to splitter group shift rod Transmission 715.515/525 *BA26.35-N-1002-01KL
Shift piston to splitter group shift rod Transmission *BA26.35-N-1002-01A
715.500/507/510/513/517/520/527/540

Remove/install
1 Remove splitter group shift cylinder AR26.18-W-1000A
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
2 Heat up shift piston (1) to approx. 80 °C and Installation: Secure shift piston (1) with *BR00.45-Z-1008-02A
detach from shift rod (4) fast-acting adhesive.
Transmission 715.500/507/510/513/ *BA26.35-N-1002-01A
517/520/527/540
Transmission 715.350/370/380/515/525 *BA26.35-N-1002-01KL
Pronged wrench *715589020700
3 Detach rubber sealing ring (2) from shift Installation: Install new rubber sealing *BR00.45-Z-1027-06A
piston (1) ring (2) and coat with synthetic grease.
4 Determine size of shim (3) for shift piston AR26.35-W-1000-01A
(1) of splitter group
Transmission 715.500/507/ 510/513/517/ *BE26.35-N-1001-01A
520/527/540
Transmission 715.350/370/380/515/525 *BE26.35-N-1001-01KL
5 Install in the reverse order

Inspection and adjustment data: splitter unit (splitter group)

Number Designation Transmission

715.500/507/
510/513/517/
520/527/540

BE26.35-N-1001-01A Adjustment dimension for gearshift piston mm 0.3...0.5

of cascade box

© Daimler AG, 7/2/13, G/03/13, ar26.35-w-0100a, Remove/install splitter group shift piston Page 1 of 3
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540
Inspection and adjustment data: splitter unit (splitter group)

Number Designation Transmission Transmission

715.350 715.370/380

BE26.35-N-1001-01KL Adjustment dimension for gearshift piston of mm 0.3...0.5 0.3...0.5

cascade box

Inspection and adjustment data: splitter unit (splitter group)

Number Designation Transmission

715.515/525

BE26.35-N-1001-01KL Adjustment dimension for gearshift piston of mm 0.3...0.5

cascade box

Splitter group

Number Designation Transmission

715.500/507/510
/
513/517/520/
527/540

BA26.35-N-1002-01A Shift piston to splitter group With special tool Nm 90

shift rod

Without special Nm 95
tool

Splitter group

Number Designation Transmission

715.350

BA26.35-N-1002-01KL Shift piston to splitter group shift rod With special tool Nm 90

Without special tool Nm 95

Splitter group

Number Designation Transmission

715.370/380

BA26.35-N-1002-01KL Shift piston to splitter group shift rod With special tool Nm 90

Without special tool Nm 95

© Daimler AG, 7/2/13, G/03/13, ar26.35-w-0100a, Remove/install splitter group shift piston Page 2 of 3
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540
 Splitter group

Number Designation Transmission

715.515/525

BA26.35-N-1002-01KL Shift piston to splitter group shift rod With special tool Nm 90

Without special tool Nm 95

715 589 02 07 00
Puller

Repair materials
Number Designation Order number
BR00.45-Z-1008-02A Quick-acting adhesive, Loctite 270 A 002 989 93 71
BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10

© Daimler AG, 7/2/13, G/03/13, ar26.35-w-0100a, Remove/install splitter group shift piston Page 3 of 3
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540
AR26.40-W-0007A Remove/install transmission output flange 16.2.07
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568

1 Output flange (standard version)

2 Output flange (reinforced version)
3 O-ring (only on standard output
flange)
4 Pressure plate (only on standard
output flange)
5 O-ring (only on reinforced output
flange)
6 Pressure plate (only on reinforced
output flange)
7 O-ring (only on reinforced output
flange)
8 Stretch bolt

W26.30-1001-06

Shown on
transmission with
reinforced output
flange

2 Output flange Shown on

8 Stretch bolt transmission with
9 Retainer reinforced output
wrench flange

2 Output flange
10 Three-arm puller

W26.40-0020-01 W26.40-0021-01

Modification notes
19.1.06 Stretch bolt to output flange Transmission 715.515/525 *BA26.30-N-1003-01KL

Remove/install
1 Detach propeller shaft from output flange (1 *BA41.10-N-1002-01F
or 2) and place to one side
2.1 Unscrew stretch bolt (8) and remove thrust With output flange (1), standard version
washer (4) with O-ring (3).
Installation: Install new O-ring (3).
Retainer wrench *717589003100
Transmission 715.500/507/510/513/ *BA26.30-N-1003-01A
517/520/527/540/561/567/568
Transmission 715.370/380/515/525 *BA26.30-N-1003-01KL
2.2 Unscrew stretch bolt (8). With output flange (2), reinforced version
Retainer wrench *717589003100
Transmission 715.500/507/510/513/517/ *BA26.30-N-1003-01A
520/527/540/561/567/568
Transmission 715.370/380/515/525 *BA26.30-N-1003-01KL
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
3 Pull off output flange (1 or 2) using three-arm Use thrust piece (dia. 20 mm, min. length
puller (10) 100 mm)
Installation: Heat up output flange (1 or
2) to approx. 80 °C.
4 Remove thrust washer (6) from output flange Only with output flange (2), reinforced
(2) version.
© Daimler AG, 7/2/13, G/03/13, ar26.40-w-0007a, Remove/install transmission output flange Page 1 of 3
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
 Installation: Replace O-rings (5 and 7).
5 Install in the reverse order

Cover

Number Designation Transmission

715.500/507/510
/
513/517/520/
527/540/561/
567/568

BA26.30-N-1003-01A Stretch bolt to output flange M20 Nm 310

M24 Nm 600

Cover

Number Designation Transmission Transmission

715.370/380 715.515/525

BA26.30-N-1003-01KL Stretch bolt to output flange M20 Nm 320 320

M24 Nm 600 600

Propeller shaft

Number Designation Model 374 Model Model

375.3, 950, 952, 375.4, 940, 942,
953, 954, 957, 943, 944, 958.4
958.2

BA41.10-N-1002-01F Bolt/nut, propeller shaft to flange M10 Nm 60 60 60

connection

M12 Nm 100 100 100

M14 Nm 160 160 160

M16 Nm 200 200 200

Propeller shaft

Number Designation Model

930, 932, 933,
934

BA41.10-N-1002-01F Bolt/nut, propeller shaft to flange M10 Nm 60

connection

M12 Nm 100

M14 Nm 160

M16 Nm 200

© Daimler AG, 7/2/13, G/03/13, ar26.40-w-0007a, Remove/install transmission output flange Page 2 of 3
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
 717 589 00 31 00
Retainer wrench

© Daimler AG, 7/2/13, G/03/13, ar26.40-w-0007a, Remove/install transmission output flange Page 3 of 3
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
AR26.40-W-3840KA Remove/install output shaft radial shaft sealing ring 10.3.10
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568

W26.40-1021-09

1 Bolt 6 Outer radial shaft sealing ring (10 8 Puller hook

2 Thrust washer mm wide, only on version with 2
3 O-ring radial shaft sealing rings)
4 Output flange 7 Inner radial shaft sealing ring (10
5 Radial shaft sealing ring (15.5 mm mm wide, only on version with 2
wide only on the version with a radial radial shaft sealing rings)
shaft sealing ring)

Removing
1 Detach the propeller shaft from output flange
(4) and place to one side
2 Remove output flange (4) AR26.40-W-0007A
3 Remove radial shaft sealing rings (5 or 6 Impact extractor *602589003300
and 7) from the transmission using extractor
hook (8)
Extractor hook *715589093300
Install
4 Install new inner radial shaft sealing ring (7) Only on transmission with two radial
with drift and spacer sleeve mounted on it shaft sealing rings (6 and 7).
Transmission 715.500/507/510/513/517/ *BE26.30-N-1001-01A
520/527/540/561/567/568
Transmissions 715.370/380 515/525 *BE26.30-N-1001-01KL
Drift *714589011500
5 Install new outer radial shaft sealing ring (6) Only on transmission with two radial *BR00.45-Z-1027-06A
using drift without spacer sleeve shaft sealing rings (6 and 7).
Coat new radial shaft sealing rings (6 and 7)
with synthetic grease.
Transmission 715.500/507/510/513/517/ *BE26.30-N-1001-01A
520/527/540/561/567/568
Transmissions 715.370/380 515/525 *BE26.30-N-1001-01KL
Drift *714589011500
6 Install new radial shaft sealing ring (5) using Only on transmission with one radial *BR00.45-Z-1027-06A
drift without spacer sleeve shaft sealing ring (5).
Coat the new radial shaft sealing ring (5)
with synthetic grease.
Transmission 715.500/507/510/513/517/ *BE26.30-N-1002-01A
520/527/540/561/567/568
Transmissions 715.370/380 515/525 *BE26.30-N-1002-01KL
Drift *714589011500
7 Install output flange (4) AR26.40-W-0007A
8 Install propeller shaft at output flange (4) *BA41.10-N-1002-01F
© Daimler AG, 7/2/13, G/03/13, ar26.40-w-3840ka, Remove/install output shaft radial shaft sealing ring Page 1 of 3
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
Inspection and setting data of cover

Number Designation Transmis- Transmis-

sion sion
715.500/ 715.561/5
507/510/ 67/568
513/517/
520/527/
540

BE26.30-N-1001-01A Installation depths of radial shaft seal inside mm 18,5 to 18,5 to

in housing cover of output shaft 19,5 19,5
(with double version)

outside mm 5,5 to 6,5 5,5 to 6,5

BE26.30-N-1002-01A Installation depth of radial shaft seal mm 5,5 to 6,5 5,5 to 6,5
in housing cover of output shaft

Inspection and setting data of cover

Number Designation Transmissions Transmission

715.370/380 715.515/525

BE26.30-N-1001-01KL Installation depths of radial shaft sealing ring in inside mm 18,5 to 19,5 18,5 to 19,5
housing cover of output shaft
(with dual version)

outside mm 5,5 to 6,5 5,5 to 6,5

BE26.30-N-1002-01KL Installation depth of radial shaft seal in housing mm 5,5 to 6,5 5,5 to 6,5
cover of output shaft

Propeller shaft

Number Designation Model 374 Model 375.3, Model 375.4,

950, 952, 953, 940, 942, 943,
954, 957, 958.2 944, 958.4

BA41.10-N-1002-01F Bolt/nut, propeller shaft to flange M10 Nm 60 60 60

connection

M12 Nm 100 100 100

M14 Nm 160 160 160

M16 Nm 200 200 200

Propeller shaft

Number Designation Model

930, 932, 933,
934

BA41.10-N-1002-01F Bolt/nut, propeller shaft to flange M10 Nm 60

connection
© Daimler AG, 7/2/13, G/03/13, ar26.40-w-3840ka, Remove/install output shaft radial shaft sealing ring Page 2 of 3
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
 M12 Nm 100

M14 Nm 160

M16 Nm 200

714 589 01 15 00 715 589 09 33 00 602 589 00 33 00

Drift Pulling hook Impact extractor

Repair materials
Number Designation Order number
BR00.45-Z-1027-06A Synthetic grease 50 g A 001 989 32 51 10

© Daimler AG, 7/2/13, G/03/13, ar26.40-w-3840ka, Remove/install output shaft radial shaft sealing ring Page 3 of 3
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
AR26.50-W-0426A Assembling transmission main shaft 20.9.11
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540

W26.50-1059-09

1 Locknut 17 Synchronizer body 33 Synchronizer cone

2 Thrust plate (only with locknut (1) 18 Synchronizer cone 34 Needle roller bearing
without collar) 19 Thrust spring 35 Synchronizer ring
3 Tapered roller bearing (pilot bearing) 20 Synchronizer ring 36 1st gear wheel
4 Shim 21 Gear wheel for 4th. gear (for 37 Reverse gear synchronizer body
5 Spacer ring (only for tapered roller transmission 715.520/527/540); 38 Sliding block
bearing (6) without collar) Gear wheel for 3rd. gear (for 39 Reverse gear shift fork
6 Tapered roller bearing transmission 40 Sliding sleeve
7 Thrust spring 715.500/507/510/513/517); 41 Socket
8 Synchronizer cone 22 Needle roller bearing 42 Needle roller bearing
9 Synchronizer ring (only with 23 Main shaft 43 Reverse gearwheel
transmission 24 Needle roller bearing 44 Tapered roller bearing
715.500/507/510/513/517) 25 2nd gear wheel 45 Spacer ring (only for tapered roller
10 Constant speed gear 2 26 Synchronizer ring bearing (44) without collar)
11 Synchronizer ring 27 Synchronizer cone 46 Sun gear
12 Tapered roller bearing 28 Thrust spring 47 Retaining ring
13 Synchronizer cone 29 Sliding sleeve 48 Clip
14 Thrust spring 30 Synchronizer body 49 Reverse gear shift rail
15 Sliding sleeve 31 Retaining ring
16 Retaining ring 32 Thrust spring

Modification notes
21.3.06 Information text added. Step 17

Assembly
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
1 Check service limits between synchronizer AR26.50-W-0420-12A
cones and sliding sleeves
*BE26.50-N-1004-01C
Feeler gauge
2 Clamp main shaft (23) into tensioning device Tensioning device *315589023100
3 Push 2nd gear wheel (25) with needle roller Oil the needle roller bearing (24) and
bearing (24) onto main shaft (23) thrust collar of the 2nd gear wheel (25).
4 Mount synchronizer ring (26) onto gear
wheel for 2nd gear (25)
5 Insert annular spring (28) into synchronizer Check annular spring (28) for wear and
cone (27) and press into synchronizer ring replace if necessary. Lubricate annular
(26) spring (28) and cones.
© Daimler AG, 7/2/13, G/03/13, ar26.50-w-0426a, Assembling transmission main shaft Page 1 of 4
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
6 Push on synchronizer body (30) and insert If necessary install circlip (31) of a *BE26.50-N-1001-01C
retaining ring (31) with zero clearance different thickness
7 Install sliding sleeve (29). The long chamfer must face the output
end.
8 Insert annular spring (32) into synchronizer Check annular spring (32) for wear and
cone (33) and press into synchronizer ring replace if necessary. Lubricate annular
(35) spring (32) and cones.
9 Install synchronizer ring (35) with
synchronizer cone (33)
10 Push 1st gear wheel (36) with needle roller Oil needle bearing (34) and thrust collar
bearing (34) onto main shaft (23) of 1st gear wheel (36).
11 Push reverse gear synchronizer body (37) The collar should point to the 1st gear
onto mainshaft (23) wheel (36).
12 Heat bush (41) to approx. 100 °C and push Adjust bushing (41) to be free of axial
on play.
Temperature measuring device
Heating plate
13 Install sliding sleeve (40). With code (GS1) "mechanical" gearshift
and code (GS3) "hydraulic" gearshift, the
rounded teeth of the sliding sleeve (40) must
point towards the output.
With code (GS2) gear control and code
(GS7) gear control II, the pointed teeth of
the sliding sleeve (40) must point towards
the drive.
14 Install reverse gear shift fork (39) with sliding The cam (arrow) and reverse gear shift
blocks (38) fork (39) must point towards the output end.
15 Push reverse gear wheel (43) with needle Oil the needle roller bearing (42) and the
roller bearing (42) onto main shaft (23) thrust collar of the reverse gear wheel (43).
16 Heat tapered roller bearing (44) to approx. Adjust tapered roller bearing (44) to zero
100 °C and push on axial play.
Temperature measuring device
Heating plate
17 Install sun gear (46), spacer ring (45) and The spacer ring (45) is only installed for
circlip (47) tapered roller bearings (44) without a collar.
The chamfer on the internal toothing of the
sun gear (46) must point toward the tapered
roller bearing (44) and the flat side must
point toward the retaining ring (47).
18 Turn over main shaft (23) in the tensioning Tensioning device *315589023100
device and clamp securely
19.1 Push 4th gear wheel (21) with needle roller Transmission 715.520/527/540
bearing (22) onto main shaft (23)
Lubricate needle roller bearing (22) and
thrust collar of gear wheel for 4th. gear (21).
19.2 Push 3rd gear wheel (21) with needle roller Transmission 715.500/507/510/513/517
bearing (22) onto main shaft (23)
Lubricate needle roller bearing (22) and
thrust collar of gear wheel for 3rd gear (21).
20.1 Mount synchronizer ring (20) onto gear Transmission 715.520/527/540
wheel for 4th gear (21)
20.2 Mount synchronizer ring (20) on the 3rd gear Transmission 715.500/507/510/513/517
wheel (21)
21 Insert annular spring (19) into synchronizer Check annular spring (19) for wear and
cone (18) and press into synchronizer ring replace if necessary. Lubricate annular
(20) spring (19) and cones.
22 Install synchronizer body (17) and insert The long collar must point towards the *BE26.50-N-1001-01C
retaining ring (16) with zero clearance output. If necessary install circlip (16) of a
different thickness.
23 Heat tapered roller bearing (12) to approx. Adjust tapered roller bearing (12) to zero *BR00.45-Z-1008-06A
100 °C and push on axial play and grease with multipurpose
grease.
Temperature measuring device
Heating plate
24 Install sliding sleeve (15). The long chamfer must face the output
end.
25 Insert annular spring (14) into synchronizer Check annular spring (14) for wear and
cone (13) and press into synchronizer ring replace if necessary. Lubricate annular
(11) spring (14) and cones.
26 Install synchronizer ring (11) with
synchronizer cone (13)
27 Install constant speed gear 2 (10)
28 Heat tapered roller bearing (6) to approx. Grease tapered roller bearing (6) with *BR00.45-Z-1008-06A
100 °C and push on multipurpose grease.
© Daimler AG, 7/2/13, G/03/13, ar26.50-w-0426a, Assembling transmission main shaft Page 2 of 4
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
 Temperature measuring device
Heating plate
29 Determine shim (4) for main shaft The shim (4) is required for adjusting the AR26.50-W-0420-11A
axial play of the constant speed gear 2 (10).
*BE26.50-N-1002-01C
Dial indicator *001589532100
Adjusting sleeve *715589002100
Adjustment gauge *714589042100
Extension *366589002105
30 Install shims (4) determined and spacer ring The spacer ring (5) is only installed in
(5) the case of tapered roller bearings (6)
without a collar.
31 Heat tapered roller bearing (3) to approx. Adjust tapered roller bearing (3) to zero
100 °C and push on axial play.
Temperature measuring device
Heating plate
32 Tighten lock nut (1) On main shaft (23) with caulking groove,
caulk locknut (1).
When caulking the locknut (1) place a
wooden block underneath.
Do not install the thrust plate (2) again.
*BA26.50-N-1001-01C
33 Mount synchronizer ring (9) on constant Only on transmission
speed gear 2 (10) 715.500/507/510/513/
517
34.1 Oil annular spring (7), insert into Transmission 715.500/507/510/513/517
synchronizer cone (8) and press into
synchronizer ring (9)
34.2 Oil annular spring (7), insert into Transmission 715.520/527/540
synchronizer cone (8) and press into
synchronizer ring of constant speed gear 2
(10)
35 Install clip (48) and reverse gear shift rail
(49)

Test and adjustment values for gear set

Number Designation Transmission Transmission

715.500/507/510/ 715.520/527/540
513/517

BE26.50-N-1001-01C Axial play of locking rings mm < 0.08 < 0.08

BE26.50-N-1002-01C Tapered roller bearing end play for mm 0.02 to 0.08 0.02 to 0.08
constant mesh gear 2

BE26.50-N-1004-01C Wear limit between synchronizer cone and mm < 0.3 < 0.3
sliding sleeve

Gear set, shafts

Number Designation Transmission

715.500/507/
510/513/517/
520/527/540

BA26.50-N-1001-01C Locknut, pilot bearing to main shaft Nut for caulking Nm 300

Nut with micro- Nm 340

encapsulation

© Daimler AG, 7/2/13, G/03/13, ar26.50-w-0426a, Assembling transmission main shaft Page 3 of 4
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
 001 589 53 21 00 366 589 00 21 05 714 589 04 21 00 715 589 00 21 00
Dial indicator Extension Adjustment gauge Adjusting sleeve

315 589 02 31 00
Tensioning device

Repair materials
Number Designation Order number
BR00.45-Z-1008-06A Silicone-based grease A 001 989 28 51 10

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TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
AR26.50-W-0425A Disassemble transmission main shaft 7.9.06
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540

W26.50-1059-09

1 Locknut 17 Synchronizer body 33 Synchronizer cone

2 Thrust plate (only with locknut (1) 18 Synchronizer cone 34 Needle roller bearing
without collar) 19 Thrust spring 35 Synchronizer ring
3 Tapered roller bearing (pilot bearing) 20 Synchronizer ring 36 1st gear wheel
4 Shim 21 Gear wheel for 4th. gear (for 37 Reverse gear synchronizer body
5 Spacer ring (only for tapered roller transmission 715.520/527/540); 38 Sliding block
bearing (6) without collar) Gear wheel for 3rd. gear (for 39 Reverse gear shift fork
6 Tapered roller bearing transmission 40 Sliding sleeve
7 Thrust spring 715.500/507/510/513/517); 41 Socket
8 Synchronizer cone 22 Needle roller bearing 42 Needle roller bearing
9 Synchronizer ring (only with 23 Main shaft 43 Reverse gearwheel
transmission 24 Needle roller bearing 44 Tapered roller bearing
715.500/507/510/513/517) 25 2nd gear wheel 45 Spacer ring (only for tapered roller
10 Constant mesh gear 2 26 Synchronizer ring bearing (44) without collar)
11 Synchronizer ring 27 Synchronizer cone 46 Sun gear
12 Tapered roller bearing 28 Thrust spring 47 Circlip
13 Synchronizer cone 29 Sliding sleeve 48 Clip
14 Thrust spring 30 Synchronizer body 49 Reverse gear shift rail
15 Sliding sleeve 31 Circlip
16 Circlip 32 Thrust spring

10 Constant mesh
gear 2

10 Constant mesh
gear 2

W26.50-1056-01 W26.50-1055-01

© Daimler AG, 7/2/13, G/03/13, ar26.50-w-0425a, Disassemble transmission main shaft Page 1 of 4
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
 17 Synchronizer body
21 Gear wheel for
4th. gear (for
transmission
715.520/527/540);
Gear wheel for
3rd. gear (for
transmission
715.500/507/510/ 39 Reverse gear shift
fork
517/513)
43 Reverse
gearwheel

W26.50-1054-01 W26.50-1053-01

Modification notes
15.8.06 Special tool changed from 715 589 02 33 00 into Step 7 *715589023315
715 589 02 33 15.

Disassemble
1 Disassemble transmission AR26.10-W-0005C
2 Clamp main shaft (23) into tensioning device Clamping device *315589023100
3 Detach clips (48) and reverse gear shift rail
(49)
4.1 Remove annular spring (7) and synchronizer Transmission 715.500/507/510/513/517
cone (8) with synchronizer ring (9)
4.2 Remove annular spring (7), remove Transmission 715.520/527/540
synchronizer cone (8)
5 Remove locknut (1) and thrust plate (2) The locknut (1) has a left-hand thread.
Thrust plate (2) only with locknut (1) without
collar.
6 Remove tapered roller bearing (3), shim (4) Spacer ring (5) only for tapered roller
and spacer ring (5) bearing (6) without collar.
Hand pump *652589003321
Hydraulic hose *652589003323
Hydraulic cylinder *715589153400
Adapter *715589123400
Adapter *715589113400
Gripper *715589003400
With transmission 715.500/507/520/527/540
Gripper *715589023400
With transmission 715.510/513/517
7 Detach constant mesh gearwheel 2 (10) with Hand pump *652589003321
tapered roller bearing (6)
Hydraulic hose *652589003323
Hydraulic cylinder *715589153400
Adapter *715589123400
Adapter *715589113400
Adapter *715589103400
Puller without spindle *715589023315
8 Remove annular spring (14), remove
synchronizer cone (13) and synchronizer
ring (11) from constant mesh gearwheel 2
(10)
9 Remove sliding sleeve (15) Mark installed position.
10 Remove tapered roller bearing (12) Hand pump *652589003321
Hydraulic hose *652589003323
Hydraulic cylinder *715589153400
Adapter *715589123400
Adapter *715589113400
Adapter *715589133400
Gripper *715589013400
With transmission 715.500/507/510/513/517
Gripper *750589083400
With transmission 715.520/527/540
11 Remove circlip (16)
12 Detach synchronizer body (17) If it is difficult to remove, use puller.

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TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
13.1 Remove annular spring (19), synchronizer Transmission 715.500/507/510/513/517
cone (18) and synchronizer ring (20) from
gear wheel for 3rd. gear (21)
13.2 Remove annular spring (19), synchronizer Transmission 715.520/527/540
cone (18) and synchronizer ring (20) from
gear wheel for 4th. gear (21)
14.1 Remove 3rd gear wheel (21) Transmission 715.500/507/510/513/517
14.2 Remove 4th gear wheel (21) Transmission 715.520/527/540
15 Remove needle bearing (22)
16 Turn main shaft (23) around and clamp Clamping device *315589023100
securely
17 Remove circlip (47)
18 Pull off sun gear (46) and spacer ring (45) Spacer ring (45) only for tapered roller
bearing (44) without collar.
19 Pull off tapered roller bearing (44). Hand pump *652589003321
Hydraulic hose *652589003323
Hydraulic cylinder *715589153400
Adapter *715589123400
Adapter *715589113400
Gripper *715589093400
20 Remove reverse gear (43)
21 Remove needle bearing (42)
22 Remove reverse gear shift fork (39) with Mark sliding sleeve (40) to record its
sliding blocks (38) and sliding sleeve (40) installation position.
23 Remove 1st gear wheel (36), bushing (41) Use three-arm puller.
and reverse gear synchronizer body (37)
Three-arm puller
24 Remove annular spring (32), remove
synchronizer cone (33) and synchronizer
ring (35)
25 Remove needle bearing (34)
26 Remove sliding sleeve (29)
27 Remove circlip (31)
28 Detach synchronizer body (30)
29 Remove annular spring (28), remove
synchronizer cone (27) and synchronizer
ring (26)
30 Remove 2nd gear wheel (25)
31 Remove needle bearing (24)

652 589 00 33 21 652 589 00 33 23 715 589 02 33 15 715 589 00 34 00

Hand pump Hydraulic hose (complete) Puller without spindle Gripper

715 589 01 34 00 715 589 02 34 00 715 589 09 34 00 715 589 10 34 00

Gripper Gripper Gripper Adapter

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TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
 715 589 11 34 00 715 589 12 34 00 715 589 13 34 00 715 589 15 34 00
Adapter Adapter Adapter Hydraulic cylinder

750 589 08 34 00 315 589 02 31 00

Gripper Tensioning device

© Daimler AG, 7/2/13, G/03/13, ar26.50-w-0425a, Disassemble transmission main shaft Page 4 of 4
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
AR26.50-W-4775B Disassemble, assemble countershaft 13.11.08
TRANSMISSION 715.500 /507 /510 /513 /515 /517 /520 /525 / 527 /540

Shown on transmission 715.520

1 Countershaft
2 Tapered roller bearing
3 Tapered roller bearing
4 Circlip
5 Constant countershaft gear 1
6 Countershaft twin gear

W26.50-0039-05

Modification notes

1.10.08 Special tool changed. Step 2 *715589253400

Disassemble
1 Remove countershaft (1) Transmission 715.500/507/510/513/517/520/ AR26.10-W-0005C
527/540
Transmission 715.515/525 AR26.10-W-0005KA
2 Remove tapered roller bearing (2, 3) Hand pump *652589003321
Hydraulic hose *652589003323
Hydraulic cylinder *715589153400
Adapter *715589123400
Adapter *715589113400
Gripper *000589583400
Gripper *715589253400
3 Remove circlip (4)
4 Detach countershaft gear 1st constant speed
gear using hydraulic press
5 Detach countershaft twin gear (6) using
hydraulic press
Assemble
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
6 Warm up countershaft gear 1st constant Immediately after installing, readjust the
speed gear (5) to a maximum of countershaft gear 1st constant speed gear
180 °C and install (5) with zero axial clearance using a
hydraulic press.
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
7 Heat countershaft twin gear (6) to max. 180 Immediately after installing, readjust the
°C and install countershaft twin gear (6) with zero axial
clearance using a hydraulic press.
8 Install circlip (4).
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
9 Heat tapered roller bearing (3) to max. 100 Adjust cone of tapered roller bearing (3)
°C and install with zero clearance.
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
10 Heat tapered roller bearing (2) to max. 100 Adjust cone of tapered roller bearing (2)
°C and install with zero clearance.
11 Install countershaft (1) Transmission 715.500/507/510/513/517/520/ AR26.10-W-0010C
527/540
Transmission 715.515/525 AR26.10-W-0010KA

© Daimler AG, 7/2/13, G/03/13, ar26.50-w-4775b, Disassemble, assemble countershaft Page 1 of 2

TRANSMISSION 715.500 /507 /510 /513 /515 /517 /520 /525 / 527 /540
 652 589 00 33 21 652 589 00 33 23 000 589 58 34 00 715 589 25 34 00
Hand pump Hydraulic hose (complete) Gripper Gripper

715 589 11 34 00 715 589 12 34 00 715 589 15 34 00

Adapter Adapter Hydraulic cylinder

© Daimler AG, 7/2/13, G/03/13, ar26.50-w-4775b, Disassemble, assemble countershaft Page 2 of 2

TRANSMISSION 715.500 /507 /510 /513 /515 /517 /520 /525 / 527 /540
AR26.50-W-3102A Disassemble/assemble planetary gear set with shift mechanism 20.9.11
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568

W26.31-1001-09

1 Retaining ring 12 Synchronizer cone 19 Thrust piece

2 Oil pipe 13 Thrust spring
3 Planet carrier 14 Synchronizer body Arrow A Direction of removal
4 Retaining ring 15 Retaining ring Arrow B Oil hole
5 Ball bearing 16 Sliding sleeve Arrow C Collar
6 Ring gear (one-piece version) 17 Synchronizer ring
7 Ring gear (split version) 18 Retarder drive gear with synchronizer
8 Ring gear carrier (only on ring gear ring (only with code (BA9) Voith
(7)) secondary retarder R 115 or with
9 Retaining ring (only on ring gear (7)) code (BA1) Performance-optimized
10 Carrier ring Voith retarder)
11 Spacer sleeve

Modification notes

13.11.08 Tightening torques added. Operation step 14

Transmission 715.500/507/510/513/517/ *BA26.50-N-1002-01C
520/527/540/561/567/568
Transmission 715.370/380/515/525 *BA26.50-N-1001-01KL
18.11.08 "The oil hole (arrow B) must point toward the planet Step 23
carrier (3)" added.
"The collar (arrow C) of the sliding sleeve (16) must point Step 24
toward the output end" added

Disassemble
1 Remove/disassemble range group AR26.31-W-3101A
2 Remove planet carrier (3) from ring gear (6) To do so, drive out the planet carrier (3)
or from ring gear carrier (8) (arrows A) onto a suitable block of wood.
3.1 Remove synchronizer ring (17), synchronizer Transmission without code (BA9) Voith
cone (12), spacer sleeve (11) and sliding secondary retarder R 115 or without code
sleeve (16) (BA1) Performance-optimized Voith retarder
3.2 Remove retarder drive gear with Transmission with code (BA9) Voith
synchronizer ring (18), synchronizer cone secondary retarder R 115 or with code (BA1)
(12), spacer sleeve (11) and sliding sleeve Performance-optimized Voith retarder
(16)
4 Remove circlip (15)
5 Detach synchronizer body (14) with puller *715589083400
and thrust piece (19)
6 Remove carrier ring (10) with synchronizer
cone (12)
7 Remove annular spring (13)

© Daimler AG, 7/2/13, G/03/13, ar26.50-w-3102a, Disassemble/assemble planetary gear set with shift mechanism Page 1 of 4
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
8 Remove synchronizer cone (12) from carrier
ring (10)
9.1 Remove retaining ring (4) and ball bearing On ring gear (6), one-piece version.
(5) from ring gear (6)
9.2 Remove locking ring (4) and ball bearing (5) On ring gear (7), divided version.
from ring gear carrier (8)
10 Remove retaining ring (9) and remove ring Only on ring gear (7), divided version.
gear (7) from ring gear carrier (8)
11 Remove planetary gears from planet carrier AR26.50-W-3102-02A
(3)
12 Remove circlip (1) and oil splash ring (2)
Assemble
13 Check wear between the synchronizer AR26.50-W-0420-12A
cones (12) and sliding sleeve (16)
Transmission 715.500/507/510/513/517/520/ *BE26.50-N-1004-01C
527/540/561/567/568
Transmission 715.370/380/515/525 *BE26.50-N-1004-01KL
14 Install oil pipe (2) and locking ring (1)
15 Install planetary gears in planet carrier (3) AR26.50-W-3102-02A
Transmission 715.500/507/510/513/ *BA26.50-N-1002-01C
517/520/527/540/561/567/568
Transmission 715.370/380/515/525 *BA26.50-N-1001-01KL
*BR00.45-Z-1008-06A
Assembly mandrel for planet gear WF58.50-N-2650-07A
16 Insert ring gear carrier (8) into ring gear (7) Only on ring gear (7), divided version.
and install locking ring (9)
17 Insert ball bearing (5) in the ring gear (6) or
in the ring gear carrier (8) and install
retaining ring (4)
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
18 Warm up ball bearing (5) to approx. 80 °C
and slide on together with the ring gear (6)
or with the ring gear carrier (8) onto the
planet carrier (3)
19 Install carrier ring (10)
20 Insert annular spring (13) into synchronizer Check annular spring (13) for wear and
cone (12) and press into carrier ring (10) replace if necessary. Oil the synchronizer
cone (12).
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
21 Warm up synchronizer body (14) to approx. The long collar of the synchronizer body
80 °C and slide onto the ring gear (6) or (14) must point towards the output.
onto the ring gear carrier (8)
22 Install circlip (15).
23 Install spacer sleeve (11) The oil hole (arrow B) must point toward
the planet carrier (3).
24 Install sliding sleeve (16). The collar (arrow C) of the sliding sleeve
(16) must point toward the output end.
25.1 Insert annular spring (13) into synchronizer Transmission without code (BA9) Voith
cone (12) and press into synchronizer ring secondary retarder R 115 or without code
(17) (BA1) Performance-optimized Voith retarder
Check annular spring (13) for wear and
replace if necessary. Oil the synchronizer
cone (12).
25.2 Insert annular spring (13) into synchronizer Transmission with code (BA9) Voith
cone (12) and press in retarder drive gear secondary retarder R 115 or with code (BA1)
with synchronizer ring (18) Performance-optimized Voith retarder
Check annular spring (13) for wear and
replace if necessary. Oil the synchronizer
cone (12).
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
26.1 Heat synchronizer ring (17) to approx. 80 °C Transmission without code (BA9) Voith
and push onto planet carrier (3) secondary retarder R 115 or without code
(BA1) Performance-optimized Voith retarder
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
26.2 Heat retarder drive gear with synchronizer Transmission with code (BA9) Voith
ring (18) to approx. 80 °C and push onto secondary retarder R 115 or with code (BA1)
planet carrier (3) Performance-optimized Voith retarder
27 Assembling range group AR26.31-W-3201A

Test and adjustment values for gear set

© Daimler AG, 7/2/13, G/03/13, ar26.50-w-3102a, Disassemble/assemble planetary gear set with shift mechanism Page 2 of 4
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
 Number Designation Transmission Transmission
715.500/507/510/ 715.520/527/540
513/517

BE26.50-N-1004-01C Wear limit between synchronizer cone and mm < 0.3 < 0.3
sliding sleeve

Test and adjustment values for gear set

Number Designation Transmission

715.561/567/568

BE26.50-N-1004-01C Wear limit between synchronizer cone and mm < 0.3

sliding sleeve

Test and adjustment values for gear set

Number Designation Transmissions Transmission

715.370/380 715.515/525

BE26.50-N-1004-01KL Wear limit between synchronizer cone and sliding mm < 0.3 < 0.3
sleeve

Gear set, shafts

Number Designation Transmission Transmission

715.500/507/ 715.561/
510/513/517/ 567/568
520/527/540

BA26.50-N-1002-01C Grub screw, planet gear axle Nm 5 5

Gear set, shafts

Number Designation Transmissions Transmission

715.370/380 715.515/525

BA26.50-N-1001-01KL Grub screw, planet gear axle Nm 5 5

715 589 08 34 00
© Daimler AG, 7/2/13, G/03/13, ar26.50-w-3102a, Disassemble/assemble planetary gear set with shift mechanism Page 3 of 4
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
 Thrust piece

Repair materials
Number Designation Order number
BR00.45-Z-1008-06A Silicone-based grease A 001 989 28 51 10

© Daimler AG, 7/2/13, G/03/13, ar26.50-w-3102a, Disassemble/assemble planetary gear set with shift mechanism Page 4 of 4
TRANSMISSION 715.370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
AR26.50-W-4744A Dismantle, assemble drive shaft. 13.1.12
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540

W26.50-1051-09

1 Drive shaft 6 Thrust spring 8.3 Synchronizer ring (only transmission

2 Oil pipe 7 Synchronizer cone 715.510/513/517)
3 Retaining ring 8.1 Gear wheel constant speed gear 1 9 Needle roller bearing
4 Baffle plate (transmission 10 Tapered roller bearing
5 Retaining ring 715.500/507/520/527/540) 11 Retaining ring
8.2 Constant speed gear 1 (transmission
715.510/513/517)

Modification notes
11.1.12 Special tool added. Operation step 2 *714589073400
*748589013400

Disassemble
1 Remove retaining ring (11)
2 Remove tapered roller bearing (10) Use thrust piece 03 from the
disassembly kit.
Hand pump *652589003321
Hydraulic hose *652589003323
Hydraulic cylinder *715589153400
Adapter *715589113400
Adapter *715589123400
Adapter *715589133400
Disassembly kit *715589196300
Gripper *714589033400
For transmission without code (N56) Power
take-off transmission-independent (NMV) i =
1.48 or code (N47) Power take-off
transmission-independent (NMV) i = 1.09:
Gripper *714589073400
For transmission with code (N56) Power
take-off transmission-independent (NMV) i =
1.48 or code (N47) Power take-off
transmission-independent (NMV) i = 1.09:
Adapter *748589013400
For transmission with code (N56) Power
take-off transmission-independent (NMV) i =
1.48 or code (N47) Power take-off
transmission-independent (NMV) i = 1.09:
Threaded tool *715589116300
Intermediate pipe section *000589463400
© Daimler AG, 7/2/13, G/03/13, ar26.50-w-4744a, Dismantle, assemble drive shaft. Page 1 of 3
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
3.1 Remove gear wheel 1 (8.1) and needle Transmission 715.500/507/520/527/540
bearing (9)
3.2 Remove gear wheel constant speed gear 1 Transmission 715.510/513/517
(8.2), synchronizer ring (8.3) and needle
roller bearing (9)
4.1 Remove annular spring (6) and synchronizer Transmission 715.500/507/520/527/540
cone (7) from constant mesh gear 1 (8.1)
4.2 Remove annular spring (6) and synchronizer Transmission 715.510/513/517
cone (7) from synchronizer ring (8.3)
5 Remove circlip (5) and spring washer (4) Only if required.
6 Remove circlip (3) and oil splash ring (2) Only if required.
Assemble
7 Insert new splash ring (2) in the input shaft Only if the oil pipe (2) has been
(1) and install circlip (3) removed.
8 Install spring washer (4) and circlip (5) The rubber lip of the disk (4) must point
outwards.
9 Check wear between synchronizer cone (7) AR26.50-W-0420-12A
and slider sleeve
*BE26.50-N-1004-01C
10.1 Insert annular spring (6) into synchronizer Transmission 715.500/507/520/527/540
cone (7) and mount on synchronizer ring of Lubricate annular spring (6) and cones.
constant speed gear 1 (8.1)
10.2 Insert annular spring (6) into synchronizer Transmission 715.510/513/517
cone (7) and mount on synchronizer ring Lubricate annular spring (6) and cones.
(8.3)
11.1 Slide needle bearing (9) onto the input shaft Transmission 715.500/507/520/527/540
(1), then install gear wheel 1 (8.1) Lubricate needle roller bearing (9).
11.2 Slide needle roller bearing (9) onto the drive Transmission 715.510/513/517
shaft (1) and install synchronizer ring (8.3) Lubricate needle roller bearing (9).
with constant mesh gear 1 (8.2).
Danger! Risk of injury to skin and eyes caused by Wear safety gloves, protective clothing and AS00.00-Z-0002-01A
handling hot or glowing objects. safety glasses, if necessary.
12 Heat tapered roller bearing (10) to approx. Once it cools (to approximately 20 °C)
80 °C and push on adjust inner race of tapered roller bearing
(10) until it is seated with zero clearance.
13 Install circlip (11). Install circlip (11) with zero clearance, if *BE26.50-N-1001-01C
necessary use a circlip (11) of different
thickness.

Test and adjustment values for gear set

Number Designation Transmission Transmission

715.500/507/510/ 715.520/527/540
513/517

BE26.50-N-1001-01C Axial play of locking rings mm < 0.08 < 0.08

BE26.50-N-1004-01C Wear limit between synchronizer cone and mm < 0.3 < 0.3
sliding sleeve

000 589 46 34 00 652 589 00 33 21 652 589 00 33 23 714 589 03 34 00

Intermediate pipe section Hand pump Hydraulic hose (complete) Gripper

© Daimler AG, 7/2/13, G/03/13, ar26.50-w-4744a, Dismantle, assemble drive shaft. Page 2 of 3
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
 714 589 07 34 00 715 589 11 34 00 715 589 12 34 00 715 589 13 34 00
Gripper Adapter Adapter Adapter

715 589 15 34 00 715 589 11 63 00 715 589 19 63 00 748 589 01 34 00

Hydraulic cylinder Threaded tool Disassembly kit Adapter

© Daimler AG, 7/2/13, G/03/13, ar26.50-w-4744a, Dismantle, assemble drive shaft. Page 3 of 3
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
AR26.55-W-3000A Remove/install oil pump and pressure relief valve 30.7.09
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568

Shown on transmission 715.5

1 Roll pin 1)
2 O-rings
3 Valve element 1)
4 Valve actuator 1)
5 Spring (short) 1)
6 Valve element
7 O-ring
8 Valve actuator
9 Spring (long)
10 Stop plug (only for vehicles without
code (N55) Transmission oil cooling)
11 Shim
12 Oil pump housing
13 Driven oil pump gear
14 Driving oil pump gear
15 Oil pump end cover
16 O-ring

W26.55-1037-06

Arrows Markings 1) Only on vehicles with code (N55) transmission oil cooling.

Modification notes
27.7.09 Picture and picture legend changed.
Rear end cover modified, reconditioned. Step 2 BT26.30-W-3001-01A
Note added: Marks (arrows) on driven oil pump gear (13) Step 6
and driving oil pump gear (14) must face towards oil
pump cap (15) or towards rear end cover.
Lubricate driven oil pump gear (13) and driving oil pump
gear (14)

Removing
1.1 Remove rear end cover Transmission without power takeoff AR26.30-W-3001A
1.2 Remove PTO Transmission with PTO
PTO NA 121 AR26.45-W-0001C
Power takeoff PTO 123, 124 AR26.45-W-0001A
Power takeoff PTO 125-10b AR26.45-W-0001I
Power takeoff PTO 125-11b/2c, 125-11 c/2c AR26.45-W-0001N
Power takeoff PTO 125-11 b/1b, 125-11 b/1c AR26.45-W-0001O
Power take-off PTO 131 AR26.45-W-0001D
2 Pull out oil pump housing (12), driven oil The oil pump cap (15) is only installed
pump gear (13), driving oil pump gear (14) on vehicles with power take-off or on
and oil pump end cover (15) and remove vehicles without power take-off up to
shim (11) transmission end no. 0224563.
Rear end cover modified Transmission 715.5 as of transmission end BT26.30-W-3001-01A
no. 0224564.
3.1 Remove valve elements (3, 6) with valve Transmission with code (N55) Transmission
actuators (4, 8) and springs (5, 9) oil cooling
The valve elements (3, 6) are spring-
loaded.
3.2 Remove stop plug (10) with valve actuator Transmission without code (N55)
(8), valve element (6), and spring (9) Transmission oil cooling
The valve element (6) is spring-loaded.
Install
4 Determine shim (11) for oil pump The shim (11) is used to adjust the play AR26.55-W-3000-01A
at the oil pump.
Transmission 715.500/507/510/513/517/520/ *BE26.55-N-1001-01A
527/540/561/567/568
Transmission 715.350/370/380/515/525 *BE26.55-N-1001-01KL

© Daimler AG, 7/2/13, G/03/13, ar26.55-w-3000a, Remove/install oil pump and pressure relief valve Page 1 of 2
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
5 Insert determined shim (11) and install oil The roll pin on the oil pump housing (12)
pump housing (12) must engage through the shim (11) into the
blind hole in the transmission housing.
6 Install driven oil pump gear (13) and driving Marks (arrows) on driven oil pump gear
oil pump gear (14) (13) and driving oil pump gear (14) must
face towards oil pump cap (15) or towards
rear end cover.
Lubricate driven oil pump gear (13) and
driving oil pump gear (14)
7 Install oil pump end cover (15) Only on vehicles with power take-off or
on vehicles without power take-off up to
transmission end no. 0224563.
Replace the O-ring (16).
8.1 Install valve elements (3, 6) with valve Transmission with code (N55) Transmission
actuators (4, 8) and springs (5, 9) oil cooling
Replace O-rings (2, 7).
Install roll pin (1) in "9-o-clock position" (in
direction of travel).
Note different lengths of springs (5, 9).
8.2 Install plug (10) with valve actuator (8), valve Transmission without code (N55)
insert (6) and spring (9) Transmission oil cooling
Replace O-rings (2, 7).
9.1 Install rear end cover Transmission without power takeoff AR26.30-W-3001A
9.2 Install PTO Transmission with PTO
PTO NA 121 AR26.45-W-0001C
Power takeoff PTO 123, 124 AR26.45-W-0001A
Power takeoff PTO 125-10b AR26.45-W-0001I
Power takeoff PTO 125-11b/2c, 125-11 c/2c AR26.45-W-0001N
Power takeoff PTO 125-11 b/1b, 125-11 b/1c AR26.45-W-0001O
Power take-off PTO 131 AR26.45-W-0001D

Test and adjustment values for transmission oil cooling, oil pump

Number Designation Transmission

715.500/507/510
/
513/517/520/
527/540/561/
567/568

BE26.55-N-1001-01A Play of oil pump mm 0.0...0.08

Test and adjustment values for transmission oil cooling, oil pump

Number Designation Transmission Transmission Transmission

715.350 715.370/380 715.515/525

BE26.55-N-1001-01KL Play of oil pump mm 0.0...0.08 0.0...0.08 0.0...0.08

© Daimler AG, 7/2/13, G/03/13, ar26.55-w-3000a, Remove/install oil pump and pressure relief valve Page 2 of 2
TRANSMISSION 715.350 /370 /380 /500 /507 /510 /513 /515 /517 /520 /525 /527 /540 /561 /567 /568
AR26.60-W-6515H Disassemble/assemble gearshift system 16.6.10
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift
TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

1 Shift shaft
2 Roll pin
3 Shift finger
4 Locking bar
5 Needle roller bearing
6 Shift housing flange
7 Spring pins
8 Detent segment
9 Screw
10 Notch lever
11 Grub screws
12 Spring
13 Index bolt
14 Shift hub
15 Washer
16 Spring
17 Circlip
18 Circlip

Arrow: Cutout

W26.60-1139-06

Disassemble
1 Remove shift mechanism Transmission 715.350 AR26.60-W-0001KB
Transmission 715.370/380/500/507/510/ AR26.60-W-0001H
513/515/520/525/540
2 Detach locking ring (18) from shift shaft (1) Push shift housing flange (6) against
shift shaft (1) to take the load off the locking
ring (18).
3 Pull shift shaft (1) out of shift hub (14)
4 Pull shift hub (14) out of shift housing flange The index bolt (13) is spring-loaded.
(6) and remove index bolt (13) with spring
(12)
5 Remove needle bearing (5) AR26.60-W-0001-01A
Puller *000589283300
Countersupport *000589343300
6 Compress spring (16)
Spring compressor for shift mechanism in WF58.50-N-6515-01A
manual transmission
7 Remove circlip (17)
8 Remove spring (16) and washers (15)
9 Unscrew grub screws (11) and detach notch The grub screws (11) are secured with
lever (10) locking agent. Heat notch lever (10).
10 Remove roll pin (2) Use a suitable drift.
11 Pull off shift finger (3) and locking bar (4) Identify installation position of the locking
bar (4)
12 Remove detent segment (8)
Assemble
13 Install detent segment (8) The cutout (arrow) on the detent *BR00.45-Z-1008-02A
segment (8) must point toward the input
shaft.
Insert bolt (9) with instant-set adhesive.
Transmission 715.500/507/510/513/ *BA26.60-N-1003-01D
520/540
Transmission 715.350/370/380/515/ *BA26.60-N-1002-01KL
525
14 Insert spring (16) and washers (15) into shift
hub (14)
15 Compress spring (16)

© Daimler AG, 7/2/13, G/03/13, ar26.60-w-6515h, Disassemble/assemble gearshift system Page 1 of 3

TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
 Spring compressor for shift mechanism in WF58.50-N-6515-01A
manual transmission
16 Install circlip (17).
17 Install needle roller bearing (5) in shift Use a suitable drift. AR26.60-W-0001-01A
housing flange (6) and grease
Long-life grease *BR00.45-Z-1001-06A
18 Mount notch lever (10) on the shift hub (14) The grub screws (11) are only tightened
and fit new grub screws (11) when the shift finger (3) is adjusted.
19 Install shift hub (14) with index bolt (13) and The index bolt (13) must engage in the
spring (12) in the shift housing flange (6) detent segment (8), press back the index
bolt (13).
20 Push the shift finger (3) and plunger block Pay attention to the installation position
(4) onto the shift shaft (1) of the shift finger (3) and the marking on the
locking bar (4).
21 Install roll pin (2) Use a suitable drift.
22 Insert shift shaft (1) into shift hub (14) The shift shaft (1) must be installed into
the shift hub (14) offset by approx. 4° and
point towards the output.
Grease splines of shift shaft (1) with long- *BR00.45-Z-1001-06A
life grease.
23 Install circlip (18). Press the shift housing flange (6) against
the shift shaft (1) until the groove the circlip
(18) is free.
24 Adjust shift finger (3) Transmission 715.350 AR26.60-W-0001-03KB
Transmission 715.370/380/500/507/510/ AR26.60-W-0001-03E
513/515/520/525/540
Screwdriver *116589020700
Test gage *715589042100
Supplement gauge for *715589082100
transmission 715.370/380/500/507/510/513/
515/520/525/540
Supplement gauge for *715589102100
transmission 715.350
25 Install shift linkage. Transmission 715.350 AR26.60-W-0001KB
Transmission 715.370/380/500/507/510/513/ AR26.60-W-0001H
515/520/525/540

Shift mechanism

Number Designation Transmission

715.500/
507/510/
513/520/
540 with code
GS7

BA26.60-N-1003-01D Detent segment to shift housing Nm 25

Shift mechanism

Number Designation Transmission Transmissions

715.350 715.370/380

BA26.60-N-1002-01KL Detent segment to shift housing Nm 25 25

Shift mechanism

Number Designation Transmission

715.515/525

© Daimler AG, 7/2/13, G/03/13, ar26.60-w-6515h, Disassemble/assemble gearshift system Page 2 of 3

TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
 BA26.60-N-1002-01KL Detent segment to shift housing Nm 25

116 589 02 07 00 715 589 04 21 00 715 589 08 21 00 715 589 10 21 00

Screwdriver 5 mm Gauge Supplement, gauge Supplement, gauge

000 589 34 33 00 000 589 28 33 00

Counter stay Puller, Ø 28-37 mm

Repair materials
Number Designation Order number
BR00.45-Z-1008-02A Quick-acting adhesive, Loctite 270 A 002 989 93 71
BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11

© Daimler AG, 7/2/13, G/03/13, ar26.60-w-6515h, Disassemble/assemble gearshift system Page 3 of 3

TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 ...
AR26.60-W-0001H Remove and install gearshift system 12.4.10
TRANSMISSION 715.370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift
TRANSMISSION 715.370 /380 with CODE (GE7) Mercedes PowerShift 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

1 Shift mechanism
2 Detent segment
3 Screw

W26.60-1119-06

Remove/install

Danger! Risk of injury caused by body parts being Ensure that no one is within the tilting range AS60.80-Z-0001-01A
pinched or crushed as cab is tilted of the cab as it is being tilted. Always tilt the
cab all the way to the end position and
secure with the safety strut.
1 Tilt cab
Notes on tilting the cab AH60.80-N-0003-01A
2 Remove soundproofing in the top right and
left
3 Remove cover or running board above the
transmission
4 Remove gear module AR26.20-W-1004A
5 Remove gate module Transmission 715.500/507/510/513/520/540 AR26.20-W-1005A
Transmission 715.370/380/515/525 AR26.20-W-1005KA
6 Fixing reverse gear shift rail in installation AR26.60-W-0001-05B
position
7 Remove bolt (3)
8 Detach shift (1) Installation: Clean sealing surfaces and *BR00.45-Z-1015-01A
coat with sealing compound.
Transmission 715.500/507/510/513/520/ *BA26.60-N-1001-01D
540
Transmission 715.370/380/515/525 *BA26.60-N-1001-01KL
9 Check needle roller bearing in front section Installation: If necessary install new AR26.60-W-0001-04A
transmission housing for wear and damage needle roller bearing in front section of
transmission housing.
*000589273300
*000589333300
10 Check detent segment (2), index bolt and Installation: If necessary, replace detent
notch lever for wear and damage segment, index bolt and notch lever.
11 Install in the reverse order

Shift mechanism

© Daimler AG, 7/2/13, G/03/13, ar26.60-w-0001h, Remove and install gearshift system Page 1 of 2
TRANSMISSION 715.370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 /507 /510 ...
 Number Designation Transmission
715.500/
507/510/
513/520/
540 with code
GS7

BA26.60-N-1001-01D Shift housing with bearing flange to Nm 30

transmission

Shift mechanism

Number Designation Transmissions Transmission

715.370/380 715.515/525

BA26.60-N-1001-01KL Shift housing with bearing flange to transmission Nm 30 30

000 589 27 33 00 000 589 33 33 00

Internal puller Counter stay

Repair materials
Number Designation Order number
BR00.45-Z-1015-01A Loctite 5203 sealant A 002 989 71 20 10

© Daimler AG, 7/2/13, G/03/13, ar26.60-w-0001h, Remove and install gearshift system Page 2 of 2
TRANSMISSION 715.370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 /507 /510 ...
AR26.60-W-0025A Remove/install lock rod for interlock 16.6.10
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540 /561 /567 /568 with CODE (GS1) "Manual" gearshift
TRANSMISSION 715.500 /507 /510 /513 /520 /540 /561 with CODE (GS3) "Hydraulic" gearshift

1 Spring
2 Lock rod
3 Circlip
4 Spacer ring
5 Shim
6 Lock rod bolt
7 Cap
8 Screw plug
9 Spring
10 Shifter interlock bolt

W26.60-0010-06

Modification notes
15.12.09 Operating sequence for Adjust lock rod changed. Step 4 AR26.60-W-0025-01A

Remove/install
1 Remove end cover (7) Installation: Glue in new end cover (7). *BR00.45-Z-1008-02A
2 Unscrew screw plug (8) remove spring (9) The screw plug (8) is spring-loaded.
*BA26.40-N-1007-01D
3 Remove shifter interlock bolt (10) and in the The lock rod (2) is spring-loaded.
process seal the opening of the lock rod (2)
simultaneously
4 Pull out the lock rod (2) with spring (1) and
lock rod bolt (6)
Installation: Adjust lock rod (2). AR26.60-W-0025-01A
*BE26.60-N-1001-01B
5 Install in the reverse order

Test and adjustment values for gearshift system

Number Designation Transmission Transmission

715.500/507/ 715.500/507/510
510/513/517/ /
520/527/540/ 513/520/540/561
561/567/568 with code GS3
with code GS1

BE26.60-N-1001-01B Setting for interlock lock rod mm 0.4 0.4

Housing

© Daimler AG, 7/2/13, G/03/13, ar26.60-w-0025a, Remove/install lock rod for interlock Page 1 of 2
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540 /561 /567 /568 with CODE (GS1) "Manual" gearshift TRANSMISSION 715.500 /507 /510 /513 /520 /540 /561 with CODE (GS3) ...
 Number Designation Transmission Trans-
715.500/507/ mission
510/513/517/ 715.561/
520/527/540 567/568

BA26.40-N-1007-01D Range group shift lock to transmission Nm 100 100

housing

Repair materials
Number Designation Order number
BR00.45-Z-1008-02A Quick-acting adhesive, Loctite 270 A 002 989 93 71

© Daimler AG, 7/2/13, G/03/13, ar26.60-w-0025a, Remove/install lock rod for interlock Page 2 of 2
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540 /561 /567 /568 with CODE (GS1) "Manual" gearshift TRANSMISSION 715.500 /507 /510 /513 /520 /540 /561 with CODE (GS3) ...