CBC PV Installation Systems
CBC PV Installation Systems
CBC PV Installation Systems
(Rev.No.00-03/08/17)
COURSE DESIGN
COURSE DESCRIPTION :
The course is designed to enhance the knowledge, desirable attitudes and skills of a PV Systems installation technician in
accordance with industry standards. It covers core competencies such as: perform site assessment, check PV components and
materials’ compliance, install and commission PV system and prepare documentation requirements for PV systems installation.
It also includes competencies in workplace communication; work in a team environment, practice career professionalism,
practice occupational health and safety, prepare construction materials and tools, perform mensuration and calculation, maintain
tools and equipment, observe procedures, specifications and manuals of instructions and interpret technical drawings and plans.
ENTRY REQUIREMENTS:
An individual who wishes to undergo this course must possess the following:
With good moral character
Can communicate both oral and written
At least 18 yrs old
1
COURSE STRUCTURE:
BASIC COMPETENCIES
(18 hours)
2
COMMON COMPETENCIES
(72 hours)
3
Units of Competency Module Title Learning Outcomes Nominal Duration
5. Interpret technical 5.1 Interpret technical 5.1.1 Analyze signs, symbols, and data. 16 hours
drawings and plans drawings and plans 5.1.2 Interpret technical drawings and
plans
CORE COMPETENCIES
(194 hours)
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Units of Competency Module Title Learning Outcomes Nominal Duration
wiring and equipment
3.3.2 Read and interpret electrical
diagrams
3.3.3 Install lighting and power circuit
using electrical non-metallic
conduit.
3.3.4 Install light and power circuit using
sheathed non-metallic cable
3.3.5 Install light and power circuit using
electrical non-metallic surface
raceway.
6. Perform PV system 4.1 Performing PV 4.1.1 Prepare to commission PV system 24 hours
commissioning system 4.1.2 Commission PV system
commissioning 4.1.3 Inspect and notify completion of
work
ASSESSMENT METHODS:
Written test
Practical/performance test
Interview/oral Questioning
Demonstration
COURSE DELIVERY:
Film Viewing
Lecture/discussion
Multimedia presentation
Self-pace learning
Field trip
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RESOURCES:
LEARNING ELEMENTS/HANDOUTS
Electrical Safety Installing electrical wiring
Diagrams Installing wiring devices
Measuring resistance using Installing circuit protection
VOM system
Measuring voltage using VOM Splicing and joining electrical
Installing rigid non-metallic conductor
conduit Performing mensurations and
Installing electrical moldings calculations
Identifying and selecting PV systems components
electrical materials and tools Battery maintenance
Types of Loads
VIDEO PROGRAMS
Safety Practices in Workshop
Electrical Safety
Electrical installation
TRANSPARENCY
Electrical Safety
Diagrams
Meter scale reading
Measuring Voltage using VOM
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Parts of multi-tester
PV Systems and Components
BOOKS
Alerich, Walter. Electrical Construction Wiring, Illinois: American Technical
Publisher; 1971, pp.
Anderson, Edwin, Andels. Wiring Diagram for Light and Power, Bombay: D.B.
Taraporevala sons and Co.; 1969.
Croft T and Summers W. American Electricians Handbook, New York: McGraw-
Hill Book Co. Inc; 1927, pp.
Handley, William, Industrial Safety Handbook, McGraw Hill Book Co.; 1977, pp.
Hubert, Charles I. Preventive maintenance of Electrical Equipment-2 nd Ed.,
New York: McGraw Hill Book Co; 1974, pp.
Institute of Integrated Electrical Engineers, Inc. Philippine Electrical Code, Part I,
2002, # 41, Monte de Piedad St. Cubao, Quezon City, Philippines:
Bookman Inc; June 2002.
Institute of Integrated Electrical Engineers, Inc. Philippine Electrical Code, Part
II, 2002, # 41, Monte de Piedad St. Cubao, Quezon City, Philippines:
Bookman Inc; June 2002.
Jacobowitz, Henry. Electricity Made Simple, New York: Doubleday and
Company; 1967, pp
Lister, Eugene. Electric Circuits and Machines, The Institute of Electrical and
Electronics Engineers Inc; McGraw Hill Book Co; 1975
Lunt, Joseph R. Everyday Electricity, New York: The Macmillan Co; 1934, pp.
Mulin R.C., Smith R.L. Electrical Wiring-Commercial, Six Ed., New York:
Delmar’s Publishing Inc; 1984, pp.
Vankelburg, Van; Nooger and Neville Inc. Electricity, New Jersey: Hayden Book
Co. Inc; 1978, pp
LOCATION
Demonstration house
Wiring booth
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EQUIPMENTS
PV module/panel/array Loads (Ac/Dc)
Support structure PPE
Controller o Safety goggles
Battery o Rubber gloves
Battery Box o Safety shoes
Inverter o Face Mask
Converter o Leather apron
o Safety Harness
TOOLS MEASURING TOOLS
Electrician’s holster Multi-tester
Linesman’s pliers Clamp meter
Long nose pliers Hydrometer
Diagonal cutting pliers Battery cell tester
Hacksaw
Claw hammer
Spirit level
Set of screw drivers
DC drill
Soldering Iron
Measuring tape
Wrench
Wire Stripper
Magnetic Compass
Scaffolding/Ladder
MATERIALS
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Boxes and fittings PVC pipe
o Junction box PVC molding
o Utility box Wood molding
o Pull box Fastening devices
o Condulets Mica tube
o PVC adapters Circuit breakers and fuses
o Lock nut and bushing Connectors
o C-clamps Clamps
Electrical conductors Diodes
o Solid wire 2.0 mm2 Electrical tape
o Solid wire 3.5 mm2 Soldering lead
o Solid wire 2.6 mm2 Bolts and nuts
QUALIFICATON OF INSTRUCTORS/TRAINERS
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A. Modules of Instruction
Basic Competencies
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Details of Learning Outcomes:
LO1. OBTAIN AND CONVEY WORKPLACE INFORMATION
_____
Assessment Criteria Contents Conditions Methodologies Assessment
Methods
1. Specific relevant information Parts of speech Writing materials Group discussion Written test
is accessed from appropriate (pen and paper)
sources.
2. Effective questioning, active Sentence References (books) Nteract Practical/performance
listening and speaking skills are construction test
used to gather and convey
information.
3. Appropriate medium is used Effective Manuals Lecture Interview
to transfer information and communication
ideas.
4. Appropriate non-verbal Reportorial
communication is used.
5. Appropriate lines of
communication with superiors
and colleagues are identified
and followed.
6. Defined workplace
procedures for the location and
storage of information are
used.
7. Personal interaction is
carried out clearly and
concisely.
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LO2. COMPLETE RELEVANT WORK RELATED DOCUMENTS
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LO3 PARTICIPATE IN WORKPLACE MEETINGS AND DISCUSSIONS
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Unit of Competency: WORK IN A TEAM ENVIRONMENT
Modules Title: WORKING IN A TEAM ENVIRONMENT
Module Descriptor: This module covers the knowledge, skills, and attitudes required to relate in a work based environment.
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Details of Learning Outcomes:
2. Team parameters, Relationship and Job procedures Case studies Observation through
relationships and responsibilities simulation or role-play
responsibilities are
identified.
3. Individual role and Role and Organization or Simulation Case studies and
responsibilities within responsibilities with external personnel scenarios.
team environment team environment.
are identified.
4. Roles and Relationship within a
responsibilities of team.
other team members
are identified and
recognized.
5. Reporting
relationships within
team and external to
team are identified.
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LO2 DESCRIBE WORK AS A TEAM MEMBER
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Unit of Competency: PRACTICE CAREER PROFESSIONALISM
Modules Title: PRACTICING CAREER PROFESSIONALISM
MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes in promoting career growth and advancement,
specifically to integrate personal objectives with organizational goals set and meet work priorities and maintain professional growth
and development
Nominal Duration: 4 hours
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Details of Learning Outcomes:
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LO2. SET AND MEET WORK PRIORITIES
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LO3. MAINTAIN PROFESSIONAL GROWTH AND DEVELOPMENT
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Unit of Competency: PRACTICE OCCUPATIONAL HEALTH AND SAFETY PROCEDURES
MODULE TITLE PRACTICING OCCUPATIONAL HEALTH AND SAFETY PROCEDURES
MODULE DESCRIPTOR : This module covers the knowledge, skills and attitudes required to comply with the regulatory and
organizational requirements for occupational health and safety such as identifying, evaluating and
maintaining occupational health and safety (OHS) awareness.
Nominal Duration: 4 hours
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Details of Learning Outcomes:
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LO2. CONTROL HAZARDS AND RISKS
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protocol.
ECC Waste management Self-paced
regulations instruction
Disaster
preparedness and
management
Contingency
measures and
procedures
OHS personal
records
PPE
CD’s, VHS tapes,
transparencies
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organization guidelines and and regulations
procedures.
OHS personal records are filled Emergency-related PPE Interactive lecture Observation
up in accordance with drills and training
workplace requirements.
PPE are maintained in line with OHS personal Simulation Interview
organization guidelines and records
procedures.
CD’s, VHS tapes, Symposium
transparencies
Health record Film viewing
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MODULES OF INSTRUCTION
COMMON COMPETENCIES
TILE SETTING NC II
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UNIT OF COMPETENCY : PREPARE CONSTRUCTION MATERIALS AND TOOLS
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Details of Learning Outcomes:
3. Requests are done Tools and materials Requisition slip Group discussion Written test
as per company’s requisition slip
standard operating
procedures (SOP).
4. Unavailable materials Borrower’s slip Borrowers slip PowerPoint
and tools are presentation
substituted and
provided without
sacrificing cost and
quality of work.
Requisition Handouts/instruction
procedures al materials
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Assessment Criteria Contents Conditions Methodologies Assessment
Methods
1. Materials and tools Procedures in Sample of company Lecture- Oral
are set aside to receiving tools and standard in tools demonstration questioning
appropriate location materials and materials in
nearest to the receiving materials.
workplace.
3. Tools and materials Proper handling of Materials handling Group discussion Written test
are checked for tools and materials. safety devices
damages and
manufacturing
defects.
4. Materials and tools
received are handled
with appropriate
safety devices.
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UNIT OF COMPETENCY : PERFORM MENSURATIONS AND CALCULATIONS
MODULE DESCRIPTION : This module covers the knowledge, skills and attitudes on identifying, and measuring objects based
on the required performance standards.
31
Assessment Criteria Contents Conditions Methodologies Assessment
Methods
1. Object or component Visualizing objects Classroom for Classroom Oral
to be measured are and shapes discussion discussion questioning
identified, classified specifically geometric
and interpreted shapes.
according to the
appropriate regular
geometric shape.
2. Measuring tools are Interpreting Formulas Workplace Location Actual Direct
selected/identified as for volume, areas, demonstr observation
per object to be and perimeters of ation
measured or job plane and geometric
requirements figures.
3. Correct specifications Measuring Problems to solve Written test
are obtained from Instruments/Measuri
relevant sources. ng Tools
4. Measuring Proper handling of
instruments are measuring
selected according to instruments
job requirements.
5. Alternative measuring
tools are used
without sacrificing
cost and quality of
work.
6. Measurements are
obtained according to
job requirements.
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LO2. CARRY OUT MEASUREMENTS AND CALCULATIONS
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Fractions,
percentage and
decimals
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UNIT OF COMPETENCY : MAINTAIN TOOLS AND EQUIPMENT
MODULE DESCRIPTION : This module covers the knowledge, skills and attitudes on checking condition, performing preventive
maintenance and storing of tools and equipment based on the required performance standard.
NOMINAL DURATION : 4 hours
35
LO1. CHECK CONDITIONS OF TOOLS AND EQUIPMENT
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LO2. PERFORM BASIC PREVENTIVE MAINTENANCE
Assessment Criteria Contents Conditions Methodologies Assessment
Methods
Lubricants are identified Types uses of Workplace location Lecture- Oral questioning
according to types of lubricants Maintenance demonstration
equipment. materials, tools and
equipment relevant
to the proposed
activity /
task.
Rust remover
Rugs
Spare parts
Tools and equipment are Types and uses of Handouts/Instruction Self-paced Direct observation
lubricated according to cleaning al materials instruction
preventive maintenance materials/solvent
schedule or manufacturer’s
specifications.
Measuring instruments are Types and uses of Manufacturer's Group discussion Written test
checked and calibrated in measuring specification manual
accordance with instruments and
manufacturer’s instructions. equipment.
Tools are cleaned and Preventive Repair manual
lubricated according to maintenance Lubricants
standard procedures techniques and Cleaning materials
procedures.
Defective equipment and tools Procedures in Maintenance
are inspected and replaced sharpening hand procedure manual
according to manufacturer’s tools
specification.
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Work place is cleaned and kept OSHC workplace Periodic
in safe state in line with OSHC regulations maintenance
regulations. manual
Edge and cutting tools are Maintenance
sharpened according to schedule forms
specifications
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LO3. STORE TOOLS AND EQUIPMENT
Assessment Criteria Contents Conditions Methodologies Assessment
Methods
Inventory of tools, instruments, Inventory Preventive Demonstration Practical
and equipment are conducted of tools maintenance examination
and recorded as per company and techniques and
practices. equipment procedures.
39
UNIT OF COMPETENCY : OBSERVE PROCEDURES, SPECIFICATIONS AND MANUALS OF INSTRUCTIONS
40
LO1. IDENTIFY, ACCESS, AND INTERPRET SPECIFICATION/MANUALS
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LO2. APPLY INFORMATION IN MANUAL
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UNIT OF COMPETENCY : INTERPRET TECHNICAL DRAWINGS AND PLANS
43
LO1. READ/INTERPRET BLUEPRINTS AND PLANS
Sign, symbols and data are Drawing lines Measuring Classroom Written test/questioning
determined according to instruments discussions
classification or as appropriate
in drawing.
Electrical
Mechanical
Instructional
materials
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MODULES OF INSTRUCTION
CORE COMPETENCIES
TILE SETTING NC II
46
SECTOR : PV INSTALLATION (CONSTRUCTION)
MODULE DESCRIPTOR : This module covers the required knowledge skills and attitude in installing electrical wiring. It deals
with rough-in activities, installing electrical wiring, wiring devices, and circuit protection.
QUALIFICATION LEVEL : NC II
LO3. Install lighting and power circuit using electrical non-metallic conduit.
LO4. Install light and power circuit using sheathed non-metallic cable
LO5. Install light and power circuit using electrical non-metallic surface raceway.
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LO1. PREPARE ELECTRICAL TOOLS, MATERIALS AND EQUIPMENT (20 hrs)
48
electrical materials Maintaining and
are followed in line storing basic hand
with the company tools
standards Materials inventory
Basic hand tools are
maintained in line
with the
manufacturer’s
specification.
49
LO2. READ AND INTERPRET CIRUCIT DIAGRAMS, ELECTRICAL PLANS AND SYMBOLS (8 hrs)
Assessment Criteria Contents Conditions Methodologies Assessment
Methods
Electrical symbols Electrical symbols Materials Demonstration Written examination
are identified as used Different types of Electrical plans Lecture-discussion
in the plan circuit diagrams Case study Interview/oral
Schematic diagrams Learning Materials questioning
Wiring diagrams Learning elements
Circuit diagrams are Diagramming Modules Demonstration
interpreted in line Lamp controlled in Books, manuals,
with job requirement location (one-way and catalogs
switch) Philippine Electrical
Lamp controlled in Code
two different location
(three-way switch)
Lamp controlled in
three different
location (four-way
switch)
Other circuit
diagramming
exercises
Interpreting circuit
diagrams and
electrical plans
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LO3. INSTALL LIGHTING AND POWER CIRCUIT USING ELECTRICAL NON-METALLIC CONDUIT (16 hrs)
Assessment Criteria Contents Conditions Methodologies Assessment
Methods
Electrical circuit Roughing-in activities Equipment Demonstration Interview/oral
using nonmetallic using electrical non- Simulated questioning
conduit is installed in metallic conduit. workplace or wiring Lecture-discussion
line with the job Method of anchoring booth Demonstration
requirements electrical materials in Personal protective
Electrical circuit metal, wood and equipment
using nonmetallic concrete Goggles
conduit is installed in Installing electrical Gloves
accordance with the wiring using PVC Safety shoes
latest provision of Electrical non
Philippine electrical metallic conduit Tools
Code PEC requirements in Heat gun or blow
Safety procedures in using PVC torch
installing electrical PVC conduits and its Line man’s pliers
circuit are strictly associated fittings Diagonal cutting
followed in line with Bending PVC pliers
Occupational Health Elbow Long nose pliers
and Safety Square saddle Bar level
procedures. Round saddle Pull and push rule
Offset bend Claw hammer
Installing wiring Ball peen hammer
devices Chalk line reel
Installing flush type Screw driver
switches and Gimlet
convenience outlet
Safety procedures in
installing electrical
wiring using electrical
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nonmetallic conduit
LO4. INSTALL LIGHT AND POWER CIRCUIT USING SHEATHED NON-METALLIC CABLE (8 hrs)
Assessment Criteria Contents Conditions Methodologies Assessment
Methods
Electrical circuit Safety procedures Equipment Demonstr Interview/oral
using sheathed in installing Simulated workplace ation questioning
nonmetallic cable is electrical wiring or wiring booth Lecture- Demonstration
installed in line with using sheathed Personal protective discussion
the job requirements. nonmetallic cable equipment
Electrical circuit Installing electrical Goggles
using sheathed wiring using Gloves
nonmetallic cable is sheathed Safety shoes
installed in nonmetallic cable Tools
accordance with the Roughing-in Line man’s pliers
latest provision of activities using Diagonal cutting pliers
Philippine electrical sheathed Long nose pliers
Code nonmetallic. Bar levelPull and push
Installing wiring rule
Safety procedures in devices Claw hammer
installing electrical Surface type Ball peen hammer
circuit are strictly switches and Chalk line reel
followed in line with convenience outlet. Screw driver
Occupational Health Sheathed Gimlet
and Safety nonmetallic cable
procedures. PEC requirements
in using sheathed
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nonmetallic cable
LO5. INSTALL LIGHT AND POWER CIRCUIT USING ELECTRICAL NON-METALLIC SURFACE RACEWAY (6 hrs)
53
procedures.
MODULE DESCRIPTOR : This module covers the skills, knowledge, and attitude in performing PV System Testing and
Commissioning
54
QUALIFICATION LEVEL : NC III
PREREQUISITE : PV Installation NC II
55
Work instructions are PV system and Students/traine Lecture- Observation with
validated to ensure individual es must be demonstr questioning
clear understanding components provided with ation
of job requirements functionality and the following: Self- Written/oral
Commissioning standard operating paced examination
procedures are range Site conditions and instruction
planned according to Planning for location map template Group
manufacturer’s commissioning of Forms: discussion
instructions and job PV systems Electrical installation
order requirements Identifying tools, drawings
Personal Protective test instruments, Installation data sheet
Equipment needed to and materials for
complete job order commissioning
requirements are Awareness of local
obtained according to conditions
established
procedures
Tools, measuring
instruments and
materials needed for
commissioning are
obtained according to
established
procedures
56
Individual Interpreting Students/trainees Lecture- Direct observation with
components and the electrical drawings must be provided with demonstration questions
whole system are Commissioning the following:
checked if procedures for PV Installed PV system Self-paced Demonstration with
operational and are systems Tools, measuring instruction questions
installed according to Use and proper instruments, and
established handling of tools, materials Group discussion Oral/written
procedures and job test instruments, Tools examination
order requirements and materials for Screwdrivers
Corrective measures commissioning Pliers Third party report
or rectifications on Common Wrenches
the installation are system/equipment Forms and documents
made in line with malfunctions and Electrical installation
established basic corrective sketch
procedures and rectification Installation data sheet
Occupational health techniquesOccupati Commissioning
and safety onal health and document
procedures are safety standards
followed during PEC requirements
commissioning
57
Assessment Criteria Contents Conditions Methodologies Assessment
Methods
Final inspection is Students/traine Lecture- Direct
undertaken to ensure Features es must be demonstr observation
that commissioning of a provided with ation with
of PV system meets commissi the following: Self- questions
customers’ oning paced Oral/written
requirements documen Commissio instruction examination
Commissioning t ning Group
document is Proper document discussion
accomplished and filling-out Installation mnbgfd
written report is of the data sheet
prepared using commissi Housekeepi
standard company oning ng
procedures documen paraphernal
Customer are notified t ia
upon work
completion in
accordance with the
established
procedure
Proper housekeeping
is observed and
practiced in
accordance with
occupational health
and safety standards
58
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