12 Hilux (Cont. Next Page) : Engine Control (1GD-FTV, 2GD-FTV)
12 Hilux (Cont. Next Page) : Engine Control (1GD-FTV, 2GD-FTV)
12 Hilux (Cont. Next Page) : Engine Control (1GD-FTV, 2GD-FTV)
next page)
E n g in e C o n tro l (1 G D – F T V , 2 G D – F T V )
1 2 3 4
(BAT) (BAT) (BAT) (BAT)
2 2 2 2
∗10 : w/ Air Fuel Ratio Sensor
1 1
∗16 : w/ Urea Pump Control ECU
∗18 : w/o Urea Pump Control ECU w/o EGR w/o Vacuum Switching Valve (Intake Manifold)
∗19 : w/ EGR
B
∗20 : w/ Vacuum Switching Valve (Intake Manifold)
∗21 : ∗10, ∗16, ∗19, ∗20
1 1
EFI–MAIN EFI–MAIN ∗22 : RHD From Aug. 2017 Production
NO. 2 NO. 1 ∗23 : Except ∗22 5 1
Relay Relay
W
GLOW
W–B
Relay
1 1
3 2
1 3
10A
EFI 1 1
NO. 1 EDU
Relay
2
2 5
(∗23)
(∗22)
W
P
3 2G 5 2J 9 2P 7 2G 5 2G 8 2P 3 2K 4 2K 1 1 1 A56(A), C97(B), C98(C), C99(D)
Glow Plug Controller 1 A
BATT
G
W–B
W–B
LG
W
B
B
GND GL1 GL2 GL3 GL4 +B DI SI
1 D 1 C 2 C 1 B 2 B 4 D 5 D 3 D
1 CA2
(∗18)
(∗21)
W–B
W
G
R
P
L
1 CG2
W–B
1 2 3 4
GLW1 GLW2 GLW3 GLW4
W–B
G
R
B
L
P(∗22)
A
(∗21)
B
R(∗23)
B
P
W–B
C
C100
W
D
W
E
B
F
B
G
B B B
H
(∗21) (∗21) (∗21)
12 12
A49 A49
No. 1 Ground No. 1 Ground
Junction Connector Junction Connector
GC AC CB AC
12 HILUX (Cont' d) (Cont. next page)
E n g in e C o n tro l (1 G D – F T V , 2 G D – F T V )
5 6 7 8
Y1
Diesel Throttle Body Assembly
STA/WIPER–S Fuse
2 A 1 A 3 B 1 B 2 B 2 1 6 5 3
W
G
L
W
W
G
R
P
1 CY1 4 CY1 5 CY1 3 CY1 6 CY1
(∗15)
W
G
R
V
Y
L
L
C57(A), C58(B), C59(C), C60(D), G85(E), G86(F)
11 E ECM 1 E 1 C 2 C 23 C 30 C 22 C 6 D 5 D 21 C 29 C 20 C
NSW INH VNM+ VNM– VNA VNVC VNE2 M+ M– VLU VCVL EVLU
GREL GLDO GLDI MREL +B +B2 +B3 +BD1 +BD2 ECBV SCV FIV HA1A A1A+ A1A– EGM+ EGM– EGLS VCEG EEGL
15 E 11 B 10 B 14 E 2 F 3 F 4 F 5 C 4 C 16 A 10 A 6 E 5 E 31 D 32 D 6 C 7 C 25 C 31 C 24 C
(∗19)
(∗20)
(∗10)
(Shielded)
LG
G
P
P
L
(∗10)
(∗10)
(∗10)
(∗10)
(for EGR Cooler Bypass Valve)
W
Y
B
No. 1 Vacuum Switching
7 AG7 6 A 1 B 2 B (LHD) 17 CG2
(∗19)
(∗19)
(∗19)
(∗19)
(∗19)
W
W
G
R
B
6 C 1 D 2 D (RHD)
2
Valve Assembly
(∗10)
P
Vacuum Switching Valve
P(∗22) 5 A (LHD)
Junction Connector
(Intake Manifold)
R(∗23) 1 1
(Bank 1 Sensor 1)
B G103(C), G104(D) 3 4 4 5 2 3 1
(RHD ∗10)
SCV– FIV
(LHD ∗10)
1
(Shielded)
No. 36
P Junction Connector A1A+ A1A– M+ M– VTA VC E2
BR
C
B
C111
C109
W SCV+ +B
D 12 CG2 HA1A +B
C4
2 2
W
E 1 2 M
B
(∗19)
(∗20)
(∗10)
(∗10)
F
B
(∗10)
IC
B
B
(RHD ∗10)
(LHD ∗10)
G
BR
B
B B B
H
(∗21) (∗21) (∗10, ∗20) C95
Electric EGR Control Valve Assembly
B B
A
(∗16) (∗16)
CB
12 HILUX (Cont' d) (Cont. next page)
9 10 11 12
C80 C1 C2 X1
Cam Position Sensor Z1 A39 Transmission Transmission PCV Valve (Injection or
(Crank Position Sensor) Crank Position Sensor Intake Mass Air Flow Meter Sub–Assembly Revolution Sensor (NT) Revolution Sensor (SP2) Supply Pump Assembly)
VC G22– G22+ VC NE– NE+ FG THA 5V E2G NTB NTO SP2B SP2O +B PCV
3 2 1 3 2 1 1 4 3 2 2 1 2 1 1 2
W
R
B
B
L
(A/T)
(A/T)
(A/T)
(A/T)
W
G
R
R
B
B
3 CZ1 2 CZ1 1 CZ1 6 CA3 5 CA3 2 CA3 1 CA3 1 CX1 2 CX1
W
G
R
R
Y
Y
L
17 D 18 D 27 D 20 D 19 D 28 D 33 B 32 B 25 B 24 B 12 C 13 C 10 C 11 C 3 B 4 B
VCG G2– G2+ VCNE NE– NE+ VG THA VCVG EVG NTB NTO SP2B SP2O PCV+ PCV–
THSO ETSO NIMB NIMO PRV– PRV+ CAND CANU # 1D+ # 1D– # 2D+ # 2D– # 3D+ # 3D– # 4D+ # 4D–
26 E 33 E 12 C 13 C 1 B 2 B 35 E 27 E 6 A 7 A 1 A 2 A 7 B 6 B 5 A 4 A
(∗16)
(∗16)
LG
(∗16)
(∗16)
Y
23 GN4 10 GN4
(∗8)
(∗8)
W
G
R
R
B
L
1 CZ3 2 CZ3
(∗16)
(∗16)
LG
3 eN1 8 eN1
(∗16)
Y
L
2 1
C101
C102
C103
C104
THSO E2
C94 Z3 2 2 2 2
Transmission Pressure Discharge
Revolution Sensor Valve Assembly
(Common Rail Assembly)
e2
No. 4 Exhaust Gas
Temperature Sensor
B B
A A
(∗16) (∗16)
12 HILUX (Cont' d) (Cont. next page)
∗ 6 : w/ A/C
E n g in e C o n tro l (1 G D – F T V , 2 G D – F T V ) ∗ 8 : Intelligent Manual Transmission
∗16 : w/ Urea Pump Control ECU
13 14 15 16
Generator Assembly
3 1 2 1 2 1 4 5 2 1 3 6
G
R
V
L
BR
BR
BR
G
R
B
L
G
R
P
28 A 19 A 18 A 27 B 35 B 34 A 27 A 17 E 28 E 19 C 18 C 26 D 33 D 25 D 28 C 7 D
VCPM EPIM PIM ETHI THIA THW ETHW CANH CANL E2M PCR1 PCR2 VCS E2S VCM LIN
E04 E1D1 E1D2 ME01 E01 E02 E1 EC L4 ACT AC1 VCCL CLS E2CL
2 D 3 A 5 B 3 D 3 C 4 D 1 D 8 F 12 D 14 F 15 F 23 F 20 F 21 F
(4WD)
(∗6)
(∗6)
(∗8)
(∗8)
(∗8)
GR
LG
SB
G
R
Y
(RHD)
(LHD)
W–B
W–B
W–B
W–B
W–B
W–B
W–B
BR
BR
16 AG7 17 AG7 3 AG7
< 51–2> < 52–2> < 53–5> < 53–6> < 54–5>
(∗8)
(∗8)
(∗8)
G
R
L
< 30–5>
3 2 1
C+B CSS C–S
W–B
B B
A A
(∗16) (∗16)
CA GA GE
12 HILUX (Cont' d) (Cont. next page)
E n g in e C o n tro l (1 G D – F T V , 2 G D – F T V ) C ru is e C o n tro l (1 G D – F T V , 2 G D – F T V )
17 18 19 20
GR
LG
W
G
R
(∗13)
(∗13)
GR
LG
W
G
R
B
30 F 25 F 31 F 29 F 22 F 28 F 17 F 16 F
VCP2 EPA2 VPA2 VCPA EPA VPA IMO IMI
VCPX EPEX PEX FPSW PSW TC ETCO THCO ETCI THCI ETTO THTO CCS
32 C 26 C 27 C 2 E 9 F 25 E 26 A 33 A 24 A 25 A 22 A 23 A 26 F
(∗7)
G
(∗10)
(∗10)
(∗10)
(∗10)
(∗10)
(∗10)
(∗10)
(∗10)
(∗10)
BR
W
G
G
R
P
L
L
2 A 1 A
G4(A), z4(F)
ECC CCS Spiral Cable
Sub–Assembly
3 1 2 1 2 1 2 1 2 4 F 3 F
VC E2 PEX 13 CG2 E2 THCO E2 THCI E2 THC3
Power Steering Oil Pressure Switch
Fuel Sedimenter Level Warning Switch
(∗7)
BR
C108 C114 C113 C112 ON–OFF
G
Differential Pressure Sensor No. 3 Exhaust Gas No. 2 Exhaust Gas Exhaust Gas Temperature
(Diesel Fuel Filter Assembly)
DLC3
(∗7)
BR
– SET
CANCEL
(RHD ∗7)
z4(F)
(LHD ∗7)
BR
B
B B
A A
(∗16) (∗16)
CB
12 HILUX (Cont' d) (Cont. next page)
E C T a n d A /T In d ic a to r (1 G D – F T V , 2 G D – F T V )
21 22 23 24
(BAT) (IG)
Certification
7. 5A
Body ECU
IG2
EFI–B
NO. 1 ∗14 : w/ Body ECU
∗15 : w/ Stop & Start System
ECU
∗16 : w/ Urea Pump Control ECU
2 2 ∗17 : w/o Stop & Start System
∗22 : RHD From Aug. 2017 Production
1 2 2G
(∗22)
Y
12 A (LHD) G56(A)
15 B (RHD) No. 16 Junction Connector
G99(B)
No. 32 Junction Connector
(∗3, ∗14)
(∗17)
(∗15)
GR
GR
G
Y
SL3+ SL3– SL4+ SL4– SLU+ SLU– SLT+ SLT– SL1+ SL1– SL2+ SL2– SL THO2 THO1 ETHO
8 C 9 C 9 D 8 D 8 B 9 B 14 D 15 D 10 D 11 D 17 C 16 C 13 D 16 B 14 B 15 B
(A/T)
Start Solenoid Filter< 59–5>
Connector
1
Junction
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
No. 4
W
G
G
R
R
B
B
L
C47
(A/T ∗15)
(A/T ∗15)
2 3
Y
L
(A/T)
(A/T)
G
G
17 27 11 12 23 24 21 22 13 14 25 26 15 16 1 5 3 4 6
EMP+ EMP– SL3+ SL3– SL4+ SL4– SLU+ SLU– SLT+ SLT– SL1+ SL1– SL2+ SL2– SL OT2+ OT+ OT– OT2–
GR
BR
O
G
R
B
B
L
L
B C42
A ECT Solenoid (Transmission Wire)
(∗16)
B
A
(∗16)
12 HILUX (Cont' d) (Cont. next page)
E C T a n d A /T In d ic a to r (1 G D – F T V , 2 G D – F T V )
25 26 27 28
(IG) (IG) (IG)
5A 10A 10A
IG2 IG1 IG1
NO. 3 NO. 1 NO. 4
RB PL RL NL DL
< 23–1> < 24–1>
2 2 P 2
Stop Light
Park/Neutral Position
System
2 2D 2 2P
R
Switch Assembly
7 2D 7 2P
(A/T)
Combination Meter Assembly
N
P
Stop Light Switch Assembly
(∗23)
(∗22)
R
C24
Junction Connector
(M/T)
(A/T)
∗ 9 : w/ Combination Switch Assembly
G
B
11 CG2 2 6 1 9 7
No. 1 Junction
< 49–1> < 50–1>
2 4
∗16 : w/ Urea Pump Control ECU
Connector
P 7 A 1
∗22 : RHD From Aug. 2017 Production
No. 13
A45(A)
Stop Light
< 14–2>
(A/T)
(A/T)
(A/T)
(A/T)
(A/T) ∗23 : Except ∗22
DLC3
G
B
G53
A35
8 A 8
1 3
System< 25–1>
Back–Up Light
(A/T)
LG
V
(M/T RHD)
(M/T LHD)
14 AG1
R
V
B
L
8 CG1 6 IG1
GR
(A/T)
(A/T)
LG
P
12 F 16 E 10 E 13 F I1(A)
Junction Connector
4 BA1 Transmission Control Switch
G53(A), G109(B)
ST1– TACH SPD STP
4 A (Transmission Floor Shift Assembly)
C57(A), C58(B), C59(C), C60(D), G85(E), G86(F) 17 A (LHD) IG
ECM 17 B (RHD)
(M/T)
No. 13
(M/T ∗15)
(M/T)
GR
17 CG1
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
B1
(∗9)
(∗9)
(∗8)
GR
W
G
R
B
L
S SFTD SFTU E
2
5 A 1 A 3 A (LHD) 2 A
R
3 A 1 A (RHD)
(M/T)
7 CG1 3 AG2
P
21 IG1 4 IG1 20 IG1
(A/T)
(A/T)
(A/T)
(A/T)
W–B
Engine Stop and Start
W
G
L
Switch Assembly
Switch Assembly
Back–Up Light
(M/T)< 25–1>
(A/T)< 25–1>
Park/Neutral
(M/T)
7 IG1 18 IG1 19 IG1 2 IG1
(∗9)
(∗9)
(∗8)
ECU< 59–8>
P
L
3 BA1
(A/T)
W–B
(A/T)
(A/T)
(A/T)
W
G
L
3 4 6
6
PWR ECU S
G66
PWR MODE
ECO MODE
7 1
iMT
(∗9, A/T)
W–B
W–B
(∗9)
E
I5 2 12 IG1
Combination
Switch Assembly W–B
(∗9)
B B
A A
(∗16) (∗16)
GC
12 HILUX (Cont' d) (Cont. next page)
29 30 31 32
(BAT) (IG)
50A 5A g1
DCU–MAIN IG2 NO. 3
Urea Pump Control ECU
2 2
1 1 2D
IGSW +BU1 +BU2 +BU3 +BU4 +BU5 UREL
(∗16)
18 11 10 19 1 2 9
B
W–B
(∗16 ∗23)
(∗16 ∗22)
(∗16)
V
R 3 AN2
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
GR
LG
R
P
L
B
(∗16)
(∗16)
B
6 7 AG1
6 6
W–B
2 5 2
(∗16)
(∗16)
P
1 eg1 4 eg2 3 eg2 2 eg2 8 eg2 7 eg2 6 eg2
Junction Connector
Junction Connector
NOX PM 6 6
Relay 20A
NOX PM
1 5 7 A (LHD)
1 3 7 B (RHD)
G106(B)
No. 18
No. 38
G58(A)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
1 DCU–MAIN
G
R
P
Y
L
6 6 Relay
10 A (LHD)
6 2 3 10 B (RHD)
6 6
(∗16)
(∗16)
B
(∗16)
P
9 eN1 7 eN2 2 eN2 1 eN1
(∗16)
B
(∗16)
(∗16)
(∗16)
W
G
6 17 GN4
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
W
G
R
P
26 GN3 4 eN2 6 6
1
1 1
(∗16)
(∗16)
B
7. 5A
DCU–B 25A 20A 3 eN2
DCU NO. 1 DCU NO. 2
Sensor Assembly
5
Nitrogen Oxides
BATT 2
2 2
(∗16)
L
CAN+ CAN– GND 6
e1
2 3 4 6 6
6 CG1
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
W–B
BR
(∗16)
(∗16)
(∗16)
R
L
(∗16)
B
5 eN2
System (CAN)< 2–12> < 3–12>
Multiplex Communication
(∗16)
BR
B(∗16)
A
B BR(∗16)
A B
(∗16)
NA
12 HILUX (Cont' d) (Cont. next page)
E C T a n d A /T In d ic a to r (1 G D – F T V , 2 G D – F T V )
∗16 : w/ Urea Pump Control ECU
33 34 35 36
g1
Urea Pump Control ECU
BATT E01 E02 E03 HTT EHTT VCLU LVU ELU UPMU UPMV UPMW MSG THU ETHU VCPU PU EPU
30 52 51 50 21 31 10 59 58 3 22 33 23 54 53 57 56 55
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
(∗16)
W–B
W–B
W–B
GR
LG
W
G
R
B
P
L
L
(Shielded)
4 eg1 1 ge1 2 ge1 3 ge1
(∗16)
(∗16)
(∗16)
(∗16)
W
R
B
(∗16)
(∗16)
(∗16)
(∗16)
W–B
W–B
W–B
B
(Shielded)
(∗16)
(∗16)
(∗16)
(∗16)
W
R
B
2 eN1
1 Ne1 3 Ne1 2 Ne1
(∗16)
L
9 11 13 14 6 7 8 16 15 1 2 5 4 3
(∗16)
(∗16)
(∗16)
(∗16)
W–B
W–B
W–B
TH+ TH– VLV1 LV1 ELV1 PHAA PHAB PHAC MGND TUW ETUW VPSE PSE EPSE
B
g6
Urea Pump
B(∗16)
A
BR(∗16) W–B
B
(∗16)
ND NC
12 HILUX (Cont' d)
∗ 1 : w/ TFT Display
∗15 : w/ Stop & Start System
E C T a n d A /T In d ic a to r (1 G D – F T V , 2 G D – F T V ) ∗16 : w/ Urea Pump Control ECU
∗17 : w/o Stop & Start System
37 38 39 40
(ACC) (BAT) (IG)
5A 10A 5A
g1 ACC ECU–B METER
Urea Pump Control ECU NO. 1
2 2 2
4 1 6 2P
UIV+ UIV– HTL EHTL CAN– CAN+
8 7 20 32 26 27
(RHD)
(LHD)
GR
GR
W
(∗16)
(∗16)
W
(∗16)
(∗16)
(∗16)
(∗16)
G
Y
24 AG1
Junction Connector
Junction Connector
Junction Connector
Junction Connector
W
< 59–11>
2 1 12 A (LHD) 1 A (LHD)
(∗16)
HTUL GND
G108(B)
W
Multiplex Communication
No. 20
No. 40
No. 10
No. 27
G61(A)
G50(A)
G94(B)
21 A (LHD) 6 A (LHD)
(∗17)
(∗15)
Y
g5 10 B (RHD) 6 B (RHD)
10 eN1 11 eN1 Urea Tube with
Heater Assembly
GR
W
39 A 21 A 22 A
(∗16)
(∗16)
W
ACC B IG+
12 GN4 13 GN4
(∗16)
(∗16)
W
5V IC
Display Driver Display Driver
(Diesel)
5V+B
Engine
Check
Glow
2 CG1 3 CG1
CPU
LED Driver
(∗16)
(∗16)
CAN Controller
W
CAN I/F
G9(A), G10(B)
Buzzer
C138
2
GND CANH CANL EP
20 B 36 A 35 A 27 A
(RHD)
(LHD)
W–B
W–B
W–B
(∗1)
Communication
System (CAN)
< 2–7> < 3–7>
Multiplex
GC GD GA