Wide Belt Sanders: Operating Instructions and Parts Manual
Wide Belt Sanders: Operating Instructions and Parts Manual
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives
and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general POWERMATIC warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
The Five Year Warranty does not cover products used for commercial, industrial or educational purposes. Products with a Five
Year Warranty that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does
not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or
alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the
location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our
inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option.
We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the
defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the
product. In the event you choose to have the product returned, you will be responsible for the handling and shipping costs of the
return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH
PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE
EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE
ABOVE LIMITATION MAY NOT APPLY TO YOU.
WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
WMH Tool Group sells through distributors only. The specifications in WMH catalogs are given as general information and are
not binding. Members of WMH Tool Group reserve the right to effect at any time, without prior notice, those alterations to parts,
fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
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Table of Contents
Warranty and Service .............................................................................................................................. 2
Table of Contents .................................................................................................................................... 3
Warning................................................................................................................................................... 5
Introduction ............................................................................................................................................. 7
Specifications .......................................................................................................................................... 7
Unpacking ............................................................................................................................................... 8
Contents of the Shipping Container ...................................................................................................... 8
Assembly ................................................................................................................................................ 9
Air Supply Connection.......................................................................................................................... 9
Dust Collection..................................................................................................................................... 9
Installing/Replacing Sanding Belt ....................................................................................................... 10
Grounding Instructions ....................................................................................................................... 10
230 Volt Operation ............................................................................................................................. 11
460 Volt Conversion........................................................................................................................... 12
Extension cords ................................................................................................................................. 12
Adjustments .......................................................................................................................................... 12
Sanding Belt Tracking and Oscillation.................................................................................................. 12
Oscillation Air Flow............................................................................................................................. 13
Oscillation Speed ............................................................................................................................... 13
Platen Position................................................................................................................................... 13
Replacing Graphite and Felt Pad........................................................................................................ 14
V-Belt Tension and Replacement ....................................................................................................... 14
Conveyor Belt Tension....................................................................................................................... 15
Conveyor Belt Tracking...................................................................................................................... 15
Feed Rate.......................................................................................................................................... 16
Pressure Bar Adjustment ................................................................................................................... 16
Table Parallelism ............................................................................................................................... 17
Operating Controls ................................................................................................................................ 18
Amperage Meter ................................................................................................................................ 18
LED Controller and Keypad................................................................................................................ 18
Operation .............................................................................................................................................. 19
Braking System.................................................................................................................................. 19
Maintenance.......................................................................................................................................... 20
Dust Chute Layout................................................................................................................................. 20
Troubleshooting the Sander................................................................................................................... 21
Troubleshooting the LED Unit ................................................................................................................ 23
Replacement Parts ................................................................................................................................ 23
Base and Motor Assembly – Model WB-25 ONLY .............................................................................. 24
Parts List: Base and Motor Assembly – Model WB-25 ........................................................................ 25
Base and Motor Assembly – Model WB-37 ONLY .............................................................................. 26
Parts List: Base and Motor Assembly – Model WB-37 ........................................................................ 27
Base and Motor Assembly – Model WB-43 ONLY .............................................................................. 28
Upper Cabinet Assembly – Model WB-25 ONLY ................................................................................ 30
Parts List: Upper Cabinet Assembly – Model WB-25 .......................................................................... 31
Upper Cabinet Assembly – Models WB-37, WB-43 ............................................................................ 32
Parts List: Upper Cabinet Assembly – Model WB-37 .......................................................................... 33
Parts List: Upper Cabinet Assembly – Model WB-43 .......................................................................... 33
Table Raising Assembly – Models WB-25, WB-37, WB-43 ................................................................. 34
Parts List: Table Raising Assembly – Model WB-25............................................................................ 35
Parts List: Table Raising Assembly – Model WB-37............................................................................ 36
Parts List: Table Raising Assembly – Model WB-43............................................................................ 37
Table and Conveyor Belt Assembly – Models WB-25, WB-37, WB-43 ................................................ 39
Parts List: Table and Conveyor Belt Assembly – Model WB-25........................................................... 40
Parts List: Table and Conveyor Belt Assembly – Model WB-37........................................................... 41
Parts List: Table and Conveyor Belt Assembly – Model WB-43........................................................... 42
Pressure Bar Assembly – Models WB-25, WB-37, WB-43 .................................................................. 43
Parts List: Pressure Bar Assembly – Model WB-25 ............................................................................ 43
Parts List: Pressure Bar Assembly – Model WB-37 ............................................................................ 44
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Parts List: Pressure Bar Assembly – Model WB-43 ............................................................................ 44
Platen Assembly – Model WB-25 only................................................................................................ 45
Parts List: Platen Assembly – Model WB-25....................................................................................... 45
Platen Assembly – Models WB-37, WB-43 ......................................................................................... 47
Parts List: Platen Assembly – Model WB-43....................................................................................... 48
Air Regulator Assembly – Models WB-25, WB-37, WB-43 .................................................................. 50
Parts List: Air Regulator Assembly – Model WB-25 ............................................................................ 50
Parts List: Air Regulator Assembly – Model WB-37 ............................................................................ 51
Parts List: Air Regulator Assembly – Model WB-43 ............................................................................ 52
Sanding Belt and Accessories – Models WB-25, WB-37, WB-43 ........................................................ 53
Parts List: Sanding Belt and Accessories – Model WB-25................................................................... 54
Parts List: Sanding Belt and Accessories – Model WB-37................................................................... 54
Parts List: Sanding Belt and Accessories – Model WB-43................................................................... 54
Tension Roller Assembly – Models WB-25 and WB-37 ONLY ............................................................ 55
Parts List: Tension Roller Assembly – Model WB-25 .......................................................................... 56
Parts List: Tension Roller Assembly – Model WB-37 .......................................................................... 57
Tension Roller Assembly – Model WB-43 ONLY ................................................................................ 59
Parts List: Tension Roller Assembly – Model WB-43 .......................................................................... 60
Electrical Box Assembly – Models WB-25 and WB-37 ........................................................................ 62
Parts List: Electrical Box Assembly – Model WB-25............................................................................ 63
Parts List: Electrical Box Assembly – Model WB-37............................................................................ 64
Electrical Box Assembly – Model WB-43 ONLY.................................................................................. 65
Parts List: Electrical Box Assembly – Model WB-43............................................................................ 66
Electrical Connections – Models WB-25 and WB-37 ONLY ................................................................ 67
Electrical Connections – Model WB-43 ONLY .................................................................................... 68
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Warning
1. Read and understand the entire owners manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This sander is designed and intended for use by properly trained and experienced personnel only. If
you are not familiar with the proper and safe operation of a sander, do not use until proper training
and knowledge have been obtained.
5. Do not use this sander for other than its intended use. If used for other purposes, WMH Tool Group
disclaims any real or implied warranty and holds itself harmless from any injury that may result from
that use.
6. Always wear approved safety glasses/face shields while using this sander. Everyday eyeglasses only
have impact resistant lenses; they are not safety glasses.
7. Before operating this sander, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves. Steel toed shoes are recommended because heavy parts
can fall off the conveyor table onto feet.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
• Lead from lead based paint.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
14. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
15. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
16. Provide for adequate space surrounding work area and non-glare, overhead lighting.
17. Keep the floor around the machine clean and free of scrap material, oil and grease.
18. Keep visitors a safe distance from the work area. Keep children away.
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19. Make your workshop child proof with padlocks, master switches or by removing starter keys.
20. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
21. Remove loose items and unnecessary work pieces from the area before starting the machine.
22. Maintain a balanced stance at all times so that you do not fall or lean against the conveyor belt or
other moving parts. Do not overreach or use excessive force to perform any machine operation.
23. Keep hands clear while feeding workpieces onto the conveyor table. The workpiece will be forced
down as it begins to feed into the machine, causing a pinching action between workpiece and
conveyor table.
24. Stand to one side of the conveyor table and do not let anyone else stand in line with the table while a
workpiece is being fed through the machine.
25. Do not attempt to sand stock shorter than 12 inches long without butting a board of equal thickness
behind it to help it through the machine. Do not sand stock less than 1/8” thick.
26. Never reach into a running machine. Turn off and disconnect from power source before attempting to
retrieve parts from within the machine.
27. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and safer.
28. Use recommended accessories; improper accessories may be hazardous.
29. Turn off the machine and disconnect from power before cleaning. Use a brush or compressed air to
remove chips or debris — do not use your hands.
30. Do not stand on the machine. Serious injury could occur if the machine tips over.
31. Never leave the machine running unattended. Turn the power off and do not leave the machine until
all parts come to a complete stop.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
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Introduction
This manual is provided by WMH Tool Group, Inc. covering the safe operation and maintenance
procedures for a Powermatic WB Series Wide Belt Sander. This manual contains instructions on
installation, safety precautions, general operating procedures, maintenance instructions and parts
breakdown. This machine has been designed and constructed to provide years of trouble free operation if
used in accordance with instructions set forth in this manual. If there are any questions or comments,
please contact either your local supplier or WMH Tool Group. WMH Tool Group can also be reached at
our web site: www.wmhtoolgroup.com.
Specifications
Model Number............................................ WB-25 ................................ WB-37............................. WB-43
Stock Number.......................................... 1790825 ............................. 1790837...........................1790843
Working Width (in.) ............................................ 25 .......................................37.................................... 43
Maximum Thickness (in.).....................................6 .........................................6...................................... 6
Minimum Board Length (in.)............................... 12 .......................................12.................................... 12
Table Height from Floor (in.) ......... 31-3/8 to 37-3/8 .................. 31-3/8 to 37-3/8............... 31-3/8 to 37-3/8
Main Drive Motor ................15HP, 3Ph, 230/460V* ........20HP, 3Ph, 230/460V*..... 25HP, 3Ph, 230/460V*
Power Feed Motor .................................. 1HP, 3Ph ............................1HP, 3Ph......................... 2HP, 3Ph
Table Hoist Motor ................................ 1/4HP, 3Ph .........................1/4HP, 3Ph...................... 1/4HP, 3Ph
Sanding Belt Size (in.) ................................. 25x75 ................................. 37x75...............................43x75
Dust Ports ................................ two @ 5” diameter ............three @ 5” diameter......... three @ 5” diameter
Dust Collection CFM Required......................... 800 ...................................1600................................ 1900
Required Air Pressure (PSI)...................... 75 to 80 .............................. 75 to 80........................... 75 to 80
Gross Weight (lbs.)....................................... 1,760 ..................................2,090............................... 2,530
Net Weight (lbs.)........................................... 1,650 ..................................1,970............................... 2,400
* NOTE: The sander is pre-wired 230V. Conversion to 460V requires the purchase and installation of two
overload relays. See parts list for stock numbers.
The above specifications were current at the time this manual was published, but because of our policy of
continuous improvement, WMH Tool Group, Inc., reserves the right to change specifications at any time
and without prior notice, without incurring obligations.
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Unpacking Contents of the Shipping Container
1 Sander
Open shipping container and check for shipping
damage. Report any damage immediately to 2 Sanding belts (100 and 180 grit)
your distributor and shipping agent. Do not 1 Felt pad
discard any shipping material until the sander is 1 Graphite strip
installed and running properly.
1 Tool box containing:
Compare the contents of your container with the 1 Door key
following parts list to make sure all parts are
1 Platen pull hook
intact. Missing parts, if any, should be reported
to your distributor. Read this instruction manual 1 Adjusting rod
thoroughly for assembly, maintenance and 2 Limit switch tubes
safety instructions. 1 Flat blade screwdriver
1 Cross point screwdriver
3 Open-end wrenches, 8-10, 12-14, 17-19
1 Set of hex wrenches
1 Owner's manual
1 Warranty card
Read and understand the entire contents of this manual before attempting set-up
or operation! Failure to comply may cause serious injury.
8
Assembly
The sander should be placed on a level, sturdy
floor, preferably concrete, with plenty of space
surrounding it for on- and off-loading of stock,
and general maintenance work.
Open the two lower side panels and use the
leveling screws inside the cabinet (Figure 1) to
level the sander. The machine can also be
secured to the floor with high quality lag screws
(not provided) through the four mounting holes
inside the cabinet.
Remove the protective coating from exposed Figure 1
metal surfaces with a soft cloth moistened with
kerosene or a good commercial solvent. Do not
use acetone, gasoline or lacquer thinner, as
these have a low flash point and can be a fire
hazard, as well as damage the paint finish. Do
not get solvents on rubber or plastic areas of the
machine.
Dust Collection
Connect a dust collection system (not provided)
to the dust ports atop the sander cabinet with 5”
flexible hose and hose clamps. Make sure your
dust collector has sufficient capacity for this
machine.
Always turn on the dust collector prior to
operating the sander.
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Installing/Replacing Sanding Belt
1. Machine should be disconnected from
power source.
2. Turn the air valve switch (A, Figure 3) to Off
position.
3. Remove the lock screw (B, Figure 3) by
turning it counterclockwise and lifting up.
4. Remove the spacer block (C, Figure 3).
5. Inspect the sanding belt for defects such as
chipped or torn edges. Do not use a belt if it
is damaged.
Grounding Instructions
Figure 4
Electrical connections must
be made by a qualified electrician in
compliance with all relevant codes. This
machine must be properly grounded while in
use to help protect the operator from
electrical shock and possible fatal injury.
In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric
shock to the operator.
10
Improper connection of the equipment-
grounding conductor can result in risk of electric
shock. The conductor, with insulation having an
outer surface that is green with or without yellow
stripes, is the equipment-grounding conductor. If
repair or replacement of the electric cord or plug
is necessary, do not connect the equipment-
grounding conductor to a live terminal.
Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to
whether the tool is properly grounded.
The sander should be connected to a dedicated
circuit with a minimum 100 Amp service. The
sander has been factory wired to run at 230 volt
operation. It can be converted to 460 volt if
desired. See the appropriate sections below.
11
6. If the conveyor table moves in the wrong
direction, turn off the machine and
disconnect from power. Switch any two of
the three incoming power leads at R,S,T.
7. Re-connect power to the sander.
Extension cords
The use of an extension cord for this sander is
discouraged, because of the machine’s high
amperage draw. If an extension cord becomes
necessary, make sure the cord rating is suitable
for the amperage listed on the machine’s motor
plate. An undersized cord will cause a drop in
line voltage resulting in loss of power and
overheating.
Adjustments
Sanding Belt Tracking and Oscillation
The sanding belt should oscillate left and right
without a tendency to slide off the rollers. If the
sanding belt runs outside of the normal track, it
will contact a limit switch and the machine will
stop automatically.
The oscillation settings have been made at the
factory, but should be checked by the operator.
NOTE: When a new sanding belt is installed,
there may be a slight length tolerance between
the right and left sides of the sanding belt which
may result in incorrect tracking. If this occurs,
the oscillation timing can be set to compensate.
1. Adjust oscillation while the machine is
running.Turn on the air valve switch and
press the sanding belt start button (see
Figure 19).
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2. The upper roller will pivot left and right. The
duration of the sanding belt’s oscillation to
the right side and to the left should be equal.
For example, if the oscillation time to the
right is one second, then the oscillation time
to the left should also be one second.
3. If the oscillation time to the right side is one
second, but the oscillation time to the left
side is longer, then loosen the tracking
adjustment lever (rotate it counterclockwise)
and move it to the left until proper timing is
achieved. See Figure 7.
4. When finished, tighten the tracking
adjustment lever.
Figure 7
5. If the oscilllation time to the left side is one
second, but the oscillation time to the right
side is longer, then loosen the tracking
adjustment lever and move it to the right
until proper timing is achieved. Tighten the
tracking adjustment lever.
Oscillation Speed
To adjust the speed of the oscillation, loosen the
jam nut on the speed control knob (Figure 9),
then turn knob clockwise to decrease oscillation
speed or counterclockwise to increase
oscillation speed. When finished, tighten jam
nut. Figure 9
Platen Position
The sander has a removable platen with a
graphite strip and a felt pad to reduce friction
against the sanding belt. Positioning of the
platen depends upon the type of wood being
used.
13
The height of the platen is set at the factory, but
can be re-adjusted by rotating the platen
adjustment knob (Figure 10). Each mark on the
scale indicates a raising or lowering
measurement of 0.005mm. One complete
rotation of the scale moves the platen 0.2mm or
approximately 8/1000 of an inch.
Theoretically, optimum finish sanding results are
obtained when the bottom of the platen extends
slightly below the bottom of the conveyor rollers.
The main consideration in adjusting the platen is
to make sure that both ends are symmetrical
and level.
NOTE: The platen must be kept clean. After Figure 10
sanding, if the workpiece has straight notches
across it, the graphite and felt pad have worn
out and should be replaced immediately.
14
4. When the belt is properly tensioned, you
should be able to push in the belt
approximately 3/4” at a point midway
between the pulleys using moderate finger
pressure.
5. Re-tighten the bottom hex nut (B, Figure
11/12) against the bottom of the motor plate.
If installing a new v-belt, use the hex nuts to
raise the motor plate enough to remove the old
belt and mount the new one.
NOTE: When replacing v-belts on the main
motor, replace the entire set of three
simultaneously.
15
2. Turn on the conveyor belt.
3. Adjust tracking using the same adjustment
screws that were used for tensioning in
Figure 13.
4. If the conveyor belt is moving to the right
side, turn the right screw clockwise. This will
return the tracking toward the left.
5. If the conveyor belt is moving to the left
side, turn the left screw clockwise. This will
return the tracking toward the right.
6. A positioning wheel (Figure 14) has been
provided on the right and left sides of the
conveyor belt to limit the belt tracking. When Figure 14
adjusting the tracking, the conveyor belt
should be moved until its edge just touches
the positioning wheels.
7. Allow the sander to run for several minutes
while observing the conveyor belt tracking
and readjust if necessary.
8. Turn off the conveyor belt and re-install
emergency stop cover.
Feed Rate
The feed rate is infinitely variable within the
provided range, in order to meet the sanding
requirements of a wide variety of materials.
Selecting a proper feed rate is largely a matter
of experience. In general, soft woods require a
higher feed rate, while hard woods require a
lower feed rate.
16
Also, if the ends of the bars are not exerting
equal pressure, the workpiece will tend to move
sideways on the conveyor during sanding.
To raise or lower each set of pressure bars:
1. Disconnect sander from power source.
2. The sanding belt should be installed, and
the air valve turned ON.
3. Place a sanded panel with even thickness
on the conveyor table and under the
pressure bars. The panel should be long
enough to contact both front and back sets
of pressure bars.
4. Raise the table manually using the
handwheel (Figure 16) until the panel Figure 16
contacts the pressure bars.
5. Make sure the pressure at the right and left
side of pressure bars is even.
6. If adjustment is needed, release the lock nut
(A, Figure 17) with a 14mm wrench.
7. Insert the adjusting tool (B, Figure 17) into a
hole in the adjusting knob. Rotate the
adjusting knob clockwise to raise that side
of the pressure bar, counterclockwise to
lower it.
8. When finished, re-tighten lock nut (A, Figure
17).
Figure 17
Table Parallelism
Parallelism of the conveyor table to the contact
roller has been factory-set and should not
require further adjustment. However, as the
machine receives extended use, this setting
should be checked.
Inspect parallelism by one of two methods:
1. Use a sanded board of equal thickness.
Pass the board several times through the
machine at a sanding depth of
approximately 1/64”, then measure the
thickness of the board at different points
along the edges with calipers. If excessive
variation occurs, the table needs adjusting.
OR, remove the sanding belt and place a
gauge of some kind at one side of the
conveyor table and below the contact roller.
Raise the table manually using the
handwheel until the gauge just touches the
contact roller. Repeat at the other side of
the table and compare the gauge readings.
If the readings are different, the table needs
adjusting.
2. Disconnect sander from power source.
17
3. At the area of the table that needs
adjustment, loosen the two screws (A,
Figure 18) on the bracket of the elevation
screw, and rotate the bracket as needed.
(The elevation screw is protected by the
dust guard bellow.) Turn the elevating screw
clockwise to lower the table in that area,
counterclockwise to raise the table (see
Figure 18).
IMPORTANT: Turn both elevating screws at
one side of the table an equal amount, in
order to maintain front-to-back parallelism
with the rollers.
4. Tighten screws (A, Figure 18).
Figure 18
5. Re-connect sander to power, and make
further test runs. Make additional
adjustments as needed, with the machine
disconnected from power.
Operating Controls
Figure 19 shows the control panel functions.
The emergency stop button shuts down all
machine operations. The button remains
engaged after being pushed. To disengage,
rotate the ring until the emergency stop button
pops back out.
The emergency stop cover has a plate (shown
in Figure 16) which shuts down all machine
operations when it is pushed.
Amperage Meter
The amperage meter (Figure 19) continually
monitors the load upon the sander. To avoid
tripping of the circuit breaker and the overload
relays, reduce the load immediately when the
amperage meter indicates excessive amperage
pull.
Figure 20
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Calibration
To establish the distance between conveyor
table and sanding belt, proceed as follows:
1. Connect power and air to the sander, and
turn the air valve switch on to tighten the
sanding belt. NOTE: The controller will not
move the table if the air valve switch is off.
2. Press and hold the UP S button on the
keypad to raise the conveyor table until the
thicknesser knob (Figure 21) contacts the
limit switch. The table will automatically stop
while making slight contact with the sanding
belt. Figure 21
3. Press “0” (zero) on the keypad (the display 4. Press the sanding belt START button and
will begin flashing and the input light will be the conveyor table START button on the
lit). Then press SET for 2 to 3 seconds. The control panel, and feed the workpiece
display will now read zero. This is the through the machine.
distance between sanding belt and conveyor
table, upon which further movement of the 5. Make further passes as needed, raising the
table can be based. table each time using the UPS button.
4. Input a number using the keypad (display
will begin flashing and the input light will be Operation
illuminated).
Before operating the sander, make sure that:
5. While the display is still flashing, press the
START button on the keypad (run light will 1. The dust collection system is turned on.
now be illuminated). The conveyor table will 2. Sanding belt tracking and oscillation are
move to the desired distance from the working properly.
sanding belt. 3. Conveyor belt tracking is correct.
Using the LED for Operations 4. All screws and handles are tightened
securely.
The sander has a thicknesser which
automatically sets the table at the thickness of 5. Working air pressure is correct. (Normal
your workpiece: working pressure is 75 to 80 PSI.) Do not
operate sander until normal pressure is
1. Place your workpiece upon the conveyor reached.
table and move it below the thicknesser, as
6. Thickness is correctly input into the LED
shown in Figure 21. Keep the workpiece flat
upon the table. Press and hold the UP S unit.
button on the keypad to raise the conveyor 7. Feed rate is correctly set.
table. When the workpiece contacts the limit 8. Workpiece is free of nails, knots and other
switch the conveyor table will stop. The table obstructions.
is now positioned at the thickness of your
workpiece. Braking System
2. Remove the workpiece. The sander will not start or will halt operations if
3. Press and release the UP S button, which any of the following occur:
will raise the table for the first sanding pass. • No air supply to the machine.
NOTE: The arrow buttons are programmed
• No sanding belt installed.
to move the table in .005” increments.
• Improper belt tension.
Inch/Metric Toggle
• Sanding belt runs out of track.
At any time you may switch between standard
and metric measurements by pressing and • The emergency stop button on the control
holding SET for ten seconds. panel is pressed.
• The emergency stop plate on the conveyor
table is pushed.
19
If the sanding belt breaks, all movement will be The water should be removed daily from inside
stopped, though the conveyor table can still be the filter cups. On the filter/regulator at the back
raised or lowered. of the cabinet, press the drain cock (see Figure
2). On the filter inside the cabinet, unscrew the
Once the machine has stopped, the operator
cup to empty it.
should find where the braking system was
tripped, and make the necessary adjustments. The oil inside the gear reducer should be
The machine can then be re-set and started. replaced after the first 100 work hours and every
2500 work hours thereafter. Recommended oil is
#90 gear oil. Pour oil into the filler hole until the
Maintenance level is above the dot on the sight glass. See
Figure 22.
Before doing any
maintenance on the sander, disconnect it
from the electrical supply by pulling out the
plug or switching off the main switch.
Failure to comply may cause serious injury.
The interior of the machine should be thoroughly
cleaned each day after using the sander.
Remove the sanding belt before cleaning and
re-install it when finished.
Keep the sanding belt clean using cleaning
sticks or pads (not provided).
Blow dust off the conveyor belt with compressed
air or use a dust collector vacuum attachment.
The bearings should be greased after every 150 Figure 22
work hours.
20
Troubleshooting the Sander
Trouble Probable Cause Remedy
Sander will not start. No incoming power. Check that sander is connected to
power, fuses are not blown or circuit
breakers are not tripped.
Sanding belt clogs Grit of sanding belt is too fine. Choose a larger grit of sanding paper.
too quickly.
Too much material being sanded off. Reduce the amount of material being
removed.
Sanding belt will not Air valve switch is Off. Turn on air valve.
run, or slips on the
rollers. Emergency stop button is engaged. Disengage the stop button.
Insufficient air pressure causing belt Make sure air pressure regulator is
to slip on rollers. set at 75 to 80 PSI (page 9).
Sanding belt keeps Tracking adjustment/oscillation is not Set tracking correctly. See page 12
triggering the limit correct. and 13.
switches.
Air flow control is closed. Open air flow control (page 13).
Sensors are blocked on the air Clean the sensor areas on the
cylinder bracket. cylinder bracket. See page 13.
Machine takes too Air pressure is too low. Set air pressure to 75 to 80 PSI.
long to stop after
emergency switch is Brake pads are worn. Replace brake pads.
activated.
Grinding noise when Brake pads are worn. Replace brake pads (rotor may need
brake is activated. turning also).
Too much rounding Too much material is being removed, Reduce the amount of material being
occurs along edges making the contact drum press too removed.
when solid wood is tightly.
sanded.
The front end of stock Rear pressure bar is too low in Raise rear pressure bar (page 16-17).
is thinner than the relation to the contact drum.
rear.
21
Trouble Probable Cause Remedy
The rear end of stock Front pressure bar is too low in Raise front pressure bar (page 16).
is thinner than the relation to the contact drum.
front.
Uneven thickness Table not positioned correctly in Adjust table until it is parallel left to
between the left and relation to contact drum. right (pages 17-18).
right sides of the
workpiece. Front pressure bar not in correct Adjust front pressure bar to parallel.
position in relation to contact drum. See page 16.
Graphite strip and felt pad are worn Replace graphite strip and felt pad.
out. See page 14.
Uneven thickness Feed rate is too high. Reduce feed rate. See page 16.
between the front and
rear ends of the Too much stock removal. Reduce amount of material being
workpiece. removed.
Grit of sanding belt too fine. Use larger grit sanding belt.
Table not parallel front to back. Adjust table until it is parallel front to
back (pages 17-18).
Workpiece slips on Not enough pressure between Increase pressure between pressure
conveyor belt. pressure bar and workpiece. bar and workpiece.
Too much dust or debris on conveyor Clean conveyor belt with compressed
belt. air.
Rear pressure bar too low, halts the Raise rear pressure bar until proper
workpiece. contact is achieved.
Graphite strip and felt pad are worn. Replace graphite and pad.
“Snake” marks on Local damage to the sanding belt. Replace sanding belt.
workpiece.
Straight parallel Joint of the sanding belt is too thick or Repair joint or replace sanding belt.
running stripes over is open.
entire width of
workpiece.
Glossy spots on the Sanding belt is too old. Replace with new sanding belt.
wood.
Rear pressure bar is too low. Raise rear pressure bar.
22
Troubleshooting the LED Unit
Trouble Probable Cause Remedy
Display shows Wrong figures were input. Input the proper numbers in
abnormal figures. accordance with the actual
dimensions.
If the above step is ineffective, turn
the power off and then on. If the
display is still not working properly, it
should be repaired or replaced.
Contact WMH Technical Service.
Display shows Proximity switch is not functioning. Have proximity switch replaced by
figures, but they do authorized service personnel.
not change in
conjunction with the Distance between induction unit and Adjust distance between induction
hoist motor’s induction sheet is more than 1mm. unit and induction sheet to less than
operation. 1mm.
Travel dimension Distance between sanding roller and Correct control unit parameter. See
incorrect. conveyor belt has not been input page 19.
correctly into the unit.
Table will not Air valve turned off, sanding belt not Turn air valve on.
respond to figures tensioned.
input into unit.
Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach our service department, call
1-800-274-6848, Monday through Friday (see our website for business hours, www.powermatic.com).
Having the Model Number and Serial Number of your machine available when you call will allow us to
serve you quickly and accurately.
23
Base and Motor Assembly – Model WB-25 ONLY
Parts list on page 25.
24
Parts List: Base and Motor Assembly – Model WB-25
Exploded view on page 24.
25
Base and Motor Assembly – Model WB-37 ONLY
Parts list on page 27.
26
Parts List: Base and Motor Assembly – Model WB-37
Exploded view on page 26.
27
Base and Motor Assembly – Model WB-43 ONLY
Parts list on page 29.
28
Parts List: Base and Motor Assembly – Model WB-43
Exploded view on page 28.
29
Upper Cabinet Assembly – Model WB-25 ONLY
Parts list on page 31.
30
Parts List: Upper Cabinet Assembly – Model WB-25
Exploded view on page 30.
31
Upper Cabinet Assembly – Models WB-37, WB-43
Parts list on page 33.
32
Parts List: Upper Cabinet Assembly – Model WB-37
Exploded view on page 32.
33
Table Raising Assembly – Models WB-25, WB-37, WB-43
Parts list on page 35 (WB-25), page 36 (WB-37) and page 37 (WB-43).
34
Parts List: Table Raising Assembly – Model WB-25
Exploded view on page 34.
35
56............. 6294340...................Sprocket Wheel Adjustment Piece ......................................................... 1
57............. 6294341...................Sprocket Wheel Shaft ............................................................................ 1
58............. BB-6003ZZ ..............Bearing...............................................................6003ZZ....................... 1
59............. 6294343...................Adjustment Sprocket Wheel................................................................... 1
60............. 6294344...................Sprocket Wheel Adjustment Rod ........................................................... 1
36
48............. WB25-448................Switch Plate .......................................................................................... 1
49............. TS-0050011 .............Hex Cap Screw ..................................................1/4-20x1/2 .................. 1
50............. WB25-450................Switch ................................................................................................... 1
51............. TS-2283302 .............Screw.................................................................M3x30 ........................ 2
52............. TS-1540011 .............Hex Nut ..............................................................M3.............................. 2
53............. 6294337...................Key.....................................................................5/16x5/16x3/4............. 1
54............. 6294338...................Key.....................................................................4x4x20 ....................... 1
55............. 6294339...................Key.....................................................................4x4x16 ....................... 1
56............. 6294340...................Sprocket Wheel Adjustment Piece ......................................................... 1
57............. 6294341...................Sprocket Wheel Shaft ............................................................................ 1
58............. BB-6003ZZ ..............Bearing...............................................................6003ZZ....................... 1
59............. 6294343...................Adjustment Sprocket Wheel................................................................... 1
60............. 6294344...................Sprocket Wheel Adjustment Rod ........................................................... 1
37
40............. 6294333...................Motor Base Adjustment Rod .................................................................. 1
41............. TS-0680061 .............Flat Washer........................................................1/2.............................. 2
42............. WB25-149................Hex Nut ..............................................................1/2-12......................... 3
43............. TS-0720111 .............Lock Washer ......................................................1/2.............................. 2
44............. TS-0680021 .............Flat Washer........................................................1/4.............................. 1
45............. 6294334...................Motor..................................................................1/4HP, 230/460V, 3Ph 1
46............. TS-0561011 .............Hex Nut ..............................................................1/4-20......................... 4
47............. WB25-447................Hex Screw..........................................................1/2-12x4 ..................... 1
48............. WB25-448................Switch Plate .......................................................................................... 1
49............. TS-0050011 .............Hex Cap Screw ..................................................1/4-20x1/2 .................. 1
50............. WB25-450................Switch ................................................................................................... 1
51............. TS-2283302 .............Pan Head Screw ................................................M3x30 ........................ 2
52............. TS-1540011 .............Hex Nut ..............................................................M3.............................. 2
53............. 6294337...................Key.....................................................................5/16x5/16x3/4............. 1
54............. 6294338...................Key.....................................................................4x4x20 ....................... 1
55............. 6294339...................Key.....................................................................4x4x16 ....................... 1
56............. 6294340...................Sprocket Wheel Adjustment Piece ......................................................... 1
57............. 6294341...................Sprocket Wheel Shaft ............................................................................ 1
58............. BB-6003ZZ ..............Bearing...............................................................6003ZZ....................... 1
59............. 6294343...................Adjustment Sprocket Wheel................................................................... 1
60............. 6294344...................Sprocket Wheel Adjustment Rod ........................................................... 1
38
Table and Conveyor Belt Assembly – Models WB-25, WB-37, WB-43
Parts list on page 40 (WB-25), page 41 (WB-37) and page 42 (WB-43).
39
Parts List: Table and Conveyor Belt Assembly – Model WB-25
Exploded view on page 39.
40
Parts List: Table and Conveyor Belt Assembly – Model WB-37
Exploded view on page 39.
41
Parts List: Table and Conveyor Belt Assembly – Model WB-43
Exploded view on page 39.
42
Pressure Bar Assembly – Models WB-25, WB-37, WB-43
Parts list on page 43 (WB-25) and page 44 (WB-37, WB-43).
43
Parts List: Pressure Bar Assembly – Model WB-37
Exploded view on page 43.
44
Platen Assembly – Model WB-25 only
Parts list on page 45.
46
Platen Assembly – Models WB-37, WB-43
Parts list on page 47 (WB-37) and page 48 (WB-43).
48
4............... TS-0720091 .............Lock Washer ......................................................3/8.............................. 3
5............... 6290291...................Diaphragm............................................................................................. 1
6............... 6290292...................Flat Head Nut ........................................................................................ 1
7............... TS-0207041 .............Socket Head Cap Screw.....................................1/4-20x3/4 .................. 2
8............... 6290294...................Screw Rod............................................................................................. 1
9............... 6290295...................Platen Lock Lever.................................................................................. 1
10............. 6290296...................Scale Ring Base.................................................................................... 1
11............. 6290297...................Scale Ring Base Screw ......................................5/32x3/8 ..................... 2
12............. 6290298...................Scale Ring............................................................................................. 1
13............. TS-0267051 .............Set Screw...........................................................1/4-20x1/2 .................. 1
14............. 6288737...................Roller Pulley .......................................................................................... 1
15............. 6290301...................Key.....................................................................5/16x5/16x1-3/16........ 1
16............. TS-0208071 .............Socket Head Cap Screw.....................................5/16-18x1-1/4 ............. 3
17............. WB43-717................Seal Plate, Right.................................................................................... 1
18............. TS-081F032.............Screw.................................................................1/4-20x1/2 .................. 4
19............. WB43-719................Seal Plate, Left. ..................................................................................... 1
20............. WB25-720................Bushing ................................................................................................. 1
21............. WB43-721................Bearing Base......................................................................................... 1
22............. 6290311...................Bearing Frame....................................................................................... 1
23............. WB43-723................Free Roller ............................................................................................ 1
24............. WB43-724................Contact Roller........................................................................................ 1
25............. 6290312...................Oil Seal ................................................................................................. 4
26............. BB-6206...................Bearing...............................................................6206........................... 2
27............. 6290314...................Bearing Lock Nut................................................................................... 2
28............. 6290315...................Bearing Cover ....................................................................................... 3
29............. TS-0207021 .............Socket Head Cap Screw.....................................1/4-20x1/2 ................ 12
30............. 6290317...................Grease Fitting........................................................................................ 3
31............. 6290318...................Fastening Ring ...................................................................................... 1
32............. 6290321...................Bearing...............................................................22207 ......................... 1
33............. 6290322...................Bearing Cover ....................................................................................... 1
34............. 6290323...................Grease Fitting........................................................................................ 1
35............. 6062032...................Bearing ..............................................................22206 ......................... 1
36............. 6290465...................Lock Nut.............................................................30mm (LH) ................. 1
37............. WB43-737................Mounting Frame .................................................................................... 1
38............. 6290325...................Graphite Base Gearbox, Left. ................................................................ 1
39............. 6290326...................Graphite Base Gearbox, Right. .............................................................. 1
40............. 6290327...................Gear Nut ............................................................................................... 2
41............. 6290328...................Platen Bar Adjusting Rod....................................................................... 2
42............. 6290329...................Bushing ................................................................................................. 2
43............. 6294439...................Worm Gear Rod, Right .......................................................................... 1
44............. 6290331...................Worm Gear Rod Connector ................................................................... 1
45............. TS-0267051 .............Set Screw...........................................................1/4-20x1/2 .................. 2
46............. TS-0561011 .............Hex Nut ..............................................................1/4-20......................... 2
47............. 6290334...................Worm Gear Rod, Left............................................................................. 1
48............. 6294429...................Sliding Platen, Male............................................................................... 1
49............. TS-0060051 .............Hex Cap Screw ..................................................3/8-16x1 ..................... 4
50............. TS-0720091 .............Lock Washer ......................................................3/8.............................. 7
51............. 6294430...................Sliding Platen, Female........................................................................... 1
52............. 6294431...................Felt........................................................................................................ 1
53............. 6294432...................Graphite ................................................................................................ 1
54............. 6294434...................Bar ........................................................................................................ 1
55............. 6294433...................Screw.................................................................................................... 7
56............. 6290319...................Lock Washer ......................................................................................... 1
57............. 6290320...................Lock Nut................................................................................................ 1
58............. WB37-758................Pulley Guard ......................................................................................... 1
59............. TS-081F032.............Pan Head Screw ................................................1/4-20x1/2 .................. 2
49
Air Regulator Assembly – Models WB-25, WB-37, WB-43
Parts list on page 50 (WB-25), page 51 (WB-37) and page 52 (WB-43).
51
Parts List: Air Regulator Assembly – Model WB-43
Exploded view on page 50.
52
Sanding Belt and Accessories – Models WB-25, WB-37, WB-43
Parts list on page 54.
53
Parts List: Sanding Belt and Accessories – Model WB-25
Exploded view on page 53.
54
Tension Roller Assembly – Models WB-25 and WB-37 ONLY
Parts list on page 56 (WB-25) and page 57 (WB-37).
55
Parts List: Tension Roller Assembly – Model WB-25
Exploded view on page 55.
58
Tension Roller Assembly – Model WB-43 ONLY
Parts list on page 60.
59
Parts List: Tension Roller Assembly – Model WB-43
Exploded view on page 59.
61
Electrical Box Assembly – Models WB-25 and WB-37
Parts list on page 63 (WB-25) and 64 (WB-37).
62
Parts List: Electrical Box Assembly – Model WB-25
Exploded view on page 62.
63
Parts List: Electrical Box Assembly – Model WB-37
Exploded view on page 62.
64
Electrical Box Assembly – Model WB-43 ONLY
Parts list on page 66.
65
Parts List: Electrical Box Assembly – Model WB-43
Exploded view on page 65.
66
Electrical Connections – Models WB-25 and WB-37 ONLY
67
Electrical Connections – Model WB-43 ONLY
68