Vapor Phase Density DOC. NO.

: VCE-XXX-XXX-X-XX-XXX
<TITLE 2> SHEET: <PAGE> OF <PAGES>

REVISION
<TITLE 3> REV. NO.: <REV NO.>
CLIENT: <CLIENT> DATE: <DATE>
PROJECT: <PROJECT> CLIENT PROJECT NO.: <PROJ NO.>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
 <PROJECT NAME>

<Vapor Density Calculation Sheet>

VCARE DOCUMENT NUMBER:

VCE-XXX-0000-XX-XXX-0000

CLIENT REFERENCE DOCUMENT NUMBER:

<CLIENT DOCUMENT NUMBER>

VCARE ENGINEERING PRIVATE LIMITED

REV. DATE PURPOSE OF ISSUE PREPARED REVIEWED APPROVED

 GRAVITY FLOW LINE SIZING CALCULATION
Process & Piping Inputs
Description Value Unit Description Value Unit
Flow Rate (Q) 25 m3/hr No. of Gate valve 0 -
Pressure in Storage Tank (P1) 1.033 kg/cm2 a No. of Globe Valve 1 -
Pressure in Receiver (P2) 0.2 kg/cm2 a No. of Butterfly valve 0 -
Ele. of LL level in Storage Tank (H1) 24 m No. of NRV 1 -
Ele. of Pipe connecting Receiver (H2) 9 m No. of 90 Deg. Bends 8 -
Density of Fluid (ϱ) 990 kg/m3 No. of 45 Deg. Bends 2 -
Dynamic Viscosity of Fluid (µ) 0.00001 kg/m/sec No. of Bellows 5 -
Total Length of Pipe (L) 100 m No. of Conc. Exp/Red 3 -
Roughness of Pipe (ε) 45 µm No. of Ecc. Exp/Red 2 -
Carbon Steel Pipe Size &
Select the Pipe Material & Size NB &
Stainless Steel Sch. No.
Friction fac. using Colebrooke Eqn. (f) 1/√f = -2log{(ε/3.7d) + (2.51/Re √f)} 0.0187 -
Total Pipe friction Coeffcients (k1) k1 = fL/d 34.67 -
Total Pipe fitting Coeffcients (k2) Sum of fitting coefficients 14.604 -
Total Friction Coefficients (K) K = k1 + k2 49.27 -
Total Available Head (ΔH) ΔH = (P1-P2) x 10000/ϱ + (H1-H2) 23.41 m
Velocity of Fluid v = √(2 x 9.81 x ΔH)/√(1+K) 3.02 m/sec
Required Internal d= √Q 0.0541 m
Dia. Of Pipe (d) √((Π/4) x v) 54.08 mm
Selected Pipe OD / Thk 88.9 4.775 mm
Note: Pipe ID 79.35 mm
1. Enable Macros before using this spreadsheet.
Required Pressure Drop in Control valve 1.95 kg/cm2
2. Enter data in yellow cells and get result in green cells.

Project:
Client:
Consultant:
Document: Gravity flow line sizing Calculation
Prep. By: Chek. By: Appd. By: Issue Date: Issue: A
Doc. No.: Edit Date: Rev: 0
 Pipe Dimensions as per ASME B 36.10/36.19

Pipe OD: 88.9 mm

Thk: 4.775 mm
Pipe ID: 79.35 mm

1 2 3 4 5 6 7 8 9 10 11 12 13 14
Pipe No. Size NB OD SCH 5 SCH 10 SCH 20 SCH 30 STD SCH 40 SCH 60 XS SCH 80 SCH 100 SCH 120 SCH 140 SCH 160 XXS SCH 5
1 ½ 15 21.34 1.651 2.108 -1 -1 2.77 2.77 -1 3.734 3.734 -1 -1 -1 -1 7.468 SCH 10
2 ¾ 20 26.67 1.651 2.108 -1 -1 2.87 2.87 -1 3.912 3.912 -1 -1 -1 -1 7.823 SCH 20
3 1 25 33.4 1.651 2.769 -1 -1 3.38 3.38 -1 4.547 4.547 -1 -1 -1 -1 9.093 SCH 30
4 1¼ 32 42.16 1.651 2.769 -1 2.972 3.56 3.56 -1 4.851 4.851 -1 -1 -1 -1 9.703 STD
5 1½ 40 48.26 1.651 2.769 -1 3.175 3.68 3.68 -1 5.08 5.08 -1 -1 -1 -1 10.16 SCH 40
6 2 50 60.33 1.651 2.769 -1 3.175 3.91 3.91 -1 5.537 5.537 -1 6.35 -1 8.712 11.074 SCH 60
7 2½ 65 73.02 2.108 3.048 -1 4.775 5.16 5.16 -1 7.01 7.01 -1 7.62 -1 9.525 14.021 XS
8 3 80 88.9 2.108 3.048 -1 4.775 5.49 5.49 -1 7.62 7.62 -1 8.89 -1 11.125 15.24 SCH 80
9 4 100 114.3 2.108 3.048 -1 4.775 6.02 6.02 7.137 8.56 8.56 -1 11.1 -1 13.487 17.12 SCH 100
10 5 125 141.3 2.769 3.404 -1 -1 6.55 6.55 -1 9.525 9.525 -1 12.7 -1 15.875 19.05 SCH 120
11 6 150 168.27 2.769 3.404 -1 -1 7.11 7.11 -1 10.973 10.973 -1 14.275 -1 18.237 21.946 SCH 140
12 8 200 219.08 2.769 3.759 6.35 7.036 8.18 8.18 10.312 12.7 12.7 15.062 18.237 20.625 23.012 22.225 SCH 160
13 10 250 273.05 3.404 4.191 6.35 7.798 9.27 9.27 12.7 12.7 15.062 18.237 21.412 25.4 28.575 -1 XXS
14 12 300 323.85 4.191 4.572 6.35 8.382 9.53 10.3 12.7 12.7 17.45 21.412 25.4 28.575 33.325 -1
15 14 350 355.6 3.962 6.35 7.925 9.525 9.53 11.1 15.062 12.7 19.05 23.8 27.762 31.75 35.712 -1
16 16 400 406.4 4.191 6.35 7.925 9.525 9.53 12.7 16.662 12.7 21.412 26.187 30.937 36.5 40.462 -1
17 18 450 457.2 4.191 6.35 7.925 11.1 9.53 14.3 19.05 12.7 23.8 29.362 34.925 39.675 45.237 -1
18 20 500 508 4.775 6.35 9.525 12.7 9.53 15.1 20.625 12.7 26.187 32.512 38.1 44.45 49.987 -1
19 24 600 609.6 5.537 6.35 9.525 14.275 9.53 17.5 24.587 12.7 30.937 38.887 46.025 52.375 59.512 -1

PipeNo 8 Pipe OD 88.9 mm

SCH No 4 Sch Thk 4.775 mm

1 11 4
1 2 3 4 1 2
Pipe No. Size NB OD SCH 5S SCH 10S SCH 40S SCH 80S 1 1 SCH 5 SCH 5S SCH 5
1 ½ 15 21.34 -1 2.108 2.769 3.734 SCH 5S 2 2 SCH 10 SCH 10S SCH 10
2 ¾ 20 26.67 -1 2.108 2.87 3.912 SCH 10S 3 3 SCH 20 SCH 40S SCH 20
3 1 25 33.4 -1 2.769 3.378 4.547 SCH 40S 4 4 SCH 30 SCH 80S SCH 30
4 1¼ 32 42.16 -1 2.769 3.556 4.851 SCH 80S 5 5 STD STD
5 1½ 40 48.26 -1 2.769 3.683 5.08 6 6 SCH 40 SCH 40
6 2 50 60.33 -1 2.769 3.912 5.537 7 7 SCH 60 SCH 60
7 2½ 65 73.02 -1 3.048 5.156 7.01 8 8 XS XS
8 3 80 88.9 -1 3.048 5.486 7.62 9 9 SCH 80 SCH 80
9 4 100 114.3 -1 3.048 6.02 8.56 10 10 SCH 100 SCH 100
10 5 125 141.3 -1 3.404 6.553 9.525 11 11 SCH 120 SCH 120
11 6 150 168.27 -1 3.404 7.112 10.973 12 12 SCH 140 SCH 140
12 8 200 219.08 -1 3.759 8.179 12.7 13 13 SCH 160 SCH 160
13 10 250 273.05 3.404 4.191 9.271 12.7 14 14 XXS XXS
14 12 300 323.85 3.962 4.572 9.525 12.7
15 14 350 355.6 3.962 4.775 9.525 12.7 Pipe OD: 88.9
16 16 400 406.4 4.191 4.775 9.525 12.7 Thk: 4.775
17 18 450 457.2 4.191 4.775 9.525 12.7 thk2: 4.775
18 20 500 508 4.775 5.537 9.525 12.7
19 24 600 609.6 5.537 6.35 9.525 12.7

PipeNo 11 Pipe OD 168.27 mm

SCH No Sch Thk mm

Theoretical calc
Actual Calculation Reynolds No. 16185488
Pipe ID 79.35 mm (ε/3.7d) 0.000222
Actual Velcoity of fluid 1.40 m/sec (2.51/Re √f) 1.13E-06
Reynolds No. 11031508 Ratio 1 1
(ε/3.7d) 0.000151 f 0.018748
(2.51/Re √f) 1.74E-06 Total length of pipe 100
Ratio 1 1 Friction coeff. in pipe 34.66591
f 0.017173 No. of Gate valve x 0.7 0
Pipe friction coeff 21.64 No. of Globe Valve x 1.6 1.6
Pipe fittings coeff 14.604 No. of Butterfly valve x 0.41 0
Total Friction coeff 36.25 No. of NRV x 1.6 1.6
Pressure drop across CV 1.94738 kg/cm2 No. of 90 Deg. Bends x 0.408 3.264
No. of 45 Deg. Bends x 0.27 0.54
No. of Bellows x 0.1 0.5
No. of Conc. Exp/Red x 0.7 2.1
No. of Ecc. Exp/Red x 2.5 5
Friction coeff. in fitting 14.604
Total friction coeff. 49.27
Total available head 23.41 m
Iterative Velocity of fluid 3.022975 m/sec
Calc Velocity 3.022975
Ration of Calc Vel & ite vel 1 1
Internal Dia of Pipe 0.054082 m