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Receiver Design Steps

This document provides calculations for the design strength of an air receiver. It includes calculations for the shell and head thicknesses based on internal pressure and diameter. The minimum required thicknesses were 14mm for the shell and 16mm for the head. Additional information provided includes nozzle sizes and weights, support dimensions, material properties, and total weight calculations. The air receiver is designed to withstand a maximum working pressure of 1.05MPa and hydrotest pressure of 1.68MPa.

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Sureshkannan V
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100% found this document useful (1 vote)
152 views3 pages

Receiver Design Steps

This document provides calculations for the design strength of an air receiver. It includes calculations for the shell and head thicknesses based on internal pressure and diameter. The minimum required thicknesses were 14mm for the shell and 16mm for the head. Additional information provided includes nozzle sizes and weights, support dimensions, material properties, and total weight calculations. The air receiver is designed to withstand a maximum working pressure of 1.05MPa and hydrotest pressure of 1.68MPa.

Uploaded by

Sureshkannan V
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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DESIGN STRENGHT

CALCULATION
Document Number Rev. : 0
AIR RECEIVER Document Number
WIK-IAS-S-400-41-2
3 dari 5

ID = 2830 mm
T/T = 7100 mm
material = SA 516 Gr.70
joint eficiency = 1
CA = 3 mm

maximum
138 Mpa (see table 1A ASME Sec. II D)
allowable stress =
type head = elipsoidal (2:1)
operating pressure
9 bar = 0,900 Mpa
=
design pressure = 10,5 bar = 1,05 Mpa (maximum working pressure PSV)
design
65 ͦC
temperature =
shell
(internal pressure) ASME Sec. VIII UG-27
thickness (tᵣ) = P D
2 S E - 2 0,6 P
(tᵣ) = 1,05 2830
2 138 1 - 2 0,6 1,05
= 10,81568 mm
nominal thickness = (tᵣ) + CA
= 10,81568 + 3,0
= 13,81568 mm

actual thickness (t) = 14 mm

head
(internal pressure)
thickness (tᵣ) = P D
2 S
E - 0,2 P
(tᵣ) = 1,05 2830
2 138 1 - 0,2 1,05
= 10,7745 mm

nominal thickness = (tᵣ) + CA


= 10,77450 + 3,0
= 13,77450 mm
thickness tolerance for metal forming
15,15195 mm
10% =

actual thickness
(t) = 16 mm

dimension head (eliptical 2:1)


D/2h h= 707,5
crown radius (L) = 2830 mm
knuckle radius = L x 10%
= 2830 x 10%
= 283 mm
stright line = 50 mm

Maximum Allowable Working Pressure (MAWP)


MAWP (shell) = t 2 S E
D + 1,2 t
= 1,3573 Mpa

MAWP (head) = t 2 S E
D + 0,2 t
= 1,5587 MPa
STRENGHT
CALCULATION
Document Number Rev. : 0
AIR RECEIVER Document Number
WIK-IAS-S-400-41-2
4 dari 5

For Hydrotest pressure, used MAWP + static head + safety factor pressure for hydrotest
static head pressure = ρ (water) x g x h (horizontal position)
= 27762,3 Pa
= 0,0278 Mpa
P (hydrotest) = MAWP + static head + safety factor pressure (hydrotest)
P (hydrotest) = 1,680 Mpa

N7 N8

thk 16 mm
50 mm 283 mm

N3 N2
N4

thk 14 mm
7000 mm

ø 2830 mm

N5
M1
N1 N6

707,5 mm
2200 mm

N9

nozzle weight
size projection weight weight
nozzle thickness Flange rating nozzle
(inch) (mm) flange (kg) nozzle (kg)
(mm) neck (kg)
N1- Nozzle inlet 6 7,11 150 200 5,258 14 19,258
N2- Nozzle outlet 6 7,11 150 200 5,258 14 19,258
N3- temperature indicator 3/4 4,9 - 36,5 0,083 0 0,083
N4- Pressure indicator
3/4 - 0,083 0 0,083
transmiter 4,9 36,5
N5- Level switch 1 1/2 6,35 - 44,5 0,261 0 0,261
N6- Level glass/level
transmiter, Pressure 1 1/2 6,35 - 44,5 0,261 0 0,261
indicator
N7- Vent 3 5,49 150 150 1,522 5,75 7,272
N8- Pressure safety valve 2 3,91 150 150 0,723 3,31 4,033
N9- Drain 3 5,49 150 150 1,522 5,75 7,272
M1-Manhole 24 14 150 300 62,115 171,61 233,725
total weight 291,506
DESIGN STRENGHT
CALCULATION
Document Number Rev. : 0
AIR RECEIVER Document Number
WIK-IAS-S-400-41-2
5 dari 5

support dimension
diameter = 2830 mm
lenght = 2200 mm
thickness = 16 mm
material = ASME SA 283 Gr. C
weight = 2455 kg
weight of anchor,
bolt, and accessories = 2640,006 kg

elips lenght = 3357,25 mm


stright line = 50 mm
Weight of vessel = ((π x D x h shell x thickness) + ( 2 x ( elips lenght + stright line
+ lenght tolerance for metal forming)² x thickness))) x density of carbon steel

Weight of vessel = 10453,090 kg


total weight = 13384,603 kg
= 11,335 Ton

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