Cordex 48-1.2kW Rectifier Shelf System: Technical Guide: 010-619-J0 Effective: 10/2018

Cordex 48-1.
2kW
Rectifier Shelf System
Technical Guide: 010-619-J0
Effective: 10/2018
Alpha Technologies Ltd.

Cordex 48-1.2kW Rectifier Shelf System Manual
NOTE: Photographs contained in this manual are for illustrative purposes only. These photographs may
not match your installation.
NOTE: Operator is cautioned to review the drawings and illustrations contained in this manual before
proceeding. If there are questions regarding the safe operation of this powering system, contact Alpha
Technologies or your nearest Alpha representative.
NOTE: Alpha shall not be held liable for any damage or injury involving its enclosures, power supplies,
generators, batteries, or other hardware if used or operated in any manner or subject to any condition
inconsistent with its intended purpose, or if installed or operated in an unapproved manner, or
improperly maintained.
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Copyright
Copyright © 2018 Alpha Technologies Ltd. All rights reserved. Alpha is a registered trademark of Alpha
Technologies.
No part of this documentation shall be reproduced, stored in a retrieval system, translated, transcribed,
or transmitted in any form or by any means manual, electric, electronic, electromechanical, chemical,
optical, or other-wise without prior explicit written permission from Alpha Technologies.
This document, the software it describes, and the information and know-how they contain constitute the
proprietary, confidential and valuable trade secret information of Alpha Technologies, and may not be
used for any unauthorized purpose, or disclosed to others without the prior written permission of Alpha
Technologies.
The material contained in this document is for information only and is subject to change without notice.
While reasonable efforts have been made in the preparation of this document to assure its accuracy,
Alpha Technologies assumes no liability resulting from errors or omissions in this document, or from the
use of the information contained herein. Alpha Technologies reserves the right to make changes in the
product design without reservation and without notification to its users.
TABLE OF CONTENTS
1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Wording/Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Warning and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Scope of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Rectifier Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mechanical Locking Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
True Module Fail Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Heat Dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Over Temperature Protection . . . . . . . . . . . . . . . . . . . . . . . . 8
Wide AC Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
AC Inrush/Transient Suppression . . . . . . . . . . . . . . . . . . . . . . 9
Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Start Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Current Limit/Short Circuit Protection . . . . . . . . . . . . . . . . . . . . 9
Power Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
High Voltage Shutdown (HVSD) . . . . . . . . . . . . . . . . . . . . . . . 9
Battery Eliminator Operation . . . . . . . . . . . . . . . . . . . . . . . . . 9
Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.8kW System Distribution Module . . . . . . . . . . . . . . . . . . . . . 10
3.6kW System Distribution Module . . . . . . . . . . . . . . . . . . . . . 10
Overview of the CXCM1 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
In-Shelf Display: Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
In-Shelf Controller Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overview of the CXCM1+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CXCM1+ Controller Front Panel . . . . . . . . . . . . . . . . . . . . . . . 14
LCD Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Reset (CXCM1+ only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Analog Input Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Digital Input Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Alarm and Control Output Relays . . . . . . . . . . . . . . . . . . . . . . 16
i
Network Connection and Remote Communication . . . . . . . . . . . . . 16
Controller Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Check for Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Packing Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Returns for Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Shelf Preparation/Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Module Insertion/Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Removing a CXRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Removing Older Model CXRF or CXCM1+ . . . . . . . . . . . . . . . . . . . 22
Removing the CXCM1 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6 WIRING AND CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
AC Feeder Protection/Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . 25
AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Calculating Output Wire Size Requirements . . . . . . . . . . . . . . . . . . 27
DC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
DC Output for Model 030-851-20 (maximum 3600W) . . . . . . . . . . . . 27
DC Output for Model 0300165 (maximum 4800W) . . . . . . . . . . . . . 29
DC Output for Model 030-835-20/ 030-845-20 (bulk distribution) . . . . . . 32
CAN Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Network Connection and Remote Communications via the Controller . . . . . 32
Ethernet Port for Network Connection . . . . . . . . . . . . . . . . . . . . 32
Ethernet Port for Local Connection . . . . . . . . . . . . . . . . . . . . . 32
Signal Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Alarm (Relay) Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
LVD Control (Load Disconnect or Battery Disconnect) . . . . . . . . . . . 35
LVD Control Alternative . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Main Rectifier States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Start Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Turning Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
ii
Main Rectifier Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Output Voltage Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Output Current/Power Modes . . . . . . . . . . . . . . . . . . . . . . . . 38
CAN Bus Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Factory Ranges and Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8 SYSTEM STARTUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check System Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Verify AC and Power The Shelf . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check Battery Polarity and Connect . . . . . . . . . . . . . . . . . . . . . . 41
Controller Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Soft Reset (CXCM1+ only) . . . . . . . . . . . . . . . . . . . . . . . . . 41
IP Address Reset (CXCM1+ only) . . . . . . . . . . . . . . . . . . . . . . 41
Hard Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Accessing the LVD Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Rectifier Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10 WARRANTY AND SERVICE INFORMATION . . . . . . . . . . . . . . . . . . . . . 45

Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Warranty Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Product Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Battery Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Warranty Claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11 CERTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
12 GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
13 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Cordex HP 48 1.2kW Switched Mode Rectifier . . . . . . . . . . . . . . . . . 51
CXCM1 HP Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
CXCM1+ Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
iii
LIST OF FIGURES
Figure 1: Single Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Figure 2: Dual Shelf. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 3: 2RU Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 4: Rectifier Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 5: 4.8kW System Distribution Module . . . . . . . . . . . . . . . . . . . . . .10
Figure 6: 3.6kW System Distribution Module . . . . . . . . . . . . . . . . . . . . . .10
Figure 7: CXCM1 HP Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Figure 8: In-Shelf Controller Dashboard Screens. . . . . . . . . . . . . . . . . . . .12
Figure 9: In-Shelf Controller Menu . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Figure 10: In-Shelf Controller Buttons: Vertical Mount . . . . . . . . . . . . . . . . . .13
Figure 11: In-Shelf Controller Buttons: Horizontal Mount . . . . . . . . . . . . . . . .13
Figure 12: Cordex CXCM1+ model system controller front panel . . . . . . . . . . . .15
Figure 13: Packing Materials and Environmental Codes . . . . . . . . . . . . . . . .19
Figure 14: Removing a Rectifier from the Shelf . . . . . . . . . . . . . . . . . . . . .22
Figure 15: Removing a CXRF or CXCM1 or CXCM1+. . . . . . . . . . . . . . . . . .23
Figure 16: Removing the CXCM1 HP . . . . . . . . . . . . . . . . . . . . . . . . . .24
Figure 17: AC input, CAN, and signal connections (4800W system) . . . . . . . . . .26
Figure 18: AC Cord Strain Relief for IRU Shelves . . . . . . . . . . . . . . . . . . . .27
Figure 19: DC Output Connections . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Figure 20: DC Output to Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Figure 21: DC Output Connections (Four Load Breaker Configuration shown) . . . . .30
Figure 22: Breaker Return Connections (Four Load Breaker Configuration shown). . .31
Figure 23: Front View of Distribution Module (Four Load Breaker Configuration shown)31
Figure 24: Signal Wiring Terminal Blocks (030-851-20 shown) . . . . . . . . . . . . .33
Figure 25: Digital Input Connection Method . . . . . . . . . . . . . . . . . . . . . . .34
Figure 26: Relay Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Figure 27: Rectifier Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . . .43
iv
LIST OF TABLES
Table 1: In-Shelf Controller Full Menu . . . . . . . . . . . . . . . . . . . . . . . . .12

Table 2: Recommended AC Supply Configuration. . . . . . . . . . . . . . . . . . .26
Table 3: Voltage Level Definitions for Digital Inputs . . . . . . . . . . . . . . . . . .34
Table 4: Output Voltage Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Table 5: Output Current/Power Modes. . . . . . . . . . . . . . . . . . . . . . . . .38
Table 6: Factory Ranges and Defaults. . . . . . . . . . . . . . . . . . . . . . . . .39
Table 7: Sample Maintenance Log. . . . . . . . . . . . . . . . . . . . . . . . . . .43
Table 8: Specifications: Cordex HP 48 1.2kW, Switched Mode Rectifier . . . . . . .51
Table 9: Specifications: CXCM1 HP Controller . . . . . . . . . . . . . . . . . . . .54
Table 10: Specifications: CXCM1+ Controller. . . . . . . . . . . . . . . . . . . . . .56
v
vi
1 Safety
SAVE THESE INSTRUCTIONS: This manual contains important safety instructions that must be
followed during the installation, servicing, and maintenance of the product. Keep it in a safe place.
Review the drawings and illustrations contained in this manual before proceeding. If there are any ques-
tions regarding the safe installation or operation of this product, contact Alpha Technologies or the
nearest Alpha representative.
1.1 Safety Wording/Symbols

To reduce the risk of injury or death, and to ensure the continued safe operation of this product, the
following symbols have been placed throughout this manual. Where these symbols appear, use extra
care and attention.
ATTENTION: The use of attention indicates specific regulatory/code requirements that may affect the
placement of equipment and /or installation procedures.
NOTE: Notes provide additional information to help complete a specific task or procedure.
CAUTION: Cautions indicate safety information intended to PREVENT DAMAGE to material or equip-
ment.
WARNING: Warnings present safety information to PREVENT INJURY OR DEATH to personnel.
NOTE: HOT! The use of Hot presents safety information to PREVENT BURNS to the technician or user.
1.2 General Warning and Cautions

WARNING:You must read and understand the following warnings before installing the system and its
components. Failure to do so could result in personal injury or death.
• Read and follow all instructions included in this manual.

• Only trained personnel are qualified to install or replace this equipment and its components.
• Use proper lifting techniques whenever handling equipment, parts, or batteries.
• To be installed in a restricted access location that is inaccessible to the general public.
1.3 Electrical Safety

WARNING: Hazardous voltages are present at the input of power systems. The DC output from some
rectifiers and batteries can have high voltage and high short-circuit current capacity that may cause
severe burns and electrical arcing.
Before working with any live battery or power system, follow these precautions:
• Remove all metallic jewelry, such as watches, rings, metal rimmed glasses, or necklaces.
• Wear safety glasses with side shields at all times during the installation.
• Use OSHA approved insulated hand tools. Do not rest tools on top of batteries.
010-619-J0 Rev B Page 1

WARNING: Lethal voltages are present within the power system. Always assume that an electrical
connection or conductor is energized. Check the circuit with a voltmeter with respect to the grounded
portion of the enclosure (both AC and DC) before performing any installation or removal procedure.
• Do not work alone under hazardous conditions.

• A licensed electrician is required to install permanently wired equipment. Input voltages can range
up to 240Vac. Ensure that the utility power is disconnected and locked out before performing any
installation or removal procedure.
• Ensure that no liquids or wet clothes come into contact with internal components.
• Hazardous electrically live parts inside this unit are energized from the batteries even when the
AC input power is disconnected.
• The enclosure which contains the DC or AC power system along with customer installed radios
must remain locked at all times, except when authorized service personnel are present.
• Always assume electrical connections or conductors are live. Turn off all circuit breakers and
double-check with a voltmeter before performing installation or maintenance.
• Place a warning label on the utility panel to warn emergency personnel that a reserve battery
source is present which will power the loads in a power outage condition or if the AC disconnect
breaker is turned off.
• At high ambient temperature conditions, the internal temperature can be hot so use caution when
touching the equipment.
WARNING: The intra-building ports (Ethernet, CAN, Alarm relays) of the equipment or subassembly are
suitable for connection to intra-building or unexposed wiring or cabling only. The intra-building ports of
the equipment or subassembly MUST NOT be metallically connected to interfaces that connect to the
OSP or its wiring. These interfaces are designed for use as intra-building interfaces only (Type 2 or Type
4 ports) and require isolation from the exposed OSP cabling. The addition of Primary Protectors is not
sufficient protection in order to connect these interfaces metallically to OSP wiring.
WARNING: Controller Ethernet port is not designed to withstand lightning and AC power cross surges
according to the NEBS requirements in GR-1089-CORE. Ensure that any Ethernet cable used (not
provided by Alpha) does not exceed a maximum length of 6 meters.
1.4 Battery Safety

• Never transport an enclosure with batteries installed. Batteries must ONLY be installed after the
enclosure has been securely set in place at its permanent installation location. Transporting the
unit with batteries installed may cause a short circuit, fire, explosion, and/or damage to the battery
pack, enclosure and installed equipment.
• Servicing and connection of batteries must be performed by, or under the direct supervision of,
personnel knowledgeable of batteries and the required safety precautions.
• Batteries contain or emit chemicals known to cause cancer and birth defects or other reproductive
harm. Battery post terminals and related accessories contain lead and lead compounds. Wash
your hands after handling batteries.
WARNING: Follow battery manufacturer’s safety recommendations when working around battery
systems. Do not smoke or introduce an open flame when batteries (especially vented batteries) are
charging. When charging, batteries vent hydrogen gas, which can explode.
010-619-J0 Rev B Page 2

• Batteries are hazardous to the environment and should be disposed at a recycling facility. Consult
the battery manufacturer for recommended local authorized recyclers.
010-619-J0 Rev B Page 3

010-619-J0 Rev B Page 4
2 Introduction
2.1 Scope of the Manual
This manual explains the installation, interconnection, and operation of the Alpha Cordex CXRF-HP
48-1.2 kW 48Vdc power and distribution systems that contain the CXCM1 series of controllers (includes
CXCM1+ and CXCM1 HP).
2.2 Product Overview

These 48Vdc power and distribution systems incorporate the high performance (HP) series of 48V
1.2kW Cordex rectifier modules and are specifically designed for restricted space installation. Cordex
rectifier modules use a high frequency, switched mode conversion technique to provide a fully regulated
and isolated DC output from the AC mains. The rectifier module input is universal to allow use on
120/208/220/240Vac 50/60Hz electrical service. The front access design, allows for all customer
connections in front of the rack channel.
• Rectifier power modules are “hot swappable”—they can be inserted or removed from the shelf
without cutting power to or from the system or the load.
• Additional power modules can be added to the system at the time of ordering or after the shelf
has been installed.
• The shelves are designed for horizontal mounting in a 19" or 23" center mount (flush mount for
1RU shelves) installation via universal mounting brackets (EIA rack spacing) and utilize dual
IEC-type connectors for multiple AC line cord solutions.
• The Alpha CXCM1 HP was designed as a modular, high performance controller for the rectifier
series.
• All controllers models allow the user to set up, control and monitor the entire power system and
ancillary components from one central, easy-to-use source. Details of controller operation are
provided in the current version software manual.
• The equipment is suitable for installation in network telecommunication facilities.
The following figures are examples of:
1. CXRF-HP 48-1.2 kW 1RU 19" shelf system, with 3 rectifier modules up to 3.6kW output power,
controller and GMT fuse distribution
2. CXRF-HP 48-1.2 kW 2RU 19" shelf system, with (a) 4 rectifier modules up to 4.8kW output power
and controller (top shelf) and (b) 5 rectifier modules up to 6.0kW output power (lower shelf)
3. CXRF-HP 48-1.2kW 2RU 19" shelf system, with 4 rectifier modules up to 4.8kW output power,
controller and breaker/GMT fuse distribution
010-619-J0 Rev B Page 5

Figure 1: Single Shelf
Figure 2: Dual Shelf
Figure 3: 2RU Shelf
010-619-J0 Rev B Page 6

3 Features
3.1 Rectifier
The Cordex CXRF-HP series of 48V 1.2kW rectifier modules employ high frequency, switch mode tech-
nology featuring high power conversion efficiency. All internal semiconductor devices operate under
“soft-switching” conditions and exhibit very low power loss. The reduced power loss leads to lower
thermal stress on the semiconductors and thus improves reliability.
Sustaining low component temperatures is again the primary factor with meeting the three worst-case
field scenarios: (1) 65°C ambient temperatures, (2) full output power, and (3) low AC input (176Vac).
While meeting these specifications, Cordex rectifiers also offer roughly twice the reliability at 55°C and
up to four times more at 45°C ambient temperature.
3.1.1 Rectifier Front Panel

Figure 4: Rectifier Front Panel
3.1.2 LEDs
The front panel LEDs provide rectifier status summary and help to locate a specific module with the
controller.
AC
The top LED (green) is on when AC is within valid range and the rectifier is delivering power to the load.
The LED will flash (~2Hz) when AC is outside the nominal range – AC voltage is invalid if the AC Mains
Low or AC Mains High alarm is active. The LED turns off when AC has failed (or no AC power is
present).
DC
The middle LED (green) is on when the rectifier is delivering power to the load. The LED turns off when
the rectifier is off; e.g., when commanded via the controller.
Alarm
The bottom LED (red) is on continuously in the event of an active Module Fail alarm. The LED flashes
(~2Hz) when a minor alarm is detected. The LED remains off in the absence of an alarm. If the unit
output is not connected to a battery or parallel rectifier, the LED extinguishes if no AC power is present.
LED Activity During “Locate Module” Command from Controller
010-619-J0 Rev B Page 7

When the “locate module” command has been received from the controller, the LEDs behave in a
distinctly different way so that the rectifier is easier to visually identify among adjacent rectifiers.
This state is entered when commanded via the controller. The LEDs flash in a distinct pattern repeating
every two seconds.
LED Activity During Firmware Upload
When a rectifier firmware upload is in progress, the LEDs behave in the same way as the locate module
command described above.
3.1.3 Mechanical Locking Clip

A locking clip automatically secures the rectifier into the shelf.
3.1.4 True Module Fail Alarm

The power modules have a “true” fail alarm. This provides a true indication of the power module’s ability
to source current. When the module’s output current drops below 2.5% of the rated output a low output
current condition is detected and the Module Fail detection circuit is activated. This circuit momentarily
ramps up the output voltage to determine if the module will source current. If no increase in current is
detected, the Module Fail alarm is activated. The module will test once every 60 seconds for the condi-
tion until current is detected. Output voltage ramping will cease upon detection of current1. A minimum
2.5% load is required to avoid the Ramp Test Fail alarm; this can typically be provided with the parallel
system battery. Activation of this alarm could indicate a failed module or a failed load.
NOTE: For Cordex rectifier systems without batteries (or with a very light load; below 2.5% of rated
output) it is recommended that the ramp test be disabled to avoid nuisance alarms. The Ramp Test
feature is enabled/disabled via the controller. Refer to the software manual for detailed information.
3.1.5 Heat Dissipation

Cooling of the module is front-to-rear with the exhaust air exiting at the back. The fan is variable speed;
which is determined by heatsink temperature and load.
3.1.6 Over Temperature Protection

Each rectifier module is protected in the event of an excessive increase in temperature due to compo-
nent failure or cooling airflow blockage. During over temperature conditions, the rectifier limits the output
power as well as the output current. If temperature continues to increase, a shutdown of the rectifier is
initiated. The rectifier shall restart automatically if the temperature has returned to a safe level.
3.1.7 Wide AC Range

A minor alarm is generated when the AC input voltage drops below specification.
• Output power is reduced linearly between 176Vac and 132Vac to 60% of the rated output power.
• Input current is limited to less than 6A for operation from 132Vac to 90Vac. Power is derated
linearly between 132Vac (~700W) to 90Vac (~475W).
• At a lower voltage the module will shut down and will not restart until the AC is greater than 90Vac.
1. Under normal conditions, a battery connected to the output of the rectifier will draw current when the voltage
ramp occurs. Therefore the rectifier fail alarm will not be generated with a battery connected.
010-619-J0 Rev B Page 8

• For voltages above 277Vac, power factor and total harmonic distortion may be derated. Up to
320Vac, the rectifier may not be operational but shall not suffer any damage.
3.1.8 AC Inrush/Transient Suppression

An external surge suppressor is not required at the AC input, modules are protected from input lightning
and transient surges in accordance with IEEE/ANSI C62.41 Category B3.
3.1.9 Soft Start

To eliminate an instantaneous demand on the AC source, a soft start feature is employed. Soft Start,
sometimes referred to as “current walk-in”, works by gradually (up to five seconds) ramping the current
limit up from zero to the actual or defined customer setting. The rectifier output voltage is ramped up
from the minimum voltage to the float voltage.
3.1.10 Start Delay

The rectifier modules are equipped with a delay timer in order to stagger start a series of modules to
prevent excessive loading of generators upon start up. The built-in timer delays the turn on of the
module depending on the value selected (up to 120 seconds) via the controller. A minimum one-second
delay is preset to allow charging of the input capacitors.
3.1.11 Current Limit/Short Circuit Protection

The current limit function determines the maximum output current limit of the rectifier module, regard-
less of output voltage or power. Maximum output current is limited to a constant value down to short
circuit condition. Current limiting can be used to mate the rectifier output current ampacity to the needs
of the load and parallel battery to minimize excessive battery recharge current.
The rectifier will sustain a short circuit at the output terminals indefinitely. The maximum short circuit
current cannot exceed 105% of the rated full load current.
3.1.12 Power Limiting

Each rectifier module is designed to limit power output to the module specification. This enables more
current to be supplied at lower output voltages, and allows matching of output to the demand of constant
power loads, normally seen with telecom equipment.
This feature may also be used for a faster recharge of flooded batteries paralleled with the load.
NOTE: Current limiting overrides the power-limiting feature.
3.1.13 High Voltage Shutdown (HVSD)

This feature provides protection to the load from over voltage conditions originating from the rectifiers.
It operates by shutting down the offending rectifier module when a high output voltage condition occurs.
Indication is through the red Alarm (Module Fail) LED. Modules will restart automatically; however, if
more than three over voltage conditions occur in one minute, the module will latch off and remain shut
down until it is reset.
3.1.14 Battery Eliminator Operation

Rectifier modules maintain all specifications (except where indicated) with or without a battery attached
in parallel to the output; however, if a battery or another module supplying DC voltage in parallel is not
present, there will be no monitoring or control activity if there is an AC power failure or input fuse failure.
010-619-J0 Rev B Page 9

3.2 Distribution
3.2.1 4.8kW System Distribution Module

0300165 (Cordex CXRF-HP 48-1.2kW center mounting 2RU shelf for systems up to 4.8kW)
The distribution component uses up to four bullet-type breakers that can be factory configured for either
4 load breakers or 2 load/2 battery breakers, and up to ten GMT fuse positions. The distribution module
also allows for termination of two battery strings and includes a 150A battery shunt. Also available as
an option is a 100A low voltage battery disconnect.
This module contains a unique sliding connection point system to allow for the several dual-hole lug
terminations in a compact space. See Wiring and Connections chapter of this manual for more details.
Figure 5: 4.8kW System Distribution Module
3.2.2 3.6kW System Distribution Module

030-851-20 (Cordex CXRF-HP 48-1.2kW, 19" 1RU shelf, 3 modules, w/ GMT fuses up to 3.6kW)
The shelf incorporates a distribution module for DC fuse output as well as battery connections. The
module accommodates up to eight GMT fuse positions (limited to 40A maximum). Two battery-landing
positions and an 80A battery shunt are also provided.
The module has low voltage disconnect (LVD) options, which are in series with either the battery or the
load.
The GMT fuse output connection points are accessible from the front of the module via plug-in connec-
tors. The battery connections are accessible from the rear of the module via 2-hole lug inputs.
Figure 6: 3.6kW System Distribution Module
010-619-J0 Rev B Page 10

3.3 Overview of the CXCM1 HP
CXC HP in-shelf controllers have a small organic LED (OLED) display. This display shows 30 charac-
ters total (five lines high, six characters wide) and the controller has three navigation buttons and one
reset button.
The in-shelf display has three main operating modes: dashboard, menu and screen saver. After 20
minutes with no activity, the in-shelf controller goes into screen saver mode and the display shuts off.
From screen saver mode, press any of the three navigation buttons to re-activate the screen and enter
dashboard mode.
Figure 7: CXCM1 HP Controller
Reset
LED Screen
Forward and Back Buttons

to scroll through Menus
and Select button to Execute
System Status LEDs
USB Port
Ethernet Port
3.3.1 Display
In dashboard mode, the in-shelf display shows the key operating parameters of a system. For example,
output voltage and load current. If more than one system is defined, you can cycle between systems
using the Forward and Back buttons. With multiple systems, you can specify a default system, which
is then displayed first.
Refer to the software manual for set up.
The following figure below shows examples of the screens.
010-619-J0 Rev B Page 11

Figure 8: In-Shelf Controller Dashboard Screens
DC--48
54.09V Output Voltage
103.1A Output Current
Float Battery Mode
System Nominal
Output Type DC--24 Output
AC or DC Voltage
37.23A Output Current
AC-120
7872VA Phase 1 Output Power
3.3.2 In-Shelf Display: Menu

From the dashboard, use the Select button to enter a menu. From the menu, the OLED display lets you
execute a set of commands much like the LCD screens on the CXC HP.
When you enter a menu, the top item is highlighted. To go to another menu scroll through using the
Forward and Back buttons. To execute a highlighted menu item, press the Select button.
To exit a menu and return to the main dashboard, scroll to the Back command, and then press the
Select button. The figure below shows an example of the menu screen. The following table provides a
full list of menus available via the in-shelf display.
Figure 9: In-Shelf Controller Menu
Menu
AL
L CC OO
Reset
IPv4
IPv6
Table 1: In-Shelf Controller Full Menu (Sheet 1 of 2)
Menu Label Description
ALCO Perform the alarm cut-off command
Reset Perform a software reset of the controller
IPv4 Display the IPv4 address, subnet and gateway for this controller
IPv6 Display the IPv6 addresses assigned to this controller
010-619-J0 Rev B Page 12

Table 1: In-Shelf Controller Full Menu (Continued) (Sheet 2 of 2)
Menu Label Description
Backup Backup the controller application and configuration to a file on a USB device
Restore Restore the controller application and configuration from a file on a USB device
Upgra... Upgrade the controller application from a file on a USB device
OS Upg Upgrade the controller’s operating system from a file on a USB device
Info Display controller information including serial number, part number, software
and hardware version
Rotate Rotate the in-shelf controller display information by 90 degrees
Back Exit the menu and return to the dashboard
3.3.3 In-Shelf Controller Buttons

The in-shelf controller can be mounted vertically or horizontally. The contents of the display can be
rotated, but the buttons cannot be rotated. The following figures show how the buttons are interpreted
for both mounting options.
Figure 10: In-Shelf Controller Buttons: Vertical Mount
Menu
AL
L CC OO
Reset
IPv4
IPv6
Back
Select
Forward
Figure 11: In-Shelf Controller Buttons: Horizontal Mount
Back Forward
Menu
AL
L CC OO
Reset
IPv4
IPv6
Select
010-619-J0 Rev B Page 13

3.4 Overview of the CXCM1+
The Cordex controller is mounted in the rectifier system shelf bringing advanced monitoring technology
to the rectifiers. This compact system controller is designed for seamless operation and set up of Alpha
power systems, and is equipped with the complete range of software features, including the following:
• Designed to communicate directly with Cordex rectifiers

• Includes battery temperature compensation charging
• Battery performance diagnostics
• Provides local and remote communications
• User definable alarms
• Daily logging of power system events and system statistics
The main controller motherboard, located behind the Cordex controller front panel, contains a micropro-
cessor, memory, and other electronic components.
The Cordex controller includes a web server that provides easy set up and monitoring using an Internet
connection with the standard web browser.
The data-logging feature allows the user to capture data from multiple inputs, for AC/DC voltages,
load/battery current, cell voltages and temperatures (automatically for up to 16 user defined logs).
Typical applications of the Cordex controller logging include power system details, thermal performance
of outdoor enclosures, battery cell specifics, or mains variations captured by an AC voltage watchdog.
A built-in audio speaker sounds an intermittent tone during active alarms and the input/output (I/O)
board houses a series of terminal connections.
NOTE: Customer settings for the CXCM1+ are provided separately in the system documentation
package.
3.4.1 CXCM1+ Controller Front Panel

The CXCM1+ has a 4-digit display for monitoring system voltage (V) and current (A). A pushbutton
toggle switch allows the user to alternate the display reading.
010-619-J0 Rev B Page 14

Figure 12: Cordex CXCM1+ model system controller front panel
System Status LEDs
LCD Screen
Display pushbutton
toggle switch (V/A)
Reset - push once for soft reset
Hold 3 seconds to reset IP address
Ethernet Port
3.4.2 LCD Screen

The controller front panel uses a 4-digit LCD screen to monitor the system voltage (V) and current (A).
A push-button toggle switch allows the user to alternate the display reading.
3.4.3 LEDs
The controller has three LEDs located on the front panel. These are used to display the alarm status of
the power system, controller progress and status during startup, file transfers and lamp tests.
Alarm Conditions
The controller illuminates the LED that corresponds to the alarm status. Only one LED is illuminated at
a time during alarm conditions:
• Green: OK, no alarms present

• Yellow: Minor alarm is present (no major alarms)
• Red: Major alarm is present.
Progress and Status Indication
The LEDs are also used in the following situations:
• Base unit validation: All three LEDs on simultaneously

• File transfer: Red LED illuminates when recovering from invalid firmware application
• Lamp Test: All three LEDs flash in sync for two seconds
3.4.4 Reset (CXCM1+ only)

A reset button is located on the front panel for restarting the controller. During reset, the controller may
occasionally need to run a defragmentation cycle. This can be recognized by the LEDs cycling on the
010-619-J0 Rev B Page 15

front panel. A full defragmentation may take up to 20 minutes to perform, do not power down the
controller during this time.
NOTE: Refer also to the software manual – always select the Reset menu item before pressing the reset
button.
3.4.5 Ethernet Port

The Ethernet port is designed for connection to a user supplied network (TCP/IP secured by user) via
a front panel RJ-45 jack and a standard network cable.
Local access (e.g. laptop computer) is also possible from the Ethernet port connection using a standard
network cable.
3.4.6 Analog Input Channels

The controller is provided with analog input channels for voltage, current, and temperature.
Voltage Inputs
Two voltage input channels, V1 and V2, provide monitoring of discharge and charge voltage. The
controller software is pre-configured to monitor V1 for battery voltage and V2 for load voltage.
V2 is wired internally to the rectifier shelf to provide a reference for rectifier float voltage, low voltage
disconnect (LVD), system high voltage alarm, and system low voltage alarm.
Wire V1 to battery to monitor battery voltage or change battery setting from V1 to V2 in Signals >
Configure Signals.
Current Inputs
The controller software is pre-configured to monitor I1 for battery current wired internally to the battery
current shunt.
Temperature Inputs
Two temperature input channels, T1 and T2, provide monitoring of battery temperature and temperature
compensation (temp comp) or room/ambient temperature. A voltage is supplied to these terminals to
power the temperature sensors.
3.4.7 Digital Input Channels

The controller can accommodate up to two channels and can monitor digital alarm/control signals from
rectifiers, converters and many other types of equipment.
3.4.8 Alarm and Control Output Relays

The controller contains seven Form C digital alarm output relays to extend alarms and control external
apparatus. Each internally generated alarm or control signal may be mapped to any one of the relays,
or, several signals may be mapped to just one relay or none at all.
3.4.9 Network Connection and Remote Communication

The Cordex system can be set up, monitored and tested via an Ethernet connection. The communica-
tion protocol supports a web interface. All alarming and control of Cordex rectifiers is accomplished with
a controller via a CAN bus.
010-619-J0 Rev B Page 16

A step-by-step connection wizard – provided to establish remote communications with your controller –
is available via the Alpha website (http://www.alpha.ca/downloads).
3.4.10 Controller Connections

Next to the CXCM1+, on the left side of the shelf, are terminal block connections for the system control
I/O; such as, digital signals, analog inputs, and alarm relay outputs.
010-619-J0 Rev B Page 17

010-619-J0 Rev B Page 18
4 Inspection
The inventory included with your shipment is dependent upon the options you have ordered. The
options are clearly marked on the shipping container labels and on the bill of materials (BOM).
4.1 Check for Damage

Prior to unpacking the product, note any damage to the shipping container. Unpack the product and
inspect the exterior for damage. If any damage is observed contact the carrier immediately. Continue
the inspection for any internal damage. In the unlikely event of internal damage, inform the carrier and
contact Alpha Technologies for advice on the impact of any damage.
4.2 Packing Materials

Alpha is committed to providing products and services that meet our customers’ needs and expecta-
tions in a sustainable manner, while complying with all relevant regulatory requirements. As such Alpha
strives to follow our quality and environmental objectives from product supply and development through
to the packaging for our products. Rectifiers and batteries are shipped on individual pallets and are
packaged according to the manufacturer’s guidelines. Almost all of Alpha’s packaging material is from
sustainable resources and or is recyclable. See the following table for the material and its environmental
codes.
Figure 13: Packing Materials and Environmental Codes
4.3 Returns for Service

Save the original shipping container. If the product needs to be returned for service, it should be pack-
aged in its original shipping container. If the original container is unavailable, make sure that the product
is packed with at least three inches of shock-absorbing material to prevent shipping damage. Alpha
Technologies is not responsible for damage caused by improper packaging of returned products.
If you have any questions before you proceed, call Alpha Technologies: 1 888 462-7487.
010-619-J0 Rev B Page 19

010-619-J0 Rev B Page 20
5 Installation
NOTE: This power system is suitable for installation in Network Telecommunication Facility locations
where the NEC applies, and in OSP applications.
This chapter is provided for qualified personnel to install the product. Mount the unit horizontally in a
clean and dry environment.
NOTE: Drawings are located at the rear of the manual.
This system is designed to be installed in a restricted access location that is inaccessible to the general
public.
5.1 Safety Precautions

WARNING: Hazardous voltages are present at the input of power systems. The DC output from the recti-
fiers and battery system, though not dangerous in voltage, has a high short circuit current capacity that
may cause severe burns and electrical arcing.
Before working with any live battery or power system/distribution center, follow these precautions:
• Remove all metallic jewelry; e.g., watches, rings, metal rimmed glasses, necklaces.
• Wear safety glasses with side shields (and prescription lenses if necessary) at all times during
installation.
• Use insulated hand tools.
The installer should follow all applicable local rules and regulations for electrical and battery installa-
tions; e.g., CSA, UL, CEC, NEC, OSHA, and local fire codes.
5.2 Shelf Preparation/Mounting

NOTE: The shelf is designed for horizontal mounting in a clean and dry environment. Allow at least 1.75"
of free space in front of the unit for unrestricted cooling airflow.
Each shelf has been designed for center mounting in a 19" or 23" rack (or flush mount for 1RU shelves).
See drawings at the end of this manual.
Mounting brackets accommodate either 1" or 1¾" rack spacing. Mount the shelf to the rack using at
least two #12 – 24 x ½" screws in each bracket. Use Phillips-type screws and screwdriver to eliminate
the possibility of slippage and scratching of the unit’s exterior.
An electrical conducting path must exist between the unit’s chassis and the metalwork of the enclosure
in which it is mounted or a grounding conductor. The electrical continuity requirement can be met by the
use of thread-forming type unit mounting screws and star washers that remove any paint or
non-conductive coatings and establish metal-to-metal contact.
5.3 Module Insertion/Removal

The rectifier is plug and play. When a rectifier module is added to the system, the controller will detect
and update the inventory automatically. Replacing an installed rectifier requires a manual Inventory
Update at the controller to clear the removed rectifier from its current list of rectifiers.
010-619-J0 Rev B Page 21

Insert rectifiers by placing the module on the shelf bottom and sliding the module into the rear connector
(inside of the shelf). Apply pressure on the front of the module to engage the rear connector in the shelf
receptacle. A locking clip is provided to secure the rectifier into the shelf.
NOTE: Do not force a module into position if it does not seat properly. All modules are keyed to ensure
that the correct module (polarity/voltage) type is used.
5.4 Removing a CXRF

1. To remove a module, push up and hold the latch, and then slide the module out of the shelf.
Figure 14: Removing a Rectifier from the Shelf
Latch
2. Place the new rectifier module on the shelf bottom and slide the module into the rear connector
(inside the shelf).
3. Apply pressure to the module front panel to engage the rear connector in the shelf receptacle.
4. The latch automatically secures the rectifier to the shelf.
5. Refer to the respective controller software manual to perform an inventory update or module
assignment.
5.5 Removing Older Model CXRF or CXCM1+

To remove a module, insert a ⅛" x 4 flat head screwdriver into the slot located on the bottom left corner
of the front plastic panel. With one hand, turn the screwdriver clockwise approximately 30 degrees to
move the clip from the resting state (locked position). With the other hand, grasp the ledge of the finger
opening on the front panel to pull the module away from the rear connector and out of the shelf.
010-619-J0 Rev B Page 22

Figure 15: Removing a CXRF or CXCM1 or CXCM1+
5.6 Removing the CXCM1 HP

To remove the CXCM1 HP:
1. Push up and hold the latch while removing the controller.

2. Pull from the location noted in the following image to remove the controller.
CAUTION: When removing the controller in a live system that has an LVD, ensure that the LVD override
jumper is set to correct position to avoid possible service disruption. Refer to the wiring and connections
section of the manual and the connection drawings
010-619-J0 Rev B Page 23

Figure 16: Removing the CXCM1 HP
2. Pull here to remove

the controller from the shelf.
1. Push up here and hold

to release latch while removing
the controller from the shelf.
010-619-J0 Rev B Page 24

6 Wiring and Connections
This chapter provides cabling details and notes on cable sizing for DC applications with respect to the
shelf.
NOTE: Refer to the drawings located at the rear of the manual.
6.1 Safety Precautions

WARNING: Hazardous AC voltages may be present. Ensure power at the AC service panel is off before
attempting work on the AC connections. Use a voltmeter to verify the absence of voltage. Clearly mark
the correct polarity of the battery leads before commencing work on DC connections.
Refer to the chapter on Installation for additional safety precautions.
6.2 Tools Required

Various tools are essential for product installation. Insulated tools are recommended. Use this list as a
guide:
• Slot head screwdrivers (blade sizes: 1/4", 1/8", 1/16")

• Phillips head screwdriver, #2 (tip size 3/16")
• Digital voltmeter equipped with test leads
• Adjustable 24/48Vdc load (optional)
• Cutters and wire strippers
• Crimping tool (optional for large gauge wire)
• Socket and ratchet set (Imperial measure)
• Anti-static wrist strap
• Computer (laptop) with web browser
• Standard network cable (for access using the Ethernet port)
6.3 AC Feeder Protection/Sizing

To maximize system reliability, the AC feed divides the rectifiers into groups to be supplied by separate
feeds. See customer connections drawing (modules are numbered left to right).
• 0300165: TBA-1 feeds modules 1 and 2. TBA-2 feeds modules 3 and 4.

• 030-835-20: TBA-1 feeds modules 1 and 2. TBA-2 feeds modules 3 and 4.
• 030-845-20: TBA-1 feeds module 1. TBA-2 feeds modules 2 and 3. TBA-3 feeds modules 4 and
5.
• 030-851-20: TBA-1 feeds modules 1 and 2. TBA-2 feeds module 3.
It is recommended, for each feed, to use a dedicated protection feeder breaker located at the AC distri-
bution panel. The feeder breaker can also act as the disconnect device for the connected modules.
010-619-J0 Rev B Page 25

Table 2: Recommended AC Supply Configuration
Number of Rectifiers on AC Circuit Breaker, Exact Value

AC Input (Vac) Feed to Use (A)
120/240 1 15
120 2 15
208/220/240 2 20
An external surge protection device is not required. The rectifiers are protected by internal MOVs.
6.4 AC Input
CAUTION: Route the AC input wires in flexible or rigid conduit as far away as possible from the DC power
wires to minimize EMI disturbances.
All shelf systems have male IEC-60320-C20 ISA line cord connection points for pluggable line cords
with C19R female receptacles.
Refer to customer connection drawings at the rear of this manual.
NOTE: The shelf incorporates IEC plug connections requiring line cords with C19R type receptacles.
Figure 17: AC input, CAN, and signal connections (4800W system)
6.4.1 Strain Relief

Cable strain relief for AC cords ship loose in the box with the rectifier shelf.
Push the barbed end of the strain relief into a square hole on the back of the shelf, and then secure the
cable with the twist tie.
010-619-J0 Rev B Page 26

Figure 18: AC Cord Strain Relief for IRU Shelves
6.5 Calculating Output Wire Size Requirements

Wire size is calculated by first determining the appropriate maximum voltage drop requirement. Using
the formula below calculate the CMA wire size requirement. Determine the size and number of conduc-
tors required to satisfy the CMA requirement.
CMA = (A x LF x K) / AVD, where:
• CMA: Cross section of wire in circular MIL area

• A: Ultimate drain in amps
• LF: Conductor loop feet
• K: 11.1 constant factor for commercial (TW type) copper wire
• AVD: Allowable voltage drop
Check again that the ampacity rating of the cable meets the requirement for the installation application.
Consult local electrical codes (NEC, CEC, etc.) for guidelines. If required, increase the size of the cable
to meet the code.
6.6 DC Output
6.6.1 DC Output for Model 030-851-20 (maximum 3600W)
Chassis and Site Ground Connections

WARNING: For safety reasons, ensure the system is properly bonded to the building’s ground grid.
NOTE: This power system is suitable for installation as part of a Common Bonding Network (CBN) and
is intended to be used in a DC-C configuration (common DC return). In this configuration, both the shelf
chassis ground (via power system chassis ground) and common return shall be connected to the
building master ground bus (MGB) or floor ground bus (FGB), in a larger building, to ensure correct
operation of the system and to prevent drifting floating analog (especially current) readings.
The chassis is connected to the MGB via mounting brackets.
DC Output to Loads
DC output connections are made at the distribution module at the front of the shelf.
010-619-J0 Rev B Page 27

Figure 19: DC Output Connections
NOTE: Make sure the applicable fuse has been removed before unplugging the corresponding
connector.
1. To connect a DC output cable, use needle nose pliers to pull out the appropriate plug-in
connector. Apply gentle clamping force to the pliers to avoid breaking the connector.
2. After the plug-in connector has been removed, attach the cables to the terminal block. Verify the
polarity.
3. Insert the terminal block together with attached cables. Use tie wraps to secure the cables.
010-619-J0 Rev B Page 28

4. Insert fuses into the slots.
The maximum allowable output current of the GMT block is 40A distributed over up to eight poles.
The bigger left pole can accommodate a current of up to 10A with a fuse of up to 15A. The smaller
poles can each accommodate a current of up to 8A with a fuse of up to 10A.
NOTE: When using the bigger left pole with a 15A fuse, always leave the adjacent position empty.
DC Output to Batteries
The wires must be UL approved XHHW or RHH/RHW (for Canadian users, RW90 Type). Double check
the battery polarity and then connect the positive cable to the top side of the output bar and negative
cable to bottom side.
Figure 20: DC Output to Batteries
6.6.2 DC Output for Model 0300165 (maximum 4800W)

The DC cable connections to the system are made within, or just outside, the integrated distribution
module located on the right side of the shelf. To ensure proper access to connections, install DC cables
in the sequence described in this section.
WARNING: Leave cables disconnected at battery and verify output polarity using a voltmeter. Make
battery connections only after all other wiring is completed.
DC output wire shall be UL approved XHHW or RHH/RHW (Type RW90 for Canada)
010-619-J0 Rev B Page 29

Figure 21: DC Output Connections (Four Load Breaker Configuration shown)
NOTE: Cabling must be done with enough slack to allow the distribution assembly to be locked into
place.
Chassis and Site Ground Connections

WARNING: For safety reasons, ensure the system is properly bonded to the building’s ground grid.
This power system is suitable for installation as part of a Common Bonding Network (CBN), and is
intended to be used in a DC-C configuration (common DC return). In this configuration, both the shelf
chassis ground (via power system chassis ground) and common return shall be connected to the
building master ground bus (MGB) or floor ground bus (FGB), in a larger building, to ensure correct
operation of the system and to prevent drifting floating analog (especially current) readings.
The chassis ground connection is located on the center mount rack bracket. Connect to the #10-32 stud
using single-hole lug and hardware as provided.
The system MGB connection is located within the distribution module to the left of the chassis ground
location. The two studs are oriented at a 45-degree angle, which requires a 1/4" on 5/8" center lug.
Battery Connections
There are connection points for two strings of batteries. Use the thumbscrew lock to disengage part of
the distribution assembly and slide it out the right side of the shelf as far as necessary.
Connect the battery (+) cabling to the bottom set of studs and the battery (–) cabling to the upper set.
Lugs required are 1/4" on 5/8" centers.
Breaker Return Connections

The load breaker returns (+) for each of the four breakers are also found on the same part of the (sliding)
distribution assembly.
Connect to the breaker (ground) returns using 1/4" on 5/8" center lugs.
010-619-J0 Rev B Page 30

Slide the connection point assembly back into the distribution module and secure with the thumbscrew
lock. Note the cable(s) and the connection points positioned for proper access.
Figure 22: Breaker Return Connections (Four Load Breaker Configuration shown)
Breaker Hot Connections

Connect to the four load breaker hot (–) termination pairs using 1/4" on 5/8" center lugs. Connection
method is similar for breaker distributions in a 2 load/2 battery CB configuration. Refer to the connection
drawing.
Figure 23: Front View of Distribution Module (Four Load Breaker Configuration shown)
GMT Fuse Distribution

The ten (10) GMT-style fuses and the associated terminal blocks are accessible from the front panel of
the distribution module (Refer to the connection drawing).
010-619-J0 Rev B Page 31

Connect via screw terminations, hot (–) and return (+), for each fuse position.
The maximum allowable output current of the GMT box is 30A distributed over some or all of the ten
GMT fuse positions. The largest current that can be accommodated is 10A with a fuse of up to 15A.
If using a 15 A fuse, leave the adjacent fuse position(s) empty.
6.6.3 DC Output for Model 030-835-20/ 030-845-20 (bulk distribution)

Models 030-835-20 and 030-845-20 have no integrated distribution. Output connections are made
using 1/4" on 5/8" center 2-hole lugs that connect to the main output bars similar to the 030-851-20
battery terminations.
6.7 CAN Ports

The 3 and 4-module shelf, 1RU model with CXCM1+ or CXCM1 HP, has a single CAN port for commu-
nications with CAN-enabled equipment (nodes). It is located on the side of the shelf. The 5-module shelf
has two ports, located on the rear. The 2RU shelf has one port on the side.
Daisy-chain from node to node (CAN OUT of one node to CAN IN of another) as necessary and ensure
that only the last node is terminated.
• 4-module shelf – termination IN – default

• 5-module shelf – termination OUT – default
NOTE: This system has a limit of twelve Cordex 1.2kW rectifiers; due to available power from CAN Bus.
They do not have self-powered CAN Bus nodes.
6.8 Network Connection and Remote Communications via the Controller

Alpha’s Cordex rectifier shelf systems can be set up, monitored and tested via modem or Ethernet
10/100 Base-T serial data connection. The communication protocol supports a web interface. Some
standard scenarios are described in the following sections.
6.8.1 Ethernet Port for Network Connection

The Ethernet port is designed for controller connection to a user supplied network (TCP/IP secured by
user) via a front panel RJ-45 jack.
Connect to the controller using a standard network cable. Pinouts are shown in the connection draw-
ings.
6.8.2 Ethernet Port for Local Connection

Local access (e.g. laptop computer) is also possible from the Ethernet port connection using a standard
network cable.
NOTE: Older CXCM1+ models must use a crossover Ethernet cable for direct connection to a computer.
6.9 Signal Wiring Connections

For terminal block connections, the recommended wire sizes are #16 to #26 AWG (1.5 to 0.129mm2).
Control and sense wires shall be UL approved Style 1015 (for Canadian users, TEW type).
CAUTION: To reduce the risk of fire, use only #26 AWG (0.129mm2) or thicker wire.
010-619-J0 Rev B Page 32

Bundle the signal cables together and route them through the entry holes of the shelf.
Figure 24: Signal Wiring Terminal Blocks (030-851-20 shown)
6.9.1 Analog Inputs

CAUTION: Ensure the correct polarity is used for all input cable terminations.
Ensure the correct polarity is used for all input cable terminations.The analog input channels are used
to monitor various types of electrical signals. The Voltage Input is -60 to +60Vdc. The Temperature Input
(designed for Alpha supplied temp sensor only) is 0 to 5Vdc with power source.
Voltage
Voltage Input #1 (V1) terminals on the shelf provide connections to an optional secondary voltage input.
Voltage Input #2 (V2) is wired internally to the rectifier output voltage of the shelf. This is used as the
reference for Voltage regulation of rectifiers, system alarming (such as high voltage) and control (such
as LVD).
See the software manual for information on configuring Alarms and LVD control. The Battery -48V
should be connected at the battery system voltage terminal, if applicable, for redundant power feed to
the CXCM1 series controller when a battery disconnect device is used. It is critical to controller opera-
tion as it ensures an auxiliary source of power to the controller should the disconnect device open the
circuit.
Current
Current input #1 (I1) is wired internally to the system current shunt.
Temperature Sensor
Temperature Probe input channels (T1, T2) provide connections for up to two temperature sensors. A
voltage is supplied to these terminals for sensor measurements.Temperature sensors are available
from Alpha in various lengths.
6.9.2 Digital Inputs

The digital input channels (D1, D2) are used to monitor various alarm and control signals. All input chan-
nels are voltage activated and accept a bipolar (i.e. negative or positive) DC signal directly.
For shelf modules with integrated distribution, D1 is wired internally for CB/fuse trip. D2 is available for
customer connections as required.
Connection Method
Typical Alpha systems use the “reset with Hot and trigger with Ground” connection. The digital input is
wired in such a way that the Hot is wired directly into one of the input terminals; e.g., negative input for
-48V systems. The other input terminal is wired to the Ground (common) of the system through a relay
010-619-J0 Rev B Page 33

(dry contact – usually located on the equipment requiring monitoring). This method allows the digital
input to receive (or not receive) a Ground signal on an alarm.
Figure 25: Digital Input Connection Method
Programming the Digital Input

The digital input channels can be programmed for “active high” or “active low. Active high indicates,
“alarm on the presence of a ground signal” and active low indicates, “alarm on the removal of a ground
signal.” See controller software manual for detailed instruction on programming.
Table 3: Voltage Level Definitions for Digital Inputs
Voltage Level (Vdc) Considered Voltage Level (Vdc) Considered

Voltage Range (Vdc) As “0” (Off) As “1” (On)
0-60 -1.5 to 1.5V -60 to -5V or +5 to +60V

(System Voltage Setting)
NOTE: Between 1.5 to 5V is an undefined operation.
6.9.3 Alarm (Relay) Outputs

Terminals provide contacts for extending various alarm or control signals. Each relay output (K2, K3,
K4) can be wired for NO or NC operation during an alarm or control condition.
Figure 26: Relay Connections
Relays can be programmed to energize or de-energize during an alarm condition (see controller soft-
ware manual). When the CXCM1 reset button is pressed or power is lost, all relays de-energize.
These relays could be used for additional external LVD contactor control; however, this would not
provide the redundant LVD control as with the assigned output pins described below.
010-619-J0 Rev B Page 34

6.9.4 LVD Control (Load Disconnect or Battery Disconnect)
The disconnect option is controlled by and connected internally to relay K1.
LVD Inhibit
Should it be necessary to remove a CXCM1 series controller, the customer connection board (on the
front of the shelf) provides shorting pins (JP2) to inhibit (or override) the LVD Control function. See the
customer connections drawings.
If the LVD is controlled on NC contacts (factory default for LVD option), then JP2 pins 1 and 2 must be
shorted together to maintain LVD operation. If the LVD is controlled on NO contacts, then pins 2 and 3
must be shorted together. For normal operation, the factory-supplied shorting jumper should be left on
pins 3 and 4.
6.9.5 LVD Control Alternative

The LVD Control functions can be hardwired directly from an alarm output relay to an external LVD
contactor (or panel). See Controls Menu Defaults in the controller software manual.
010-619-J0 Rev B Page 35

010-619-J0 Rev B Page 36
7 Operation
7.1 Main Rectifier States
Rectifier operation has five main states; each state is distinct and necessary for the operation of the
rectifier.
• Off
• Start Delay
• Soft Start
• Normal Operation
• Turning Off
7.1.1 Off
The rectifier is in the Off state immediately after power is applied to the rectifier or after a rectifier shut-
down (remote or local shutdown, AC shutdown, OVP or thermal shutdown).
In this state the DC-DC converter is turned off and the controller monitors its inputs for the proper condi-
tions to begin the start up sequence.
When the conditions have been met for the rectifier to start up, it transitions to the Start Delay state.
7.1.2 Start Delay

When the rectifier is in the Start Delay state, the DC-DC converter is held off and still not sourcing
power, waiting for a given amount of time before transitioning to the next state.
The controller continues to monitor its inputs.
After the Start Delay state the rectifier transitions to the Soft Start state.
NOTE: Soft start, or current walk-in, gradually increases the voltage and current output of the rectifier
upon startup. This is done to reduce the instantaneous load on the AC source.
7.1.3 Soft Start

When the Soft Start state is entered, the rectifier is turned on and the output voltage and output current
gradually increased. If a load is present, the rectifier begins to source power.
When the voltage and current limit ramps have finished, the rectifier will transition to the Normal Oper-
ation state.
7.1.4 Normal Operation

The Normal Operation state is the state that the rectifier will be in performing all of the rectifier functions
and features specified herein.
From this state, the only valid transition is to the Turning Off state. This transition will happen if the recti-
fier is required to shut down.
010-619-J0 Rev B Page 37

7.1.5 Turning Off
The Turning Off state is entered because a short delay is required before the rectifier actually turns off
to take care of any initialization requirements.
When this short delay has elapsed, a transition to the Off state is made.
7.2 Main Rectifier Modes

In addition to main rectifier states, there is a set of main rectifier modes. These modes are divided into
two categories:
7.2.1 Output Voltage Modes

Voltage modes, under software control, can directly adjust the output voltage. Situations, such as the
rectifier being in current limit, can change the output voltage with no software control.
The following table describes the five output voltage modes.
Table 4: Output Voltage Modes
Output Voltage
Modes Active when...
Float Output voltage is set to the float voltage setting.
Equalize Output voltage is set to the equalize voltage setting.
Battery Test Output voltage is set to the battery test voltage setting.
Safe Output voltage is set to the safe mode voltage setting.
Manual Test Output voltage can be manually adjusted outside of the standard
adjustment ranges.
7.2.2 Output Current/Power Modes

These four output current/power modes directly affect the output current and power:
Table 5: Output Current/Power Modes (Sheet 1 of 2)
Output
Current/Power Mode Output current and power limit have been reduced due to:
Temperature foldback High temperature of the heatsink or internal ambient temperature sensor.
mode
AC foldback mode Low AC input voltage.

NOTE: Reduces the risk of tripping an AC breaker due to increased AC
current draw as the AC voltage decreases.
010-619-J0 Rev B Page 38

Table 5: Output Current/Power Modes (Continued) (Sheet 2 of 2)
Output
Current/Power Mode Output current and power limit have been reduced due to:
Short circuit foldback Short circuit at the output.

mode
Internal fault foldback Internal fault.

mode
7.3 CAN Bus Communication

The CAN bus is used for commands and data transfer between the rectifier and controller to configure
the rectifier with system settings and to monitor rectifier status.
7.4 Factory Ranges and Defaults

The following table lists the rectifier settings/ranges/defaults; changes are made from the controller:
Table 6: Factory Ranges and Defaults (Sheet 1 of 2)
Setting Range (minimum to maximum) Default
Float (FL) Voltage 48 – 58V 54V
Equalize (EQ) Voltage 50 – 58V 55V
Battery Test (BT) Voltage 44 – 52V 46V
Over Voltage Protection (OVP) See note below – 59V 57V
Current Limit (CL) 23 – 100% 100%
Power Limit (PL) 0 – 100% 100%
Module Start Delay 0 – 250s 1s
System Start Delay 0 – 600s 0s
Low Voltage Alarm (LVA) 42 – 52V 44V
High Voltage Alarm (HVA) 52 – 59V 55.5V
Equalization (EQ) Timeout 1 – 2399h 30h
Battery Test (BT) Timeout 1 – 250h 8h
Softstart Ramp-rate Normal/Fast Normal
010-619-J0 Rev B Page 39

Table 6: Factory Ranges and Defaults (Continued) (Sheet 2 of 2)
Setting Range (minimum to maximum) Default
Current Limit / Power Limit Alarm Enable/Disable Enable
Remote Shutdown Enable/Disable Enable
Ramp Test Enable/Disable Enable
NOTE: OVP cannot be set below the present system/FL/EQ/BT voltage setting or the safe mode voltage
of 51.4V.
010-619-J0 Rev B Page 40

8 System Startup
8.1 Check System Connections
• Ensure AC is off, battery is disconnected, and all power modules are removed from the shelf.
• Verify the polarity of all connections.
8.2 Verify AC and Power The Shelf

• Install one power module.
• Verify AC input voltage is correct and turn on the corresponding AC input feeder breaker.
• The power module OK LED should illuminate after a preset start delay.
• Using the controller, test functionality of various module alarms and controls.
8.3 Check Battery Polarity and Connect

• Verify correct battery polarity using a voltmeter (ensuring no cells or batteries are reversed).
• Connect battery as required to the output of the system or turn on battery breaker.
• Install remaining power modules.
• On the controller, set Float and Equalize voltage to the levels specified by the battery manufac-
turer.
• For some systems, the default setting for low AC voltage alarming is 180Vac. For nominal 120Vac
operation, it is recommended to reset this value to 100Vac.
• Using the controller, test the functionality of various module alarms and controls. In addition,
perform a load test with the system using a resistive load box as needed.
8.4 Controller Reset
8.4.1 Soft Reset (CXCM1+ only)

The reset button located on the front panel of the CXCM1+ is for restarting the microprocessor. When
pressed momentarily, the unit beeps twice then resets. The front-panel LEDs illuminate temporarily, and
then extinguish after the system has finished its 15-second self-test.
NOTE: This does not apply to the CXCM1 HP.
8.4.2 IP Address Reset (CXCM1+ only)

To reset the IP address, press and hold the front panel reset button for three seconds. The CXCM1+
unit beeps three times, IP address resets to 10.10.10.201 and DHCP is disabled. The settings are saved
and the unit then resets.
This reset allows local access; e.g., with a laptop and a standard network crossover cable. See current
version software manual for details.
NOTE: This does not apply to the CXCM1 HP.
010-619-J0 Rev B Page 41

8.4.3 Hard Reset
A hard reset of the controller can be performed by unplugging the module. This procedure will restart
the microprocessor if the front panel (soft) reset button fails to operate.
CAUTION: Move the LVD control jumper to the override position before unplugging the controller. The
load and batteries are still connected. Use of hard reset may cause loss of data.
8.5 Accessing the LVD Jumper

To change the LVD control jumper position:
1. Remove the GMT fuse cover by gently squeezing the sides of the cover. The cover will unlatch
and pop off.
2. Use pliers to gently move the LVD control jumper from the auto position to the override position.
010-619-J0 Rev B Page 42

9 Maintenance
Although very little maintenance is required with Alpha systems, routine checks and adjustments are
recommended to ensure optimum system performance. Qualified service personnel should do repairs.
The following table lists a few maintenance procedures for this system. These procedures should be
performed at least once a year.
In areas where flying insects and other debris may routinely clog the rectifier fan filter, it may be neces-
sary to inspect ventilation openings and replace the rectifier fan filter (if applicable) more often.
WARNING: HIGH VOLTAGE AND SHOCK HAZARD.
Use extreme care when working inside the shelf while the system is energized. Do not make contact
with live components or parts.
IMPORTANT: Circuit cards can be damaged by static electricity. Always wear a grounded wrist strap
when handling or installing circuit cards.
Table 7: Sample Maintenance Log
Procedure Date Completed
Clean ventilation openings (replace rectifier fan filter if applicable)
Inspect all system connections (re-torque as necessary)
Verify alarm/control settings
Verify alarm relay operation
9.1 Rectifier Fan Replacement

Rectifier modules can be removed and re-inserted with the power on.
The fan replacement kit part number is 010-619-G0-000.
Figure 27: Rectifier Fan Replacement
NOTE: This procedure takes about 5 minutes to complete.
010-619-J0 Rev B Page 43

1. Slide the module 10 cm (4") out of the shelf and wait two minutes for module capacitors to
discharge.
2. Remove the bottom screw that secures the front panel to the module chassis
3. Slide the front panel out.
4. Disconnect the fan power lead wires from the module.
5. Note the direction of airflow and remove the fan from the front panel.
6. Install the replacement fan following the preceding steps in reverse order.
010-619-J0 Rev B Page 44

10 Warranty and Service Information
10.1 Technical Support
In Canada and the USA, call toll free 1-888-462-7487.
Customers outside Canada and the USA, call +1-604-436-5547.
10.2 Warranty Statement

For full information details review Alpha's online Warranty Statement at www.alpha.ca.
10.3 Product Warranty

Alpha warrants that for a period of two (2) years from the date of shipment its products shall be free from
defects under normal authorized use consistent with the product specifications and Alpha’s instructions,
the terms of the manual will take precedence.The warranty provides for repairing, replacing or issuing
credit (at Alpha’s discretion) for any equipment manufactured by it and returned by the customer to the
factory or other authorized location during the warranty period. There are limitations to this warranty
coverage. The warranty does not provide to the customer or other parties any remedies other than the
above. It does not provide coverage for any loss of profits, loss of use, costs for removal or installation
of defective equipment, damages or consequential damages based upon equipment failure during or
after the warranty period. No other obligations are expressed or implied. Warranty also does not cover
damage or equipment failure due to cause(s) external to the unit including, but not limited to, environ-
mental conditions, water damage, power surges or any other external influence.The customer is
responsible for all shipping and handling charges. Where products are covered under warranty Alpha
will pay the cost of shipping the repaired or replacement unit back to the customer.
10.4 Battery Warranty

Note that battery warranty terms and conditions vary by battery and by intended use. Contact your
Alpha sales representative or the Technical Support team at the above number to understand your enti-
tlements under Battery Warranty.
10.5 Warranty Claims

Any claim under this Limited Warranty must be made in writing to Alpha BEFORE sending material
back. Alpha will provide Product return instructions upon approval of return request. A Service Repair
Order (SRO) and / or Return Authorization (RA) number will be issued ensuring that your service needs
are handled promptly and efficiently.Claims must be made online at: www.alpha.ca.
10.6 Service Information

For a list of international service centers, visit: www.alpha.ca.
010-619-J0 Rev B Page 45

010-619-J0 Rev B Page 46
11 Certification
CSA (Canadian Standards Association also known as CSA International) was established in 1919 as
an independent testing laboratory in Canada. CSA received its recognition as an NRTL (Nationally
Recognized Testing Laboratory) in 1992 from OSHA (Occupational Safety and Health Administration)
in the United States of America (Docket No. NRTL-2-92). This was expanded and renewed in 1997,
1999, and 2001. The specific notifications were posted on OSHA’s official website as follows:
• Federal Register #: 59:40602 - 40609 [08/09/1994]

When these marks appear with the indicator “C and US” or “NRTL/C” it means that the product is certi-
fied for both the US and Canadian markets, to the applicable US and Canadian standards. (1)
Alpha rectifier and power system products, bearing the aforementioned CSA marks, are certified to CSA
C22.2 No. 60950-01 and UL 60950-1. Alpha UPS products, bearing the aforementioned CSA marks,
are certified to CSA C22.2 No. 107.3 and UL 1778. As part of the reciprocal, US/Canada agreement
regarding testing laboratories, the Standards Council of Canada (Canada’s national accreditation body)
granted Underwriters Laboratories (UL) authority to certify products for sale in Canada. (2) Only Under-
writers Laboratories may grant a license for the use of this mark, which indicates compliance with both
Canadian and US requirements.(3)
NRTL’s Capabilities
NRTLs are third party organizations recognized by OSHA, US Department of Labor, under the NRTL
program. The testing and certifications are based on product safety standards developed by US based
standards developing organizations and are often issued by the American National Standards Institute
(ANSI). (4) The NRTL determines that a product meets the requirements of an appropriate
consensus-based product safety standard either by successfully testing the product itself, or by veri-
fying that a contract laboratory has done so, and the NRTL certifies that the product meets the require-
ments of the product safety standard. (4)
Governance of NRTL
The NRTL Program is both national and international in scope with foreign labs permitted.
(1) www.csagroup.org
(2)www.scc.ca
(3)www.ulc.ca
(4)www.osha.gov
010-619-J0 Rev B Page 47

010-619-J0 Rev B Page 48
12 Glossary
AC
Alternating Current
ACCT
Alternating Current Current Transducer
ADIO
Analog-digital input-output
ALCO
Alarm cutoff
CAN
Controller Area Network
CT
Current Transducer
CX
Cordex series; e.g. CXC for Cordex™ System Controller
CXC
Cordex™ Controller
CXC HP
Cordex™ Controller High Performance
CXD
Cordex™ DC-DC Converter
CXR
Cordex™ Rectifier
DC
Direct current
DCCT
Direct Current Current Transducer
DHCP
Dynamic Host Configuration Protocol
DOD
Depth of discharge
FCC
Federal Communications Commission
GUI
Graphical User Interface
ICMP
Internet control message protocol
IEC
International Electrotechnical Commission
IETF
Internet Engineering Task Force
IP
Internet Protocol
010-619-J0 Rev B Page 49

IPv4
Internet Protocol version 4
IPv6
Internet Protocol version 6
ISO
International Organization for Standardization
LCD
Liquid Crystal Display
LED
Light Emitting Diode
LVD
Low voltage disconnect
LVBD
Low voltage battery disconnect
MAC
Media Access Control; e.g. MAC address
MIB
Management Information Base; a database of entities most often associated with SNMP
MOV
Metal Oxide Varistor
MUX
Multiplexer
NEBS
Network Equipment-Building System; a set of safety, spatial and environmental guidelines for
telecom
OLED
Organic LED, in-shelf controller display
RFC
Request For Comments; a formal document (or standard) from the Internet Engineering Task
Force (IETF)
SCI
Serial Communication Interface
SELV
Safety Extra Low Voltage
SMTP
Simple Mail Transfer Protocol
SNMP
Simple Network Management Protocol
SNTP
Simple Network Time Protocol
SOC
State of Charge
TCP/IP
Transmission Control Protocol / Internet Protocol
Trap
An unsolicited SNMP event notification
010-619-J0 Rev B Page 50

13 Specifications
13.1 Cordex HP 48 1.2kW Switched Mode Rectifier
Table 8: Specifications: Cordex HP 48 1.2kW, Switched Mode Rectifier (Sheet 1 of 3)
Specifications: Cordex HP 48-1.2kW, Switched Mode Rectifier
Power Module Output
Voltage: 42 to 58Vdc within rated limits
Power: 1200W (176 to 300Vac input) 600W minimum (110 to 130Vac input)
[Subject to de-rating below 110Vac due to current limited input and when
operated above temperature thresholds listed below]
Current: 22.2A @ 54Vdc, 25A maximum @ 48Vdc (176 to 300Vac input)

11.1A @ 54Vdc, 12.5A maximum @ 48Vdc (110 to 130Vac input)
Static Load Better than ±0.5% for any load change within rated limits
Regulation:
Static Line Regulation: Better than ±0.1% for any change in input voltage within rated limits
Dynamic Line Better than ±1% for any change in input voltage within rated limits (output
Regulation: voltage shall recover to static limits within 2ms)
Hold up Time: >10ms
Time Stability: ≤0.2% per year
Temperature Stability: ≤100ppm/°C over the operating range
Heat Dissipation: <308 BTU per hour (per rectifier module)
Electrical Noise: <38dBrnC (voice band) <30mVrms 10kHz to 10MHz (wide band)
<150mVp-p 10kHz to 100MHz <2mV (psophometric)
Acoustic Noise: <60dBa @ 1m (3ft.) @ 30°C (86°F)
EMI: The unit meets requirements of EN55022: Class A for Radiated Emissions,
and Class B for Conducted Emissions (see Standards for more EMC)
In accordance with FCC requirements, we provide the following statement as specified in the FCC
guidelines for conformance to Part 15, Class A:
010-619-J0 Rev B Page 51

Table 8: Specifications: Cordex HP 48 1.2kW, Switched Mode Rectifier (Continued) (Sheet 2 of 3)
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case
the user will be required to correct the interference at his own expense.
Any changes or modifications to this equipment not expressly described in this manual could void the
FCC compliance.
Power Module Input
Voltage: 208/220/240Vac (continuous operation 90-300Vac) High: 277 to 300Vac

(de-rated power factor) Low: 90 to 176Vac (de-rated output power)
Frequency: 50/60Hz nominal (45 to 66Hz)
Current: 7.5A maximum (176 to 300Vac) 6A maximum (90 to 176Vac)
Power Factor: >0.99 at nominal conditions and 50-100% load
Protection: 10kA-interrupting capacity fuses in active and neutral lines
Efficiency: >94% peak; 93.5% at nominal conditions and 50-100% load
Inrush current: ≤ full load steady state current of the rectifier within rated limits
Start-up Ready Time: <5 seconds (excluding soft start) to complete inrush limit routine and ac
measurement (for OK signal)
Start-up Delay: Programmable up to 120 seconds to enable stagger-start of multiple

rectifiers and to minimize the effect on a supply source
Soft Start: User adjustable to at least 5 seconds (not including start-up delay time)
and is determined by output current limit ramp-up
T.H.D. (Current): <5% at 100% load for 208 to 220Vac
Input Transient Meets ANSI/IEEE C62.41 Category B3

Suppression:
Input Leakage Current: <3.5mA @ 265Vac 60Hz for up to two rectifiers* >5mA @ 265Vac 60Hz for
three or more rectifiers* [*plugged inside 1RU or 2RU shelf] See Warning
note at the end of Important Safety Instructions page
Environmental
010-619-J0 Rev B Page 52

Table 8: Specifications: Cordex HP 48 1.2kW, Switched Mode Rectifier (Continued) (Sheet 3 of 3)
Operating -40 to +65°C (-40 to 149°F) -40 to +80°C (-40 to 176°F) [de-rated output
Temperature: power]
Storage Temperature: -40 to +80°C (-40 to 176°F)
Humidity: 0 to 95% RH non-condensing
Elevation: -500 to +2800m; to 4000m with temperature de-rated to 40°C (-1640 feet
to 9186 feet; to 13124 feet with temperature de-rated to 104°F)
Mechanical
MTBF: 222,469 hours ground benign @ 25°C (77°F)
Dimensions: 44mm H x 88mm W x 318mm D [1.73" H x 3.5" W x 12.5" D]
Weight: 1.23 kg (2.72 lb.)
Compliance
EN 55022 (CISPR 22): Information Technology Equipment – Radio Disturbance Characteristics –

Limits and Methods of Measurement, Class A and Class B
EN 61000-3-2: Harmonic Current Emissions
EN 61000-3-3: Voltage Fluctuations and Flicker
EN 61000-4-2: ESD Immunity
EN 61000-4-3: Radiated Electromagnetic Immunity
EN 61000-4-4: Electrical Fast Transient/Burst Immunity
EN 61000-4-5: Power Line Surge Immunity
EN 61000-4-6: Conducted Electromagnetic Immunity
EN 61000-4-11 Voltage Dips, Short Interruptions and Variations
GR-63-CORE: Physical Protection
GR-1089-CORE: Electromagnetic Compatibility and Electrical Safety
CE IEC/EN: 60950-1 CB Scheme
The above information is valid at the time of publication. Consult factory for up-to-date ordering infor-
mation. Specifications are subject to change without notice.
010-619-J0 Rev B Page 53

13.2 CXCM1 HP Controller
Table 9: Specifications: CXCM1 HP Controller (Sheet 1 of 3)
Specifications: Basic Unit, CXCM1 HP
Input Voltage: 12 to 60Vdc within rated limits
Current: <200mA @ 52Vdc, <400mA @ 26.5Vdc, <800mA @ 13.2Vdc
MTBF: 95,000 hours (10.9 years), with display off

OLED 84,000 hours @ 10% usage, 9,800 at 100% usage, at 25°C
Safety: CSA 60950-1-03 IEC/EN 60950-1 CE Mark
EMC: The unit meets requirements of:

• EN 300 386-2 EMC and EMR, Telecommunications Network Equipment
Emissions:
• EN 55022 Class A (CISPR 22)
• CFR47 (FCC) Part 15 Class A
Immunity:
• EN 61000-4-2 ESD EN 61000-4-3
• Radiated EN 61000-4-4 EFT /Burst
• EN 61000-4-6 Conducted
Environmental:
• ETS 300 019-1-1 Environmental Conditions, Storage
• ETS 300 019-1-2 Environmental Conditions, Transportation
NEBS:
• GR-63-CORE Physical Protection
• GR-1089-CORE Electromagnetic Compatibility and Electrical Safety
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case
the user will be required to correct the interference at his own expense.
FCC compliance.
Environmental
010-619-J0 Rev B Page 54

Table 9: Specifications: CXCM1 HP Controller (Continued) (Sheet 2 of 3)
Temperature: -40 to 75°C (-40 to 167°F) operating -40 to 80°C (-40 to 176°F) storage
Humidity: 5% to 95% RH non-condensing
Elevation: -500 to +4000m (-1640 to 13124 ft)
Hardware
CPU: ARM A8
RAM: 128MB
Flash: 256MB
Display: 5-line, LCD matrix
Front Panel Menu up and down, home and select buttons

Controls:
LED’s: System OK (Green) Power System Minor Alarm (Yellow) Power System Major
Alarm / Controller Fail (Red)
Audio: Built-in speaker for alarm and popup message tones 70 dB
Dimensions: 44mm H x 88mm W x 318mm D (1.73" H x 3.5" W x 12.5" D)
Weight: 0.62 kg (1.36 lb.)
Mounting: Modular on Cordex CXRF 48-1.2kW series shelves
Relay Outputs: Four (4) Form C, 60Vdc 1A maximum
Digital Inputs: Two (2), ±60Vdc
Analog Inputs: One (1) DC voltage, 0 to 60Vdc, One (1) DC current, compatible with ±25mV to
±200mV shunts, Two (2) temperature, 0 to 5Vdc with power source
Communication Ethernet RJ-45, USB 2.0, CAN (see shelf specifications)

Ports:
Recommended Signal Wire Sizes
Wire Size Range: #16 to #26 AWG (1.5 to 0.14mm2)
Temperature 90°C (194°F)

Rating:
CAUTION: TO REDUCE RISK OF FIRE, USE ONLY #26 AWG (0.14mm2) OR LARGER WIRE.
010-619-J0 Rev B Page 55

Table 9: Specifications: CXCM1 HP Controller (Continued) (Sheet 3 of 3)
The above information is valid at the time of publication. Consult factory for up-to-date ordering
information. Specifications are subject to change without notice.
13.3 CXCM1+ Controller
Table 10: Specifications: CXCM1+ Controller (Sheet 1 of 3)
Specifications: Basic Unit, CXCM1+
Input Voltage: 17 to 60Vdc within rated limits
Current: <100mA @ 48Vdc <200mA @ 24Vdc
MTBF: 472,000 hours @ 25°C (77°F)
EMC: The unit meets requirements of: Emissions:

• EN 55022 Class A (CISPR 22)
• CFR47 (FCC) Part 15 Class A
Immunity:
• EN 61000-4-2 ESD EN 61000-4-3
• Radiated EN 61000-4-4 EFT /Burst
• EN 61000-4-6 Conducted
NEBS:
• GR-63-CORE Physical Protection
• GR-1089-CORE Electromagnetic Compatibility and Electrical Safety
010-619-J0 Rev B Page 56

Table 10: Specifications: CXCM1+ Controller (Continued) (Sheet 2 of 3)
against harmful interference in a residential installation. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user is encour-
aged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
• Consult the dealer or an experienced radio/TV technician for help.
FCC compliance.
Environmental
Temperature: -40 to 75°C (-40 to 167°F) operating -40 to 80°C (-40 to 176°F) storage
Humidity: 0 to 95% RH non-condensing
Elevation: -500 to +4000m (-1640 to 13124 ft)
Hardware
CPU: Coldfire
RAM: 8MB
Flash: 4MB standard
Display: 4 digit LCD
Front Panel Display pushbutton toggle switch for voltage (V) or current (A) Reset switch (soft
Controls: reset button; hold for 3 seconds to reset IP)
LED’s: System OK (Green) Power System Minor Alarm (Yellow) Power System Major
Alarm / Controller Fail (Red)
Audio: Built-in speaker for alarm and popup message tones
Dimensions: 44mm H x 88mm W x 318mm D (1.73" H x 3.5" W x 12.5" D)
Weight: 0.62 kg (1.36 lb.)
010-619-J0 Rev B Page 57

Table 10: Specifications: CXCM1+ Controller (Continued) (Sheet 3 of 3)
Mounting: Modular on Cordex CXRF 48-1.2kW series shelves (options for 1RU horizontal
or 2RU vertical orientation depending on shelf)
Relay Outputs: Seven (7) Form C, 60Vdc 1A maximum
Digital Inputs: Two (2), 0 to 60Vdc
Analog Inputs: One (1) DC voltage, 0 to 60Vdc One (1) DC current, ±50mV Two (2)
temperature, 0 to 20Vdc with power source
Communication Ethernet RJ-45, CAN (see shelf specifications)

Ports:
Recommended Signal Wire Sizes
Wire Size Range: #16 to #26 AWG (1.5 to 0.14mm2)
Temperature 90°C (194°F)

Rating:
CAUTION: TO REDUCE RISK OF FIRE, USE ONLY #26 AWG (0.14mm2) OR LARGER WIRE.
The above information is valid at the time of publication. Consult factory for up-to-date ordering
information.Specifications are subject to change without notice.
010-619-J0 Rev B Page 58

REVISIONS
3 AC_L1
LTR DESCRIPTION DRW DATE CHK APP
L1
1 AC_L1
AC, CXCM1+ I/O, RECTIFIER CONNECTIONS - ALL CONFIGURATIONS
4 AC_L2
AC FEED #1
MDLS 1 & 2 L2/N AC_L2 BLK - 2 X #14 AWG
2
PE BLK - 2 X #14 AWG

REFER TO SHEET 5
FOR AC INPUT OPTIONS
5 AC_L1
L1 AC_L1
7
6 AC_L2
AC FEED #2
MDLS 3 & 4 L2/N AC_L2 BLK - 2 X #14 AWG
8
PE BLK - 2 X #14 AWG
RECTIFIER MDL #1 RECTIFIER MDL #2 RECTIFIER MDL #3 RECTIFIER MDL #4
7050237-001 CXCM1 I/O BOARD J1 J1 7050231-001 CXCM1 BACKPLANE

AC_L1 1 AC_L1 3 AC_L1 5 AC_L1 7
P2 P3 P1 P1 P1 P1
J1-2 B-HOT B-HOT J1-2 AC AC AC AC
BATT BATT
AC_L2 2 IN AC_L2 4 IN AC_L2 6 IN AC_L2 8 IN
LVD AUTO OVERRIDE JUMPER HOT HOT P2 P2 P2 P2
J1-1 I1- I1- J1-1
- -
AUTO OVERRRIDE I1 I1
P12 J1-4 I1+ I1+ J1-4 7050236-001 7050236-001 7050236-001 7050236-001
+
+
BACKPLANE BACKPLANE BACKPLANE BACKPLANE
J1-3 T2- T2- J1-3
- -
T2 T2
J1-6 T2+ T2+ J1-6
+
+
TB1
1 (+) J1-5 T1- T1- J1-5
- -
T1
T1 T1
2 (-) J1-8 T1+ T1+ J1-8
+
+
J2 J2 J2 J2
3 (+) J1-7 V1- V1- J1-7 1 CANL 1 CANL 1 CANL 1 CANL
- -
T2
V1 V1 2 CANH 2 CANH 2 CANH 2 CANH
4 (-) J1-10 V1+ V1+ J1-10
+
+
P1 CAN 3 CAN_+5V CAN 3 CAN_+5V CAN 3 CAN_+5V CAN 3 CAN_+5V
5 (+) J1-9 D2-R D2-R J1-9
R R 4 CAN_COM 4 CAN_COM 4 CAN_COM 4 CAN_COM
V1
6 (-)
D2 D2
I J1-12 D2-I D2-I J1-12 I
RECTIFIER OUTPUT POWER SELECT
7 (R) D1-R D1-R O/P PWR SELECT O/P PWR SELECT O/P PWR SELECT O/P PWR SELECT
R J1-11 J1-11 R
JUMPER JUMPER JUMPER JUMPER P13 JUMPER SETTING:
D2
8 (I) D1 D1 1 1 1 1 1
I J1-14 D1-I D1-I J1-14 I
600W @ 120VAC I/P
2 2 2 2 2 (DEFAULT)
9 (NO) J1-13 K4-NC K4-NC J1-13 P13 P13 P13 P13 800W @ 120VAC I/P
NC NC
3 3 3 3 3
10 (C) K2 1 kW @ 120VAC I/P
C J1-16 K4-C K4-C J1-16 C 4 4 4 4 4
K4 K4
11 (NC) J1-15 K4-NO K4-NO J1-15
NO NO
+POWER +POWER +POWER +POWER
12 (NO) Brk1 (+) Brk1 (+) Brk1 (+) Brk1 (+)
J1-20 K3-NC K3-NC J1-20 DC DC DC DC
NC NC
-POWER OUT -POWER OUT -POWER OUT -POWER OUT
13 (C) K3 Brk2 (-) Brk2 (-) Brk2 (-) Brk2 (-)
C J1-17 K3-C K3-C J1-17 C
K3 K3
14 (NC) J1-18 K3-NO K3-NO J1-18
NO NO +POWER
+POWER +/- BUSBARS
15 (NO) J1-21 K2-NC K2-NC J1-21
CXCM1+ I/O NC NC -POWER TO DISTRIBUTION
-POWER
16 (C) K4 K2-C K2-C
K2 C J1-22 J1-22 C
K2
+/- BUSBARS +/- BUSBARS
17 (NC) J1-19 K2-NO K2-NO J1-19
NO NO
18 (NO) J1-24 K1-NC K1-NC J1-24
NC NC V2- 1
E2 BATT_HOT FROM BLVD O/P
BLK - #20 AWG
19 (C) K5 K1-C K1-C
K1 C J1-25 J1-25 C
K1 2
LVD+
20 (NC) PWR-
J1-23 K1-NO K1-NO J1-23 TO LVD COIL
NO NO 3 K1-NC
21 (NO) V2+
J1-26 K7-NC K7-NC J1-26 E1 RED - #20 AWG
NC NC 4 I1-
22 (C) K6 K7-C K7-C FROM SYSTEM SHUNT
K7 C J1-28 J1-28 C
K7 PWR+ 5 I1+
23 (NC) J1-27 K7-NO K7-NO J1-27 1 BLK - #22 AWG
NO NO BATT HOT P4-1 6 CB_ALM FROM CB ALARM STRIP
24 (NO) J1-30 K6-NC K6-NC J1-30 P4-2 2 BLK - #22 AWG
NC NC LVD+ 7 FU_ALM FROM GMT FUSE ALM O/P
25 (C) K7 K6-C K6-C P4-3 3 BLK - #22 AWG C ALPHA TECHNOLOGIES
K6 C J1-31 J1-31 C
K6 K1-NC
26 (NC) J1-29 K6-NO K6-NO J1-29 P4-4 4 BLK - #22 AWG

NO NO I1-
J1-33 K5-NC K5-NC J1-33 P4-5 5 BLK - #22 AWG

NC NC I1+
K5-C K5-C P4-6 6 BLK - #22 AWG

K5 C J1-34 J1-34 C
K5 CB ALM
J1-32 K5-NO K5-NO J1-32 CAN 7 BLK - #22 AWG THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL
NO NO FUSE ALM P4-7
REMAIN THE PROPERTY OF ALPHA TECHNOLOGIES AND SHALL
NOT BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
CONNECTION J2 11 2 3 4
DESIGN J.K 2014/03 CHECKED T.Z 2014/03
DRAWN J.K 2014/03 APPROVED J.K 2014/03

7050235-001 CAN BOARD CAN OUT 1 CAN_COM TITLE
CANL
CANH
CAN_+5V
2 CANH SCHEMATIC, CXRF 48-1.2kW

CAN_COM
CAN TERMINATION JUMPER 3 19" SHELF

J1 4 CANL
IN OUT
5
P1 ISSUE
6 CAN_+5V SHEET 1 of 5
DATE
SIZE TYPE DWG NO. REV
B S5 0300165-05 A
DISTRIBUTION OPTION: 2 LOAD / 2 BATT CB, 10 FUSE DISTRIBUTION, LOAD LVD
CONFIGURATION 7400551-002
7050233-001 OR 7050259-001 10 POS'N GMT FUSE BOARD
TB100
6
1 RETURN 1
Fh1 5
2 OUTPUT 1
4
3 RETURN 2
Fh2 3
4 OUTPUT 2
2
5 RETURN 3
Fh3 1
6 OUTPUT 3
TB101
6
7 RETURN 4
Fh4 5
8 OUTPUT 4
4
9 RETURN 5
Fh5 3
10 OUTPUT 5
2
11 RETURN 6
1
12 OUTPUT 6 GMT FUSE TERMINATIONS
Fh6
TB102
4
13 RETURN 7
Fh7 3
14 OUTPUT 7
2
15 RETURN 8
Fh8 1
16 OUTPUT 8
TB103
4
17 RETURN 9
Fh9 3
18 OUTPUT 9
2
ALARM 19 RETURN 10
BLK - #22 AWG Fh10 1
7 7 20 OUTPUT 10
FU_ALM
TO CXCM1
BACKPLANE BOARD 6 BLK - #22 AWG E3
CB_ALM
HOT COMMON
E1 E2
7050262-001
E4 RED - #10 AWG
+POWER (+)
+/- BUSBARS GRN/YEL - #12 AWG

FROM RECTIFIER O/P E1 6
BATTERY SHUNT
150A/50mV
BLK - 2 X #8 AWG
-POWER (-) CB1
E3
4 5
BLK - #22 AWG CB2 BATTERY CB OUTPUTS (-)
I1-
4
TO CXCM1
BACKPLANE BOARD 5 BLK - #22 AWG
I1+
BLK - #10 AWG
CB3
48V LOAD LVD

100A CB4 LOAD CB OUTPUTS (-)
K1
BLK - 2 X #8 AWG BLK - 2 X #8 AWG

7050238-001
BREAKER
ALARM STRIP
2 BLK - #22 AWG 2

LVD+
A2
FROM CXCM1
BACKPLANE BOARD C ALPHA TECHNOLOGIES
A1
3 BLK - #22 AWG 3
K1-NC
BLK - 2 X #8 AWG THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL

LOAD & BATTERY
RETURNS (+)
TITLE
SCHEMATIC, CXRF 48-1.2kW
19" SHELF
BLK - #8 AWG
ISSUE
DATE SHEET 2 of 5
SITE GROUND (+)
B S5 0300165-05 A
DISTRIBUTION OPTION: 2 LOAD / 2 BATT CB, 10 FUSE DISTRIBUTION, BATTERY LVD
TB100
6
1 RETURN 1
Fh1 5
2 OUTPUT 1
4
3 RETURN 2
Fh2 3
4 OUTPUT 2
2
5 RETURN 3
Fh3 1
6 OUTPUT 3
TB101
6
7 RETURN 4
Fh4 5
8 OUTPUT 4
4
9 RETURN 5
Fh5 3
10 OUTPUT 5
2
11 RETURN 6
1
Fh6
TB102
4
13 RETURN 7
Fh7 3
14 OUTPUT 7
2
15 RETURN 8
Fh8 1
16 OUTPUT 8
TB103
4
17 RETURN 9
Fh9 3
18 OUTPUT 9
2
ALARM 19 RETURN 10
7 7 20 OUTPUT 10
FU_ALM
TO CXCM1
CB_ALM
TO CXCM1 1 BLK - #22 AWG

BATT_HOT
BACKPLANE BOARD HOT COMMON
E1 E2
7050262-001
E4 RED - #10 AWG
+POWER (+)

FROM RECTIFIER O/P E1 48V BATTERY LVD 6
100A 1
BATTERY SHUNT K1
150A/50mV
BLK - 2 X #8 AWG
-POWER (-) (-) CB1
E3
4 5
2 BLK - #22 AWG 2
LVD+ CB2 BATTERY CB OUTPUTS (-)
A2
FROM CXCM1
BACKPLANE BOARD
BLK - #10 AWG
A1
3 BLK - #22 AWG 3
K1-NC CB3
(-) CB4 LOAD CB OUTPUTS (-)
(-) 7050238-001
BREAKER
ALARM STRIP
4 BLK - #22 AWG

I1-
TO CXCM1 C ALPHA TECHNOLOGIES
I1+

LOAD & BATTERY
RETURNS (+)
TITLE
19" SHELF
BLK - #8 AWG
ISSUE
DATE SHEET 3 of 5
SITE GROUND (+)
B S5 0300165-05 A
DISTRIBUTION OPTION: 4 LOAD CB, 10 FUSE DISTRIBUTION, BATTERY LVD
TB100
6
1 RETURN 1
Fh1 5
2 OUTPUT 1
4
3 RETURN 2
Fh2 3
4 OUTPUT 2
2
5 RETURN 3
Fh3 1
6 OUTPUT 3
TB101
6
7 RETURN 4
Fh4 5
8 OUTPUT 4
4
9 RETURN 5
Fh5 3
10 OUTPUT 5
2
11 RETURN 6
1
Fh6
TB102
4
13 RETURN 7
Fh7 3
14 OUTPUT 7
2
15 RETURN 8
Fh8 1
16 OUTPUT 8
TB103
4
17 RETURN 9
Fh9 3
18 OUTPUT 9
2
ALARM 19 RETURN 10
7 7 20 OUTPUT 10
FU_ALM
TO CXCM1
CB_ALM
TO CXCM1 1 BLK - #22 AWG

BATT_HOT
BACKPLANE BOARD HOT COMMON
E1 E2
7050262-001
E4 RED - #10 AWG
+POWER (+)

FROM RECTIFIER O/P E1 48V BATTERY LVD 6
100A 1
BATTERY SHUNT K1
150A/50mV
-POWER (-) (-) CB1

E3
4 5
2 BLK - #22 AWG 2
LVD+ CB2
A2
FROM CXCM1
BLK - #10 AWG
BACKPLANE BOARD
A1 LOAD CB OUTPUTS (-)

3 BLK - #22 AWG 3
K1-NC CB3
(-) CB4
(-) 707-588-20
BREAKER
ALARM STRIP
BLK - 2 X #8 AWG
4 BLK - #22 AWG BATTERY TERMINATIONS (-)
I1-
TO CXCM1 C ALPHA TECHNOLOGIES
I1+

LOAD & BATTERY
RETURNS (+)
TITLE
19" SHELF
BLK - #8 AWG
ISSUE
DATE SHEET 4 of 5
SITE GROUND (+)
B S5 0300165-05 A
AC INPUT OPTIONS
IEC RECEPTACLE
3 AC_L1
1 BLK - 2 X #18 AWG 1
L1 AC_L1
1
AC FEED #1 PE AC_L2
4
MDLS 1 & 2 2 GRN/YEL - 2 X #18 AWG 2
L2/N AC_L2
2
BLK - 2 X #18 AWG RECTIFIER BACKPLANE AC FEED

TERMINAL BLOCKS
(REFER TO SHEET 1)
5 AC_L1
3 BLK - 2 X #18 AWG 3
L1 AC_L1
7
AC FEED #2 PE AC_L2
6
MDLS 3 & 4 4 GRN/YEL - 2 X #18 AWG 4
L2/N AC_L2
8
BLK - 2 X #18 AWG
POWER CORD WITH NEMA PLUG
SEE TABLE FOR WIRE GAUGE

3 AC_L1
BLK
1 AC_L1
4 AC_L2
WHT
AC FEED #1 AC_L2
2
MDLS 1 & 2
NEMA PLUG WIRE GAUGE
GRN
L5-15P #14 AWG RECTIFIER BACKPLANE AC FEED

TERMINAL BLOCKS
(REFER TO SHEET 1)
L5-20P #12 AWG 5 AC_L1
BLK
7 AC_L1
L5-30P #10 AWG AC_L2
6
WHT
AC FEED #2 AC_L2
8
MDLS 3 & 4
GRN
C ALPHA TECHNOLOGIES
THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL

TITLE
19" SHELF
ISSUE
DATE SHEET 5 of 5
B S5 0300165-05 A
5 4 3 2 1
REVISIONS
DO NOT SCALE DRAWING
LTR DESCRIPTION DWN DATE CHK
A INITIAL RELEASE SL 2/20/2014 VB
B REMOVED PLUG CONFIGURATION JAWA 12/01/17 VPB
E E
D D
C C
2X IEC FLANGE MOUNT

INLET SOCKET
FRONT, RIGHT ISOMETRIC VIEW

19" RACK MOUNTED SHELF REAR, RIGHT ISOMETRIC VIEW
19" RACK MOUNTED SHELF
B B
UNLESS OTHERWISE SPECIFIED THESE DESIGNS AND SPECIFICATIONS ARE

DIM ARE IN MM CONFIDENTIAL, REMAIN THE PROPERTY OF
X 1 ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE
X.X 0.5 COPIED OR USED WITHOUT ITS WRITTEN CONSENT
X.XX 0.25
ANGULAR: 3 APPROVALS DATE
A TITLE: A
INTERPRET DIM AND TOL PER DRAWN SL Feb-20-14 OUTLINE DRAWING, CXRF
ASME Y14.5M-1994 48-1.2kw 19" SHELF
CHECKED VB Feb-20-14
THIRD ANGLE PROJECTION
SIZE DWG NO. REV
B 0300165-06 B
© ALPHA TECHNOLOGIES LTD SCALE:
1:5 SHEET 1 OF 2
5 4 3 2 1
5 4 3 2 1
E E
439.5 88.2
304.4
D D
8.0
123.2
10-32 GROUND STUD

TYP BOTH SIDES
C C
0
-12.5
19" RACK MOUNTING

10.92
6.35 23" RACK MOUNTING
B B
12.7 76.20
31.75
465.0
482.6
566.0
583.6
A TITLE: A
OUTLINE DRAWING, CXRF
48-1.2kw 19" SHELF
SIZE DWG NO. REV
B 0300165-06 B
SCALE:
1:5 SHEET 2 OF 2
5 4 3 2 1
5 4 3 2 1
A INITIAL RELEASE SL 2/25/2014 VB
CHASSIS GROUND
#10-32 STUD + HARDWARE B ADDED CXCM1 HP OPTION; ADDED SHEET 3 JAWA 11/04/2017 VPB
AC IN MODULE 1+2 CB1

CB2
E E
A B
AC IN MODULE 3+4 CB3
CB4
D D
OPEN
(DEFAULT)
(+ POSITIVE)
CAN OUT RJ12 OFFSET

(- NEGATIVE)
TERMINATED
PIN FUNCTION
1 CAN COM
2 CAN H
3 NOT CONNECTED
CAN
4 CAN L
5 NOT CONNECTED
TERMINATION
6 CAN +5V
F1
C F2 C
F3
F4
SYSTEM STATUS LEDS
F5
F6
F7
LCD SCREEN
F8
T1+
T1- F9
T2+ DISPLAY PUSH BUTTON
T2-
V1+ TOGGLE SWITCH A/V F10
V1-
D2
D2
K2-N0 RESET BUTTON
B K2-C SOFT RESET - PUSH ONCE
K2-NC B
K3-N0 I/P RESET HOLD FOR 3 SECCONDS
K3-C
K3-NC DETAIL B
K4-N0
K4-C GMT DISTRIBUTION PANEL
K4-NC HARD RESET BUTTON
K5-N0 (30A MAX)
K5-C
K5-NC (FRONT COVER REMOVED FOR CLARITY)
K6-N0
1 K6-C RJ45 ETHERNET
K6-NC
K7-N0 CONNECTION
K7-C
K7-NC
AUTO OVERRIDE UNLESS OTHERWISE SPECIFIED THESE DESIGNS AND SPECIFICATIONS ARE
LVD OVERRIDE JUMPER X.XX 0.25
A TITLE: A
DETAIL A INTERPRET DIM AND TOL PER DRAWN SL Feb-26-14 CUSTOMER CONNECTION
NOTES UNLESS OTHERWISE SPECIFIED: LVD OVERRIDE JUMPER ASME Y14.5M-1994
CORDEX CXCM1+ SYSTEM CONTROLLER AND I/O POSITIONS CHECKED VB Feb-26-14 CXRF 48kw 19" SHELF
1. RELAY OUTPUTS K5-K7 ARE NOT AVAILABLE WITH (FRONT COVER REMOVED FOR CLARITY) SIZE DWG NO. REV
CXCM1 HP CONTROLLER OPTION. B 0300165-08 B
SEE SHEET 3 FOR CXCM1 HP CONTROLLER OPTION SCALE:
© ALPHA TECHNOLOGIES LTD 1:1 SHEET 1 OF 3
5 4 3 2 1
5 4 3 2 1
E E
15.875 BATTERY & LOAD RETURNS (+)

(1/4-20 TYP. PAIRED
D HARDWARE)
D
BATTERY & LOAD RETURNS (+) 15.875 BATTERY OUTPUT (-)
(1/4-20 TYP PAIRED
BATTERY OUPUT (-) HARDWARE)
SITE GROUND (+)

1/4-20 HARDWARE
ON 5/8 CENTER TYP.
19.30 ALL CONFIGURATIONS 19.30
NOTE SITE GROUND TERMINALS

ARE NOT VISIBLE IN THIS VIEW
(SEE 2 LOAD DISTRIBUTION CONFIG.
C FOR TYPICAL DETAIL). C
15.875
LOAD CB OUTPUT (-)
BATTERY OUTPUT (+)
LOAD CB OUTPUT (-) 2 LOAD, 2 BATTERY, BREAKER 4 LOAD BREAKER, 2 BATTERY TERMINATION
B DISTRIBUTION CONFIGURATION DISTRIBUTION CONFIGURATION B
A TITLE: A
CUSTOMER CONNECTION
CXRF 48kw 19" SHELF
SIZE DWG NO. REV
B 0300165-08 B
SCALE:
1:5 SHEET 2 OF 3
5 4 3 2 1
5 4 3 2 1
A
E E
STATUS DISPLAY RESET
MENU CONTROL
D D
AA
MENU SELECT /
BUTTON C
DETAIL AA
SCALE: 3 : 1 AB
ALARM STATUS
C DETAIL AB C
SCALE: 3 : 1
ETHERNET
10/100
AD AC
USB 2.0 PORT
B B
DETAIL AD CORDEX CXCM1 HP SYSTEM CONTROLLER

SCALE: 3 : 1 DETAIL A DETAIL AC
SCALE: 3 : 1
A TITLE: A
CUSTOMER CONNECTION
CXRF 48kw 19" SHELF
SIZE DWG NO. REV
B 0300165-08 B
SCALE:
1:5 SHEET 3 OF 3
5 4 3 2 1
REVISIONS
LTR DESCRIPTION DRW DATE CHK
A BP12708, Connection on DB25 (P4) Corrected WH 2015-01-10 MP
B REV A was PADS Schematic WH 2015-09-10 MP
PCB ASSY, CX, MOTHERBOARD
K3 (SYSTEM MAJOR)
D1 (CB/FUSE TRIP)
T1
K1 (LVD1)
K2 (SYTEM MINOR)
K4 (AC FAIL)
D2
V1
T1
I1 (LOAD CURRENT)
CANL
CANH
+5VCAN
CAN COM
NOT USED
POWER +
V2 +
NOT USED
POWER -
V2 -
NOT USED
K1 COM
K1 NC
K1 NO
K2 COM
K2 NC
K3 NC
K2 NO
K3 NO
K3 COM
K4 COM
K4 NO
D1-1
K4 NC
D2-1
D1-2
V1+
D2-2
T1+
V1-
T2+
T1-
I1+
T2-
I1-
BATTERY HOT
14
13
12
11
10
9
8
7
6
5
4
3
2
1
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
P2 P1
J1
CAN TERMINATION
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
JUMPER
14
13
12
11
10
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
P2
J2
SCHEMATIC: 707-684-05
CAN IN
1
2
CAN
3
K1 (LVD1)
K2
(SYTEM MINOR)
K3
(SYTEM MAJOR)
K4
(AC FAIL)
D1
(CB/FUSE TRIP)
D2
V1
T1
T2
I1 (LOAD CURRENT)
J2 4
BATTERY HOT
5
6
COM
NO
NC
NC
COM
NO
NC
COM
NO
NO
COM
NC
1
2
1
2
+
-
+
-
+
-
+
-
E1 E2
CAN_L
CAN_H
CAN_+5V
CAN_COM
J6 J3 26
27
1
2
3
4
1
2
3
4
5
6
7
8
9
14
15
16
17
18
19
20
21
22
10
23
11
24
12
25
13
+POWER
-POWER
K1_C
K1_NO
K1_NC
K2_NC
K2_C
K2_NO
K3_NC
K3_C
K3_NO
K4_NO
K4_C
K4_NC
D1_1
D1_2
D2_1
D2_2
V1_+
V1_-
T1_+
T1_-
T2_+
T2_-
I1_+
I1_-
CAN_L
CAN_H
CAN_+5V
CAN_COM
BATT_HOT
CXCI_INTERFACE
DB 25 CXC I/O INTERFACE
+/-POWER_BUSBAR
CAN
RECTIFIER #1 RECTIFIER #2 RECTIFIER #3 RECTIFIER #4

-POWER
(-)
(+) +POWER (+) +POWER (+) +POWER (+) +POWER SYSTEM
E4
DC DC DC DC +POWER OUTPUT
(-) (-) (-) (-) (+)
-POWER -POWER -POWER -POWER
E3
CAN_L 1 CAN_L CAN_L 1 CAN_L CAN_L 1 CAN_L CAN_L 1 CAN_L

2 CAN_H 2 CAN_H 2 CAN_H 2 CAN_H
CAN_H CAN_H CAN_H CAN_H
3 CAN_+5V 3 CAN_+5V 3 CAN_+5V 3 CAN_+5V
CAN_+5V CAN_+5V CAN_+5V CAN_+5V
4 CAN_COM 4 CAN_COM 4 CAN_COM 4 CAN_COM
CAN_COM CAN_COM CAN_COM CAN_COM
AC1_L1 AC1_L1 AC1_L1 AC1_L1

E6
AC AC1_L2 AC AC1_L2 AC AC1_L2 AC AC1_L2

E5
CHGND CHGND CHGND CHGND
CHGND
CHGND
AC1_L1
AC1_L2
AC2_L1
AC2_L2
1
2
3
1
2
3
THESE DESIGNS AND SPECIFICATIONS ARE

AC #2 CONFIDENTIAL, REMAIN THE PROPERTY OF
ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE
AC #1 COPIED OR USED WITHOUT ITS WRITTEN CONSENT
1
2
3
1
2
3
APPROVALS DATE TITLE
L1
L1
SCHEMATIC, Shelf
DRAWN WH 2009-04-10
L2/N
L2/N
CHGND CHGND
19", 1RU, 4 Mdl
AC INPUT CHECKED D.D 2009-04-10 CXRF48-1.2kW
SIZE DWG NO. REV
AC FEED AC FEED
MDLS 1 & 2 MDLS 3 & 4 B 030-835-04 B
© ALPHA TECHNOLOGIES LTD SCALE NTS SHEET 1 of 1
5 4 3 2 1
REVISIONS
PC REDESIGNED, PA, PB NOT RELEASED WH 2009/05
A REDESIGNED ZL 2014/01
B REVERSED TO OLD DESIGN WH 2015/09
0
105.5
130.9
308.7
334.1
439.5
E E
18.0
365.2
358.0
325.0
308.1
319.9
D D
0180054-001 or
018-598-20
LIST 19:
6" OFFSET
FOR 19" RACK
152.4
010-619-20 MODULE (4x)
C C
KYDEX COVER
443.5
376.9
0
12.0 319.9
17.0 0
0
B LIST 24: 6" OFFSET FOR 23" RACK B
LIST 24: 6" OFFSET FOR 23" RACK
439.5
465.0
482.6
566.0 UNLESS OTHERWISE SPECIFIED THESE DESIGNS AND SPECIFICATIONS ARE
583.6 X 1 ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE
X.XX 0.25
A TITLE: A
INTERPRET DIM AND TOL PER DRAWN WH 9/3/2015 OUTL, DWG, SHELF,19",1RU
NOTES UNLESS OTHERWISE SPECIFIED: ASME Y14.5M-1994
CHECKED JM 9/3/2015 HOR, 4MDL,CXRF48-1.2kW
1. PRODUCT TO BE FABRICATED ACCORDING TO ATL PRODUCTION STANDARD 0700001 SIZE DWG NO. REV
B 030-835-06 B
NTS SHEET 1 OF 1
5 4 3 2 1
5 4 3 2 1
REVISIONS
DETAIL D DO NOT SCALE DRAWING
P/A First Release WH 05/01/2009 MC
14 25 A New Design ZL 01/09/2014 KL
B Reversed to old Design, Option 400 Added WH 09/09/2015 LS
1 13
E + - E
CXCI DB-25
(ALARM)
PIN FUNCTION
1 K1-COM 14 K1-NO
2 K1-NC 15 K2-NC
3 K2-COM 16 K2-NO
4 K3-NC 17 K3-COM
5 K3-NO 18 K4-NO
6 K4-COM 19 K4-NC
7 D1-1 20 D1-2
8 D2-1 21 D2-2
9 V1+ 22 V1-
10 T1+ 23 T1-
11 T2+ 24 T2-
12 I1+ 25 I1-
D 13 BATT HOT
D
CAN
TERMINATION
DETAIL A
OPEN
TERMINATED
(DEFAULT)
CAN IN RJ12 OFFSET

PIN FUNCTION
1 CAN COM
2 CAN H
3 NOT CONNECTED
4 CAN L
5 NOT CONNECTED
6 CAN +5V
C C
DB9 (FOR ARGUS DC

MODEM USE ONLY) DETAIL C
PIN FUNCTION 9 6
1 DCD
2 RX
3 TX
4 DTR
OPTION 99
5 COM
6 DSR
7 RTS 5 1
8 CTS
9 RI
DETAIL B
B B
1 8
BACKUP
ETHERNET OPTION 400 BATTERY
10/100
BATTERY
HOLDER
ALARM THESE DESIGNS AND SPECIFICATIONS ARE

USB 2.0 PORT MENU CONFIDENTIAL, REMAIN THE PROPERTY OF
STATUS CONTROL ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE
DETAIL E COPIED OR USED WITHOUT ITS WRITTEN CONSENT
APPROVALS DATE
A STATUS DISPLAY TITLE: A
MENU DRAWN WH 5/15/2009 CUSTOMER CONN. SHELF
SELECT / CHECKED MC 5/15/2009 19", 1RU HOR 4MDL
BUTTON C DETAIL G SIZE DWG NO. REV
RESET B 030-835-08 B
DETAIL F SCALE:
© ALPHA TECHNOLOGIES LTD NTS SHEET 1 OF 1
5 4 3 2 1
REVISIONS
LTR DESCRIPTION DRW DATE CHK APP
REVISED PER NEW BACKPLANE PCB,
A JK 2017/06 WH JK
CONVERTED TO ALTIUM
AC FEED AC FEED AC FEED

MDL 1 MDLS 2 & 3 MDLS 4 & 5
PE
L1
L1
PE
L1
PE
L2/N
L2/N
L2/N
L1_1
L1_2
L1_3
L2_1/N
L2_2/N
L2_3/N
RECTIFIER MDL #1 RECTIFIER MDL #2 RECTIFIER MDL #3 RECTIFIER MDL #4 RECTIFIER MDL #5
L1_1 L1_2 L1_2 L1_3 L1_3

E11 E13 E13 E15 E15
AC AC AC AC AC
L2_1/N IN L2_2/N IN L2_2/N IN L2_3/N IN L2_3/N IN
E12 E14 E14 E16 E16
7050471-001 7050471-001 7050471-001 7050471-001 7050471-001

BACKPLANE BACKPLANE BACKPLANE BACKPLANE BACKPLANE
J5 J1 J2 J3 J4
37 CAN_L 37 CAN_L 37 CANL 37 CANL 37 CANL
35 CAN_H 35 CAN_H 35 CANH 35 CANH 35 CANH
CAN 36 CAN_+5V CAN 36 CAN_+5V CAN 36 CAN_+5V CAN 36 CAN_+5V CAN 36 CAN_+5V
38 CAN_RET 38 CAN_RET 38 CAN_COM 38 CAN_COM 38 CAN_COM
+POWER +POWER +POWER +POWER +POWER

E10 E2 E4 E6 E8
DC DC DC DC DC
-POWER OUT -POWER OUT -POWER OUT -POWER OUT -POWER OUT
E9 E1 E3 E5 E7 +POWER (+)
48 VDC
OUTPUT
-POWER (-) BARS
+/- BUSBARS +/- BUSBARS +/- BUSBARS +/- BUSBARS +/- BUSBARS
C ALPHA TECHNOLOGIES
CAN_L
CAN_L
CAN_RET
CAN_RET
CAN_H
CAN_H
CAN_+5V
CAN_+5V
1
2
3
4
5
6
1
2
3
4
5
6
THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL
J7 J9 REMAIN THE PROPERTY OF ALPHA TECHNOLOGIES AND SHALL
CAN TERMINATION JUMPER NOT BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.
TERM OPEN
DESIGN W.H. 2009/04 CHECKED
P1
DRAWN W.H. 2009/04 APPROVED
CAN IN CAN OUT TITLE
SCHEMATIC, SHELF, 19",
1 RU HOR, 5 MDL,
CXRF 48-1.2KW
ISSUE
DATE SHEET 1 of 1
B S5 030-845-05 A
5 4 3 2 1
REVISIONS
A UPDATED FOR REDESIGNED SHELF ZL JAN-16-14 JMAR
B UPDATED LABELS LW 6/28/2016 ZL
C UPDATED AC INPUT LABELS ZL 6/29/2017 JK
E E
0
18.0 0.71
105.4 4.15
130.8 5.15
308.6 12.15
334.0 13.15
439.4 17.30
341.0 13.43
325.0 12.80
303.7 11.96
D D
6" OFFSET
RACK MOUNT
377.7 14.87
152.4 6.00
5X 010-619-20 MODULE
OR 747-622-20-000 BLANKING PLATE
C C
443.5 17.46
0
12.0 0.47
17.0 0.67
19" RACK MOUNT BRACKETS
23" RACK MOUNT BRACKETS

B B
44.0 1.73
37.9 1.49
6.1 0.24
0
439.5 17.30
465.0 18.31
482.6 19.00
566.0 22.28 UNLESS OTHERWISE SPECIFIED THESE DESIGNS AND SPECIFICATIONS ARE
583.6 22.98 X 1 ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE
X.XX 0.25
A TITLE: A
INTERPRET DIM AND TOL PER DRAWN ZL JUL-11-13 OUTLINE DRAWING,SHELF,
ASME Y14.5M-1994 19", 1RU, 5MDL,1.2kW
CHECKED JMAR JAN-16-14
SIZE DWG NO. REV
B 030-845-06 C
NTS SHEET 1 OF 1
5 4 3 2 1
5 4 3 2 1
REVISIONS
A UPDATED FOR REDESIGNED SHELF ZL JAN-16-14 JMAR
B UPDATD LABELS LW 6/28/2016 ZL
C UPDATED AC INPUT LABELS ZL 6/29/2017 JK
E E
D D
CAN IN RJ12 OFFSET

PIN FUNCTION
1 CAN COM
2 CAN H
3 NOT CONNECTED
4 CAN L
5 NOT CONNECTED
C 6 CAN +5V
C
DETAIL B
- + CABLES REMOVED FOR CLARITY
B B
CAN OUT
TERMINATION
OPEN
(DEFAULT)
TERMINATED
DETAIL A
CABLES REMOVED FOR CLARITY UNLESS OTHERWISE SPECIFIED THESE DESIGNS AND SPECIFICATIONS ARE
X.XX 0.25
A TITLE: A
INTERPRET DIM AND TOL PER DRAWN ZL JUL-11-13 CUSTOMER CONN, 19"
ASME Y14.5M-1994 SHELF,1RU,5MDL,1.2kW
CHECKED JMAR JAN-16-14
SIZE DWG NO. REV
B 030-845-08 C
1:1 SHEET 1 OF 1
5 4 3 2 1
REVISION
LTR DESCRIPTION DRW DATE CHK
B REDESIGNED WH 2010/04 GIA

C OPTION 400 Added WH 2015/09 LS
D CORRECTED LABEL ON AC FEED JLM 2016/06 JK
PCB ASSY, CX, MOTHERBOARD

OPTION 99 or 400
K4 (AC FAIL)
K1 (LVD1)
K3 (SYSTEM MAJOR)
D1 (CB/FUSE TRIP)
D2
V1
T1
T2
I1 (LOAD CURRENT)
BATTERY HOT
-
-
-
-
COM K2 (SYTEM MINOR)

COM
COM
NO
NO
NO
+
+
+
+
1
1
NOT USED
COM
NO
NC
NC
NC
NC
2
2
CANL
CANH
+5VCAN
CAN COM
POWER +
V2 +
POWER -
V2 -
P2-14
P2-13
P2-12
P2-11
P2-10
P2-9
P2-6
P2-5
P2-2
P2-8
P2-7
P2-4
P2-3
P2-1
P1-23
P1-24
P1-19
P1-22
P1-21
P1-18
P1-17
P1-20
P1-15
P1-16
P1-13
P1-14
P1-11
P1-12
P1-9
P1-10
P1-7
P1-8
P1-5
P1-6
P1-3
P1-4
P1-1
P1-2
P1
P2 P2
J2
J1
J2
P/N: 707-818-20 1N4005 E3 BATTERY HOT

SCHEMATIC: 707-818-05
E4
1N4005
2 JP1
1
JP3 K1 (LVD1)
CAN IN 3 2 1 E6 NC
1
2 JP4
2 JP5 E5
3 1 3 2 1 D1
J2 4
5
6
JP6 E7
2 1 +
2 1 I1 -
JP7
2 1 E8
CAN
K1 (LVD1)
K2
MINOR)
K3
MAJOR)
K4
D1
D2
V1
T1
T2
I1
(CB/FUSE TRIP)
JP8
-
-
-
-
COM
NO
NC
COM (SYTEM
COM (AC FAIL)
+
NO
NO
COM (SYTEM
NO
2
+
+
+
NC
NC
NC
2
(LOAD CURRENT)
CAN_L
CAN_H
CAN_+5V
CAN_COM
BATTERY HOT
E1
E2
J3
J6
1
2
3
4
1
2
3
5
4
6
7
8
9
14
16
15
17
18
19
20
21
22
10
23
11
24
12
25
13
26
BLACK
SHUNT
RED
-
1 2 2 1 1 2
K1_C
K1_NO
K1_NC
K2_NO
K2_C
K2_NC
K3_NO
K3_C
K3_NC
K4_NO
K4_C
K4_NC
D1_1
D1_2
D2_1
D2_2
V1_+
V1_-
T1_+
T1_-
T2_+
T2_-
I1_+
I1_-
BATT_HOT
P/N: 707-817-20 +
CXCI_INTERFACE
SCHEMATIC: 707-817-05 J3 J2
CAN_L
CAN_H
CAN_+5V
CAN_COM
J1
P3 P1 P2
1 2 2 1 1 2
E5
1 1 D1
3 1 2 2 +
JP9 2 E10 J4 P4
+POWER
-POWER
+/-POWER_BUSBAR E9
+POWER +POWER FUSE RETURNS (+)
TB12
F1
1
1
CAN CAN 2
E8 2
LIST 86 F2
1
LOAD LVD 3
RECTIFIER #1 RECTIFIER #2 RECTIFIER #3 2
4
F3
1
5
K2 2
6
(+) (+) (+) F4
+POWER +POWER +POWER E6 1
E4 E4 E4 -POWER 7
1
2
-POWER 2 8
DC DC DC F5
-POWER -POWER -POWER 1 9
E3 E3 E3
E7 2
10
(-) (-) (-) 3 F6
1
11
2
P1 P1 P1 12
F7
1 CAN_L 1 CAN_L 1 CAN_L 4 1
1N4005
CAN_L CAN_L CAN_L 13
2 CAN_H 2 CAN_H 2 CAN_H 2
CAN_H CAN_H CAN_H 14
3 CAN_+5V 3 CAN_+5V 3 CAN_+5V
F8
CAN_+5V CAN_+5V CAN_+5V 1 E3
15
4 CAN_COM 4 CAN_COM 4 CAN_COM
CAN_COM CAN_COM CAN_COM 2
16
PCB ASSY, 8 GMT E3A

P/N: 707-815-20
LIST 87
E6 E6 E6
SCHEMATIC: 707-815-05 - +
BATTERY LVD
E15 E16 LIST 87
AC INPUT AC INPUT AC INPUT
E5 E5 E5 BATTERY LVD
E4 4
A1
1N4005
E6 3 A2
- +
E10
1
AC_1 AC_1 (-)
2 BATTERY HOT
E9, 11 SHUNT E12, 13
100A/50mV 48V/75A
AC1_L1
AC1_L2
K1
AC_2 C ALPHA TECHNOLOGIES
P/N: 707-816-20
PCB ASSY, 19" BACKPLANE CXRC 1.2kW
AC2_L2
AC2_L1
PART NUMBER: 707-660-19
SCHEMATIC: 707-660-05 TM
1
2
3
1
2
3
TECHNOLOGIES
LIST 86 THESE DESIGNS AND SPECIFICATIONS ARE CONFIDETIAL,
1
2
3
1
2
3
LOAD LVD REMAIN THE PROPERTY OF ALPHA TECHNOLOGIES AND SHALL
AC #1
AC #2
L1
L1
GND
L2/N
GND
L2/N
E9 DESIGN WH 2010/02 CHECKED MC 2010/02
AC INPUT
(+) BATTERY RETURN
DRAWN WH 2010/02 APPROVED GIA 2010/02
TITLE
SCHEMATIC, SHELF, 19"
MDL 3
AC FEED
AC FEED
1RU, HOR, 3 MDL,
MDLS 1 & 2
CXRF 1.2kW
ISSUE
DATE SHEET 1 of 1
SIZE DWG NO. REV
B S3 030-851-05 D
5 4 3 2 1
REVISIONS
B OPTION 400 ADDED WH 09-15-15 LS
E E
17.8 0.70
16.2 0.64
0
45.7 1.80
29.8 1.17
0
334.9 13.18
332.0 13.07
320.6 12.62
321.7 12.67
302.9 11.93
0180054-001 or
018-598-20
D D
LIST 19:
6" OFFSET 010-619-20 MODULE (3x)
FOR 19" RACK
152.4 6.00
KYDEX COVER
443.5 17.46
C C
359.9 14.17
0 0
16.8 0.66 17.0 0.67
20.0 0.79
0
B LIST 23: 6" OFFSET FOR 23" RACK B
0
6.1 0.24
37.9 1.49
44.0 1.73
439.5 17.30
465.0 18.31
482.6 19.00
CONFIDENTIAL, REMAIN THE PROPERTY OF
566.0 22.28 ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE
COPIED OR USED WITHOUT ITS WRITTEN CONSENT
583.6 22.98
APPROVALS DATE
A TITLE: OUTL, DWG, ASSY,SHELF,19",1RU A
DRAWN SY 03-10-10
HOR, 3MDL,LVD,CXRF48-1.2kW
SCALE 1 : 3 CHECKED WH 03-22-05
SIZE DWG NO. REV
B 030-851-06 B
NTS SHEET 1 OF 1
5 4 3 2 1
5 4 3 2 1
REVISIONS
B OPTION 400 ADDAD
AC INPUTS (2 PLACES)
BATTERY RETURN (+) (SEE MANUAL FOR INSTALLATION CXCM1 INTERFACE
INSTRUCTIONS) (SEE MANUAL FOR INSTRUCTIONS)
E E
T2 T1 V1 D2 K4 K3 K2
- + - + - + 2 1 NC C NO NC C NO NC C NO
H 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
BATTERY HOT (-)

BATT
(+)
D D
CAN
TERMINATION
TERMINATED
(DEFAULT)
OPEN
C CAUTION! C
USE ONLY ALPHA DC MODEM
(SEE MANUAL FOR INSTRUCTIONS)
CAN IN RJ12 OFFSET PIN FUNCTION
PIN FUNCTION 1 DCD
GMT FUSE DISTRIBUTION PANEL
1 CAN COM DETAIL C 2 RX
2 CAN H 3 TX
MAX. 40 ADC
3 NOT CONNECTED 9 6 4 DTR (SEE MANUAL FOR INSTRUCTIONS)
4 CAN L 5 COM
5 NOT CONNECTED 6 DSR
6 CAN +5V 7 RTS F1 C F2 C F3 C F4 C F5 C F6 C F7 C F8 C
5 1
8 CTS
9 RI
DETAIL B
B ETHERNET RJ45 B
PIN FUNCTION 1 8
1 TX+
2 TX-
3 RX+
4 NOT CONNECTED
5 NOT CONNECTED
OPTION 400
6 RX-
7 NOT CONNECTED
8 NOT CONNECTED BACKUP
DETAIL G BATTERY
BATTERY
HOLDER
RESET CONFIDENTIAL, REMAIN THE PROPERTY OF
STATUS ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE
DISPLAY COPIED OR USED WITHOUT ITS WRITTEN CONSENT
USB 2.0
PORT STATUS APPROVALS DATE
A MENU DISPLAY TITLE: A
CONTROL DRAWN SY 3/15/2003 CUST,CONN, SHELF 19", 1RU
CHECKED WH 3/15/2003
HOR, MDL,LVD,CXRF48-1.2kW
MENU SIZE DWG NO. REV
DETAIL E SELECT/ B 030-851-08 B
DETAIL F BUTTON C
NTS SHEET 1 OF 1
5 4 3 2 1
Alpha Technologies Ltd. Alpha Technologies Inc. Alpha Industrial Power Inc.
7700 Riverfront Gate 3767 Alpha Way 1075 Satellite Blvd NW.
Burnaby, BC V5J 5M4 Bellingham, WA 98226 Suite 400
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Tel: +1 604 436 5900 Tel: +1 360 647 2360 Tel: +1 678 475 3995
Fax: +1 604 436 1233 Fax: +1 360 671 4936 Fax: +1 678 584 9259
Toll Free: +1 800 667 8743 www.alpha.com www.alpha.com
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Alpha Energy Alpha Technologies GmbH. Alpha Technologies Europe Ltd.

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Phoenix, AZ 85027 91126 Bishop’s Stortford
United States Schwabach, Germany Hertfordshire, CM22 7PA
Tel: +1 623 251 3000 Tel: +49 9122 79889 0 United Kingdom
Fax: +1 623 249 7833 Fax: +49 9122 79889 21 Tel: +44 1279 501110
www.alphaenergy.us www.alphatechnologies.com Fax: +44 1279 659870
www.alphatechnologies.com
Alphatec Ltd. Alpha Technologies Pty Ltd. Alpha Innovations Brasil

339 St. Andrews St. Level 7 Address: Rua Alvares Cabral,
Suite 101 Andrea Chambers 91 Phillip Street Nº 338 – Diadema - SP
P.O. Box 56468 Parramatta NSW 2150 09981-030
3307 Limassol, Cyprus Australia Brazil
Tel: +357 25 375 675 Tel: +61 2 8599 6960 Tel: +55 11 2476 0150
Fax: +357 25 359 595 www.alpha.com www.alphainnovations.com.br
www.alpha.com
Alpha Innovations S.A. OutBack Power Alpha Tec Trading Co. Ltd.
1, Avenue Alexander Fleming 17825 59th Ave. NE, Suite B Suite 1903, Tower 1,
B-1348 Ottignies, Louvain-la-Neuve Arlington, WA 98223 China Hong Kong City,
Belgium United States 33 Canton Road,
Tel: +32 10 438 510 Tel: +1 360 435 6030 Kowloon, Hong Kong
Fax: +32 10 438 213 Fax: +1 360 435 6019 Tel: +852 2736 8663
www.alphainnovations.eu www.outbackpower.com Fax: +852 2199 7988
www.alpha.com
Alpha Technologies Turkey Enerji Ltd Sti Alpha Mexico Network Power S.A. de C.V. NavSemi Technologies Pvt Ltd.
Altaycesme Mah. Sarigul Sok. No: 33 Umut Kent Montecito #38 (World Trade Center) Vikas Plaza, Plot No. 38/1A (4),
Sistesi A Blok D:5 Piso 37, Oficina 33 Electronic City Phase 2, Hosur Road,
Maltepe, Istanbul Col. Nápoles, CDMX, C.P. 03810, México Bengaluru – 560100, Karnataka, India.
Turkey Tel: +55 5543 1114 Tel: +91 80 4123 0299
Tel: +90 216 370 23 28 Toll Free: +01 800 0082 886 www.navsemi.com
Fax: +90 216 370 23 68 www.alphapower.mx
www.alpha.com.tr
Alpha Technologies Ltd.
Due to continuing product development, Alpha Technologies reserves the right to change specifications without notice. 010-619-J0 (10/2018)
Copyright © 2018 Alpha Technologies. All Rights Reserved. Alpha® is a registered trademark of Alpha Technologies.

Cordex 48-1.2kW Rectifier Shelf System: Technical Guide: 010-619-J0 Effective: 10/2018

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Cordex 48-1.2kW Rectifier Shelf System: Technical Guide: 010-619-J0 Effective: 10/2018

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Cordex 48-1.

Alpha Technologies Ltd.

6 WIRING AND CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

10 WARRANTY AND SERVICE INFORMATION . . . . . . . . . . . . . . . . . . . . . 45

Figure 1: Single Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Table 1: In-Shelf Controller Full Menu . . . . . . . . . . . . . . . . . . . . . . . . .12

1.1 Safety Wording/Symbols

WARNING: Warnings present safety information to PREVENT INJURY OR DEATH to personnel.

1.2 General Warning and Cautions

• Read and follow all instructions included in this manual.

1.3 Electrical Safety

010-619-J0 Rev B Page 1

• Do not work alone under hazardous conditions.

1.4 Battery Safety

010-619-J0 Rev B Page 2

010-619-J0 Rev B Page 3

2.2 Product Overview

010-619-J0 Rev B Page 5

Figure 2: Dual Shelf

Figure 3: 2RU Shelf

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3.1.1 Rectifier Front Panel

010-619-J0 Rev B Page 7

3.1.3 Mechanical Locking Clip

3.1.4 True Module Fail Alarm

3.1.5 Heat Dissipation

3.1.6 Over Temperature Protection

3.1.7 Wide AC Range

010-619-J0 Rev B Page 8

3.1.8 AC Inrush/Transient Suppression

3.1.9 Soft Start

3.1.10 Start Delay

3.1.11 Current Limit/Short Circuit Protection

3.1.12 Power Limiting

3.1.13 High Voltage Shutdown (HVSD)

3.1.14 Battery Eliminator Operation

010-619-J0 Rev B Page 9

3.2.1 4.8kW System Distribution Module

3.2.2 3.6kW System Distribution Module

010-619-J0 Rev B Page 10

Forward and Back Buttons

010-619-J0 Rev B Page 11

3.3.2 In-Shelf Display: Menu

Table 1: In-Shelf Controller Full Menu (Sheet 1 of 2)

Menu Label Description

ALCO Perform the alarm cut-off command

Reset Perform a software reset of the controller

IPv6 Display the IPv6 addresses assigned to this controller

010-619-J0 Rev B Page 12

Menu Label Description

Upgra... Upgrade the controller application from a file on a USB device

Rotate Rotate the in-shelf controller display information by 90 degrees

Back Exit the menu and return to the dashboard

3.3.3 In-Shelf Controller Buttons

Figure 11: In-Shelf Controller Buttons: Horizontal Mount

010-619-J0 Rev B Page 13

• Designed to communicate directly with Cordex rectifiers

3.4.1 CXCM1+ Controller Front Panel

010-619-J0 Rev B Page 14