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A-6 Solution

This document contains 10 multiple choice questions related to manufacturing processes such as rolling, extrusion, forging, and wire drawing. The questions cover topics like determining coefficient of friction from rolling parameters, defining recrystallization temperature, identifying appropriate forging processes, and calculating forces in extrusion and wire drawing. Process-related terms like fullering, forward extrusion, bite angle in rolling, and lubrication in wire drawing are also assessed.

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kishore nandyala
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81 views2 pages

A-6 Solution

This document contains 10 multiple choice questions related to manufacturing processes such as rolling, extrusion, forging, and wire drawing. The questions cover topics like determining coefficient of friction from rolling parameters, defining recrystallization temperature, identifying appropriate forging processes, and calculating forces in extrusion and wire drawing. Process-related terms like fullering, forward extrusion, bite angle in rolling, and lubrication in wire drawing are also assessed.

Uploaded by

kishore nandyala
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Assignment 06

1. In a rolling operation using rolls of diameter 500 mm, if a 25 mm thick plate (under ideal
rolling condition) can be atmost reduced to 20 mm in one pass, the coefficient of friction
between the roll and the plate is
a. 0.1414
b. 0.1
c. 0.02
d. 0.01
2. Minimum temperature at which new grains are formed in metal is called
a. Eutectic temperature
b. Recrystallization temperature
c. Eutectoid temperature
d. Peritectic temperature
3. The process most commonly used for the forging of bolt heads of hexagonal shape is
a. Closed die drop forging
b. Open die upset forging
c. Closed die press forging
d. Open die progressive forging
4. A forging method for reducing the diameter of a bar and in the process making it longer is
termed as
a. Fullering
b. Punching
c. Upsetting
d. Blanking
5. In forward extrusion process
1. The ram and the extruded product travel in the same direction.
2. The ram and the extruded product travel in the opposite direction.
3. The speed of travel of the extruded product is same as that of the ram.
4. The speed of travel of the extruded product is greater than that of the ram.
Which of these statements are correct?
a. 1 and 3
b. 2 and 3
c. 1 and 4
d. 2 and 4
6. Match column-I and column-II by choosing the correct option:
Column-I Column-II
A. Connecting rods 1. Welding
B. Pressure vessels 2. Extrusion
C. Machine tool bed 3. Forging
D. Collapsible tube 4. Casting
a. A-2, B-1, C-4, D-3
b. A-3, B-1, C-4, D-2
c. A-2, B-4, C-1, D-3
d. A-3, B-4, C-1, D-2
7. In a rolling process, sheet of 30 mm is rolled to 20 mm thickness by using rolls of diameter 300
mm. The angle subtended by the deformation zone at the roll centre is (in radians)
a. 0.004496
b. 0.2588
c. 14.835
d. 0.8134
𝛥ℎ
Solution : Bite angle; 𝑐𝑜𝑠θ = 1 − ( 2𝑟 )

10
𝜃 = 𝑐𝑜𝑠 −1 (1 − 2 × 150) ; θ =14.835 degree
𝜋
θ = 14.835 × 180 = 0.2589 radians

8. In wire drawing process, the bright shining surface on the wire is obtained if one
a. Not using a lubricant
b. Low tooling cost
c. Uses thick paste lubricant
d. Use thin fluid lubricant
9. In a wire drawing operation, diameter of a steel wire is reduced from 10 to 8 mm. The mean
flow stress of the material is 400 MPa. The ideal force required for drawing (neglecting friction
and redundant work) is
a. 4.48 kN
b. 8.97 kN
c. 20.11 kN
d. 31.41 kN
Solution : Di= 10 mm, and Df = 8 mm

𝜎o = 400 MPa, as there is no friction and redundant work so value of 𝜇 𝑎𝑛𝑑 𝛽 both are zero
𝑟 5
𝜎𝑑 = 2𝜎𝑜 ln (𝑟 𝑖 ) = 2 × 400 ln (4) = 178.51 MPa
𝑓

Ideal force = 𝜎𝑑 × 𝜋 𝑟𝑓2 = 8968 N = 8.97 kN

10. Hydraulic press is used for the


a. Small capacity
b. High capacity
c. Medium capacity
d. All of the above

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