CHECK&REPAIR

TOOLS AND TEST DEVICES

OUR HEART BEATS FOR YOUR ENGINE.

 MOTORSERVICE GROUP
QUALITY AND SERVICE FROM A SINGLE SOURCE

The Motorservice Group is the sales organisation for the worldwide aftermarket activi-
ties of Rheinmetall Automotive. It is a leading supplier of engine components for the
independent aftermarket. With the premium brands Kolbenschmidt, Pierburg,
­TRW­Engine­­Components­and­the­BF­brand,­­Motorservice­offers­its­customers­a­wide­
and comprehensive range of top quality products from a single source. As a problem
solver­for­trade­and­repair­shops,­the­corporation­also­offers­an­extensive­service­
package.­­Motorservice­customers­benefit­from­the­combined­technical­know-how­of­a­
large international automotive supplier.

RHEINMETALL AUTOMOTIVE
RENOWNED SUPPLIER TO THE INTERNATIONAL AUTOMOTIVE INDUSTRY

Rheinmetall Automotive is the mobility division of the technology corporation

Rheinmetall Group. With its premium brands Kolbenschmidt, Pierburg and
Motorservice, Rheinmetall Automotive is a global leader in the relevant markets for air
supply systems, emission control and pumps and in the development, manufacture
and spare-parts supply of pistons, engine blocks and plain bearings. Low pollutant
emissions, good fuel economy, reliability, quality and safety are the main driving forces
behind the innovations of Rheinmetall Automotive.

Edited by: Liability

Motorservice, Technical Market Support All information in this brochure has been carefully researched and compiled. Nevertheless, it is possible that errors
have occurred, information has been translated incorrectly, information is missing or the details provided have
Layout and production: changed in the intervening time. As a result, we are unable to provide any guarantee nor to accept any legal liability for
Motorservice, Marketing the accuracy, completeness, currency or quality of the information provided. We hereby waive all liability for any
DIE NECKARPRINZEN GmbH, Heilbronn damages, whether direct or indirect in nature and whether tangible or intangible, resulting from the use or misuse of
information or from incomplete or incorrect information in this brochure, unless proven to be the result of deliberate
This document must not be reprinted, duplicated intent or negligence on our part. Likewise, we shall not be liable for damage arising because the engine reconditioner or
or translated in full or in part without our prior mechanic­does­not­have­the­necessary­technical­expertise,­the­required­knowledge­of,­or­experience­in­repairs.­The­
written consent or without reference to the source of the extent­to­which­the­technical­methods­and­repair­information­described­here­will­apply­to­future­engine­generations­
material. cannot­be­predicted­and­must­be­verified­in­individual­cases­by­the­engineer­servicing­an­engine­or­the­workshop­
operator.
All content including pictures and diagrams is
subject to alteration. No liability accepted.

Published by:
© MS Motorservice International GmbH
 2|3

CONTENTS PAGE
1 VEHICLE ELECTRICS 4
2 AIR SUPPLY 6
3 ENGINE COOLING 12

4 FUEL SUPPLY 16

5 AIR CONDITIONING 24

6 MOUNTING 26

7 MEASURING AND TEST DEVICES 32

8 HONING TOOL 38
9 GENERAL TOOLS AND AUXILIARIES 40

NOTE
Motorservice works continuously to improve its tools and test devices, which is why the
figures­or­information­may­not­always­correspond­to­the­latest­version.
1 VEHICLE ELECTRICS
MINI-AMMETER

Using this mini-ammeter, power Scope of supply:

consumption can be measured quickly battery included
and­without­great­expenditure,­directly­on­
Weight: approx.­75­g
the­affected­fuse­in­the­vehicle's­fuse­box.
Package size: 95­×­60­×­60­mm

There­are­two­different­versions­of­mini-
ammeter­for­the­most­common­flat­fuses­
found in vehicles.

Item no. 12 00001 10 048

A
Item no. Further data

12 00001 10 048 19.0 mm FK2 max.­20­A/48­V

12 00001 10 028 11.8­mm FK1/MINI max.­20­A/48­V

Item no. 12 00001 10 028

4­|­5
2 AIR SUPPLY
PRESSURE/VACUUM­HAND­PUMP­–­METAL
• Rotatable pressure gauge Weight: approx.­1,500­g
• Sturdy metal version Package size: 300­×­260­×­180­mm
• With wide range of accessories
• In case
• Indicator­scale:­-1­…­+4­bar
• Reversible between pressure and
vacuum

Item no. 12 00001 11 900

PRESSURE/VACUUM­HAND­PUMP­–­PLASTIC

• Low-cost plastic version Weight: approx.­500­g

• With accessories Package size: 275­×­215­×­70­mm
• Indicator­scale:­-1­…­+4­bar
• Reversible between pressure and
vacuum

Item no. 12 00002 11 900

 AIR SUPPLY 6­|­7

Application examples

Checking the vacuum- Checking the settings on Checking the fuel Checking­the­exhaust­gas­ Checking the brake
controlled ignition timing the carburettor pressure regulator recirculation (EGR) booster

Draining or venting the Draining­the­clutch­fluid Checking the fuel Checking the Checking­the­exhaust­
braking system injection pump turbocharging pressure valve on turbocharged
engines

Pressure/vacuum­hand­pumps­can­be­used­for­
checking and adjusting pressure-related functions
directly on the vehicle, practically anywhere
that engine-independent pressure or vacuum
generation is needed.

All the advantages at a glance:

• Quick and easy operation
• Single-hand operation, the other hand remains
free­for­auxiliary­work
• Versatile use thanks to relevant accessories
• In connection with the reservoir (see
accessories)­liquids­can­be­suctioned­off
• Can be completely dismantled
480­ML­RESERVOIR

Accessories­for­pressure­pumps/vacuum­ Weight: approx.­130­g

hand pumps: Package size: 135­×­135­×­110­mm
• Item­no.­4.07370.27.0
(12 00001 11 900)
• Item­no.­4.07370.29.0
(12 00002 11 900)
• Item­no.­4.07370.07.0­“Silverline”
• Item­no.­4.07370.02.0

Item no. 12 00005 11 001

PRESSURE/VACUUM­MANOMETER­(WITH­ADAPTER)

Suitable­for­pressure/vacuum­hand­ Weight: approx.­220­g

pumps: Package size: 95­×­60­×­60­mm
• Item­no.­4.07370.27.0­
(12 00001 11 900)
• Item­no.­4.07370.29.0­
(12 00002 11 900)
• Item­no.­4.07370.07.0­“Silverline”
• Item­no.­4.07370.02.0

Indicator­scale:­-1­…­+4­bar

Item no. 12 00004 11 001

PRODUCT RANGE FOR CONNECTING PIECES

Accessories­for­pressure­pumps/vacuum­ Weight: approx.­100­g
hand pumps: Package size: 60­×­60­×­60­mm
• Item­no.­4.07370.27.0
(12 00001 11 900)
• Item­no.­4.07370.29.0
(12 00002 11 900)
• Item­no.­4.07370.07.0­“Silverline”
• Item­no.­4.07370.02.0

Item no. 12 00006 11 001

 AIR SUPPLY 8­|­9

SPECIAL TOOL FOR AIR MASS SENSOR REPLACEMENT

The replacement of series-mounted air Weight: approx.­100­g

mass sensors is complicated due to the Package size: 60­×­60­×­30­mm
use­of­special­screws­(5-tooth­or­6-tooth­
star-type inserts) with a central pin.

Motorservice­offers­a­special­tool­for­air­
mass­sensors­in­the­aftermarket­field.

Item no. 12 00007 11 001

REPAIR KIT FOR COMPRESSED AIR LINES

The repair kit for compressed air lines is Weight: approx.­900­g

suitable for repairing compressed air lines Package size: 290­×­280­×­70­mm
made from polyamide (PA) with outside
diameter­4,­6,­8,­10,­12­or­16­mm­in­
passenger cars and utility vehicles.

Operating­pressure:­max.­10­bar­absolute
•­Burst­pressure:­15­bar
• Oil-resistant

Item no. 12 00003 11 900

 AIR SUPPLY 10 | 11

REFILL­PACKAGES­–­REPAIR­KIT­FOR­COMPRESSED­AIR­LINES

Item no. Fig. Designation Content (quantity)

12 00003 11 901 Refill­package­pipe­connectors­D­4 Pipe­connector,­straight­4­mm­(4)

12 00003 11 902 Refill­package­pipe­section­D­4­×­230 Pipes­PA12,­4­×­1,­length­230­mm­(3)

12 00003 11 903 Refill­package­pipe­connectors­D­6 Pipe­connector,­straight­6­mm­(4)

12 00003 11 904 Refill­package­pipe­section­D­6­×­230 Pipes­PA12,­6­×­1,­length­230­mm­(3)

12 00003 11 905 Refill­package­pipe­connectors­D­8 Pipe­connector,­straight­8­mm (4)

12 00003 11 906 Refill­package­pipe­section­D­8­×­230 Pipes­PA12,­8­×­1,­length­230­mm­(3)

12 00003 11 907 Refill­package­pipe­connectors­D­10 Pipe connector, straight 10 mm (4)

12 00003 11 908 Refill­package­pipe­section­D­10­×­230 Pipes­PA12,­10­×­1,­length­230­mm­(3)

12 00003 11 909 Refill­package­pipe­connectors­D­12 Pipe connector, straight 12 mm (4)

12 00003 11 910 Refill­package­pipe­section­D­12­×­230 Pipes­PA12,­12­×­1,­length­230­mm­(3)

12 00003 11 911 Refill­package­pipe­connectors­D­14 Pipe­connector,­straight­14­mm­(2)

12 00003 11 912 Refill­package­pipe­section­D­14­×­230 Pipes­PA12,­14­×­1,­length­230­mm­(3)

12 00003 11 913 Refill­package­pipe­connectors­D­16 Pipe­connector,­straight­16­mm­(2)

12 00003 11 914 Refill­package­pipe­section­D­16­×­230 Pipes­PA12,­16­×­1,­length­230­mm­(3)

3 ENGINE COOLING
REPAIR KIT FOR COOLANT HOSES (UTILITY VEHICLES)

The repair kit for coolant hoses is suitable Weight: approx.­7,100­g

for repairing damaged sections of utility Package size: 500­×­420­×­170­mm
vehicle coolant hoses with an inside
diameter­of­38,­40,­50,­55­and­60­mm­in­
utility vehicles such as trucks, buses,
agricultural machines, construction
machines, harvesting machines, etc.

All the advantages at a glance:

• No­bulky­or­specialist­fitting­tools­
required
• Short insertion lengths for mounting
Item no. 12 00001 12 900 in small engine compartments
• No sealing chemicals required for
mounting

NOTE
The repair kit is not permitted for use in
the repair of retarder connections (utility
vehicles).
 ENGINE COOLING 12 | 13

REFILL­PACKAGES­–­REPAIR­KIT­FOR­COOLANT­HOSES­(UTILITY­VEHICLES)

Item no. Fig. Designation Content (quantity)

12 00001 12 901 Refill­package­pipes­D­38 Pipes­38­×­1.5­×­60­mm,­bead­corrugated­on­both­sides­(4)

12 00001 12 902 Refill­package­pipes­D­50 Pipes­50­×­1.5­×­60­mm,­bead­corrugated­on­both­sides­(4)

12 00001 12 903 Refill­package­pipes­D­55 Pipes­55­×­1.5­×­60­mm,­bead­corrugated­on­both­sides­(4)

12 00001 12 904 Refill­package­pipes­D­60 Pipes­60­×­1.5­×­60­mm,­bead­corrugated­on­both­sides­(4)

12 00001 12 905 Refill­package­hose­D­38 Piece­of­tubing­38­×­4­mm,­length­450­mm­(1)

12 00001 12 906 Refill­package­hose­D­50 Piece­of­tubing­50­×­4.5­mm,­length­450­mm­(1)

12 00001 12 907 Refill­package­hose­D­55 Piece­of­tubing­55­×­4.5­mm,­length­450­mm­(1)

12 00001 12 908 Refill­package­hose­D­60 Piece­of­tubing­60­×­5­mm,­length­450­mm­(1)

12 00001 12 909 Refill­package­bend­D­38 Coolant­hose­bend­38­×­5­mm­(1)

12 00001 12 910 Refill­package­bend­D­50 Coolant­hose­bend­50­×­6­mm­(1)

12 00001 12 911 Refill­package­bend­D­55 Coolant­hose­bend­55­×­6­mm­(1)

12 00001 12 912 Refill­package­bend­D­60 Coolant­hose­bend­60­×­6­mm­(1)

REPAIR KIT FOR COOLANT HOSES (PASSENGER CARS)

The repair kit for coolant hoses is suitable Weight: approx.­3,500­g

for repairing damaged sections of Package size: 500­×­420­×­170­mm
passenger car coolant hoses with an
inside­diameter­of­16,­20,­24,­25­or­
32 mm.

All the advantages at a glance:

• No­bulky­or­specialist­fitting­tools­
required
• Short insertion lengths for mounting in
small engine compartments
• No sealing chemicals required for
Item no. 12 00002 12 900 mounting
 ENGINE COOLING 14­|­15

REFILL­PACKAGES­–­REPAIR­KIT­FOR­COOLANT­HOSES­(PASSENGER­CARS)

Item no. Fig. Designation Content (quantity)

12 00002 12 901 Refill­package­connection­pieces,­straight­GS­16 Straight­plastic­connection­pieces­GS­16 (4)

12 00002 12 902 Refill­package­connection­pieces,­straight­GS­19 Straight plastic connection pieces GS 19 (4)

12 00002 12 903 Refill­package­connection­pieces,­90°­WS­16 Angled­connection­piece­90°­WS­16­(2)

12 00002 12 904 Refill­package­connection­pieces,­90°­WS­19 Angled­connection­piece­90°­WS­19­(2)

12 00002 12 905 Refill­package­hose­D­15 Radiator­hoses­15x3.5­mm­with­fabric­reinforcement,­

unit­length­approx.­220­mm (2)

12 00002 12 906 Refill­package­hose­D­20 Radiator­hoses­20x3.25­mm­with­fabric­reinforcement,­

unit­length­approx.­220­mm (2)

12 00002 12 907 Refill­package­hose­D­25 Radiator­hoses­25x3.5­mm­with­fabric­reinforcement,­

unit­length­approx.­220­mm (2)

12 00002 12 908 Refill­package­hose­D­32 Radiator­hoses­32x4­mm­with­fabric­reinforcement,­

unit­length­approx.­220­mm (2)

12 00002 12 909 Refill­package­angle­connector­90°­NW25 Standardised­VDA­angle­connectors­90°­NW25­(2)

12 00002 12 910 Refill­package­connection­pieces­NW25 Standardised­VDA­connecting­tubes­NW25­(4)

12 00002 12 911 Refill­package­connector­0°­NW32 Standardised­VDA­connectors­0°­NW32­(4)

12 00002 12 912 Refill­package­connection­pieces­NW32 Standardised VDA connecting tubes NW32 (4)

12 00002 12 913 Refill­package­connector­0°­NW25 Standardised­VDA­connectors­0°­NW25­(4)

12 00002 12 914 Refill­package­angle­connector­90°­NW32 Standardised­VDA­angle­connectors­90°­NW32­(4)

4 FUEL SUPPLY
FUEL HOSE Ø­3.5­MM

Fuel­hose­in­cardboard­box­in­accordance­ Weight: approx.­1,100­g

with­DIN­73379­B Package size: 315­×­125­×­320­mm
• Wall thickness: 2.0 mm
• Length: 20.0 m
• Bore: NBR
• Braiding: CO

NOTE
Not approved for use inside the tank.

Item no. 12 00001 14 035

Areas of application Temperature range

Commercially­available­fuels­and­mixtures­with­a­maximum­benzene­content­of­50­% -30­°C­to­+50­°C
Water, air, EL heating oil* -30­°C­to­+80­°C
Diesel fuel (gas oil) with added RME** -30­°C­to­+65­°C

FUEL HOSE Ø­6.0­MM

Fuel­hose­in­cardboard­box­in­accordance­ Weight: approx.­2,300­g

with­DIN­73379-2A Package size: 315­×­125­×­320­mm

• Wall thickness: 3.0 mm

• Length: 20.0 m
• Bore: NBR
• Strength members: Polyester
• Cover: CR
• Max.­working­pressure:­6­bar

Item no. 12 00001 14 060

Areas of application Temperature range

Commercially­available­fuels,­particularly­super­fuel­with­a­maximum­benzene­content­of­50%,­suitable­for­E10 -30­°C­to­+50­°C
Water, air, EL heating oil* -30­°C­to­+90­°C
Diesel fuel with added RME** -30­°C­to­+70­°C

*­extra­light
** Rapeseed methyl ester
 FUEL SUPPLY 16­|­17

FUEL HOSE Ø­7.5­MM

Fuel­hose­in­cardboard­box­in­accordance­ Weight: approx.­3,050­g

with­DIN­73379-2A Package size: 315­×­125­×­320­mm

• Wall thickness: 3.0 mm

• Length: 20.0 m
• Bore: NBR
• Strength members: Polyester
• Cover: CR
• Max.­working­pressure:­6­bar

Item no. 12 00001 14 075

Areas of application Temperature range

Commercially­available­fuels­and­mixtures­with­a­maximum­benzene­content­of­50% -30­°C­to­+50­°C
Water, air, EL heating oil* -30­°C­to­+80­°C
Diesel fuel (gas oil) with added RME** -30­°C­to­+70­°C

HOSE CONNECTIONS

A B C D

Item no. Description Type Diameter

12 00004 14 403 Hose­connection­GS­4 (A) 4­mm
12 00004 14 603 Hose­connection­GS­6 6­mm
12 00004 14 803 Hose­connection­GS­8 8­mm
12 00004 14 402 Hose­connection­YS­4 (B) 4­mm
12 00004 14 601 Hose­connection­YS­6 6­mm
12 00004 14 801 Hose­connection­YS­8 8­mm
12 00004 14 401 Hose­connection­TS­4 (C) 4­mm
12 00004 14 602 Hose­connection­TS­6 6­mm
12 00004 14 802 Hose­connection­TS­8 8­mm
12 00004 14 860 Restrictor­GRS­8/6 (D) 6­mm/8­mm
RELEASING PLIERS FOR USE WITH SAE QUICK COUPLERS ON FUEL LINES
The pliers enable one-handed opening Weight: approx.­300­g
of SAE quick couplers on fuel lines. Package size: 80­×­80­×­320­mm

• Safe handling
• Plier opening with return spring
(self-opening)

Can be used in practically all vehicles.

Item no. 12 00005 14 001

RELEASING/CIRCLIP­PLIERS­FOR­SAE­QUICK­COUPLERS­ON­FUEL­FILTERS

The pliers are needed when replacing Weight: approx.­100­g

fuel­filters­equipped­with­quick­couplers.­ Package size: 81­×­80­×­320­mm
This helps to avoid damage to the
SAE quick couplers.

Item no. 12 00005 14 002

 FUEL SUPPLY 18­|­19

FUEL PRESSURE TEST KIT

This fuel pressure test kit enables the Weight: approx.­4,800­g

pressure­and­flow­rate­to­be­measured­ Package size: 440­×­240­×­210­mm
without dismantling the fuel pump.

All common fuel delivery systems

(common rail, pump-nozzle injector,
distributor pumps and diesel inline pump
systems with and without return side up
to­8­bar/120­psi­pressure)­can­be­checked­
for faults using the fuel pressure test kit.

Specifications:
Item no. 12 00003 14 900 Max.­pressure:­8­bar­(120­psi)

Extensive­directions­for­use,­with­test­
instructions, value tables and guidelines
for fault diagnosis are provided to assist
with troubleshooting.

NOTE
Not suitable for alternative fuels with high
ethanol content.

Test setup in fuel system with return Test setup in fuel system without return
(demand-driven)
REPAIR KIT FOR FUEL LINES

Repairing fuel lines is often problematic Scope of supply:

if the required components are not The most common connections for fuel
available. By means of the repair kit, filters,­fuel­pump­connectors­and­fuel­
smaller defective spots on fuel lines can pumps.
be­repaired­quickly­and­efficiently:
Operating­pressure:­max.­5­bar­absolute
• Rusted through areas on steel pipes
Weight: approx.­2,560­g
• Embrittled areas on plastic pipes
Package size: 510­×­320­×­60­mm
• Kinked plastic tubes
• Broken plugs, e.g. from disassembly
during­filter­replacement
• Suitable for steel or plastic pipes with
Item no. 12 00002 14 900 an­outside­diameter­of­8­or­10­mm.
• Junctions­of­the­different­materials­are­
possible­(plastic­pipe­–­steel­tube;­
rubber­hose­–­steel­tube;­rubber­hose­
- plastic pipe).

NOTE
Not suitable for rapeseed methyl ester
(RME).
 FUEL SUPPLY 20 | 21

  
 
  
  

REFILL­PACKAGES­–­REPAIR­KIT­FOR­FUEL­LINES
  
Item no. Fig. Designation Content (quantity)  
12 00002 14 901 NaRefill­pack­1 SAE­plug­–­straight
(
(SAE­plug­–­straight) 7.89­–­8­(3)
9.89­–­10 (3)

12 00002 14 902 NaRefill­pack­2 SAE­plug­–­90°­angle

(
(SAE­plug­–­90°­angle) 7.89­–­8 (3)
9.89­–­10­(3)

NaRefill­pack­3 Pipe­connector­–­straight
12 00002 14 903
(R
(pipe­connector­–­straight) for­Ø­8­mm­(8)
for Ø 10 mm (8)

12 00002 14 904 NaRefill­pack­4 Pipe­connector­–­angled­ T-pipe connector

(R
T (pipe­connector­–­angled,­T-pipe­ for­Ø­8­mm­(3) for­Ø­8­mm­(1)
connector) for Ø 10 mm (3)

12 00002 14 905 Na Refill­pack­5 Normaquick double connection Reducing­connection­–­

(Sc(hose connector) Ø­8­mm,­S­5/16­–­6­(2) straight
Ø­10­mm,­S­3/8­–­5/16­(2) Ø­10­–­8­mm­(2)

12 00002 14 906 Refill­pack­6 Steel pipe section Fuel hose

(steel­tube/fuel­hose) Ø­8­×­450­mm­(2) Ø­8­×­450­mm­(2)
Ø­10­×­450­mm­(2) Ø­10­×­450­mm­(2)

12 00002 14 907 Refill­pack­7 Plastic pipe section Single collar bushing

(pipe­sections/sleeves) Ø­8­×­50­mm­(5) Ø­6­×­0.4­×­22 (5)
Ø­10­×­50­mm (5) Ø­8­×­0.4­×­22 (5)
Ø­8­×­450­mm (2)
Ø­10­×­450­mm­(2)
12 00002 14 908 Refill­pack­8­ Hose clamp
(clamps) 015.3­–­706­R­(20)
016.6­–­706­R­(20)

12 00002 14 909 Na Refill­pack­9 Normaquick double connection

(
(8­mm­double­connection) Ø­8­mm,­S­5/16­–­6­(10)

12 00002 14 910 Na Refill­pack­10 SAE­plug­–­90°­angle

(
g (SAE­plug­–­90°­angle) 7.89­–­8­(10)

12 00002 14 911 N Refill­pack­11 SAE­plug­–­straight

(
(SAE­plug­–­straight) 7.89­–­8 (10)

12 00002 14 912 Na Refill­pack­12 Pipe­connector­–­angled

(R
mm)
(pipe­connector­–­8­mm­angled) for­Ø­8­mm (10)

12 00002 14 913 Na Refill­pack­13 Pipe­connector­–­angled

mm)(pipe­connector­–­10­mm­angled)
(R
for Ø 10 mm (10)

12 00002 14 914 Na Refill­pack­14 T-pipe connector

(T-pipe­connector­8­mm) for­Ø­8­mm (10)
(T

12 00002 14 915 Na Refill­pack­15 T-pipe connector

(T
(T-pipe connector 10 mm) for Ø 10 mm (10)
QUICK COUPLERS DISASSEMBLY TOOL

Motorservice­offers­a­set­of­eight­tools­ Weight: approx.­700­g

to facilitate the release of quick couplers Package size: 250­×­60­×­230­mm
(quick connectors), which are used by
many vehicle manufacturers. The tools
are bent to enable easier access to the
couplers.

The set includes the sizes:

• 8­mm­(⁵⁄₁₆")
• 9.5­mm­(⅜")
• 9.5­mm­(⅜")­cooling­line
• 9.5­mm­(⅜")­oil­feed­line
Item no. 12 00005 14 003 • 13 mm (½")
• 16­mm­(⅝")
• 19 mm (¾")
• 22­mm­(⅞")
 FUEL SUPPLY 22 | 23

FUEL PUMP FITTING TOOL

The­fitting­tool­is­a­useful­auxiliary­for­ Weight: approx.­600­g

removing/fitting­fuel­pumps­With­this­ Package size: 150­×­55­×­55­mm
low-cost tool, you no longer need to
replace the complete fuel pump including
mounting­–­now­just­the­fuel­pump­itself­
is replaced.

The use of the tool is described in detail

in the assembly instructions. This is
included with Pierburg fuel pumps.

Item no. 12 00005 14 004

The tool can be used for the following fuel pumps:

Item no. Manufacturer Model

7.22013.02.0 BMW 5­series­(E39)
7.22013.57.0 BMW X5­(E53)
7.22013.61.0 BMW M5­(E39)
7.22013.69.0 BMW 7­series­(E65/66/67)
7.28303.60.0 Volkswagen Golf­IV/V,­Passat­1.9/2.0­TDI
7.28303.70.0 Audi A4
BMW 520d,­525d,­530d
7.50007.50.0 BMW X5­(E53)
7.50111.60.0 Volkswagen Fox­1.4­TDI,­Passat­1.9/2.0­TDI,­Tiguan­2.0­TDI
5 AIR CONDITIONING
REPAIR KIT FOR AIR CONDITIONING LINES

This­repair­kit­offers­a­quick,­cost-effective­ Weight: approx.­1,800­g

means of repairing minor damage to air Package size: 325­×­275­×­170­mm
conditioning lines by cutting out the
damaged pipe section and replacing it
with­a­flexible­screw­connection.

All the advantages at a glance:

• No­bulky­or­specialist­fitting­tools­
required
• Short air conditioning line and hose
insertion­lengths­for­fitting­in­small­
engine compartments
Item no. 12 00001 15 900 • Allows for small radii
• No­pipe­bending­required­–­so­there­is­
no damage to the pipe
• Negligible­reduction­in­flow­rate
• No sealing chemicals required for
mounting
• High-quality screw connection coating
–­prevents­contact­corrosion­between­
the screw connection and aluminium
air conditioning lines
• Suitable­for­R12,­R134a­and­R1234yf­
refrigerants
• Operating­pressure:­max.­35­bar­
• Burst­pressure:­over­60­bar
 AIR CONDITIONING 24­|­25

REFILL­PACKAGES­–­REPAIR­KIT­FOR­AIR­CONDITIONING­LINES

Item no. Fig. Designation Content (quantity)

12 00001 15 901 Refill­package­connection­set­8­mm Connecting tubes (2)
Cap nuts (2)
Cutting ring (2)
Ear­clamps­(016,0-706R)­for­pipe­external­Ø­8­mm­(4)

12 00001 15 902 Refill­package­connection­set­10­mm Connecting tubes (2)

Cap nuts (2)
Cutting ring (2)
Ear­clamps­(016,0-706R)­for­pipe­external­Ø­10­mm­(4)

12 00001 15 903 Refill­package­connection­set­12­mm Connecting tubes (2)

Cap nuts (2)
Cutting ring (2)
Ear­clamps­(019,2-706R)­for­pipe­external­Ø­12­mm­(4)

12 00001 15 904 Refill­package­connection­set­16­mm Connecting tubes (2)

Cap nuts (2)
Cutting ring (2)
Ear­clamps­(021,0-706R)­for­pipe­external­Ø­16­mm­(4)

12 00001 15 905 Refill­package­connection­set­18­mm Connecting tubes (2)

Cap nuts (2)
Cutting ring (2)
Ear­clamps­(025,6-706R)­for­pipe­external­Ø­18­mm­(4)

12 00001 15 906 Refill­package­refrigerant­hose­DN08 Refrigerant­hose­DN­08

in­accordance­with­SAE­J2064­Type­C­(1 m)

12 00001 15 907 Refill­package­refrigerant­hose­DN10 Refrigerant hose DN 10

in­accordance­with­SAE­J2064­Type­C­(1 m)

12 00001 15 908 Refill­package­refrigerant­hose­DN13 Refrigerant hose DN 13

in­accordance­with­SAE­J2064­Type­C­(1 m)

12 00001 15 909 Refill­package­refrigerant­hose­DN16 Refrigerant­hose­DN­16

in­accordance­with­SAE­J2064­Type­C­(1 m)
6 MOUNTING
PISTON RING MOUNTING SET

Tool set, comprising piston ring pliers, Weight: approx.­2,500­g

piston­ring­scuff­bands­and­feeler­ Case size: 450­×­360­×­106­mm
gauge in a stable tool case. Suitable for
mounting pistons and piston rings in
passenger cars and utility vehicles.

Piston­ring­pliers­ensure­the­safe­fitting­
and removal of piston rings. Damage
to pistons and piston rings, such as
scratches,­fractures­and­excessive­strains­
is prevented.
The continuously adjustable piston ring
Item no. 12 00001 16 900 (passenger cars) scuff­bands­guarantee­quick­and­safe­
Item no. 12 00002 16 900 (utility vehicles) insertion of the pistons in the cylinder
bores. They are made from special spring
band steel with burnished, partially
nickel-plated surface.
 MOUNTING 26­|­27

Scope of supply:
• Feeler­gauge­0.05­–­1.0­mm­13­blades,­
bright nickel-plated shell
• Piston ring pliers for piston ring
diameter­50­–­110­mm*
• Piston ring pliers for piston ring
diameter­110­–­160­mm*
• Piston­ring­scuff­band­for­piston­
diameter­53­–­125­mm,­height­3"­**
• Piston­ring­scuff­band­for­piston­
diameter­90­–­175­mm,­height­4"­**
• Plastic case

Item no. 12 00001 16 900 (passenger cars)

Scope of supply:
• Feeler­gauge­0.05­–­1.0­mm­13­blades,­
bright nickel-plated shell
• Piston ring pliers for piston ring
diameter­110­–­160­mm*
• Piston ring pliers for piston ring
diameter­60­–­160­mm*
• Piston­ring­scuff­band­for­piston­
diameter­90­–­175­mm,­height­4"­**
• Piston­ring­scuff­band­for­piston­
diameter­90­–­175­mm,­height­3"­**
• Plastic case

Item no. 12 00002 16 900 (utility vehicles)

* It may not be possible to use this tool for all piston ring designs.
**­ ­Only­suitable­to­a­certain­extent­for­cylinder­liners­with­fire­ring­and­relief.
PISTON RING PLIERS

Piston­ring­pliers­ensure­the­safe­fitting­ Piston ring pliers for piston ring diameters

and removal of piston rings. Damage such between­50­and­110­mm*
as­scratches,­cracks­and­excessive­strain­ Item no. 12 00003 16 001 (passenger cars)
on the pistons and piston rings are Weight: approx.­300­g
avoided. The surface of the pliers is bright Package size: max.­220­×­150­×­20­mm
nickel-plated.
Piston ring pliers for piston ring diameters
between­110­and­160­mm*
Item no. 12 00003 16 002 (utility vehicles)
Weight: approx.­300­g
Package size: max.­280­×­200­×­25­mm

Item no. 12 00003 16 001 (passenger cars)

Item no. 12 00003 16 002 (utility vehicles)

Piston ring pliers for piston ring diameters

between­60­and­160­mm*
Item no. 12 00003 16 003
Weight: approx.­250­g
Package size: max.­220­×­140­×­20­mm

Item no. 12 00003 16 003

* It may not be possible to use this tool for all piston ring designs.
 MOUNTING 28­|­29

CIRCLIP PLIER SET

In straight version, the circlip plier set is Weight: approx.­600­g

suitable for inner and outer circlips with Package size: 127­×­40­×­192­mm
a spring. The surfaces of the pliers are
bare, their handles are made from blue
plastic.

Set, comprising:
• 140­mm­long­for­inner­circlips:­
10­–­25­mm
• 180­mm­long­for­inner­circlips:­
19­–­60­mm
• 140­mm­long­for­outer­circlips:­
Item no. 12 00003 16 004 10­–­25­mm
• 180­mm­long­for­outer­circlips:­
19­–­60­mm
PISTON RING SCUFF BANDS

The continuously adjustable piston ring Scope of supply:

scuff­bands­guarantee­quick­and­safe­ Scuff­band­with­tightener
insertion of the pistons in the cylinder
Piston­ring­scuff­band­for­piston­diameters­
bores. They are made from special spring
between­53­to­125­mm,­height­3"­*
band steel with burnished, partially
Item no. 12 00004 16 353
nickel-plated surface.
(passenger cars – height 3")

Weight: approx.­300­g
Package size: approx.­90­×­90­×­100­mm

Piston­ring­scuff­band­for­piston­diameters­
between­90­to­175­mm,­height­4"­*

Item no. 12 00004 16 353 (passenger cars – height 3") Item no. 12 00004 16 490
(utility vehicles – height 4" )
Item no. 12 00004 16 490 (utility vehicles – height 4" )
Item no. 12 00004 16 390 (utility vehicles – height 3") Weight: approx.­300­g
Package size: approx.­90­×­90­×­120­mm

Piston­ring­scuff­band­for­piston­diameters­
between­90­to­175­mm,­height­3"­*

Item no. 12 00004 16 390

(utility vehicles – height 3")

Weight: approx.­300­g
Package size: approx.­110­×­110­×­
130 mm

*­­Only­suitable­to­a­certain­extent­for­cylinder­liners­with­fire­
ring and relief.
 MOUNTING 30 | 31

PISTON MOUNTING RING

The mounting ring is used for easy Weight: approx.­110­g

assembly of pistons for cylinder liners Package size: 165­×­165­×­25­mm
with oil scraper ring.

Can be used for cylinder diameter:

130 mm

Item no. 12 00005 16 130

PISTON ASSEMBLY WITH MOUNTING RING

01 02

Insert the mounting ring Push the piston with

in place of the oil scuff­band­over­the­
scraper ring. mounting ring into the
cylinder liner.

03 04

Once the piston is Insert the oil scraper

completely inserted, ring again and test the
remove the mounting smooth running of the
ring. piston.
7 MEASURING AND TEST DEVICES
MEASUREMENT BRIDGE — LARGE

The measurement bridge made of Scope of supply:

anodised aluminium is suitable for Measurement bridge in transparent plastic
dial­gauges­with­8­mm­diameter­ pull-out­box
(screw clamping). It can be used for
Weight: approx.­250­g
measuring piston protrusion, cylinder
Package size: 225­×­40­×­40­mm
liner protrusion, valve recess, and many
other things.

• 3-way adjustable
• Internal spacing of the seating points:
94/134/174­mm

Item no. 12 00003 17 001

MEASUREMENT­BRIDGE­–­SMALL
Measurement bridge for measuring the Weight: approx.­400­g
valve­recess,­for­example. Package size: 82­×­30­×­15­mm

Total­length:­82­mm­with­a­8­mm­locating­
hole for the dial gauge with screw
clamping.

Item no. 12 00003 17 004

 MEASURING AND TEST DEVICES 32 | 33

BRACKET FOR DIAL GAUGE

Bracket for dial gauge for measuring Weight: approx.­400­g
e.g. the piston protrusion and cylinder Package size: 85­×­85­×­105­mm
liner protrusion.

Total­length:­90­mm­with­a­8­mm­locating­
hole for the dial gauge with screw
clamping.

Item no. 12 00003 17 003

DIAL GAUGE

• Metal housing and outer ring Scope of supply:

• Measuring­range:­0–­10­mm dial­gauge­in­a­plastic­box
• Smallest reading: 0.01 mm
Weight: approx.­200­g
• For locating holes with a diameter
160­×­80­×­60­mm
of­8­mm Package size:

Item no. 12 00003 17 002

FEELER GAUGE
The feeler gauge is suitable for measuring Scope of supply:
the valve clearance, ring joint clearance feeler gauge with 13 blades and nickel-
on piston rings and for many other plated shell in a transparent plastic
applications. pull-out­box

approx.­80­g
• Measuring­range:­0.05­–­1.00­mm Weight:
Package size: 105­×­20­×­20­mm
• Blade length: 100 mm

Item no. 12 00002 17 001

LONG FEELER GAUGE

The long version of the feeler gauge Scope of supply:
is suitable for measuring the valve feeler gauge with 11 blades on a ring in
clearance, ring joint clearance on piston a­transparent­plastic­pull-out­box
rings and for many other applications.

approx.­80­g
• Measuring­range:­0.1­–­0.6­mm Weight:
Package size: 205­×­20­×­20­mm
• Blade length: 200 mm

Item no. 12 00002 17 002

CONICAL FEELER GAUGE

The conical feeler gauge is a precision Scope of supply:

measuring tool for determining the ring feeler gauge (conical) made from stainless
joint clearance on piston rings and for steel­in­pull-out­box­made­from­
measuring other distances and gap transparent plastic
dimensions.
Weight: approx.­30­g
200­×­20­×­1­mm
• Measuring­range:­0.12­–­1.0­mm Package size:

• Reading accuracy: 0.01 mm

Item no. 12 00002 17 003

 MEASURING AND TEST DEVICES 34­|­35

PLASTIC GAUGE ENGINE BEARING MEASURING STRIP

The plastic gauge measuring strip enables Scope of supply:

a simple but accurate measurement of 10­×­measuring­strips,­measuring­
bearing clearances and gap dimensions. instructions and measuring scale in
Areas of application include crankshaft transparent­plastic­pull-out­box
and connecting rod bearings as well as
Weight: approx.­30­g
situations in which a feeler gauge cannot
Package size: 150­×­42­×­20­mm
be used.

Application:
The measuring strips are placed on the
shaft across the sliding surface. The
bearing caps are put in place and secured
Item no. 12 00004 17 001 with the prescribed tightening torques.
After the bearing caps are removed, the
bearing clearance can be determined
from the thickness of the measuring strips
using the measuring scale.

Further application possibilities:

Determining unevenness on cylinder head
sealing­faces­and­flange­connections.

• Measuring range:
0.025­–­0.175­mm­/­
0.001­–­0.007­inch
CALLIPER

High-grade calliper with rapid adjustment, Scope of supply:

cross­tips­and­flat­depth­measuring­stick­ calliper in leather-look bag
made­from­stainless,­hardened­steel­–­
Weight: approx.­240­g
with matt chromium-plated scale and
Package size: approx.­260­×­95­×­15­mm
vernier. Suitable for outside, inside, step
and depth measurement.

• Measuring­range:­0­–­150­mm­
• Jaw­length:­40­mm
• Display in mm and inches
• Vernier­1/20­mm­or­1/128­inches

Item no. 12 00001 17 003

CALLIPER WITH DIAL GAUGE

Precision calliper with dial gauge, drive Scope of supply:
roller,­cross­tips­and­flat­depth­measuring­ calliper in sturdy plastic case
stick made from stainless, hardened steel.
Weight: approx.­300­g
The scale dial is matt chromium-plated,
Package size: approx.­250­×­90­×­28­mm
the toothing is hardened and precision-
ground, the scale dial is rotatable.
Suitable for high-precision outside,
inside, step and depth measurements.

• Measuring­range:­0­–­150­mm
• Reading accuracy: 0.01 mm
• Jaw­length:­40­mm­
Item no. 12 00001 17 001 • With­fixing­screw
 MEASURING AND TEST DEVICES 36­|­37

DIGITAL CALLIPER
The­digital­calliper­is­extremely­easy­to­ Scope of supply:
operate and impresses with outstanding digital calliper incl. battery in a sturdy
measuring accuracy. plastic case.

Technical data and equipment: Weight: approx.­300­g

• 5-digit­LC­display Package size: approx.­250­×­90­×­28­mm

• Measuring range
of­0­–­150­mm/6­inches
• Measuring unit selectable
in­mm/inches
• Resolution­0.01­mm/0.0005­inch
• Zerosetting key
Item no. 12 00001 17 002 • Instantaneous readout
• Fixing­screw
• Rapid adjustment
• Cross tips for inside measurement
• Offset­jaw­ends­for­core­measurement
• Depth gauge
• Thread dimension table on the rear
• Data output
• Made of high-grade stainless tool
steel, chromium-plated

HARDNESS TESTER

Precision hardness tester (sclerometer) for Scope of supply:

hardness testing on all surface-hardened Rebound hardness tester in nickel-plated
components. version, conversion chart, quality wood
case.
Application example:
Weight incl. package: 500­g
For checking the hardness of journals
Package size: 200­×­80­×­32­mm
in crankshafts. Based on the hardness
values determined by the measurement,
the condition and reusability of
crankshafts can be assessed.

The drop hammer is allowed to fall

Item no. 12 00005 18 001 vertically onto the surface to be tested
and then rebounds. At the highest
rebound point the hammer is held by a
safety catch. The rebound value can be
read out from the scale and converted to
HB/HV/HRC­and­tensile­strength­using­
the table.
8 HONING TOOL
DIAMOND HONING STONES

The plastic-bound diamond honing Scope of supply:

stones on a metal support are used for diamond­honing­stones­in­a­plastic­box
professional­fine­machining­of­aluminium­
Weight: approx.­60­g
cylinder sliding surfaces. They achieve
perfect machining results. Package size: approx.­110­×­75­×­30­mm

• Honing­stone­dimensions­L­x­W­x­H:­
80­×­5­×­6­mm The special composition of diamond
• Thickness of metal support: 3 mm honing stones is intended for the
• Temperature-resistant machining of aluminium silicon alloys.
up­to­max.­80­°C The honing stones are not suitable for
Item no. 12 00002 18 002 Attaching the honing stones onto a stone grey cast iron or other ferrous material.
carrier by clamping or gluing.

NOTE
When machining, at least four of these
strips are required for each honing tool.
Commercially available honing oil can be
used as coolant and lubricant.

ATTACHING THE DIAMOND HONING STONES

Variant 1: Variant 2:
Gluing the honing stones onto a support and then using Using a clamping system for the honing
a clamping system. stones.

01 02

02

03

04 06 04
01 Adhesive
02 Diamond honing stone
03 Support plate with groove 05 05
04 Locking screw
05 Honing stone holder with clamping system
06 Spacer
 HONING TOOL 38­|­39

SILICON EXPOSING STRIPS

Exposing­strips­with­abrasive­particles­of­ Scope of supply:

silicon carbide bound in a porous plastic 2­×­exposing­strips­in­a­plastic­box
body.­For­mechanical­exposure­and­
Weight: approx.­60­g
rounding of silicon crystals on ALUSIL®
Package size: approx.­110­×­75­×­30­mm
and LOKASIL® cylinder sliding surfaces.
Using­the­exposing­strips­guarantees­ideal­
and safe machining results.

• Honing­stone­dimensions­L­x­W­x­H:­
80­×­10­×­10­mm NOTE
• Temperature-resistant It is only possible to attach the honing
Item no. 12 00002 18 003 up­to­max.­80­°C stones onto a stone carrier by gluing.
When machining, at least four of these
strips are required for each honing tool.
Commercially available honing oil can be
used as coolant and lubricant.

ATTACHING THE EXPOSING STRIPS

It­is­not­possible­to­clamp­the­soft­and­porous­exposing­strips.­The­exposing­strips­can­only­be­attached­by­being­glued­onto­
a­stone­carrier.­For­gluing­commercially­available­one­or­two-pack­adhesives­that­have­a­sufficient­final­strength­and­are­chemically­
resistant to oils, acids and bases are suitable.

Gluing­the­exposing­strips­and­then­using­a­clamping­system. A clamping system cannot be used for the

exposing­strips.

01 02

02

03

04
01 Adhesive
02 Exposing­strip
03 Support plate 05
04 Locking screw
05 Honing stone holder with clamping system
9 GENERAL TOOLS AND AUXILIARIES
BOX SPANNER SET

96-piece­box­spanner­set­made­from­ Scope of supply:

chromium-vanadium steel. 96-part­box­spanner­set­in­sturdy­plastic­
• ½ inch and ¼ inch lever reversible case
ratchet
approx.­6,000­g
• Various­extensions­and­joints­ Weight:
Case size: 380­×­280­×­80­mm
• Quick-ejection mechanism for fast
socket changes
• Short­and­long­hexagon­inserts­
from­4­to­32­mm
• 16­and­21­mm­spark-plug­sockets
• Inserts­for­Torx­screws,­hexagon­
sockets, cross-recessed head screws
Item no. 12 00003 18 001 and slotted head screws.

RATCHET COMBINATION WRENCH SET

12-piece ratchet combination wrench set Weight: approx.­2,700­g
in a roll-up case. Package size: 330­×­90­×­70­mm

• 8,­10,­12,­13,­14,­15,­16,­17,­18,­19,­
22,­24­mm
• 72­teeth
• Chromium-vanadium,
matt chromium-plated

Item no. 12 00006 18 010

 GENERAL TOOLS AND AUXILIARIES 40­|­41

SILICON BRUSH SET

Silicon brushes are ideal for dust- and Scope of supply:

dirt-free application of lubricants. They 3­×­silicon­brushes­with­the­dimensions:
are particularly advisable for oiling engine • Length:­approx.­175­mm­/­
bearings and sliding surfaces during brush­width:­approx.­30­mm
engine assembly. • Length:­approx.­200­mm­/­
brush­width:­approx.­40­mm
• Length:­approx.­350­mm­/­
brush­width:­approx.­40­mm

Weight: approx.­100­g
Package size: 380­×­80­×­30­mm

Item no. 12 00007 18 003

SPECIAL HAND CLEANER

The special hand cleaning paste for heavy Packing unit:

soiling cleans economically and gently 12­tubes­(250­ml)­in­cardboard­box
through abrasive particles. It is solvent-
Weight: 3,770­g
free and pH-neutral on the skin. Soap-free
Package size: 217­×­167­×­212­mm
and based on walnut shell powder, the
paste reliably removes oils, graphite,
metal dust, soot, grease and lubricants.

• Tube­content:­250­ml
• Tube­weight:­approx.­295­g

The hand cleaner is a German brand-name

Item no. 12 00001 19 001 product, manufactured according to the
specifications­of­the­cosmetics­industry.
KNOW-HOW TRANSFER
PROFESSIONAL KNOWLEDGE FROM THE EXPERTS

WORLDWIDE TRAINING NEWS

Direct from the manufacturer Regular information via e-mail
Each­year,­around­4,500­mechanics­and­engineers­benefi­t­ Subscribe online to our free newsletter now and receive
from our training courses and seminars, which we hold regular information about additions to the product range,
on-site in locations across the world or in our training centres technical publications and much more.
in Neuenstadt, Dormagen and Tamm (Germany).
INDIVIDUAL INFORMATION
TECHNICAL INFORMATION Especially for our customers
From practical experience for practical use We­provide­extensive­information­and­services­relating­to­our­
Our Product Information and Service Information publica- wide range of services: e.g. personalised sales-promoting
tions, technical brochures and posters keep you at the materials, sales support, technical support and much more.
forefront of the latest technological developments.

TECHNICAL VIDEOS
Knowledge transfer via video TECHNIPEDIA
Our videos provide you with useful information on our Technical information on all aspects of the engine
products,­such­as­hands-on­fi­tting­instructions­and­system­ We share our know-how with you in our Technipedia. You can
descriptions. get­professional­knowledge­direct­from­experts­here.

MOTORSERVICE APP
PRODUCTS IN FOCUS ONLINE Access technical know-how on the move
Our solutions explained clearly Here,­you­will­fi­nd­the­latest­information­and­services­relating­
Interactive elements, animations and video clips provide to our products quickly and easily.
interesting information about our products in and around the
engine. SOCIAL MEDIA
Always up to date
ONLINESHOP
Your direct access to our products
Order­at­any­time.­Quick­availability­check.­Extensive­product­
search by engine, vehicle, dimensions etc.

www.ms-motorservice.com
HEADQUARTERS:
MS Motorservice International GmbH
Wilhelm-Maybach-Straße­14–18
74196­Neuenstadt,­Germany
www.ms-motorservice.com

www.ms-motorservice.com
©­MS­Motorservice­International­GmbH­–­50003931-02­–­EN­–­03/19­(032019)