Research Paper
Research Paper
Research Paper
BY
JOCELYN ZYONGWE
STUDENT # 06703023
BBA 7E
2010
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TABLE OF CONTENTS PAGE No.
BACKGROUND TO STUDY 3
PROBLEM STATEMENTS 4
RESEARCH OBJECTIVES 5
LITERATURE REVIEW 5
SIGNIFICANCE OF STUDY 6
PREVIOUS STUDY 8
COMPARATIVE ANALYSIS 9
RESEARCH METHODOLOGY 9
CONCLUSION 11
BIBLIOGRAPHY 12
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CHAPTER 1
This chapter provides an introduction and background to the booking system in Toyota
Zambia, Research problem, significance of the study and the organization of the
dissertation.
Now more than ever, the Zambian economy is buzzing with growth as GDP posted
positive growth of over 5% for the eighth consecutive year by the end of 2007.(source :
Standard bank, economic outlook, February 2010)
With increasing prospecting into copper and other minerals, the discovery and opening
up of new mines, coupled with government’s policy to revamp the agricultural, tourism
and manufacturing sectors, investment inflows into the country have soared over the
past five years.
The resulting demand for motoring solutions from various solutions from the various
booming sectors has never been so promising. Indeed, there has never been a better
time to do business in Zambia.
This has enabled more customers to purchase and enjoy the Toyota brand. Vehicles
that are purchased are serviced at stipulated intervals of 5000km and there after every
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5000km - of utilization. Customers are obliged to adhere to the service schedule for
optimal performance of their vehicles. Toyota Zambia commitment is to provide
guidance on service schedules and ensure timeous servicing of all vehicles brought in
for service.
A booking system has been put in place in order to level the workshop load and ensure
a highest level of quality service is achieved. Service booking is normally done five days
before the actual appointment date. Customers agree to the appointment date and
reminded of the appointment date and time before service is due. Customers are also
advised on cost estimates of the works to be carried out on the vehicle to help them
plan for payment of planned works. Works to be done is agreed with the customer prior
to commencement of works.
PROBLEM STATEMENTS
The numbers of Toyota vehicles that are on the market have tripled in the last five years
(Toyota Zambia’s financial report, April 2010). This has created capacity problems as
the number of vehicles that can be acceptable at current facility is limited to an average
of 50 vehicles per day. Efforts by Toyota Zambia in mitigating this problem by opening
an express lane facility next to the main workshop in Lusaka which can handle an
additional 20 vehicles per day have not helped much. A lot of customers are sent back
due to capacity problems as the facility is fully booked for up to 6 weeks in advance.
Customer vehicles arriving at given time for service are not well controlled and
monitored, a condition that causes congestions and long queues for bookings and
consequently a lot of frustrations for customers.
Due to this congestion, it has been difficult to allocate adequate time to clearly identify
the service needs of each customer that arrives at our workshop centers. Customers
are being over promised and ultimately under delivery of services.
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Five years ago, Toyota used to offer while you wait service but not any more because of
the congestion. This service cannot longer be offered due to congestion and the need
for pre service parking areas which has become a big concern for Toyota Zambia
workshop service delivery.
A diagnosis master technician is one who helps in advising on serious problems that
some vehicles have in the workshop. Due to the congestion of the workshops, he is
unable to offer any adequate support for repair requests.
The use of the JPCB (Job process control board) as a visual system to identify available
technicians and appointment times has not been accurately used because the booking
system has not been accurately used by the service team.
RESEARCH QUESTIONS
RESEARCH OBJECTIVES:
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SIGNIFICANCE OF THE STUDY
It is important to make this study because every employee and management can learn
from the results and recommendations to make the Toyota experience much more
exciting for the customer as shown below:
• Use leveling (heijunka) ,to control the number of customers and vehicles arriving
at any given time, thus preventing congestion
• Allocate adequate time to clearly identify the service needs of each customer that
arrives
• Promote “while you wait” maintenance to improve technician productivity and
reduce the need for parking areas
• Request Diagnosis Master Technician support for repair requests
• Use the JPCB as a visual system to identify available technicians and
appointment times
ORGANIZATION OF DISSERTATION
The thesis consists of five chapters. Chapter one deals with the introduction and
background to the study and statement of the problem. The rest of the chapters are as
follows;
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Chapter three – Research methodology
The chapter consists of the research design, sampling design, data collection method,
data analysis, limitations of the study and the generalization of the results.
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CHAPTER 2
LITERATURE REVIEW
INTRODUCTION
This chapter looks at the Toyota global operations booking system and researches
carried out in the region. It further dwells on the Toyota tuosho Africa (TTAF) booking
system in Southern Africa and finally the booking system in Toyota Zambia
While the Toyota Motor Cooperation operates under an advanced booking system
compared to the Zambian situation, we can not avoid making references to it because,
ideally, our vision is directed towards such highly advanced system
Toyota distributors have shown efforts to strengthen activity for integrity of overall
customer service with an aim to achieve Toyotas goal of maximum customer
satisfaction. Meanwhile, the efforts in service operations need to bring assured
accomplishment of “reliable, customer- oriented service in timely manner” as one of
customer service missions.
To realize the above, it is essential to reestablish the basic Toyota Principle for
Customer service that has accumulated in the past, and clarify to the ideal State of local
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service operations. Besides, it is significant for both Distributors and Dealers to clearly
recognize the ideal state and share the status between them.
Toyota has prepared these guidelines to support distributors’ activity to work for
realization. Theses guidelines include [ideal state] showing the ideal state of dealer
operations and [ideal operations Models] indicate concrete actions for the ideal
operations.
Toyota believes that these guidelines will help distributors and dealers cooperate in
continued promotion of kaizen activity toward “achievement of the best customer
service in town” and creation of local operation standards that reflect the local market
situations (laws, regulations, cultures e.t.c) based on full understanding of theses aims.
Ideal State
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“Without leaving anybody out” means that Toyota can surely offer maintenance
reminders to all customers whose vehicles are in maintenance due date.
[Understanding customer requests and confirming/securing workshop and
technician availability for appointments]
Ask customer requests and record them
In order to keep an appointment with a customer, ensure workshop
availability of technicians and stalls by controlling appointment schedule
shared with all staffs to prevent overbooking.
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• Ask all customer concerns such as vehicle reception/delivery date
and time, any additional requests and any problem with his/her
vehicle.
3. Appointment Management
APPOINTMENT PREPARATION
Ideal State
Completing the preparation for receiving appointment customers and their vehicles
Confirm if the customer want to change the appointment date/time by reminding
him/her of the appointment, and explain the service, such as the job details, the
job time or the cost, based on customer requests
Order required parts in the best timing (considering delivery lead time) to ensure
required parts before vehicle reception date and manage their special order parts
classified by customer and reception date/time.
In order to prevent a customer from waiting for reception due to insufficient
preparation, prepare required materials in advance and create a job plan to
secure on-time delivery.
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4. Appointment confirmation
One of the implications for the Toyota Zambia case that came out from the Global
operations guidelines is that Toyota Zambia booking system is a ‘stand alone’ system.
That is, it is not connected to any other automated system in the region. This is one of
the critical issues Toyota Zambia should look up to in its future developmental
programs. Other service providers’ i.e. zain or MTN who enrich the system with latest
technologies should also be made to partner with Toyota Zambia booking system. This
is how Toyota Motor Cooperation has enriched its system.
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As stated earlier, Toyota Zambia booking system is evaluated based on a manual
booking book. However, the Toyota Motor cooperation work hand in hand with TTC to
help in analyzing the system.
Toyota South Africa has set themselves a national approach towards modernization of
their existing booking system. This is in recognition of the need for an efficient and
effective booking system
OGLO OBJECTIVES
The main objectives of Toyota South Africa booking system are:
• To inform customers when maintenance is due based on vehicle use
Customer Expectations
• “Remind me when maintenance is due so that my car can be serviced on time.”
• “Offer me advice and accurate estimates based on the work that needs to be
done.”
Requirements
• Use heijunka (leveling) to control the number of customers and vehicles arriving
at any given time, thus preventing congestion
• Allocate adequate time to clearly identify the service needs of each customer that
arrives
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• Use the JPCB as a visual system to identify available technicians and
appointment times
DETAILED OPERATIONS
Maintenance reminder by direct mail
Preparation for maintenance reminder DM
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• Mail the DM
Follow-up for returned DM
• Check the returned DM
• Record the reason it was returned
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Maintenance reminder/appointment by phone
If a customer does not accept the appointment proposal:
• Find out why the customer does not want to make an appointment for
maintenance
• Record their answer on the follow-up card
• Create a plan for the next service reminder contact
Why?
To time the next maintenance reminder
To find out the customer’s preferences
Key point
Offer advice about required maintenance items after asking for the current
vehicle odometer reading (kilometers/miles)
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Customer calls to request an appointment
Optional
Dealer receives a customer appointment request by phone
Procedure
1) Greet the caller, introduce your department and give your name, then request the
customer’s name and vehicle information
2) Check the customer’s service history to review previous work done and vehicle
odometer reading, then check for any recommendations or Special Service
Campaign/Service Campaigns for the vehicle
3) If parts must be ordered, explain to the customer that the appointment date will
be finalized once the parts have been delivered
Key point
If customers’ information is not in the database, ask for their contact and vehicle
details and carefully enter it.
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Customer benefits Reduced waiting time at reception
On-time vehicle delivery
Same-day service (express maintenance)
[If you receive a phone call from the customer for appointment]
Check the service history.
Check and enter unapplied SSC/SC, if any.
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• Confirm the customer’s name and purpose of the phone call
• Confirm and record customer information
• Confirm and record vehicle information
• Obtain and record customer requests
• Obtain and record details about when and how the problem occurs
Key point
Request Master Diagnosis Technician support for diagnosis of repair jobs
Required Skills
• Communication
• Price estimation
• Appointment loading
• Workshop planning
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Category #1 Category #2 Category #2 definitions
Communication Listening Can listen carefully to customer need
concerns, can empathize with cu
experiences
Reflecting Can accurately repeat back what the custom
said
Questioning Can ask the questions to obtain ac
information
Writing Can write guidance and what customers say on the
order and other documents
Explaining Can give easy-to-understand explanations and
service proposals
Speaking Can speak clearly on the phone and has good te
manners
Customer DB handling Searching/selecting in Can search, sort, and select target customers us
DB database
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Appointment Can schedule based on Can schedule/write on the appointment sheet
loading available time/technicians or board to maximize productivity
Providing options Can suggest options if the date requested is
unavailable
Heijunka Can reduce overloading by leveling the
workload based on available appointment
times
Scheduling the workshop Can schedule and determine delivery
dates/times based on technician workload, skill
level and availability
Writing appointment Can write appointment sheets accurately
sheets based on customer requests and available
appointment times
Visual control Using the JPCB Can use JPCB tools to accurately represent
management the current status of each job and the expected
delivery time
Moving forms Can move repair orders, parts forms, QC
forms, and invoices at the right time
Identifying irregular Can recognize irregularities (delays) or Jidoka
conditions (stopped) jobs
Stoppage management Can respond quickly to job stoppage (take
action and communicate)
Service workshop Technician skill control Can match jobs with the appropriate technician
planning based on skill level
Dispatching Can dispatch jobs to the appropriate technician
based on required skill level, time, and
promised delivery time
Heijunka Can make daily job plans to reduce
overloading
Rescheduling Can reschedule job plans when circumstances
change
Repair order writing Accurate writing Can write repair orders that reflect customer
requests accurately
Parts availability checking Can identify parts availability immediately
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What to Monitor
KPI Formula Gu
Result Process
Required Knowledge
• Maintenance reminder targeting
• Service menu
• Appointment system
• Maintenance Interval
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• Warranty Policy
Total
As regard the general development that has taken place in Toyota South Africa, Zambia
is one of the few countries that have made notable achievement where booking system
is concerned. The booking system has been introduced.Relatively,this is a great
achievement.However,there are a lot more lessons Toyota Zambia has to learn from
countries like Japan and South Africa. In South Africa, Various Toyota dealers have
joint ventured in order to facilitate the smooth functioning of the Dealers booking
system. A lot of such advanced functions have come out, in this study, as customers
expectations.
BAL
Objectives
GLOBAL OPERATIONS GUIDELINES
THEORECTICAL FRAMEWORK
There are several ways in which booking system is done; by direct mail and by phone
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6. Detailed Operations
1. Maintenance reminder by direct mail
2) Creation of maintenance
reminder DM 4) Follow-up for returned DM
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6. Detailed Operations
2. Maintenance reminder/appointment by phone
3) Determination of vehicle
1) Preparation for maintenance reception/delivery date/time
reminder phone call 1. Obtain and record the customer’s
1. Check the follow-up card preferred dates/times for vehicle
2. Check the Appointment Scheduling reception and delivery
Board for workshop technician 2. Check the ASB for workshop technician
availability availability
3. Propose dates/times for vehicle reception
2) Phone call for maintenance and delivery and adjust the schedule
reminder 4. Decide on and record the finalized
1. Confirm and record customer information reception and delivery dates/times
2. Confirm and record vehicle information 5. Find out who will bring vehicle to dealer
3. Explain the job details, then confirm and and record their name
record whether the customer would like 4) Notification and confirmation of
an appointment other required items
*Customer does not request an 1. Notify the customer what items are required
appointment 2. Confirm and record customer contact
*Customer calls the dealer for an
information
appointment
4. Obtain and record any additional 3. Read out the details of the appointment
customer requests 4. Record the results of the maintenance
reminder/appointment process and record
kodawari items shown in red text staff name
PREVIOUS STUDY
It is by far one of the most talked-about topics in business today, keeping customers
once you have sold to them. It is a concept that seems as complicated as it is
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elusive, everyone wants to do it but very few understand how. It is important to
remember that customer acquisition and retention evolve far beyond service.
The key to retaining customers, explains Chitwood is not very complicated. In fact, it
can be quite simple because customers come to you when they have problems.
However, in order to both serve them well and keep them coming back; your company
has to provide better solutions than do your competitors. Any company can tout a
mission statement or lofty philosophy of striving to offer effective solutions and many
companies spend millions of dollars advertising how committed to service and solutions
they are. But most do not understand that although advertising may bring customers in
initially, it is only continual action that keeps them coming back.
And why is there so much emphasis on retention? Because retained customers are
loyal, which means they spend more with you and advocate your brand. Growing loyalty
among the right customers means increased profitability for your business.
Consumers today are smarter, better educated, have access to unlimited information
and are more product-savvy than ever. In fact, today’s consumers have been created,
to a large extent by modern marketing methods and the mass media. They are:
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Recognise good service - They have travelled overseas where they have developed
certain product and service benchmarks. These consumer characteristics have made
it more important than ever to build meaningful relationships and trust with customers in
an effort to retain loyalty.
With 80% of revenue usually gained from just 20% of your customer base, it is critical to
business success that you not only maintain existing customer relationships, but nurture
them.
The primary purpose of any business is to create and keep customers. Customer
acquisition and retention evolves far beyond service. Consider the fact that you can get
“service” just about anywhere you go. So how do you stand out from the crowd? What is
your business doing to guarantee more repeat customers, more referrals, increased
sales and ultimately increased profits?
Based on a worldwide survey conducted across a range of industries, every year since
World War II, these figures highlight the reasons why customers leave one business in
favour of another:
The reasons why customers leave are rarely the ones that they tell you and the biggest
reason of all is perceived indifference. Once a customer has left it becomes more
difficult and costly to regain them.
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The most important marketing investments for businesses are to be made in nurturing,
retaining, and maintaining existing customer relationships. Consider these statistics:
Companies that prioritize the customer experience generate 60% higher profits
than their competitors.
A commitment to customer experience results in up to 25% more customer
retention and revenue than sales or marketing initiatives.
A 5% increase in customer retention can increase business profits by 25% -
125%.
80% of your future profits will come from just 20% of your existing customers.
This confirms that business is not necessarily about spending more on mass and
traditional marketing to unknown targets, but about setting in place initiatives to retain
your existing customers.
Industry research shows that it can cost between 6 and 10 times more to attract new
customers as it does to retain existing ones. For that reason, a solid base of loyal
clients with a profitable projected lifetime value can significantly increase business
profitability.
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COMPARATIVE ANALYSIS
Currently Toyota Zambia’s booking system is in a terrible state. Toyota Zambia uses a
booking book that is displayed on the counter with minimal supervision. Customers who
walk in fill in the book by themselves.Followup to confirm booking date with clients is not
done by the front office assistants and service advisors.
The Toyota service kodawari program explains in detail the Toyota way of booking in
vehicles. The program states that: customers should be reminded of the correct
maintenance in advance in a timely and efficient manner, without leaving anybody out.
Further more Toyota Zambia should understand customer requests and
confirming/securing workshop and technician availability for appointments. Lastly the
service advisor completes the preparation for receiving appointment customers and
their vehicles.
RESEARCH METHODOLOGY
This research will be carried out within Lusaka Toyota service department. It will involve
the workshop foreman, warranty officer, service advisors, front office staff, members of
the CSI department, technicians and wash bay attendants.
Structured Interviews
Unstructured interviews
Focus group meetings
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CONCLUSION
The warranty system has been put in place in order to level out the workshop load. This
is one of the most important processes that are carried out in every Toyota distributor or
dealer. The warranty system also informs customer when they should bring in vehicles
and at what time. This will enable service advisors to plan the processes well and to
also have adequate time with the customers.
This process has equipped other Toyota distributors and the researcher is positive that
the same process will work wonders for Toyota Zambia.
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BIBILIOGRAPHY
Bridges, W. (1991). Managing transitions: making the most of change. Reading, MA:
Wesley Publishing Company.
de Jager, P. (2001, May/Jun). Resistance to change: a new view of an old problem. The
Futurist, 24-27.
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^ a b Armstrong, Michael (2006). A Handbook of Human Resource Management
Practice, 10th edition, London: Kogan Page. ISBN 0-7494-4631-5. OCLC 62282248.
Hultman, K. (1995, Oct). Scaling the wall of resistance. Training & Development, 15-
22.
^ Haugan, Gregory T., Effective Work Breakdown Structures, pp7-8
Cole, G.A (2004), management theory and practice, sixth edition, Thompson learning
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http://www.ctre.iastate.edu/gasb34/dataneeds.pdf
Bulletin
http://ohioline.osu.edu/b868/pdf/b868.pdf
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