CHICO CROWNTECH

International Contractor
The Upgrading of Singida-Babati-Minjingu Road Project Consulting Engineers

WEARING COURSE - AC 14

AVERAGE GRADING OF AGGREGATES COMBINED SPEC (TZ)

SIEVE Crusher Dust Lime 0-6 6-10 10-14 14-20 CRADING AC 14

28.0 100 100 100 100 100 100
25.0 100 100 100 100 100 100 100 100
20.0 100 100 95 78 100
14.0 100 100 100 100 99.5 12.8 91 60 84
10.0 100 100 100 100 66.7 3.2 79 50 72
5.0 99.9 100 99.6 86.4 15.0 0.8 60 35 55
2.36 99.7 100 88.3 21.5 4.5 0.6 43 24 42
1.18 99.4 100 66.4 10.4 2.4 0.6 33 17 33
0.600 99.2 100 42.4 5.0 1.5 0.5 23 12 25
0.300 98.9 100 21.0 2.3 0.9 0.5 15 8 19
0.150 98.3 98 9.3 1.2 0.6 0.5 11 5 13
0.075 94.8 89 4.1 0.6 0.5 0.5 8 5 9

MIX % 7 35 15 ### 33 10 100

100

90
AC 20

80
% Passing

70

60

50

40

30

20

10

0
0.01 0.1 1 10 100
Sieve size (mm)
 CROWN-TECH
Upgrading of Dodoma - Babati Road (188.15km) to Bitumen Standard
CHICO
Lot A: Mayamaya - Mela Section (99.35km)
CONSULT LTD

GRADING & EXTRACTION

LOCATION TRIAL SECTION CHEMBA CAMP SUPERVISORS

LAYER WEARING COURSE CHECKED BY:

MATERIAL ASPHALT CONCRETE - AC20

TESTED BY: WINCH& CHRIS DATE:

SAMPLING DATE 20/09/2015 APPROVED BY:

TESTING DATE 21/09/2015

REF. DATE:

A: EXTRACTION (CENTRIFUGE ) TEST METHOD CML:3.19

Sample No. 1 2
A Designed Binder Content (%) g 4.60 4.60
B Wt. Of Asphalt before extraction g 1394.00 1413.30
C Wt. Of Aggregate after extraction g 1328.60 1347.20
D Wt of Filter Paper before using g 12.00 12.00
E Wt of Filter Paper After using g 12.60 12.50
F Wt of the extracted filter (E-D) g 0.60 0.50
G Sum of Aggregates after Extraction (C+F) g 1329.20 1347.70
H Wt. of the binder (B - G) g 64.80 65.60
I Binder content (H/B) % 4.65 4.64
J AV binder Content % 4.65

B: GRADING
SPEC
Total Aggre. 1329.20 1347.70

Sieve(mm) wt. Retain. %Retained % passing wt. Retain. %Retained % passing % passing
25 0.00 0.0 100 0.00 0.0 100 100
20 47.90 3.6 96.4 52.60 3.9 96.1 78 - 100
14 227.30 17.1 79.3 231.80 17.2 78.9 60 - 84
10 172.80 13.0 66.3 196.80 14.6 64.3 50 - 72
5 233.90 17.6 48.7 221.00 16.4 47.9 35 - 55
2.36 236.60 17.8 30.9 227.80 16.9 31.0 24 - 42
1.18 59.80 4.5 26.4 70.10 5.2 25.8 17 - 33
0.600 98.40 7.4 19.0 91.60 6.8 19.0 12 - 25
0.300 55.80 4.2 14.8 60.60 4.5 14.5 8 - 19
0.150 66.50 5.0 9.8 64.70 4.8 9.7 5 - 13
0.075 46.50 3.5 6.3 47.20 3.5 6.2 5-9

28 100 28 100

20 95 100
100 20 95 100

14 85 93
AC 20
14 85 92.9

10 72 81
90 10 72 81.4

5 54 64 5 53.5 63.5

2.36 41 49
80 2.36 41.4 49.4

1.18 27 35
% Passing

1.18 27.3 35.3

0.600 16 24
70 0.600 16.3 24.3

0.300 12 19 0.300 12 18.7

0.150 8 12
60 0.150 8 12.2

0.075 4.4 7.4 0.075 4.4 7.4

50

40

30

20

10

0
0.01 0.1 Sieve size (mm) 1 10 100
 CROWN-TECH
Upgrading of Dodoma - Babati Road (188.15km) to Bitumen Standard
CHICO CONSULT
Lot A: Mayamaya - Mela Section (99.35km) LTD

MARSHALL - TEST

LOCATION TRIAL SECTION CHEMBA CAMP SUPERVISORS

LAYER WEARING COURSE CHECKED BY:

MATERIAL ASPHALT CONCRETE - AC20

TESTED BY: WINCH & CHRIS DATE:

SAMPLING DATE 9/20/2015 APPROVED BY:

TESTING DATE 9/20/2015

REF. DATE:

Test Method:CML:3.19

T / No. SPEC

SPECIMEN No. A1 A2 A3 B1 B2 B3
A Bitum. Content (per total mix) % 4.6 4.6
B Aggr. Content (per total mix) (100-A) % 95.4 95.4
C SG. of bitumen (60/70) (Gb) g/cm3 1.010 1.010
Apparent SG of Crusher Dust g/cm3 2.782 2.782
Apparent SG of (0-5) g/cm3 2.759 2.759
Apparent SG of (5-10) g/cm 3
2.700 2.700
Apparent SG of (10-20) g/cm3 2.666 2.666
D Apparent SG of Mixed Aggregate (Gsb) g/cm3 2.722 2.722

DENSITY
Height of Specimen mm 69.0 67.0 70.0 69.0 67.0 70.0
No.of blows No 75 75 75 75 75 75
E Wt. of specimen in air g 1269.1 1236.5 1268.5 1245.3 1238.5 1252.5
F Wt. of specimen in water g 742.9 724.6 744.8 729.4 725.3 732.8
G Wt. of (ssd)-specimen in air g 1270.7 1236.9 1270.3 1246.7 1238.9 1252.4
H Volume of specimen (G-F) cm3 529.4 513.8 527.1 518.9 515.1 521.2
I Bulk Density of specimen (Gmb) (E/H) g/cm3 2.405 2.414 2.414 2.407 2.411 2.411
AVE. 2.418 2.417

J Max. Theor. Relat. density of mix (Gmm) g/cm 3 2.532 2.532 .

VOIDS
K Volume of bitumen (% mix) (Ax I /C) % 11.0 11.0
L Air Voids in Total Mix (Va) (J-I)x100/J % 4.5 4.6 3-5%
M Voids in Mineral Agg. (VMA) (K + L) % 15.25 15.28 Min. 14%
N Voids Filled with Bitumen (VFB) (100xK/M) % 70 70 65 - 75%

STABILITY
S Marshall Stability (measured) KN 14.09 14.63 15.21 11.71 12.50 19.22
T Correlation ratio (for height) * 0.88 0.92 0.86 0.88 0.92 0.86
U Marshall Stability (adjusted) (S x T) KN 12.40 13.46 13.08 10.30 11.50 16.53
AVE. 12.98 12.78 Min. 9000
FLOW

V Marshall flow mm 3.3 3.5 3.4 3.3 3.3 3.2

AVE. 3.4 3.3 2 - 4mm

W Marshall Quotient (U/ V) kN/mm 3.8 3.9

*Correlation ratios for (height ) height 69.0 67.0 70.0 69.0 67.0 70.0
Ratios 0.88 0.92 0.86 0.88 0.92 0.86

BITUBIMENTUUMEMEN/VOIND/SDTINABIENTOSLITYA L MIX BITUMEN /FLOW

COMMENTS:
 BITUMEN
BITUMEN
/VBIBIOITTDUMEN
UMEN
S/VIOIN DMI/S/DNTABI
BITUMENBITUMEN
IENSI
ERAL
N TOTAL
LTITYAGGREGATE
/VBIOIBITDTUMEN
UMEN
Y MIX
S/VINOIMID/SN/DTABI
ERAL
INENSITOTAL
LTIAGGREGATE
TYY MIX

UPDRADING OF DODOMA-BABATI ROAD(188.15KM) TO BITUMEN CROWN-TECH

CHICO STANDARD: CONSULT
LTD
LOT A: MAYAMAYA - MELA SECTION (99KM)

CORES DENSITY

LOCATION TRIAL SECTION SUPERVISORS

LAYER WEARING COURSE CHECKED BY:

MATERIAL ASPHALT CONCRETE - AC20

TESTED BY: WINCH& CHRIS DATE:

SAMPLING DATE 9/20/2015 APPROVED BY:

TESTING DATE 9/20/2010

REF. DATE:

No. 1 2 3 SPEC
Core registration

Ch: LHS CL RHS

Position of the core

mm 57.0 56.0 49.0 Min.

Thickness of the core 50mm

g 971.0 955.2 809.2

Wt. of Core in Air (w1)

g 559.6 549.0 462.8

Wt. of Core in Water (w2)

g 971.6 955.8 809.6

Saturated Wt. in Air (w3)

g 413.2 408.0 347.8

Volume of Core (w3-w2)

w1 g/cm3 2.350 2.341 2.326

Density of Core w3-w2

g/cm3
Theoretical Density of mix 2.532

g/cm3
Marshall Density 2.416

Air Voids in the core 4.581

BITUMEN
Min.
Degree of Compaction %
97.3 96.9 96.3 AV= BITUMENBITUMEN/VOID/STABIIN TOTALLITY MIX 96.8
96 % /FLOW
COMMENTS
 CROWN-TECH
Upgrading of Dodoma - Babati Road (188.15km) to Bitumen Standard
CHICO
Lot A: Mayamaya - Mela Section (99.35km)
CONSULT LTD

GRADING & EXTRACTION

LOCATION LABORATORY MIX DESIGN SUPERVISORS

LAYER WEARING COURSE CHECKED BY:

MATERIAL ASPHALT CONCRETE - AC20

TESTED BY: WINCH& CHRIS DATE:

SAMPLING DATE 9/8/2015 APPROVED BY:

TESTING DATE 9/9/2015

REF. DATE:

A: EXTRACTION (CENTRIFUGE ) TEST METHOD CML:3.19

Sample No. 1 2
A Designed Binder Content (%) g 5.50 5.50
B Wt. Of Asphalt before extraction g 1226.50 1230.00
C Wt. Of Aggregate after extraction g 1157.00 1159.00
D Wt of Filter Paper before using g 12.00 13.00
E Wt of Filter Paper After using g 13.00 14.00
F Wt of the extracted filter (E-D) g 1.00 1.00
G Sum of Aggregates after Extraction (C+F) g 1158.00 1160.00
H Wt. of the binder (B - G) g 68.50 70.00
I Binder content (H/B) % 5.58 5.69
J AV binder Content % 5.6

B: GRADING
SPEC
Total Aggre. 1158.00 1160.00

Sieve(mm) wt. Retain. %Retained % passing wt. Retain. %Retained % passing % passing
25 0.00 0.0 100 0.00 0.0 100 100
20 43.00 3.7 96.3 56.00 4.8 95.2 78 - 100
14 324.00 28.0 68.3 297.00 25.6 69.6 60 - 84
10 130.00 11.2 57.1 135.00 11.6 57.9 50 - 72
5 199.00 17.2 39.9 200.00 17.2 40.7 35 - 55
2.36 130.00 11.2 28.7 134.00 11.6 29.1 24 - 42
1.18 79.00 6.8 21.8 80.00 6.9 22.2 17 - 33
0.600 55.00 4.7 17.1 54.00 4.7 17.6 12 - 25
0.300 52.00 4.5 12.6 53.00 4.6 13.0 8 - 19
0.150 56.00 4.8 7.8 60.00 5.2 7.8 5 - 13
0.075 14.00 1.2 6.6 20.00 1.7 6.1 5-9

28 100 28 100

100
20 95 100 20 95 100

14 85 93 14
AC 20
85 92.9

90
10 72 81 10 72 81.4

5 54 64 5 53.5 63.5

80
2.36 41 49 2.36 41.4 49.4
% Passing

1.18 27 35 1.18 27.3 35.3

70
0.600 16 24 0.600 16.3 24.3

0.300 12 19 0.300 12 18.7

60
0.150 8 12 0.150 8 12.2

0.075 4.4 7.4 0.075 4.4 7.4

50

40

30

20

10

0
0.01 0.1 Sieve size (mm) 1 10 100
 CROWN-TECH
Upgrading of Dodoma - Babati Road (188.15km) to Bitumen Standard
CHICO
Lot A: Mayamaya - Mela Section (99.35km)
CONSULT LTD

GRADING & EXTRACTION

LOCATION LABORATORY MIX DESIGN SUPERVISORS

LAYER WEARING COURSE CHECKED BY:

MATERIAL ASPHALT CONCRETE - AC20

TESTED BY: WINCH& CHRIS DATE:

SAMPLING DATE 9/8/2015 APPROVED BY:

TESTING DATE 9/10/2015

REF. DATE:

A: EXTRACTION (CENTRIFUGE ) TEST METHOD CML:3.19

Sample No. 1 2
A Designed Binder Content (%) g 4.00 4.00
B Wt. Of Asphalt before extraction g 1244.30 1246.00
C Wt. Of Aggregate after extraction g 1192.50 1194.40
D Wt of Filter Paper before using g 12.20 12.20
E Wt of Filter Paper After using g 12.70 12.80
F Wt of the extracted filter (E-D) g 0.50 0.60
G Sum of Aggregates after Extraction (C+F) g 1193.00 1195.00
H Wt. of the binder (B - G) g 51.30 51.00
I Binder content (H/B) % 4.12 4.09
J AV binder Content % 4.1

B: GRADING
SPEC
Total Aggre. 1193.00 1195.00

Sieve(mm) wt. Retain. %Retained % passing wt. Retain. %Retained % passing % passing
25 0.00 0.0 100 0.00 0.0 100 100
20 65.60 5.5 94.5 58.60 4.9 95.1 78 - 100
14 256.50 21.5 73.0 267.70 22.4 72.7 60 - 84
10 165.80 13.9 59.1 148.20 12.4 60.3 50 - 72
5 200.40 16.8 42.3 207.90 17.4 42.9 35 - 55
2.36 127.70 10.7 31.6 125.50 10.5 32.4 24 - 42
1.18 60.80 5.1 26.5 78.90 6.6 25.8 17 - 33
0.600 70.40 5.9 20.6 58.60 4.9 20.9 12 - 25
0.300 58.50 4.9 15.7 58.60 4.9 16.0 8 - 19
0.150 65.60 5.5 10.2 66.90 5.6 10.4 5 - 13
0.075 46.50 3.9 6.3 48.00 4.0 6.4 5-9

28 100 28 100

100
20 95 100 20 95 100

14 85 93 14
AC 20
85 92.9

90
10 72 81 10 72 81.4

5 54 64 5 53.5 63.5

80
2.36 41 49 2.36 41.4 49.4
% Passing

1.18 27 35 1.18 27.3 35.3

70
0.600 16 24 0.600 16.3 24.3

0.300 12 19 0.300 12 18.7

60
0.150 8 12 0.150 8 12.2

0.075 4.4 7.4 0.075 4.4 7.4

50

40

30

20

10

0
0.01 0.1 Sieve size (mm) 1 10 100
 CROWN-TECH
Upgrading of Dodoma - Babati Road (188.15km) to Bitumen Standard
CHICO
Lot A: Mayamaya - Mela Section (99.35km)
CONSULT LTD

GRADING & EXTRACTION

LOCATION LABORATORY MIX DESIGN SUPERVISORS

LAYER WEARING COURSE CHECKED BY:

MATERIAL ASPHALT CONCRETE - AC20

TESTED BY: WINCH& CHRIS DATE:

SAMPLING DATE 9/8/2015 APPROVED BY:

TESTING DATE 9/10/2015

REF. DATE:

A: EXTRACTION (CENTRIFUGE ) TEST METHOD CML:3.19

Sample No. 1 2
A Designed Binder Content (%) g 5.00 5.00
B Wt. Of Asphalt before extraction g 1238.00 1245.00
C Wt. Of Aggregate after extraction g 1175.00 1180.40
D Wt of Filter Paper before using g 13.00 12.20
E Wt of Filter Paper After using g 13.60 12.80
F Wt of the extracted filter (E-D) g 0.60 0.60
G Sum of Aggregates after Extraction (C+F) g 1175.60 1181.00
H Wt. of the binder (B - G) g 62.40 64.00
I Binder content (H/B) % 5.04 5.14
J AV binder Content % 5.1

B: GRADING
SPEC
Total Aggre. 1175.60 1181.00

Sieve(mm) wt. Retain. %Retained % passing wt. Retain. %Retained % passing % passing
25 0.00 0.0 100 0.00 0.0 100 100
20 60.00 5.1 94.9 48.00 4.1 95.9 78 - 100
14 263.00 22.4 72.5 261.00 22.1 73.8 60 - 84
10 160.00 13.6 58.9 165.00 14.0 59.9 50 - 72
5 208.00 17.7 41.2 210.00 17.8 42.1 35 - 55
2.36 111.00 9.4 31.8 112.00 9.5 32.6 24 - 42
1.18 74.00 6.3 25.5 79.00 6.7 25.9 17 - 33
0.600 55.00 4.7 20.8 61.00 5.2 20.7 12 - 25
0.300 58.00 4.9 15.9 65.00 5.5 15.2 8 - 19
0.150 62.00 5.3 10.6 67.00 5.7 9.6 5 - 13
0.075 49.00 4.2 6.4 37.00 3.1 6.4 5-9

28 100 28 100

100
20 95 100 20 95 100

14 85 93 14
AC 20
85 92.9

90
10 72 81 10 72 81.4

5 54 64 5 53.5 63.5

80
2.36 41 49 2.36 41.4 49.4
% Passing

1.18 27 35 1.18 27.3 35.3

70
0.600 16 24 0.600 16.3 24.3

0.300 12 19 0.300 12 18.7

60
0.150 8 12 0.150 8 12.2

0.075 4.4 7.4 0.075 4.4 7.4

50

40

30

20

10

0
0.01 0.1 Sieve size (mm) 1 10 100
 CROWN-TECH
Upgrading of Dodoma - Babati Road (188.15km) to Bitumen Standard
CHICO
Lot A: Mayamaya - Mela Section (99.35km)
CONSULT LTD

GRADING & EXTRACTION

LOCATION LABORATORY MIX DESIGN SUPERVISORS

LAYER WEARING COURSE CHECKED BY:

MATERIAL ASPHALT CONCRETE - AC20

TESTED BY: WINCH& CHRIS DATE:

SAMPLING DATE 9/8/2015 APPROVED BY:

TESTING DATE 9/9/2015

REF. DATE:

A: EXTRACTION (CENTRIFUGE ) TEST METHOD CML:3.19

Sample No. 1 2
A Designed Binder Content (%) g 4.50 4.50
B Wt. Of Asphalt before extraction g 1236.40 1236.10
C Wt. Of Aggregate after extraction g 1179.40 1178.00
D Wt of Filter Paper before using g 12.00 13.00
E Wt of Filter Paper After using g 13.00 14.00
F Wt of the extracted filter (E-D) g 1.00 1.00
G Sum of Aggregates after Extraction (C+F) g 1180.40 1179.00
H Wt. of the binder (B - G) g 56.00 57.10
I Binder content (H/B) % 4.53 4.62
J AV binder Content % 4.6

B: GRADING
SPEC
Total Aggre. 1180.40 1179.00

Sieve(mm) wt. Retain. %Retained % passing wt. Retain. %Retained % passing % passing
25 0.00 0.0 100 0.00 0.0 100 100
20 65.00 5.5 94.5 70.00 5.9 94.1 78 - 100
14 270.00 22.9 71.6 268.00 22.7 71.3 60 - 84
10 163.00 13.8 57.8 166.00 14.1 57.3 50 - 72
5 205.00 17.4 40.4 208.00 17.6 39.6 35 - 55
2.36 112.00 9.5 31.0 113.00 9.6 30.0 24 - 42
1.18 75.00 6.4 24.6 76.00 6.4 23.6 17 - 33
0.600 55.00 4.7 19.9 56.00 4.7 18.8 12 - 25
0.300 59.00 5.0 14.9 58.00 4.9 13.9 8 - 19
0.150 61.00 5.2 9.8 58.00 4.9 9.0 5 - 13
0.075 38.00 3.2 6.6 25.00 2.1 6.9 5-9

28 100 28 100

100
20 95 100 20 95 100

14 85 93 14
AC 20
85 92.9

90
10 72 81 10 72 81.4

5 54 64 5 53.5 63.5

80
2.36 41 49 2.36 41.4 49.4
% Passing

1.18 27 35 1.18 27.3 35.3

70
0.600 16 24 0.600 16.3 24.3

0.300 12 19 0.300 12 18.7

60
0.150 8 12 0.150 8 12.2

0.075 4.4 7.4 0.075 4.4 7.4

50

40

30

20

10

0
0.01 0.1 Sieve size (mm) 1 10 100