Notes For Practical Construction Work (Civil) : Compiled By: Muhammad Imran Chaudhary
Notes For Practical Construction Work (Civil) : Compiled By: Muhammad Imran Chaudhary
Notes For Practical Construction Work (Civil) : Compiled By: Muhammad Imran Chaudhary
• What is the Height of hammer in Standard and Modified AASHTO Tests in Laboratory?
12” in Standard AASHTO and 18” in Modified AASHTO.
• Why we are not allowed cover from 1.5” to 4” for structure?
Effective depth will be disturbed. Specific tolerance will be allowed
according to the specifications.
• How much Overlap is required for compaction of cube, slump, and cylinder?
I thank no over lap is required and for compaction each layer compacted
separately and hammer will be dropped from top of the cone, cube. (Also
no detail in books for same)
• Which type of crush prefer for concrete?
Well Graded crush, sharp edges, non pours, free from dust &organic
material, rich strength and black color.
• How much time required for draying cubes/cylinders before testing?
24 hours required (Temperature will be effected)
• Chemical composition of Ordinary Portland Cement?
СаО- 63...66 %, MgO- 0.5...5 %, SiO2- 22...24 %, SO3- 0.3...1%, Al2O3- 4...8
%,
Na2O+K2O- 0.4...1 %, Fe2O3- 2...4 %, TiO2+Cr2O3- 0.2...0.5%
• What is batch error for batching plant?
After specific quantity of concrete or duration an error have occurred which
called batch error.
• If the PH value is up to 8 then which is in excessive qty Acids, Alkalis?
I thank acid quantity will increase.
• What is curtail bar/purpose?
The bar which is placed in bottom in beam, against bending moment. 10Lor
.015L from the support.
• In earth quake areas steel is used smaller dia or greater dia?
I thank smaller dia (grade-40), because have extra elongation as compare
to grade -60.On other side smaller dia put close reinforcement in section.
• Rusted steel increase/decrease the strength?
Decrease the strength (New research prove that increase the strength)
• What is method adopted to remove the rust from steel?
I thank wire brush used to remove rust and mud. Sand blasting can also be
used but it is costly.
• If we place same steel in two layers, any impact on structure?
I thank no impact, because steel weight will remain same.
• Camber in form work?
Camber has built in steel trusses, in case required designer will identify,
how ever nominal qty of camber is required.
• What are the Reactions of admixtures?
Setting time, strength, workability.
• What are full coat and half coat in tiles?
I thank in glazing process term is used half coat and full coat.
• What is difference between raft and matt foundation?
Raft foundation has double steel mesh and matt has single.
• Definition of Mix design?
The design which is designed to achieved required strength or design
strength with minimum usage of cement, sand, crush and water.
• Methods of curing which are adopted?
Hassan cloth, sand dividers, sprinkler, admixtures
• What are the Soil Test?
1. Determination of liquid limit of soil 2.Determination of plastic limit and the
plasticity index of soil.
3. Determination of field density by core cutter (drive cylinder method)
4.Determination grain size distribution –sieve analysis 5.Determination of maximum
dry density and optimum moisture content by standard AASHTO compaction test 6.
Determination of maximum dry density and optimum moisture content by modified
AASHTO compaction test 7. Determination of field density by sand replacement
method 8. Determination of field density by rubber balloon method 9.Determination
of specific gravity 10.Determination of modulus of sub grade reaction
11.Determination of California Bearing Ration (CBR)
• What is CBR and its purpose?
California bearing ratio and its purpose to obtain MDD of base aggregate.
Optimum Moisture Content and Maximum Dry density are determined by
using Modified AASHTO compaction test T 180. For this 10 lb rammer is
used with a height of fall of 18 in. and in 5 layers. Number of blows for
each layer are 56.
• These abbreviations are stands for
SRC,ACI,ASTM,AASHTO,PSI,MPA,MDD,FDT,PCC,RCC,PPRC,UPVC,LBS,PN,SDR,PE,FFL,F
GL,DPC,BS,OPC,FIDIC
Salphate Resistance Cement, American Concrete institute, American
Society for Testing and Materials, American Association of State Highways
and Transportation Officials, Pound square inch, Maximum dry density,
Field density test, Plain cement Concrete, Reinforced cement concrete,
Poly Propylene Random Co-Polymer, Un-plasticized poly venial chloride,
Pounds, Nominal pressure, Standard dimension ratio, Poly ethane, Finish
floor level, Finish ground level, Damp proof course, British Standard,
Ordinary Portland Cement, Federation International Des Ingenieurs
Conseiles
• Proper method of slump testing and Cube filling?
To perform a slump test, a slump cone, a ruler, a scoop, a standard
tamping rod is 24 inches long, and 5/8 inch in diameter and plate 12”x12”
non absorbent surface smooth are required. The slump cone is made of
sheet metal and is 12 inches high. The opening in the top of the cone is 4
inches in diameter, and the opening at the bottom is 8 inches in diameter.
The metal cone is wetted, the concrete filled in three layered, and each
layer rodded 25 times. The cone is carefully lifted off, and the wet concrete
is allowed to slump under its own weight. The slump is measured to the
nearest 1/4 inch.
For Cube:-
Three equal layers, each layer 35 blows, rod 1”x1”x12”
• Density of Mud, bricks, soil, PCC, RCC, steel, water, asphalt crush, concrete asphalt
,sand, Stone crush, gravel?(All densities in Lbs/cft)
108,120, (Earth, loam, dry, excavated 78 )(Earth, moist, excavated 90)
(Earth, wet, excavated 100)140,150,490,62.4,45,140 (Sand, wet 120 )
(Sand, wet, packed 130 )(Sand, dry 100 )(Sand, loose 90 )(Sand, rammed
105 )(Sand, water filled 120),100, Gravel, loose, dry 1.52 95
(Gravel, w/sand, natural 120) (Gravel, dry 1/4 to 2 inch105)(Gravel, wet 1/4
to 2 inch 125)
• Main category of admixtures?
Air-entraining agents, Accelerators, Retarders, Water reducers, High-range
water reducers, Pozzolans.
• What is workability?
To ease in place and transportation and compaction of concrete. Increase
workability decreases the strength. Don not adds water to improve the
workability. Workability is determined by slump test.
• What is permeability?
Quality or state of permitting passage of water and water vapor into,
through, and from pores and interstices, without causing rupture or
displacement.
• What is the solution to improve the work ability at site?
By using Plasticizers.(Plasticizer reduces the quantity of mixing water
required to produce concrete of a given slump at 5-12%, Super plasticizer
reduces the quantity of mixing water at 12- 30 % and more.)
• What are water cement ratio and its unit?
Water/Cement=210lits/383 kg=0.548 (unit can be 0.548 lilts/kg) water is
one the liquid which have 1 kg weight in 1 liter. (0.40 to 0.60 by Naval)
• What is bleeding and shrinkage of concrete and how can this control?
Water rise on the surface of freshly mixed concrete. ASTM C 232-92
describes two methods for finding bleeding. Bleeding in excessive in lean
concrete, also rich design have less bleeding due to cement, if aggregate
porous then also less bleeding.
• What are the pre-engineered structures?
Light gauge steel structures are called pre-Engineered structures.
• Types of brick bonds and pointing types? (7 types)
1. Flemish bond2.Stretcher bond3.Englis bond4.Header bond5.Rat trap
bond6.erring /Diagonal bond7.A simple Basket bond pattern
• Temperature and setting time of concrete and ideal temperature?
Temperature 10 C̊̊ to 36 C̊̊, Initial sitting time is 30~45 minutes and final
sitting time 10~12 hours, 16 C̊̊~22 C̊̊
• What are the long column, short column and one way two way slab?
H/Least dimension < 15 (short column), L/B < 2 (one way), L/B > 2 (Two
way).
• Formula for calculation of steel weight for any section?
Volume x density=weight of steel 7850kg/m3 490Lbs/cft
• Capacity of mixer, batching plant and excavator?
Single Load, Double Load, 0.75m3, and 1m3.
• Vibrator types and time of vibrator for compaction of concrete?
External, Internal, Electric, Mechanical, when remove Voids and bubbles.
• Why we prefer steel with concrete & Coefficient of expansion of steel and concrete?
Because coefficient of factors is nearly same for both.
(0.000011&0.0000117)
• Conversion psi to MPA?
1 MPA have a 145.44 psi (approximately)
• What is the Shoot angle and maximum fall height for concrete?
Height of dropping concrete less than 1.5 m and angle should be minimum.
(Angle of repose)
• Coverage of paint animal and venial emulsion and graffito?
01 liters 13 ~15 sq.m (according to the required coat), 10~13 sq.m (equal
water)
Note:-paint not applied when temperature 43C0 Humidity-90%
• Form work removing time for different parts of structure?
Time of formwork removal depends on the following factors
1. Type of Cement. Rapid hardening cements require lesser time as compared to
OPC (Ordinary Portland Cement)
2. Ratio of concrete mix. Rich ratio concrete gain strength earlier as compared to
weak ratio concrete.
3. Weather conditio1.Hydration process accelerates in hot weather conditions as
compared to cold and humid weather conditions.
Sr. No Structural Member (OPC Cement)
Rapid Hardening Cement
1 Beam sides, walls & Columns 2-3 Days
2 Days
2 Slab (Vertical Supports 4 Days 3 Days
Remains intact)
3 Slab (Complete Formwork 10 Days
5 Days
Removal)
4 Beams (Removal of Sheeting, 8 Days 5 Days
Props remain intact)
5 Beams & Arches (Complete form 14 Days
5~8 Days
Work removal) (Up to 6 m span)
• Types of galvanization/purpose/method?
Two types of galvanization hot & cold and its purpose to avoid rust,
because GI use in open weather.
• Ratio for concrete, plaster, masonry, bitumen (building), termite, terrazzo, bitumen
(road), rise husk etc which are normally used?
1:2:4, 1:4, 1:6, 10/20(20lbs/100sft each coat), 1:50(5 lilts/sq.m solution),
1:2, 80/100, 60 to 70lbs/20cft.
• Types of wood, ply wood, marble, tiles, cladding, glass, facing etc?
HARD WOOD-(Oak wood, beech wood, walnut mahogany, Teak, Iroko and
Sheesham)
SOFT WOOD-(Pines, Spruce, Hemlock, Douglas fir orcedrous deodar, partal)
Lasbeela, boteseena, MDF (medium density board)
Glass-(Reflective, Tented, Frosted, Plain)
• Escalation formula (detail), basic rate, escalation payable material?
N= {(C/Y) XBXQ} + {(C/Y) XAXQ}
Q=Labor component of item rate=25%, (A=Ratio of skilled labor=60%,
B=Ratio of Un-skilled labor=40%)
Y=Basic wages of un-skilled labor, Z=YX2,
C=Increase as determined on the basis of monthly static bulletin.
N= Increase in labor wages (as fraction of certified of IPC), Fuel=5%
Basic Rate=one month before tender opening
Escalation is payable on cement, steel, labor & fuel at our project.
• Secure advance % and material?
75 % of factory price, recover according to the consumption are equally
installments. Materials which are entertained for secure advance are given
in contract agreement or as suggest employer.
• Supervision of reinforcement structure?
Steel test report, approval of binding schedule, approved drawing, cover
spacers, chairs, free from oil and rust, stirrups, spacing, No’s of bars etc.
• What is contractual correspondence and field instruction memo?
In which contract clauses or specification referred. Site instruction memo is
a book at site. Site instruction memo have a four copies 1.White
(contractor) 2.Pink (office) 3.Yellow (PM) 4.Green (VP)
• Certification of NESPAK?
PNAC (Pakistan National Accreditation Council), MOODY (International
certification ISO 9001 Approved certificate No.9803539), UKAS (Quality
management)
• Extension of time Problems?
Revision of drawings, Decisions, Possession, payment, load shedding,
shortage of labor
Un foreseeable, heavy rains, Employer risks etc.
• Site problem which are normally occurred?