Kohler MPAC 1500 Operation Manual

Operation
Automatic Transfer and

Bypass/Isolation Switches
Controls:
MPACt 1500
Software (Code) Version 2.0 or higher
TP-6714 4/10a
Table of Contents
Safety Precautions and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Section 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 Controller Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1.1 Logic Board Input and Output Connections . . . . . . . . . . . . . . . . . . . . . . . 12
1.1.2 Communication Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.1.3 Controller Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.1.4 Controller Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.2 Extended Transfer Time Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.3 Accessory Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4 Controller Powerup/Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.5 System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.6 Exerciser Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.7 Functional Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.8 Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Section 2 Operation Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 Manual Operation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Voltage Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4 Lamp Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5 Automatic Operation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Section 3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 User Interface Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.2 LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.3 Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.4 Display Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.5 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3 Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4 Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4.1 Changing Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4.2 Setup Password Reset and Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4.3 Test Password Reset and Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5 Normal Operation Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.6 Sequence of Operation, Standard Transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.6.1 Preferred Source Loss and Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.6.2 Exerciser Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.6.3 Test Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.7 Sequence of Operation, Programmed-Transition . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.7.1 Preferred Source Loss and Return, Programmed-Transition . . . . . . . . . 28
3.7.2 Exerciser Operation, Programmed-Transition . . . . . . . . . . . . . . . . . . . . . . 28
3.7.3 Test Sequence, Programmed-Transition . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.8 Sequence of Operation, Service Entrance Models . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.8.1 Preferred Source Loss and Return, Service Entrance Models . . . . . . . 30
3.8.2 Exerciser Operation,
Service Entrance Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.8.3 Test Sequence,
Service Entrance Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
TP-6714 4/10 Table of Contents 3

Table of Contents, continued
3.9 Sequence of Operation, Closed Transition Models . . . . . . . . . . . . . . . . . . . . . . . . . 32

3.9.1 Preferred Source Loss and Return, Closed-Transition . . . . . . . . . . . . . . 32
3.9.2 Failure to Synchronize (Programmed-Transition Override) . . . . . . . . . . 32
3.9.3 Exerciser Operation, Closed-Transition . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.9.4 Test Sequence, Closed-Transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.10 System Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.10.1 Unloaded System Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.10.2 Loaded System Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.10.3 Closed-Transition Loaded Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.10.4 Auto-Loaded System Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.10.5 Sync Check (closed-transition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.11 Lamp Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.12 Exercise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.12.1 Unloaded Exercise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.12.2 Load Bank Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.12.3 Loaded Exercise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.13 Warnings and Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.13.1 Fault Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.14 Accessory Module Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.14.1 Module Status Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.14.2 Module Status Conflict . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.15 Reset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.15.1 Reset Maintenance Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.15.2 Reset Event History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.15.3 Reset Default Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.15.4 Reset and Disable Test Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.15.5 File Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Section 4 View Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.2 Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.3 View Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.4 View Event History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.5 View Maintenance Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.6 View Exerciser Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.7 View Prime Power Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.8 View System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.9 View Source Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.10 View Time Delays, Source 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.11 View Time Delays, Source 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.12 View Inputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.13 View Common Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.14 View Communications Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.15 View Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Section 5 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.2 Source Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.3 Controller DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.4 Default Settings and Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.4.1 System Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.4.2 Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.5 Setup Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.6 Time/Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4 Table of Contents TP-6714 4/10

5.7 Exerciser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.7.1 Setting the Exerciser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.7.2 Source/Source Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.8 Prime Power Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.8.1 Prime Power Mode Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.8.2 Prime Power Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.9 Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.9.1 Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.9.2 Load Control Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.9.3 Set S1 Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.9.4 Set S2 Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.10 Load Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.10.1 Time-Based Load Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.10.2 Current-Based Load Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.11 Source Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5.11.1 Phase Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5.11.2 In-Phase Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5.11.3 Preferred Source Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5.11.4 System Voltage and Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.11.5 Voltage and Frequency Pickup and Dropout Settings . . . . . . . . . . . . . . . 75
5.11.6 Set Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.12 Programmable Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.12.1 Main Logic Board Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.12.2 Input/Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.12.3 Input Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.12.4 Output Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.12.5 User-Defined I/O Function Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5.13 Common Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
5.13.1 Common Alarm Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
5.13.2 Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
5.13.3 Chicago Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
5.14 Set System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.14.1 Source Type/Source Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.14.2 Transition Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.14.3 Service Entrance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.14.4 Rated Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.14.5 Three Source Engine Start Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.14.6 Transfer Commit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.14.7 Remote Test Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.14.8 Peak Shave TD Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.14.9 USB Data Logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.14.10 Min/Max Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.15 Three-Source Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.15.1 Three Source Engine Start Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.15.2 Preferred Source Toggle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.15.3 Three Source System Test and Exercise . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.15.4 Three-Source System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.15.5 ATS1 and ATS2 System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.16 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
5.17 Set Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
5.18 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Section 6 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
TP-6714 4/10 Table of Contents 5

6.2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.2.1 Serial Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.2.2 Ethernet Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
6.3 Communications Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
6.3.1 Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
6.3.2 Ethernet Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
6.4 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
6.4.1 File Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.4.2 Event History Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6.4.3 Configuration files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6.4.4 Controller Application Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6.4.5 Data Logger Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
6.4.6 MinMax Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
6.4.7 SyncData Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Section 7 Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
7.2 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
7.2.1 Weekly Generator Set Exercise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
7.2.2 Monthly Automatic Control System Test . . . . . . . . . . . . . . . . . . . . . . . . . . 104
7.3 Inspection and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
7.3.1 General Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
7.3.2 Other Inspections and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
7.4 Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Section 8 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
8.2 Accessory Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
8.3 Accessory Module Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
8.4 Input/Output (I/O) Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
8.5 Alarm Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
8.5.1 Alarm Board DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
8.5.2 External Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
8.5.3 Audible Alarm Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
8.5.4 Alarm Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
8.5.5 Alarm Silence Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
8.6 External Battery Supply Module (EBSM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
8.7 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
8.8 Transient Voltage Surge Suppressor (TVSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
8.8.1 Diagnostic LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
8.8.2 TVSS Remote Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
8.8.3 TVSS Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
8.9 Supervised Transfer Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
8.9.1 Automatic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
8.9.2 Non-Automatic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
8.10 Current Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
8.11 Load Shed (Forced Transfer to OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
8.11.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
8.11.2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
8.12 User Interface Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
8.13 Line-to-Neutral Voltage Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
8.14 Logic Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
8.15 Monitoring Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Appendix B Screen Summaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
6 Table of Contents TP-6714 4/10

Safety Precautions and Instructions
IMPORTANT SAFETY INSTRUCTIONS. Accidental Starting

Electromechanical equipment, DANGER
including generator sets, transfer
switches, switchgear, and WARNING
accessories, can cause bodily harm
and pose life-threatening danger when
improperly installed, operated, or
maintained. To prevent accidents be Hazardous voltage.
aware of potential dangers and act Will cause severe injury or death.
safely. Read and follow all safety Accidental starting. Only authorized personnel should
precautions and instructions. SAVE Can cause severe injury or death. open the enclosure.
THESE INSTRUCTIONS.
Disconnect the battery cables before
This manual has several types of working on the generator set. WARNING
safety precautions and instructions: Remove the negative (--) lead first
Danger, Warning, Caution, and Notice. when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
DANGER
Hazardous voltage. Moving parts.
Disabling the generator set.
Danger indicates the presence of a Can cause severe injury or death.
Accidental starting can cause
hazard that will cause severe
severe injury or death. Before Operate the generator set only when
personal injury, death, or
working on the generator set or all guards and electrical enclosures
substantial property damage.
connected equipment, disable the are in place.
generator set as follows: (1) Move the
WARNING generator set master switch to the OFF
position. (2) Disconnect the power to WARNING
the battery charger. (3) Remove the
Warning indicates the presence of a
battery cables, negative (--) lead first.
hazard that can cause severe
Reconnect the negative (--) lead last
personal injury, death, or
when reconnecting the battery. Follow
substantial property damage.
these precautions to prevent starting of
the generator set by an automatic
CAUTION transfer switch, remote start/stop Hazardous voltage.
switch, or engine start command from a Can cause severe injury or death.
remote computer.
Caution indicates the presence of a Close and secure the enclosure door
hazard that will or can cause minor before energizing the transfer switch.
personal injury or property damage.
Hazardous Voltage/
NOTICE Moving Parts Grounding electrical equipment.
Notice communicates installation, Hazardous voltage can cause
operation, or maintenance information DANGER severe injury or death. Electrocution
that is safety related but not hazard is possible whenever electricity is
related. present. Ensure you comply with all
applicable codes and standards.
Safety decals affixed to the equipment Electrically ground the generator set,
in prominent places alert the operator transfer switch, and related equipment
or service technician to potential Hazardous voltage. and electrical circuits. Turn off the
hazards and explain how to act safely. Will cause severe injury or death. main circuit breakers of all power
The decals are shown throughout this sources before servicing the
publication to improve operator Disconnect all power sources before equipment. Never contact electrical
recognition. Replace missing or opening the enclosure. leads or appliances when standing in
damaged decals. water or on wet ground because these
conditions increase the risk of
electrocution.
TP-6714 4/10 Safety Precautions and Instructions 7

Short circuits. Hazardous allow the transfer switch to continue to Notice
voltage/current can cause severe supply power to the load. Disconnect
injury or death. Short circuits can all power sources to accessories that NOTICE
cause bodily injury and/or equipment are mounted within the enclosure but
Hardware damage. The transfer
damage. Do not contact electrical are not wired through the controls and
switch may use both American
connections with tools or jewelry while deenergized by inline connector
Standard and metric hardware. Use
making adjustments or repairs. separation. Test circuits with a
the correct size tools to prevent
Remove all jewelry before servicing voltmeter to verify that they are
rounding of the bolt heads and nuts.
the equipment. deenergized before servicing.
Servicing the transfer switch. Testing live electrical circuits. NOTICE
Hazardous voltage can cause Hazardous voltage or current can Improper operator handle usage.
severe injury or death. Deenergize cause severe injury or death. Have Use the manual operator handle on the
all power sources before servicing. trained and qualified personnel take transfer switch for maintenance
Turn off the main circuit breakers of all diagnostic measurements of live purposes only. Return the transfer
transfer switch power sources and circuits. Use adequately rated test switch to the normal position. Remove
disable all generator sets as follows: equipment with electrically insulated the manual operator handle, if used,
(1) Move all generator set master probes and follow the instructions of and store it in the place provided on the
controller switches to the OFF the test equipment manufacturer when transfer switch when service is
position. (2) Disconnect power to all performing voltage tests. Observe the completed.
battery chargers. (3) Disconnect all following precautions when performing
battery cables, negative (--) leads first. voltage tests: (1) Remove all jewelry. NOTICE
Reconnect negative (--) leads last (2) Stand on a dry, approved Electrostatic discharge damage.
when reconnecting the battery cables electrically insulated mat. (3) Do not Electrostatic discharge (ESD)
after servicing. Follow these touch the enclosure or components damages electronic circuit boards.
precautions to prevent the starting of inside the enclosure. (4) Be prepared Prevent electrostatic discharge
generator sets by an automatic for the system to operate automatically. damage by wearing an approved
transfer switch, remote start/stop (600 volts and under) grounding wrist strap when handling
switch, or engine start command from a electronic circuit boards or integrated
remote computer. Before servicing any circuits. An approved grounding wrist
components inside the enclosure: (1) Heavy Equipment strap provides a high resistance (about
Remove all jewelry. (2) Stand on a dry, 1 megohm), not a direct short, to
approved electrically insulated mat. WARNING ground.
(3) Test circuits with a voltmeter to
verify that they are deenergized.
Making line or auxiliary
connections. Hazardous voltage
can cause severe injury or death. To
prevent electrical shock deenergize
the normal power source before Unbalanced weight.
making any line or auxiliary Improper lifting can cause severe
connections. injury or death and equipment
damage.
Servicing the transfer switch
controls and accessories within the Use adequate lifting capacity.
enclosure. Hazardous voltage can Never leave the transfer switch
cause severe injury or death. standing upright unless it is securely
Disconnect the transfer switch controls bolted in place or stabilized.
at the inline connector to deenergize
the circuit boards and logic circuitry but
8 Safety Precautions and Instructions TP-6714 4/10

Introduction
This manual provides operation instructions for Kohlerr operation and to avoid bodily injury. Read and follow the
MPACt 1500 automatic transfer switch controls and Safety Precautions and Instructions section at the
related accessories. beginning of this manual. Keep this manual with the
equipment for future reference.
This manual applies to MPACt 1500 controllers with
controller application code (software) version 2.0.0 or A separate transfer switch operation and installation
higher. To check the code version, go to the View manual provided with the unit contains instructions for
Control Parameters screen. See Section 4 for transfer switch installation, manual operation,
instructions. scheduled maintenance, and bypass/isolation
procedures, if applicable.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to The equipment service requirements are very important
change this literature and the products represented to safe and efficient operation. Inspect parts often and
without notice and without any obligation or liability perform required service at the prescribed intervals.
whatsoever. Obtain service from an authorized service distributor/
dealer to keep equipment in top condition.
Read this manual and carefully follow all procedures
and safety precautions to ensure proper equipment
TP-6714 4/10 Introduction 9

Service Assistance
For professional advice on generator power China

requirements and conscientious service, please contact North China Regional Office, Beijing
your nearest Kohler distributor or dealer. Phone: (86) 10 6518 7950
(86) 10 6518 7951
D Consult the Yellow Pages under the heading (86) 10 6518 7952
Generators—Electric. Fax: (86) 10 6518 7955
D Visit the Kohler Power Systems website at East China Regional Office, Shanghai
KohlerPower.com. Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
D Look at the labels and stickers on your Kohler product India, Bangladesh, Sri Lanka
or review the appropriate literature or documents India Regional Office
included with the product. Bangalore, India
Phone: (91) 80 3366208
D Call toll free in the US and Canada 1-800-544-2444.
(91) 80 3366231
D Outside the US and Canada, call the nearest regional Fax: (91) 80 3315972
office. Japan, Korea
North Asia Regional Office
Headquarters Europe, Middle East, Africa Tokyo, Japan
(EMEA) Phone: (813) 3440-4515
Kohler Power Systems Fax: (813) 3440-2727
3 rue de Brennus
93200 Saint Denis Latin America
France Latin America Regional Office
Phone: (33) 1 49 178300 Lakeland, Florida, USA
Fax: (33) 1 49 178301 Phone: (863) 619-7568
Fax: (863) 701-7131
Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455
10 Service Assistance TP-6714 4/10

Section 1 Installation
This section contains instructions for controller

connections. For ATS installation instructions, refer to
the transfer switch installation manual supplied with the
transfer switch. 1
1.1 Controller Connections

DANGER
Hazardous voltage.
Will cause severe injury or death.
Disconnect all power sources before
opening the enclosure. GM21079
2
NOTICE
3 4 5
Electrostatic discharge damage. Electrostatic discharge
(ESD) damages electronic circuit boards. Prevent 12 6
electrostatic discharge damage by wearing an approved
grounding wrist strap when handling electronic circuit boards 7
or integrated circuits. An approved grounding wrist strap
provides a high resistance (about 1 megohm), not a direct Main Logic
8
short, to ground. Board
The controller’s main logic board is mounted in a plastic

housing on the inside of the transfer switch enclosure
door.
Power
Opening the cover. To gain access to the DIP switches Board
and terminal strips on the main logic board, open the
plastic housing by pushing up on the latch on the bottom
of the cover and swinging the cover up and out. The
cover is hinged at the top. Lift the cover off the hinges to
remove it completely, if necessary.
9
Note: Always replace the cover before energizing the 11
transfer switch controls. 10 GM46733
Figure 1-1 shows the locations of the DIP switches and 1. Access openings to RJ-45 and USB connectors
connectors on the main logic board. It is not necessary 2. Latch
to open the cover to access the USB or Ethernet 3. RS-485 connection TB2
connectors. 4. I/O board connection P16
5. User interface connection P14
6. DIP switches SW1
7. RJ-45 Ethernet connection P13
8. USB connection P12
9. Programmed-transition interface board (PTIB) connection
(factory connection)
10. Ground wire
11. Contactor harness connection
12. Input/output terminal strip TB1
Figure 1-1 Controller
TP-6714 4/10 Section 1 Installation 11

1.1.1 Logic Board Input and Output 1.1.2 Communication Connections
Connections
See Section 6 for instructions to connect to the
Logic board terminal strip TB1 has two programmable controller’s RS-485 serial port or Ethernet port for
inputs and two programmable outputs. See Figure 1-1 Modbus communication. See Section 6.4 for
for the connector location. instructions to use the USB port for file transfer.
Note: For bypass/isolation switches, input 1 is factory-

connected to the Bypass Contactor Disable
1.1.3 Controller Connection
circuit. Verify that the contactor harness is connected at the
controller base (or at the logic disconnect switch, if
Note: For service entrance switches, input 1 is factory- equipped). See Figure 1-3.
connected to the transfer inhibit circuit.
Note: Verify that the power is disconnected before
Each input has a signal and a return connection. The connecting or disconnecting the contactor
outputs are C form contacts with ratings of harness.
500 mA @ 120 VAC. See Figure 1-2 for the
connections. Use #12--24 AWG wire and tighten the
connections to 0.5 Nm (4.4 in. lbs.). 1.1.4 Controller Ground
See Section 8.4 for instructions to connect to optional Verify that the grounding wire is connected from the
input/output modules. controller’s lower left mounting stud to the enclosure.
This connection provides proper grounding that does
The controller logic board’s programmable inputs and not rely upon the door hinges.
outputs can be assigned to the functions shown in
Section 5.12. Refer to the I/O functions shown in
Figure 5-18 and Figure 5-19 for planning and
connections. You will need to assign functions to the
programmable inputs and outputs through the controller
interface using the Setup Menu—Set Inputs/Outputs
later.
TB1
12
6
Output 2 NO
Output 1 NO
Output 2 C
Output 1 C
Output 2 NC
Output 1 NC
Input 2B
2
Input 1B 1
Input 2A
Input 1A
7
1
NC = normally closed
NO = normally open
C = common 6431
Figure 1-2 Logic Board Input and Output 1. Contactor Harness Connection
Connections to TB1 2. Ground Connection
Figure 1-3 Contactor Harness and Controller

Ground Connections
12 Section 1 Installation TP-6714 4/10

1.2 Extended Transfer Time Relay 1.3 Accessory Connections
The extended transfer time relay is provided on See Section 8 and the transfer switch wiring diagrams
closed-transition transfer switches. The relay is for accessory connection instructions.
provided to prevent paralleling the standby and utility
sources for longer than the acceptable time if the
closed-transition transfer time exceeds 100 ms. 1.4 Controller Powerup/Reset
See the transfer switch installation manual for Following is an explanation of the sequence of operation
connection instructions. for the MPACt 1500 ATS Controller when power is
initially applied to the controller or a controller reset
The relay operation time is adjustable between 100 ms occurs.
and 10 seconds. The time settings are in percent (%) of
the maximum setting, which is 10 seconds, and 1. Controller self test is executed.
adjustable in 5% increments. See Figure 1-4. The
2. System parameters are downloaded from
recommended setting is 1% = 0.1 seconds. If it is
necessary to set the relay to a longer time, ensure that nonvolatile memory.
the time setting is in accordance with applicable codes. 3. Contactor position and source availability are
The relay activates only if the closed-transition transfer determined.
time exceeds the set time. A Fail to Open Source1 (or
4. If neither source is acceptable, the contactor does
Source2) fault message will display on the ATS not change position.
controller. Identify and correct the cause of the source
disconnect problem before resetting the fault. 5. If both sources are available, the controller
immediately transfers the contactor to the
Setting* Time preferred source.
1% 0.1 seconds (100 ms)
6. If only one source is available, the controller
50 % 5 seconds immediately transfers the contactor to that source,
100 % 10 seconds executing only the off-position and load control
* Settings above 1% are adjustable in 5% increments. time delays.
Figure 1-4 Relay Transfer Time Settings If the available source is the preferred source, and
the contactor is in the standby position, the
contactor transfers to preferred, the engine
cooldown time delay runs, and then the engine
start contacts open.
1
If the available source is the preferred source and
the contactor is already in the preferred position,
the engine start contacts open immediately,
bypassing the engine cooldown time delay.
TP-6714
1. Extended transfer time relay
Figure 1-5 Extended Transfer Time Relay
TP-6714 4/10 Section 1 Installation 13

1.5 System Setup 1.7 Functional Tests
Set the controller’s current time and date. See Perform the functional tests described in the transfer
Section 5.6 for instructions. switch Installation Manual and in Section 2 of this
manual before putting the transfer switch into operation.
The transfer switch is factory-set with default settings for
time delays and other parameters. To view the settings,
review the controller operation instructions in Section 3, 1.8 Warranty Registration
and then refer to Section 4.3 for instructions to view the
Complete a Startup Notification Form and submit it to
setup screens.
the manufacturer within 60 days of the initial startup
If it is necessary to change settings, see Section 5 for date. The Startup Notification Form covers all
instructions. equipment in the power system. Power systems not
registered within 60 days of startup are automatically
Note: Use caution when changing transfer switch registered using the manufacturer’s ship date as the
settings. The source voltage and frequency startup date.
settings must match the values shown on the
transfer switch nameplate.
1.6 Exerciser Setup

Set the exerciser to start and run the generator set at
least once a week. See Section 5.7 for instructions.
14 Section 1 Installation TP-6714 4/10

Section 2 Operation Tests
2.1 Introduction 2.4 Lamp Test

Be sure to perform the functional tests described in the To test the LEDs on the controller’s user interface, go to
transfer switch Installation Manual and in this section the Main screen. Press the down arrow button once,
before putting the transfer switch into operation. then press the Lamp Test button and verify that all
6 LEDs on the user interface illuminate. See Figure 2-1.
The functional tests include the following checks:
D Manual Operation Test System Ready
D Voltage Checks LD Exer 12/14 @ 16:00 Press the down
Norm 480V Emer 480V arrow button.
D Lamp Test
D Automatic Operation Test B View Set Test
Note: Perform these checks in the order presented to Norm AB BC AC

##Hz ###V ###V ###V Press and hold the
avoid damaging the ATS.
Lamp Lamp Test button.
B Y Test Main
Read all instructions on the labels affixed to the
automatic transfer switch before proceeding.
Figure 2-1 Lamp Test
2.2 Manual Operation Test

2.5 Automatic Operation Test
If you have not already done so, test the contactor
manual operation before proceeding to the voltage Check the transfer switch’s automatic control system
check and electrical operation test. immediately after the voltage check. Review the
operation instructions in Section 3 before proceeding.
Note: Disable the generator set and disconnect the Note: Close and lock the enclosure door before starting
power by opening the circuit breakers or switches the test procedure.
for both sources before manually operating the
transfer switch. Preferred Source Selection. The test procedure
assumes that Source N is the preferred source. If the
Follow the instructions in the transfer switch installation ATS is equipped with the alarm board accessory, check
manual to check the transfer switch manual operation. the preferred source selection before proceeding with
the automatic operation test. To check the preferred
A contactor in normal and serviceable condition source selection, use the down arrow button to step
transfers smoothly without binding when operated down from the main screen until Normal Preferred or
manually. Do not place the transfer switch into service if Emergency Preferred is displayed. See Figure 3-9 or
the contactor does not operate smoothly without Figure 3-10.
binding; contact an authorized distributor/dealer to
service the contactor. Supervised Transfer Switch. If the transfer switch is
equipped with a supervised transfer switch, verify that it
is set to the Auto position.
2.3 Voltage Check Follow the procedure below to start a loaded test. Verify
The voltage, frequency, and phasing of the transfer that the ATS starts the generator set and transfers the
switch and the power sources must be the same to avoid load to the emergency source, executing all time delays
damage to loads and the transfer switch. Compare the that are set up to operate during a loss of the normal
voltage and frequency ratings of the utility source, source. End the test and verify that the transfer switch
transfer switch, and generator set, and verify that the transfers the load back to the normal source and
ratings are all the same. removes the engine start signal, executing all
appropriate programmed time delays. Refer to Section
Use the voltage check procedure explained in the ATS
3.6.3 for a more detailed description of the test
Installation Manual to verify that the voltages and
sequence of operation.
phasing of all power sources are compatible with the
transfer switch before connecting the power switching Load control time delay settings may affect the
device and controller wire harnesses together. operation sequences.
TP-6714 4/10 Section 2 Operation Tests 15

Note: If the standby source fails during a loaded test, transition transfer. If automatic override is not
the ATS will immediately attempt to transfer to the enabled, the ATS will continue to monitor the
preferred source. source synchronization and transfer when/if
the sources synchronize. The operator can
Automatic Operation Test Procedure initiate a programmed-transition transfer
(password required) or cancel the transfer.
1. Check the controller LED indicators to verify that
the Position N and Source N Available indicators 8. Press the End Test button.
are lit.
9. Verify that the switch transfers the load back to
2. Verify that the generator set master switch is in the Source N.
AUTO position.
a. Standard-Transition Models: After the
3. Refer to Figure 2-2. From the main screen, press standby-to-preferred time delay, verify that the
the Test button. Enter the test password when Position E LED goes out and the Position N
prompted and press OK. LED lights, indicating that the switch has
transferred the load to Source N.
4. Press the down arrow button to display Type of Test
Loaded. b. Programmed-Transition Models: After the
standby-to-off time delay, verify that the
5. Press the Start button. Position E LED goes out. After the off-to-
preferred time delay, check that the Position N
6. Verify that the generator set starts and the Source LED lights, indicating that the switch has
E Available LED lights. transferred the load to Source N.
7. Verify that the switch transfers the load to Source E. c. Closed-Transition Models: See Section 3.10.3.
Observe the controller LEDs and display as the After the standby-to-preferred time delay, the
time delays execute and the load is transferred. controller monitors the sources for
synchronization. When the sources are in
a. Standard-Transition Models: After the sync, the ATS transfers the load to Source N
preferred-to-standby transfer time delay, verify and the Position N LED lights. Both sources will
that the Position N LED turns off and the
be connected for less than 100 milliseconds
Position E LED lights, indicating that the switch before Source E is disconnected and the
has transferred the load to Source E.
Position E LED turns off.
b. Programmed-Transition Models: After the
If the sources do not synchronize before the fail
preferred-to-off time delay, verify that the to sync time delay expires, operation depends
Position N LED turns off. After the
on the programmed transition override setting.
off-to-standby time delay, check that the
If automatic override is enabled, the ATS will
Position E LED lights, indicating that the switch transfer the load using a programmed-
has transferred the load to Source E.
transition transfer. If automatic override is not
enabled, the ATS will continue to monitor the
c. Closed-Transition Models: See Section 3.10.3.
source synchronization and transfer when/if
After the preferred-to-standby time delay, the
controller monitors the sources for the sources synchronize. The operator can
initiate a programmed-transition transfer
synchronization. When the sources are in
sync, the ATS transfers the load to Source E (password required).
and the Position E LED lights. Both sources will
10. After the engine cooldown time delay expires, the
be connected for less than 100 milliseconds engine start signal is removed. Verify that the
before Source N is disconnected and the
generator set stops.
Position N LED turns off.
Note: The generator set may have an engine
If the sources do not synchronize before the fail cooldown time delay that causes the
to sync time delay expires, operation depends
generator set engine to run after the transfer
on the programmed transition override setting. switch engine start signal is removed.
If automatic override is enabled, the ATS will
transfer the load using a programmed- This completes the functional tests.
16 Section 2 Operation Tests TP-6714 4/10

System OK
LD Exer ##/## @ ##:## On the main screen, press the Test button.
Norm ###V Emer ###V
B View Set Test
Enter Password Use the open arrow buttons to enter the Test
Time to Enter #:## password. See Section 3.4 for instructions. Then
>????<
press the OK button.
OK
Type of Test
Auto Load Press the down arrow button to step to the
Time :## min loaded test screen.
B Main " Start
Type of Test Press the Start button to initiate the test

Loaded
sequence.
B Main Start
Engine Start in ##:##

Norm ###V Emer ###V Additional test sequence screens may appear,
depending on the system settings.
End End
Delay Test
Press the Main button to return to the main screen

System on Test
Norm ###V Emer ###V
during the test, if desired. From the main screen,
press Test to return to the test screen.
End
Main Test
Press the End Test button to end the test.
Figure 2-2 Starting and Stopping the Automatic Operation Test
TP-6714 4/10 Section 2 Operation Tests 17

Notes
18 Section 2 Operation Tests TP-6714 4/10

Section 3 Operation
3.1 Introduction 3.2.1 Display

This section contains operation instructions, including: The four-line display indicates transfer switch status and
setup, including the following:
D User interface panel, with display, pushbuttons, and
LED indicators D System status
D Main screen D Faults and warnings
D System status, warnings, and faults D Active time delays
D Passwords D Source voltages
D Tests D Source frequency (Hz)
D Warnings and Faults D Current (amps)
D Reset Data D Source setup information
D Time and date
3.2 User Interface Panel D Time and date of next scheduled exercise
The display also identifies the pushbutton functions,

The user interface panel is located on the transfer switch
which can change from screen-to-screen.
door. Figure 3-1 shows the user interface pushbuttons
and LED indicators.
1 2 3 4
6
8
GM46892
7
1. Source N Available LED 3. Source E Position LED 5. Display 7. Pushbuttons (4)

2. Source N Position LED 4. Source E Available LED 6. Not in Auto LED 8. System Alert LED
Figure 3-1 User Interface Panel
TP-6714 4/10 Section 3 Operation 19

3.2.2 LED Indicators
B Down arrow (closed). Step down to the next
LEDs on the user interface indicate contactor position, screen or scroll through a list.
source availability, faults, and other conditions. The
table in Figure 3-2 describes the functions of the LED Y Up arrow (closed). Step back to the previous
screen.
indicators.
" Right arrow (closed). Move to the next
See Section 3.13 for more information about warnings
submenu.
and faults.
Up arrow (open). Increases the selected
Some programmable inputs will trigger the LEDs to light numerical value.
or flash. See Section 5.12.
Down arrow (open). Decreases the selected
numerical value.
LED Indicator Condition
Source N Available, Source N is available. Right arrow (open). Steps to the next digit in a
Green selected numerical value.
Source E Available, Red Source E is available.
Position A, Green Contactor is in Normal position. Back Steps back to the previous screen or
Position B, Red Contactor is in Emergency position. submenu.
System Alert, Red Fault. Identify and correct the cause End Ends the current time delay.
of the fault condition, then reset Delay
faults at the controller. See Section
3.13.
End Ends an active test sequence. See
Input active: Low Battery Voltage or
Remote Common Alarm. See Test Section 3.6.3.
Section 5.12.
Not in Auto, Red ATS is not set for automatic OK Enters the displayed numerical value
operation or a load shed (forced (password or setting).
transfer to OFF) sequence is active.
Flashes for manual transfer waiting. Main Returns to the main screen.
Input active: Inhibit Transfer, Forced
Transfer to OFF, or Bypass
Contactor Disable. See Section Next Steps to the next parameter in an item with
5.12. multiple settings (for example, in Exerciser
Setup).
Figure 3-2 User Interface LED Indicators
Reset Reset the fault condition shown on the display,
or reset an accessory module after connection.
3.2.3 Pushbuttons
Save Saves settings shown on the display.
The user interface panel has four pushbuttons below the
display. Pushbutton functions are shown above each Set From the main screen, moves to the first
setup screen.
button in the last line of the display and can change from
screen-to-screen. Start From the Test screen, starts the test
sequence.
The pushbutton functions are defined in Figure 3-3. Test From the main screen, moves to the test
sequence screens. See Section 3.10.
3.2.4 Display Contrast View From the main screen, moves to the first
view screen.
To adjust the display contrast, press and hold the
second button until two rows of asterisks (*) appear.
Then press the up arrow button to increase the contrast File transfer commands (USB device connected):
or the down arrow button to decrease the contrast. The Sel Select the displayed file.
display will return to the main screen after a few seconds
Del Delete the displayed file.
if no buttons are pressed.
Upload Load the displayed file to the USB device.
3.2.5 Examples Download Load the displayed file to the controller.
Figure 3-4 illustrates how to use the pushbuttons to step

Figure 3-3 Pushbutton Functions
through screens and change settings. This example
shows setting the time. See Figure 3-5 for another
example of navigating through the menus.
20 Section 3 Operation TP-6714 4/10

1 System OK 6
LD Exer ##/## @ ##:## Set Time
Norm ###V Emer ###V
B View Set Test B Y " Back
Press the SET button. Press the right arrow

button to enter the Set
Time submenu.
2 Enter Password
Time to Enter #:##
????
OK 7
Set Time ##:##
Back Save
Press the open UP arrow button to
increase the first digit of the
password from 0 through 9.
Press the open up arrow
Note: The default password is 0000. button to increase the first
digit. (Use 00:00 to 23:59 for
time.)
3 Enter Password
Time to Enter #:##
0???
OK
8
Set Time 1#:##
Press the open RIGHT arrow Back Save

button to move to the next
digit. Repeat Steps 2 and 3
until the correct password is
displayed.
Press the open right arrow
button to step to the next digit.
Repeat steps 7 and 8 until the
4 Enter Password correct time is displayed.
Time to Enter #:##
0000
OK
9
Set Time 14:37
Press OK to enter the password. Back Save
Set Time/Date
5
Press Save.
B Y " Main
Press the right arrow button

to enter the Set Time/Date
submenu.
Figure 3-4 Example: Setting the Time

Set Common Alarms Set Common Alarms Modify Alarm Alarm Description Alarm Description
Alarm Group 1 Common Audible Common Y Audible N
B Y " Main B Y " Back B Y " Back B Y " Back Back Save
Press the up and down Press the up arrow

arrow buttons to step button to step through
Press the up and through the alarm all combinations of yes
Press the right arrow Press the up and down down arrow buttons descriptions. Then press
arrow buttons to step and no for common
button to enter the to select Modify the right arrow to change and audible.
Set Common Alarms between alarm groups 1 Alarm or Remove the common and audible
menu. and 2. All Alarms assignments for that Press Save to save the
Press the right arrow to function. common and audible
modify settings in the alarm settings.
displayed group.
Remove All Alarms Remove All Alarms
Yes/No
B Y " Back Back Save
Press the up arrow button to toggle yes or no.

If Yes is displayed, pressing Save will remove
all alarms from the selected group (1 or 2).
Pressing Back exits without executing the
Remove command.
Figure 3-5 Example: Set Common Alarms

3.3 Main Screen Press the Test button to enter the Test mode. A
password is required. See Section 3.10.
The main screen appears at system startup and
displays the following information (see Figure 3-6): The display returns to the main screen after 30 minutes
of no activity (no buttons pressed).
D System Status (see Figure 3-7)
D Date and time of the next scheduled exercise run (if 1 2

programmed)
System Ready 3
D Measured source voltages LD Exer 12/14 @ 16:00
Norm 480V Emer 480V
D Pushbutton functions
B View Set Test
Pressing the down arrow button steps to the normal
operation screens shown in Section 3.5. Step through 6446
1. System status message
these screens to check the measured frequency, line
2. Next scheduled exercise, if programmed
voltages, current (if the current sensing accessory is 3. Source voltages detected
installed), and other system information.
Figure 3-6 Main Screen
Some parameters will appear only under certain
conditions. For example: System Status Messages
Maint DIP Switch
D If no exercise runs are scheduled, the second line of Inhibit Transfer
the main screen is blank. Bypass Contactor Dis
Low Battery Voltage
D The Daylight Saving Time settings are displayed only
if DST is enabled. Fail to Acquire Pref
Fail to Acquire Stby
D Phase rotation and in-phase monitoring are Fail to Transfer
displayed only for three-phase systems. Module Lost Comm
New Module
D Some parameters and time delays appear only for Remote Common Alarm
programmed-transition models.
External Battery Low
Phase Rotation Error
D The screens displayed during a test or exercise
sequence will vary depending on the time delay Aux Switch Fault
settings. Aux Switch Open
Test Mode Active
Pressing the View button steps to the view screens Exerciser Active
shown in Section 4.3. Peak Shave Active
In Phase Waiting
Passwords are required to enter the setup and test
modes. See Section 3.4 for more information about Figure 3-7 System Status Messages
passwords.
Press the Set button to enter the setup mode. A

password is required. See Section 5.5 for system setup
screens.

3.4 Passwords 3.4.3 Test Password Reset and Disable
Passwords are required to enter the Test and Setup The test password can be reset to the default value or
screens. Passwords are 4-digit numbers. See disabled. Use the Setup Menu--Reset Data screen. See
Figure 3-8 for instructions to enter the password using Figure 3-25.
the pushbuttons on the controller’s user interface.
Disabling the test password allows any user to initiate a
There are two passwords: test sequence from the controller’s user interface
without entering a password. Initiating a test starts the
Setup Password. The setup password controls access generator set and, if a loaded test is selected, transfers
to the system setup screens, which allow changes to the load.
system settings, time delays, etc.
For closed-transition models, the setup password is Note: The factory default password is 0000.
required to initiate a transfer when the programmed
Enter Password
transition override function is set to manual. See Time to Enter #:##
Section 3.10.3. >????<
Test Password. The test password controls access to OK

the test sequence screens. The test password is
required to initiate a loaded, unloaded, or auto-loaded Press the open up arrow button to increase the first digit
of the password from 0 to 9.
test, and also to initiate a sync check test on
closed-transition models.
If the correct password is not entered within 30 seconds, Enter Password

Time to Enter #:##
the display returns to the main screen. >0???<
The factory default password is 0000. Change the OK

password to allow only authorized personnel to start and
end tests or change settings.
Press the open right arrow button to step to the next digit.
Repeat for all four digits.
3.4.1 Changing Passwords
Use the Passwords Setup Menu to change passwords.
Enter Password
See Section 5.17. Time to Enter #:##
>0000<
3.4.2 Setup Password Reset and OK

Disable
Turning ON the password disable DIP switch SW1-1 Press the OK button to enter the password.
disables the setup password and resets it to the factory
defaults. When the switch is ON, system setup and
programming is allowed without the need to enter a Incorrect Password
password. See Figure 5-1 for the DIP switch location.
Turning DIP switch SW1-1 ON and then OFF resets the

password to the default value, 0000. If the wrong password is entered, the Incorrect Password
screen appears. Check the password and try again.
The test password is not affected by this DIP switch.
Use the Reset Data screen to disable the test password. Figure 3-8 Entering a Password

3.5 Normal Operation Screens
System Ready
During normal transfer switch operation, the screens LD Exer 12/14 @ 16:00
shown in Figure 3-9 or Figure 3-10 are displayed. Use Norm 480V Emer 480V
the up and down arrow buttons to view the system status
B View Set Test
information as shown. Press Main to return to the main
screen from any screen. Norm AB BC AC
##Hz ###V ###V ###V
The Sequence of Operation descriptions in Sections 3.6 Lamp
through 3.9 describe the transfer switch normal B Y Test Main
operation for standard, programmed, and closed
transition models, and for service entrance models. Norm AN BN CN
##Hz ###V ###V ###V
System Ready
B Y Main
LD Exer 12/14 @ 16:00
Norm 480V Emer 480V
Emer AB BC AC
B View Set Test ##Hz ###V ###V ###V
Norm L1 L2 B Y Main
##Hz ###V ###V
Lamp Emer AN BN CN
B Y Test Main ##Hz ###V ###V ###V
B Y Main
Emer L1 L2
##Hz ###V ###V
Amps LA LB LC
#### #### ####
B Y Main
B Y Main
Amps L1 L2
#### ####
Time/Date
09:10 DST 01/13/06
B Y Main
B Y Main
Time/Date
09:10 DST 01/13/06
Daylight Saving Time
Clock Ahead 1 Hour
B Y Main
Sun 03/12/06
B Y Main
Clock Ahead 1 Hour
Sun 03/12/06
Clock Back 1 Hour
B Y Main
Sun 11/05/06
B Y Main
Clock Back 1 Hour Normal Preferred
Sun 11/05/06 Util-Gen Operation
B Y Main No Commit Transfer
B Y Main
Normal Preferred
Util-Gen Operation Standard Transition
No Commit Transfer Phase Rotation ABC
B Y Main In Phase Enabled
B Y Main
Standard Transition
Figure 3-10 Three-Phase Operation

B Y Main
Figure 3-9 Single-Phase Operation

3.6 Sequence of Operation, 3.6.2 Exerciser Operation, Standard
Standard Transition Transition
The Sequence of Operation descriptions in Sections 3.6 Unloaded Exercise Sequence Starts
through 3.9 describe the transfer switch normal
operation for standard, programmed, and closed 1. Exerciser timer begins.
transition models, and for service entrance models.
2. The generator is signaled to start.
Operation can be affected by faults such as the normal
or emergency contacts failing to open or close when 3. The generator starts and the standby source
signaled to do so. becomes available.
3.6.1 Preferred Source Loss and 4. The load bank control is activated.
Return, Standard Transition
Unloaded Exercise Sequence Ends
Following is an explanation of the transfer switch
sequence of operation when Preferred Source failure is 1. The load bank control is deactivated.
detected.
2. Engine cooldown time delay expires.
Preferred Source Fails 3. The engine start contacts open, signaling the
generator to stop.
1. Load control contacts open.
2. Engine start time delay expires. Loaded Exercise Sequence Starts
3. The generator is signaled to start. 1. Exerciser timer begins.
4. The generator starts and the standby source 2. The generator is signaled to start.
becomes available.
3. The generator starts and the standby source
5. Preferred-to-standby time delay expires. becomes available.
6. Contactor transfers to standby. 4. Preferred-to-standby time delay and pre-transfer

load control sequences run.
7. Post-transfer load control sequences run.
8. Load control contacts close.
6. Contactor transfers to standby.
Preferred Source Returns 7. Post-transfer load control sequences run.
1. Standby-to-preferred and pre-transfer load control
time delays expire.
2. Load control contacts open. Emergency Source Fails (Normal Source is

available)
3. Contactor transfers to preferred source.
1. Exerciser is deactivated.
4. Post-transfer load control sequences and engine
cooldown time delay expire. 2. Load control contacts open.
5. Load control contacts close. 3. Contactor immediately transfers to preferred.
6. The engine start contacts open, signaling the 4. Immediate failure to acquire standby alarm.
generator to stop.
cooldown time delay expire.
7. Engine start contacts open.

Loaded Exercise Sequence Ends Emergency Source Fails (Normal Source is
available)
1. Pre-transfer load control sequences run.
1. Test function is deactivated.
3. Contactor transfers to preferred.
3. Contactor immediately transfers to preferred.
cooldown time delay expire. 4. Immediate failure to acquire standby alarm.
5. Load control contacts close. 5. Post-transfer load control sequences and engine
6. The engine start contacts open, signaling the
generator to stop. 6. Load control contacts close.

3.6.3 Test Sequence, Standard
Transition Loaded Test Function is Ended
Unloaded Test Function is Initiated 1. Standby-to-preferred time delay and pre-transfer

1. The generator set is signaled to start.
becomes available. 3. Contactor transfers to preferred.
3. The load bank control is activated. 4. Post-transfer load control sequences and engine
Unloaded Test Function is Ended
1. The load bank control is deactivated.
2. Engine cooldown time delay expires. generator to stop.
3. The generator is signaled to stop.
Loaded Test Function is Initiated

1. The generator is signaled to start (engine start
contacts close).

becomes available.
3. Pre-transfer load control time delays expire and

load control contacts open.
4. Preferred-to-standby time delay expires.
6. Post-transfer load control time delays expire and

load control contacts close.

3.7 Sequence of Operation, 3.7.2 Exerciser Operation, Programmed
Programmed-Transition Transition
Programmed-transition models operate with a pause in Unloaded Exercise

the off position during transfer. The time in the off
position is set through the off-to-standby and The unloaded exercise sequence is the same as for
off-to-preferred time delays. standard transition. See Section 3.6.2.
Loaded Exercise Sequence Starts

3.7.1 Preferred Source Loss and
Return, Programmed Transition 1. Exerciser timer begins.
Preferred Source Fails 2. The engine start contacts close, signaling the
generator set to start.
2. Engine start time delay expires. becomes available.
3. The generator is signaled to start (engine start 4. Preferred-to-standby time delay and pre-transfer
contacts close). load control sequences run.
4. The generator starts and the standby source 5. Load control contacts open.
becomes available.
6. Contactor transfers to Off position.
7. Off-to-standby time delay expires.
8. Contactor transfers to standby source.
8. Contactor transfers to standby source.
Emergency Source Fails (Normal Source is
10. Load control contacts close. available)
Preferred Source Returns 1. Exerciser is deactivated.
1. Standby-to-preferred and pre-transfer load control 2. Immediate failure to acquire standby alarm.
time delays expire.
5. Off-to-preferred time delay expires.
6. Post-transfer load control sequences and engine cooldown time delay expire.
8. The generator is signaled to stop (engine start
contacts open).

available)
2. Immediate failure to acquire standby alarm.
4. Contactor moves to the Off position.
cooldown time delay expire. 6. Contactor transfers to preferred.
7. Load control contacts close. 7. Post-transfer load control sequences and engine

3.7.3 Test Sequence, Programmed
Transition Loaded Test Sequence is Ended
Unloaded Test Sequence 1. Standby-to-preferred time delay and pre-transfer

The unloaded test sequence is the same as for standard
transition. See Section 3.6.3. 2. Load control contacts open.
Loaded Test Sequence is Initiated 3. Contactor moves to the Off position.
1. The generator is signaled to start (engine start 4. Off-to-preferred time delay expires.
contacts close).
5. Contactor transfers to preferred.
becomes available. 6. Post-transfer load control sequences and engine
load control contacts open. 7. Load control contacts close.
4. Preferred-to-standby time delay expires. 8. The engine start contacts open, signaling the
generator to stop.
5. Contactor transfers to the Off position.


3.8 Sequence of Operation, 3.8.2 Exerciser Operation,
Service Entrance Models Service Entrance Models
Service entrance models operate in programmed- Unloaded Exercise

transition mode, with a pause in the off position during
transfer. The time in the off position is set through the The unloaded exercise sequence is the same as for
off-to-standby and off-to-preferred time delays. If the standard transition. See Section 3.6.2.
OFF time delay is shorter than the time required for the
circuit breaker to open, the transfer time will be Loaded Exercise Sequence Starts
controlled by the circuit breaker operation time.
1. Exerciser timer begins.
3.8.1 Preferred Source Loss and 2. The engine start contacts close, signaling the
Return, Service Entrance Models generator set to start.

Preferred Source Fails
becomes available.
4. Pre-transfer load control time delays expire.
2. Engine start time delay expires.
contacts close). 6. Preferred-to-standby time delay expires.
4. The generator starts and the standby source 7. Source 1 circuit breaker opens.
becomes available.
9. Source 2 circuit breaker closes.
6. Source 1 circuit breaker opens.
10. Post-transfer load control time delays expire.
Emergency Source Fails (Normal Source is
9. Post-transfer load control time delays expire. available)
10. Load control contacts close. 1. Immediate failure to acquire standby alarm.
2. Exerciser is deactivated.
Preferred Source Returns
1. Pre-transfer load control time delays expire. 3. Load control contacts open.
2. Load control contacts open. 4. Source 2 circuit breaker opens.
3. Standby-to-preferred time delay expires. 5. Off-to-preferred time delay expires.
4. Source 2 circuit breaker opens. 6. Source 1 circuit breaker closes.
5. Off-to-preferred time delay expires. 7. Post-transfer load control time delays expire and
8. Engine cooldown time delay expires and engine
7. Post-transfer load control sequences and engine start contacts open.

contacts open).

available)
2. Immediate failure to acquire standby alarm.
load control contacts close. 6. Source 1 circuit breaker closes.
7. Engine cooldown time delay expires. 7. Post-transfer load control sequences and engine

3.8.3 Test Sequence,
Service Entrance Models Loaded Test Sequence is Ended
Unloaded Test Sequence 1. Standby-to-preferred time delay and pre-transfer

The unloaded test sequence is the same as for standard
transition. See Section 3.6.3. 2. Load control contacts open.
Loaded Test Sequence is Initiated (Loaded) 3. Source 2 circuit breaker opens.
1. The engine start contacts close, signaling the 4. Off-to-preferred time delay expires.
generator set to start.
becomes available. 6. Post-transfer load control sequences and engine
load control contacts open. 7. Load control contacts close.
4. Preferred-to-standby time delay expires. 8. The engine start contacts open, signaling the
generator to stop.


3.9 Sequence of Operation, Note: If the standby source contacts do not open
within 100 ms, the extended transfer time
Closed-Transition Models relay trips the standby source breaker.
Closed-transition transfer switches operate with no
interruption of power to the load during transfer when
both sources are available. The controller monitors the
sources for synchronization before initiating transfer. 7. Load control contacts close as programmed
Sources are paralleled for less than 100 milliseconds through the Load Add settings.
during transfer.
contacts open).
3.9.1 Preferred Source Loss and
Return, Closed Transition
3.9.2 Failure to Synchronize
Preferred Source Fails (Programmed-Transition Override)
1. Load control contacts open. If the sources do not synchronize before the Fail to Sync
time delay expires, the programmed-transition override
2. Engine start time delay runs and expires. function can initiate a transfer. The override function
transfers to the other source using programmed-
3. The generator is signaled to start (engine start transition mode, which causes an interruption in power
contacts close). to the load during transfer. The contactor stops in the Off
position for a programmed period of time, which is set by
the off-to-preferred or off-to-standby time delay. The
becomes available.
override function can be set to operate automatically or
5. Preferred-to-standby time delay expires. to require manual activation.
6. Preferred source contacts open. D If Automatic programmed-transition override is

selected, a programmed-transition transfer will be
7. Off-to-standby time delay expires. initiated automatically when the Fail to Sync time
delay expires.
8. Emergency power contacts close.
D If Manual programmed-transition override is
9. Post-transfer load control sequences run and load selected, an operator can initiate a programmed-
control contacts close, as programmed through the transition transfer by entering the setup password
Load Add settings. and pressing a button after the Fail to Sync time delay
expires. If a manual transfer is not initiated, the
Preferred Source Returns controller continues to monitor the sources and
transfers if synchronization occurs.
time delays expire. See Section 5.14, Set System, to set the
programmed-transition override function to automatic or
2. Load control contacts open according to the Load manual. See Section 5.9, Time Delays, to set the
Disconnect time delay settings. off-to-preferred and off-to-standby time delays.
3. Check/wait for source synchronization.

Programmed-Transition Override Sequence
Note: If the sources do not synchronize before the 1. Fail to Sync time delay expires.
Fail to Sync time delay expires, the
programmed-transition override function 2. If Automatic programmed-transition override is
operates. See Section 3.9.2. enabled, go to step 4.
4. When sources are synchronized, preferred source 3. If manual programmed-transition override is
contacts close. enabled, the Manual Transfer screen opens. The
operator enters the setup password and manually
5. Standby source contacts open within 100 initiates programmed-transition transfer.
milliseconds.

4. Standby source contacts open. Note: If the sources do not synchronize before the
Fail to Sync time delay expires, the
5. Off-to-preferred time delay runs and expires. programmed-transition override function
operates. See Section 3.9.2.
6. Preferred source contacts close.
4. When sources are synchronized, preferred source
7. Post-transfer load control time delays expire and contacts close.
5. Standby source contacts open within 100
8. The engine cooldown time delay expires and the milliseconds.
generator set is signaled to stop (engine start
contacts open). Note: If the standby source contacts do not open
3.9.3 Exerciser Operation, Closed relay trips the standby source breaker.
Transition 6. Post-transfer load control sequences and engine
Unloaded Exercise
7. Load control contacts close as programmed
The unloaded exercise sequence is the same as for through the Load Add settings.
standard transition. See Section 3.6.2.
Loaded Exercise Sequence Starts contacts open).
1. Exercise timer begins.

3.9.4 Test Sequence, Closed Transition
2. Engine start time delay runs and expires.
Unloaded Test Sequence
contacts close). The unloaded test sequence is the same as for standard
transition. See Section 3.6.3.
becomes available. Loaded Test Sequence is Initiated
5. Load control contacts open. 1. Engine start time delay runs and expires.
6. Check/wait for source synchronization. 2. The generator is signaled to start (engine start
contacts close).
Note: If the sources do not synchronize before the
Fail to Sync time delay expires, the 3. The generator starts and the standby source
programmed-transition override function becomes available.
operates. See Section 3.9.2.
7. When sources are synchronized, emergency
source contacts close. 5. Check/wait for source synchronization.
8. Normal source contacts open within 100 Note: If the sources do not synchronize before the
milliseconds. Fail to Sync time delay expires, the
programmed-transition override function
Note: If the normal contacts do not open, the operates. See Section 3.9.2.
emergency contacts will be signaled to open
and a Fail to Transfer fault will be activated. 6. When sources are synchronized, emergency
source contacts close.
Loaded Exercise Sequence Ends
7. Normal source contacts open within 100
1. Pre-transfer load control sequences run. milliseconds.
2. Load control contacts open. Note: If the normal contacts do not open, the
emergency contacts will be signaled to open
3. Check/wait for source synchronization. and a Fail to Transfer fault will be activated.

Loaded Test Sequence is Ended 5. Standby source contacts open within 100
milliseconds.
time delays expire. Note: If the standby source contacts do not open
2. Load control contacts open according to the Load relay trips the standby source breaker.
Disconnect time delay settings.
3. Check/wait for source synchronization. cooldown time delay expire.
Note: If the sources do not synchronize before the 7. Load control contacts close as programmed
Fail to Sync time delay expires, the through the Load Add settings.
programmed-transition override function
operates. See Section 3.9.2. 8. The generator is signaled to stop (engine start
contacts open).
4. When sources are synchronized, preferred source
contacts close.

3.10 System Test Figure 3-12 shows the screens displayed during the test
run. Screens are dependent on the system settings and
Use the system test feature to: time delays. See Figure 3-15 for Sync Check screens
for closed-transition models.
D Start and run the generator set.
Press the End Test designated pushbutton to end the
D Simulate a preferred source failure, resulting in a test. Time delays will execute as programmed when the
transfer to the standby source. test is ended. Press the End Delay button to end the
currently displayed time delay, if desired.
D Check source synchronization (closed-transition
models only). To check the source voltage and frequency while a test
is running, press the Main button. Press the Test button
See Figure 3-11 for the test sequence menus. From the to return to the test sequence screens.
main menu, press the Test button and then enter the
password. The password ensures that only authorized If the emergency source is lost during a system test, the
personnel can start a test. fail to acquire standby signal is indicated immediately,
and the test is terminated. If the contactor is in the
Press the down arrow button to navigate to the desired standby position, it transfers immediately to the
test sequence. Press the Start button to start the test. preferred position.
System Ready Enter Password Type of Test Auto Load Test

LD Exer ##/## @ ##:## Time to Enter #:## Auto Load Enter Time
Norm ###V Emer ###V >????< Time :## min Time ?? min
B View Set Test OK B Main " Start Back OK
Type of Test
Press the Test button to enter the
Loaded
Test mode. A password is required.
B Main Start
Type of Test
Unloaded
B Main Start
Type of Test
Sync Check
B Main Start
Figure 3-11 Test Selection Screens

3.10.1 Unloaded System Test
Engine Start in ##:##
Norm ###V Emer ###V When an unloaded test is initiated, the controller
End End immediately signals the generator to start, without
Main Delay Test waiting for the engine start time delay to expire. The
contactor does not change position during an unloaded
LD# Disc in ##:## test, but if the normal source should fail, the contactor
Appears if load control
Norm ###V Emer ###V
time delays are set will transfer to the emergency source. The unloaded test
End End feature is available only with the Util-Genset and
Main Delay Test
Genset-Genset modes of operation.
Xfr to Off in ##:##
Norm ###V Emer ###V The load bank control output is active during an
Programmed-transition
models only unloaded exercise or unloaded system test. If the
End End contactor transfers to the standby position during the
Main Delay Test
test, the load bank control is deactivated. (The standby
Xfr to Emer in ##:## source supplies power to the load.)
Norm ###V Emer ###V
End End 3.10.2 Loaded System Test

Main Delay Test
Add LD# in ##:##

A loaded test simulates a preferred source failure,
Norm ###V Emer ###V Appears if load control
except that the engine start time delay is bypassed. The
time delays are set generator set is signaled to start immediately upon test
End End activation. Load control signals are issued prior to
Main Delay Test
transfer with their associated time delays. Since the
System on Test loaded test transfer will be between two live sources, the
Norm ###V Emer ###V in-phase monitor or closed transition feature will be
End End activated if it is enabled. If the preferred source is lost
Main Delay Test during a loaded test with the contactor in the standby
position, the test will continue to be active, even on
LD# Disc in ##:##
Norm ###V Emer ###V
restoration of preferred. If the standby source is lost and
time delays are set
the preferred source is available, the test will be
End End terminated, and the transfer switch will immediately
Main Delay Test
transfer to the preferred source position, bypassing all
Xfr to Off in ##:## time delays except the off-position requirements in a
Norm ###V Emer ###V Programmed-transition programmed-transition system.
models only
End End
Main Delay Test When a loaded test is terminated normally, the
retransfer sequence operates as though the preferred
Xfr to Norm in ##:## source has been restored after a failure. All time delays
Norm ###V Emer ###V are executed and an in-phase transfer will occur if
End End enabled. The loaded test feature is available with the
Main Delay Test Util-Genset, Util-Util and Genset-Genset modes of
operation.
Add LD# in ##:##
Norm ###V Emer ###V
End End time delays are set 3.10.3 Closed-Transition Loaded Test
Main Delay Test
When a loaded test is initiated on a closed-transition
Eng Cooldown ##:## model, the generator set is signaled to start and the
Norm ###V Emer ###V controller monitors the sources for synchronization.
End End The load is transferred when the sources are
Main Delay Test synchronized.
Note: See Figure 3-15 for Sync Check screens.
Figure 3-12 Test Sequence Screens

If the sources do not sync before the Fail to Sync time 3.10.5 Sync Check (closed-transition)
delay expires, the programmed-transition override
function operates. The Sync Check allows a test of the synchronization of
two available sources without initiating a transfer.
D If the override function is set to Automatic, a Navigate to the Type of Test, Sync Check menu and
programmed-transition transfer will occur when the press the Start button to begin the test. The controller
Fail to Sync time delay expires. The contactor stops displays Syncing during the test, and the phase angle
in the OFF position for the length of the off-to standby difference is shown between two arrows. For example,
time delay before proceeding to transfer to the > 10 < indicates that the sources are 10 degrees out of
standby source. phase. The arrows move closer together as the sources
approach synchronization. When the sources
D If the override function is set to manual, the user can synchronize, the controller indicates Synced and
either initiate a programmed-transition type transfer continues to monitor the source synchronization. The
(setup password required) or cancel the test load is not transferred. See Figure 3-15. Press the End
sequence. See Figure 3-13. If neither action is taken, Test button to end the test.
the controller will continue to check for
synchronization and transfer if the sources Time-stamped readings of source phase angle
synchronize. differential, frequency, and voltage during the test are
logged in a SyncDataLog.csv file. Data readings are
See Section 5.14.2 for instructions to set the logged approximately once every second for one
programmed-transition override function. minute. Simply insert a flash drive into the controller’s
USB port during the sync check test to save the file. See
1 Section 6.4 for more information about data files.
Manual Transfer
Password:
Type of Test
Cancel OK Sync Check
2
B Main Start
1. Use arrow buttons to enter the setup password and click OK
to initiate a manual programmed-transition transfer. OR System on Test
2. Press the Cancel button to cancel the test. Norm ###V Emer ###V
Syncing
Figure 3-13 Manual Transfer Screen for End
Programmed-Transition Override Main > 102 < Test
System on Test
Norm ###V Emer ###V
3.10.4 Auto-Loaded System Test
Synced
End
The auto-loaded test feature is a timed, loaded test. The Main >< Test
auto-loaded time delay determines how long after the
transfer to standby to terminate the test and transfer Figure 3-15 Sync Check Screens
back to the preferred source. The time is defaulted to
30 minutes and can be adjusted from 1 minute to
60 minutes. See Figure 3-14.
Type of Test Auto Loaded Test

Auto Loaded Enter Time
Time :## min Time: ?? min
B Main " Start Back OK
1 3 2
1. Press right arrow button to go to the Enter Time menu.

2. Use the open arrow buttons to enter the duration time for the
test. Then press OK.
3. Press Start to start the test.
Figure 3-14 Auto Loaded Test Menus

3.11 Lamp Test the enable/disable setting in the Set Exercise screens.
See Section 5.7.
To test the LEDs on the controller’s user interface, go to
the Main screen. Press the down arrow button once,
then press the Lamp Test button and verify that the LCD
3.12.1 Unloaded Exercise
screen and all 6 LEDs on the user interface illuminate. An unloaded exercise starts and runs the generator set
See Figure 3-16. without transferring the load.
System Ready
LD Exer 12/14 @ 16:00
Press the down arrow
3.12.2 Load Bank Control
Norm 480V Emer 480V
button.
The load bank control output is active during an
B View Set Test unloaded exercise or unloaded system test. If the
contactor transfers to the standby position, the load
Norm AB BC AC
##Hz ###V ###V ###V Press and hold the bank control will be deactivated. (The standby source
Lamp Test button. supplies power to the load.)
Lamp
B Y Test Main
3.12.3 Loaded Exercise
Figure 3-16 Lamp Test
A loaded exercise starts the generator set and transfers
the load from the normal source to the standby source.
3.12 Exercise
On closed-transition models, transfer will occur when
Schedule exercise runs through the Set Exercise the sources are synchronized. If the sources do not
screens. See Section 5.7. To run the generator set at a sync, press Cancel to end the exercise.
time other than a scheduled exercise sequence, use the
Test function. See Section 3.10 for instructions.
Exerciser Active Display during
When a scheduled exercise is running, the screens Fail to Acquire 00:59 generator set engine
shown in Figure 3-17 appear. Press Main to return to Norm ###V Emer ###V start or if engine does
Main End not start immediately.
the main screen, if desired. Press the End button to end
the exercise sequence before the scheduled stop time,
if necessary.
Exerciser Active Display during
If a system test or peak shave is active when the Time Remaining 00:29 exercise run.
exercise is scheduled to occur, the exercise is skipped. Norm ###V Emer ###V
A preferred-source failure during an exerciser period Main End
causes the exercise to be terminated and normal ATS
operation to resume.
Figure 3-17 Exercise Sequence Screens
An exercise event can be temporarily disabled to
prevent its execution and then re--enabled later using

3.13 Warnings and Faults ATS warnings and faults are shown in Figure 3-19.
There are three types of warning/fault conditions:
When a fault exists, the System Alert indicator flashes, a
designated output and the common fault output are Warning. Warnings automatically reset with a source
turned on, and an appropriate message is displayed to availability change or a transfer request.
indicate the fault. See Figure 3-18 for the location of the
System Alert indicator. Fault Requiring Manual Reset. Under these
conditions, normal ATS operation is halted. Active
modes are turned off. If the contactor is in the preferred
source position, the engine cooldown time delay
executes and the engine start contacts open, allowing
the generator set to shut down. See Section 3.13.1 for
instructions to reset faults.
1 Self Resetting Faults. Under these conditions, active

modes are turned off. If the contactor is in the preferred
source position, the engine cooldown time delay
executes and the engine start contacts open, allowing
the generator set to shut down. When the fault condition
is corrected, the fault is automatically cleared from the
controller and normal ATS operation continues.
1. System Alert LED GM46892
Figure 3-18 Fault Indication
Condition Type Description

Failure to Acquire Standby Source Warning The source voltage did not reach the acceptable range within a set
time (see Time Delays). For example, the standby source
Failure to Acquire Preferred Source Warning generator set did not start.
IPM Synching Warning (status) The two sources did not come into phase within the Fail to
(In-Phase Monitor Synching) Synchronize time delay.
Note: If the sources do come into phase after the time delay
expires, the warning is automatically cleared and normal ATS
operation continues.
External Battery Low Warning The voltage of the battery connected to the external battery supply
module (EBSM) is low.
Failure to Transfer Warning The signal to transfer is sent to the contactor and the main shaft
auxiliary switch fails to indicate a complete ATS position change.
The controller will attempt to transfer the unit three times before the
fault is indicated.
Src N (or Src E) Rotation Err Self-Resetting Fault The detected phase rotation of one or both sources does not match
the preselected setting.
I/O Module Lost Comm Self-Resetting Fault An I/O device has stopped communicating or does not have a
correct address specified. Fault resets if communication is
reestablished.
Auxiliary Switch Fault * Manual Reset Fault The main shaft auxiliary switches indicate that the ATS is in more
than one position, or the position changed when no signal was sent
to initiate the change.
Auxiliary Switch Open * Manual Reset Fault The main shaft auxiliary switches indicate that the ATS is in neither
position (all inputs are open).
Source1/Source2 Breaker Trip Manual Reset Fault The Source1 or Source2 circuit breaker in the service entrance
(service entrance models only) transfer switch has tripped due to an overcurrent condition. Identify
and correct the cause of the fault before resetting the controller.
Module Status Change Manual Reset Fault An accessory module has been disconnected OR a new module is
detected. See Section 3.14.1 to reset.
Module Status Conflict Manual Reset Fault An accessory module has been replaced with a different type of
module with the same address. See Section 3.14.2 to reset.
External Fault Self-Resetting Fault The external input dedicated to this condition is closed.
* Auxiliary switch faults are not applicable to service entrance models. See Source1/Source2 Breaker Trip for service entrance models..
Figure 3-19 Warnings and Faults

3.13.1 Fault Reset
Module Status Change
To clear a fault or warning condition and reset the Press Reset.
Norm ###V Emer ###V
System Alert LED, go to the Main screen and press the
down arrow button to open the Reset screen. See Reset View Set Test
Figure 3-18 and Figure 3-20. Then press the button
labeled Reset. A fault reset does not change the Reset
controller settings. New Module
Press Reset.
See Section 3.14, Accessory Module Faults, for B Y Reset Main

instructions to correct and reset faults related to the I/O
modules and other accessory modules.
Figure 3-21 Screens after Module Connection
When a fault message Fault Message Module

is displayed, press the LD Exer ##/## @ ##:##
Type Description
down arrow (B) button Norm ###V Emer ###V
on the Main screen to AOB Switch/Alarm Module (alarm option board)
step to the Reset Fault B View Set Test
SOB Standard I/O Module (standard option board)
screen.
Reset POB High-Power I/O Module (power option board)
Then press the Reset Fault Description
Figure 3-22 Module Types
button.
B Y Reset Main Disconnected Module
Figure 3-20 Fault Reset If one or more accessory modules are disconnected
from the controller, the message Module Status Change
appears. See Figure 3-23. Pressing the Reset button
3.14 Accessory Module Faults displays the message Check Module Setup to Clear
Fault. Use the following Module Uninstall Procedure to
uninstall modules after disconnection.
3.14.1 Module Status Change
Connecting or disconnecting one or more accessory Module Status Change
modules can cause the Module Status Change Press Reset.
Norm ###V Emer ###V
message to be displayed.
Reset View Set Test
Module Connection (new or reconnected module)
Check Module Setup Press Main and follow
Installing or reconnecting one or more accessory to Clear Fault Module Uninstall
modules triggers the Module Status Change message. Procedure.
See Figure 3-21. Press the Reset button to display B Y Reset Main
Reset New Module. Press the Reset button from that
screen. The controller recognizes the module type(s).
Figure 3-23 Screens after Module Disconnection
See Figure 3-22.
Navigate to the Set Input/Outputs>Set Aux I/O screen to

check that the controller has recognized the connected
modules.
See Section 5.12 for instructions to assign

programmable inputs and outputs to I/O modules. Go to
Section 5.13 for instructions to assign functions to the
audible alarm for an Alarm Module.

Module Uninstall Procedure 3.14.2 Module Status Conflict
1. Press Main to return to the main screen. The message Module Status Conflict appears if one
type of module is replaced with another type of module
2. Press Set to enter setup mode. that has the same address. Follow the procedure below
to resolve the conflict.
3. Enter the setup password.
4. Press the down arrow to step to the Set Inputs/ Procedure to Clear a Module Status Conflict
Outputs screen.
1. Disconnect power to the transfer switch.
5. Navigate to the Set Auxiliary I/O screen. See
Figure 3-24. Press the right arrow button to see the 2. Disconnect the module.
status of module 1. Press the down arrow to step to 3. Close the enclosure door and reconnect power to
the next module, if necessary, until the screen
the ATS. The display will show Module Status
shows Status: Lost.
Change.
6. Press the right arrow button to move to the 4. Press the button labeled Reset. The display will
Uninstall Module screen. Verify that the screen
show Check Module Setup to Clear Fault.
says Uninstall Module Yes. (Press the open arrow
button to toggle no/yes, if necessary.) 5. Follow the procedure in Section 3.14.1 to uninstall
the module through the ATS controller keypad.
7. When Yes is displayed, press Save to uninstall the
module. 6. Disconnect power to the ATS.
8. Repeat the uninstall procedure for additional 7. Connect the new module.
modules, if necessary.
8. Close the enclosure door and reconnect power to
Other Module Status Change Conditions the ATS. The display will show Module Status
Change. See Figure 3-21.
A Module Status Change message that cannot be
cleared as described in this section may indicate a 9. Press the button labeled Reset to display Reset
failure of the controller’s real-time clock. Carefully follow New Module. Press the reset button from that
the Module Connection or Module Uninstall procedures screen. The controller will now recognize the new
to attempt to reset the fault. If the fault cannot be reset, module type.
the controller’s logic board may need to be replaced.
Contact an authorized distributor/dealer for service. 10. Navigate to the Set Auxiliary I/O screen to check
the status and settings for the new module. See
Figure 3-24. Press the right arrow button to see the
status of module 1. Press the down arrow to step to
the next module, if necessary,
Set
Set Inputs/Outputs Main Board I/O
B Y " Main B Y " Back
Set Module 1 Module 1

Auxiliary I/O Type POB Addr 1 Uninstall Module
Status: Lost Yes
B Y " Back B Y " Back Save Back
Press the down arrow button to step to the

next module, if necessary.
Figure 3-24 Uninstall Module

3.15 Reset Data 3.15.2 Reset Event History
Be sure to read and understand the information in this Resetting the event history clears the events from the
section before resetting records or parameters. event history log. The history lists the 100 most recent
transfer switch events, including transfers and DIP
Note: Resetting to the default parameters will reset all switch setting changes as well as faults and alarms.
parameters to a factory default setting.
Note: The event history can be saved to a file before
Use the Reset Data menus to set records or parameters reset. See Section 3.15.5, File Maintenance.
back to factory default settings. See Figure 3-25.
1. Use the black arrow buttons to step to the desired 3.15.3 Reset Default Parameters
screen.
Resetting to the default parameters will reset all
parameters, including the system voltage and
2. Press the open up arrow button to toggle Yes or No
until Yes is displayed. frequency, to a factory default setting. The default
system voltage and frequency settings may not match
3. Press Save to reset the records or parameters to the settings for your application.
the factory defaults. Pressing Back exits the
screen without resetting. The transfer switch will not operate correctly if the
system voltage and frequency do not match the
sources. Use the Set Sources screen to set the system
3.15.1 Reset Maintenance Records voltage and frequency after resetting to the default
parameters. See Section 6 for instructions.
Reset the maintenance records after transfer switch
service to update the last maintenance date and totals Check the system operation to verify the settings after
since reset that are displayed in the maintenance resetting.
records screen.

Reset
Reset Data Maintenance Records
Yes/No
B Y " Main B Save Back
Reset
Event History
Yes/No
B Save Back
Reset Note: Resetting to the default parameters will reset all

Default Parameters
parameters, including the system voltage
Yes/No
and frequency, to a factory default setting. The
B Save Back
transfer switch will not operate correctly if the
system voltage and frequency do not match the
Reset
Exerciser Setup
sources.
Yes/No
B Save Back
Reset
Test Password
Yes/No
B Save Back
Disable Note: Disable the test password only during service

Test Password unless the transfer switch is installed in a secure
Yes/No location.
B Save Back
Delete Files
File Maintenance Filename
B " Back B Del Back
Force History Save
Save Back
Figure 3-25 Reset Data

3.15.4 Reset and Disable Test Password command to ensure that the most recent events are
included before transferring the file to a mass storage
Reset the Test password to return the test password to device, if desired.
the default, 0000.
Event history files have filenames of the form
Disable the test password to allow the user to start a test presentyymmdd.his, where yymmdd (year, month, day)
without entering a password. is the date of the file as read from the controller. Refer to
Section 6.4 for instructions to transfer files to a mass
Note: Disable the test password only during service storage device for viewing on a personal computer.
unless the transfer switch is installed in a secure
location.
File Name Description
MPAC1500_#######.cfg Parameter settings (configuration)
3.15.5 File Maintenance presentyymmdd.his Event history
alarm_settings.alm Common alarms
Delete Files. Use the File Maintenance>Delete Files
command to remove unneeded files. Use the up arrow MPAC1500_cal.cal Calibration
button to step through the list of files until the desired history_param.hstp Internal use only
filename is displayed. Then press the Del button to Param_back.bak Internal use only
delete the file. See Figure 3-26 and Figure 3-25. See presentyymmdd.raw Internal use only
Section 6.4 for more information about controller data history_pback.hbak Internal use only
files.
Figure 3-26 Files listed under File
Force History Save. Event history files are periodically Maintenance>Delete Files
updated by the controller. Use the Force History Save

Section 4 View Screens
4.1 Introduction 4.3 View Screens

This section illustrates the view screens. Use the view From the main screen, press the View button to step to
screens to check system settings, event history, and the first view screen, View Event History.
maintenance records. No password is required to
navigate through the view screens. In the View screens, press the down arrow (B) button to
step to the next view screen. Press the right arrow (")
For detailed instructions for using the button to view details.
password-protected setup and test screens, see
Section 5. System Ready
LD Exer ##/## @ ##:## Main Screen. Press
Some parameters will appear only under certain Norm ###V Emer ###V the View button to step
conditions. For example: B View Set Test
to the first View screen.
D The Daylight Saving Time settings are displayed only View

if DST is enabled. Event History
D Phase rotation and in-phase monitoring are B Y " Main

displayed only for three-phase systems.
View
D Some parameters and time delays appear only for Maintenance Records
programmed-transition models.
B Y " Main
View
4.2 Main Screen View
Source2 Time Delays
Exerciser Setup
The main screen appears at system startup. See
B Y " Main B Y " Main
Figure 4-1.
Press the View button to navigate to the View screens View View
Inputs/Outputs
shown in the following sections. Prime Power Setup
The display returns to the main screen after 30 minutes B Y " Main B Y " Main
of no activity (no buttons pressed).
View View
System Setup Common Alarm
System Ready B Y " Main B Y " Main

LD Exer 12/14 @ 16:00
Norm 480V Emer 480V View
View
Communications Setup
Source Setup
B View Set Test
6446 B Y " Main B Y " Main
Figure 4-1 Main Screen View

View Control Parameters
Source1 Time Delays
TP-6714 4/10 Section 4 View Screens 45

4.4 View Event History 4.5 View Maintenance Records
The Event History screens show recent transfer switch
events. Examples of events recorded in the event View View Maintenance
history are shown in Figure 4-2. Events are time- and Maintenance Records Maintenance Item
date-stamped. Check the event history for recent #######
transfer switch operation, faults, or changes to settings. B Y " Main B Y Back
The event history is especially useful for transfer switch
troubleshooting. Press the right arrow Press the down arrow
(") button to view (B)button to step to the
View Event Description maintenance items. next maintenance item.
Event History ON / OFF MM/DD/YY HH:MM
Additional Info Maintenance Items
B Y " Main B Back Minimum Values Reset Loss Pref Tran
Maximum Values Transfer Time N>E
Press the right arrow Press the down arrow
(") button to view (B) button to step to the Total Min not in Pref Transfer Time E>N
events in the event next event in the log. Reset Min Not Pref Dual Src Conn Time
history log. Total Min in Standby S1 to Open Time
Reset Min in Standby S1 to Close Time
Event Descriptions
Total Min Operation S2 to Open Time
End Time Delay Btn Bypass Contactor Dis
Reset Min Operation S2 to Close Time
Test Btn 3 Src System Disable
Exercise Btn Over Frequency Total Transfers System Start Date
Lamp Test Under Frequency Reset Transfers Last Maint Date
Service Req’d Reset Phase Loss
Total Fail Transfer Last Loss Date/Time
Maint DIP Switch Phase Rotation Error
Pwd DIP Switch Over Voltage L1--L2 Reset Fail Transfer Last Loss Duration
Manual Option Switch Over Voltage L2--L3 Total Loss Pref Tran
New Module Over Voltage L3--L1
Contactor in Off Under Voltage L1--L2
Contactor in Src N Under Voltage L2--L3
Contactor in Src E Under Voltage L3--L1
Low Battery Voltage Imbalance
Exerciser Active Save History To File
Fail to Acquire Pref Auto Loaded Test End
Fail to Acquire Stby Test Loaded Changed
Fail to Sync Pref Source Changed
Fail to Transfer Reload Dflt Params
I/O Module Lost Comm MODBUS Peak Shave
Aux Switch Fault MODBUS Forced to OFF
Aux Switch Open MODBUS System Test
Rem End Time Delay Battery Control Out
Forced Trans to Off USB Connected
Peak Shave Mode USB Disconnected
Inhibit Transfer Minimum Values
Remote Test Maximum Values
Low Battery Voltage Breaker Trip
Remote Common Alarm
Figure 4-2 Examples of Event Descriptions
46 Section 4 View Screens TP-6714 4/10

4.6 View Exerciser Setup 4.8 View System Setup
Start date and time View System Setup

System Setup Standard Transition
Exercise event number Run time Util-Gen Operation
B Y " Main B Y Back
View Ex#?? Disabled HH:MM

Exerciser Setup Start MM/DD @ HH:MM System Setup
Weekly Unloaded
Standard Transition Service Entrance
Programmed Trans- No
B Y " Main B Y Back ition B Y Back
Closed Transition
Exercise interval and loaded or unloaded
System Setup
In Phase Disabled
Press the right arrow Press the down arrow Commit Transfer
(") button to view button (B) to step to the B Y Back
programmed exercise next exercise event.
times. System Setup
2 I/O Mods Installed
4.7 View Prime Power Setup B Y Back
System Setup
View Enabled/Disabled Rated Current
Prime Power Setup S1 Duration DD:HH:MM 225 Amps
S2 Duration DD:HH:MM B Y Back
B Y " Main B Y Back
System Setup
Press the right arrow 3 Src Eng Start Mode
(") button to view Mode 1/Mode 2
source S1 and S2 run B Y Back
settings.
System Setup
Remote Test Loading
Loaded/Unloaded
B Y Back
System Setup
Peak Shave TD Bypass
Enabled/Disabled
B Y Back

4.9 View Source Setup
View View Source Setup
Source Setup ABC Rotation
B Y " Main B Y Back
View Source Setup

Norm 120V Emer 120V
60 Hz 60 Hz
B Y Back
View Source Setup View Source Setup View Source Setup

Normal Under Voltage Normal Over Voltage
PU 90% DO 90% PU 95% DO 115% Debounce 0.5S
B Y " Back " Back Back

Normal Under Freq Normal Over Freq
View Source Setup View Source Setup

Norm Volt Unbalance Normal Volt Unbalance
3-phase only Enable PU 10% DO 20%
B Y " Back Back

Emer Under Voltage Emer Over Voltage

Emer Under Freq Emer Over Freq

3-phase only Emer Volt Unbalance Emer Volt Unbalance
Enable PU 10% DO 20%
B Y " Back Back
Continued on next page

Continued from previous page

In Phase Monitor In Phase Monitor In Phase Monitor
Enabled/Disabled Angle XX Degrees
Standard Transition Only

In Phase Xfer Fail In Phase Xfer Fail in Phase Xfer Fail
Enabled/Disabled ##:##

Synchronization Voltage Differential
Voltage Differential ## Percent
B Y " Back Back

Synchronization Freq Differential
Freq Differential 0.# Hz
B Y " Back Back
Closed Transition Only
Synchronization Angle Differential
Angle Differential XX Degrees
B Y " Back Back

Fail to Sync Fail to Sync Fail to Sync
Enabled/Disabled ##:##

4.10 View Time Delays, Source 1
View View S1 Time Delays
Source1 Time Delays Engine Start
##:##
B Y " Main B Y Back
View S1 Time Delays

Engine Cooldown
##:##
B Y Back
View S1 Time Delays

Xfr Pref > Stby
##:##
B Y Back
View S1 Time Delays

Xfr Off > Stby
##:##
B Y Back
View S1 Time Delays

Fail to Acquire Pref
##:##
B Y Back
Load Control Mode

None/Time/Current
Loads to Control: #
B Y Back
Time-based load View S1 Time Delays Time-Based Control Time-Based Control

control only. Time-Based Control Load ## Disc N > E Load ## Add E>N
##:## ##:##
B Y " Back B Y " Back B Y Back
See current-based load control screens in the following figure.

View Time Delays, Source 1, Continued
Current-based load control screens, continued from Source 1 time delay screens.
View S1 Time Delays Current-Based Contrl

Current-Based Contrl Load ## Disc N>E
Load Disc N>E ##:##
B Y " Back B Y Back
View S1 Time Delays Current-Based Contrl Current-Based Contrl

Current-Based Contrl Load Ctrl # Source1 Load # Add Source1
Load Control Source1 Enabled/Disabled ##:##
B Y " Back B Y " Back B Y " Back
Current-Based Contrl B
Amps Lvl Remove Srce1 Current-Based Contrl
Amps: #### Load # Add Source1
Priority: #
B Y " Back
B Y " Back
Current-Based Contrl
Amps Lvl Add Source1 B
Amps: ####
B Y " Back Load # Remove Source1
####
B Y " Back
B
Load # Remove Source1
Priority: #
B Y Back

4.11 View Time Delays, Source 2
View View S2 Time Delays
Source2 Time Delays Engine Start
##:##
B Y " Main B Y Back
View S2 Time Delays

Engine Cooldown
##:##
B Y Back
View S2 Time Delays

Xfr Stby > Pref
##:##
B Y Back
View S2 Time Delays

Xfr Off > Pref
##:##
B Y Back
View S2 Time Delays

Fail to Acquire Stby
##:##
B Y Back
Load Control Mode

None/Time/Current
Loads to Control: #
B Y Back
View S2 Time Delays Time-Based Control Time-Based Control

Time-Based Control Load ## Disc E > N Load ## Add N>E
Time-based load ##:## ##:##
control only.
See current-based load control screens in the following figure.

View Time Delays, Source 2, Continued
Current-based load control screens, continued from Source 2 time delay screens.
View S2 Time Delays Current-Based Contrl

Current-Based Contrl Load ## Disc E>N
Load Disc E>N ##:##
B Y " Back B Y Back
View S2 Time Delays Current-Based Contrl Current-Based Contrl

Current-Based Contrl Load Ctrl # Source2 Load # Add Source2
Load Control Source2 Enabled/Disabled ##:##
B Y " Back B Y " Back B Y " Back
Current-Based Contrl B
Amps Lvl Remove Srce2 Current-Based Contrl
Amps: #### Load # Add Source2
B Y " Back Priority: #
B Y " Back
Amps Lvl Add Source2
Amps: #### B
B Y " Back Load # Remove Source2
####
B Y " Back
B
Load # Remove Source2
Priority: #
B Y Back

4.12 View Inputs/Outputs
View View Main Board I/O
Inputs/Outputs Main Board I/O Input ##
Function Description
B Y " Main B Y " Back B Y Back
Main Board I/O

Output ##
B Y Back
View Module #1 Module #1

Auxiliary I/O Type ### Addr 1 Input ##
Status: OK Function Description
Module #1
Output ##
See Section 5.12 for input and output function descriptions. B Y Back
4.13 View Common Alarms

View View Common Alarms View Common Alarms
Common Alarm Alarms Group # Alarm Description
Audible:N Common:Y
B Y " Main B Y " Main B Y Back

4.14 View Communications Setup 4.15 View Control Parameters
View View Control Parameters
View Comm Setup
Communications Setup Control Parameters Code Version:
MODBUS Server TCP
Enabled/Disabled
B Y " Main B Y Back B Y " Main B Y Back
View Comm Setup Control Parameters

MODBUS Server Port # ATS Serial Number:
Enabled/Disabled #######
B Y Back B Y Back

MODBUS Addr Port # Controller Ser. #:
### #######
B Y Back B Y Back
Baud Rates: View Comm Setup Control Parameters

9600 Baud Rate Port # Contactor Serial #:
19200 ##### #######
57600 B Y Back B Y Back

MODBUS TCP Unit ID Site Designation:
###### NOT SET
B Y Back B Y Back

IP Address Load Description:
###.###.###.### NOT SET
B Y Back B Y Back

Subnet Mask Branch Description:
###.###.###.### NOT SET
B Y Back B Y Back

MAC Address Location:
##-##-##-##-##-## NOT SET
B Y Back B Y Back
Note: Serial numbers are factory-set.

Use optional Monitor III software
to set other parameters.

Notes

Section 5 Setup
5.1 Introduction The test password is not affected by this DIP switch.
Use the Reset Data screen to disable the test password.
This section contains setup instructions, including:
SW1-2, Maintenance. The maintenance DIP switch
D Controller DIP switch settings
inhibits transfer. Use it to prevent transfers while
D Default settings servicing the ATS. When this switch is in the ON
D Passwords position, sensing, timing, engine start and contactor
D Changing parameter settings using the setup menus functions are disabled. A preferred source failure will be
ignored. The Not in Auto LED flashes red and the
message Maintenance Mode is indicated on the LCD
5.2 Source Names screen. In addition, a programmable digital output is
turned on and an entry in the event log indicates that the
The controller uses various designations for the maintenance mode has been activated. System
sources. Source S1 is connected to the Normal side of
monitoring and setup are allowed while in maintenance
the transfer switch. Source S2 is connected to the mode.
Emergency side of the transfer switch. In a typical
application, Source S1 is the utility source, and source Switch SW1-2 should be ON only during
S2 is the standby generator set. Other applications may maintenance or service. It must be OFF during
use different configurations, such as the gen-gen normal operation.
configuration which uses two generator set sources and
no utility. Close and lock the enclosure door before energizing the
transfer switch.
The Preferred Source is the source that will be used if
both sources are available. Typically, this is the normal
utility source, S1. The Set Preferred Source menu
1
allows the operator to select either source as the
preferred source. Source S2 (connected to the
emergency side of the contactor) can be set as the
preferred source using this menu. See Section 5.11.3
for more information about preferred source selection. Main Logic
Board
In the load control setup menus, N is the preferred
source and E is the standby source.
5.3 Controller DIP Switches

Two DIP switches on the main logic board are assigned Power
functions. Switches 3 and 4 are not used. The DIP Board
switches are located on the controller’s main logic board
on the inside of the enclosure door. Figure 5-1 shows
the locations of the switches on the controller circuit
board. It is not necessary to remove the logic assembly
cover to see or adjust the DIP switches.
SW1-1, Password Disable. Turning ON the password

disable DIP switch SW1-1 disables the setup password
GM46733
and resets it to the factory defaults. When the switch is
ON, system setup and programming is allowed without 1. DIP switches SW1
the need to enter a password.
Figure 5-1 DIP Switch Location (cover removed)
Note: Disable the setup password only during service
unless the transfer switch is installed in a secure
location.
Turning DIP switch SW1-1 ON and then OFF resets the

password to the default value, 0000.
TP-6714 4/10 Section 5 Setup 57

5.4 Default Settings and Time 5.4.2 Time Delays
Delays The factory settings for the time delays are shown in
The system can be operated using the factory settings Figure 5-10.
listed in the following sections.
The pre-transfer time delays operate only when both
Use the Setup screens to change the controller time sources are available. These delays allow time to
delays, pickup and dropout settings, inputs, outputs, disconnect selected loads before transfer. The load
and options if necessary. control LED on the user interface lights when the
pre-transfer signal is active. The pre-transfer and post-
5.4.1 System Parameters transfer time delays overlap the preferred-to-standby
and standby-to-preferred transfer time delays.
The system parameter factory settings are shown in
Figure 5-2. The controller voltage and frequency Default
sensing are factory-set to the default values shown in Time Delay Description Time
Figure 5-3. The voltage and frequency debounce time Emergency engine start (emergency source -- 3 sec
Util/Gen and Gen/Gen modes)
delays prevent nuisance transfers caused by brief
spikes and dips in the power supply. Normal engine start (normal source -- Gen/Gen 0 sec
mode)
Emergency engine cooldown (emergency source --
System Parameter Factory Setting Util/Gen and Gen/Gen modes)
Standard or programmed transition Set to order [ Normal engine cooldown (normal source -- 0 sec
Single/three phase Set to order [ Gen/Gen mode)
Operating voltage Set to order [ Fail to acquire standby source 1 min
Operating frequency (50 or 60 Hz) Set to order [ Preferred to standby 1 sec
Phase rotation ABC Pre-transfer to standby source 3 sec

Post-transfer to standby source 0 sec
Commit to transfer (yes or no) No
Standby to preferred 15 min
Rated current Set to order [
Pre-transfer to preferred source 0 sec
Operating mode:
Generator-to-Generator, Post-transfer to preferred source 0 sec
Utility-to-Generator
Utility-to-Generator, or Fail to synchronize 1 min
Utility-to-Utility
Off (Preferred to Standby for programmed 1 sec
In-phase monitor Disabled transition)
In-phase monitor transfer angle 5_ Off (Standby to Preferred for programmed 1 sec
transition)
Transfer mode
Set to order
(automatic or non-automatic)* Figure 5-4 Factory Settings, Time Delays
* The transfer mode (automatic or non-automatic) cannot be
changed in the field.
[ See the ATS nameplate.
Figure 5-2 System Parameters
Voltage and Frequency Sensing

Parameter Default
Under voltage pickup 90% of nominal
Under voltage dropout 90% of pickup
Over voltage dropout 110% of nominal
Over voltage pickup 95% of dropout
Voltage debounce time 0.5 sec.
Under frequency pickup 90% of nominal
Under frequency dropout 99% of pickup
Over frequency dropout 101% of pickup
Over frequency pickup 110% of nominal
Frequency debounce time 3 sec.
Figure 5-3 Factory Settings, Voltage and

Frequency
58 Section 5 Setup TP-6714 4/10

5.5 Setup Screens After entering the system password, use the black arrow
keys to step through the setup screens as shown in
From the main operation window, press the Set button to Figure 5-5.
enter the setup screens.
Timeout. After 10 minutes of no activity (no buttons
The setup password is required. The default password pressed) the controller exits the setup mode and returns
is 0000. (The password can be disabled; see to the main screen.
Section 3.4.2.)
System Ready
LD Exer ##/## @ ##:## Press the Set button in the main screen to enter the Setup screens.
Norm ###V Emer ###V The setup password is required.
B View Set Test
Enter Password
Time to Enter #:## Appears if the password disable DIP
Incorrect Password Password Disabled switch is set. Press OK to proceed.
>????<
OK OK
Set Time/Date
Press the down arrow B button to step to the next screen.
B Y " Main Press the right arrow " button to enter the detailed setup screen.
Set Exerciser
B Y " Main
Set Prime Power Run
B Y " Main
<
Set S1 Time Delays Set System
Set S2 Time Delays Set Communications
Set Sources Set Passwords
Set Inputs/Outputs Calibration
Set Common Alarms Reset Data
Figure 5-5 Main Setup Screen

5.6 Time/Date Set the current time and date. The time and date are
used by the exercise function and event history
Note: Set the current time and date after transfer switch functions.
installation or after an extended period of no
power. The Time/Date setup screen includes the option to
enable automatic Daylight Saving Time and set the start
and stop date. See Figure 5-6.
Set Time/Date Set Time Set Time ??:??
B Y " Main B Y " Back Back Save
Set Date Set Date ??/??/??
Set Automatic Clock Ahead 1 Hour Clock Back 1 Hour

Daylight Saving Time ### DDD of MMM ### DDD of MMM
B Y " Back Back Next Back Next
<
Enable Daylight Saving
Example:
2nd Sun of Mar Time
YES/NO
Back Save
Figure 5-6 Setting the Time and Date

5.7 Exerciser 5.7.2 Source/Source Mode
The exerciser uses a calendar-based scheduling In the Util-Gen mode, the exercise function occurs on
system. Up to 21 different exercise events can be the standby source. In Gen-Gen mode, the standby
scheduled, each with different settings. Exerciser source generator set is exercised.
settings include the start date, start time, run duration,
type (loaded or unloaded), interval, and repeat rate. In a three-source system, there are two generators on
the standby transfer switch. The exercise function is
An exercise event can be temporarily disabled to programmed and controlled by the standby transfer
prevent its execution and then re--enabled later using switch. For a loaded exercise, the standby transfer
the enable/disable setting. switch schedule is synchronized with the preferred
transfer switch and the standby exercise occurs within
The next scheduled exercise time and date are the preferred transfer switch exercise period. This
indicated on the main screen. (See Figure 3-6.) allows either generator set to run under the load
designated by the utility exercise periods.
5.7.1 Setting the Exerciser
See Figure 5-7 and Figure 5-8.
Exerciser Parameter Description

Event Number Each scheduled exercise is called an event. Up to 21 different exercise events can be set, each with different
settings for the parameters shown in this table.
Enable/Disable Enable the event to allow it to run as scheduled. Disable an event to prevent it from running. The event
remains on the calendar so that it can be enabled again at a later time. This allows you to temporarily prevent a
scheduled exercise event from running, and then enable it again later without having to re-enter all the settings.
Loaded/Unloaded A loaded exercise starts the generator set and transfers the electrical load from the normal source to the
standby generator set. An unloaded exercise will start and run the generator set without transferring the load.
Interval Daily, weekly, monthly, or day/month. This setting works with the repeat rate to set the time interval between
exercise runs.
The day/month selection allows you to set the exerciser to run on the same day every month. For example, the
exerciser can be set to run the first Sunday of every month. Use caution with the day/month selection. For
example, selecting day/month on the 5th Friday of the month will cause the exerciser to run only during months
that have five Fridays.
Repeat Rate The repeat rate works with the interval to set the time interval between exercise runs. For example, if Day is
selected as the interval, and 5 is selected as the repeat rate, then the exercise will repeat every 5 days. Select
a number between 1 and 12.
Duration Enter the exercise run duration in hours:minutes. For example, a run time of 00:30 will run the generator set for
30 minutes. The maximum run time is 24 hours.
Start Date Enter the date, month/date/year, of the first exercise event. Subsequent events will be scheduled based on the
interval and repeat rate.
Start Time Enter the desired start time of the exercise run in hours:minutes. The time settings range from 00:00 to 23:59,
with 00:00=midnight.
Figure 5-7 Exerciser Settings

Set Exerciser Exerciser Event ## Exercise Event ## Exerciser Event ##
Enable/Disable Loaded/Unloaded
B Y " Main B Y " Back Back Next Back Next
Exerciser Event ## Exerciser Event ## Exerciser Event ## Exerciser Event ##

Interval ??????? Repeat Rate ?? Start Date ??/??/??
Duration HH:MM
Back Next Back Next Back Next Back Next
Weekly
Monthly
Day/Month Exerciser Event ##
Daily Start Time ??:??
Back Save
Figure 5-8 Setting the Exerciser

5.8 Prime Power Run generator set run duration times in
days:hours:minutes (i.e. how long each generator set
The transfer switch can be used between two prime runs before transfer to the other generator set). See
power sources (two generator sets). The prime power Figure 5-9.
run feature allows the controller to sequence the usage
of each generator set to equalize the run times. Prime D In the Prime Power Event screen, use the up arrow
power mode is not available for service entrance button to switch between Start and Stop. Select Start
models. and then press Save to save the duration settings and
start the prime power sequence.
Note: Follow the generator set requirements for prime
power operation and maintenance. Not all
generator sets are approved for prime power
5.8.2 Prime Power Mode Operation
applications; check the generator set During a prime power run sequence, the main screen
documentation. displays a countdown of the run time remaining for the
generator set that is currently running.
An external battery module is recommended for this
type of application. See Section 8.6. The transition type selected in the Set System menu
determines the type of transfer between the two prime
5.8.1 Prime Power Mode Setup power sources. For example, on closed-transition
model transfer switches, the transfer between sources
D In the Set System menu, set the source type to will be closed, resulting in no power interruption to the
Gen-Gen. See Section 5.14, Set System. load during transfer. Other transition types use a
break-before-make transfer that can cause a brief
D Connect the engine start leads of the source 2 interruption of power to the load.
generator set to the ATS engine start leads. See the
ATS Operation/Installation Manual for the engine Note: Only Model KCC and KBC transfer switches can
start connection terminals. operate in closed-transition mode.
D Connect the engine start leads of the source 1 During a prime power sequence, the preferred source
generator set to output 1. Connect to a different selection alternates so that the generator set operating
output on the main logic board or accessory I/O at the time is designated as the preferred source.
module if output 1 is not available. Assign the Source
N Start Signal function to the output connected to the Press the end button to start the other generator set and
source 1 generator set engine start leads. See transfer the load. The generator set run time may be
Section 5.12, Programmable Inputs and Outputs. ended by pushing the end time delay button. This will
start the alternate source, transfer the source, and run
D Check the overfrequency and underfrequency pick on the alternate source for the programmed period of
up and drop out settings for both sources, and adjust if time. The first generator set will run for the programmed
necessary. engine cooldown time and then be signaled to stop.
D Set the normal source engine start and engine To stop the prime power run sequence, enter the Set
cooldown time delay settings. menus (password required), navigate to the Set Prime
Power Run menu, Prime Power Event Sequence
D Navigate to the Set Prime Power Run menu. Enable Start/Stop. Use the up arrow button if necessary to
the prime power event and program the S1 and S2 switch to Stop, and press Save.
Set Prime Power Run Prime Power Event Duration at Source1 Duration at Source2
Enable/Disable ??:??:?? DD:HH:MM ??:??:?? DD:HH:MM
B Y " Main Back Next Back Next Back Next
Prime Power Event

Sequence: Start/Stop
Back Save
Figure 5-9 Set Prime Power Run Menu

5.9 Time Delays transfers. The pre-transfer signals are active only when
both sources are available. The pre-transfer signals
overlap the transfer time delays (Xfr N>E and E>N).
5.9.1 Time Delays The longer delay determines the time delay before
The factory settings and adjustment ranges for the time transfer. Up to nine loads can be controlled with
independent timing sequences for pre- and post-
delays are shown in Figure 5-10.
transfer delays in either direction of transfer.
The engine start time delay and transfer time delays can
prevent nuisance transfers caused by brief voltage dips Current-based load control is also available.
Current-based load control uses the Load Disconnect,
or surges.
Load Add Source1/Source2, and Load Remove
The engine cooldown time delay holds the engine start Source1/Source2 time delays. See Section 5.10.2 for
contacts closed for a designated time after transfer to more information about the time delays used for
allow the generator set to run without load before current-based load control.
shutting down.
Proceed to Section 5.10, Load Control, for more
information.
5.9.2 Load Control Time Delays
The pre/post-transfer load control time delays allow
loads to be sequenced on and off prior to and following
Time Delay Description Description/Note Default Time Adjustment Range

Engine Start, Source S2 Source S2 -- Util/Gen and Gen/Gen modes 3 sec 0--6 sec*
Engine Start, Source S1 Source S1 -- Use for Gen/Gen mode 3 sec
Engine Cooldown, Source S2 Source S2 -- Util/Gen and Gen/Gen modes 5 sec
Engine Cooldown, Source S1 Source S1 -- Gen/Gen mode 2 sec
Xfr Pref>Stby Transfer delay, preferred to standby 3 sec
Xfr Stby>Pref Transfer delay, standby to preferred 15 min
Xfr Off>Stby Time in the OFF position (Preferred to Standby for 1 sec 0--60 min
programmed transition models only)
Xfr OFF>Pref Time in the OFF position (Standby to Preferred for 1 sec
programmed transition models only)
Fail to Acquire Pref If the preferred source does not reach acceptable 1 min
voltage and stabilize within the allowed time, the Fail to
Acquire Preferred Source fault is activated.
Fail to Acquire Stby If the standby source does not reach acceptable 1 min
voltage and stabilize within the allowed time, the Fail to 0--60 min
Acquire Standby Source fault is activated.
In-Phase Xfr Fail (found in the For in-phase monitoring: the time allowed for the two 30 sec
Set Sources menu) sources to come into synchronization within specified
phase angle before a Fail to Sync fault is activated. 0--60 min
See Section 5.11.
Load # Disc N>E Disconnect load before-transfer to standby source. 0 sec
Used for time-based and current-based load control. 0--60 min
See Section 5.10.
Load # Rec N>E Reconnect load after-transfer to standby source. Used 0 sec
for time-based load control. See Section 5.10. 0--60 min
Load # Disc E>N Disconnect load before-transfer to preferred source. 0 sec

Used for time-based and current-based load control. 0--60 min
See Section 5.10.
Load # Rec E>N Reconnect load after-transfer to preferred source. 0 sec
Used for time-based load control. See Section 5.10. 0--60 min
Load # Add Source1/Source2 For current-based load control. See Section 5.10.2. 0 sec
0--60 min
Load # Remove Srce1/Srce2 For current-based load control. See Section 5.10.2.
* The optional external battery module allows extended engine start time delays from 0--60 min.
Figure 5-10 Time Delay Settings

5.9.3 Set S1 Time Delays
Set S1 Time Delays External Battery Engine Start

Set S1 Time Delays Engine Start Yes/No ?? : ??
B Y " Main B Y " Back Back " Save Back Save
Set S1 Time Delays Eng Cooldown

Eng Cooldown ??:??
Set S1 Time Delays Xfr Pref>Stby

Xfr Pref>Stby ??:??
Set S1 Time Delays Xfr Off>Stby

Xfr Off>Stby Programmed-transition
??:??
models only
Set S1 Time Delays Fail to Acquire Pref Fail to Acquire Pref

Fail to Acquire Pref Enable/Disable ??:??
B Y " Back Back " Save Back Save
Load Control Mode Set S1 Time Delays Set S1 Time Delays

Mode Load Control Mode
Loads to Control: # None/Time/Current Loads to Control:?
Set S1 Time Delays Time-Based Control Load #? Disc N>E

Time-based load Time-Based Control Load Control #? ??:??
control only
B Y " Back B Y " Back Back Next
7
B
Load #? Rec E>N
??:??
Back Save
See the next page for current-

based load control menus for S1.

Current-Based Load Control Menus Continued from Previous Page:
Set S1 Time Delays Set S1 Time Delays Load #? Disc N>E

Current-Based Control Current-Based Control ??:??
Load Disc N>E Load #? Disc N>E
B Y " Back B Y " Back Back Save
Current-Based Control Current-Based Control Load #? Add Source1

Load Control Source1 Source1 Load Ctrl # ??:??
B
Current-Based Control
Load #? Add Source1
Priority : ?
Back Next
B
Load #? Remove Src1
??:??
Back Next
B
Load #? Remove Src1
Priority : ?
Back Next
B
Source1 Load Cntrl#?
Enable/Disable
Back Save
B
Current-Based Control Set Hi Current Level
Set Hi Current Level Amps: ????
Load Remove Source1
Current-Based Control Set Lo Current Level

Set Lo Current Level Amps: ????
Load Add Source1

5.9.4 Set S2 Time Delays
Set S2 Time Delays External Battery Engine Start

Set S2 Time Delays Engine Start Yes/No ?? : ??
B Y " Main B Y " Back Back " Save Back Save
Set S2 Time Delays Eng Cooldown

Eng Cooldown ??:??
Set S2 Time Delays Xfr Stby>Pref

Xfr Stby>Pref ??:??
Set S2 Time Delays Xfr Off>Pref

Xfr Off>Pref Programmed-transition
??:??
models only
Set S2 Time Delays Fail to Acquire Stby Fail to Acquire Stby

Fail to Acquire Stby Enable/Disable ??:??
Load Control Mode Set S2 Time Delays Set S2 Time Delays

Mode Load Control Mode
Loads to Control: # None/Time/Current Loads to Control:?
Set S2 Time Delays Time-Based Control Load #? Disc E>N

Time-based load Time-Based Control Load Control #? ??:??
control only
B
Load #? Rec N>E
??:??
Back Save
See the next page for current-

based load control menus for S2.

Current-Based Load Control Menus Continued from Previous Page:
Set S2 Time Delays Set S2 Time Delays Load #? Disc E>N

Current-Based Control Current-Based Control ??:??
Load Disc E>N Load #? Disc E>N
Current-Based Control Current-Based Control Load #? Add Source2

Load Control Source2 Source2 Load Ctrl # ??:??
B
Load #? Add Source2
Priority : ?
Back Next
B
Load #? Remove Src2
??:??
Back Next
B
Load #? Remove Src2
Priority : ?
Back Next
B
Source2 Load Cntrl#?
Enable/Disable
Back Save
B
Current-Based Control Set Hi Current Level
Set Hi Current Level Amps: ????
Load Remove Source2
Current-Based Control Set Lo Current Level

Set Lo Current Level Amps: ????
Load Add Source2

5.10 Load Control Time-Based Load Control Setup
The controller allows control of up to 9 separate loads. Setting up the load control function requires the
Two load control modes allow selected loads to be following steps:
disconnected and reconnected to the source:
1. Connect each selected load to an output terminal
D Time-based load control adds and removes loads on the main logic board or one of the input/output
according to a timed sequence before and after modules. The high power module accessory is
transfer. available for high voltage or high current loads.
D Current-based load control adds or removes loads 2. Use the Set Inputs/Outputs screen to assign the
according to the current measured through the connected output to one of the load control outputs
transfer switch. This mode allows load control based 1--9. See Section 5.12.
on power usage.
3. Proceed to step 4 to set time-based load control for
The load control function is not activated if the controller source 1, if required. Skip to step 7 if time-based
detects no available source. load control is only needed for source 2 (standby
source).
Note that the load control can be set up to operate during
transfer to Source1 and/or Source2. Your application 4. In the Set S1 Time Delays menu, select Time as the
may require load control during transfer to one source load control mode.
(e.g. a generator set) but not the other source (e.g. the
5. Enter the number of loads to control, which is equal
utility).
to the number of loads connected to outputs in
Two types of load control are available: time-based load step 1.
control and current-based load control. Load Control
6. Use the Set S1 Time Delays menu to set the
setup parameters are found in the Set Time Delays
following associated time delays.
menus.
a. Load # Disc N>E: pre-transfer time delay
Note: The load control setup parameters are found in
disconnects loads a programmed time before
the Set S1 Time Delays and Set S2 Time Delays
transfer from Normal to Emergency. The
menus.
pre-transfer delays operate during loaded test,
loaded exercise, or programmed transfers for
5.10.1 Time-Based Load Control peak shave operation when the transfer is
controlled.
The time-based load control function allows selected
loads to be disconnected from the source before b. Load # Rec E>N: post-transfer time delay
transfer and reconnected to the source after transfer at reconnects loads a programmed time after
different time intervals. The loads can be connected and transfer to Normal. The post-transfer time
disconnected at different times for each source. The delay allows delayed or staggered addition of
pre-transfer signals are active only when both sources selected loads to avoid starting numerous large
are available. motors or other large loads at the same time.
Staggering the loads can minimize voltage dips
When the load control function is activated, the contacts as large loads come online.
open a programmed length of time before transfer to
allow controlled disconnection of selected loads. After c. Loads to Add: Enter the number of loads that
transfer, the contacts remain open for a programmed have been connected to load control outputs for
length of time and then close to allow controlled pre-transfer disconnect and delayed
application of selected loads. For example, large motor reconnect.
loads such as an air conditioner can be delayed to start
after other essential loads have been transferred. Repeat for source 2 if time-based load control is
required for source 2:
The pre-transfer signals overlap the preferred-to-
standby and the standby-to-preferred time delays. See 7. In the Set S2 Time Delays menu, select Time as the
Figure 5-11. The longer delay determines the time load control mode.
delay before transfer.

8. Enter the number of loads to control, which is equal b. Load # Rec N>E: post-transfer time delay
to the number of loads connected to outputs in reconnects loads a programmed time after
step 1. transfer to Emergency. The post-transfer time
delay allows delayed or staggered addition of
9. Use the Set S2 Time Delays menu to set the selected loads to avoid starting numerous large
following associated time delays. motors or other large loads at the same time.
Staggering the loads can minimize voltage dips
a. Load # Disc E>N: pre-transfer time delay as large loads come online.
disconnects loads a programmed time before
transfer from Emergency to Normal. When the c. Loads to Add: Enter the number of loads that
normal source returns, selected loads can be have been connected to load control outputs for
disconnected from power at different times pre-transfer disconnect and delayed
before transfer. reconnect.
Example 1:
Time, in 3:00 2:00 1:00 0 1:00 2:00

minutes
Transfer Load 2 Load 1 Transfer Load 1 Load 2

Time Delay Disconnect Disconnect Reconnect Reconnect
Example 2:
Time, in 3:00 2:00 1:00 0 1:00 2:00

minutes
Load 2 Transfer Load 1 Transfer Load 1 Load 2

Disconnect Time Delay Disconnect Reconnect Reconnect
6446
Figure 5-11 Time-Based Load Control and Transfer Time Delays

5.10.2 Current-Based Load Control 4. Enter the number of loads to control, which is equal
to the number of loads connected to outputs in
Current-based load control allows the addition and step 1.
removal of loads based on the measured current
through the transfer switch. This feature requires an 5. Navigate to the Current-Based Control screen
optional current sensing kit, which includes under Set S1 Time Delays or Set S2 Time Delays to
appropriately rated current transformers (CTs) and set the following parameters for each connected
wiring designed for your transfer switch. See load.
Section 8.10, Current Sensing.
a. Load Disc N>E (or E>N): Set the load
Current-based load control can be enabled for one or disconnect time delay before transfer to source
both sources. The feature incorporates high and low E (or Source N). See Figure 5-12. Save the
current setpoints for either source in amps. The user setting.
can designate up to 9 outputs for current-based or
time-based load control. b. Load Ctrl # Source 1: Step through each load
connected to a load control output and set the
Non-critical loads can be removed during periods of following parameters.
high power usage. When the current exceeds a high
current limit, loads are removed in sequence according c. Load # Add Source1: Enter the time to wait
to their priority settings until the current falls below the before the load is added. This prevents
high current limit. If the current level drops below the low nuisance changes caused by brief current dips.
current limit, loads are added in order of their priority. See Figure 5-12.
The add priority and remove priority settings are set d. Load # Add Source1 (Source2) Priority: Assign
separately and can be different for the same load. Add a priority to each load. This number will be used
Priority #1 loads are added first. Remove Priority #1 to determine the order in which loads are added
loads are removed first. if the current drops below the low limit.
Example: If you have four loads, with one load that e. Load # Remove Src1 (Src2): Enter the time to
should be added first and removed last, set wait before the load is removed. This prevents
Add Priority = 1 and Remove Priority = 4 for that load. nuisance changes caused by brief current
Prioritize the other loads according to the order in which spikes. See Figure 5-12.
they should be added and removed.
f. Load # Remove Src1 (Src2) Priority: Assign a
Adjustable time delays prevent load addition and priority to each load. This number will be used
removal caused by momentary current variations. to determine which loads are removed first if
There are three time delays associated with each load. the current rises above the high limit. (The
See Figure 5-12 for time delays and other load control priority 1 load is removed first.)
parameters.
g. Source1 Load Ctrl # Enable/Disable: Toggle to
Enable and press Save to enable load control
Current-Based Load Control Setup Procedure: for the selected load.
1. Connect each selected load to an output terminal
on the main logic board or one of the input/output 6. Set Hi Current Level, Load Remove
Source1/Source2: Set the high current level. If the
modules. The high power module accessory is
current rises above this limit, loads will be removed
available for high voltage or high current loads.
in order of their remove priority settings until the
2. Use the Set Inputs/Outputs screen to assign the current falls back to an acceptable level.
connected output to one of the load control outputs
7. Set Lo Current Level, Load Add Source1/Source2:
1--9. See Section 5.12.
Set the low current level. If the current drops below
3. In the Set S1 or Set S2 Time Delays menu, select this level and some loads are not connected, loads
Current as the load control mode. will be added in the order of their add priority
settings. (The add priority and remove priority
settings for a load may be different.)

Parameter Description Adjustment Range
Assign Load Control Out # to each connected load output. Use
Outputs the Set Inputs/Outputs menu. See Section 5.12, programmable Load Control Out 1--9
Inputs and outputs.
Select Current for current-based load control. See Section
Load Control Mode None/Time/Current
5.10.2 for more information.
Enter the number of loads to be controlled. Each load must be
Loads to Control connected to a separate output on the main logic board or 1--9
accessory I/O module.
If the current rises above this limit, loads will be removed in
High Current Level order of their remove priority settings until the current falls back 0--4000 Amps
to an acceptable level.
If the current drops below this level and some loads are not
Low Current Level connected, loads will be added in the order of their add priority 0--4000 Amps
setting.
Enable or disable current-based load control for each load on
Load Control # Enable/Disable Enable or Disable
each source.
Assign a priority for the addition of each load when the current
level falls below the low current level. Add Priority #1 loads are
Add Priority 1--9
added first. The add priority and remove priority for a given load
can be different.
Assign a priority for the removal of loads when the current level
rises above the high current level. Remove priority #1 loads are
Remove Priority 1--9
removed first. The add priority and remove priority for a given
load can be different.
Time delay after a transfer signal to allow disconnection of
00:00 to 59:59
Disconnect (Disc) Time Delay selected loads before transfer to the other source. (Operates
min:sec
when both sources are present.)
Time delay after the current falls below the low limit until the load
00:00 to 59:59
Load Add Source1 or Source2 is added. Prevents load add caused by a momentary drop in
min:sec
the current.
Time delay after the current rises above the high limit until the
00:00 to 59:59
Load Remove Src1 or Src2 load is removed. Prevents load removal caused by a
min:sec
momentary rise in the current.
Figure 5-12 Current-Based Load Control Parameters

5.11 Source Setup Adjustment
Parameter Range Default Setting
5.11.1 Phase Rotation Voltage
0--5% 5%
Differential
The Phase Rotation menu appears only if a three-phase Frequency
0--0.3 Hz 0.1 Hz
source is selected. (See Set Number of Phases later in Differential
the Set Sources menus for the Normal and Emergency Angle
sources.) 0--10 degrees 10 degrees
Differential
Fail to Sync
Select ABC, BAC, or disabled. Phase rotation can be 0--60 min. 30 sec.
time delay
disabled for programmed-transition models or
standard-transition models in applications that do not Figure 5-13 Synchronization Settings for Closed-
have phase-sensitive loads. Phase rotation cannot be Transition Switches
disabled on closed-transition models.
5.11.3 Preferred Source Selection
5.11.2 In-Phase Monitor
The preferred source selection function allows selection
of either Source N or Source E as the preferred source.
Standard-Transition Models
The in-phase monitor can be enabled or disabled for Note: The alarm module accessory must be installed
for this function to operate. See Section 8.5.
standard-transition models. The in-phase monitor
operates prior to transfer when both sources are The transfer switch seeks and transfers to the preferred
available. Transfer is inhibited while both sources are
source whenever it is available. Source N is always the
greater than 2 cycles apart. If the connected source falls
source connected to the Normal side of the transfer
below 70% of its nominal voltage rating, the in-phase
switch, and Source E is always connected to the
monitor terminates and allows transfer.
Emergency side. Generator engine start relays are
The synchronism window has a default value of 5_ and assigned to the source (Source N or Source E). The
is adjustable from 15_ to 5_ before synchronism only. engine start relays do not change when the preferred
The in-phase monitor feature can be enabled for source selection changes. This prevents the need to
Util-Gen and Gen-Gen modes of operation. In Util-Util change the wiring of the engine start relay(s) when the
mode, it is assumed that both sources are always in preferred source changes.
phase with each other, and immediate transfer occurs
when in-phase monitoring is enabled. Source Types. The transfer switch is factory-set for the
utility-generator set source types. This type uses one
Programmed-Transition Models generator set, which is connected to the Emergency
side of the contactor (Source E), and one engine start
The in-phase monitor is disabled for programmed- relay. The engine start contact is assigned to the
transition models. connected generator set and does not change
assignment when the preferred source selection is
Closed-Transition Models changed. In this mode, if the preferred source selection
is set to Source E, the system operates the generator set
The in-phase monitor is always enabled for closed- indefinitely, transferring to utility power only if the
transition models. Synchronization settings for closed- generator set fails.
transition models include voltage differential, frequency
differential, angle differential, and the Fail to Sync time
delay. Transfer is inhibited when any of the differential
readings between the two sources are outside the set
limits. See Figure 5-13.

Use the Set System, Source type screen to change the Note: Source N is always connected to the Normal side
source types to generator set-generator set or of the transfer switch, and Source E is always
utility-utility if necessary. The gen-gen type uses two connected to the Emergency side.
generator sets and requires the assignment of a second
engine start output. Use the Input/Output Setup screen Other time delays are assigned to the source function
to assign one of the main logic board terminal strip or I/O (preferred or standby). System parameters that are
module outputs to Start Source N Generator, and assigned to the function automatically change source
connect the engine start leads for the Source N when the preferred source selection changes.
generator set to the corresponding terminals on the
Figure 5-14 shows which parameters are assigned to
terminal strip or I/O module terminals. See Section 5.12.
the source and which are assigned to the function. The
The programmable engine start output remains tied to
last two columns of the table show the effect of the
the Source N generator set regardless of the preferred
preferred source selection on each parameter or time
source selection.
delay.
The utility-utility source type is designed to use utility
power for both sources. This source type does not use 5.11.4 System Voltage and Frequency
the engine start outputs.
For each source, set the number of phases, nominal
Time Delays and Source Parameters. Engine start voltage, and nominal frequency (50 or 60 Hz). Then
relays and time delays, source voltage and frequency proceed to set the pickup and dropout settings.
trip points, and load shed time delays are assigned to
the source (N or E). They do not change assignment
when the preferred source selection is changed.
Preferred Source Selection

Item Assignment Normal Emergency
Source N generator engine start relay Source N N
Source E generator engine start relay Source E E
Source N engine start time delay Source N N
Source E engine start time delay Source E E
Source N engine cooldown time delay Source N N
Source E engine cooldown time delay Source E E
Source N voltage and frequency trip points Source N N
Source E voltage and frequency trip points Source E E
In-phase monitor sync Source E E
Pre-transfer to source N Source N N
Pre-transfer to source E Source E E
Post-transfer to source N Source N N
Post-transfer to source E Source E E
Preferred-to-standby time delay Function N to E E to N
Standby-to-preferred time delay Function E to N N to E
Failure to acquire standby source Function E N
Off-to-standby time delay (programmed-transition only) Function Off to E Off to N
Off-to-preferred time delay (programmed-transition only) Function Off to N Off to E
Note: Source N is connected to the Normal side of the transfer switch, and Source E is connected to the Emergency side.
Figure 5-14 Preferred Source Selection Effect on System Parameters and Time Delays

5.11.5 Voltage and Frequency Pickup dips. If the voltage or frequency of the active source is
and Dropout Settings outside the acceptable range for a length of time longer
than the debounce time, the system attempts to transfer
The controller senses the voltage on both sources with the load to the alternate source.
an accuracy of ±0.5%. A source is considered
available when its voltage and frequency are within the See Figure 5-15 for default settings and adjustment
range of dropout settings. The debounce time prevents ranges.
nuisance transfers caused by brief voltage spikes and
Description Settings Default Setting Adjustment Range

Normal source voltage Under voltage dropout 90% 75% to 98% of Pickup
Under voltage pickup 90% 85% to 100% of Nominal
Over voltage dropout 115% (110% for 106% to 135% of Nominal
600 V systems) (maximum 690 Volts)
Over voltage pickup 95% 95 to 100% of Dropout
Unbalance enable Enable Enable or disabled
Unbalance drop out 20% 5% to 20%
Unbalance pick up 10% 3% to 18%
Debounce time 0.5 seconds 0.1 to 9.9 seconds
Emergency source voltage Under voltage dropout 90% 75% to 98% of Pickup
Under voltage pickup 90% 85% to 100% of Nominal
Over voltage dropout 115% (110% for 106% to 135% of Nominal
600 V systems) (Except 600 V Apps)
Over voltage pickup 95% 95 to 100% of Dropout
Unbalance enable Enable Enable or disabled
Unbalance drop out 20% 5 to 20%
Unbalance pick up 10% 3 to 18%
Debounce time 0.5 seconds 0.1 to 9.9 seconds
Normal source frequency Under frequency dropout 99% 95% to 99% of Pickup
(Gen-Gen mode of operation only)
Under frequency pickup 90% 80% to 95% of Nominal
Over frequency dropout 101% 101% to 115% of Pickup
Over frequency pickup 110% 105% to 120% of Nominal
Debounce time 3 seconds 0.1 to 15 seconds
Emergency source frequency Under frequency dropout 99% 95% to 99% of Pickup
Under frequency pickup 90% 80% to 95% of Nominal
Over frequency dropout 101% 101% to 115% of Pickup
Over frequency pickup 110% 105% to 120% of Nominal
Debounce time 3 seconds 0.1 to 15 seconds
Figure 5-15 Pickup and Dropout Settings

5.11.6 Set Sources
Three-phase models only.

Set Sources Set Phase Rotation ? ? ? Rotation ABC
BAC
Disable
B Y " Main B Y " Back Save Back
Set Inphase Monitor

Enable/Disable Enable/Disable
B Y " Back Save Back
Set Inphase Monitor

Standard transition Angle ? ? Degrees
models only
Set Inphase Monitor In Phase Xfr Fail In Phase Xfr Fail

In Phase Xfr Fail Enable/Disable ??:??
Set Synchronization
Voltage Differential ? ? Percent
Set Synchronization
Frequency Differential ? ? Hz

Closed transition
models only Set Synchronization
Angle Differential ? ? Degrees
Fail to Sync Fail to Sync

Set Fail to Sync Enable/Disable ??:??
Preferred Source
Set Preferred Source Normal/Emergency
Source Setup Screens Continued on Next Page

Set Sources, continued
Source Setup Screens Continued from Previous Page:
Normal Source
Set Normal Source Set Number of Phases ? Phase
Emergency
Normal Source Set Voltage

Note: The same menus are available Set Voltage ??? VAC
for the Emergency source.
Normal Source Set Frequency

Set Frequency ?? Hz
Normal Source Pickup

Set Under Voltage ??? % of Nominal
Pickup 85--100%
Normal Source Dropout

Set Under Voltage ??? % of Pickup
Dropout 75--98%

Set Over Voltage ??? % of Dropout
Pickup 95--100%

Set Over Voltage ??? % of Nominal
Dropout 106--135%
Normal Source Debounce Time

Set Voltage Debounce ?.? Seconds
0.1 -- 9.9 Seconds
Normal Source Voltage Unbalance

Voltage Unbalance Enable/Disable
Enable/Disable

Voltage Unbalance ??%
Pickup 3--18%

Set Sources, continued
Source Setup Screens Continued from Previous Page:

Voltage Unbalance ??%
Dropout 5--20%

Set Under Frequency ??? % of Nominal
Pickup 80--95%

Set Under Frequency ??? % of Pickup
Dropout 95--99%

Set Over Frequency ??? % of Nominal
Pickup 105--120%

Set Over Frequency ??? % of Pickup
Dropout 101--115% Nominal
Normal Source Debounce Time

Set Freq Debounce ?.? Seconds
0.1 -- 15.0 Seconds

5.12 Programmable Inputs and 5.12.1 Main Logic Board Inputs and
Outputs Outputs
Inputs and outputs are unassigned (except as noted in There are two programmable inputs and two
Figure 5-17) until the installer or operator assigns a programmable outputs on the controller’s main logic
function to the I/O. board. Additional inputs and outputs are available
through the installation of optional input/output
The programmable inputs and outputs on the modules.
controller’s main logic board and input/output (I/O)
modules can be assigned to the functions shown in See the Installation Section for connection information
Figure 5-18 and Figure 5-19. Use the Input/Output for main logic board inputs and outputs.
Setup Screen to assign input and output functions . See
Figure 5-16. 5.12.2 Input/Output Modules
Input and output functions can also be assigned over Input/output (I/O) modules are optional accessories.
Modbus using Monitor III software. Refer to the Monitor The standard I/O Module has two inputs and six outputs.
III operation manual for instructions. The high-power I/O module has two inputs and three
outputs. The I/O modules specifications are shown in
Each programmable input and output requires a Section 8.4.
connection to the transfer switch. Do not change the
programmable input/output assignments without See Section 8.4 for I/O module connection information.
verifying the transfer switch input and output
connections.
Set Inputs/Outputs Press the right arrow button to enter the Set Inputs/Outputs screen.
B Y " Main
<
Set Main Board I/O Main Board I/O Input ##

Main Board I/O Set Inputs Input #? Function
????????
B Y " Back B Y " Back B Y " Back Save Back
Main Board I/O Main Board I/O Output ##

Set Outputs Outputs #? Function
????????
Set Module #? Module ## Module ## Input ##

Auxiliary I/O Type ### Addr # Set Inputs Input #? Function
Status: ####### ????????
B Y " Back B Y " Back B Y " Back B Y " Back Save Back
Module ## Module ## Output ##

Press the down arrow Set Outputs Output #? Function
button to step to the next ????????
module. B Y " Back B Y " Back Save Back
Module #?
Uninstall Module?
Yes/No
Save Back
Figure 5-16 Assigning Inputs and Outputs

5.12.3 Input Functions Remote Monitored Inputs. There are four remotely
monitored input functions. These functions can be
Available input functions are shown in Figure 5-18. assigned to any of the inputs on either the main logic
Some inputs will trigger an indicator LED on the user board or standard/high voltage/high current I/O boards.
interface and/or display a message on the LCD screen The state of any or all of these inputs can be monitored
when they are activated. via Modbus messages only (i.e. through Monitor III
software or other Modbus application).
All of the inputs may be assigned to either one or both of
the common alarms. Peak Shave/Area Protection Input. Starts the
generator set and transfers to the standby source,
Note: Some models have factory-set input functions as ignoring the engine start time delay. The pre/post-
shown in Figure 5-17. Do not change these transfer, delayed-transition time delays, and in-phase
settings. monitor will be active if enabled.
Model or When the peak shave signal is removed, the load

Factory-Installed transfers back to the preferred source. The pre/post-
Accessory Factory Setting transfer, delayed-transition, and engine cooldown time
Bypass/isolation Models Bypass Contactor Disable delays, along with the in-phase monitor if enabled, will
Service Entrance Models Inhibit Transfer be executed.
Load Shed Kit Forced Transfer to OFF
If the standby source is lost during peak shave, the unit
Figure 5-17 Factory Set Inputs
will transfer back to the preferred source.
Forced Transfer to OFF Input. This function requires
See Section 5.14.8 for information about the Peak
the load shed accessory installed on a programmed-
Shave TD Bypass.
transition model transfer switch. The load shed
accessory is not available for bypass/isolation switches. Remote Bypass Time Delay Input. Allows a remote
Activation of this input signals the transfer switch to signal to end an active time delay. The signal ends only
transfer immediately from Source E to the OFF position. the time delay that is active at the time the signal is
The transfer switch then transfers to Source N if it is applied. Repeated signals are required to end
available, executing the applicable time delays. additional time delays. Does not end the
programmed-transition time delays or an exerciser run.
See Section 8.11 for more information about the load
shed (forced transfer to OFF) function.
«
Programmable Inputs * LED LED Display Message
Bypass Contactor Disable* None Flashing Bypass Contactor Disable *
Forced Transfer to OFF* (programmed-transition None Flashing Forced Off
models only; requires load shed accessory; not
applicable to bypass/isolation switches)
Inhibit Transfer* (maintenance mode) None Flashing Inhibit Transfer
Low Battery Voltage Steady None Low Battery Voltage
Peak Shave Mode None None Peak Shave
Remote End Time Delay None None None
Remote Common Alarm Steady None Remote Common Alarm
Remote Test None None Normal test sequence screens. See
Section 3.10.
Remote Monitor In #1--4 None None None
Three-Source System Disable None None None
* See Figure 5-17 for factory-set input functions for selected models. Do not change the factory settings.
Figure 5-18 Available Programmable Inputs

5.12.4 Output Functions See
Programmable Output Type Section
Output functions are shown in Figure 5-19. Information 3 Src Sys Disabled Control 5.15
about selected output functions is shown below. Refer Alarm Silenced Monitor 8.5
to the section number shown in Figure 5-19 for more
Audible Alarm Control 8.5
information about the output function.
Aux Switch Fault Fault 3.13
Aux Switch Open Fault 3.13
In-Phase Monitor Sync Output. Is activated when the
Battery Backup Low (not used) * Monitor *
in-phase transfer fail or fail to sync time delays expire,
Common Alarm Active (1 and 2) Fault 5.13
indicating that the sources did not synchronize in the
Contactor in OFF position Monitor —
allotted time. See Section 5.11.2 for more information
Contactor in Preferred Position Monitor —
about the in-phase monitor. For closed-transition
Contactor in Source E Position Monitor —
models, customer-supplied equipment used to boost
Contactor in Source N Position Monitor —
the generator set can be connected to this output. See
Contactor in Standby Position Monitor —
Sections 1.1.1 and 8.4 for output connection
Exerciser Active Monitor 5.7, 3.6.2
information.
Fail to Acquire Preferred Fault 3.13
Note: The In-phase Transfer Fail and/or Fail to Sync Fail to Acquire Standby Fault 3.13
time delays are set in the Set Sources menu. See Fail to Transfer Fault 3.13
Section 5.11. Fail to Open Source1 Fault —
Fail to Close Source1 Fault —
Load Control Output, 1--9. Connect up to nine loads Fail to Open Source2 Fault —
that can be connected or disconnected using either Fail to Close Source2 Fault —
time-based or current-based load control. Assign load I/O Module Lost Comm Fault 3.13
control outputs 1 through 9 to the corresponding outputs In-Phase Monitor Sync Control 5.12.4,
5.11.2
on the main board or I/O modules, and then go to the
Time Delay setup screen to set up the load control Load Bank Control Active Control 5.12.4
sequences. See Section 5.9 for the Time Delay setup Load Control Active Monitor 5.10.1
menus, and Section 5.10 for more information about Load Control Out 1--9 Control 5.10.1
load control. Low Battery (external battery) Monitor 8.6
Maintenance Mode Monitor 5.3
MBUS-Controlled Outputs. There are four Non-Emergency Transfer Monitor —
Modbus-Controlled Output functions. These four Not in Auto Monitor 3.2.2
functions can be assigned to any of the outputs on either Peak Shave Active Monitor 5.14.8
the main logic board or the optional I/O boards. The Preferred Source Available Monitor 5.11.5
state of any or all of these four functions can be MBUS Control RDO #1--4 Control 5.12.4
controlled and monitored via Modbus messages only. Source E (Phase) Rotation Error Fault —
Source E Loss of Phase Fault —
Source N Engine Start Signal. Use if Source N is a Source E Over Frequency Fault 5.11.5
generator set, especially for three-source systems or Source E Over Voltage Fault 5.11.5
prime power mode. See Section 5.15 for more on Source E Start Signal Control 5.12.4
three-source systems. See Section 5.8 for more about Source E Under Frequency Fault 5.11.5
prime power mode. Source E Under Voltage Fault 5.11.5
Source E Voltage Unbalance Fault 5.11.5
Source E Engine Start Signal. An alternative to the Source N (Phase) Rotation Error Fault —
engine start contacts on the transfer switch. Source N Loss of Phase Fault —
Source N Over Frequency Fault 5.11.5
Source N Over Voltage Fault 5.11.5
Source N Start Signal Control 5.12.4, 5.15
Source N Under Frequency Fault 5.11.5
Source N Under Voltage Fault 5.11.5
Source N Voltage Unbalance Fault 5.11.5
Standby Source Available Monitor 5.11.5
Test Mode Active Monitor 3.10
* Do not use the Backup Battery Low output. A design
improvement has eliminated the need for a backup battery.
Figure 5-19 Available Programmable Outputs

Load Bank Control Active. The load bank control 5.12.5 User-Defined I/O Function
output is a C form contact that can be used to apply a Descriptions
load to the generator set during an unloaded exercise or
test. The load bank control output is active during each The controller can store a 19-character string
unloaded test and unloaded exercise. See Figure 5-20. description for each of the 9 user controllable/monitored
I/Os. Use Monitor III software to enter descriptions.
The load bank control output closes or opens a contact Descriptions are not used by the controller and are only
that can be used to signal the load bank controller to available for reading and writing over Modbus.
operate. Connect the normally open or normally closed
output contact to the load bank controller as required for
proper operation. Refer to the connection instructions
provided by the load bank manufacturer.
If the Normal source is lost during an exercise period,

the load bank control output is deactivated to remove the
load bank and allow the transfer of the building load to
the emergency source.
Start unloaded test or exercise
Generator set starts
Emergency (standby)
source available
Load bank control

output is active
Load bank applied
Load bank control

Normal source lost? YES output deactivated
NO
Load bank removed

End unloaded
exercise or test
Transfer load to
emergency source
Load bank control
output deactivated
Load bank removed
Engine cooldown
Generator set stops

6447
Figure 5-20 Load Bank Control Sequence

5.13 Common Alarms if desired. Any function assigned to the Common Alarm
triggers the Common Alarm programmable output. See
Use the Common Alarms setup screen to assign events Section 5.12, Programmable Inputs and Outputs, for
to the controller’s common alarm groups. See more information about programmable outputs.
Figure 5-21 for a list of functions that can be assigned to
the common alarm and the audible alarm.
5.13.2 Audible Alarm
Alarm Descriptions The audible alarm setting requires the Alarm Module
Aux Switch Fault* Src E Over Voltage accessory for operation. See Section 8.5 for more
Aux Switch Open* Src E Rotation Err * information about the alarm module.
Contactor in Off Src E Under Freq
Contactor in Pref Src E Under Voltage Enable the audible alarm for any alarm function by
Contactor in Src E Src E Voltage Unbal navigating to the Alarm Description, Common, Audible
Contactor in Src N Src N Loss of Phase menu. press the open up arrow button until the display
Contactor in Stby Src N Over Freq shows Audible Y and Y or N for Common as desired.
Exerciser Active Src N Over Voltage press Save.
Fail to Acquire Pref * Src N Rotation Err *
Fail to Acquire Stby * Src N Under Freq
5.13.3 Chicago Alarm
Fail to Transfer * Src N Under Voltage
IPM Synching Src N Voltage Unbal The Chicago Alarm function requires the alarm module
Load Bank Ctl Active Stby Src Available accessory.
Load Control Active System Ready
External Battery Low *[ Test Mode Active
The Chicago alarm function is a programmable feature
of the MPAC 1500 controller. The alarm is active when
Non-Emergency Trans Critical Service Required
the transfer switch is in the Emergency position. The
Not in Auto Man Transfer Waiting
alarm can be silenced via the user interface, which will
Peak Shave Active [ Module Lost Comm *
also activate a light indicating the alarm-silenced
Pref Src Available Non-Critical Service Req
condition. The alarm silenced light is deenergized when
Remote Common Alarm * Source E Available the transfer switch returns to the Normal position.
Remote Monitor In #1--4 Source N Available
Src E Loss of Phase MBUS-Control RDO #1--4 For Chicago Alarm Mode, use the Common Alarm
Src E Over Freq Setup screen to assign the necessary faults and
* Assigned to Critical Service Required alarm conditions to the audible alarm. Be sure to assign the
[ Assigned to Non-Critical Service Required alarm Contactor in Standby function to trigger the audible
Figure 5-21 Alarm Descriptions alarm.
5.13.1 Common Alarm Output

Functions can be assigned to two alarm groups. The
groups can then be assigned to programmable outputs,
Set Common Alarms Set Common Alarms Modify Alarm Alarm Description Alarm Description
Alarm Group 1 Common Y Audible N Common Y Audible N
B Y " Main B Y " Back B Y " Back B Y " Back Back Save
Remove All Alarms Remove All Alarms

Yes/No
Press the up and down arrow
buttons to step between alarm
groups 1 and 2. Press the right B Y " Back Back Save
arrow to modify settings in the
displayed group.
Figure 5-22 Setting Common Alarms

5.14 Set System Programmed-transition override (for closed-
transition models only). When closed transition is
selected, the programmed-transition override menu
5.14.1 Source Type/Source Type appears. The override function operates if the sources
Set the source type selection for the types of sources do not synchronize before the Inphase Transfer Fail
time delay expires. In this case, the transfer switch can
used:
be set to transfer to the other source using
D One utility source and one generator set programmed-transition mode, with a short interruption
D Two generator sets (gen-gen) (Use for prime power in power to the load during transfer.
run mode. See Section 5.8.)
D Select Automatic to set the unit to initiate a
D Two separate utility sources
programmed-transition transfer automatically after
D One utility source and two generator sets for a the Inphase Transfer Fail time delay expires.
three-source system (see Section 5.15)
D Select Manual to require an operator to initiate a
5.14.2 Transition Type programmed-transition transfer by pressing a button
after the Inphase Transfer Fail time delay expires.
The transition type is factory set for each model and
should not require change except in the case of If a manual transfer is not initiated, the controller
controller replacement. Select standard, programmed, continues to monitor the sources and transfers if
or closed transition, if necessary. synchronization occurs.
Note: The transition type is determined by the ATS D Set the Xfr Off>Stby (transfer off-to-standby) time
model as indicated Figure 5-23. Do not attempt delay for the desired “off” time during the transfer.
to change the transition type to one that is not See Section 5.4.2 for the default time delays.
listed for your model.
Model Transition Type

5.14.3 Service Entrance
KBS The model KEP is a service entrance rated
KCS programmed-transition transfer switches. ICCB
Standard
KGS denotes insulated case circuit breakers or switches.
KSS MCCB denotes molded-case circuit breakers or
KBP switches. Check the model designation on the ATS
nameplate and see the model designation key in the
KCP
specification sheet or the Installation Manual to identify
KSP Programmed
ICCB and MCCB models.
KEP
KGP
KBC
5.14.4 Rated Current
Closed
KCC This value is factory-set for each unit and should not
Figure 5-23 Transition Types by Model require adjustment. If necessary, enter the rated current
from the transfer switch nameplate.
Standard-transition (also referred to as open
transition) models use a break-before-make transfer 5.14.5 Three Source Engine Start Mode
that does not require source synchronization for transfer
between available sources. See Section 5.15, Three-Source Systems.
Programmed-transition models stop momentarily in

the OFF position during transfer between two available 5.14.6 Transfer Commit
sources. The time in the OFF position can be adjusted
The transfer commit function controls operation if the
using the transfer time delays. See Section 5.9.
preferred source returns after a transfer to standby
Closed-transition models provide make-before-break sequence has been initiated but not completed (i.e.,
transfer for uninterrupted power to the load when both preferred returns during the transfer time delay).
sources are available. The sources are monitored for
synchronization and are paralleled for approximately
100 milliseconds during the transfer.

D Setting this function to Commit allows the complete 5.14.9 USB Data Logger
transfer sequence to execute even if the preferred
source returns before the load has been transferred The controller can transfer and save time-stamped
to standby. readings of voltage, frequency and phase angle for both
sources onto a flash drive. Use this setup menu to set
D Setting this function to No Commit causes the the collection period in seconds, minutes. hours, or
transfer sequence to be cancelled without transfer if days, and the press the Save button.
the preferred source returns before the load has been
transferred to standby. To start and stop the data logger:
1. Insert a flash drive into the controller’s USB port.

5.14.7 Remote Test Loading
2. When the USB Connected menu appears,
Select loaded or unloaded for a remote test sequence navigate to the USB Data Logger screen and press
initiated by a remote test input. the Start button. See Section 6.4.
3. Press the Stop button to stop logging data.

5.14.8 Peak Shave TD Bypass
Peak Shave Operation. When the peak shave input is The data logger creates a time- and date-stamped file
activated, the generator set starts immediately, named DataLogYYMMDDHHMMSS.csv on the flash
bypassing the engine start time delay. The pre/post- drive and writes data directly to the file. The data log file
transfer time delays, programmed-transition time can be loaded onto a computer and opened using
delays, and in-phase monitor are active if enabled. The spreadsheet software.
ATS transfers the load to the standby source.
5.14.10 Min/Max Values
Peak Shave TD Bypass. In normal operation,
retransfer from standby to preferred is delayed The controller can record the minimum and maximum
(15 minutes default setting) to ensure that the preferred values of current and voltage within a programmed
source is stable before transfer. The Peak Shave TD period of time. The data is recorded with a date/time
Bypass allows you to skip the retransfer time delay after stamp. Select the data monitoring time period as shown
peak shave operation. in Figure 5-24. Then set the start and stop dates or
times, or set the number of days or weeks to monitor.
When the peak shave input is removed, the ATS
transfers back to the preferred source according to the After the collection period is selected, press Next to go to
Peak Shave TD Bypass setting: the start/stop menu. Use the up arrow to toggle start or
stop and then press Save to start or stop data collection.
D If the Peak Shave TD Bypass is enabled, the
retransfer (standby to preferred) time delay is See Section 6.4 for instructions to save the data file to a
bypassed when the peak shave signal is removed. flash drive connected to the USB port.
Notice that by enabling the TD bypass, you are
ordering the system to skip the retransfer time delay. Time Period
Selection Description
D If the Peak Shave TD Bypass is disabled, the
Calendar. Allows selection of data collection
retransfer (standby to preferred) time delay executes Cal start and stop dates and times by
before the ATS transfers back to the preferred source. month/date/year (MM/DD/YY) and HH:MM.
Transfer is delayed by the retransfer time delay. The Continuous. Monitors and records minimum
retransfer time delay is adjustable, with a 15-minute Cont and maximum values continuously, until data
collection is stopped.
factory setting.
Collects minimum and maximum values over
Days
a selected number of days.
If the standby source is lost during peak shave
operation, the unit transfers back to the preferred Collects minimum and maximum values over
Weeks
a selected number of weeks.
source.
Figure 5-24 Min/Max Data Monitoring

* Source Types:
Set System Source Type Source Type Util-Gen
?????? -- ?????? * Gen-Gen
Util-Util
B Y " Main B Y " Back Back Save Util-Gen-Gen
** Transition Types: Transition Type Transition Type Prog Transition Override

Standard Transition ???????? ** Automatic/Manual
Programmed Transition
Closed Transition B Y " Back Back " Save Back Save
Closed transition only

Service entrance not Service Entrance Service Entrance
available if source type No/ICCB/MCCB
Gen-Gen is selected
Rated Current Rated Current

???? Amps
3 Src Eng Start Mode 3 Src Eng Start Mode Pref Source Toggle
Mode 1/Mode 2 Enable/Disable
Transfer Commit Transfer Commit

Commit/No Commit
Remote Test Loading

Remote Test Loading
Loaded/Unloaded

Enabled/Disabled
[ USB Data Logger USB Data Logger

Collection Period: USB Data Logger Collection Period
Seconds
Seconds [
Minutes
Hours B Y " Back Back Save
Days
Min/Max Values Min/Max Values Min/Max Values

Min/Max Values Cal/Cont/Days/Weeks Start MM/DD/YY HH:MM Start/Stop
B Y " Back Back Next Back Next Back Save
Min/Max Values
?? Days/Weeks
Back Next
Figure 5-25 System Setup

5.15 Three-Source Systems 5.15.3 Three Source System Test and
Exercise
A three-source system provides the means to connect a
utility and two generators to a single load. See
Unloaded Test
Figure 5-27. Two generators and two transfer switches
are required. Unloaded testing is possible at each transfer switch.
Initiating the unloaded test function at ATS1 starts and
Note: The second transfer switch (ATS2) requires an runs the preferred generator set attached to ATS2.
external battery supply module (EBSM) to Initiating the unloaded test function at ATS2 starts and
provide power to the controller. runs the standby generator set.
During normal operation, the utility source supplies the
load with power. In the event of a utility failure, generator Loaded Test
set G1 or G2 will supply the load as described in Loaded testing is also allowed at each transfer switch.
Sections 5.15.1 and 5.15.2. Loaded testing of the standby generator set is only
possible during a loaded test from ATS1 because the
5.15.1 Three Source Engine Start Mode standby generator can only be connected to the load
when ATS1 is connected to emergency. To initiate a
There are two modes of operation for three-source loaded test of the standby generator set, first use ATS1
engine start. Select Mode 1 or Mode 2 on ATS2 as to start a loaded test of the preferred source generator
needed for the application. set. Then use ATS2 to start a loaded test of the standby
generator set.
Mode 1
Unloaded Exercise
In mode 1 there will be an attempt to start only the
preferred source generator. If the preferred source does The exercise program in ATS2 controls the operation of
not achieve voltage and frequency within a fail to acquire each generator. The exercise function does not require
time period, the standby engine start contact will close. interaction with ATS1. If the utility is lost during an
The fail to acquire will be indicated. If the standby unloaded exercise event, the event is canceled and the
source subsequently fails to achieve voltage and load is transferred to the preferred generator set.
frequency, a separate fail to acquire standby will be
indicated. Loaded Exercise
Mode 2 The exercise program in ATS2 controls the operation of

each generator. The loaded exercise event requires
In mode 2 both generators receive a start signal synchronization with a loaded exercise from ATS1.
simultaneously. The ATS2 will transfer to the first Program the ATS1 exercise to start before the ATS2
generator set to reach proper voltage and frequency. If exercise. Set the ATS2 exercise to end before the ATS1
the first source to reach available status is the preferred exercise ends. If the utility is lost during a loaded
source, the engine start signal to the standby source will exercise event, the event is canceled and the load is
open immediately. If the standby source is the first to transferred to the preferred generator set.
reach available status, the contactor will transfer to the
standby position. When the preferred source generator
output reaches available status, the controller will 5.15.4 Three-Source System Setup
transfer to the preferred source and open the engine See Figure 5-27 and Figure 5-28 for connections during
start contacts to the standby generator (after the the following steps.
cooldown delay has elapsed).
1. Connect the power sources to the transfer
5.15.2 Preferred Source Toggle switches as described below. Refer to the transfer
switch operation/installation manual or specification
The preferred source toggle function alternates sheet for cable sizes. See Figure 5-27 for
between the two generator sets each time the connections.
three-source function is activated. If G1 is the preferred
source during the first run, then G2 will be preferred a. Connect the utility power source to the normal
during the next run. The preferred source selection will side of ATS1.
continue to alternate between G1 and G2 for each
subsequent run. b. Connect the load to the load side of ATS1.

c. Connect the emergency side of ATS1 to the marking on the board for the positive (+) and
load side of ATS2. negative (--) connections. See Figure 8-14 and
Figure 8-15.
d. Connect generator set 1 to the normal side of
ATS2. Note: If the battery connections are reversed, red
LED1 or LED2 will light. Incorrect battery
e. Connect generator set 2 to the emergency side connections can damage the battery
of ATS2. module.
2. Three-source systems require the following input/ 4. Set voltage selector switch SW11-1 on the battery
output connections to control the engine start module (EBSM) to 12 or 24VDC.
commands for generator sets 1 and 2. Observe the
polarity of all connections shown in Figure 5-28. Note: See Section 8.6 for more information on the
Use wire sizes from #14 AWG to #20 AWG for EBSM.
EBSM and I/O module connections.
5. Assign the ATS1 programmable output connected
a. Connect the ATS2 engine start contacts to the in step 2b. to Three-Source System Disable.
engine start circuit on generator set 2 (G2).
6. Assign the following inputs and outputs for the
Note: See the Installation Section for the engine second transfer switch.
start contact locations. Engine start
contacts are labeled with a decal. a. Assign ATS2 main logic board programmable
input 1 to Three-Source System Disable.
b. Connect one ATS1 main logic board
programmable output to one ATS2 main logic b. Assign the ATS2 main logic board
board programmable input as shown in programmable output connected in step 2c. to
Figure 5-28. This I/O connection will be set to Source N Start Signal.
Three-Source System Disable.
c. Connect one ATS2 main logic board

5.15.5 ATS1 and ATS2 System Setup
programmable output to the engine start Use the System Setup Screen on each transfer switch to
connection on generator set 1 (G1). The ATS1 set the following:
programmable output will be set to Source N
Start Signal. ATS1: Set the Source type to Util-Gen.
3. Connect battery power. Use #14-28 AWG wire to ATS2: Set the source type to Util-Gen-Gen. Set the
connect the generator set engine starting battery 3 Src Engine Start Mode to Mode 1 or Mode 2 as
(or batteries) to the BATT1 terminals on terminal described in Section 5.15.1.
block TB13 on the external battery supply module
(EBSM). (Another battery(ies) can be connected The transfer switch settings are summarized in
to terminals BATT2 but is not required.) Follow the Figure 5-26.
Transfer 3 Src Engine Start Preferred

Switch Source Type Mode Source Toggle Inputs Outputs
Three Source System
ATS1 Util-Gen Not Required Not Required Not Required
Disable
ATS2 Util-Gen-Gen Mode 1 or Mode 2 Enable or Disable Three Source System Source N Start Signal
(See Section 5.15.1) See Section 5.15.2 Disable
Figure 5-26 Transfer Switch Settings for Three-Source Systems

SINGLE LINE DIAGRAM G1 G2
ATS2
N E
ATS1 L ENGINE START
TO G2
N E
NOTE: THE CLOSED IN EMERGENCY AUXILLIARY
ENGINE START
L CONTACT THAT IS USED IN THE ENGINE START CIRCUIT
OF THE ATS MUST BE REMOVED FROM THE CIRCUIT
WHEN USED WITH THIS THREE SOURCE CONTROL SCHEME.
N/C REFERENCE ATS WIRING DIAGRAM FOR CONNECTIONS.
LOAD
LEGEND
ATS -- AUTOMATIC TRANSFER SWITCH

Note: ATS2 requires an external battery module
EBSM -- EXTERNAL BATTERY SUPPLY MODULE to maintain power to the controller.
G1 -- GENERATOR #1
G2 -- GENERATOR #2
K1 -- NORMAL RELAY
K2 -- EMERGENCY RELAY
LED1 -- LIGHT EMITTING DIODE (BATTERY 1 REVERSED)
LED2 -- LIGHT EMITTING DIODE (BATTERY 1 REVERSED)
LED3 -- LIGHT EMITTING DIODE (BATTERY SUPPLYING POWER)
MLB -- MAIN LOGIC BOARD
P(#) -- CONNECTOR
PIOM -- PROGRAMMABLE INPUT/OUTPUT MODULE
MLB -- MAIN LOGIC BOARD
TB(#) -- TERMINAL BLOCK
SW -- SWITCH
U -- UTILITY
OPERATION
WHEN UTILITY FAILS ATS2 STARTS G1. ATS1 TRANSFERS TO THE EMERGENCY POSITION. IF G1 FAILS ATS2
WILL START G2 AND ATS2 WILL TRANSFER TO EMERGENCY. IF G1 RETURNS THEN ATS2 WILL RE--TRANSFER
BACK TO NORMAL. ATS1 WILL RE--TRANSFER BACK TO NORMAL AFTER THE UTILITY RETURNS. WHEN THE
UTIITY IS AVAILABLE, THE BATTERY SUPPLY MODULE WILL PROVIDE POWER TO THE CONTROLLER ON ATS2.
THE 3 SOURCE SYSTEM DISABLE INPUT AND OUTPUT WILL PREVENT ATS2 FROM STARTING EITHER GENSET
WHILE THE UTILITY SOURCE IS AVAILABLE.
THE BATTERY SUPPLY MODULE USES UP TO TWO BATTERY INPUTS (9--36VDC) AND PROVIDES A 12V
OUTPUT THAT POWERS THE ATS CONTROLLER. THIS IS CONNECTED TO THE CONTROLLER BY SNAPPING IT
TO AN EXISTING I/O MODULE OR THROUGH A HARNESS TO P3 ON THE CONTROLLER (WHEN AN I/O
MODULE IS NOT USED). THE BATTERY SUPPLY MODULE WILL CONTINUALLY PROVIDE POWER TO THE
CONTROLLER UNLESS THE ON/OFF INPUT ON THE BATTERY SUPPLY MODULE IS ENABLED.
THE ON/OFF INPUT ON TB1 OF THE BATTERY SUPPLY MODULE CAN BE USED IN CONJUNCTION WITH THE
NORMALLY OPEN CONTACT OF A PROGRAMMABLE OUTPUT FROM AN INPUT/OUTPUT MODULE TO TURN THE
BATTERY SUPPLY MODULE OFF WHEN A SOURCE IS AVAILABLE.
GM28627B
Figure 5-27 Three-Source System Transfer Switch and Source Connections

ATS1
12
3 Source System Disable
6
Connect Output 1 terminals
TB1-5 and TB1-6 on ATS 1 to
Input 1 terminals TB1-1 and
TB1-2 on ATS2.
7
1
Assign ATS 1 main logic board
output 1 to 3 Source System ATS1 TB1
Disable. on logic board
Assign ATS2 main logic board

input 1 to 3 Source System ATS2
Disable.
12
6
Connect one normally closed G1 ES
output from ATS2 to G1 engine
start (ES) connections. Assign to
Engine Start Source N.
7
1
ATS2 TB1
Connect the ATS2 engine start contacts (on on logic board
6446
the contactor or the field-connection terminal

block) to G2 engine start (ES) connections.
See Figure 5-27.
Figure 5-28 Input and Output Connections for Three-Source Systems

5.16 Communications 5.17 Set Passwords
Use the communications setup screen to set the Two passwords control access to the Test and Setup
communication parameters for serial or ethernet screens. Passwords are 4-digit numerical values
connections. See Section 6, Communications, for ranging from 0000 to 9999. The default passwords are
instructions. set to 0000. Change the passwords to prevent
unauthorized access to the Test initiation screens and
system settings.
Note: A DIP switch on the controller’s main logic board

allows the setup password to be disabled. The
DIP switch does not disable the test password.
Old Password ????

Set Passwords Setup Password New Password ???? Incorrect Password
Old Password ????

Test Password New Password ???? Incorrect Password
Figure 5-29 Setting/Changing Passwords

5.18 Calibration The transfer switch voltage and current sensing (if
equipped) are calibrated at the factory. If voltage
DANGER recalibration is necessary, refer to the Test Section for
instructions to check the voltages. and then use the
Setup Screen--Calibration to enter the measured
values. See Figure 5-30.
The current sensing accessory is required in order for

Hazardous voltage.
the transfer switch to measure and display the current
values. See Section 8.10. Use a clamp-on current
Only authorized personnel should sensing meter to measure the current and enter the
open the enclosure. measured values through the Setup Screen--Calibration
shown below.
Testing live electrical circuits. Hazardous voltage or
current can cause severe injury or death. Have trained and
qualified personnel take diagnostic measurements of live
circuits. Use adequately rated test equipment with electrically
insulated probes and follow the instructions of the test
equipment manufacturer when performing voltage tests.
Observe the following precautions when performing voltage
tests: (1) Remove all jewelry. (2) Stand on a dry, approved
electrically insulated mat. (3) Do not touch the enclosure or
components inside the enclosure. (4) Be prepared for the
system to operate automatically.
(600 volts and under)
Calibrate Calibrate L1 - L0 VAC ###

Calibration L - N Voltages L1 - L0 Voltage Cal VAC ? ? ?
Source N(E)
B Y " Main B Y " Back B Y " Back Back Save
Calibrate Calibrate L1 - L2 VAC ###

L - L Voltages L1 - L2 Voltage Cal VAC ? ? ?
Source N(E)
Calibrate Calibrate LA Amps ####

Load Current LA Current Cal Amps ? ? ? ?
Figure 5-30 Calibration

Section 6 Communications
6.1 Introduction 6.2 Connections

The MPACt 1500 controller has three types of See Figure 6-1 for the connector locations.
communications connections: an RS-485 serial port, an
ethernet port, and a USB port. 1
Use Ethernet or serial connections to connect the
transfer switch to a personal computer for system
monitoring and control using Kohlerr Monitor III
2
software or other Modbus applications.
Logic
The controller uses Modbusr TCP/IP communication Board 3
protocol over the Ethernet port. The controller uses
Modbusr RTU communication protocol over the serial
ports. The Modbus registers are available in the
Modbus Protocol manual. See the List of Related
Materials.
Power
Note: Modbusr applications other than Monitor III Board
software require a Modbus software driver
written by a trained and qualified systems
programmer.
The USB port is used for file transfer between the

GM46733
controller and a memory device. The USB port is a
standard 4-pin USB connector. The USB Access screen
1. RS-485 connection TB2
appears when a device is connected to the USB port. 2. Ethernet connection RJ-45P13
See Section 6.4 for instructions to transfer files through 3. USB connection P12
the USB port.
Figure 6-1 Communication Connections (controller
cover removed for illustration only)
Modbusr is a registered trademark of Schneider Electric.
TP-6714 4/10 Section 6 Communications 93

6.2.1 Serial Connections The serial port is an isolated RS-485 port with
connection speeds of 9.6, 19.2, and 57.6 kbps. Use
Use serial connections to TB2 on the controller’s logic shielded twisted-pair cable to connect to the RS-485
board to connect the transfer switch to a personal connectors on the main logic board terminal strip TB2 for
computer, the optional ATS remote annunciator, or a serial connections. For connection to a PC, use an
Modbus network. System monitoring and control using RS-485 to RS-232 converter GM41096 and connect to
Kohlerr Monitor III software requires serial connection the PC’s serial port.
to a personal computer as described in this section. See
Figure 6-1 for the location of TB2. Connect the Modbus input and output to the terminals
shown in Figure 6-3. Use #12-24 AWG twisted-pair
See Figure 6-2. Notice that a terminating resistor is wire. Belden cable #9841 or equivalent is
recommended on the last device in a network. If there is recommended. Connect the shield to ground. Tighten
only one device, a terminating resistor may be required the connections to 0.5 Nm (4.4 in. lb.).
depending on the cable distance and communication
speed. Long cables and fast speeds will increase the Use Modbus RTU (remote terminal unit) protocol for
need for a terminating resistor. communication through the serial port. A map of the
Modbus codes for this controller is available. Contact
your local distributor/dealer.
RS-232 RS-485 Note: Modbusr applications other than Monitor III

software require a Modbus software driver
RS-232 to RS-485
In Device
written by a trained and qualified systems
port converter programmer.
Out
PC Terminating resistor
may be required
Input
RS-232 RS-485
GND1
B1 (+)
RS-232 to RS-485
A1 (--)
In Device
port converter
Out
RS-485
PC
1 3
In Device
Out
TB2
RS-485
4 6
In Last
GND1
B1 (+)
Out Device
A1 (--)
Terminating
resistor, 121 Ohms
Figure 6-2 Serial Connections

Output
Customer connections
6431
Figure 6-3 Main Logic Board Modbus RS-485

Connections to TB2
94 Section 6 Communications TP-6714 4/10

6.2.2 Ethernet Connections Figure 6-4. Change the IP address to an address
owned by the user. See Section 5.16 for instructions to
The transfer switch can be connected to a building’s set the communication parameters.
ethernet network to communicate with personal
computers connected to the same subnet. Work with The series 1500 controller does not operate as a
the building’s network manager to obtain an IP address Modbus-to-Ethernet converter for other devices in a
and subnet mask information. network. For multiple device networks connected to the
personal computer through the Ethernet, use a
Ethernet Port. The ethernet port is a standard RJ-45 Modbus-to-Ethernet converter for the other devices in
female plug on the controller’s main logic board. See the network. See Figure 6-5 and instruction sheet
Figure 6-1 for the location of the Ethernet port. Use
TT-1405, provided with the converter, for connection
Category 5e or better cable to connect the controller to
instructions.
the building’s network. The ethernet connection allows
the controller to communicate with a personal computer The controller can communicate with up to eight (8)
on the network to run Monitor III Software or other simultaneous TCP/IP (ethernet) connections. If anyone
Modbus applications. attempts to establish a ninth connection, the first
connection that was established will be dropped. These
Note: For an ethernet connection, obtain an IP address
eight connections do not include the RS-485 serial port.
and subnet mask number from the local system
In the extreme case, eight users may be communicating
administrator.
with the controller via TCP/IP network connections and
Use the Setup menus to assign a port number, IP another may be communicating through the serial port,
address, and subnet mask number from the controller’s for a total of nine communication channels. As the
front panel. The controller may have a default IP controller is asked to communicate with more and more
address assigned at the factory for test purposes. See outside devices, its performance will slow down.
Modbusr TCP/IP
Ethernet Modbusr TCP/IP ATS 1500
Category 5e Network Category 5e Controller IP
xx.xx.xx.03
PC with network
interface card Note: The PC and the ATS must be on the same subnet.
IP xx.xx.xx.02 Note: A crossover cable can be used to connect the PC
to the ATS controller through the Ethernet port.
Figure 6-4 Remote Network (Ethernet) Connection

ATS 1500
Controller IP
Modbusr TCP/IP xx.xx.xx.03
Category 5e
Modbusr Ethernet
TCP/IP Network
Modbusr TCP/IP Modbusr

PC with network Category 5e
RTU
interface card RS-485
IP xx.xx.xx.02 Device
Converter,
Modbusr Modbusr/Ethernet
TCP/IP IP xx.xx.xx.05 RS-485
Device
RS-485
PC with network
interface card
Last device
IP xx.xx.xx.01 Terminating
resistor
Figure 6-5 Ethernet Connections to Multiple-Device Network

6.3 Communications Setup connections. See Figure 6-6. The controller uses
Modbusr communication protocol.
Use the communications setup screen to set the
communication parameters for serial or ethernet
Communications Setup Communications Setup MODBUS Server TCP

MODBUS Server TCP Enabled/Disabled
Communications Setup MODBUS Server Port #

MODBUS Server Port # Enabled/Disabled
Communications Setup MODBUS Addr Port #

MODBUS Addr Port # ???
Communications Setup Baud Rate Port #

Baud Rate Port # ?????
9600
B Y " Back Back Save 19200
57600
Communications Setup MODBUS TCP Unit ID
MODBUS TCP Unit ID ???
Communications Setup IP Address

IP Address ???.???.???.???
Communications Setup Subnet Mask

Subnet Mask ???.???.???.???
Figure 6-6 Communications Setup

6.3.1 Serial Communication Modbus Address. Assign a unique Modbus address to
each device on the network. Monitor III software
Set the following communication parameters for serial requires a unique Modbus address to identify the
communication. Also see Figure 6-7. controller. Record the address to enter into Monitor III
software.
Baud Rate. Required for serial connections. The baud
rate must match the baud rate of the connected PC. Modbus TCP Unit ID. A unit ID is required for Modbus
over TCP communication. The unit ID for TCP
Modbus Server. Enable the serial port for Modbus communication is analogous to the Modbus address for
communication. serial communication through the RS-485 ports.
Modbus Addr. Assign a unique address between 001 IP Address and Subnet Mask. The transfer switch
and 247 to the serial port. may have a default IP address assigned at the factory.
Change the IP address to an address owned by the
6.3.2 Ethernet Communication user. Obtain an IP address and subnet mask
information from the local network administrator.
Work with your local network administrator to set the
following communication parameters for ethernet MAC address. The MAC hardware address is
communication. Also see Figure 6-7. factory-set. It can be seen in the View>Communications
Setup screens but not viewed or changed in the setup
Modbus Server TCP. Enable TCP if the transfer switch menus.
is connected to a network for TCP/IP communication
(for example, ethernet communication).
Needed for Connection Type:
Remote
Serial
Setting Range Serial (modem) Ethernet Notes
Modbus Server TCP Enabled or X Enable for network communication through the ethernet
Disabled port.
Modbus Server Enabled or X X Enable for Modbus communication through the serial port
Disabled on the main logic board. See Section 6.2.
Modbus Addr 001-247 X X Address for the RS-485 serial port (on the logic board).
default 1
Baud Rate 9600, 19200, X X Baud rate in bits per second for serial communication
57600 between the controller and a personal computer’s COM
port.
Modbus TCP Unit ID — — — X Factory-set to 3. A unit ID is required for Modbus over
TCP communication. The unit ID for TCP communication
is analogous to the Modbus address for serial
communication through the RS-485 ports.
IP Address — — — X Obtain from your local network administrator. Every device
on the network must have a unique IP address.
Subnet Mask — — — X Obtain from your local network administrator.
MAC Address Factory-set — — X Hardware address, entered at the factory. Not adjustable.
Appears only in the Communications View screen.
Figure 6-7 Communication Parameters

6.4 USB Port Sections 6.4.2 through 6.4.4 contain more information
about specific file types. See Section 3.15.5 for
The Universal Serial Bus (USB) port on the main logic additional information about controller file maintenance.
board allows file transfer to and from a USB mass
storage device (removeable flash drive). Figure 6-8
shows a typical device. The removeable drive must be
compatible with the USB 2.0 and USB Mass Storage
Device Class specifications.
Parameter settings, event history, and other information

files can be saved to a memory device and then
transferred to a personal computer for viewing and
saving. Available controller files are shown in
Figure 6-9.
Three types of data files can be created by the controller

and saved on a flash drive: the data logger file, the
min/max file, and the sync check file. Data files have the Figure 6-8 Typical Mass Storage Device
extension .csv and can be opened with spreadsheet
software.
File name Description Download to Control Upload to USB

MPAC1500v###.bin Controller application program X
MPAC1500_######.cfg Parameter settings (configuration) X X
presentyymmdd.his Event history (yymmdd is year, month, day) X
alarm_settings.alm Common alarms X
DataLogyymmddhhmmss.csv Data log. File name includes date and time. X
MinMax.csv Minimum/Maximum values X
SyncDataLog.csv Source synchronization data from sync test X
history_param.hstp Internal use only X
MPAC1500_cal.cal Calibration X
Param_back.bak Internal use only X
presentyymmdd.raw Internal use only X
history_pback.hbak Internal use only X
Figure 6-9 Recognized File Types

6.4.1 File Transfer Upload button to load files from the controller
through the USB port to a memory device.
The USB Access screen opens automatically when a
device is connected to the controller’s USB port. See 3. Use the down button to scroll through the list of
Figure 6-10. Select Upload or Download as described available files.
in the following procedure.
4. When the desired file is displayed, press the Sel
button to select the file and start transferring the
Procedure to Transfer Files
file. See Figure 6-9 for file names.
1. Insert the USB mass storage device into the USB
port on the controller’s main logic board. See Note: Do not disconnect the device from the USB
Figure 6-1 for the port location. port during file transfer.
2. Press the Download button to load new files from a A message on the display indicates when file
memory device to the controller. Or, press the transfer is complete.
USB Connected (appears only when USB device is connected)
Download Upload
Download to Control Upload to USB Upload to USB USB Data Logger

Filename File/Data Log Filename
Free Space #### Kb Free space #### Kb
B Sel Back Back Next B Sel Back Start Stop Back
Figure 6-10 USB Access Screens

6.4.2 Event History Files 6.4.3 Configuration files
The event history files can be opened with spreadsheet The configuration (.cfg) file contains the transfer switch
software. Event history files have filenames of the form settings, including:
presentyymmdd.his, where yymmdd (year, month, day)
is the date of the file as read from the controller. D System setup
D Source setup, including voltage and frequency
D Event history files are updated periodically by the
pickup and dropouts
controller. See Section 3.15.5 for instructions to use
the Force History Save command to save the most D Time delays
recent events to the event history file. D Inputs and outputs
D Transfer (upload) the file from the controller to a USB D Communications settings
storage device as instructed in Section 6.4.1. D Calibration factors
D Use a personal computer to select the The configuration file is automatically updated when the
presentyymmdd.his file on the storage device. Save operator changes the transfer switch settings. A backup
the file to the computer, if desired. configuration file is also created automatically.
D Use a spreadsheet program to open the file on the Configuration files from one transfer switch can be
computer. saved to a mass storage device and then loaded onto
other transfer switches for quick setup of multiple
The resulting file includes the events with time and date switches. Serial numbers and descriptions entered
formatted into spreadsheet columns. See Figure 6-11 through Monitor III software (or other Modbus
for an example of an event history file viewed with application) are not changed by downloading
spreadsheet software. configuration files to a transfer switch.
Check the settings and run a test sequence after loading

the configuration file to verify correct operation. See
Section 3.10 for instructions to run a test.
6.4.4 Controller Application Program

The controller application program can be updated
through the USB port. Have an authorized distributor/
dealer load an updated version of the controller
application program, if necessary.
Figure 6-11 Sample Event History Spreadsheet File

6.4.5 Data Logger Files 6.4.6 MinMax Files
Data log files are generated by the USB Data Logger MinMax files are generated by the MinMax function and
function. The data log files can be opened with can be opened with spreadsheet software. The file
spreadsheet software. Data log files have the form name is MinMax.csv. The file contains minimum and
DataLogYYMMDDHHMMSS.csv where YYMMDD is maximum readings of voltage and current supplied to
the date (year/month/day), and HHMMSS is the time the load. The MinMax file is overwritten each time the
that the file was created in hours:minute:seconds. The MinMax operation is performed.
file contains time- and date-stamped readings of
voltage, frequency, and contactor position (source 1 or
2).
6.4.7 SyncData Files
The SyncDataLog file is generated during a
synchronization check test sequence. See Section
3.10.5. The source1 and source2 voltages,
frequencies, and relative phase angle are monitored
and recorded approximately once per second for one
minute during the sync check sequence.
Figure 6-12 Sample Data Log File

Section 7 Scheduled Maintenance
7.1 Introduction DANGER

Regular preventive maintenance ensures safe and
reliable operation and extends the life of the transfer
switch. Preventive maintenance includes periodic
testing, cleaning, inspection, and replacement of worn
or missing components. Section 7.4 contains a service Hazardous voltage.
schedule for recommended maintenance tasks. Will cause severe injury or death.
Disconnect all power sources before
A local authorized distributor/dealer can provide opening the enclosure.
complete preventive maintenance and service to keep
the transfer switch in top condition. Unless otherwise
specified, have maintenance or service performed by an DANGER
authorized distributor/dealer in accordance with all
applicable codes and standards. See the Service
Assistance section in this manual for how to locate a
local distributor/dealer.
Hazardous voltage.
Keep records of all maintenance or service. Will cause severe injury or death.
Replace all barriers and close and lock the enclosure Only authorized personnel should
door after maintenance or service and before reapplying open the enclosure.
power.
WARNING
WARNING
Hazardous voltage. Moving parts.

Can cause severe injury or death.
Accidental starting.
Can cause severe injury or death. Operate the generator set only when
all guards and electrical enclosures
Disconnect the battery cables before
are in place.
working on the generator set.
Remove the negative (--) lead first
when disconnecting the battery. Grounding electrical equipment. Hazardous voltage can
Reconnect the negative (--) lead last cause severe injury or death. Electrocution is possible
when reconnecting the battery. whenever electricity is present. Ensure you comply with all
applicable codes and standards. Electrically ground the
generator set, transfer switch, and related equipment and
Disabling the generator set. Accidental starting can electrical circuits. Turn off the main circuit breakers of all
cause severe injury or death. Before working on the power sources before servicing the equipment. Never
generator set or connected equipment, disable the generator contact electrical leads or appliances when standing in water
set as follows: (1) Move the generator set master switch to the or on wet ground because these conditions increase the risk
OFF position. (2) Disconnect the power to the battery of electrocution.
charger. (3) Remove the battery cables, negative (--) lead
first. Reconnect the negative (--) lead last when reconnecting
the battery. Follow these precautions to prevent starting of the
generator set by an automatic transfer switch, remote
start/stop switch, or engine start command from a remote
computer.
TP-6714 4/10 Section 7 Scheduled Maintenance 103

Servicing the transfer switch. Hazardous voltage can 7.2 Testing
cause severe injury or death. Deenergize all power sources
before servicing. Turn off the main circuit breakers of all
transfer switch power sources and disable all generator sets 7.2.1 Weekly Generator Set Exercise
as follows: (1) Move all generator set master controller
switches to the OFF position. (2) Disconnect power to all Use the exerciser to start and run the generator set
battery chargers. (3) Disconnect all battery cables, negative under load once a week to maximize the reliability of the
(--) leads first. Reconnect negative (--) leads last when emergency power system. See Section 5.7 for
reconnecting the battery cables after servicing. Follow these instructions to program the exerciser.
precautions to prevent the starting of generator sets by an
automatic transfer switch, remote start/stop switch, or engine 7.2.2 Monthly Automatic Control
start command from a remote computer. Before servicing any
components inside the enclosure: (1) Remove all jewelry. (2) System Test
Stand on a dry, approved electrically insulated mat. (3) Test Test the transfer switch’s automatic control system
circuits with a voltmeter to verify that they are deenergized.
monthly. See Section 2.5 for the test procedure.
Short circuits. Hazardous voltage/current can cause
severe injury or death. Short circuits can cause bodily injury D Verify that the expected sequence of operations
and/or equipment damage. Do not contact electrical occurs as the switch transfers the load to the
connections with tools or jewelry while making adjustments or emergency source when a preferred source failure
repairs. Remove all jewelry before servicing the equipment. occurs or is simulated.
NOTICE D Observe the indicator LEDs included on the transfer
Hardware damage. The transfer switch may use both switch to check their operation.
American Standard and metric hardware. Use the correct
size tools to prevent rounding of the bolt heads and nuts. D Watch and listen for signs of excessive noise or
NOTICE vibration during operation.
Electrostatic discharge damage. Electrostatic discharge D After the switch transfers the load to the standby
(ESD) damages electronic circuit boards. Prevent
source, end the test and verify that the expected
electrostatic discharge damage by wearing an approved
grounding wrist strap when handling electronic circuit boards sequence of operations occurs as the transfer switch
or integrated circuits. An approved grounding wrist strap retransfers to the preferred source and signals the
provides a high resistance (about 1 megohm), not a direct generator set to shut down after a cooldown period.
short, to ground.
D On programmed-transition units, verify that the time
delay in the OFF position functions during transfer to
the standby source and transfer back to the preferred
source.
7.3 Inspection and Service

Contact an authorized distributor/dealer to inspect and
service the transfer switch annually and also when any
wear, damage, deterioration, or malfunction of the
transfer switch or its components is evident or
suspected.
7.3.1 General Inspection

External Inspection. Keep the transfer switch clean
and in good condition by performing a weekly general
external inspection of the transfer switch for any
condition of vibration, leakage, excessive temperature,
contamination, or deterioration. Remove
accumulations of dirt, dust, and other contaminants
from the transfer switch’s external components or
enclosure with a vacuum cleaner or by wiping with a dry
cloth or brush.
Note: Do not use compressed air to clean the transfer

switch because it can cause debris to lodge in the
components and damage the switch.
104 Section 7 Scheduled Maintenance TP-6714 4/10

Tighten loose external hardware. Replace any worn, D Signs of overheating or loose connections:
missing, or broken external components with discoloration of metal, melted plastic, or a burning
manufacturer-recommended replacement parts. odor
Contact a local authorized distributor/dealer for specific
part information and ordering. D Other evidence of wear, damage, deterioration, or
malfunction of the transfer switch or its components.
Internal Inspection. Disconnect all power sources,
open the transfer switch enclosure door, and inspect If the application does not allow a power interruption for
internal components monthly or when any condition the time required for the internal inspection, have an
noticed during an external inspection may have affected authorized distributor/dealer perform the internal
internal components. inspection.
Contact an authorized distributor/dealer to inspect and 7.3.2 Other Inspections and Service
service the transfer switch if any of the following
conditions are found inside the transfer switch. Have an authorized distributor/dealer perform
scheduled maintenance, service, and other
D Accumulations of dirt, dust, moisture, or other maintenance that ensures the safe and reliable
contaminants operation of the transfer switch. See Section 7.4,
Service Schedule, for the recommended maintenance
D Signs of corrosion items and service intervals.
D Worn, missing, or broken components Have an authorized distributor/dealer repair or replace

damaged or worn internal components with
D Loose hardware manufacturer-recommended replacement parts.
D Wire or cable insulation deterioration, cuts, or

abrasion
TP-6714 4/10 Section 7 Scheduled Maintenance 105

7.4 Service Schedule
Follow the service schedule below for the
recommended service intervals. Have all service
performed by an authorized distributor/dealer except for
activities designated by an X, which may be performed
by the switch operator.
Adjust,
See Visually Repair,
System Component or Procedure Section Inspect Check Replace Clean Test Frequency
Electrical System
Check for signs of overheating or loose connections:
7.3.1 X X Y
discoloration of metal, melted plastic, or a burning odor
Check the contactor’s external operating mechanism D (clean
7.3.1 X Y
for cleanliness; clean and relubricate if dirty * and lube)
Inspect wiring insulation for deterioration, cuts, or
abrasion. Repair or replace deteriorated or damaged 7.3.1 X D D Y
wiring
Tighten control and power wiring connections to
2 D D Y
specifications
Check the transfer switch’s main power switching
contacts’ condition; clean or replace the main contacts S/M D D D Y
or replace the contactor assembly as necessary
Control System
Exercise the generator set under load 7.2.1 X W
Test the transfer switch’s automatic control system 7.2.2
X X M
2.5
Test all indicators (LEDs) and all remote control
2.4 X D D D Y
systems for operation
General Equipment Condition
Inspect the outside of the transfer switch for any signs
of excessive vibration, leakage, high temperature, 7.3.1 X X M
contamination, or deterioration *
Check that all external hardware is in place, tightened,
7.3.1 X X X M
and not badly worn
Inspect the inside of transfer switch for any signs of
excessive vibration, leakage, high temperature, 7.3.2 D D D Y
contamination, or deterioration*
Check that all internal hardware is in place, tightened,
7.3.2 X D D Y
and not badly worn
* Service more frequently if the transfer switch is operated in dusty or dirty areas.
See Section: Read these sections carefully for additional information before attempting maintenance or service.
Visually Inspect: Examine these items visually.
Check: Requires physical contact with or movement of system components, or the use of nonvisual indications.
Adjust, Repair, Replace: Includes tightening hardware and lubricating the mechanism. May require replacement of components depending
upon the severity of the problem.
Clean: Remove accumulations of dirt and contaminants from external transfer switch’s components or enclosure with a vacuum cleaner or by
wiping with a dry cloth or brush. Do not use compressed air to clean the switch because it can cause debris to lodge in the components and
cause damage.
Test: May require tools, equipment, or training available only through an authorized distributor/dealer.
Symbols used in the chart:
X= The transfer switch operator can perform these tasks. W=Weekly
D=An authorized distributor/dealer must perform these tasks. M=Monthly
S/M = Service Manual. An authorized distributor/dealer must perform Q=Quarterly
these tasks. S=Semiannually (every six months)
Y=Yearly (annually)
106 Section 7 Scheduled Maintenance TP-6714 4/10

Section 8 Accessories
8.1 Introduction 8.3 Accessory Module Mounting

This section describes the hardware options that will Mount the accessory modules on the module mounting
interface with the MPACt 1500 controls. The following plate. Starting at the end of the module mounting
accessories are available: assembly nearest the cable connection, install any I/O
modules first, then install the alarm board, if used. The
D Standard I/O module
external battery module, if used, must be the last
D High Power I/O module
module. See Figure 8-2. The alarm board has a fixed
D Alarm Module with preferred source and Chicago Modbus address = 5.
alarm functions
D Supervised transfer control switch Note: Some models may have the I/O module
D External battery module
assembly installed with the cable connection end
pointing to the side or the bottom. Regardless of
D Current monitoring
the actual orientation of the assembly, the I/O
D Load shed module modules must be installed closest to the cable
D User interface cover connection, followed by the alarm module and
D Line-to-neutral voltage monitoring then the external battery module, if used.
D Logic disconnect switch
D Monitoring software 1
D Digital meter: V, A, kW, VA, VAR, PF, and Hz
8.2 Accessory Modules

The transfer switch uses a standard bus system for 2
connecting accessory modules to the controller. This
bus incorporates a standard serial communication
interface for passing data back and forth between the
main logic board and the assemblies on the expansion 2
bus.
The mounting kit holds up to five optional modules. The

maximum total current draw is 300 mA. See Figure 8-1. 2
If an External Battery Module is installed, there is no
current restriction. The External Battery Module, if
used, must be the last board on the bus.
3
Module Current Draw Specifications, mA
Alarm Module 75
Standard I/O Module 75
High Power I/O Module 100 4

Figure 8-1 Option Board Types
5 GM46258
1. Cable connection (defined as the TOP regardless of

orientation)
2. I/O modules (if equipped)
3. Alarm module (if equipped)
4. External battery module (must be last, if equipped)
5. Mounting plate
Figure 8-2 Module Mounting
TP-6714 4/10 Section 8 Accessories 107

8.4 Input/Output (I/O) Modules Use 14-24 AWG cable to connect to input and outputs.
Each output is a form C SPDT contact.
Two types of input/output modules are available. The
standard I/O Module has two inputs and six outputs. LEDs on the module circuit board light to indicate that
The high-power I/O module has two inputs and three each input or output is active.
outputs. See Figure 8-3 and Figure 8-4 for I/O module
specifications. Note: Each I/O module must have unique address.
Use the address DIP switches on the I/O module to

Inputs assign a unique (different) address to each module as
Available Inputs 2 shown in Figure 8-5. Assign addresses in order from 1
Input Definition Contact Closure to 4. An LED for each DIP switch lights to indicate that
Current 5 mA Max
the switch is closed.
Connection Type Terminal Strip The alarm module’s fixed address is 5. The battery
Wire Size #14-24 AWG module’s fixed address is 6.
Max Distance 700 feet
Use the Set Inputs/Outputs screen to assign input and
Outputs output functions. See Section 5.12 for instructions.
Outputs Available 6
Contact Type Form C (SPDT) DIP Switch
2 A @ 30 VDC 1 2 Address
Contact Voltage Rating
500 mA @ 125 VAC Off Off 1
Connection Type Terminal Strip On Off 2
Wire Size #14-24 AWG Off On 3
On On 4
Figure 8-3 Standard Input/Output Module
Figure 8-5 Address DIP Switch Settings
Inputs
Available Inputs 2
Input Definition Contact Closure
Current 5 mA Max
Both switches OFF
Connection Type Terminal Strip
Wire Size #14-24 AWG Address=1 shown
Max Distance 700 feet
Outputs
Outputs Available 3
Contact Type Form C (SPDT)
Figure 8-6 Address DIP Switches
12 A @ 24 VDC
12 A @ 250 VAC
Contact Voltage Rating
10 A @ 277 VAC
2 A @ 480 VAC
INPUT 1
Connection Type Terminal Strip
INPUT 2
Wire Size #14-24 AWG
Environmental Specifications
Temperature --40°C to 85°C (--40°F to 185°F)
Humidity 35% to 85% noncondensing
refGM41093
Figure 8-4 High-Power Input/Output Module
Figure 8-7 I/O Module Input Connections
(TB1 or TB10)
108 Section 8 Accessories TP-6714 4/10

1
8.5 Alarm Module
The functions provided by this board are:
2
D 90 dB Audible alarm (any alarm function can be
programmed to trigger the audible alarm)
D Chicago alarm operation
D Preferred source selection

3
D Supervised transfer control (supervised transfer
control switch required)
D Connection for external alarm
The alarm board is equipped with a 90 dB audible alarm.

The audible alarm can be set to sound under selected
4
GM41093 fault conditions through the Common Alarm Setup
1. Input LEDs 7 and 8 for inputs 1 and 2 Screen.
2. Input connector (see Figure 8-7)
3. Output connector The alarm board has a fixed address = 5.
4. Output LEDs 1--6
Figure 8-8 Standard I/O Module 1
1 2
2
3
GM40764
4 3
1. Supervised Transfer Switch Connection, P22

2. External Alarm Connection, TB 14
GM42186
4 3. Alarm Indicator, LED1
4. DIP Switches
1. Input LEDs 1 and 2
2. Input connector (see Figure 8-7) Figure 8-10 Alarm Module
3. Output connector
4. Output LEDs 3--5 for outputs 1, 2, and 3
Figure 8-9 High-Power I/O Module

8.5.1 Alarm Board DIP Switches Alarm Operation: Chicago Alarm Mode
There are four DIP switches on the alarm module board. Chicago Alarm mode requires the horn to sound and a
Two of the switches are not used at this time. See lamp or LED to light when the switch is in the emergency
Figure 8-11. To enable the preferred source selection (non-preferred) position. The horn continues to sound
function, set DIP switch 1 to ON. If the supervised unless the alarm silence button is pressed. When the
transfer switch is installed on the ATS, set DIP switch 2 fault is cleared, the alarm silence is ended and reset for
to ON. the next alarm.
DIP Switch Function For Chicago Alarm Mode, use the Common Alarm
1 Preferred source selection enable Setup screen to assign the necessary faults and
conditions to the audible alarm. See Section 5.13. Be
2 Supervised transfer enable
sure to assign the Contactor in Standby condition to
3 Not used trigger the audible alarm.
4 Not used
A remote alarm or indicator light can also be connected
Figure 8-11 Alarm Board DIP Switches
to the alarm board to indicate the alarm condition. See
Section 8.5.2.
8.5.2 External Alarm
A customer-supplied external alarm horn can be 8.5.5 Alarm Silence Mode
connected to the alarm module at terminal block TB14.
Connect to the normally open or normally closed contact In Alarm Silence Mode, the horn is disabled. Alarm
as recommended by the alarm manufacturer’s Silenced appears on the display and the system alert
LED lights.
instructions.
The Alarm Silenced condition can be assigned to a
Item Specification programmable output. See Section 5.12 for instructions
Wire Size #12-22 AWG Cu
to assign outputs.
500 mA @ 120 VAC

Contact Voltage Rating Instructions to Silence the Alarm in Normal and
250 mA @ 240 VAC Chicago Alarm Modes:
Figure 8-12 External Alarm Connection When the alarm is activated, the word Alarm appears on
Specifications the main display screen above the first button. See
Figure 8-13. Press the Alarm button to open the Reset
8.5.3 Audible Alarm Setup screen. Then press the button labeled Reset to silence
the alarm.
Use the Common Alarms Setup screen to assign
functions to the audible alarm. See Section 5.13 for System Ready
instructions to set Audible Alarm: Y for each function that LD Exer 12/14 @ 16:00
should trigger the alarm. Norm 480V Emer 480V
Alarm View Set Test
8.5.4 Alarm Operation
Reset
To Silence Alarm
Normal Mode
B Y Reset Main
In Normal Mode, the horn sounds anytime a fault event
happens in the system. The horn continues to sound
Reset
unless the alarm silence button is pressed. When the
Status or Fault Description
fault is cleared, the alarm silence is ended and reset for Alarm Silenced
the next alarm. B Y Reset Main
Figure 8-13 Alarm Silence

8.6 External Battery Supply The external battery supply module kit includes one
external battery supply circuit board and the circuit
Module (EBSM) board mounting components. See Figure 8-14.
The external battery supply module kit allows
A module mounting kit is required for installation of the
connection to the generator set engine start battery(ies)
external battery supply module. The module connects
or other batteries to provide 12 VDC power to the ATS
to an adjacent I/O module or to the interface harness
controller. The external battery supply module kit is
included with the I/O module mounting assembly kit.
required for the following applications:
The I/O module mounting assembly kit allows the
D Systems using extended engine start time installation of up to four I/O modules plus one external
delays. The EBSM provides power to the ATS battery supply module. Obtain a module mounting kit if
controller during extended time delays longer than 15 one is not already installed and follow the instructions
seconds, when neither the Normal nor the provided with the kits to install the mounting assembly
Emergency source is available. and modules.
D Three-source systems. Three-source systems use The battery voltage selection DIP switch SW11-1 allows
two transfer switches and two standby power sources selection between 12-volt and 24-volt systems for low
in addition to the preferred power source. The EBSM battery voltage sensing and indication. Connect one or
provides power to the second ATS controller when two batteries to the external battery supply module. Use
the preferred source (connected to ATS1) is a battery charger to maintain the battery(ies) connected
supplying the load. See Section 5.15 for instructions to the EBSM.
to set up a three-source system.
DIP Switch SW11-1 Setting Battery Voltage
D Installations with frequent utility power outages. OFF 12 VDC
The EBSM provides power to the ATS controller when ON 24 VDC
neither source is available, preserving the controller’s
backup battery. Figure 8-15 Battery Voltage Selection
The EBSM produces 2 amps at 12 VDC with 9--36 VDC Connection and Voltage Setting
input. The EBSM input is reverse-polarity protected.
The EBSM outputs a low battery voltage signal when the 1. Use #14-28 AWG wire to connect one or two
external battery voltage falls below 11 VDC for a 12-volt batteries to terminal block TB13. (A second battery
system or 22 VDC for a 24-volt system. can be connected but is not required.) Follow the
marking on the board for the positive (+) and
negative (--) connections. See Figure 8-14 and
1 Figure 8-15.
Note: If the battery connections are reversed, red

LED1 or LED2 will light. See Figure 8-14.
2. Set voltage selector switch SW11-1 to 12 or

24VDC. See Figure 8-14 and Figure 8-15. Switch
SW11-2 is not used.
Note: The EBSM has no address switches but

3 must be the last board on the bus.
4
2
GM42227-A
1. Connector P20
2. LED indicators
3. Battery input connection terminal block TB13
4. 12/24 volt DIP switch SW11-1. OFF=12 VDC, ON = 24 VDC
Figure 8-14 External Battery Supply Module

8.7 Heater
An anti-condensation heater kit is available. The strip
heater is controlled by a hygrostat to raise the
temperature inside the enclosure above the dew point to
prevent condensation. Figure 8-17 shows a typical
1
location of the heater kit components inside the
enclosure.
The installer must connect 120 VAC power to the

terminal block near the hygrostat. See Figure 8-16. The
heater and hygrostat are connected to power through a
15-amp circuit breaker.
The relative humidity setting on the hygrostat is

adjustable from 35% to 95%. A setting of 65% is 2
recommended.
Because of space limitations in the smaller enclosures,

the following models can include either an enclosure
heater or a surge suppressor (TVSS), but not both:
Model KCS 30--200 Amps
Model KSS 40--225 Amps
1
Right Side View
GM69824
1. Hygrostat assembly, see Figure 8-16

2. Strip heater with guard
Figure 8-17 Heater Location, Typical
HYGROSTAT
GM71056 CIRCUIT
BREAKER
1. 120 VAC power connection terminal block

2. Circuit breaker
3. Relative humidity adjustment control
Figure 8-16 Hygrostat Assembly, Typical TERMINAL

BLOCK HEATER
120 VAC ONLY CUSTOMER

SUPPLIED
GM71278
Figure 8-18 Heater Connections

8.8 Transient Voltage Surge Note: All leads must be connected and power applied
for the LEDs to illuminate.
Suppressor (TVSS)
If the red indicator is on, the TVSS no longer provides
A transient voltage surge suppressor (TVSS) is
protection. Replace the TVSS module. See
available for the transfer switch. Installed on the Normal
Section 8.8.3 for replacement instructions.
source side, the TVSS protects the system from voltage
surges, preventing damage to household loads. The
Green Red
TVSS resets automatically. See Figure 8-19 for TVSS LED LED Status
specifications. See Figure 8-20 for the typical TVSS
AC power is present and protection
assembly location inside the ATS enclosure. ON OFF
is provided.
Because of space limitations in the smaller enclosures, AC power is present but the TVSS
the following models can include either an enclosure OFF ON module needs replacement. The
heater or a surge suppressor (TVSS), but not both: remote indication changes state.
Model KCS 30--200 Amps AC power or ground is missing:
Model KSS 40--225 Amps Verify that wire connections are
correct.
OFF OFF
Make sure that circuit breaker is
TVSS Specifications engaged.
Surge current 100 kA per phase Check panel for power.
890 V @ 3 kA Figure 8-21 TVSS Diagnostic Indication
Let-through voltage
1200 V @ 10 kA
Figure 8-19 TVSS Specifications
1
1
1. Surge suppressor GM70493
2. TVSS status indicators

3. Circuit breaker
4. Auxiliary contact terminal block
Figure 8-22 TVSS Assembly, Typical
GM69824
1. TVSS assembly
8.8.2 TVSS Remote Status Indicator
Figure 8-20 TVSS Location, Typical A customer-supplied indicator for the optional transient
voltage surge suppressor (TVSS) can be connected to
provide remote indication when the TVSS needs to be
8.8.1 Diagnostic LEDs replaced. The contact changes state when the TVSS
Red and green indicators on each Transient Voltage module needs replacement.
Surge Suppression (TVSS) module indicate protection
Connect customer-provided indicators or alarms to the
status and TVSS condition (good or needs
normally open (NO) or normally closed (NC) auxiliary
replacement). See Figure 8-21 and Figure 8-22.

contact terminals on terminal block TB1. See b. Disconnect power to the battery charger.
Figure 8-23 for the contact rating and Figure 8-22 for the
terminal block location. See the decal on the TVSS c. Disconnect the generator set engine starting
assembly or the transfer switch wiring diagram for battery, negative (--) lead first.
connections.
2. Disconnect power to the transfer switch.
Description Contact Rating a. Service entrance models: Open the ATS

TVSS Remote Indication Contact 2 A @ 250 VAC enclosure’s hinged door and move the Normal
and Emergency service disconnect circuit
Figure 8-23 TVSS Auxiliary Contact Rating breakers to the OFF position.
8.8.3 TVSS Replacement Note: Utility power is still present at the inlet side of
the normal source circuit breaker.
The green indicator light goes out if the suppressor
capability is exceeded or if there is an internal safety b. All other models: Open the normal and
component failure in the TVSS module. See emergency source circuit breakers upstream of
Figure 8-21. Replace the module if the green indicator the transfer switch.
is off and the red indicator is on. Follow the replacement
procedure in this section. 3. Remove the enclosure’s inner panel , if equipped.
4. Open the circuit breaker on the TVSS assembly.

DANGER
5. Refer to Figure 8-24. Note connections and
disconnect the TVSS leads to the circuit breaker,
ground lug, and neutral lug. Disconnect the TVSS
red, yellow, and blue leads from the customer
Hazardous voltage. connection terminal block.
This equipment must be installed and
6. Remove four mounting screws to remove the
serviced by qualified electrical TVSS assembly.
personnel.
7. Install the new module and tighten the mounting
screws to 3 Nm (26 in. lb.).
Servicing the transfer switch. Hazardous voltage can
cause severe injury or death. Deenergize all power sources 8. Connect the TVSS leads. See Figure 8-24 for
before servicing. Turn off the main circuit breakers of all
connections.
transfer switch power sources and disable all generator sets
as follows: (1) Move all generator set master controller
switches to the OFF position. (2) Disconnect power to all 9. Close the TVSS circuit breaker.
battery chargers. (3) Disconnect all battery cables, negative
(--) leads first. Reconnect negative (--) leads last when 10. Replace the enclosure’s inner panel, if equipped.
reconnecting the battery cables after servicing. Follow these
precautions to prevent the starting of generator sets by an 11. Reconnect power to the transfer switch by closing
automatic transfer switch, remote start/stop switch, or engine the normal and emergency source circuit breakers.
start command from a remote computer. Before servicing any
components inside the enclosure: (1) Remove all jewelry. (2) 12. Check the TVSS status indicators. See
Stand on a dry, approved electrically insulated mat. (3) Test Figure 8-21.
circuits with a voltmeter to verify that they are deenergized.
13. Reconnect the generator set engine starting
TVSS Replacement Procedure battery, negative (--) lead last.
1. Disable the generator set to prevent starting as 14. Reconnect power to the battery charger.
follows:
15. Close and lock the ATS enclosure door.
a. Move the generator set master switch to the
OFF position. 16. Move the generator set master switch to the AUTO
position.

Figure 8-24 TVSS Wiring Diagram, GM71341
8.9 Supervised Transfer Control Automatic and Non-Automatic Transfer Switches.
The switch operation differs for automatic and
Switch non-automatic switches. An automatic transfer switch
The supervised transfer control switch (AUTO/ transfers automatically to an available source if the
MANUAL/TRANSFER switch) is a three-position, key- connected source is lost. A non-automatic transfer
operated switch that allows manual control of load switch does not transfer automatically, even if the
transfers. The alarm module is required for installation connected source is lost. Figure 8-26 summarizes the
and operation of the supervised transfer control switch. switch operation.
The switch connects to P22 on the alarm module. See
Note: Transfer switches are built and UL-labeled as
Figure 8-10.
automatic or non-automatic by the factory and
The switch has maintained AUTO and MANUAL cannot be converted in the field. The supervised
positions and a momentary TRANSFER position. The transfer control switch must not be removed from
key can be removed in either the AUTO or MANUAL non-automatic switches in the field.
position. The key cannot be removed when the switch is
in the TRANSFER position. Figure 8-25 shows the 8.9.1 Automatic Mode
switch.
In Automatic Mode with the Supervised Transfer Control
Switch in the MANUAL Position, the contactor will
automatically transfer to the available source if the
connected source is not available. In this case, no user
action is required to initiate the transfer.
Operation with Test and Peak Shave

In Automatic Mode with the Supervised Transfer Control
Switch in the MANUAL position, a test, peak shave, or
loaded exercise command will be recognized and a
transfer sequence to the standby source will operate
normally. However, ending the test or removing the
peak shave signal will not cause a transfer back to the
preferred source. Move the supervised transfer control
switch to the TRANSFER position to initiate transfer
GM21286
back to the preferred source.
Figure 8-25 Supervised Transfer Control Switch
8.9.2 Non-Automatic Mode
When the Supervised Transfer Control switch is in the
AUTO position, the controller responds normally to In Non-Automatic Mode, any transfer to an acceptable
transfer requests, and will automatically transfer to a source can only be accomplished with the Supervised
source if that source is available. Transfer Control Switch. If the Supervised Transfer
Control switch is in the MANUAL Position, the controller
The manual mode allows the system to run on the is inhibited from initiating a transfer sequence until the
standby source indefinitely, even if the preferred source switch is moved to the Transfer Position. This will
is available. In manual mode, the controller is inhibited prevent a transfer even if the source fails. To initiate a
from initiating a transfer sequence until the keyswitch is transfer sequence, move the switch to TRANSFER,
turned to the TRANSFER position. then back to MANUAL. The transfer sequence
proceeds when the switch returns to the MANUAL
It is not necessary to hold the switch in the TRANSFER Position. The not-in-auto LED flashes while the
position during the transfer sequence. Turn the switch controller is waiting for the TRANSFER signal. The
to TRANSFER and release it to initiate transfer. The display indicates that the supervised transfer mode is
transfer sequence will proceed after the switch returns active.
to the MANUAL position, executing all programmed
time delays and transferring the load to the other source Operation with Test and Peak Shave
if it is available.
In Non-Automatic Mode, the test, peak shave and
loaded exercise signals are ignored when the
Supervised Transfer Control Switch is in the MANUAL
position.

Switch Position Operation, Automatic Switches Operation, Non-Automatic Switches
AUTO D Automatically transfers to the standby source, when available, if the preferred source is lost
D Transfers back to the preferred source when it becomes available
MANUAL D Automatically transfers to an available source if the D Enables the Not-in-Auto indicator
connected source is lost D Transfers only when the switch is manually moved to
D Does not automatically transfer back to preferred the TRANSFER position:
when both sources are available d Does not automatically transfer to an available
source when the connected source is lost
d Does not automatically transfer back to preferred
when both sources are available
TRANSFER D Can use to transfer when the switch is in the MANUAL D Must use for all transfers when the switch is in the
(momentary switch position and both sources are available MANUAL position
position)
D Initiates transfer sequence to the other source, if D Initiates transfer sequence to the other source, if
available, including all programmed time delays available, including all programmed time delays
D Operates pre- and post-transfer load control time D Operates pre- and post-transfer load control time
delays if both sources are available delays if both sources are available
Figure 8-26 Supervised Transfer Control Switch Operation

8.10 Current Sensing Current transformer kits are designed for your transfer
switch based on the current rating, number of phases,
The current sensing kit uses current transformers to and transfer switch model.
measure the load bus current on all phases. Load
current can then be displayed on the controller screen. Use a clamp-on current sensing meter to calibrate the
See Section 3.5, Normal Operation Menus. current. Store the measured current values using the
Calibration screen. See Section 5.18.
1
GM47965
1. Current transformers on load bus 2. Terminal block TB1 (see wiring diagram GM47803)
Figure 8-27 Current Sensing Kit

Figure 8-28 Current Sensing Wiring Diagram

8.11 Load Shed Source N. If Source N is not available, the ATS remains
in the Off position until the input is deactivated. When
(Forced Transfer to OFF) the input is deactivated, the ATS transfers back to
The load shed (forced transfer to OFF) accessory must Source N, if available, executing all programmed time
be factory-installed. The load shed accessory is delays. If Source N is not available, the ATS transfers to
available only on programmed-transition transfer Source E.
switches. This accessory is not available on
The load shed (forced transfer to off) function only sheds
bypass/isolation switches.
loads connected to Source E. The preferred source
The load shed (forced transfer to OFF) accessory is selector switch position (if equipped) does not affect this
available on 600 Amp programmed-transition model function.
KSP transfer switches. The load shed accessory must
be factory-installed. 8.11.2 Connection
The load shed function requires an external signal
8.11.1 Description (contact closure) to initiate transfer to the Off position.
The load shed (forced transfer to off) accessory allows Connect the external contact to input #2 (terminals 7 and
the removal of non-critical loads from the Source E 8) on connector TB1 on the main logic board. See
generator set. The accessory requires an external Figure 8-29. Use #12--24 AWG wire and tighten to
signal (contact closure) to initiate transfer to the Off 0.5 Nm (4.4 in. lb.)
position.
Use the Input/Output setup screen to assign Main Board
When the forced transfer to off input is activated (contact Input #2 to the forced transfer to Off function. If the
closed), the contactor moves from Source E to the OFF external contact is connected to a different input
position immediately, ignoring all time delays. If the connection on either the main logic board or an optional
normal source is available when the input is activated, I/O module, assign the forced transfer to Off function to
the ATS transfers to the Off position and then to that input.
TB1
12
6
Main Logic
Board
Power
Board
MLB Input 2
Forced Transfer to OFF
7
1
#12--24 AWG wire

0.5 Nm (4.4 in. lb.) GM46733
1. Input/output terminal strip TB1
Figure 8-29 Forced Transfer to Off Input Connection (for factory-installed load shed kits)

8.12 User Interface Cover
The gasket-sealed, hinged user interface cover
prevents unauthorized access to the transfer switch
controls and protects the user interface from harsh
environmental conditions. Use a customer-supplied
padlock to lock the cover.
The cover is available with or without a window for

NEMA 1 enclosures. NEMA 3R enclosures include a
windowless cover as standard equipment.
8.13 Line-to-Neutral Voltage

Monitoring
Line-to-neutral voltage monitoring allows the display of
the AN, BN, and CN RMS voltages in the normal
operation menus. See Section 3.5. It is standard on
4-pole models and optional on 2-pole and 3-pole
GM23469 models.
Figure 8-30 Load Shed Accessory (for The line-to-neutral monitoring kit is available
identification) factory-installed or as a loose kit. Refer to the
instructions provided with the kit for field installation.

8.14 Logic Disconnect Switch The switch has two positions, auto and disconnect. The
disconnect position disconnects the voltage sensing
WARNING leads for normal and emergency (A, B, C, N) and the
engine start signal.
Note: Disable the generator set before using the logic

disconnect switch to disconnect power to the ATS
controls.
Accidental starting.
Can cause severe injury or death. Disconnecting power to the controls will cause the ATS
to signal the generator set to start. Prevent the
Disconnect the battery cables before generator set from starting by moving the generator set
working on the generator set.
master switch to OFF and disconnecting the battery
Remove the negative (--) lead first
when disconnecting the battery.
charger and battery. Refer to the generator set
Reconnect the negative (--) lead last operation manual for specific instructions.
when reconnecting the battery.
The logic disconnect switch is not available for service
entrance models, which are equipped with a control
Disabling the generator set. Accidental starting can circuit isolation switch as standard equipment.
cause severe injury or death. Before working on the
generator set or connected equipment, disable the generator
set as follows: (1) Move the generator set master switch to the 8.15 Monitoring Program
OFF position. (2) Disconnect the power to the battery
charger. (3) Remove the battery cables, negative (--) lead Monitor III software allows power system monitoring
first. Reconnect the negative (--) lead last when reconnecting
and control using a personal computer connected to the
the battery. Follow these precautions to prevent starting of the
generator set by an automatic transfer switch, remote controller through RS-485 connections or through a
start/stop switch, or engine start command from a remote building’s ethernet network. Refer to the Operation
computer. Manual provided with the software for instructions.
The logic disconnect switch allows disconnection of the

power to the controller during maintenance and service.

Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ampere cfm cubic feet per minute exh. exhaust
ABDC after bottom dead center CG center of gravity ext. external
AC alternating current CID cubic inch displacement F Fahrenheit, female
A/D analog to digital CL centerline FHM flat head machine (screw)
ADC advanced digital control; cm centimeter fl. oz. fluid ounce
analog to digital converter CMOS complementary metal oxide flex. flexible
adj. adjust, adjustment substrate (semiconductor) freq. frequency
ADV advertising dimensional com communications (port) FS full scale
drawing coml commercial ft. foot, feet
Ah amp-hour Coml/Rec Commercial/Recreational ft. lb. foot pounds (torque)
AHWT anticipatory high water conn. connection ft./min. feet per minute
temperature cont. continued ftp file transfer protocol
AISI American Iron and Steel CPVC chlorinated polyvinyl chloride g gram
Institute crit. critical ga. gauge (meters, wire size)
ALOP anticipatory low oil pressure CSA Canadian Standards gal. gallon
alt. alternator Association gen. generator
Al aluminum CT current transformer genset generator set
ANSI American National Standards Cu copper
Institute (formerly American GFI ground fault interrupter
cUL Canadian Underwriter’s
Standards Association, ASA) Laboratories GND, ground
AO anticipatory only CUL Canadian Underwriter’s gov. governor
APDC Air Pollution Control District Laboratories gph gallons per hour
API American Petroleum Institute cu. in. cubic inch gpm gallons per minute
approx. approximate, approximately cw. clockwise gr. grade, gross
APU Auxiliary Power Unit CWC city water-cooled GRD equipment ground
AQMD Air Quality Management District cyl. cylinder gr. wt. gross weight
AR as required, as requested D/A digital to analog HxWxD height by width by depth
AS as supplied, as stated, as DAC digital to analog converter HC hex cap
suggested dB decibel HCHT high cylinder head temperature
ASE American Society of Engineers dB(A) decibel (A weighted) HD heavy duty
ASME American Society of DC direct current HET high exhaust temp., high
Mechanical Engineers engine temp.
DCR direct current resistance
assy. assembly hex hexagon
deg., ° degree
ASTM American Society for Testing Hg mercury (element)
Materials dept. department
dia. diameter HH hex head
ATDC after top dead center HHC hex head cap
ATS automatic transfer switch DI/EO dual inlet/end outlet
DIN Deutsches Institut fur Normung HP horsepower
auto. automatic hr. hour
e. V. (also Deutsche Industrie
aux. auxiliary Normenausschuss) HS heat shrink
avg. average DIP dual inline package hsg. housing
AVR automatic voltage regulator DPDT double-pole, double-throw HVAC heating, ventilation, and air
AWG American Wire Gauge DPST double-pole, single-throw conditioning
AWM appliance wiring material DS disconnect switch HWT high water temperature
bat. battery DVR digital voltage regulator Hz hertz (cycles per second)
BBDC before bottom dead center E2PROM, EEPROM IBC International Building Code
BC battery charger, battery electrically-erasable IC integrated circuit
charging programmable read-only ID inside diameter, identification
BCA battery charging alternator memory IEC International Electrotechnical
BCI Battery Council International E, emer. emergency (power source) Commission
BDC before dead center ECM electronic control module, IEEE Institute of Electrical and
BHP brake horsepower engine control module Electronics Engineers
blk. black (paint color), block EDI electronic data interchange IMS improved motor starting
(engine) EFR emergency frequency relay in. inch
blk. htr. block heater e.g. for example (exempli gratia) in. H2O inches of water
BMEP brake mean effective pressure EG electronic governor in. Hg inches of mercury
bps bits per second EGSA Electrical Generating Systems in. lb. inch pounds
br. brass Association Inc. incorporated
BTDC before top dead center EIA Electronic Industries ind. industrial
Btu British thermal unit Association int. internal
Btu/min. British thermal units per minute EI/EO end inlet/end outlet int./ext. internal/external
C Celsius, centigrade EMI electromagnetic interference I/O input/output
cal. calorie emiss. emission IP internet protocol
CAN controller area network eng. engine ISO International Organization for
CARB California Air Resources Board EPA Environmental Protection Standardization
CAT5 Category 5 (network cable) Agency J joule
CB circuit breaker EPS emergency power system JIS Japanese Industry Standard
CC crank cycle ER emergency relay k kilo (1000)
cc cubic centimeter ES engineering special, K kelvin
CCA cold cranking amps engineered special kA kiloampere
ccw. counterclockwise ESD electrostatic discharge KB kilobyte (210 bytes)
CEC Canadian Electrical Code est. estimated KBus Kohler communication protocol
cert. certificate, certification, certified E-Stop emergency stop kg kilogram
cfh cubic feet per hour etc. et cetera (and so forth)
TP-6714 4/10 Appendix 123

kg/cm2 kilograms per square NBS National Bureau of Standards RTU remote terminal unit
centimeter NC normally closed RTV room temperature vulcanization
kgm kilogram-meter NEC National Electrical Code RW read/write
kg/m3 kilograms per cubic meter NEMA National Electrical SAE Society of Automotive
kHz kilohertz Manufacturers Association Engineers
kJ kilojoule NFPA National Fire Protection scfm standard cubic feet per minute
km kilometer Association SCR silicon controlled rectifier
kOhm, kΩ kilo-ohm Nm newton meter s, sec. second
kPa kilopascal NO normally open SI Systeme international d’unites,
kph kilometers per hour no., nos. number, numbers International System of Units
kV kilovolt NPS National Pipe, Straight SI/EO side in/end out
kVA kilovolt ampere NPSC National Pipe, Straight-coupling sil. silencer
kVAR kilovolt ampere reactive NPT National Standard taper pipe SMTP simple mail transfer protocol
kW kilowatt thread per general use SN serial number
kWh kilowatt-hour NPTF National Pipe, Taper-Fine SNMP simple network management
kWm kilowatt mechanical NR not required, normal relay protocol
kWth kilowatt-thermal ns nanosecond SPDT single-pole, double-throw
L liter OC overcrank SPST single-pole, single-throw
LAN local area network OD outside diameter spec specification
L x W x H length by width by height OEM original equipment specs specification(s)
lb. pound, pounds manufacturer sq. square
lbm/ft3 pounds mass per cubic feet OF overfrequency sq. cm square centimeter
LCB line circuit breaker opt. option, optional sq. in. square inch
LCD liquid crystal display OS oversize, overspeed SMS short message service
LED light emitting diode OSHA Occupational Safety and Health SS stainless steel
Administration std. standard
Lph liters per hour
OV overvoltage stl. steel
Lpm liters per minute
oz. ounce tach. tachometer
LOP low oil pressure
p., pp. page, pages TB terminal block
LP liquefied petroleum
PC personal computer TCP transmission control protocol
LPG liquefied petroleum gas
PCB printed circuit board TD time delay
LS left side
pF picofarad TDC top dead center
Lwa sound power level, A weighted
PF power factor TDEC time delay engine cooldown
LWL low water level
ph., ∅ phase TDEN time delay emergency to
LWT low water temperature
PHC Phillipsr head Crimptiter normal
m meter, milli (1/1000) (screw)
M mega (106 when used with SI TDES time delay engine start
PHH Phillipsr hex head (screw) TDNE time delay normal to
units), male
PHM pan head machine (screw) emergency
m3 cubic meter
PLC programmable logic control TDOE time delay off to emergency
m3/hr. cubic meters per hour
PMG permanent magnet generator TDON time delay off to normal
m3/min. cubic meters per minute
pot potentiometer, potential temp. temperature
mA milliampere
ppm parts per million term. terminal
man. manual
PROM programmable read-only THD total harmonic distortion
max. maximum memory
MB megabyte (220 bytes) TIF telephone influence factor
psi pounds per square inch tol. tolerance
MCCB molded-case circuit breaker psig pounds per square inch gauge
MCM one thousand circular mils turbo. turbocharger
pt. pint typ. typical (same in multiple
meggar megohmmeter PTC positive temperature coefficient locations)
MHz megahertz PTO power takeoff UF underfrequency
mi. mile PVC polyvinyl chloride UHF ultrahigh frequency
mil one one-thousandth of an inch qt. quart, quarts UIF user interface
min. minimum, minute qty. quantity UL Underwriter’s Laboratories, Inc.
misc. miscellaneous R replacement (emergency) UNC unified coarse thread (was NC)
MJ megajoule power source UNF unified fine thread (was NF)
mJ millijoule rad. radiator, radius univ. universal
mm millimeter RAM random access memory URL uniform resource locator
mOhm, mΩmilliohm RDO relay driver output (web address)
MOhm, MΩmegohm ref. reference US undersize, underspeed
MOV metal oxide varistor rem. remote UV ultraviolet, undervoltage
MPa megapascal Res/Coml Residential/Commercial V volt
mpg miles per gallon RFI radio frequency interference VAC volts alternating current
mph miles per hour RH round head VAR voltampere reactive
MS military standard RHM round head machine (screw) VDC volts direct current
ms millisecond rly. relay VFD vacuum fluorescent display
m/sec. meters per second rms root mean square VGA video graphics adapter
mtg. mounting rnd. round VHF very high frequency
MTU Motoren-und Turbinen-Union RO read only W watt
MW megawatt ROM read only memory WCR withstand and closing rating
mW milliwatt rot. rotate, rotating w/ with
μF microfarad rpm revolutions per minute WO write only
N, norm. normal (power source) RS right side w/o without
NA not available, not applicable RTDs Resistance Temperature wt. weight
nat. gas natural gas Detectors xfmr transformer
124 Appendix TP-6714 4/10

Appendix B Screen Summaries
For reference, this section lists the items displayed during normal operation, and the information and settings shown in
the View and Setup screens.
Operation Screens View Screens

Main Screen Main Screen
D System Status D System Status
D Next Exercise Time and Date D Next Exercise Time and Date
D Normal and Emergency Voltage D Normal and Emergency Voltage
D Frequency View Event History
D Normal Source Voltage D Event Description
D Lamp Test D Date and Time of event
D Emergency Source Voltage View Maintenance Records
D Current, Amps D Total Min Not Preferred
D Time/Date D Reset Min Not Preferred
D Daylight Saving Time Info D Total Min in Standby
D Preferred Source D Reset Min in Standby
D Source-Source Type D Total Min Operation
D Commit/No Commit to Transfer D Reset Min Operation
D Standard/Programmed Transition D Total Transfers
D Phase Rotation (3-phase only) D Reset Transfers
D In-Phase Monitoring Enabled/Disabled D Total Fail Transfer
Test Sequence Screens D Reset Fail Transfer
D Enter Password D Total Loss Pref Tran
D Type of Test D Reset Lodd Pref Tran
d Loaded/Unloaded/Auto Load/Sync Check D Transfer Time N>E
d Auto Load Test Run Time D Transfer Time E>N
D Test Sequence Status Screens D System Start Date
d Active Time Delay with Time Remaining D Last Maint Date
d Source Voltages D Last Loss Duration
d End Delay Button D Last Loss Date/Time
d End Test Button D Minimum Values
d Phase Angle (sync check only) D Maximum Values
Exerciser Sequence (during exercise run) D Dual Source Connect Time
D Exerciser Active D S1 to Open Time
D Source Voltages D S1 to Close time
D Time Remaining (in exercise run) D S2 to Open Time
D End Exercise Button D S2 to Close Time

View Exerciser Setup View Source Setup, Continued
D Exercise Event Number D Synchronization (for closed-transition)
D Enabled/Disabled d Voltage Differential
D Exercise Run Time d Frequency Differential
D Start Date d Angle differential
D Start Time D Fail toSync
D Weekly/Biweekly d Enabled/Disabled
D Loaded/Unloaded d Time Delay min:sec
View System Setup View Time Delays, Source S1 and Source S2
D Open/Programmed/Closed Transition D Engine Start (gen set only)
D Source Type: Util/Gen, Gen/Gen, Util/Util or Util/Gen/Gen D Engine Cooldown
D Service Entrance: Yes/No D Xfr Preferred>Standby (Standby>Preferred)
D In--Phase Monitor Enabled/Disabled D Xfr Off > Standby (Off >Preferred)
(programmed--transition only)
D Commit/No Commit to Transfer
D Fail to Acquire Preferred (Standby)
D # I/O Modules Installed
D Load Control
D Rated Current
d Mode: None/Time/Current
D 3 Src Engine Start Mode Mode1/Mode2
d Loads to Control (1--9)
D Remote Test Loading Loaded/Unloaded
D Time-Based Control
D Peak Shave Delay Enabled/Disabled
d Load Disconnect N>E (E>N) Time Delay min:sec
View Source Setup
d Load Add E>N (N>E) Time Delay min:sec
D ABC/BAC Rotation (3-phase only)
D Current-Based Control
D System Voltage, Normal/Emergency
d Load Disc N>E (E>N) time delay min:sec
D Frequency (Hz), Source N and E
d Load control Source1 (Source2) Enabled/Disabled
D Normal Under Voltage PU% and DO%
d Load Add Source1 (Source2) Time Delay min:sec
d Normal Over Voltage PU% and DO%
d Load Add Source1 (Source2) Priority
d Debounce Time, Seconds
d Load Remove Source1 (Source2) Time Delay min:sec
D Normal Under Frequency PU% and DO%
d Load RemoveSource1 (Source2) Priority
d Debounce Time
d Amps Level Remove Source1 (Source2)
D Normal Voltage Unbalance Enable/Disable
d Amps Level Add Source1 (Source2)
d Normal Voltage Unbalance PU% and DO%
View Inputs/Outputs
D Emergency Under Voltage PU% and DO%
D Main Board I/O
d Emergency Over Voltage PU% and DO%
d Input Function Descriptions (2)
d Debounce Time
d Output Function Descriptions (2)
D Emergency Under Frequency PU% and DO%
D Auxiliary Inputs/ Outputs
d Emergency Over Frequency PU% and DO%
d Aux I/O Module
d Debounce Time
d Module Type and Address
D Emergency Voltage Unbalance Enable/Disable
d Module Status
d Emergency Voltage Unbalance PU% and DO%
d Input Function Descriptions
D In-Phase Monitor
d Output Function Descriptions
d Enabled/Disabled
d Angle, degrees View Common Alarms
D In-Phase Transfer Fail D Alarm Group (1 and 2)

d Enabled/Disabled D Alarm Description
d Time Delay min:sec D Audible (Yes or No)
D Common (Yes or No)

View Communications Setup View Control Parameters
D Modbus Server TCP Enabled/Disabled D Code Version (factory-set)
D Modbus Server Port 1 and 2 D ATS Serial Number (factory-set)
Enable/Disabled
D Controller Serial Number (factory-set)
D Modbus Address Port 1 and 2
D Contactor Serial Number (factory-set)
D Baud Rate Port 1 and 2
D Site Designation (optional; use Monitor III to set)
9600/19200/57600
D Load Description (optional; use Monitor III to set)
D Modbus TCP Unit ID
D Branch Description (optional; use Monitor III to set)
D IP Address
D Location (optional; use Monitor III to set)
D Subnet Mask
D MAC Address

Setup Screens Set Source
D Phase Rotation ABC/BAC/Disabled
Set Time/Date
D Set In-Phase Monitor
D Set Time
d Enable/Disable
D Set Date
d Angle
D Set Automatic Daylight Saving Time
d In-Phase Transfer Fail Time Delay
Set Exerciser d Enable/Disable
For each exerciser event:
d Time Delay min:sec
D Enable/Disable D Set Synchronization
D Loaded/Unloaded d Voltage Differential
D Interval d Frequency Differential
D Repeat Rate d Angle Differential
D Duration d Fail to Sync
D Start Date d Enable/Disable
D Start time d Time Delay min:sec
Set Prime Power Run D Set Preferred Source Normal/Emergency
D Enable/Disable D Set Normal (Emergency) Source:
D Duration at Source1 DD:HH:MM d Number of Phases
D Duration at Source2 DD:HH:MM d Voltage
D Sequence Start/Stop d Frequency
Set S1 Time Delays (Set S2 Time Delays) d Under Voltage Pickup
D Engine Start d Under Voltage Dropout
d External Battery? Y or N d Over Voltage Pickup
d Time Delay min:sec d Over Voltage dropout
D Engine Cooldown Time Delay min:sec d Voltage Debounce Time
D Xfr Preferred>Standby (Standby>Preferred) d Voltage Unbalance Enable/Disable
D Xfr Off > Standby (Off >Preferred) d Voltage Unbalance Pickup
(programmed--transition only)
d Voltage Unbalance Dropout
D Fail to Acquire Preferred (Standby)
d Under Frequency Pickup
d Enable/Disable
d Under Frequency Dropout
d Time Delay min:sec
d Over Frequency Pickup
D Load Control
d Over Frequency Dropout
d Mode: None/Time/Current
d Frequency Debounce time
d Loads to Control (1--9)
Set Input/Output
D Time-Based Control (for each connected load)
D Set Main Board I/O
d Load Disconnect N>E (E>N) Time Delay min:sec
d Set Input Functions *
d Load Add E>N (N>E) Time Delay min:sec
d Set Output Functions [
D Current-Based Control
D Set Auxiliary I/O (Modules)
d Load Disc N>E (E>N) time delay min:sec
d Set Input Functions *
d For each connected load:
d Set Output Functions [
d Load Add Source1 (Source2) Time Delay min:sec
* See Section 5.12.3, Input Functions
d Load Add Source1 (Source2) Priority
[ See Section 5.12.4, Output Fundtions.
d Load Remove Source1 (Source2) Time Delay min:sec
Set Common Alarms
d Load RemoveSource1 (Source2) Priority
D Alarm Group 1 or 2
d Load Control Enable/Diable
D Modify Alarm
d Set Hi current Level, Load Remove Source1 (Source2)
d Common (Yes/No)
d Set Lo Current Level, Load Add Source1 (Source2)
d Audible (Yes/No)
D Remove All Alarms Yes/No

Set System Set Passwords
D Source Type: Utility/Generator, Generator/Generator, D Setup Password
Utility/Utility, Utility/Generator/Generator (3--source system)
D Test Password
D Transition Type: Standard/Programmed/Closed
Calibration
d Prog Transition Override Automatic/Manual
(closed-transition only)
D Line-Neutral Voltages, Source N and E
D Service Entrance No/ICCB/MCCB D Line-Line Voltages, Source N and E
D Rated Current, Amps D Load Current, LA, LB, and LC
D 3 Source Engine Start Mode Reset Data

d Mode1/Mode2 D Reset Maintenance Records, Yes or No
d Preferred Source Toggle Enable/Disable D Reset Event History, Yes or No
D Transfer Commit Commit/No Commit D Reset Default Parameters, Yes or No
D Remote Test Loading Loaded/Unloaded D Reset Exercise Setup, Yes or No
D Peak Shave TD Bypass Enable/Disable D Reset Test Password, Yes or No
D USB Data Logger Collection Period D Disable Test Password, Yes or No
seconds/minutes/hours/days D File Maintenance
d Min/Max Values Calendar/Continuous/Days/Weeks d Delete Files
d Start Date and Time d Force History Save
d Days/Weeks USB Access Screen (appears only when a device is
d Start/stop connected to the USB port)
Set Communications D Download to Controller
D Modbus Server TCP Enable/Disable D Upload to USB
D Modbus Server Port 1 or 2 d File/Data Log
Enable/Disable d Filename and Free Space, kB
D Modbus Address Port 1 or 2 d USB Data Logger Start/Stop
D Baud Rate Port 1 or 2
9600/19200/57600
D Modbus TCP Unit ID
D IP Address
D Subnet Mask

Notes

KOHLER CO. Kohler, Wisconsin 53044
Phone 920-565-3381, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com
Kohler Power Systems
Asia Pacific Headquarters
TP-6714 4/10a 7 Jurong Pier Road
Singapore 619159
E 2009, 2010 by Kohler Co. All rights reserved. Phone (65) 6264-6422, Fax (65) 6264-6455

Kohler MPAC 1500 Operation Manual

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Operation

Automatic Transfer and

Safety Precautions and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

TP-6714 4/10 Table of Contents 3

3.9 Sequence of Operation, Closed Transition Models . . . . . . . . . . . . . . . . . . . . . . . . . 32

4 Table of Contents TP-6714 4/10

TP-6714 4/10 Table of Contents 5

6 Table of Contents TP-6714 4/10

IMPORTANT SAFETY INSTRUCTIONS. Accidental Starting

TP-6714 4/10 Safety Precautions and Instructions 7

8 Safety Precautions and Instructions TP-6714 4/10

TP-6714 4/10 Introduction 9

For professional advice on generator power China

10 Service Assistance TP-6714 4/10

This section contains instructions for controller

1.1 Controller Connections

The controller’s main logic board is mounted in a plastic

Figure 1-1 Controller

TP-6714 4/10 Section 1 Installation 11

Note: For bypass/isolation switches, input 1 is factory-

Figure 1-3 Contactor Harness and Controller

12 Section 1 Installation TP-6714 4/10

1. Extended transfer time relay

Figure 1-5 Extended Transfer Time Relay

TP-6714 4/10 Section 1 Installation 13

1.6 Exerciser Setup

14 Section 1 Installation TP-6714 4/10

2.1 Introduction 2.4 Lamp Test

Note: Perform these checks in the order presented to Norm AB BC AC

2.2 Manual Operation Test

TP-6714 4/10 Section 2 Operation Tests 15

16 Section 2 Operation Tests TP-6714 4/10

B View Set Test

Type of Test Press the Start button to initiate the test

Engine Start in ##:##

Press the Main button to return to the main screen

Figure 2-2 Starting and Stopping the Automatic Operation Test

TP-6714 4/10 Section 2 Operation Tests 17

18 Section 2 Operation Tests TP-6714 4/10

3.1 Introduction 3.2.1 Display

The display also identifies the pushbutton functions,

1. Source N Available LED 3. Source E Position LED 5. Display 7. Pushbuttons (4)

Figure 3-1 User Interface Panel

TP-6714 4/10 Section 3 Operation 19

Figure 3-4 illustrates how to use the pushbuttons to step

20 Section 3 Operation TP-6714 4/10

B View Set Test B Y " Back

Press the SET button. Press the right arrow

Press the open RIGHT arrow Back Save

Press OK to enter the password. Back Save

Press the right arrow button

Figure 3-4 Example: Setting the Time

TP-6714 4/10 Section 3 Operation 21

Press the up and down Press the up arrow

B Y " Back Back Save

Press the up arrow button to toggle yes or no.

Figure 3-5 Example: Set Common Alarms

22 Section 3 Operation TP-6714 4/10

D Date and time of the next scheduled exercise run (if 1 2