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Reference Manual

300550EN, Rev AA
December 2010

Rosemount 2240S
Multi-Input Temperature Transmitter

www.rosemount-tg.com
Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Rosemount 2240S
Multi-Input Temperature
Transmitter

NOTICE

Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Process
Management/Rosemount Tank Gauging representative.

Spare Parts
Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g.
substitution of components etc, may also jeopardize safety and is under no circumstances
allowed.
Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc caused
by non-recognized spare parts or any repair which is not made by
Rosemount Tank Radar AB.

The products described in this document are NOT designed for nuclear-qualified
applications.
Using non-nuclear qualified products in applications that require nuclear-qualified hardware
or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Rosemount
Sales Representative.

Cover Photo: 2240_coverphoto.tif

www.rosemount-tg.com
Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Table of Contents
SECTION 1 1.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Introduction 1.2 Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Technical Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.5 Product Recycling/ Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.6 Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.6.1 Reuse and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.6.2 Energy recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

SECTION 2 2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


Overview 2.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.5 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

SECTION 3 3.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


MST/WLS Installation 3.2 Installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.3 Multiple Spot Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.1 Installation on Fixed Roof Tanks . . . . . . . . . . . . . . . . 3-4
3.3.2 Installation on Floating Roof Tanks . . . . . . . . . . . . . . 3-5
3.3.3 Custody Transfer Applications . . . . . . . . . . . . . . . . . . 3-6
3.4 Water Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.5 Installing a Temperature Sensor Tube . . . . . . . . . . . . . . . . . . . 3-8

SECTION 4 4.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


2240S Installation 4.2 Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.3.1 Mounting on top of a Temperature Sensor/WLS . . . . 4-3
4.3.2 Pipe Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.3.3 Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.4 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.4.1 Cable/Conduit Entries . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.4.2 Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.4.3 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.4.4 Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.4.5 Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.4.6 The Raptor Tankbus . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.4.7 Typical Installations . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.4.8 Tankbus Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.4.9 Daisy-chain Connection . . . . . . . . . . . . . . . . . . . . . . 4-12
4.4.10 Temperature Element Wiring . . . . . . . . . . . . . . . . . . 4-13
4.4.11 Water Level Sensor Wiring . . . . . . . . . . . . . . . . . . . 4-16

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Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

SECTION 5 5.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


Configuration/Operation 5.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.1 Configuration procedure. . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.2 Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.3 Configuration tools . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.3.1 Temperature elements . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.3.2 Water Level Sensor Calibration . . . . . . . . . . . . . . . . . 5-6
5.3.3 Water Level Sensor Measuring Range . . . . . . . . . . . 5-7
5.4 LED Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.4.1 Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.4.2 Communication LEDs . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.5 Switches and reset buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.5.1 DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.5.2 Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.6 Configuration using TankMaster WinSetup . . . . . . . . . . . . . . . 5-15
5.6.1 Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . 5-15

SECTION 6 6.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1


Service and 6.2 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Troubleshooting 6.2.1 Viewing Input and Holding Registers . . . . . . . . . . . . . 6-2
6.2.2 Editing Holding Registers . . . . . . . . . . . . . . . . . . . . . . 6-3
6.2.3 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.2.4 Ground Fault Detection . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.2.5 Reset and WLS Calibration . . . . . . . . . . . . . . . . . . . . 6-6
6.2.6 Device Error LED Signals . . . . . . . . . . . . . . . . . . . . . 6-7
6.2.7 Test and Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.2.8 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.3 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.3.1 Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.3.2 Device Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.3.3 Device Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.3.4 Measurement Status for the WLS . . . . . . . . . . . . . . 6-19
6.3.5 Temperature Element Status . . . . . . . . . . . . . . . . . . 6-20

APPENDIX A A.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1


Reference Data A.2 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
A.3 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

APPENDIX B B.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1


Product Certifications B.2 EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
B.3 Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . B-3
B.3.1 Factory Mutual US Approvals . . . . . . . . . . . . . . . . . . B-3
B.3.2 Factory Mutual Canadian Approvals . . . . . . . . . . . . . B-5
B.3.3 European ATEX Directive Information . . . . . . . . . . . . B-7
B.3.4 IECEx Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
B.4 Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11

TOC-2 Table of Contents


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Section 1 Introduction
1.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
1.2 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
1.3 Technical Documentation . . . . . . . . . . . . . . . . . . . . page 1-3
1.4 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-4
1.5 Product Recycling/ Disposal . . . . . . . . . . . . . . . . . . page 1-4
1.6 Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-4

1.1 SAFETY Procedures and instructions in this manual may require special precautions to
MESSAGES ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the safety messages listed at the beginning of each section before performing
an operation preceded by this symbol.

Failure to follow these installation guidelines could result in death or serious


injury:
• Make sure only qualified personnel perform the installation.
• Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Explosions could result in death or serious injury:
• Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations certifications.
• Before connecting a hand held communicator in an explosive atmosphere,
make sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
• Do not remove the gauge cover in explosive atmospheres when the circuit is
alive.
Electrical shock could cause death or serious injury.
• Use extreme caution when making contact with the leads and terminals.

Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution
of components etc., may also jeopardize safety and is under no circumstances allowed.

www.rosemount-tg.com
Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

1.2 MANUAL This manual provides installation, configuration, and maintenance information
OVERVIEW for the Rosemount 2240S Multi-input Temperature Transmitter.
Section 1: Introduction
• Manual overview
• Product recycling/disposal
• Product recycling
Section 2: Overwiew
• Introduction
• 2240S components
• Raptor system architecture
• Getting started
• Brief descripiton of installation procedure for the Rosemount 2240S
Section 3: MST/WLS Installation
• Installation considerations
• Multi Spot Thermometer
• Water Level Sensor
• Tube installation
Section 4: 2240S Installation
• Installation considerations
• Mechanical installation
• Electrical installation
Section 5: Configuration/Operation
• Introduction
• Basic configuration
• LED signals
• Switches and reset buttons
• Configuration using TankMaster WinSetup
• Advanced configuration
Section 6: Service and Troubleshooting
• Service
• Troubleshooting
Appendix A: Reference Data
• Specifications
• Dimensional drawings
• Ordering information
Appendix B: Product Certifications
• EU Conformity
• Hazardous locations certifications
• Approval drawings

1-2 Section 1. Introduction


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

1.3 TECHNICAL The Raptor System includes the following documents:


DOCUMENTATION
• Raptor Technical Description (704010EN)
• Rosemount 5900S Reference Manual (300520EN)
• Rosemount 2410 Reference Manual (300530EN)
• Rosemount 2240S Reference Manual (300550EN)
• Rosemount 2230 Reference Manual (300560EN)
• Raptor System Configuration Manual (300510EN)
• Rosemount 5300 Product Data Sheet (00813-0100-4530)
• Rosemount 5400 Product Data Sheet (00813-0100-4026)
• Rosemount 5300 Series Reference Manual (00809-0100-4530)
• Rosemount 5400 Series Reference Manual (00809-0100-4026)
• Rosemount TankMaster WinOpi Reference Manual (303028EN)
• Rosemount Raptor Installation Drawings

Section 1. Introduction 1-3


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

1.4 SERVICE SUPPORT For service support contact the nearest Emerson Process
Management/Rosemount Tank Gauging representative. Contact information
can be found on the web site www.rosemount-tg.com.

1.5 PRODUCT Recycling of equipment and packaging should be taken into consideration
RECYCLING/ and disposed of in accordance with local and national legislation/regulations.
DISPOSAL The label below is put on Rosemount Tank Gauging products as a
recommendation to customers if scrapping is considered.
Recycling or disposal should be done following instructions for correct
separation of materials when breaking up the units.

Figure 1-1. A green label is


placed on the transmitter
PARATE
housing SE

STE

TIC
EL S
& PLA

1.6 PACKING Rosemount Tank Radar AB is fully certified according to ISO 14001
MATERIAL environmental standards. By recycling the corrugated paperboard, or wooden
boxes, used for shipping our products you can contribute to take care of the
environment.

1.6.1 Reuse and Experience has shown that wooden boxes can be used several times for
Recycling various purposes. After careful disassembly the wooden parts may be reused.
Metal waste may be converted.

1.6.2 Energy recovery Products which have served their time may be divided into wood and metal
components and the wood can be used as fuel in sufficient ovens.
Due to its low moisture content (approximately 7%) this fuel has a higher
calorific value than ordinary wood fuel (moisture content approximately 20%).
When burning interior plywood the nitrogen in the adhesives may increase
emissions of nitrogen oxides to the air 3-4 times more than when burning bark
and splinter.

NOTE!
Landfill is not a recycling option and should be avoided.

1-4 Section 1. Introduction


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Section 2 Overview
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1
2.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
2.3 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3
2.4 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-7
2.5 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . page 2-8

2.1 INTRODUCTION The Rosemount 2240S Multi-input Temperature Transmitter can connect up
to sixteen 3- or 4-wire temperature spot elements and an integrated water
level sensor. The 2240S sends measurement data, such as temperature and
water level, via the intrinsically safe 2-wire Tankbus(1), to a Rosemount
2410 Tank Hub. Measurement data and status information can be viewed on
a PC with the Rosemount TankMaster software, on the integral display of the
2410 Tank Hub, and on a Rosemount 2230 Graphical Field Display.

Figure 2-1. System integration

5900S Radar 2240S Temperature


Level Gauge Transmitter

TankMaster

2160 Field
Communication Unit

2410 Tank Hub

2230 Display
Primary Bus
Group Bus

Secondary bus Tankbus


Modem
Relay outputs

Data from a group of tanks is buffered by a Rosemount 2160 Field


Communication Unit (FCU), and is distributed via the Group Bus to a
TankMaster PC, or a host system, whenever the 2160 receives a request for
data. In case no 2160 is included in the system, the 2410 can communicate
directly with the host computer.

(1) The intrinsically safe Tankbus complies with the FISCO FOUNDATION™ fieldbus standard.

www.rosemount-tg.com
Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

2.2 COMPONENTS

Figure 2-2. Rosemount 2240S


components

1 5

1. Cover.
2. Glands (x 5) of type ½ - 14 NPT.
3. Lock nut for connection of Multi Spot Temperature sensors
and Water Level Sensors (MST/WLS).
4. Cover screws (x 4).
5. External ground screw.
6. M32 Cable gland (option for remote mounting).

2-2 Section 2. Overview


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

2.3 SYSTEM Raptor is a state-of-the art inventory and custody transfer radar tank level
OVERVIEW gauging system. It is developed for a wide range of applications at refineries,
tank farms and fuel depots, and fulfills the highest requirements on
performance and safety.
The field devices on the tank communicate over the intrinsically safe Tankbus.
The Tankbus is based on a standardized fieldbus, the FISCO(1) FOUNDATION™
fieldbus, and allows integration of any device supporting that protocol. By
utilizing a bus powered 2-wire intrinsically safe fieldbus the power
consumption is minimized. The standardized fieldbus also enables integration
of other vendors’ equipment on the tank.
The Raptor product portfolio includes a wide range of components to build
small or large customized tank gauging systems. The system includes various
devices, such as radar level gauges, temperature transmitters, and pressure
transmitters for complete inventory control. Such systems are easily
expanded thanks to the modular design.
Raptor is a versatile system that is compatible with and can emulate all major
tank gauging systems. Moreover, the well-proven emulation capability
enables step-by-step modernization of a tank farm, from level gauges to
control room solutions.
It is possible to replace old mechanical or servo gauges with modern Raptor
gauges, without replacing the control system or field cabling. It is further
possible to replace old HMI/SCADA-systems and field communication
devices without replacing the old gauges.
There is a distributed intelligence in the various system units which
continuously collect and process measurement data and status information.
When a request for information is received an immediate response is sent
with updated information.
The flexible Raptor system supports several combinations to achieve
redundancy, from control room to the different field devices. Redundant
network configuration can be achieved at all levels by doubling each unit and
using multiple control room work stations.

(1) See documents IEC 61158-2 and IEC/TS 60079-27

Section 2. Overview 2-3


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

Figure 2-3. Raptor system


architecture
5900S Radar 2240S Temperature
NON-HAZARDOUS AREA HAZARDOUS AREA Level Gauge Transmitter

TankMaster PC
CUSTODY TRANSFER / INVENTORY TANK GAUGING

2230 Display
2410 Tank Hub
3051S
Pressure
Transmitter
Tankbus

2160 Field
Communication Unit 5900S Radar
2180 Field Level Gauge
Bus Modem

Group bus TRL2 Modbus


644

2410 Tank Hub 644


Plant Host Computer

644Temperature
Transmitter
OPERATIONAL CONTROL

Segment splitter

2410 Tank Hub


Plant Host Computer 2240S Temperature
Transmitter
5400 Level
Tankbus Transmitter

5300 Level
Transmitter

TankMaster PC
644

2-4 Section 2. Overview


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

TankMaster HMI Software


TankMaster is a powerful Windows-based Human Machine Interface (HMI) for
complete tank inventory management. It provides configuration, service,
set-up, inventory, and custody transfer functions for Raptor systems and other
supported instruments.
TankMaster is designed to be used in the Microsoft Windows XP and Vista
environment providing easy access to measurement data from your Local
Area Network.
The TankMaster WinOpi program lets the operator monitor measured tank
data. It includes alarm handling, batch reports, automatic report handling,
historical data sampling as well as inventory calculations such as Volume,
Observed Density and other parameters. A plant host computer can be
connected for further processing of data.
The TankMaster WinSetup program is a graphical user interface for
installation, configuration and service of the different devices in the Raptor
system.
Rosemount 2160 Field Communication Unit
The 2160 Field Communication Unit (FCU) is a data concentrator that
continuously polls and stores data from field devices such as radar level
gauges and temperature transmitters in a buffer memory. Whenever a request
for data is received, the FCU can immediately send data from a group of tanks
from the updated buffer memory.
Rosemount 2410 Tank Hub
The Rosemount 2410 Tank Hub acts as a power supply to the connected field
devices in the hazardous area using the intrinsically safe Tankbus.
The 2410 collects measurement data and status information from field
devices on a tank. It has two external buses for communication with various
host systems. There are two versions of the 2410 for single tank or multiple
tanks operation. The multiple tanks version supports up to 10 tanks and 16
devices.
The 2410 is equipped with two relays which support configuration of up to 10
“virtual” relay functions allowing you to specify several source signals for each
relay.
Rosemount 5900S Radar Level Gauge
The Rosemount 5900S Radar Level Gauge is an intelligent instrument for
measuring the product level inside a tank. Different antennas can be used in
order to meet the requirements of different applications. The 5900S can
measure the level of almost any product, including bitumen, crude oil, refined
products, aggressive chemicals, LPG and LNG.
The Rosemount 5900S sends microwaves towards the surface of the product
in the tank. The level is calculated based on the echo from the surface. No
part of the 5900S is in actual contact with the product in the tank, and the
antenna is the only part of the gauge that is exposed to the tank atmosphere.
The 2-in-1 version of the 5900S Radar Level Gauge has two radar modules in
the same transmitter housing allowing two independent level measurements
using one antenna.

Section 2. Overview 2-5


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

Rosemount 5300 Guided Wave Radar


The Rosemount 5300 is a premium 2-wire guided wave radar for level
measurements on liquids, to be used in a wide range of medium accuracy
applications under various tank conditions. Rosemount 5300 includes the
5301 for liquid level measurements and the 5302 for liquid level and interface
measurements.
Rosemount 5400 Radar Level Transmitter
The Rosemount 5400 is a reliable 2-wire non-contact radar level transmitter
for liquids, to be used in a wide range of medium accuracy applications under
various tank conditions.
Rosemount 2240S Multi-Input Temperature Transmitter
The Rosemount 2240S Multi-input Temperature Transmitter can connect up
to 16 temperature spot sensors and an integrated water level sensor.
Rosemount 2230 Graphical Field Display
The Rosemount 2230 Graphical Field Display presents inventory tank
gauging data such as level, temperature, and pressure. The four softkeys
allow you to navigate through the different menus to provide all tank data,
directly in the field. The Rosemount 2230 supports up to 10 tanks. Up to three
2230 displays can be used on a single tank.
Rosemount 644 Temperature Transmitter
The Rosemount 644 is used with single spot temperature sensors.
Rosemount 3051S Pressure Transmitter
The 3051S series consists of transmitters and flanges suitable for all kinds of
applications, including crude oil tanks, pressurized tanks and tanks with /
without floating roofs.
By using a 3051S Pressure Transmitter near the bottom of the tank as a
complement to a 5900S Radar Level Gauge, the density of the product can be
calculated and presented. One or more pressure transmitters with different
scalings can be used on the same tank to measure vapor and liquid pressure
Rosemount 2180 Field Bus Modem
The Rosemount 2180 field bus modem (FBM) is used for connecting a
TankMaster PC to the TRL2 communication bus. The 2180 is connected to
the PC using either the RS232 or the USB interface.

See the Raptor Technical Description (Document no. 704010en) for more
information on the various devices and options.

2-6 Section 2. Overview


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

2.4 GETTING STARTED To start up a Raptor system do the following:


1. Install the TankMaster software on the control room PC.
2. Prepare the the start-up by recording the information that will be needed
for configuration of the various devices as described in the Rosemount
Raptor System Configuration manual.
3. Connect the Rosemount 2160 Field Communication Unit to the
TankMaster PC. The 2160 may be connected via a Rosemount 2180
Field Bus Modem, or directly via RS232 or RS485 interface.
4. Connect the Rosemount 2410 Tank Hub to the 2160 Field
Communication Unit.
5. Connect the field devices, such as Rosemount 5900S Radar Level
Gauge and Rosemount 2240S Multi-input Temperature Transmitter, to
the 2410 Tank Hub via the Tankbus.
6. Configure the 2160 Field Communication Unit (if included in the system)
by using the TankMaster WinSetup configuration software.
7. Configure the 2410 Tank Hub by using the TankMaster WinSetup
configuration software.
8. Configure the field devices, such as the 5900S and the 2240S, by using
the TankMaster WinSetup configuration software.

See the Rosemount Raptor System Configuration manual (Document No.


300510EN) for more information on how to configure the various Raptor
devices.

Section 2. Overview 2-7


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

2.5 INSTALLATION Follow these steps for proper installation of the Rosemount 2240S:
PROCEDURE

1. Install the temperature sensor/WLS


(Section 3: MST/WLS Installation).

2. Review mounting considerations for the 2240S


(“Installation Considerations” on page 4-2.

3. Mount the 2240S transmitter


(“Mechanical Installation” on page 4-3).

4. Wire the 2240S transmitter


(“Electrical Installation” on page 4-6).

5. Power up the 2240S transmitter.

6. Configure the 2240S transmitter.


(Section 5: Configuration/Operation).

2-8 Section 2. Overview


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Section 3 MST/WLS Installation


3.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
3.2 Installation considerations . . . . . . . . . . . . . . . . . . . page 3-3
3.3 Multiple Spot Temperature Sensor . . . . . . . . . . . . . page 3-4
3.4 Water Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . page 3-7
3.5 Installing a Temperature Sensor Tube . . . . . . . . . . page 3-8

3.1 SAFETY Procedures and instructions in this section may require special precautions to
MESSAGES ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.

Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
To prevent ignition of flammable or combustible atmospheres, disconnect power before
servicing.
Substitution of components may impair Intrinsic Safety.

Explosions could result in death or serious injury:


Verify that the operating environment of the transmitter is consistent with the appropriate
hazardous locations certifications.
Before connecting a handheld communicator in an explosive atmosphere, make sure
the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the circuit is alive.

www.rosemount-tg.com
Reference Manual
Rosemount 2240S 300550EN, Rev AA
December 2010

High voltage that may be present on leads could cause electrical shock:
Avoid contact with leads and terminals.
Make sure the main power to the Rosemount 2410 is off and the lines to any other
external power sources are disconnected or not powered while wiring the gauge.

3-2 Section 3. MST/WLS Installation


Reference Manual
300550EN, Rev AA Rosemount 2240S
December 2010

3.2 INSTALLATION Multiple Spot Temperature sensor (MST) and Water Level Sensor (WLS) must
CONSIDERATIONS be installed on the tank before installing the Rosemount 2240S Multi-input
Temperature Transmitter.
The MST/WLS is normally anchored to the bottom of the tank by attaching a
weight at the end of the tube. A tank expands when it is filled or warmed up,
causing the roof to move slightly upwards. The weight has a shackle which
allows the tube to follow the expansion, preventing it from breaking.
Multiple Spot Temperature Sensor (MST):
• Be careful with the flexible protection tube
• Temperature and Water Level Sensors should be located as far away
as possible from heating coils and mixers.
• In case the flexible tube is damaged, please contact Emerson Process
Management/Rosemount Tank Gauging.
• Do not attempt to fix or rebuild the temperature sensor since this may
cause serious malfunctions
Water Level Sensor:
• Handle the Water Level Sensor carefully
• Leave the sensor protection on until the final positioning in the tank

Section 3. MST/WLS Installation 3-3


Reference Manual
Rosemount 2240S 300550EN, Rev AA
December 2010

3.3 MULTIPLE SPOT The Multiple Spot Temperature sensor (MST) measures the temperature with
TEMPERATURE a number of Pt 100 elements placed at different heights to provide a
temperature profile and average temperature of the product. The spot
SENSOR
elements are placed in a flexible gas tight tube made of stainless steel which
can be anchored to the tank bottom, see “Installing a Temperature Sensor
Tube” on page 3-8.
Up to 16 Pt100 temperature elements can be connected to a Rosemount
2240S Multi-input Temperature Transmitter.

3.3.1 Installation on On fixed roof tanks the MST is attached to a flange mounted on a suitable
Fixed Roof Tanks nozzle.

Figure 3-1. Installation of


multiple spot temperature
elements on fixed roof tanks

Maximum level

0.5-1 m
(1.6-3.2 ft)

Upper spot
element

2.5-15 kg
(5.5-33 lbs) 85-330 mm
(33-130 in.)

First spot
element

0.5-1 m
(1.6-3.2 ft)
Anchor weight

3-4 Section 3. MST/WLS Installation


Reference Manual
300550EN, Rev AA Rosemount 2240S
December 2010

3.3.2 Installation on On floating roof tanks the temperature elements can be mounted in a still-pipe
Floating Roof as illustrated in Figure 3-2 or in other suitable roof openings.
Tanks

Figure 3-2. Installation of


multiple spot temperature
elements in still-pipe

Maximum level
0.5-1 m
(1.6-3.2 ft)

Upper spot
element

2.5-4 kg
(5.5-8.8 lbs)
100 mm
(3.9 in.)
First spot
element

0.5-1 m
(1.6-3.2 ft)

Section 3. MST/WLS Installation 3-5


Reference Manual
Rosemount 2240S 300550EN, Rev AA
December 2010

3.3.3 Custody Transfer For Custody Transfer applications, API chapter 7 recommends a minimum of
Applications one temperature element per 3 meters (10 feet) as illustrated in Figure 3-3.
Emerson Process Management/Rosemount Tank Gauging may in some
cases recommend even more temperature elements for Custody Transfer
tanks, depending on how the tanks are operated.

Figure 3-3. Recommended


temperature element positions
for Custody Transfer
applications

0.5-1 m
(1.6-3.2 ft)

Minimum level
0.5-1 m
Tank Zero level (1.6-3.2 ft)

Table 3-1. Number of spot


sensors for various tube lengths Tube length Number of temp. elements
<9m 4
9 - 15 m 5
> 15 m 6

Example
5 spot sensors and H=12 m.
A=12/(5-1)=3 m.
The position of a temperature element is measured from the Tank Zero Level.
See the Rosemount Raptor System Configuration Manual (Document no.
300510EN) for more information about how to use the TankMaster WinSetup
software to configure temperature elements for average temperature
calculations.

3-6 Section 3. MST/WLS Installation


Reference Manual
300550EN, Rev AA Rosemount 2240S
December 2010

3.4 WATER LEVEL The water level sensor probe, with integrated temperature elements, is
SENSOR attached at the lower end of the flexible protection tube. A weight is attached
to stabilize the tube as illustrated in Figure 3-4:

Figure 3-4. Water Level Sensor


with integrated temperature
sensors

(13.8 in.)
350 mm
Nuts to adjust the
sensor position

Upper Sensor Limit (100%)


WLS Probe Active Length
Standard: 500 mm (19.7 in.)
Option: 1000 mm (39.4 in.)

Lower Sensor Limit (0%)

Weight

Recommended distance:
0.5 to 1.5 m (1.6 to 4.9 ft)

As an option, the tube may be stabilized by putting a concentric weight above


the WLS probe, instead of at the end, in order to ensure that measurements
are performed as close to the tank bottom as possible. Also, the eyebolt at the
end of the tube can be removed.

Section 3. MST/WLS Installation 3-7


Reference Manual
Rosemount 2240S 300550EN, Rev AA
December 2010

3.5 INSTALLING A Follow these steps to install the temperature sensor tube:
TEMPERATURE 1. Mount the anchor weight on the tube.
SENSOR TUBE 2. Mount the tube so that the threads at the top of the tube fits the nozzle
flange as illustrated in Figure 3-5:

Figure 3-5. Adjusting the


temperature sensor tube

Threads

Locknut

Tube Locknut

Anchor
weight
2.5-15 kg
(5.5-33 lbs)
85-330 mm
(33-130 in.)

3. When the tube is placed on the nozzle, adjust the position with the lock
nuts. If the weight is placed at the end of the tube, it should barely touch
the tank bottom.
4. Install the Rosemount 2240S Multi-Input Temperature Transmitter, see
“Mechanical Installation” on page 4-3.

NOTE
Ensure that the flexible protection tube is in a vertical position to obtain correct
measurement data.

3-8 Section 3. MST/WLS Installation


Reference Manual
300550en, Rev AA
December 2010 Rosemount 2240S

Section 4 2240S Installation


4.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1
4.2 Installation Considerations . . . . . . . . . . . . . . . . . . . page 4-2
4.3 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . page 4-3
4.4 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . page 4-6

4.1 SAFETY Procedures and instructions in this section may require special precautions to
MESSAGES ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.

Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
WARNING – Substitution of components may impair Intrinsic Safety.
WARNING – To prevent ignition of flammable or combustible atmospheres, disconnect
power before servicing.

Explosions could result in death or serious injury:


Verify that the operating environment of the transmitter is consistent with the appropriate
hazardous locations certifications.
Before connecting a handheld communicator in an explosive atmosphere, make sure
the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the circuit is alive.

High voltage that may be present on leads could cause electrical shock:
Avoid contact with leads and terminals.
Make sure the main power to the Rosemount 2240S is off and the lines to any other
external power sources are disconnected or not powered while wiring the gauge.

www.rosemount-tg.com
Reference Manual
300550en, Rev AA
Rosemount 2240S December 2010

4.2 INSTALLATION The information in this section covers installation considerations for the
CONSIDERATIONS Rosemount 2240S Multi-input Temperature Transmitter in order to achieve a
proper installation and optimum measurement performance.
In order to reduce the required cabling, Raptor devices, including the 2240S,
are designed for daisy-chain connection of the Tankbus and shield grounding
to other field devices.
The Rosemount 2240S is designed for mounting
• on top of the MST/WLS
• remote on a pipe or wall

With remote mounting of the Rosemount 2240S, the nut and sleeve at the
bottom of the 2240S can be replaced by a M32 cable gland, see
“Components” on page 2-2 and “Ordering Information” on page A-4.
When the Rosemount 2240S transmitter is installed in a hazardous area,
ensure that the installation requirements according to “Hazardous Areas” on
page 4-8 are complied with.
Ensure that the recommended cable glands/conduits are used.
Ensure that the Tankbus is correctly terminated, see “Termination” on
page 4-9.
Ensure that grounding is performed according to national and local electrical
codes, see “Grounding” on page 4-6.
Do not install the Rosemount 2240S in non-intended applications, for
example environments where it may be exposed to extremely intense
magnetic fields or extreme weather conditions.
Ensure that the Rosemount 2240S is installed such that it is not exposed to
higher pressure and temperature than specified in Appendix A: Reference
Data.
It is the responsibility of the user to ensure that the device meets the specific
inside tank installation requirements such as:
• chemical compatibility of wetted materials
• design/operation pressure and temperature

4-2 Section 4. 2240S Installation


Reference Manual
300550en, Rev AA
December 2010 Rosemount 2240S

4.3 MECHANICAL
INSTALLATION

4.3.1 Mounting on top of a Temperature Sensor/WLS

1. Remove the plug.


2. Unscrew the four screws and remove
Cover
the cover.
Cover screw
(x4) 3. Remove the plug that protects the cable
entry at the bottom of the 2240S
transmitter housing.

Plug

4. Attach the 2240S transmitter on top of


the temperature sensor tube.
5. Remove the cover and run the sensor
wires into the terminal compartment.

Sensor wires

6. Tighten the nut on the 2240S


transmitter by hand.
7. Proceed with electrical installation of
temperature elements and water level
Sensor wires sensor.

Nut

Section 4. 2240S Installation 4-3


Reference Manual
300550en, Rev AA
Rosemount 2240S December 2010

4.3.2 Pipe Mounting To mount Rosemount 2240S on a pipe, do the following:

1. Use the four screws to fasten the bracket on


1 - 2 inches
a vertical pipe. A suitable pipe size is 1 to 2
inches.
x4

Bracket

2. Attach the Rosemount 2240S transmitter to


the bracket.

Bracket

3. Use the screw on top of the bracket to


Screw secure the 2240S transmitter.
4. Proceed with the electrical installation.

4-4 Section 4. 2240S Installation


Reference Manual
300550en, Rev AA
December 2010 Rosemount 2240S

4.3.3 Wall Mounting To mount the Rosemount 2240S on a wall, do the following:

1. Drill four 9 mm (0.35 in.) holes in the wall to


94 mm (3.7 in.) fit the hole pattern of the bracket.
70 mm (2.7 in.)
Ø 9mm (0.35 in.)
2. Attach the bracket to the wall by using the
four M8 screws.

70 mm (2.7 in.)
94 mm (3.7 in.)

3. Attach the 2240S transmitter to the bracket.


4. Use the screw on top of the bracket to
Screw
secure the 2240S transmitter.
5. Proceed with electrical installation.

Section 4. 2240S Installation 4-5


Reference Manual
300550en, Rev AA
Rosemount 2240S December 2010

4.4 ELECTRICAL INSTALLATION

4.4.1 Cable/Conduit The electronics housing has five entries for ½ - 14 NPT glands. Optional
Entries M20×1.5, minifast and eurofast adapters are also available.
For remote mounting, the nut and sleeve on the Rosemount 2240S can be
replaced with a M32 gland for connection of temperature sensors/WLS.
Connections must be made in accordance with local or plant electrical codes.
Make sure that unused ports are properly sealed to prevent moisture or other
contamination from entering the terminal block compartment of the electronics
housing.

NOTE!
Use the enclosed metal plugs to seal unused ports. The plastic plugs
mounted at delivery are not sufficient as seal!

NOTE!
It is recommended that a sealant of type PTFE is used to prevent water
ingress and to enable future removal of the plug/gland.

Figure 4-1. Cable entry with


NPT threaded gland The NPT threaded gland leaves a
number of threads outside the housing

Ensure that glands for the cable entries meet the following requirements:
• IP class 66 and 67
• material: metal (recommended)

4.4.2 Power The Rosemount 2240S is powered over the Tankbus by the Rosemount 2410
Requirements Tank Hub. The 2240S has a current consumption of 30 mA.

4.4.3 Grounding The housing should always be grounded in accordance with national and
local electrical codes. Failure to do so may impair the protection provided by
the equipment. The most effective grounding method is direct connection to
ground with minimal impedance.
There is an external grounding screw located at the bottom of the housing and
three internal grounding screws located inside the housing, see Figure 4-2 on
page 4-7. The internal ground screws are identified by a ground symbol: .
Use the external ground terminal on the transmitter to ground the housing.

4-6 Section 4. 2240S Installation


Reference Manual
300550en, Rev AA
December 2010 Rosemount 2240S

Figure 4-2. Grounding terminals


External Ground Terminal

Internal Ground Terminals

NOTE!
Grounding the transmitter using the threaded conduit connection may not
provide a sufficient ground. Make sure the connection provides a sufficiently
low impedance.

Grounding - FOUNDATION Fieldbus


Signal wiring of the fieldbus segment (Tankbus) must not be grounded.
Grounding one of the signal wires may shut down the entire fieldbus segment.
Shield Wire Connection
To protect the fieldbus segment from noise, grounding techniques for shield
wire usually require a single grounding point to avoid creating a grounding
loop. In the Raptor system, the ground point is located at the Rosemount
2410 Tank Hub which acts as the power supply for the devices on the
Tankbus.
The shield wire terminal in the Rosemount 2240S is not connected to ground.
It only provides electrical continuity to daisy-chained Tankbus cables.

Section 4. 2240S Installation 4-7


Reference Manual
300550en, Rev AA
Rosemount 2240S December 2010

4.4.4 Cable Selection Use shielded twisted pair wiring for the 2240S in order to comply with
FISCO(1) requirements and EMC regulations. The preferred cable is referred
to as type “A” fieldbus cable. The cables must be suitable for the supply
voltage and approved for use in hazardous areas, where applicable. In the
U.S. explosion-proof conduits may be used in the vicinity of the vessel.
Use 22 AWG to 16 AWG (0.5 to1.5 mm²) in order to minimize the voltage drop
to the transmitter.
The FISCO specification reqires that cables comply with the following
parameters:
Table 4-1. FISCO cable
parameters Parameter Value
Loop resistance 15 to 150 /km
Peak Intudance per unit length 0.4 to 1 mH/km
Capacitance per unit length 45 to 200 nF/km
Maximum length of each spur cable 60 m in gas Groups IIC and IIB
Maximum length of each trunk cable 1 km in gas Group IIC and 1.9 km in gas
Group IIB

4.4.5 Hazardous Areas When the Rosemount 2240S is installed in a hazardous area, national and
local regulations and specifications in applicable certificates must be
observed. See Appendix B: Product Certifications.

NOTE!
Rosemount 2240S with ATEX and IECEx Certifications as well as Zone
classification in USA and Canada is Ex-coded Ex ia (part of code) for both
FISCO and Entity installations. In order to maintain the Ex ia coding the
2240S must be powered from a power supply coded Ex [ia]. However, most
general FISCO power supplies are coded Ex [ib] and if the 2240S is powered
from such a supply the 2240S coding automatically becomes Ex ib. This
means that neither the 2240S itself or any RTD or other sensors connected to
the RTD terminals or Sensorbus terminals of the 2240S may be located in
Zone 0.
However, when the 2240S is powered from a Rosemount 2410 Tank Hub via
the Raptor Tankbus, the FISCO SYSTEM codings according to Appendix B
Clause B.3 and Control Drawings 9240040-910 and 9240040-976, Note 8,
apply, and the 2240S can be connected to RTDs or other sensors located in
Zone 0.

(1) See IEC 61158-2 and IEC/TS 60079-27:2002.

4-8 Section 4. 2240S Installation


Reference Manual
300550en, Rev AA
December 2010 Rosemount 2240S

4.4.6 The Raptor The Raptor system is easy to install and wire. Devices can be “daisy-chained”
Tankbus thus reducing the number of external junction boxes.
In a Raptor system devices communicate with a Rosemount 2410 Tank Hub
via the intrinsically safe Tankbus. The Tankbus complies with the FISCO(1)
FOUNDATION fieldbus standard. The Rosemount 2410 acts as power supply to
the field devices on the Tankbus. A FISCO system enables more field devices
to be connected to the segment compared to conventional IS systems based
on the entity concept.
Termination
A terminator is needed at each end of a FOUNDATION Fieldbus network.
Generally, one terminator is placed in the fieldbus power supply, and the other
one in the last device in the fieldbus network.

NOTE!
Ensure there are two terminators on the Tankbus, see Figure 4-3.

In a Raptor system the Rosemount 2410 Tank Hub acts as power supply.
Since the 2410 normally is the first device in the fieldbus segment, the built-in
termination is enabled at factory
Other Raptor devices such as the standard version of the Rosemount 5900S
Radar Level Gauge, the Rosemount 2230 Graphical Field Display, and the
Rosemount 2240S Multi-input Temperature Transmitter also have built-in
terminators which can easily be enabled by inserting a jumper in the terminal
block when necessary.
If the 2240S is not the last device in the fieldbus network, disconnect the
termination jumper. See Figure 4-4 on page 4-11.
Segment design
When designing a FISCO fieldbus segment a few requirements need to be
considered. Cabling has to comply with FISCO requirements as described in
“Cable Selection” on page 4-8.
You will also have to ensure that the total operating current of the connected
field devices is within the output capability of the Rosemount 2410 Tank Hub.
The 2410 is able to deliver 250 mA. Consequently, the number of field devices
has to be considered so that the total current consumption is less than
250 mA. See section “Power Budget” in the Rosemount 2410 Reference
Manual (Document No. 300530EN) for more information
Another requirement is to ensure that all field devices have at least 9 V input
voltage at their terminals. Therefore you will have to take into account the
voltage drop in the fieldbus cables.
Distances are normally quite short between the Rosemount 2410 Tank Hub
and field devices on the tank. In many cases you can use existing cables as
long as the FISCO requirements are fulfilled (see “Cable Selection” on
page 4-8).
See chapter “The Raptor Tankbus” in the Rosemount 2410 Reference Manual
(Document no. 305030EN) for more information on segment design of a
Raptor system.

(1) FISCO=Fieldbus Intrinsically Safe Concept

Section 4. 2240S Installation 4-9


Reference Manual
300550en, Rev AA
Rosemount 2240S December 2010

4.4.7 Typical The example below (Figure 4-3) illustrates a Raptor system with terminators
Installations at both ends of the fieldbus segment as required in a FOUNDATION fieldbus
system. In this case terminators are enabled in the Rosemount 2410 Tank
Hub and a Raptor field device at the end of the network segment.

Figure 4-3. Example of a Raptor


Tankbus connection for a single
tank

Tankbus length up to 1000 meter depending


on number of devices and cable quality

2410 Tank Hub with


intrinsically safe power
supply, integrated power Built-in terminator
conditioner, and built-in
terminator

2230 Display
Tankbus 2240S Multi-input
Temperature Transmitter
5900S Radar
Level Gauge
Built-in
terminator
enabled on the
last device

The maximum distance between the 2410 Tank Hub and the field devices on
the tank depends on the number of devices connected to the Tankbus and the
quality of cables.
See chapter “Electrical Installation” in the Rosemount 2410 Reference
Manual (Document no. 305030en) for more information about cable selection,
power budget, and the Raptor Tankbus.
See chapter “Typical installations” in the Rosemount 2410 Reference Manual
(Document no. 305030en) for more examples of how to install a Raptor
system.

4-10 Section 4. 2240S Installation


Reference Manual
300550en, Rev AA
December 2010 Rosemount 2240S

4.4.8 Tankbus Wiring Follow this procedure to connect the Rosemount 2240S:
1. Ensure that the power supply is switched off.
2. Loosen the four screws and remove the cover on the terminal
compartment.
Figure 4-4. 2240S terminal
compartment
X2: Tankbus (+) output
Daisy-chain connection
to other field devices
X3: Tankbus (-) output (page 4-12)

Jumper to
invoke built-in
X1: Cable Shield termination

X4: Tankbus
terminator

Internal grounding
terminals

Cable glands for


Tankbus wires and
temperature elements

X3: Tankbus (-) input

X2: Tankbus (+) input

3. Run the Tankbus wires through the appropriate cable glands or conduits.
4. Connect the Tankbus wires to the X2 and X3 terminals as shown in
Figure 4-4.
5. Connect the cable shield to the terminal marked X1.
6. Use metal plugs to seal unused ports.
7. In order to prevent water from entering the terminal compartment, ensure
the cover sealing is placed in the correct position
8. Attach and tighten the cover on the terminal compartment. Ensure that
the cover is fully engaged to meet explosion-proof requirements and to
prevent water from entering the terminal compartment.
9. Tighten the conduit/cable glands. Note that adapters are required for
M20 glands

NOTE!
Ensure that o-rings and seats are in good condition prior to mounting the
cover in order to maintain the specified level of ingress protection. The same
requirements apply for cable inlets and outlets (or plugs). Cables must be
properly attached to the cable glands.

Section 4. 2240S Installation 4-11


Reference Manual
300550en, Rev AA
Rosemount 2240S December 2010

4.4.9 Daisy-chain The Raptor system supports daisy-chain connection of devices to the
Connection Tankbus. To daisy-chain the 2240S to other devices do the following:
1. Make sure the power supply is switched off.
2. Loosen the four screws and remove the cover on the terminal
compartment.
3. Disconnect the termination jumper from the X3 terminal, see Figure 4-4
on page 4-11.
4. Run the Tankbus cable into the Rosemount 2240S through an
appropriate gland.
5. Connect the Tankbus wires to the X2 output and X3 output terminals as
illustrated in Figure 4-4.
6. Connect the cable shield to the X1 terminal.
7. Attach and tighten the cover on the terminal compartment. Ensure the
cover sealing is placed in the correct position.
8. Tighten the conduit/cable glands. Note that adapters are required for
M20 glands.

A typical wiring diagram of a Raptor system with a Rosemount 2240S is


illustrated in Figure 4-5. In the example below the 2240S is daisy-chained to a
Rosemount 5900S Radar Level Gauge and a Rosemount 2230 Graphical
Field Display:
Figure 4-5. Rosemount 2240S
wiring diagram

TankMaster PC

2240S Multi-input
5900S Radar Temperature
2160 Field Level Gauge Transmitter 2230 Display
Communication Unit
2410 Tank Hub

Field Bus Group bus TRL2 Modbus Tankbus


Modem Built-in
terminator
enabled on the
last device

Ensure that there are only two terminators enabled on the Tankbus. In the
example above, one terminator is enabled in the 2410 Tank Hub. The second
terminator is enabled in the terminal compartment of the 2230 Display since
this is the last device on the Tankbus segment. Incorrect terminations may
cause malfunctioning communication on the Tankbus.

4-12 Section 4. 2240S Installation


Reference Manual
300550en, Rev AA
December 2010 Rosemount 2240S

4.4.10 Temperature The Rosemount 2240S is compatible with multiple element Resistance
Element Wiring Temperature Detectors (RTDs). 2240S can connect up to sixteen 3- or 4-wire
temperature spot elements.
Three connection types are supported: 3-wire with common return, 3-wire
individual spot, and 4-wire individual spot. The 2240S is also compatible with
averaging sensor types. A maximum of 16 elements can be connected to the
Rosemount 2240S transmitter.

NOTE!
If an averaging temperature detector is connected to the Rosemount 2240S, a
DIP switch must be set, see “DIP Switches” on page 5-13 for more
information.

When the 2240S transmitter is mounted on top of the MST/WLS, the sensor
wires will enter the terminal compartment through the sleeve at the bottom of
the 2240S housing.
In case the 2240S is mounted on a pipe or a wall (see “Mechanical
Installation” on page 4-3), the sleeve and nut can be replaced by an M32
cable gland, see Figure 2-2 on page 2-2.
There are three wiring types that can be used for temperature elements
connected to a Rosemount 2240S. The number of elements that can be
connected varies depending on the type of temperature sensor that is used as
illustrted in Table 4-2:

Table 4-2. Number of


temperature elements for
various temperature sensors
and wiring types
Multiple Spot
3-wire common return 3-wire individual 4-wire individual
Temperature Sensor

Rosemount 565 1-16 elements 1-16 elements 1-16 elements


Rosemount 566 1-16 elements 1-6 elements 1-4 elements
Rosemount 765 1-16 elements 1-14 elements 1-10 elements

See the Raptor Technical Description (Document No. 704010en) for more
information on various Multiple Spot Temperature Sensors.

Section 4. 2240S Installation 4-13


Reference Manual
300550en, Rev AA
Rosemount 2240S December 2010

To connect the sensor wires for a temperature detector to a Rosemount


2240S do the following:
1. Make sure the power supply is switched off.
2. Loosen the four screws and remove the cover on the terminal
compartment.
3. Run the sensor wires through the sleeve at the bottom of the transmitter
housing, see Figure 4-6.
If the 2240S is mounted on a wall or pipe (remote mounting), run the
sensor wires through the appropriate cable gland/conduit entry, see
Figure 2-2 on page 2-2.
4. Connect the sensor wires to the terminals. Refer to Figure 4-7,
Figure 4-8, and Figure 4-9 depending on the sensor type and
measurement method that is used.
5. Make sure the cover sealing is placed in the correct position.
6. Attach the cover on the terminal compartment and tighten the four
screws.
7. Tighten the cable glands.
Figure 4-6. Terminal for
connection of temperature
elements

RTD channel numbers

Cable entries

Cable entry for


integrated MST/WLS
sensor

NOTE!
Temperature elements must be connected in the order 1, 2, 3 etc. without any
gaps (e.g 10 elements must be connected to channel 1-10).

NOTE!
Use terminals “b”, “c”, and “d” for 3-wire connections.

4-14 Section 4. 2240S Installation


Reference Manual
300550en, Rev AA
December 2010 Rosemount 2240S

The following wiring methods are supported:

Figure 4-7. 3-wire with common


return b1 c1 d1 b2 b3 b16

Up to 16 channels

Common return

NOTE!
The common return wires must always be connected to the c- and d-
terminals on left-hand side of the terminal block.

Figure 4-8. 3-wire individual spot


b1 c1 d1 b2 c2 d2 b3 c3 d3 b16 c16 d16

Up to 16 channels

Individual return

Figure 4-9. 4-wire individual spot


a1 b1 c1 d1 a2 b2 c2 d2 a3 b3 c3 d3 a16 b16 c16 d16

Up to 10 channels
Up to 16 channels

Individual return

Section 4. 2240S Installation 4-15


Reference Manual
300550en, Rev AA
Rosemount 2240S December 2010

4.4.11 Water Level The Rosemount 2240S has a Sensorbus terminal for connection of a water
Sensor Wiring level sensor. Use the following steps to connect the sensor wires from a water
level sensor to the Rosemount 2240S:
1. Make sure the power supply is switched off.
2. Loosen the four screws and remove the cover on the terminal
compartment.
3. Run the sensor wires through the sleeve at the bottom of the transmitter
housing, see Figure 4-10.
If the 2240S is mounted on a wall or pipe (remote mounting), run the
sensor wires through the appropriate cable gland/conduit entry, see
Figure 2-2 on page 2-2.
4. Connect the sensor wires to the terminals. See information on cable
colors in Figure 4-10.
5. Connect the water level sensor cable shield to one of the three ground
terminals.
6. Make sure the cover sealing is in the correct position.
7. Attach the cover on the terminal compartment and tighten the four
screws.
8. Tighten the conduit/cable glands.

Figure 4-10. Terminal for


connection of Water Level
Sensor.

Internal grounding
terminals

Cable entry for


integrated MST/WLS
sensor

+ B A -
Wire color: Red Green White Black

4-16 Section 4. 2240S Installation


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Section 5 Configuration/Operation
5.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1
5.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2
5.3 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3
5.4 LED Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-11
5.5 Switches and reset buttons . . . . . . . . . . . . . . . . . . . page 5-13
5.6 Configuration using TankMaster WinSetup . . . . . . page 5-15

5.1 SAFETY Procedures and instructions in this section may require special precautions to
MESSAGES ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.

Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.

Explosions could result in death or serious injury:


Verify that the operating environment of the transmitter is consistent with the appropriate
hazardous locations certifications.
Before connecting a FF communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the circuit is alive.

www.rosemount-tg.com
Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

5.2 INTRODUCTION This chapter provides information about configuration of the Rosemount
2240S Multi-input Temperature Transmitter regardless of the configuration
tool used. However, you will find frequent references to TankMaster
WinSetup, which is the recommended configuration tool.
It is important that configuration is properly prepared by listing the appropriate
Modbus addresses, device tags, and tank tags.

5.2.1 Configuration Basically, a Rosemount 2240S can be installed and configured by one of the
procedure following methods:
• As part of the installation of a Rosemount 2410 Tank Hub. This is the
standard procedure when a new system is installed, see the Raptor
System Configuration Manual (Document no. 300510EN).
• As a separate device, added to the Tankbus in an existing Raptor
system. The device is configured with a suitable tool, such as
TankMaster WinSetup.

5.2.2 Parameters Temperature Elements


The basic configuration includes parameters for a standard configuration
which is sufficient in most cases. The following parameters are configured:
• number of temperature elements
• temperature element type (Spot or Average)
• position in tank
• temperature elements excluded from average calculation
• minimum distance between element and product surface for element to
be included in average temperature calculation (insert distance)
Water Level Sensor
Configuration of the water level sensor includes:
• level offset (difference between tank zero level and water zero level)
• probe length
• upper and lower dead zone

5.2.3 Configuration Rosemount TankMaster Winsetup


tools TankMaster is an Emerson Process Management/Rosemount Tank Gauging
inventory management software package for installation and configuration of
level gauging equipment.
The WinSetup package provides you with powerful and easy-to-use tools for
installation and configuration, see the Raptor System Configuration Manual
(Document no. 300510EN).

5-2 Section 5. Configuration/Operation


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

5.3 BASIC Temperature elements and a water level sensor can be connected to the
CONFIGURATION Rosemount 2240S Multi-input Temperature Transmitter.

5.3.1 Temperature The following configuration options are supported for temperature elements
elements connected to a Rosemount 2240S Multi-input Temperature Transmitter:

Table 5-1. Rosemount 2240S


temperature element Settings Description
configuration
Number of temperature Maximum 16 temperature elements.
elements

Sensor type Spot or average sensor types are supported.

Temperature element Specify the position of each temperature element in the


position in tank tank, see “Temperature Element Positions” on page 5-4.

Exclude spot element You can exclude certain spot elements from the average
from tank average temperature calculation, see “Tank Average Temperature
temperature calculation Calculation” on page 5-4.

Insert distance Minimum distance between element and surface for


element to be included in average calculation, see “Insert
Distance” on page 5-5.

Auto Sensor A DIP switch on the Rosemount 2240S can be set to


Configuration automatically configure the temperature sensor, see “DIP
Switches” on page 5-13.

Conversion method • Auto


• PT100 (spot)
• CU90 (average)
• CU90US
• User-defined (see “Conversion methods” on page 5-15):
- linearization table
- formula
- individual formula

Temperature range Mmeasurement range of the temperature elements

Sensor wiring Type of sensor wiring:


(Connection) • 3 wire spot or average with common return
• 3 wire independent spot
• 4 wire independent spot

Section 5. Configuration/Operation 5-3


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

Temperature Element Positions


The temperature elements are numbered from the bottom of the tank and
upwards. Enter the position of each element, measured as the distance from
the Zero Level (Dipping Datum Plate) to the temperature element. If you use
average temperature elements, enter the position of the terminating level of
each sensor element.

Figure 5-1. Temperature


element positions

16

3
2
1
Zero Level

Tank Average Temperature Calculation


You can exclude certain spot elements from the average temperature
calculation. This may be useful if, for example, the temperature close to the
surface or close to the bottom of the tank deviates significantly from the
temperature in the rest of the tank. This may also be accomplished by setting
an appropriate value for the Insert Distance parameter, see “Insert Distance”
on page 5-5.

NOTE!
A faulty temperature sensor will affect the temperature calculation. For more
information see “Ground Fault Detection” on page 6-5.

5-4 Section 5. Configuration/Operation


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Insert Distance
You can specify a minimum distance between the product surface and the first
temperature spot element to be included in the average temperature
calculation. If the temperature spot element is within or above the Insert
Distance, the element will be excluded from the calculation.

Figure 5-2. Insert distance

Product surface

Insert Distance

These sensors are


not included in the
average temperature
calculation

This function may be useful if the temperature of the atmosphere above the
product surface significantly deviates from the temperature of the product
itself, resulting in large temperature gradients close to the product surface. By
specifying an Insert Distance, temperature elements within this region can be
excluded from average temperature calculations.
This function can also be used to compensate for inaccuracies in the
measured temperature element positions, in order to make sure that elements
above the product surface are not included in the average temperature
calculation. If, for example, the positions of the temperature elements are
measured with an accuracy of 10 mm, setting the minimum distance to at
least 10 mm will guarantee that sensors above the surface are not included in
the average temperature calculations.

Section 5. Configuration/Operation 5-5


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

5.3.2 Water Level The Water Level Sensor (WLS) measures the free water level below an oil
Sensor surface. The WLS can be combined with Multiple Spot Temperature sensors.
Calibration The WLS is calibrated under the assumption that the dielectric constant
εr=2.3 (diesel). The factory calibration values are stored in a separate write
protected Holding Register area.
The following parameters are stored in the factory calibration:
• Full = The measured capacitor value when the probe is completely
covered with water
• Empty = The measured capacitor value when the probe is completely
covered by the reference product
In case the dielectric constant of the product differs from factory calibration
you will need to perform a new Empty calibration.
To calibrate the Water Level Sensor:
1. Lift the Water Level Sensor from the bottom of the tank and make sure
the sensor is covered by the product only.
2. Wait five minutes.
3. Press the ZERO button on the Rosemount 2240S for three seconds to
begin calibration (see Figure 5-3).
4. Wait for the Status LED to turn from a steady light to normal LED status
(2 sec. interval). Calibration error is indicated by blinking at a high
frequency.
5. When the calibration process is completed, anchor the Water Level
Sensor to the bottom of the tank.

Figure 5-3. ZERO button


LED signal

ZERO button

5-6 Section 5. Configuration/Operation


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

5.3.3 Water Level Sensor Measuring Range


Reference Points
The WLS has two reference points, the Upper Reference Point and the Water
Zero Level, which are marked on the probe. The positions of the Upper
Reference Point and Water Zero Level are given in Figure 5-4 below:

Figure 5-4. Tank geometry for


the water level sensor

Mark
Tank Reference Point

Upper Reference Point


Tank Reference Height (R)

Upper Sensor Limit (100%)

Tank Zero Level

Level offset
Water Zero Level
Lower Sensor Limit (0%)

Level Offset
The Level Offset X between the Tank Zero Level and the Water Zero Level
has to be considered when the WLS is configured. X can be calculated from
known tank distances as illustrated in Figure 5-4.

Section 5. Configuration/Operation 5-7


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

Upper and Lower Dead Zone


The Upper Dead Zone and the Lower Dead Zone are regions within the active
length of the water level sensor which can be used to reduce the
measurement range. This can be useful in case there is no distinct interface
between water and oil. See the Rosemount Raptor System Configuration
Manual (Document no. 300510EN) for information about how to configure the
Dead Zones.

Figure 5-5. WLS Measurement


Limit and Dead Zones

Upper
Measurement Limit Upper dead zone

Lower
Measurement Limit
Lower dead zone

5-8 Section 5. Configuration/Operation


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Configuration
To convert from the reference system of the water level sensor (WLS) to the
reference system of the tank, the distance X needs to be calculated by using
the following formula:
X = (R-L1) - (L-L2).
X=distance between the Tank Zero Level and the Water Zero Level.
L=distance between Water Zero Level and mark on the upper part of the
WLS.
R= Tank Reference Height. This is the distance between the Tank Reference
Point and the Tank Zero Level.
L1=distance between the Tank Reference Point and the temperature sensor
flange.
L2=distance between the mark on the top of the WLS and the temperature
sensor flange.
The conversion from the WLS reference system to the tank reference system
is handled by the Rosemount 2240S. In the tank reference system, the Lower
Sensor Limit (0%) and the Upper Sensor Limit (100%) are given by the
following formulas:
Upper Sensor Limit (100%) = LA + X
Lower Sensor Limit (0%) = X
where LA is the active length of the Water Level Sensor, and X is the distance
between the Water Zero Level and the Tank Zero Level (Minimum Water
Distance), see examples in Table 5-2 on page 5-10.
Upper and lower Measurement Limit
The Upper Measurement Limit and the Lower Measurement Limit are
obtained using the following formulas:
Upper Measurement Limit (100%) = (LA + X) - UDZ
Lower Measurement Limit (0%) = X + LDZ,
where UDZ is the Upper Dead Zone and LDZ is the Lower Dead Zone.

Section 5. Configuration/Operation 5-9


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

Configuration Examples
The configuration of the WLS can basically be divided into three cases as
illustrated below:

Table 5-2. WLS configuration


The Water Zero Level is below the Tank The Water Zero Level is equal to the Tank The Water Zero Level is above the Tank
Zero Level. Zero Level. Zero Level.

In this case the Lower Sensor Limit (0%) In this case the Lower Sensor Limit (0%) on In this case the Lower Sensor Limit (0%)
on the WLS is below the Tank Zero Level. the WLS corresponds to the Tank Zero on the WLS is above the Tank Zero Level.
Note that when the Lower Sensor Limit Level. Note that when the Lower Sensor Limit
(0%) is below the Tank Zero Level this (0%) is above the tank Zero Level this
results in X<0. results in X>0.

Example: Example: Example:


LA=500 mm, X= -50 mm. LA=500 mm, X=0 mm. LA=500 mm, X=70 mm.
LSL (0%)= -50 mm. LSL (0%) = 0 mm. LSL (0%) = 70 mm.
USL(100%) = 500 + (-50)=450 mm. USL (100%) = 500 mm. USL (100%)= 500 + 70=570 mm.

100% 100% 100%

X<0 X=0 X>0

Tank Zero
Level
Water Zero Tank Zero Water Zero Water Zero
Level Level Level Level

0% Tank Zero
0% Level
0%

5-10 Section 5. Configuration/Operation


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

5.4 LED SIGNALS The Rosemount 2240S Multi-input Temperature Transmitter is equipped with
Light Emitting Diodes (LED) in order to indicate status and communication.

5.4.1 Status LED The status LED indicates:


• normal operation by flashing every other second
• calibration of the water level sensor, see “Water Level Sensor
Calibration” on page 5-6
• error codes

Figure 5-6. Status LED


Status LED

Error Codes
Using different blinking sequences, the status LED indicates error codes. In
normal operation the LED flashes once every other second. When an error
occurs, the LED flashes a sequence that corresponds to a code number
followed by a five second pause. This sequence is continuously repeated (for
more information see “Device Error LED Signals” on page 6-7).

Section 5. Configuration/Operation 5-11


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

5.4.2 Communication There are two pairs of LEDs that indicate communication status for the
LEDs Rosemount 2240S Multi-input Temperature Transmitter:
• when a Water Level Sensor (WLS) is connected, two LED signals
indicate that measurement and status information is communicated
over the Sensor bus to the 2240S
• two LEDs indicate that the 2240S communicates over the Tankbus with
a Rosemount 2410 Tank Hub

Figure 5-7. Communication


LEDs WLS Tankbus
receive and transmit receive and transmit

5-12 Section 5. Configuration/Operation


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

5.5 SWITCHES AND


RESET BUTTONS

5.5.1 DIP Switches The Rosemount 2240S is equipped with four DIP switches, see Figure 5-8.

Figure 5-8. DIP Switches

DIP Switches

1 2 3 4
On

Off

The switches control the following settings:

Table 5-3. DIP switches


Number Function Description

Enables simulation of temperature measurement. For


1 Simulate more information see “The Simulate Switch” on
page 5-13.
2 Write Protect Enables write protection of configuration data.

3 Spare Not used

Enables the use of an average temperature sensor, see


4 Average
“Tank Average Temperature Calculation” on page 5-4..

The Simulate Switch


The Simulate switch is used to simulate a resistance value from temperature
elements. The switch returns from “ON” to “OFF” after power is applied to the
transmitter. This feature prevents the transmitter from being left in simulation
mode.
The Write Protect Switch
The Write Protect switch prevents unauthorized changes of the 2240S
database registers.

Section 5. Configuration/Operation 5-13


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

Auto configuration using the Average DIP switch


The Average switch enbles automatic configuruation of the Rosemount
2240S according to the settings in Table 5-4:

Table 5-4. Auto configuration


parameters Configuration
Switch in on (Average) position Switch in off position (default)
Parameter

Element Type Average Spot


Element Wiring Common Return, see Figure 4-7 on Common Return, see Figure 4-7
page 4-15. on page 4-15.
Conversion Method Cu90 Pt100

In the TankMaster WinSetup configuration tool, automatic configuration can


be enabled in the configuration window for the 2240S transmitter (2240 MTT
Temperature Sensor tab in the 22XX ATD window).
See configuration of ATD devices in theRosemount Raptor System
Configuration Manual (Document no. 300510EN) for more information.

NOTE!
Manual configuration may override the switch settings.

For more information on the various configuration parameters, see “Basic


Configuration” on page 5-3.

5.5.2 Reset Button Use the reset button to force a restart of the processor (for more information
see “Reset and WLS Calibration” on page 6-6).

Figure 5-9. Reset button

RESET
button

5-14 Section 5. Configuration/Operation


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

5.6 CONFIGURATION USING TANKMASTER WINSETUP


The TankMaster software package provides you with powerful and
easy-to-use tools for installation and configuration of a Rosemount Raptor
tank gauging system. See the Rosemount Raptor System Configuration
Manual (Document no. 300510EN) for information about how to use
TankMaster WinSetup to configure a Raptor system.

5.6.1 Advanced Average Temperature Calculation Weight Factor


Configuration You can specify a weight factor for each temperature element used in the tank
average temperature calculation. This allows you to rate selected temperature
elements with a larger impact on the average temperature calculation than the
other elements. This is primarily used for LPG tanks.
Conversion methods
When using a resistance temperature element, the resistance values can be
converted to temperature values by using:
• a linearization table
• a formula
• an individual formula for each temperature element

For more information, see the Rosemount Raptor System Configuration


Manual (Document no. 300510EN).

Section 5. Configuration/Operation 5-15


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

5-16 Section 5. Configuration/Operation


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Section 6 Service and Troubleshooting


6.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1
6.2 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-2
6.3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-11

6.1 SAFETY Procedures and instructions in this section may require special precautions to
MESSAGES ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.

Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.

Explosions could result in death or serious injury:


Verify that the operating environment of the transmitter is consistent with the appropriate
hazardous locations certifications.
Before connecting a Field Communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the circuit is alive.

www.rosemount-tg.com
Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

6.2 SERVICE The Rosemount 2240S Multi-input Temperature Transmitter has no moving
parts and requires a minimal amount of scheduled hardware maintenance. In
case of a malfunction, check for an external cause and use the diagnostics
presented below.

6.2.1 Viewing Input Transmitter data is stored in Input Registers. By viewing the contents of the
and Holding input registers, advanced users can check that the Rosemount 2240S works
properly.
Registers
The Holding Registers store various parameters such as configuration data
used to control measurement performance. By using the TankMaster
WinSetup configuration tool, most Holding Registers can be edited simply by
typing a new value in the appropriate value input field.

To view Input or Holding Registers for a Rosemount 2240S, do the following:


1. Start the TankMaster WinSetup program.

ATD device

2. In the TankMaster WinSetup workspace click the right mouse button on


the ATD device icon.
3. Choose the View Input Registers or View Holding Registers option, or
from the Service menu choose Devices>View Input Registers / View
Holding Registers.

6-2 Section 6. Service and Troubleshooting


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Predefined
All

4. Choose Predefined if you like to view a basic selection of registers.


Choose the All option if you want to select a certain range of registers by
your own choice. You can specify a start value in the Start Register input
field, and the total number of registers to be displayed in the Number of
Registers field (1-500). Up to 50 registers is recommended for a quick
update of the list(1).
5. Click the Read button to update the View Input/Holding Registers
window with fresh device data.

6.2.2 Editing Holding Most Holding Registers can be edited simply by typing a new value in the
Registers appropriate Value input field. Some Holding Registers (marked grey in the
Value column) can be edited in a separate window. In this case you can
choose from a list of options or you can change separate data bits.
For more information see the Rosemount Raptor System Configuration
Manual (document no. 300510EN).

(1) Note that Input Register data from the 2240S transmitter is temporarily stored in the Input
Register database of the 2410 Tank Hub. The Input Registers presented in TankMaster
WinSetup refer to the internal register area of the 2410. Therefore, for tank 1 you will have to
add 10000 to the 2240S internal register number as given by Table 6-4 in order to find the
register presented by WinSetup. For tank 2 (requires a 2410 with the multi-tank option) you
will have to add 12000, for tank 3 you will have to add 14000, and so on.

Section 6. Service and Troubleshooting 6-3


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

6.2.3 Diagnostics The TankMaster WinSetup program lets you view the current device status in
the View Diagnostic Registers window. It shows a selection of database
registers that gives you an instant view of how the device operates. You may
configure the window by adding registers of special interest.
To view and configure the diagnostic registers:
1. Select the ATD device icon in the TankMaster WinSetup workspace.
2. Click the right mouse button and choose View Diagnostic Registers.

The register values in the View Diagnostic Registers window are of “read
only” type. They are loaded from the device as the window is opened.
In the Value column a grey background color in a table cell means that the
register is of either Bitfield or ENUM type. An expanded Bitfield/ENUM
window can be opened for this type of register by double-clicking the table
cell.
If needed, the values can be presented as hexadecimal format. This applies
to registers of the Bitfield and ENUM types. Select the Show in Hex check
box to present Bitfield and ENUM registers as hexadecimal figures.
The Configure button lets you open the Configure Diagnostic Registers
window to change the list of registers to be displayed in the View Diagnostic
Registers window. See the Raptor System Configuration Manual (Document
No. 300510EN) for more information.
In the Configure Diagnostic Registers window a Log Setup button provides
access to the Register Log Scheduling window which allows you to setup a
log schedule for automatic start and stop of register logging.

6-4 Section 6. Service and Troubleshooting


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

6.2.4 Ground Fault The Rosemount 2240S has a built-in function for ground fault detection. When
Detection the ground fault detector is enabled, a faulty temperature sensor is indicated
in a status register (see “Temperature Element Status” on page 6-20). A
single fault will affect the measurement on all channels.
If one of the temperature elements fails, for example caused by a short circuit
to ground, you can change the jumper setting to temporarily disable ground
fault detection, see Figure 6-1.

Figure 6-1. Jumper for ground


leakage detection
Enabled

Disabled

NOTE!
Ground fault detection should only be used as a temporary solution in case of
a malfunctioning temperature element. The faulty temperature element must
be replaced for accurate measurement. See “Test and Simulation” on
page 6-9.

Section 6. Service and Troubleshooting 6-5


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

6.2.5 Reset and WLS Resetting the 2240S Multi-input Temperature Transmitter
Calibration The RESET button can be used to force a restart of the 2240S Multi-input
Temperature Transmitter. Restarting the 2240S has the same effect as
switching off and on the power supply.

Figure 6-2. Reset button and


WLS calibration

RESET WLS
ZERO Level Calibration

RESET
button

Calibrating the Water Level Sensor


The Rosemount 2240S has a push-button for calibrating the Water Level
Sensor (WLS).
Press the lower Zero push-button for at least two seconds to send a zero
level calibration command to the WLS. While the calibration process is
running, the current status is indicated with the status LED, see “Status LED”
on page 5-11.
See “Water Level Sensor Calibration” on page 5-6 for instructions on how to
calibrate the WLS.
Resetting to Factory Calibration
The Rosemount 2240S has a push-button for resetting the WLS to factory
calibration settings.
Press both the Reset WLS and the Zero buttons simultaneously for at least
two seconds to perform a reset of the WLS to factory calibration.

6-6 Section 6. Service and Troubleshooting


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

6.2.6 Device Error LED Inside the transmitter housing, the Rosemount 2240S has a red Light Emitting
Signals Diode (LED) that presents the current transmitter status. The LED uses
different blinking sequences for presentation of various error types.

Figure 6-3. Error signals


Status LED (red)

In normal operation, the LED flashes once every other second. When an error
occurs, the LED flashes a sequence that corresponds to the device error code
number (see Table 6-1) followed by a four second pause. The code sequence
is continuously repeated.
The following error codes can be presented by the LED:

Table 6-1. Status LED error


codes LED Status Code Error Type
0 RAM error
1 FPROM error
2 HREG error
3 SW error
4 Other memory error
9 Internal temperature error
11 Measurement error
12 Configuration error

See “Device Errors” on page 6-18 for more information about the different
error messages.
An example of a flash sequence is illustrated in Figure 6-4 on page 6-8.

Section 6. Service and Troubleshooting 6-7


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

Example
Error code 4 (Other memory error) is displayed as the following LED flash
sequence:

Figure 6-4. Example of an error


code flash sequence

Seconds

NOTE!
In case there are several simultaneous errors only the first detected error is
indicated by the LED.

6-8 Section 6. Service and Troubleshooting


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

6.2.7 Test and Test Terminal for Temperature Elements


Simulation The Rosemount 2240S has a built-in simulator for temperature elements
which allows you to verify the measuring electronics.
The built-in test facility comprises one 100±0.1 Ohm resistor and four 10±0.1
Ohm resistors to simulate a temperature element (RTD) with a long cable
connection.
To check a measuring channel:
1. Connect the test terminals to the corresponding input terminals as shown
in table Table 6-2:

Table 6-2. Test terminal


connections
4-wire 3-wire 3-wire common return(1)
a-a a - No connection a - No connection
b-b b-b b-b
c-c c-c c - 1c
d-d d-d d - 1d
(1) To check a channel for 3-wire common return operation, the element on
channel 1 must be disconnected and replaced by the test terminal c and d
connections

2. Check the connected input channel. It should read 0±0.3°C (4-wire


independent spot), 0±0.6°C (3-wire independent spot) or 0±6°C (1-wire
common return).

Figure 6-5. Test terminal for


temperature elements
a
b
c
d

Section 6. Service and Troubleshooting 6-9


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

6.2.8 Communication The Rosemount 2240S has four yellow LEDs that indicate communication on
the Sensor Bus and the Tankbus.
The two LEDs on the left indicate Receive and Transmit for the Sensor bus.
The two LEDs on the right indicate Receive and Transmit for the Tankbus.

Figure 6-6. Communication


status

Communication LEDs

Sensor bus Tankbus

6-10 Section 6. Service and Troubleshooting


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

6.3 TROUBLESHOOTING

Table 6-3. Troubleshooting


chart for the Rosemount 2240S
Multi-input Temperature
Transmitter

Symptom Possible cause Action

No communication with the Wiring • Check that the device appears in the Device Live List,
Rosemount 2240S transmitter see the Rosemount 2410 Reference Manual
(Document No. 300530EN) for more information
• Check that wires are properly connected to the
terminals.
• Check for dirty or defective terminals.
• Check wire insulation for possible short circuits to
ground.
• Check that there are no multiple shield grounding
points.
• Check that the cable shield is grounded at the power
supply end (2410 Tank Hub) only.
• Check that the cable shield is continuous throughout
the Tankbus network.
• Check that the shield inside the instrument housing
does not come into contact with the housing.
• Check that there is no water in conduits.
• Use shielded twisted pair wiring.
• Connect wiring with drip loops.
• Check the 2410 Tank Hub wiring.

Incorrect Tankbus termination • Check that there are two terminators on the Tankbus.
Normally the built-in termination in the 2410 Tank Hub is
enabled.
• Check that terminations are placed at both ends of the
Tankbus.

Too many devices on the Tankbus • Check that the total current consumption of the devices
on the Tankbus is less than 250 mA. See the
Rosemount 2410 Reference Manual (Document no.
305030en) for more information.
• Remove one or more devices from the Tankbus. The
2410 Tank Hub supports a single tank. The multiple
tank version of the 2410 supports up to 10 tanks.

Cables are too long • Check that the input voltage on the device terminals is
9 V or more.

Hardware failure • Check the 2240S Error LED:s (see “Device Error LED
Signals” on page 6-7).
• Check the 2160 Field Communication unit (FCU).
• Check the 2180 Field Bus Modem.
• Check the communication port on the control room PC.
• Contact Emerson Process Management/Rosemount
TankGauging service department.

Software failure • Restart the 2240S with the Reset button or by using the
Restart command in TanMaster WinSetup.
• Restart all devices by disconnecting and connecting the
power supply to the 2410 Tank Hub.
• Contact Emerson Process Management/Rosemount
TankGauging service department.

Section 6. Service and Troubleshooting 6-11


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

Symptom Possible cause Action

Field Bus Modem (FBM) • Check that the 2180 Field Bus Modem is connected to
the right port on the control room PC.
• Check that the 2180 modem is connected to the right
port on the 2160 Field Communication Unit (FCU).

Connection to FCU 2160 • Check that the right field bus port on the 2160 FCU is
connected to the Primary bus on the 2410 Tank Hub.
• Check communication port LED:s inside the 2160 Field
Communicaton Unit.

Incorrect configuration of FCU 2160 • Check the Modbus communication address specified
for the ATD device that represents the 2240S
Multi-input Temperature Transmitter in the 2160 FCU
Slave Database. For the single tank version, this
address is equal to the Modbus address of the 2410
Tank Hub itself.
• Check configuration of communication parameters for
the 2160 FCU fieldbus ports.
• Check that the correct communication channel is
selected.
See the Raptor System Configuration Manual
(Document no. 300510EN) for more information on how
to configure the FCU 2160.

Incorrect configuration of 2410 tank • Check the 2410 tank database; ensure that the device
database is available and mapped to the right tank.
• 2410 tank database; check that the ATD Modbus
address is equal to the 2410 Temp Modbus address in
the FCU Slave Database.
• See the Raptor System Configuration Manual
(Document no. 300510EN) for more information on how
to configure the FCU 2160 slave database and the
2410 tank database.

Connection to 2410 Tank Hub • Check wiring to the 2410 Tank Hub.
• Check the 2410 Tank Hub; check the Error LED or the
integral display for information.

Configuration of communication protocol In TankMaster WinSetup/Protocol Channel Properties:


• check that the protocol channel is enabled.
• check the protocol channel configuration (port,
parameters, modem).

6-12 Section 6. Service and Troubleshooting


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Symptom Possible cause Action

No temperature or water level Communication failure • Check wiring.


reading • Check the 2240S Modbus communication address. See
the Raptor System Configuration Manual (Document
no. 300510EN) for more information on how to setup
the ATD Modbus address.
• Check configuration of the tank database in the 2410
Tank Hub.
• Check configuration of the FCU 2160 slave database.

Configuration • Check that the 2240S is properly configured. See the


Raptor System Configuration Manual (Document no.
300510EN) for more information on how to use
TankMaster Winsetup for configuration of temperature
elements connected to the Rosemount 2240S.

Incorrect configuration of the 2160 Field • Check the Modbus communication address in the 2160
Communication Unit’s slave database FCU slave database. In TankMaster WinSetup open the
FCU Properties/Slave Database window.
• See the Raptor System Configuration Manual
(Document no. 300510EN) for more information on how
to configure the FCU 2160 slave database.

Incorrect configuration of 2410 tank • Check the 2410 tank database; ensure that the device
database is available and mapped to the right tank.
• 2410 tank database; check that the ATD Modbus
address is equal to the 2410 Temp Modbus address in
the FCU Slave Database.
• See the Raptor System Configuration Manual
(Document no. 300510EN) for more information on how
to configure the FCU 2160 slave database and the
2410 tank database.

Software or hardware failure • Check diagnostics information, see “Diagnostics” on


page 6-4.
• Check Device Status input register, see “Device Status”
on page 6-15.
• Use the built-in temperature element simulator to check
the 2240S electronics, see “Test and Simulation” on
page 6-9.
• Replace malfunctioning temperature elements.
• Contact Emerson Process Management/Rosemount
TankGauging service department.

Incorrect temperature Incorrect configuration • Check temperature element configuration. See the
measurement Raptor System Configuration Manual (Document no.
300510EN) for more information on how to use
TankMaster Winsetup for configuration of temperature
elements connected to the Rosemount 2240S.
• Check status and diagnostics information, see
“Diagnostics” on page 6-4.

Temperature element failure • Check diagnostics information, see “Diagnostics” on


page 6-4.
• Check Device Status input register, see “Device Status”
on page 6-15.
• Check temperature element status, see “Temperature
Element Status” on page 6-20.
• Use the built-in temperature element simulator to check
the 2240S electronics, see “Test and Simulation” on
page 6-9.
• Replace malfunctioning temperature elements.

Section 6. Service and Troubleshooting 6-13


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

Symptom Possible cause Action

Configuration can not be saved Write protection switch is set to the ON • Check write protection switch on the 2240S, see “DIP
position Switches” on page 5-13.

The Status LED is blinking error 2240S transmitter, temperature element, • Check the 2240S for hardware or software errors.
codes or Water Level Sensor error • Check temperature elements.
• Check Water Level Sensor.
• See “Device Error LED Signals” on page 6-7.
• See “Device Errors” on page 6-18.
• Check Device Status input register (see “Device Status”
on page 6-15).
• Contact Emerson Process Management/Rosemount
TankGauging service department.

2240S icon in TankMaster Simulation mode active • Stop Simulation mode by setting the Simulate switch to
WinSetup is red OFF(see “DIP Switches” on page 5-13).
• Stop Simulation mode in TankMaster WinSetup (open
WinSetup Set Simulation Mode window and click the
Stop button).

6-14 Section 6. Service and Troubleshooting


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

6.3.1 Device Status Table 6-4 shows a list of device status messages for the Rosemount 2240S
Multi-input Temperature Transmitter. Messages may appear on the display of
a Rosemount 2410 Tank Hub, and in the Rosemount Tankmaster program
(See “Viewing Input and Holding Registers” on page 6-2 for more information
on how to view Input registers).
TankMaster WinSetup is a useful tool for diagnostics and troubleshooting a
2240S transmitter. The View Input Registers function allows you to view the
current device status and search for the root cause of warnings and errors.

Figure 6-7. Device Status Input


Registers in TankMaster
WinSetup

Device status

Detailed information about device status can be found in Input Registers


100(1) to 112 as shown in Table 6-4.

Table 6-4. Status registers for


the 2240S Multi-input
Temperature Transmitter

Message Description Action

Device Status Input register no. 100(1).


Bit 1: device warning
Bit 7: device error
Bit 8: simulation mode active
Contact Emerson Process
Bit 9: PTB mode active
Management/Rosemount TankGauging
Bit 10: PTB resistance out of limit
service department for support.
Bit 15: invalid measurement
Bit 18: device write protected
Bit 19: factory setting used (default
database)

(1) Note that Input Register data from the 2240S transmitter is temporarily stored in the Input
Register database of the 2410 Tank Hub. The Input Registers presented in TankMaster
WinSetup refer to the internal register area of the 2410. Therefore, for tank 1 you will have to
add 10000 to the 2240S internal register number as given by Table 6-4 in order to find the
register presented by WinSetup. For tank 2 (requires a 2410 with the multi-tank option) you
will have to add 12000, for tank 3 you will have to add 14000, and so on.

Section 6. Service and Troubleshooting 6-15


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

Message Description Action

Device error Input register no. 102.


Bit 0: RAM Error
Bit 1: FPROM Error
Bit 2: HREG Error See “Device Errors” on page 6-18 for more
Bit 3: SW Error information on the various error types.
Bit 4: Other memory error Contact Emerson Process
Bit 6: Reserved for Display error Management/Rosemount TankGauging
Bit 7: Reserved for Modem error service department for support.
Bit 9: Internal temperature error
Bit 10: Other HW error
Bit 11 : Measurement Error
Bit 12: Configuration error
Device warning Input register no. 104.
Bit 0: RAM Warning
Bit 1: FPROM Warning
Bit 2: HREG Warning
See “Device Warnings” on page 6-17 for more
Bit 3: SW Warning
information on the various warnings.
Bit 4: Other memory warning
Contact Emerson Process
Bit 6: Reserved for Display warning
Management/Rosemount TankGauging
Bit 7: Reserved for Modem warning
service department for support.
Bit 9: Internal Temperature Warning
Bit 10: Other HW warning
Bit 11: Measurement warning
Bit 12: Config warning
Internal temp Input register no. 106. Internal
temperature.
Internal temp status Input register no. 108.
Bit 0: Internal temperature out of limits
Bit 1: Temperature Device Error Contact Emerson Process
Bit 15: Internal temperature not valid Management/Rosemount TankGauging
service department for support.
MinIntTemp Input register no. 110. Minimum
measured internal temperature.
MaxIntTemp Input register no. 112. Maximum
measured internal temperature.

(1) The register number refers to the internal Input Register in the 2240S database.

6-16 Section 6. Service and Troubleshooting


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

6.3.2 Device Warnings Table 6-5 shows a list of warning messages for the Rosemount 2240S
Multi-input Temperature Transmitter. The warnings may appear on the display
of a Rosemount 2410 Tank Hub and in the Rosemount Tankmaster program.
Warnings are less serious than errors.
Detailed information about the different warning messages can be found in
Input registers 1050 to 1070 as shown in Table 6-5.
See “Viewing Input and Holding Registers” on page 6-2 for more information
on how to view Input registers.

Table 6-5. Device warnings for


the 2240S Multi-input
Temperature Transmitter

Message Description Action


RAM warning Input register no. 1050(1). Contact Emerson Process
Bit 0: stack is low Management/Rosemount TankGauging
service department.
FPROM warning Input register no. 1052. Not used.
HREG warning Input register no. 1054. Contact Emerson Process
Bit 0: default Holding register values Management/Rosemount TankGauging
used service department.
Other memory warning Input register no. 1056. Not used.
Display warning Input register no. 1058. Not used.
Modem warning Input register no. 1060. Not used.
Other HW warning Input register no. 1062. Contact Emerson Process
Bit 9: PTB reference out of limits. Management/Rosemount TankGauging
service department.
Measurement warning Input register no. 1064. Not used.
Internal temperature warning Input register no. 1066.
Bit 0: out of range.
SW warning Input register no. 1068.
Bit 1: stack low
Bit 2: software startup
Configuration warning Input register no. 1070.
Bit 0: Invalid linear table
Bit 1: Non continous sensor positions
Bit 2: Median filter not odd Contact Emerson Process
Bit 3: No configuration of water level Management/Rosemount TankGauging
sensor available service department.
Bit 8: Number of configured sensors
exceeds model code value
Bit 9: Sensor type not supported in
model code
Bit 10: Sensor bus not supported in
model code
Bit 11: Invalid model code string
Bit 12: Invalid model code
(1) The register number refers to the internal Input Register in the 2240S database.

Section 6. Service and Troubleshooting 6-17


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

6.3.3 Device Errors Table 6-6 shows a list of error messages for the Rosemount 2240S Multi-input
Temperature Transmitter. The error messages may appear on the display of a
Rosemount 2410 Tank Hub and in the Rosemount Tankmaster program.
Detailed information about the different error messages can be found in Input
registers 1100 to 1134 as shown in Table 6-6.
See “Viewing Input and Holding Registers” on page 6-2 for more information
on how to view Input Registers.
Table 6-6. Device errors for the
2240S Multi-input Temperature
Transmitter

Message Description Action


(1)
RAM error Input register no. 1100 .
Bit 0: RAM
The message indicates a serious
working memory problem.
FPROM error Input register no. 1102. The message
indicates a serious FPROM error.
Bit 0: Checksum error
Bit 4: Boot checksum
Bit 5: Boot version
Bit 6: Application checksum
Bit 7: Application version
Hreg error Input register no. 1104.
Bit 0: Checksum error
Bit 1: Limit error, out of range
Bit 2: Software version error
Bit 3: HREG read error
Contact Emerson Process
Bit 4: HREG write error
Management/Rosemount TankGauging
SW error Input register no. 1106..
service department.
Bit 0: Undefined software error
Bit 1: Task not running
Bit 2: Out of stack space
Bit 3: Unused RAM access
Bit 4: Divide by zero error
Bit 5: Reset counter overflow
Bit 15: Simulated SW error
Other memory error Input register no. 1108.
Bit 0: NVRAM access
ITemp error Input register no. 1118. Internal
temperature error
Bit 0: Internal temperature out of
range
Bit 1: Communication error with
temperature chip
Bit 2: Temperature device error
Measurement error Input register no. 1122. • Check power supply
Bit 0: A/D communication error • Contact Emerson Process
Bit 1: Reference resistor error Management/Rosemount TankGauging
Bit 2: Power supply error service department.
Bit 3: A/D time-out
Configuration error Input register no. 1124. Choose a supported measurement unit and
Bit 1: Unit not Supported reset the 2240S transmitter
numHidden errors Input register no. 1132.
Contact Emerson Process
Number of hidden errors
Management/Rosemount TankGauging
numOther errors Input register no. 1134.
service department.
Number of other errors.
(1) The register number refers to the internal Input Register in the 2240S database.

6-18 Section 6. Service and Troubleshooting


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

6.3.4 Measurement Table 6-7 shows measurement status for a water level sensor connected to a
Status for the 2240S Multi-input Temperature Transmitter.
WLS You can view status registers by using the View Diagnostic Registers function
or the View Input Registers function in TankMaster WinSetup, see
“Diagnostics” on page 6-4 and “Viewing Input and Holding Registers” on
page 6-2.

Table 6-7. Measurement status


for water level sensor

Message Description
(1)
Status Input register no. 500 .
Bit 0: No Device Connected
Bit 1: Device reports value under or above 15%
Bit 2: Saturated Low
Bit 3: Saturated High
Bit 4: Relative Pressure
Bit 7: Saturated
Bit 8: In Calibration Mode
Bit 11: Frozen Value
Bit 12: Option Not Available
Bit 13: Power Up
Bit 14: SW_HW_Error
Bit 15: Invalid
Primary Variable (PV) Input register no. 502.
Primary value from the connected sensor
Unit Input register no. 504.
Measurement unit such as Feet, Meters, Inches etc.

(1) The register number refers to the internal Input Register in the 2240S database.

Section 6. Service and Troubleshooting 6-19


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

6.3.5 Temperature Table 6-8 shows measurement status messages for temperature elements
Element Status connected to a 2240S Multi-input Temperature Transmitter.
You can view status registers by using the View Diagnostic Registers function
or the View Input Registers function in TankMaster WinSetup, see
“Diagnostics” on page 6-4 and “Viewing Input and Holding Registers” on
page 6-2.

Table 6-8. Status registers for


temperature elements
connected to a 2240S
Message Description
(1)
Temp_1 Input register no. 200 .
Temperature measured by element no. 1
Status_1 Input register no. 202
Status for temperature element 1:
Bit 0: Not Connected or disabled by SW (This causes the
Temperature value to be -300 °C).
Bit 1: Temperature is under the Lower Temperature Limit
Bit 2: Temperature is above the Upper Temperature Limit.
Bit 3: Measured resistance is outside the linearization
table (This causes the Temperature value to be -300 °C).
Bit 4: Sensor short circuit
Bit 5: Sensor short circuit to ground
Bit 6: Sensor open circuit
Bit 7: ADC communication error
Bit 8: ADC HW error
Bit 9: MI Approved Value
Bit 10: Invalid Linearization Table (This bit causes the
Temp. value to be -300).
Bit 11: Invalid conversion formula. Check the constants in
the User defined formula.
Bit 12: Power up.
Bit 13: Simulated Value
Bit 14: ADC data is not valid.
Bit 15: Invalid Data.
-- --
Temp_16 Input register no. 260.
Temperature measured by element no. 16.
See above.
Status_16 Input register no. 262.
Status for temperature element 16.
See above.

(1) The register number refers to the internal Input Register in the 2240S database.

6-20 Section 6. Service and Troubleshooting


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Appendix A Reference Data


A.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1
A.2 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . page A-3
A.3 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . page A-4

A.1 SPECIFICATIONS
General
Product Rosemount 2240S Multi-Input Temperature Transmitter
Number of spot elements and wiring Up to 16 RTD spot elements or averaging sensors can be connected to a 2240S.

Rosemount temperature / water level sensors (models 565, 566 and 765)
Three wiring types can be used:
• 3-wire RTD with common return (1-16 spot elements)
• 3-wire RTD individual (1-16 spot elements with Rosemount 565, 1-6 spot elements
with Rosemount 566, and 1-14 spot elements with Rosemount 765)
• 4-wire RTD individual (1-16 spot elements with Rosemount 565, 1-4 spot elements
with Rosemount 566, and 1-10 spot elements with Rosemount 765)
Standard temperature sensor types Supports Pt-100 (according to IEC/EN60751, ASTM E1137) and Cu-90
Metrology sealing possibility Yes
Write protect switch Yes
Hazardous location certifications ATEX, FM-C, FM-US, and IECEx.
CE-mark Complies with applicable EU directives (EMC, ATEX)
Ordinary location certification Complies with FM 3810:2005 and CSA: C22.2 No. 1010.1
Measuring Performance
Temperature conversion accuracy(1) ±0.05 °C (±0.09 °F)
Ambient temperature effect ±0.05 °C (±0.09 °F)
Temperature measuring range Supports -200 to 250 °C (-328 to 482 °F) for Pt-100
Resolution ± 0.1 °C (± 0.1 °F) according to API chapter 7 and 12
Update time 4s
Configuration
Configuration tool TankMaster WinSetup is the recommended tool for easy configuration of 2240S.
The Tankbus autoconfiguration feature, handled by the Rosemount 2410 Tank Hub,
supports 2240S
Configuration parameters (examples) Temperature:
• Number of temperature sensor elements
• Temperature element type (spot or average)
• Temperature element position in tank

Water Level Sensor:


• Level offset (difference between tank zero level and water zero level)
• Probe length (autoconfigured by Rosemount 765)

Output variables and units Spot and average temperature: °C (Celsius), and °F (Fahrenheit)
Free water level (FWL): meter, centimeter, millimeter, feet, or inch

www.rosemount-tg.com
Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

Electric
Power supply Powered by Rosemount 2410 Tank Hub, 9.0-17.5 VDC, polarity insensitive
(10.0-17.5 VDC for non-IS installations)
Internal power consumption 0.5 W
Bus current draw 30 mA
Cable entry (connection/glands) Five ½ - 14 NPT entries for cable glands or conduits (of which two are plugged at delivery).
Optional:
• M20 x 1.5 conduit / cable adapter
• Metal cable glands (½ - 14 NPT)
• 4-pin male Eurofast connector or A size Mini 4-pin male Minifast connector.
An M32 adapter can be used if the 2240S is installed away from the sensor
Tankbus cabling 0.5-1.5 mm2 (AWG 22-16), twisted shielded pairs
Built-in Tankbus termination Yes (to be connected if required)
Tankbus to sensor isolation Minimum 700 VAC
Auxiliary sensor input Digital bus connection for water level sensor
Mechanical
Housing material Polyurethane-coated die-cast aluminum
Installation The 2240S can be installed directly on top of the temperature / water level sensor or
remotely installed on a 33.4-60.3 mm (1 to 2 in.) pipe or on a wall
Dimensions See “Dimensional drawings” on page A-3
Weight 2.8 kg (6.2 lbs)
Environment
Ambient temperature -40 to 70 ºC (-40 to 158 ºF). Minimum start-up temperature -50 °C (-58 °F)
Storage temperature -50 to 85 ºC (-58 to 185 ºF)
Humidity 0-100% relative humidity
Ingress protection IP 66 and 67 (Nema 4X)
(1) Over measuring range and ambient temperature 20 °C (68 °F).

A-2 Appendix A. Reference Data


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

A.2 DIMENSIONAL
DRAWINGS

Figure A-1. Dimensional drawings

244 mm (9 in.)

177 mm (7 in.)
143 mm (6 in.)

Optional tag plate


177 mm (7 in.)

Optional mounting kit

350 mm (13.8 in.)

Min. 1000 mm (40 in.)


to top spot element
Nuts to adjust sensor position.
Adjustable threads:
± 125 mm (4.92 in.)

Maximum filling level

Min. 500 mm
(20 in.) to top
spot element

Min. 150 mm
(5.9 in.) to bottom
spot element

Active length of WLS


Standard: 500 mm (1.6 ft)
Optional: 1000 mm (3.3 ft)

Appendix A. Reference Data A-3


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

A.3 ORDERING INFORMATION

Model (Pos 1) Product Description Note


2240S Multi-input Temperature Transmitter
Code (Pos 2) Performance Class Note
P Premium: ±0.05 °C(0.09 °F) instrument accuracy
Code (Pos 3) Number of Temperature Sensor Inputs Note
16 Up to 16xRTD spot elements(1)
08 Up to 8xRTD spot elements(1)
04 Up to 4xRTD spot elements(1)
00 None(2)
Code (Pos 4) Leads per Temperature Element Note
4 4-wire or 3-wire (individual or common return)
3 3-wire (individual or common return)
0 None(2) For water level, no temperature sensors
Code (Pos 5) Auxiliary Inputs Note
(2)
A Rosemount 765 temperature and water level sensor input
0 None
Code (Pos 6) Tankbus: Power and Communication Note
F Bus powered 2-wire FOUNDATION™ fieldbus (IEC 61158)
Code (Pos 7) Hazardous Location Certification Note
I1 ATEX Intrinsic Safety
I5 FM-US Intrinsic Safety
I6 FM-Canada Intrinsic Safety
I7 IECEx Intrinsic Safety
KA ATEX Intrinsic Safety+FM-US Intrinsic Safety(3)
KC ATEX Intrinsic Safety+IECEx Intrinsic Safety(3)
KD FM-US Intrinsic Safety+FM-Canada Intrinsic Safety(3)
NA No Hazardous Location Certification
Code (Pos 8) Custody Transfer Type Approval Note
0 None
Code (Pos 9) Housing Note
A Standard enclosure Polyurethane-covered aluminum; IP 66/67
Code (Pos 10) Cable/Conduit Connections Note
1 1/2–14 NPT Female thread. Includes 2 plugs
2 M20 x 1.5 Adapters Female thread. Includes 2 plugs, and 3 adapters
G Metal cable glands (1/2–14 NPT) Min. temperature -20 ˚C (-4 ˚F). ATEX / IECEx
Exe approved. Includes 2 plugs, and 3 glands(4)
E Eurofast male connector and 1/2–14 NPT Includes 2 plugs
M Minifast male connector and 1/2–14 NPT Includes 2 plugs

A-4 Appendix A. Reference Data


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Code (Pos 11) Mechanical Installation Note


M Integrated installation with Rosemount 565, 566 or 765 (standard) M33x1.5 female threaded connection
W Mounting kit for wall installation
P Mounting kit for both wall and pipe installation 1-2 in. vertical and horizontal pipes
0 None
Code Options - none or multiple selections are possible Note
ST Engraved SST tag plate
Q4 Calibration Certificate
Model Code Example: 2240S – P 16 4 A F I1 0 A 1 M - ST

(1) Temperature sensors of Pt-100 or Cu-90 type, for use in -200 to 250 ºC (-328 to 482 ºF), can be connected to the Rosemount 2240S.
(2) Water level sensor only requires Pos 3 code 00, Pos 4 code 0, and Pos 5 code A.
(3) Not available with LPG/LNG antenna.
(4) Includes an M32 gland if combined with Pos 11 code W or P.

Appendix A. Reference Data A-5


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

A-6 Appendix A. Reference Data


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Appendix B Product Certifications


B.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1
B.2 EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-2
B.3 Hazardous Locations Certifications . . . . . . . . . . . . page B-3
B.4 Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . page B-11

B.1 SAFETY Procedures and instructions in this section may require special precautions to
MESSAGES ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.

Explosions could result in death or serious injury:


Verify that the operating environment of the transmitter is consistent with the appropriate
hazardous locations certifications.
Before connecting a communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the transmitter cover in explosive atmospheres when the circuit is alive.

Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure the transmitter is installed by qualified personnel and in accordance with
applicable code of practice.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
Any substitution of non-recognized spare parts may jeopardize safety. Repair, for e.g.
substitution of components etc. may also jeopardize safety and is under no
circumstances allowed.
To prevent ignition of flammable or combustible atmospheres, disconnect power before
servicing.

www.rosemount-tg.com
Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

High voltage that may be present on leads could cause electrical shock:
Avoid contact with leads and terminals.
Make sure the mains power to the Transmitter is off and the lines to any other external
power source are disconnected or not powered while wiring the transmitter.

B.2 EU CONFORMITY The EC declaration of conformity for all applicable European directives for this
product can be found on the Rosemount website at www.rosemount.com. A
hard copy may be obtained by contacting our local sales representative.

B-2 Appendix B. Product Certifications


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

B.3 HAZARDOUS The Rosemount 2240S Multi-Input Temperature Transmitters that have the
LOCATIONS following labels attached have been certified to comply with the requirements
of the approval agencies noted.
CERTIFICATIONS
B.3.1 Factory Mutual Certificat of Compliance: 3035518.
US Approvals

Figure B-1. Factory Mutual


Intrinsic Safety US Approval
Label

I5

FISCO Field Device (Fieldbus Terminals)


Intrinsically Safe for Class I, II, III Division 1, Groups A, B, C, D, E, F and G
Temperature Class T4, Ambient Temperature Limits: -50 °C to +70 °C
Class I Zone 0 AEx ia IIC T4 (-50 °C Ta +70 °C)
Ui=17.5V, Ii=380mA, Pi=5.32W, Ci=2.2nF, Li=1.5µH

FISCO SYSTEM when supplied from Rosemount 2410 Tank Hub


Class 1 Zone 1 AEx ib [ia IIC] IIB FISCO SYSTEM

Entity (Fieldbus Terminals)


Intrinsically Safe for Class I, II, III Division 1, Groups A, B, C, D, E, F and G
Temperature Class T4, Ambient Temperature Limits: -50 °C to +70 °C
Class I Zone 0 AEx ia IIC T4 (-50 °C Ta +70 °C)
Ui=30V, Ii=300mA, Pi=1.3W, Ci=2.2nF, Li=1.5µH

Install per Control Drawing 9240040-910

Appendix B. Product Certifications B-3


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

RTD Terminals
Uo=5.9V, lo=398mA, Po=585mW
Group IIC: Co43µF, Lo0.2mH
Group IIB: Co=unlimited, Lo 0.7mH
Group IIA: Co=unlimited, Lo 1.8mH

When no connections are done to the Sensorbus Terminal:


Uo=5.9V, lo=100mA, Po=150mW, Co=43uF, Lo=3mH

Sensorbus Terminal
Uo=6.6V, lo=223mA, Po=0.363W
Group IIC: Co 22µF, Lo 0.7mH
Group IIB: Co 500µF, Lo 3.3mH
Group IIA: Co=unlimited, Lo 6mH

B-4 Appendix B. Product Certifications


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

B.3.2 Factory Mutual Certificate of Certificat of Compliance: 3035518C.


Canadian Approvals

Figure B-2. Factory Mutual


Intrinsic Safety Canadian
Approval Label

I6

FISCO Field Device (Fieldbus Terminals)


Intrinsically Safe for Class I, II, III Division 1, Groups A, B, C, D, E, F and G
Temperature Class T4, Ambient Temperature Limits: -50 °C to +70 °C
Class I Zone 0 Ex ia IIC T4 (-50 °C Ta +70 °C)
Ui=17.5V, Ii=380mA, Pi=5.32W, Ci=2.2nF, Li=1.5µH

FISCO SYSTEM when supplied from Rosemount 2410 Tank Hub


Class 1 Zone 1 Ex ib [ia IIC] IIB FISCO SYSTEM

Entity (Fieldbus Terminals)


Intrinsically Safe for Class I, II, III Division 1, Groups A, B, C, D, E, F and G
Temperature Class T4, Ambient Temperature Limits: -50 °C to +70 °C
Class I Zone 0 Ex ia IIC T4 (-50 °C Ta +70 °C)
Ui=30V, Ii=300mA, Pi=1.3W, Ci=2.2nF, Li=1.5µH

Install per Control Drawing 9240040-910

Appendix B. Product Certifications B-5


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

RTD Terminals
Uo=5.9V, lo=398mA, Po=585mW
Group IIC: Co43µF, Lo0.2mH
Group IIB: Co=unlimited, Lo 0.7mH
Group IIA: Co=unlimited, Lo 1.8mH

When no connections are done to the Sensorbus Terminal:


Uo=5.9V, lo=100mA, Po=150mW, Co=43uF, Lo=3mH

Sensorbus Terminal
Uo=6.6V, lo=223mA, Po=0.363W
Group IIC: Co 22µF, Lo 0.7mH
Group IIB: Co 500µF, Lo 3.3mH
Group IIA: Co=unlimited, Lo 6mH

B-6 Appendix B. Product Certifications


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

B.3.3 European ATEX The Rosemount 2240S Multi-Input Temperature Transmitters that have the
Directive Information following label attached have been certified to comply with Directive 94/9/EC
of the European Parliament and the Council as published in the Official
Journal of the European Communities No. L 100/1 on 19-April-1994.

Figure B-3. ATEX Intrinsic


Safety Approval Label

I1 The following information is provided as part of the label of the


transmitter:
• Name and address of the manufacturer (Rosemount)
• CE Conformity Marking

• Model number
• Serial number of the device
• Year of construction
• ATEX EC-Type Examination Certificate Number FM 09ATEX0047X
• Install per Control Drawing: 9240040-976

FISCO Field Device (Fieldbus Terminals)

Ex ia IIC T4 (-50 °C Ta +70 °C)


Ui=17.5V, Ii=380mA, Pi=5.32W, Ci=2.2nF, Li=1.5µH

FISCO SYSTEM when supplied from Rosemount 2410 Tank Hub


(FM10ATEX0012)

• Ex ib [ia IIC] IIB T4 FISCO SYSTEM (-50 °C Ta +70 °C)


• Ui=17.5V, Ii=380mA, Pi=5.32W, Ci=2.2nF, Li=1.5µH

Appendix B. Product Certifications B-7


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

Entity (Fieldbus Terminals)

• Ex ia IIC T4 (-50 °C Ta +70 °C)


• Ui=30V, Ii=300mA, Pi=1.3W, Ci=2.2nF, Li=1.5µH

RTD Terminals
Uo=5.9V, lo=398mA, Po=585mW
Group IIC: Co43µF, Lo0.2mH
Group IIB: Co=unlimited, Lo 0.7mH
Group IIA: Co=unlimited, Lo 1.8mH

When no connections are made to the Sensorbus Terminal:


Uo=5.9V, lo=100mA, Po=150mW, Co=43uF, Lo=3mH

Sensorbus Terminal
Uo=6.6 V, lo=223 mA, Po=0.363 W
Group IIC: Co 22µF, Lo 0.7mH
Group IIB: Co 500µF, Lo 3.3mH
Group IIA: Co=unlimited, Lo 6mH

Special Conditions for Safe Use (X)


The enclosure contains aluminum and is considered to present a potential risk
of ignition by impact or friction. Care must be taken during installation and use
to prevent impact or friction.

B-8 Appendix B. Product Certifications


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

B.3.4 IECEx Approval


Figure B-4. IECEx Intrinsic
Safety Approval Label

I7
The following information is provided as part of the label of the transmitter:
Name and address of the manufacturer (Rosemount)
Model number
Serial number of the device
IECEx Certificate of Conformity Number IECEx FMG 10.0010X
Install per Control Drawing: 9240040-976

FISCO Field Device (Fieldbus Terminals)


• Ex ia IIC Ga T4 (-50 °C Ta +70 °C)
• Ui=17.5V, Ii=380mA, Pi=5.32W, Ci=2.2nF, Li=1.5µH

FISCO SYSTEM when supplied from Rosemount 2410 Tank Hub


(IECEx FMG 10.0005)
• Ex ib IIB [ia IIC Ga] Gb T4 FISCO SYSTEM (-50 °C Ta +70 °C)
• Ui=17.5V, Ii=380mA, Pi=5.32W, Ci=2.2nF, Li=1.5µH

Entity (Fieldbus Terminals)


• Ex ia IIC Ga T4 (-50 °C Ta +70 °C)
• Ui=30V, Ii=300mA, Pi=1.3W, Ci=2.2nF, Li=1.5µH

RTD Terminals
Uo=5.9V, lo=398mA, Po=585mW
Group IIC: Co43µF, Lo0.2mH
Group IIB: Co=unlimited, Lo 0.7mH
Group IIA: Co=unlimited, Lo 1.8mH

When no connections are done to the Sensorbus Terminal:


Uo=5.9V, lo=100mA, Po=150mW, Co=43uF, Lo=3mH

Appendix B. Product Certifications B-9


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

Sensorbus Terminal
Uo=6.6 V, lo=223 mA, Po=0.363 W
Group IIC: Co 22µF, Lo 0.7mH
Group IIB: Co 500µF, Lo 3.3mH
Group IIA: Co=unlimited, Lo 6mH

Special Conditions for Safe Use (X)


The enclosure contains aluminum and is considered to present a potential risk
of ignition by impact or friction. Care must be taken during installation and use
to prevent impact or friction.

B-10 Appendix B. Product Certifications


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

B.4 APPROVAL Follow the installation guidelines presented in Factory Mutual system control
DRAWINGS drawings in order to maintain certified ratings for installed devices.
The following drawings are included in the documentation for the Rosemount
2240S Multi-Input Temperature Transmitter:
• 9240040-910 System Control Drawing for hazardous location
installation of intrinsically safe FM-US and FM-C approved apparatus
• 9240040-976 System Control Drawing for hazardous location
installation of intrinsically safe FM ATEX and FM IECEx approved
apparatus
See the “Manuals & Drawings” CD ROM that is shipped with the Rosemount
2240S Multi-Input Temperature Transmitter for electronic copies of the system
control drawings.
Drawings are also available on the Rosemount Tank Gauging web site:
www.rosemount-tg.com.

Appendix B. Product Certifications B-11


Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

B-12 Appendix B. Product Certifications


Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Index
Numerics Configuration . . . . . . . . . . . . . . . 5-2 E
2160 Field Communication Unit 2-5 conversion method . . . . . . 5-3 Electrical Installation . . . . . . . . .4-6
2410 . . . . . . . . . . . . . . . . . . . . . 2-5 Exclude spot element . . . . 5-3 Cable Selection . . . . . . . . .4-8
2410 Tank Hub . . . . . . . . . . . . . 2-5 Insert distance . . . . . . . . . . 5-3 Cable/Conduit Entries . . . .4-6
3-wire with common return . . . 4-13 number of temperature elements Grounding . . . . . . . . . . . . .4-6
3-wire with independent spot. . 4-15 5-3 Hazardous Areas . . . . . . . .4-8
4-wire individual spot . . . . . . . 4-13 Parameters . . . . . . . . . . . . 5-2 Element Positions . . . . . . . . . . .5-4
4-wire with independent spot. . 4-15 Procedures . . . . . . . . . . . . 5-2 Empty calibration . . . . . . . . . . . .5-6
5300 Guided Wave Radar . . . . 2-6 Sensor type . . . . . . . . . . . . 5-3 Error codes . . . . . . . . . . . . . . . 5-11
5400 Radar Level Transmitter . 2-6 Sensor wiring . . . . . . . . . . . 5-3 Error messages . . . . . . . . . . . .6-18
5900S Radar Level Gauge . . . . 2-5 Temperature element position 5-3 Errors . . . . . . . . . . . . . . . . . . .6-18
Temperature range . . . . . . 5-3 EU Conformity . . . . . . . . . . . . . B-2
Configuration Parameters Eurofast adapter . . . . . . . . . . . .4-6
A
Temperature Elements . . . 5-2
Anchor weight . . . . . . . . . . . . . . 3-8
Water Level Sensor . . . . . . 5-2
API . . . . . . . . . . . . . . . . . . . . . . 3-6 F
Configuration procedure . . . . . . 5-2
Approval Drawings . . . . . . . . . B-11 Factory Calibration . . . . . . . . . .6-6
Configuration tools . . . . . . . . . . 5-2
ATD device icon . . . . . . . . . . . . 6-2 Factory calibration . . . . . . . . . . .5-6
Configuration/Operation . . . . . . 5-1
ATEX . . . . . . . . . . . . . . . . . . . . B-7 Factory Mutual
Configure button . . . . . . . . . . . . 6-4
Auto Configuration . . . . . . . . . 5-14 Canadian Approvals . . . . . B-5
Configure Diagnostic Registers window
Auto Sensor Configuration . . . . 5-3 US Approvals . . . . . . . . . . B-3
. . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Average . . . . . . . . . . . . . . . . . 5-13 Faulty temperature sensor . . . .6-5
Connection
Average switch . . . . . . . . . . . . 5-14 FCU . . . . . . . . . . . . . . . . . . . . . .2-5
Sensorbus . . . . . . . . . . . . 4-16
Average temperature . . . . . . . . 5-5 Field Communication Unit . . . . .2-5
Temperature Detectors . . 4-14
Average Temperature Calculation 5-4 FISCO . . . . . . . . . . . . . . . . . . . .4-9
Water Level Sensor . . . . . 4-16
Average temperature sensor . 5-13 FISCO fieldbus segment . . . . . .4-9
Conversion method. . . . . . . . . . 5-3
Custody Transfer . . . . . . . . . . . 3-6
B Custody Transfer applications . 3-6 G
Basic Configuration . . . . . . . . . 5-3 Glands . . . . . . . . . . . . . . . . . . . .4-6
Temperature elements . . . 5-3 Ground Fault Detection . . . . . . .6-5
D
Water Level Sensor . . . . . . 5-6 Jumper . . . . . . . . . . . . . . . .6-5
Daisy-chain connection . . . . . . 4-12
Grounding . . . . . . . . . . . . . . . . . 4-6
Device Error LED Signals . . . . . 6-7
Foundation Fieldbus . . . . .4-6
C Device Errors
Shield Wire . . . . . . . . . . . . .4-7
Cable Temperature Transmitter . 6-18
Group Bus . . . . . . . . . . . . . . . . . 2-1
Selection . . . . . . . . . . . . . . 4-8 Device errors . . . . . . . . . . . . . . 6-18
Cable shield . . . . . . . . . . . . . . 4-11 Device Live List . . . . . . . . . . . . 6-11
Calculation Device status messages . . . . . 6-15 H
Water Level Sensor . . . . . . 5-8 Device warnings Hazardous Locations Certifications
Calibration . . . . . . . . . . . . . . . . 5-6 Temperature transmitter . 6-17 B-3
Empty . . . . . . . . . . . . . . . . 5-6 Water Level Sensor . . . . . 6-18 Holding Registers . . . . . . . . . . .6-2
Water Level Sensor . . . . . . 6-6 Diagnostic Registers . . . . . . . . . 6-4
Communication LED . . . . . . . . 6-10 Dimensional Drawing . . . . . . . .A-3
I
Communication LEDs . . . . . . . 5-12 DIP switch
IEcEx Approvals . . . . . . . . . . . B-9
auto configuration . . . . . . 5-14
Input Register
Simulate . . . . . . . . . . . . . . 5-13
Device Errors . . . . . . . . . .6-18
Write Protect . . . . . . . . . . 5-13
Input Registers . . . . . . . . . . . . .6-2
DIP switches . . . . . . . . . . . . . . 5-13
Input voltage . . . . . . . . . . . . . . .4-9
Dip switches . . . . . . . . . . . . . . 5-13
Insert distance . . . . . . . . . . . . . .5-5

www.rosemount-tg.com
Reference Manual
300550EN, Rev AA
Rosemount 2240S December 2010

Installation Product Certifcates . . . . . . . . . B-1 Temperature elements . . . . . . . 3-6


Mechanical . . . . . . . . . . . . . 4-3 Pt 100 . . . . . . . . . . . . . . . . . . . 3-4 Temperature sensor
Multiple Spot sensors . . . . . 3-4 faulty . . . . . . . . . . . . . . . . . 6-5
Still-pipe . . . . . . . . . . . . . . . 3-5 Temperature sensor tube . 3-8, 4-3
R
Water Level Sensor . . . . . . 3-7 Temperature spot elements . . 4-13
Reference Data . . . . . . . . . . . . A-1
ISO 14001 . . . . . . . . . . . . . . . . . 1-4 Termination . . . . . . . . . . . . . . . 4-9
Reference Point . . . . . . . . . . . . 5-7
Terminator . . . . . . . . . . . . . . . . 4-9
Reference points . . . . . . . . . . . 5-7
Test and simulation . . . . . . . . . 6-9
L Relay functions . . . . . . . . . . . . 2-5
Test Terminal . . . . . . . . . . . . . . 6-9
LED Error Codes . . . . . . . . . . . . 6-7 Relays . . . . . . . . . . . . . . . . . . . 2-5
Transmitter status . . . . . . . . . . 6-7
FPROM error . . . . . . . . . . . 6-7 Reset Button . . . . . . . . . .5-14, 6-6
Troubleshooting . . . . . . . . . . . 6-11
HREG error . . . . . . . . . . . . 6-7 Reset button . . . . . . . . . . . . . 5-13
Internal Temperature Error 6-7 Reset WLS button . . . . . . . . . . 6-6
Measurement Error . . . . . . 6-7 Resetting to Factory Calibration 6-6 U
Other memory error . . . . . . 6-7 Rosemount 2160 Field Communication Upper Dead Zone . . . . . . . . . . 5-8
RAM error . . . . . . . . . . . . . 6-7 Unit . . . . . . . . . . . . . . . . . . . . . 2-1 Upper Measurement Limit . . . . 5-9
SW error . . . . . . . . . . . . . . . 6-7 Rosemount 2230 . . . . . . . . . . . 2-1 Upper Reference Point . . . . . . 5-7
LED Signals Rosemount 2240S . . . . . . .2-1, 3-4 Upper Sensor Limit . . . . . . . . . 5-7
Status LED . . . . . . . . . . . . 5-11 Rosemount 2410 . . . . . . . . . . . 2-1
LED signals . . . . . . . . . . . . . . . 5-11
V
LED status . . . . . . . . . . . . . . . . . 6-7
S View Diagnostic Registers . . . . 6-4
Level Offset . . . . . . . . . . . . . . . . 5-7
Segment design . . . . . . . . . . . . 4-9 Viewing
Light Emitting Diodes . . . . . . . 5-11
Sensor Bus communication . . 6-10 Holding Registers . . . . . . . 6-2
Live List . . . . . . . . . . . . . . . . . . 6-11
Sensor tube . . . . . . . . . . . . . . . 3-8 Input Register . . . . . . . . . . 6-2
Log Setup button . . . . . . . . . . . . 6-4
Sensor wires . . . . . . . . . . . . . . 4-3
Lower Dead Zone . . . . . . . . . . . 5-8
Sensor wiring . . . . . . . . . . . . . . 5-3
Lower Measurement Limit . . . . . 5-9 W
Sensorbus . . . . . . . . . . . . . . . 4-16
Lower Sensor Limit . . . . . . . . . . 5-7 Warnings . . . . . . . . . . . . . . . . 6-17
Sensorbus terminal . . . . . . . . 4-16
Water Level Sensor . . . . . 3-3, 5-6
Shield . . . . . . . . . . . . . . . . . . . .4-11
Water level sensor . . . . . . . . . 4-16
M Simulate . . . . . . . . . . . . . . . . . 5-13
Water Level Sensor configuration 5-2,
M32 Cable gland . . . . . . . . . . . . 2-2 Simulate Switch . . . . . . . . . . . 5-13
5-9
Measurement status Simulator . . . . . . . . . . . . . . . . . 6-9
Water level sensor probe . . . . . 3-7
Water Level Sensor . . . . .6-19 Specifications . . . . . . . . . . . . . A-1
Water Zero Level . . . . . . . . . . . 5-7
Measurement status temperature 6-20 Status LED . . . . . . . . . . . 5-11, 6-7
Weight Factor . . . . . . . . . . . . . 5-15
Measurement status WLS . . . .6-19 Status registers WLS . . . . . . . 6-19
WinOpi . . . . . . . . . . . . . . . . . . . 2-5
Mechanical Installation . . . . . . . 4-3 Switches . . . . . . . . . . . . . . . . 5-13
WinSetup . . . . . . . . . . . . . . . . . 2-5
Minifast adapter . . . . . . . . . . . . . 4-6
Wiring . . . . . . . . . . . . . . . . . . . 4-13
Mounting
T Tankbus . . . . . . . . . . . . . 4-11
On Pipe . . . . . . . . . . . . . . . 4-4
Tank Average Temperature Calculation temperature elements . . . 4-13
On Top . . . . . . . . . . . . . . . . 4-3
. . . . . . . . . . . . . . . . . . . . . . . . . 5-4 WLS . . . . . . . . . . . . . . . . . 3-3, 3-7
On Wall . . . . . . . . . . . . . . . 4-5
Tank geometry WLS . . . . . . . . 5-7 WLS calibration . . . . . . . . . . . . 5-6
Remote . . . . . . . . . . . . . . . 4-4
Tank Reference Height . . . . . . 5-9 WLS measurement status . . . 6-19
MST . . . . . . . . . . . . . . . . . . 3-3, 3-4
Tankbus . . . . . . . . . . . . . . .2-1, 4-9 Write Protect . . . . . . . . . . . . . 5-13
MST/WLS . . . . . . . . . . . . . . . . . 3-3
Tankbus communication . . . . 6-10 Write Protect Switch . . . . . . . . 5-13
Multiple Spot Temperature 3-3, 3-4
Tankbus wiring . . . . . . . . . . . .4-11
Multiple Spot Temperature Sensor 3-4
TankMaster . . . . . . . . . . . . . . . 2-5
X
TankMaster WinSetup . . .5-2, 5-15
X2 terminal . . . . . . . . . . . . . . . 4-11
O Temperature Detector
X3 terminal . . . . . . . . . . . . . . . 4-11
Operating current . . . . . . . . . . . 4-9 Test Terminal . . . . . . . . . . 6-9
Temperature detector . . . . . . 4-14
Temperature element configuration Z
P
5-2 ZERO button . . . . . . . . . . . . . . 5-6
Pipe . . . . . . . . . . . . . . . . . . . . . . 4-4
Temperature Element Positions 5-4 Zero button . . . . . . . . . . . . . . . . 6-6
Power Budget . . . . . . . . . . . . . . 4-9
Temperature element status . 6-20
Power Requirements FF . . . . . . 4-6

Index-2
Reference Manual
300550EN, Rev AA
December 2010 Rosemount 2240S

Rosemount and the Rosemount logotype are trademarks of Rosemount Inc.


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PlantWeb is a trademark of one of the Emerson Process Management group of companies.
AMS Suite is a trademark of Emerson Process Management.
FOUNDATION is a trademark of the Fieldbus Foundation.
VITON, and Kalrez are trademarks of DuPont Performance Elastomers.
Hastelloy is a trademark of Haynes International.
Monel is a trademark of International Nickel Co.
All other marks are the property of their respective owners.

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Box 130 45
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SWEDEN
Tel (International): +46 31 337 00 00
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E-mail: [email protected]
www.rosemount-tg.com

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