Application, Handling and Accessories: Thermatex

Chapter X - Application, Handling and Accessories
Application, Handling and Accessories

THERMATEX®
Application and handling – Page 206
THERMATEX®
Accessories – Page 213
HERADESIGN®
Application and handling – Page 217
HERADESIGN®
Accessories – Page 230
VENTATEC®
DONN®
Accessories
Product General Information
Loud speaker system for System C in all

THERMATEX® Soundmosaic
classic THERMATEX® surfaces
THERMATEX®
Adjustable projector mount incl. remote

THERMATEX® Beamex
control in different surfaces
Fibreglass fabric screen incl. motor and

THERMATEX® Projection screen
installation kit. Optional remote control
Ball impact resistant maintenance opening for integration

HERADESIGN® Maintenance opening
in HERADESIGN® ceilings and wall constructions
Mineral wool absorber in various strengths and densities

HERADESIGN® Acoustic overlay
for increased acoustic performance requirements
Trickle protection for acoustic overlays without

HERADESIGN® Film bags
influencing the sound absorption
HERADESIGN®
Countersunk screws with Torx T20 in various

HERADESIGN® Screws
lengths with coloured screw heads
HERADESIGN® Drilling template Metal template to exactly set out the screw holes
Mitred and glued L-element

HERADESIGN® Ceiling angle
in various dimensions
Improvement and cover spray in

HERADESIGN® Paint spray
the standard colours white and beige
The HERADESIGN® bit holder easy enables simple and flush installation
HERADESIGN® Bit holder „easy“
of HERADESIGN® screws without damaging the wood wool surface.
03 / 2019 205
THERMATEX® Application and handling
General
Transport and storage
During transport and subsequent storage, the tiles should be protected against humidity.
Attention should be given to the underlying surface which should be clean, dry and flat (full surface support) to avoid soiling or damage.
Tiles from different production dates/batches should not be installed within the same room.
Handling
It is essential to carefully handle both full cartons as well as individual tiles. They must not be thrown, dragged or pushed. Even short-term mechanical
influences can lead to damage.
Cartons and tiles should not be stood or turned on their corners or edges.
To remove the tiles, the packaging should be opened and removed all the way around. Individual tiles should be handled using suitable, clean installation
gloves (white material).
Installation conditions
Knauf AMF tiles may only be installed once all wet trades have been completed, doors and windows fitted and the room completely dried out. The
heating system should be in operation in order to ensure a working temperature of 15 - 20°C. Before starting the installation, we recommend taking
measurements with regards humidity and temperature. It is not recommended to start the installation if the humidity is over 70%.
During the subsequent period of use, the relative humidity may not exceed 90% or 95% depending on the type of tile used (see product data sheet).
In rooms with continually high relative humidity, special provisions should be made (see installation guidelines for wet rooms and swimming pools).
Improper handling and not observing the installation conditions invalidates all warranties.
Tools
Tin snips
Primarily for butt cuts (L- and SRW-profiles as well as all types of main
and cross profiles) but only suitable for mitre cuts to a limited extent
(L-profile). Generally, use is limited to profiles with a material thickness
of max d = 0.5-0.7 mm.
Angle grinder
This is only suitable to a limited extent due to the heat development
and the resultant discoloration of the metal. When using angle grinders,
particularly for large material thicknesses of ≥1.0 mm, the heat
development can be reduced by using suitable thin separation sheets,
approx. 1.0 mm thick. Even then, proceed with care.
Mitre saw (for metal)

The use of a metal-mitre saw delivers by far the best results for butt and
mitre cuts. Proceeding with care (low cutting speed) is also essential.
Avoid damaging the surface with metal cuttings. When cutting shadow
trims it is advantageous to use a suitable wooden batten underlay.
206
Cleaning of THERMATEX® and TOPIQ® tiles

General 4. Pressure cleaning
Knauf AMF mineral tiles are available with many different surface finishes, of Pressure cleaning is only for ceilings with an exposed grid construction
which the visible face can be cleaned using a variety of types and methods. (System C, edge SK), carried out with the following technical restrictions:
Normally ceiling tiles do not need to be cleaned for the duration of their use in • Water temperature: max. 40°
most standard applications. Nevertheless, it may be necessary to clean local • Working pressure: max. 80 bar, flow rate max. 500 l/h
soiling. • Spray angle (nozzle): min. 30°
• Minimum distance: 1.0 m (nozzle – mineral surface)
Procedure
The cleaning methods described below cannot be applied to all surfaces. The Penetration of water into the grid system should be avoided.
applicable methods for finishes are given in the table below. Following cleaning, the surface should be dried.
1. Dry cleaning Note

For standard cleaning of dust, loose dirt or deposits, a normal vacuum cleaner The mechanical stresses of cleaning (scrubbing) may lead to changes to the
with a soft brush can be used. surface. Highly adhesive dirt (grease, oils, acids and bases) can be resistant
to cleaning and can affect the surface permanently. It is recommended to
2. Damp cleaning test the proposed cleaning method on a sample piece or a non-visible part of
For more intensive cleaning, the surfaces can be damp cleaned. This should be the ceiling. The cleaning should also be carried out over a large area and not
carried out with a wrung-out soft cloth or sponge. After cleaning, the surface limited to individual tiles or small areas.
should be dried with a soft cloth.
Powder coated surfaces
3. Wet cleaning The cleaning of powder coated surfaces should be carried out with a soft,
Wet cleaning should be carried out with lukewarm water (up to 40°C), using dry cloth. If dirt cannot be removed in this way, the cloth can be dampened
a sponge and mild cleaning agent (with a pH value between 7 and 9). It is or a pH-neutral cleaning agent used. The powder coating should not come in
important that the edges and the reverse side of the tile do not come into to contact with alkaline or acidic substances. Metallic powder coatings are
contact with moisture. After cleaning the surface should be dried with a soft particularly sensitive.
cloth. If the use of special cleaning agents for the removal of certain soiling is
unavoidable, we recommend testing the suitability of the agent on a hidden
Tile types part of the paint finish before proceeding.
Not all mineral surfaces are suitable, for example, for wet or pressure cleaning. We accept no liability for damage as a result of improper cleaning.
Suitable cleaning measures are to be taken as per the table below right. Exceptions require prior examination.
207
Tile types
Not all mineral surfaces are suitable, for example, for wet or pressure cleaning.
Suitable cleaning measures are to be taken as per the table below right:
Table 1: Overview of cleaning methods

AMF surface Cleaning method Cleaning cycle
dry damp wet pressure
THERMATEX®
plain - e. g. Schlicht, Laguna daily
textured - e. g. Feinstratos micro, Star daily
textured - e. g. Mercure, Fresko daily
THERMATEX® Symetra daily
THERMATEX® fleece-coated e. g. Alpha, Thermofon daily
MONDENA® / THERMATEX® Metall / Kombimetall perforated daily
MONDENA® / THERMATEX® Metall / Kombimetall plain 1 x weekly
TOPIQ®
THERMATEX® Thermaclean S 1 x weekly
THERMATEX® Aquatec 1 x weekly
Cleaning agents
Generally, surfaces should only be treated using a mild cleaning agent (pH value between 7 and 9).
The ability of the material to resist disinfection agents was tested in
VENTATEC® / DONN®
accordance with EN ISO 2812-3:2012 and EN 12720:2013.
Thermaclean S
fleece-coated
fleece-coated
THERMATEX®
THERMATEX®
THERMATEX®
grid systems
paint-coated
MONDENA®
white, plain
TOPIQ®
Overview of disinfectant resistance
(A) Biguacid S (active agents: didecyldimethylammonium chloride, polyhexanide) x 9 9 9 9 9

(B) Incidin Active (active agent: peracetic acid) x 9 9 9 9 9
(C) Kohrsolin FF (active agents: glutaral, Benzyl-C12-18- alkyldimethylammonium chloride) x 9 9 9 9 9
(D) Mikrozid AF (active agents: ethanol, 1-propanol) 9 9 9 9 9 9
(E) Desinfect Surface (Active agent: sodium hypochlorite) x 9 9 9 9 9
(F) Reference agent didecyldimethylammonium chloride x x 9 x 9 9
(G) Reference agent caroat x 9 9 9 9 9
(H) Reference agent glutaral x 9 9 9 9 9
(I) Reference agent ethanol and n-propanol 9 9 9 9 x 9
(J) Reference agent Hydrogen peroxide x 9 9 9 9 9
Isopropanol x 9 9 9 x x
Acetone x 9 x 9 x x
Formalin x x 9 x x x
Ultrapure water x x 9 x x x
Hydrochloric acid (5%) x x 9 x x x
Caustic soda x x 9 x x x
It is recommended to test and assess the proposed cleaning method on a sample piece or non-visible part of the ceiling to rule out colour reactions
with the cleaning agent as well as scrubbing effects. Abrasive cleaners are not suitable and may not be used.
Note
Increased humidity due to regular cleaning or climate conditions means that enhanced corrosion protection requirements with regard to the
supporting grid and fixings may be necessary. When the suspended ceiling is subject to uplift pressure loading, further measures again may be
necessary dependant on the installation.
208
Resistance of THERMATEX® tiles

Corrosion protection
As standard, all metallic components of the grid construction such as profiles, perimeter trims and hangers should be carried out according to exposure
class B (DIN EN 13964). If increased demands with regards corrosion protection can be expected during the service life of the suspended ceiling,
construction components should be selected that fulfil class C or D.
Depending on humidity and corrosive pollutants, the ceiling is classified with a relevant exposure class:
Recommended
Class Conditions Application examples
grid structure
Building components generally exposed to varying relative

A humidity up to 70% and varying temperature up to 25°C,
but without corrosive pollutants. Offices, shops, schools, hotels, Conventional grid system
Building components regularly exposed to varying relative sport halls, storage areas e.g. VENTATEC® or DONN®
B humidity up to 90% and varying temperature up to 30°C,
but without corrosive pollutants.
Building components exposed to relative humidity over 90%, Shower rooms, food production
C and accompanied by a risk of condensation. (e.g. dairies, breweries...), laundries
Grid system with corrosion protection
e.g. DONN® DX24 KB
D More severe than above. Swimming pools, chemical plants
Often when determining the exposure of steel construction components, a classification according to EN ISO 12944 “Corrosion protection of steel structures by protective
paint systems” is also made. In the following table, a comparison with EN 13964 can be made:
EN ISO 12944 - Corrosivity categories
EN 13964 EN ISO 12944
B C1: insignificant
C2: low
C C3: moderate
C4: high
D C5: very high I
Grid Coating Coating of T-profiles

In addition to the assignment of the individual exposure classes, the
required coating type and thickness is also defined in EN 13964 to Steel – raw material
ensure the required corrosion protection over a defined period. Zinc coating
Organic coating
Cut sections
Damage to the protective coating by cutting to length, apertures,
installation or improper handling and other external influences always
require additional measures.
Note
Please also take into account that good ventilation in the ceiling void
significantly increases the service life of the supporting grid structure. Organic coating
Zinc coating
209
Installation guidelines for wet rooms and swimming pools

The metal components of the ceiling construction are exposed to increased corrosion levels due to the use of chlorine, ozone or disinfectants.
According to EN 13964, swimming pools are classified as exposure class D or according to EN ISO 12944 corrosivity category C4.
When installing AMF ceiling tiles in wet rooms or swimming pools, the following material and ceiling construction requirements should
be followed:
Humidity resistance of ceiling tiles Grid structure maintenance

AMF THERMATEX® tiles are up to 90% or 95% RH humidity resistant We recommend agreeing a maintenance contract in addition to the
(100% RH with THERMATEX® Aquatec). Should the product frequently initial contract with the installation company which stipulates a ceiling
come into contact with water or spray or over a long period of time, inspection every year. Any signs of deformation, rust or rust-like marks
permanent damage cannot be ruled out. on the surface and the spread of such marks should be causes for
concern. All of the results of the inspection must be recorded in writing
Installation of the ceiling system and informed to the client so that any required counteractive measures
For safe installation of the ceiling system, closer hanger centres than can be undertaken immediately.
those given in EN 13964 (limiting the deflection) are required. It is
essential to use a grid system with enhanced corrosion protection. As
these enhanced components (including hangers, fixings *1 and other
metallic grid structure components), have no continual resistance
*2 due to the continual aggressive environment (humidity, chorine and *1 Sufficient corrosion resistant fixings without other disadvantages are currently
ozone vapour) in swimming pools, it is necessary to add an additional not available on the market (according to research report 126 BAM).
zinc coating (e.g. using zinc spray) to cut edges and open metal and to
*2 Results of the investigation of the Federal Institute for Materials Research in
seal fixings with silicon. Berlin, on behalf of the IFB Berlin into the swimming pool accident with a
suspended ceiling in Switzerland.
210
Pressure-resistant grid structure: System C

System overview
In addition to securing the tiles against pressure (hold-down clips) and suitable hangers (Nonius or threaded rod), the perimeter connections must also be
installed with C-profiles and perimeter wedges. The use of hold-down clips affects the accessibility of the individual tiles. The installation guidelines for
system C are to be observed.
Module mm
600 x 600
625 x 625
Unit
Product description
5
6
AMF THERMATEX® mineral tiles 1 pcs. 2.78 2.56
7
8 9 Main runner T24/38 - 3600 /3750 2 lin. m. 0.84 0.80
Cross profile 1200/1250 3 lin. m. 1.67 1.60

3 2
Cross profile 600/625 3 pcs. 0.84 0.80
1 Hanger (Nonius / threaded rod) 4 pcs. 0.67 0.67
Security pin 5 pcs. 1.33 1.33
Perimeter profile 7 lin. m. 0.60 0.60
Perimeter wedges 8 pcs. 1.00 1.00
Hold down clips 9 pcs. 5.56 5.12
Main runner centres m 1.20 1.25
Hanger centres, maximum m 1.25 1.20
Installation time min 40 40
Ano
Sti
24 20
Anu
38
40
Main runner Nonius hanger Hanger with threaded rod Hold down clip Perimeter profile Perimeter wedge
Note
Modular ceilings (system C: lay-in installation) always have a high number of joints due to their construction which can be more or less distinctive
depending on the profile version (butt-cut / overlapping) and tile type. Improvements can be achieved by using hold down clips, but a complete seal can
only be achieved using clean room silicon or acrylic.
211
Special applications with THERMATEX® tiles

Insulation
Insulation overlays on the suspended ceiling are not recommended for retrospective renovation of
buildings and halls.
• The overlay covers the access into the ceiling void and often leads to damage to the tiles when demounting
• The grid structure must be designed for the additional load.
• Direct loading of the ceiling tiles is not permitted.
• The grid system together with the ceiling tiles as lay-in installation does not form an airtight layer.
• With regard water vapour diffusion, installation of a vapour barrier is necessary, however, from a
technical / practical point of view is not feasible.
An example to illustrate the problem

A suspended ceiling is installed under an existing hall roof (e.g.
trapezoidal sheet) with hard foam insulation. After inserting insulation
directly on the suspended ceiling, the temperature in the ceiling void
and underside of the roof (trapezoidal sheet) decreases. As cold air can
hold much less moisture as warm air, it results in condensation in the
ceiling void / trapezoidal roof. The remedy would be to install a vapour
barrier. However, due to the high number of hangers and therefore the
continual penetration of the film, this is technically and practically not
feasible.
The construction and insulation should be selected so that water

vapour can not penetrate the construction or only a small amount
which would not cause condensation when the air is cooled. For this,
an auxiliary structure should be installed for insulation in cavities under
which a vapour barrier can be installed (see manufacturer‘s installation
guidelines) To fix the ceiling grid structure, wooden battens 4/6 cm are
required.
212
THERMATEX® Accessories
Product Range Edge Configurations

Thickness Weight
Tile size [mm] Edge configuration
[mm] [kg/m²]
SK
Product programme
15 4.0 SK
600 x 600
THERMATEX®
19 5.3 VT 15/24
15 4.0 SK
625 x 625 VT 15
19 5.3 VT 15/24
Available in all classic THERMATEX® surfaces. Suitable for System C.
VT 24
Sizes and dimensions

Soundmosaic
Technical data
• Size length x width x thickness: 140 mm x 140 mm x 24 mm
• Weight: Approx. 270 g
• Temperature range: 0° to 40° Celsius
• Permissible Relative Humidity: 5 % to 95 % RH.
• Capacity: 20 Watt (Sinus)
• Maximum load: 40 Watt (music)
• Overload protection temperature regulated,
from 30 Watt continuous load, reversible
600 (625) mm
• Impedance: 8Ω
• Frequency range: (± 3 dB): 130 Hz to 20.000 Hz *
• Sensitivity: 71dB (1 Watt, 1 Metre) **
* limited frequency range via high-pass filter
** the measurement for conical loudspeakers does not accurately

reflect the actual distribution of sound levels of flat-panel loudspeakers.
213
Installation guidelines and advice

1 2
The wave converter as the source of oscillation constitutes a significant part of For correct installation (lay-in) please refer to the installation guidelines for
the loud speaker system. To optimise the effect of the sound, the adjoining tiles System C. For ideal sound reproduction the installation should be done at least in
are integrated and linked to each other by 24 hold-down clips. THERMATEX® the second (ideally the third) row from the perimeter. Please avoid the connecting
SOUNDMOSAIC is handled the same as any AMF mineral tile. cable resting on the reverse of the ceiling tiles which may give rise to unwanted
vibrations.
3 4
5m
10 m
20m
5m
10m 10m
30m
The individual tiles are connected to each other by hold-down clips (at least two With an ideal balance of speech intelligibility and an even sound level (the constant
clips for each tile edge). Consequently, nine AMF ceiling tiles are interconnected distribution of sound intensity in a room) a THERMATEX® SOUNDMOSAIC can
to each other in total, i.e. besides the centrally positioned module, a further eight acoustically cover an area of 10 x 10 m.
surrounding tiles. However, at least two modules should be installed per room for adequate
Number of clips required for each SOUNDMOSAIC: minimum of 24. reproduction of stereo sound.
214
5 6
8: 8:
Speakers
8: 8:
R L
+ - B
+ - - +
+ - + -
8: 8:
A - +
8: R L 8:
The THERMATEX® SOUNDMOSAIC can be connected to any standard amplifier. As standard, up to four modules can be connected to most standard amplifiers.
Due to the operation and heavy membrane of THERMATEX® SOUNDMOSAIC, it Should this be insufficient for the desired application, a greater number can
requires slightly more power than conventional conical loudspeakers. As the be connected through a combination of individual amplifiers. It is important to
amplifier power is nowadays neither technically nor economically limited, we ensure that the total resistance of elements connected in one channel matches
recommend 20 W of output per channel for continuous operation of the system. the total resistance of each of the other channels. Overall, the resistance should
The output of a single THERMATEX® SOUNDMOSAIC can be assumed as 20 W not be less than 4Ω and should not exceed 8Ω.
(RMS).
7 8
80 dB
AMF Soundmosaic
Conical loud speaker
8: 8: 8: 8:
70 dB
+ - + - + - + -
60 dB
0m 1 2 3 4 5 6 7 8 9 10 11 12
It is important that all connections (channels) are operated with the same Ohm The performance test gives a practical performance comparison of the
value (resistance). As standard, every element features one connection lead. The THERMATEX® SOUNDMOSAIC and a traditional conical loudspeaker. Both
extension of this lead as well as the connection to the amplifier needs to be done systems were set up so that sufficient sound from the source was dominant
with suitable audio cables (cable cross-section). These cables are not included in even over a large distance.
the delivery.
As it shows, for the THERMATEX® SOUNDMOSAIC an output sound of approx.
With a permanent signal of more than 30 W the temperature protection inside the 80 dB is sufficient to receive 70dB over an 8m distance, a sound reduction of
module is activated, protecting it from damage. Brief emergency announcements only 10 dB.
/ signal tones can, however, be fed in with considerably more power without
damaging the system. Thus, for example, a signal of 50 watts causes an emitted
sound source volume of 85 dB.
215
THERMATEX® Beamex
Sizes and dimensions

Technical data
• System: System C (exposed system), tiles demountable
• Grid: T 15 mm or 24 mm wide
• Displacement: 70 cm / 100 cm / 150 cm
• max. load: 20 kg
• Mains voltage: 230 V / 50 Hz
• Installation height: 24 cm + projector height
• Weight: approx. 20 kg for 70 cm displacement
• Lower position: variably adjustable
• Remote control: included
Product Range Edge Configurations

Thickness Weight Module
Product Edge configuration
[mm] [kg/m²] [mm]
SK
15 4.0 SK
THERMATEX® Fine Stratos 600/600; 625/625
19 5.3 VT 15/24
Product programme THERMATEX®
VT 15
THERMATEX® Fine Stratos micro 15 4.0 SK
600/600; 625/625
perforated / Star 19 5.3 VT 15/24
SK VT 24
THERMATEX® Acoustic 19 4.6 600/600; 625/625
VT- 15/24
THERMATEX® Projection Screen

Motor – projection screen
• Tear-resistant fibreglass fabric screen with light-proof backing • Sizes: - 1800 x 1800 mm (1:1)
• True color reproduction and good spectral reflectance - 1500 x 2000 mm (4:3)
• Flat, due to high quality material - 1350 x 2400 mm (16:9)
• Housing and weighted bar similar to RAL 9003 white Other sizes available on request
• Flush end positon of the housing due to trapezoidal weighted bar (necessary • incl. installation kit for suspended ceilings (max. suspension height 100 cm)
for integration in suspended ceilings) • Remote control consisting of hand-held transmitter and external receiver and
• Comfortable and safe operation due to automatic end stop when rolling the surface mounted control switch, optionally available
screen in and out.
• Robust tubular motor, 230 V, 50 Hz mains voltage, 90 Watt
216
HERADESIGN® Application, Handling and Accessories
Durability of HERADESIGN® acoustic tiles
Medium, Attack Comments
Not resistant to direct, long-term effects of water (rain, condensation moisture from ground, capillary action). This results in the tiles
1) Water and water vapour swelling as well as reduced mechanical stability and efflorescence of magnesium sulphate. Likewise, permanent exposure to water
vapour (rel. humidity > 90%) leads to swelling and a reduction of mechanical stability.
Contact with organic solvents in liquid form (local exposures - spots) causes them to be partly absorbed by the tile and released as
2) Organic solvents *
vapour. No adverse effects to the mechanical stability of the tiles have been observed (except for flammability after exposure to
(e.g. acetone, alcohol, ether,
flammable solvents, as well as dirtying of the visible surface). Solvent vapours in concentrations that are allowed by hygienic
petrol, benzene, halogenated
regulations for the workplace have no effect on the building biological properties of the magnesite bonded HERADESIGN® acoustic
hydrocarbons, oils, etc.)
tiles according to findings so far.
a) Acids: magnesite bonded HERADESIGN® acoustic tiles are not resistant to the direct effects of acids. Depending on the
concentration and strength of the acid, direct contact to an acid will cause localised dissolving of the bonding agent in the tile.
3) Acids and alkalis Generally, harmless salts are formed (partly with a severe reaction). In some cases acid vapours occur, which are within the
workplace hygienic regulations (e.g. common in chemical laboratories or similar facilities), and which do not damage the products.
b) Alkalis: the effect of alkalis on the tiles causes the bonding agent to soften and is comparable to the effects of water.
The surface of magnesite bonded HERADESIGN® acoustic tiles can be treated with commercial colours based on polyvinyl acetate or
4) Colours
acrylates, silicates, distempers, etc. The type of existing paint must be taken into consideration.
*) Questions about applications regarding contact with specific solvents/solvent mixtures or exposure to high concentrations of solvents must be discussed
individually with Knauf AMF technical customer service.
Application areas of HERADESIGN® acoustic tiles

In internal areas
HERADESIGN® superfine, HERADESIGN® fine, HERADESIGN® macro, HERADESIGN® micro, HERADESIGN® plano
HERADESIGN® superfine A2, HERADESIGN® fine A2,
100
relative humidity [%]
(max. daily average)
1 Ideal, all constructions and products

95 too
toohumid
wet
90 2 Dry range, all products. The installation humidity of the
3 moist area tiles must be lower than 20 % of the weight
80
3 Humid range, exposure class B according to EN 13964.
70 Only specific constructions and products. Colouring
with outdoor silicate paint or paint with additives –
60 1 IDEAL constructional consultation required
50
40
30
2 dry area
20
10
toowet
too dry
0
5 6 8 10 12 14 16 18 20 22 24 26 28 30
Temperature [°C]
Application limit (max. daily average)
Range limit
217
Transport and storage

Transport How to do this correctly:
HERADESIGN® acoustic tiles are delivered on pallets with a protective • Tiles must be stored flat and stable in a dry, clean, swept-out room
cardboard cover. They may only be transported in closed trucks or to protect them from moisture, soiling and dust.
containers and must be protected against moisture during the entire • The existing packaging provides no protection against rain.
journey. Only stack a maximum of two pallets. Pallets and boxes must • Only stack a maximum of two pallets of HERADESIGN® acoustic tiles
be secured against tipping, slipping and physical damage. (max. height. 250 cm) on top of each other.
• Only store the tiles in rooms where the following conditions are
Receiving material ensured depending on the climate conditions of the designated
HERADESIGN® acoustic tiles are produced, checked and transported to installation site.
the construction site with great care. For subsequent installation in heated or air-conditioned rooms:
max. relative air humidity of 75% and the temperature must not
When receiving material, always check the delivery note: drop below +7ºC or rise above +30ºC. For unheated rooms such as
• Number of package units (paletts, cartons, m2) underground car parks, etc. the following applies: max. relative air
• Compare the contents of the package units with the delivery note humidity of 85% and minimum temperature of +5ºC.
and the labels on the packaging
• Accessories:
Plugs, screws, re-touch paint, profiles or other items
• Are the goods or parts damaged?
If there are any transport damages, insufficient quantities, or other

discrepancies with the delivery note and bill of lading, have this certified
by the driver. Also, immediately inform the dealer that shipped the
goods. Damaged tiles must not be used.
Storing tiles
The installer is responsible for the correct storage of the goods on-site
and for the transport of the goods to the installation point.
Processing
A masterpiece of workmanship Colour and texture
HERADESIGN® acoustic tiles are high-quality visual tiles that are As a consequence of the natural raw materials of magnesite and wood,
carefully packed and checked and delivered to the construction site. differences to the colour and structure may occur. Especially for white
The second important factor for a beautiful ceiling, however, is exact coloured acoustic panels, there may be changes to the degree of brightness
processing and suitable work conditions. This is because only careful due to the wood wool structure as well as due to the influence of light sources
work and high product quality ensure a satisfactory result. and the viewpoint of the observer. Only the same type of tiles may be installed
in a ceiling. Therefore, constantly check the tiles before installation as well as
Material and air humidity the overall impression of the ceiling from the floor. The installation direction
Due to the organic component of wood, in the HERADESIGN® tiles, slight must be observed for square panels. This is identified by an arrow on the
deviations in the size cannot be excluded. Likewise, the tiles also con- reverse side of tiles. Always install with the arrow in the same direction.
tract and expand if there is strongly fluctuating air humidity.
Coloured tiles (except RAL 9010) can only be ordered on commission. No
• Final shrinkage in a standard climate of 23ºC / 50% RH. is max.
liability can be assumed for colour deviations in the event of partial deliveries
± 1‰ for length changes and max. 3‰ for width changes.
or deviations from the colour chart.
Therefore, special attention must be given to the temperature
The tiles are not completely coloured, only the top layer is coated with paint.
and air humidity during installation (if necessary heat, ventilate,
Deeper areas may not be 100% covered due to texture/fissures.
back-ventilate the ceiling or dehumidify the air under constant
monitoring) in order to ensure constant installation conditions.
Paint quality
Adjust the installation conditions to the future conditions of use.
Silicate paint based on potassium silicate and organic bonding agents is
Production tolerance for the nominal dimensions is ± 1 mm; for
used for colouring HERADESIGN® acoustic tiles in white, pastel and solid
lengths over 1250 mm ± 2 mm.
colours. The building biology properties of the tiles are retained as a result.
HERADESIGN® superfine, HERADESIGN® fine, HERADESIGN® fine A2 and
HERADESIGN® superfine A2 can also be coloured multiple times without
losing the outstanding sound absorption properties.
218
Installation and system conditions: • Vibrating elements: suspended ceilings with insertion or screw
• The installation of HERADESIGN® tiles is part of interior decorating mounting in which angularly flexible hangers are fastened to
and must only be carried out under controlled humidity and structures that tend to have vibrations such as trapezoidal sheet
temperature conditions. All dust-causing construction measures metal roofs, steel or wooden beams/trusses, must be secured by
must be completed before starting the installation. hangers placed on an angle (at least 10% of them) to counter ho-
• It must no longer be possible for moisture or rain water to penetrate rizontal displacement. For screw installation, at least three screws
through walls, ceilings and openings. must be used per tile width and support.
• Only install tiles in rooms where the following conditions are
ensured: For heated or air-conditioned rooms, the maximum relative • Resistance to wind loads:
humidity must not exceed 75 % and the temperature not below If it is to be expected that suspended ceilings in a covered external
+ 7 °C or above 30 °C. For unheated rooms such as underground area or in the inside of a building will be subject to wind loads (e.g.
carparks etc. the following applies: max. relative humidity 85 % and by open windows, doors), then the appropriate measures must be
minimum temperature + 5 °C. taken to ensure that the top layer and the substructure can
• The climatic installation conditions must be similar to the future use withstand suction and/or wind pressure loads.
conditions. If storage and delivery conditions differ from the • Maximum tile span: 625 mm.
installation conditions HERADESIGN® acoustic tiles should be • Film as trickle protection for mineral wool overlays is recommended.
acclimatised for at least 7 days in a room with the same conditions. A PE film upto 30 μm thick does not affect the sound absorption of
• Suitable installation conditions are: the absorber and is recommended as trickle protection for mineral
- Dry and clean rooms wool overlays.
- At least two weeks after wet trades are complete
- Installed and glazed windows and doors for controlling Post-processing:
temperature and ventilation. • For cutting HERADESIGN® wood wool tiles on site we recommend
- Max. installation humidity of the HERADESIGN® acoustic tiles, using a fast running circular saw with a carbidetipped saw blade
less than 20% weight. (diameter approx. 400 mm) and dust extraction. Bevels can be
• Before starting installation, check the underlying surface for reformed using a saw blade set on an angle, by sanding with coarse
loadbearing capacity. sand paper or by using a belt sander. Cut the tiles so that the visual
• The suspension system should be installed in accordance with surfaces are not dirtied by saw dust!
EN 13964 “Suspended ceilings – requirements and test methods”. • If possible the work should be carried out outdoors. Always work
• Evenness: the greatest deviation from the evenness of the with clean hands and clean tools.
substructure may only be a maximum of 2 mm per metre of length; • The cutting must not be done using the stack of panels as a base.
however, it must not exceed 5 mm over a length of 5.0 m. DIN-EN • Carefully cover minor damages and screw heads, edges and tile
13964, section A.5. surfaces with paint after installation. Only apply a small amount of
• Ensure the installation direction of square tiles. The installation paint to avoid colour differences.
directions are marked on the reverse side with a printed arrow. • Installations with cross joints (four tile corners in one point) are very
• After installing HERADESIGN® acoustic tiles, other tradesmen may time-consuming.
only perform finishing work on the ceiling. • Increased care needs to be taken installing tiles with square edges
• Expansion joints: For large ceiling areas that are installed with and no bevel.
screw mounting in a covered outside area or in rooms with highly
fluctuating high air humidity (rel. air hum. > 80%), we recommend Please note:
placing an expansion joint at least every 15 m. The expansion joint • The occupational health and safety guidelines must be observed.
must be formed between the substructure and the HERADESIGN® • Observe the manufacturers safety instructions for use of the tools
acoustic tile. When connecting these ceilings to fixed limiting and always wear personal protective equipment such as safety
structural elements, care must also be given to sufficient expansion goggles, helmet, etc.
possibilities. Here, the free edge distance should be at least 10 mm.
• Direct fixing can prove problematic. Changes in the underlying
surface (e.g. deflection and expansion of steel or trusses) can lead
to changes in the joint appearance. The absorption properties are
also extremely restricted.
219
Subsequent painting of HERADESIGN® acoustic tiles

For subsequent painting of HERADESIGN® acoustic tiles, there is a b) Refreshing paint and improving paint deviations:
distinction between painting or re-painting the tiles and improvement of For refreshing paint, improving paint deviations and painting the fibres,
surface damage as well as unevenness and refreshing paint. For factory a short-pile roller can be used for small areas or for the same or very
painted HERADESIGN® wood wool tiles, dispersion paint is used. Only similar colours. Well suited are for example:
paints can be used that are suitable for the ambient conditions and - Glaze or varnish rollers with max. pile depth 13 mm (e.g.: Microfibre
compatible with the existing paint. rollers 13 mm, glaze rollers 10 mm, etc.)
- Flock rollers
For the following applications, the following quantities are c) Improving damaged or uneven surfaces:
recommended: To even out gloss differences in the same colour tones, foam rollers (paint
1) Internal applications upto 80% rel. air humidity: rollers) are suitable.
For all internal applications, dispersion paint tested for harmful d) Painting screw heads and improving slight damage to the surface
substances is recommended. e.g. single fibre breaks):
2) Internal applications for rooms with 80 to 90% rel. air humidity The screws and individual fibres can be covered with a fine brush. Avoid
such as indoor swimming pools etc.: double painting the tile surface.
Paint with external paint or internal paint with an additional film e) Painting bevels:
preservative The paint can be applied with a short-pile paint roller (as described in
3) Covered external applications: point b), a brush or HERADESIGN® paint spray (only in white and natural).
Generally, a silicon or acrylic based facade paint is used. Avoid double painting the tile surface.
Recommended quantities: Note:

• White paint on a white surface (restoration) Always apply only the recommended quantities. Too much paint causes
Quantity: approx. 0.20 l/m², one coat excessive moisture to be added and can cause the tiles to warp and swell
• Restoring other colours with the same colour (except white): as well as causing a reduction of the sound absorption of the tiles. Up to
Quantity: approx. 0.20 – 0.25 l/m², one coat 3 proper paint applications (quantity and application) of HERADESIGN®
• Painting or changing colours of wood wool tiles: supferfine and HERADESIGN® fine, leads to no significant decrease in
Bold or contrasting colours may require increased quantities sound absorption.
Quantity: approx. 0.25 – 0.30 l/m² per coat, min. two coats The application of the paint and the coverage must be checked constantly
• Small area repair of metallic colours: from the floor. The manufacturers’ regulations and instruction manu-
Recommended product: Sto Color Metallic als must be observed when working with the paint and operating the
equipment.
Protective measures for bordering surfaces, floors, etc. For application variants b) and c) a paint roller grid should be used to
Bordering surfaces, windows, floors, etc. must be covered. Water can be ensure the paint is evenly distributed on the roller. To avoid clogging the
used to clean surfaces that have been dirtied with paint, while they are wood wool texture, only light pressure should be applied to the tile. The
still wet. Dried paint can only be removed with a paint stripper and that application should be done cross-wise. It is recommended to test the
may cause damage to the underlying surface. colour first (hidden tile or sample tile). Deep penetration of the paint in
the texture, as necessary when changing the colour of the tile, is only
Safety: possible with an airless spray application.
Follow the information regarding protective measures in the safety data
sheets from the paint manufacturer. If necessary, protect your head, eyes,
respiratory system and skin by wearing protective masks, goggles, gloves
and work clothing.
Types of application:
a) Painting or changing colours of wood wool tiles:
In order to achieve sufficiently deep penetration of the paint in the wood
wool texture, the paint must be applied with an airless sprayer. The paint
should be applied in at least two different directions and at varying angles
to the tile surface so that the colour penetrates all pores and openings.
When applying two coats, the first coat must be dry before the second
coat is applied.
220
Bending HERADESIGN® acoustic tiles

Curved constructions with HERADESIGN® acoustic tiles They are fixed to the wooden substructure by means of HERADESIGN®
HERADESIGN® acoustic tiles can be well adjusted to curved substructures screws. Per support and tile width (600 mm or 625 mm) at least three
on site. For this, the tiles are cut into on the back by means of a saw (e.g. HERADESIGN® screws, head diameter approx. 9 mm, must be used.
circular saw) and curved over a template or grid structure. HERADESIGN® micro and HERADESIGN® plano acoustic tiles cannot be
bent. Tiles must not be moistened for bending!
HERADESIGN® fine, HERADESIGN® superfine
Tile thickness Radius Centres of the cuts Cut depth Cut width Support centres
[mm] [m] [mm] [mm] [mm] [mm]
> 20 - - - 600
> 10 - - - 600
25
>5 400 10 3 400
> 2,5 120 12.5 3 300

> 20
-
-
-

600
35 > 10 400 10 3 600

>5 300 15 3 400

HERADESIGN® acoustic tile 25 mm, bending radius 2500 mm

of the

Centres

Centres of
the cuts 120 mm

Centres cuts 120 mm of the cuts 120 mm

Tile size 1200 mm

P
res

nt

ro
fi
lece
n

lece
Profi
tres
max. 300

Minimum radius 2500 mm

221
Fixing additional loads to HERADESIGN® acoustic tiles

Additional loads e.g. light fixtures, curtain rails and similar, can be fixed to The additional loads have to be considered when designing the grid
wood wool tiles using cavity plugs, spring toggle raw plugs or self-tapping structure.
metal plugs, as long as no fire protection requirements are present.
The grid structure centres are determined by the selected acoustic
Heavy loads must be fixed directly to the load-bearing elements (soffit) or ceiling system, the weight of the grid structure and the additional loads.
a secondary construction installed.
Individual point loads in HERADESIGN® acoustic tiles
Maximum additional weight [kg] when fixing directly to HERADESIGN® acoustic tiles, in the middle of the tile
Metal spring toggle raw plug Metal self-tapping plug Metal cavity plug Cavity anchor
Tile thickness
[mm]
15 1 1 1 1
25 3 3 3 2
35 6 3 3 2
Integrated spotlights in HERADESIGN® acoustic tiles
Maximum additonal weight [kg] from spotlights in HERADESIGN® acoustic tiles
Tile thickness Diameter of aperture DA Integrated -

[mm] [mm] spotlights
15 max. 300 1 Apertures should be centred in the tile.

Higher weighted lighting must be anchored in the ceiling or suspension
25 max. 300 3
construction.
35 max. 300 6
Maximum permitted temperature of the HERADESIGN® acoustic tiles ≤ 60 °C
Single point loads on the grid structure
Individual loads, directly fixed to the grid structure, may not exceed a total of
10 kg per profile/wooden batten and linear metre.
222
General installation guidelines

1 2
Carefully remove the separating paper layer from the tiles and dispose of it Check tile for damage. Remove any remaining dust with a soft brush.
immediately. Dust lying on it must not fall onto the tile below.
3 4
r o n g!
W
When lifting the acoustic tiles from the pile, only carry them on the edges. When Never lean the acoustic tiles on an angle against the wall during installation and
lifting tiles from the pile, never drag them over the edge of the pile, in order to subsequent painting. This causes the tiles to warp – warped tiles can no longer
prevent damage to the visual side. be installed.
5 6
Installing the first row of tiles: always start installing from the centre of the room, Insert the screws or acoustic tiles with the help of a batten. Make sure that there
which has been pre-marked. Align the tiles exactly in both directions. is enough space at the end of the tile to prevent the edge from displacing. Make
sure the screw head is flush to the surface of the tile. The auxiliary batten is
removed after installing the first row of tiles. Screw pattern, see chapter
“screw-fix systems” B10 or B20.
223
Edges and screws

1 2
Creating the edge bevel When necessary, remove adherent dust with a soft brush.
The bevel is formed with coarse sand paper, a belt sander or a saw blade set on
an angle.
3 4
r o n g!
W
Painting the bevel Not like this! The screw head must be flush with the surface of the tile.
Apply paint using a brush or short-haired roller.
5 6
To set the screws exactly, we recommend, HERADESIGN® bit holder “easy”. The Painting over the screw heads
screw depth should be tested/set on a sample tile before installation. Use a fine brush to cover unpainted screw heads with the colour of the tiles after
installation. It is absolutely necessary to avoid double painting of the tile surface
around the screw head. This will cause colour differences!
224
Cutting and drilling HERADESIGN® acoustic tiles
Table saw Jack saw

Lay the acoustic tile down face side up. Always work with a safety guard, guide Lay the acoustic tile down face side up. Always work with a guide. Support the
and an extraction system. free end of the tile.
r o n g!
W
Circular saw Not like this!

Lay the acoustic tile down face side down. Always work with a guide and an Never cut acoustic tiles on a pile!
extraction system. Support the free end of the tile.
Jigsaw Cutting openings with a “supercutter“

Lay the acoustic tile face side down. Always make cuts with a guide. Only cut at a right angle to the tile surface.
225
Touching-up HERADESIGN® acoustic tiles
Dangling fibres: Chipped fibre:

Carefully remove individual loose fibres with a knife. Cover chipped fibre with a fine brush or a spray gun using the supplied paint or
an equivalent.
Brushing: Painting or re-painting:

Efflorescence, dust, etc. can be removed with a soft brush. Set loose fibres with The paint is sprayed on carefully with a spray gun using various spraying angles.
StoPrim Plex primer.
Touching-up small imperfections of HERADESIGN® micro or HERADESIGN® plano HERADESIGN® micro acoustic tile joints can be filled using Knauf acrylic sealer
acoustic tiles: and can be painted over with silicate paint.
Fill the imperfection/chipped edge with acrylate or wood filler, scrape off the
excess with a trowel and cover with the same paint as the tile when it’s dry.
226
Lighting installation details
Wooden battens Installation outside the module
Exposed T-profile Bandraster construction
CD-Profil
max. 200 mm
Light installation CD-profile Indirect lighting (perimeter) CD-profile
DA
30 Deckenheizkörper 30
Ceiling heating element Spotlight and downlight

Maximum permitted temperature of the HERADESIGN® tile: 60°C
227
Installation photos – light installation

1 2
Exchanging the ceiling grid for the installation of modular lighting: Additional Installation of edge strip
cross profiles and hangers required in the area of the exchange.
3 4
Hang the ceiling light. Fix with the supplied side wings to the T-profiles, CD Alternative: Fix the ceiling light using screws into the wood battens or SD profiles
profiles or wooden battens. Adjust the installation height of the light to the at the sides or direct attachment into the ceiling.
existing suspension height.
5 6
Installed modular light. The tile joint is covered by the frame. The joint between the HERADESIGN® acoustic tile and the light is covered by the
frame.
228
Installation photos - spotlights and downlights

1 2
Drilling of a round aperture for a spotlight, with tile face side up. Cutting out an aperture with a jigsaw, tile face side down.
3 4
Cover cut edges with paint if these are not concealed by a cover. Insertion of the spotlight housing.
Spotlights with a diameter up to = 300 mm

tile thickness from 15 mm, max. weight ≤ 1.0 kg
Spotlights with a diameter up to = 300 mm
Downlights with a diameter up to = 300 mm
229
HERADESIGN® Accessories
Installation of ball impact resistant HERADESIGN® maintenance opening

Sizes For tile sizes For tile thickness Packaging unit
[mm] [mm] [mm] [pcs./carton]
400 x 400 600 x 600, 625 x 625 25 1
400 x 400 600 x 600, 625 x 625 35 1
400 x 600 1200 x 600, 1250 x 625 25 1
400 x 600 1200 x 600, 1250 x 625 35 1
Maintenance opening installed centrally in a 1 layer HERADESIGN® acoustic tile. Ball impact resistant maintenance opening with
Note: Not suitable for indoor swimming pools or external applications. lock for installation in wall and ceiling constructions.
Cutting out of the opening/cover tile from the reverse side of the tile. Sand the edges.
Paint the edges. Drill the frame.
Insert the cover tile. Fix the cover tile with min. 2 x 4 number screws 4.5 x 20 mm per frame 40 x 40
or 2 x 6 number for 60 x 40 cm and Heraklith-BM PU or polymer glue on the
inner frame.
230
Inserting HERADESIGN® acoustic overlays in film bags
Tear off the bags from the roll. Slide in the acoustic overlay.
Fold over the film edges. Tape up the film ends.
HERADESIGN® Acoustic overlay – density approx. 50 kg/m³

Mineral wool absorber for increased sound absorption requirements.
Tile thickness Weight Tile size Packaging unit

[mm] [approx. kg/m2] [mm] [m²/carton]
30 1.5 1200 x 625 12,0
40 2.0 1200 x 625 9,0
50 2.5 1200 x 625 7,5
HERADESIGN® Acoustic overlay – density approx. 90 kg/m³

Mineral wool absorber for increased sound absorption and fire protection requirements, glass fleece laminated on one side.
Weight Tile size Packaging unit

[mm]
[approx. kg/m2] [mm] [m²/carton]
25 2.3 1200 x 625 7,5
50 4.5 1200 x 625 4,5
HERADESIGN® Film bag 1)

PE trickle protection film bags for HERADESIGN® acoustic overlays.
For overlay thickness Packaging unit

Size mm
mm pcs.
1400 x 750 < 80 250
1) Film thickness 30 μm – Important: no influence on sound absorption.
231
HERADESIGN® Screws
Drywall screw with countersunk head for fixing HERADESIGN® acoustic
tiles to wood and metal grid structures 1) 4) 5).
Wood Metal CD-profile

Length / Ø Surface/Colour Packaging unit
[mm] Ruspert® coating 3) For tile thickness [mm] For tile thickness [mm] [pcs./carton]
15 25 35 15 25 35
35 / 4.5 galvanised x x 200
35 c 2) / 4.5 white, beige, RAL6) x x 200
50 / 4.5 galvanised x x x 200
2) 6)
50 c / 4.5 white, beige, RAL x x x 200
60 / 4.5 galvanised x 200
2) 6)
60 c / 4.5 white, beige, RAL x 200
1) With partial thread and Torx T20 – suitable for walls or profiles up to 0.6 mm
2) Screw painted in white (similar to RAL 9010) or beige (natural tone 13).
3) Usage class 1 and 2 as per EN 1995-1-1:2010-12 electrogalvanised, yellow chromated, A2L as per EN ISI 4042
4) Screws specially hardened (500 HV 0,3)
5) Optimised tip for use with metal profiles
Note: Not suitable for indoor swimming pools and external applications. Ask the screw supplier for screws with suitable corrosion protection for applications in indoor
swimming pools and covered external applications, etc.
6) Other colours and minimum quantities on request
HERADESIGN® Drilling template

Packaging unit
For tile sizes
[pcs./carton]
600 and 625 mm 1
1200 and 1250 mm 1
HERADESIGN® Ceiling angle

Design element for covering and the 3D-design of walls and ceilings.
Tile thickness Weight

Tile Dimensions 5) - Length x Width x Height
[mm] [kg/m²]
HERADESIGN® fine 25 / 35 12.4 / 16.3

max. 2500 x 625 x 300 mm
max. leg length 625 mm H
min. leg length 75 mm
®
HERADESIGN superfine 25 / 35 11.3 / 15.0 L
B
5) Edge configurations AK-01 and GK. Lead times, special sizes and other products on request.
HERADESIGN® Paint spray

Improvement and cover spray for HERADESIGN® acoustic tiles.
Colours Contents Packaging unit

[ml] [pcs.]
white (similar to RAL 9010) 400 1
beige (natural tone 13) 400 1
232
VENTATEC®
Product Range Version
Product Profile dimensions Version
33
T 24 / 33
Main runners 24/38 24
joggled,
VENTATEC® Performance T24 Long cross profiles 24/38
butt cut
Product programme
Short cross profiles 24/38 or 24/25
38
VENTATEC®
Main runners 24/38 T 24 /38

joggled, 24
VENTATEC® Performance T24 - HIGH Long cross profiles 24/38
butt cut
Short cross profiles 24/38 or 24/25
Main runners 15/38
38
T 15 / 38
VENTATEC® Performance T15 - HIGH Long cross profiles 15/38 butt cut
15
Short cross profiles 15/38
Universal main runners

®
EC
ENTAT
AMF V 1 Connector
Easy and secure push-in connection in the
longitudinal direction of the main runner.
2 Universal punching
For Click connections, no unnecessary delays
due to incorrect handling or installation.
3 Stitching
and
4 Ribbing
®
EC The combination of stitching and ribbing
ENTAT
Cross profiles AMF V delivers very high stability as well as the
required elasticity.
5 Marking
Exact identification by means of the marking
to ease re-ordering.
6 Fire expansion notch

Controlled expansion in the case of fire
End details Click-connector

1 No unnecessary delays arise as incorrect connection of the main runners and
cross profiles is not possible (universal punching). The Click-connector connection
audibly clicks in place and later facilitates disassembly.
Click - joggled (GK) Click - butt cut (SG)

Fire expansion notch
6 The profiles are provided with a fire expansion notch that enables the metal to
expand in the case of fire. The tiles remain lay in the grid due to the targeted
deformation of the fire expansion notch.
233
Grid system
Exposed grid systems always consist of a combination of main runners and cross profiles made from high quality galvanised
steel with steel cap, color VENTATEC® white 10. As standard the grid structure fulfils exposure class B.
Ventatec Performance
The Performance grid structure consists of main runners (H=38 mm) and low cross profiles (H=33 mm) and offers optimum
cross section values / stability for all common acoustic or lightweight suspended ceilings.
Technical data
3600 (3750) mm
38
24
kg/Pcs. kg/lin. m Pcs./PU Lin. m./PU kg/PU
Main runner T24/38 - 3600 75 150 22 x 150 75 1.150 0.319 20 72 23.0
Main runner T24/38 - 3750 78.125 156.25 22 x 156.25 78.125 1.200 0.320 20 75 24.0
1200 (1250) mm
33
24
T-Cross profile CLICK GK T24/33 - 1200 300 300 300 300 0.360 0.300 60 72 21.6
T-Cross profile CLICK GK T24/33 - 1250 312.5 312.5 312.5 312.5 0.375 0.300 60 75 22.5
600 (625) mm
33
24
T-Cross profile CLICK GK T24/33 - 600 300 300 0.180 0.300 60 36 10.8
T-Cross profile CLICK GK T24/33 - 625 312.5 312.5 0.188 0.301 60 37.5 11.3
Load table - maximum permitted weight for every m2 ceiling
Module [mm]
600 x 600 600 x 1200 625 x 625 625 x 1250
Hanger centres
Main runner centres
1200 mm 1200 mm 1250 mm 1250 mm
900 mm 10.2 kg 10.2 kg 9.8 kg 9.8 kg
1000 mm 9.7 kg 9.7 kg 9.1 kg 9.1 kg
1200 mm 7.3 kg 7.3 kg 6.9 kg 6.9 kg
1500 mm 4.5 kg 4.5 kg 4.3 kg 4.3 kg
Comments:
For other ceiling constructions, loads or hanger centres, please contact Knauf AMF.
234
Ventatec Performance HIGH

The Performance High grid structure consists of high main runners (H=38 mm), high long cross profiles (H=38 mm) and low
short cross profiles (H=33 mm) and is suitable for taking increased loads.
Technical data
3600 (3750) mm
38
24
Main runner T24/38 - 3600 75 150 22 x 150 75 1.150 0.319 20 72 23.0
Main runner T24/38 - 3750 78.125 156.25 22 x 156.25 78.125 1.200 0.320 20 75 24.0
1200 (1250) mm
38
24
T-Cross profile CLICK GK T24/33 - 1200 300 300 300 300 0.383 0.319 60 72 23.0
T-Cross profile CLICK GK T24/33 - 1250 312.5 312.5 312.5 312.5 0.400 0.320 60 75 24.0
600 (625) mm
33
24
T-Cross profile CLICK GK T24/33 - 600 300 300 0.180 0.300 60 36.0 10.8
T-Cross profile CLICK GK T24/33 - 625 312.5 312.5 0.188 0.301 60 37.5 11.3
Load table - maximum permitted weight for every m2 ceiling
Module [mm]
600 x 600 600 x 1200 625 x 625 625 x 1250
Hanger centres
Main runner centres
1200 mm 1200 mm 1250 mm 1250 mm
900 mm 13.0 kg 13.0 kg 11.0 kg 11.0 kg
1000 mm 11.8 kg 11.8 kg 10.2 kg 10.2 kg
1200 mm 9.5 kg 9.5 kg 8.4 kg 8.4 kg
1500 mm 5.8 kg 5.8 kg 5.2 kg 5.2 kg
Comments:
For other ceiling constructions, loads or hanger centres, please contact Knauf AMF.
235
DONN®
Product Range Version
Product Version
T 24/38
®
DONN DX3 - DX24 System with 24mm exposed profiles
DONN® KB - DX24 Corrosion protected system with 24 mm exposed profiles

T 24/32
DONN® DX Fineline Fine profile with 6.5 mm shadow gap long
DONN® DX15 System with 15 mm exposed profiles

Product programme DONN®
DONN® DX35 System with 35 mm exposed profiles for heavy tiles T 24/25
short
®
DONN VM Concealed installation
®
DONN VM-DX Concealed installation (demountable ceiling tiles)
®
DONN VM-DCS Concealed installation (demountable ceiling tiles) T 15/32
DONN® DX Espace Wide span profile 70 mm high, 24 mm exposed profiles

®
DONN DC Korridor Free span corridor system
T 35/38
DONN® VIC 120 Wide span system up to 6.5 m
DONN® VIC 80/VIC 88 Wide span system up to 5 m

®
DONN DP Bandraster Bandraster system T 24/70
DONN® Rapid‘Fix Ceiling grid structure for screw fixing plasterboard
DONN® DX3
The modified DX3® technology with its patented rib design gives DX And finally, two handling advantages round off the DX3® product
main runner and long cross tee ceiling grid structures even more innovation:
rigidity. The profiles are dimensionally more stable and have greater • The DX3® design enables the profiles to be cut quicker due to
torsional strength. This results in an easier and therefore faster energy saving cutting and therefore installed faster.
installation and gives a stable and secure ceiling grid structure. The • The achieved weight reduction of 20% is clearly noticeable when
locked end splice detail design of the main runners enables the profiles handling on site. A full carton ways only 20 kg and is lighter to
to be easily pushed together, even from a distance. The double ribbed transport.
end detail ensures increased strength of the connection point. The
secure engagement and the resulting solid connection are confirmed
with a clearly audible “click”, as with the patented and proven DX clip
cross tees.
Main runner Cross profile
Splice
Längsverbinder
Click-connector
Click-Verbinder
3-rib design
3-faches Rippendesign 3-rib design
3-faches Rippendesign
236 236
Installation guidelines and advice

The appearance of an acoustic suspended ceiling depends not only on the materials used but also the quality of the installation. Knauf AMF produces
construction products which fulfil EN 13961 and are according to the current quality standards. The ceiling must also be installed in accordance with
EN 13961 and the level of the ceiling as well as the secure connection of system components must be ensured.
For the successful installation of a suspended ceiling, good installation conditions are required on site. The temperature on site should be between
14 and 25°C with relative humidity less than 75%. Store the materials in a protected area for at least 3 days before installation, especially mineral tiles.
Step 1
The design and layout of the ceiling are the first key factors in the installation process. Observe in which direction 3200
elements such as joists run or if the architect has specified installation in a particular direction. Lie the main 1250 350
1
runners and cross profiles out so that the ceiling tiles at the perimeter are at least half a module size
450
(e.g. 312.5 mm or 300 mm).
625
2
4025
3
Step 2
Mark out the required ceiling height. Where possible, allow 70 mm under the lowest ventilation shaft, pipe work or 1 Main runner
Trageschiene
steel beams. Measure and mark all the walls and corners with the required installation height (= add the height of 2 Cross profile 1250
Querschiene 1250 mm
mm
the perimeter trim to the required ceiling height). Use the existing reference 3 Cross profile 625
Querschiene 625 mm
mm
markers as a reference point to determine the ceiling height. Run a chalk
line along the intended upper edge of the perimeter trim. Measuring the
ceiling height from the soffit or the floor is not recommended, as neither the
soffit or the floor are exactly level. Install the perimeter trim with the upper
edge on the chalk line and fix with appropriate fixings at 350 mm centres or
less. Mitre the perimeter trims at the corners and push them close together
or butt cut the trims and lay them on each other.
Step 3 Punches in a row

Draw a guide string along the position where the main runners should be. A nail between the wall and the perimeter (guide string as aid)
trim is good for fixing this. Draw another guide string at the point where the first punching in the profiles needs to
be located.
Using the following points, check that the guide string for the cross profiles is exactly at 90° to the guide string for
the main runners. Install the hangers above the main runners at maximum 1200 mm centres. Fix the hangers using
approved plugs, screws and fixings.
Position of the hangers
237
Step 4
Fix the main runners to the hangers. Arrange the main runners in every row that the first punching on the main
runners is in a row. The cut end of the main runner is lay on the perimeter trim. A 5 mm gap should remain between
profile end and the wall.
Step 5
Install the cross profiles, ensuring they are correctly connected to the main runners. A clearly audible “Click”
confirms the correct connection of main runners and cross profiles. Where two cross profiles are pushed into the
punching on the main runner from two different sides, the end of the second cross profile should be inserted to the
left of the first. Where only one cross profile (without an opposite cross profile) is pushed into the punching on the
main runner, a small nail should be inserted in the opening of the cross profile clip, to ensure it can not come out.
Step 6
Insert the ceiling tiles. Start in a corner of the room and install row by row. Turn and tilt each ceiling tile so that they
fit through the module opening and slowly insert all four sides of the tile slowly onto the grid.
Step 7
Demounting the cross profiles is as easy as installation. Hold the main runner with both thumbs exactly under the
cross point (connection point between main runner and cross profile). By pushing up with the thumbs, the main
runner turns slightly away from the cross profile to be removed. The cross profile can be released from the
connection. No tools are required. The stable clip of the cross profile means they can be reinstalled.
Step 8
To remove the main runners, use a shear motion to release the main runner connection. At a connection point, push
two main runners. Push one main runner with the left hand back whilst at the same time pulling the other with the
right hand forward. Ensure that the end detail of the main runner doesn’t get twisted during this procedure.
Special installation tips
1. Install wire hangers and fixings for light fittings before beginning with the installation of
the grid structure.
2. Cut mineral fibre ceiling tiles with the face side up with a Stanley knife. After cutting,
the ceiling tile must be at least 15 mm bigger as the module opening (for 24 mm exposed
profiles)
3. Cut the profiles using tin snips, first the bulb, then the flange.
4. To correctly cut a tile for ceiling systems with recessed edges, use a Stanley knife. Cut
firstly from the surface and then the tile edge, so deep, that all four tile sides lie on the grid
structure.
238

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Chapter X - Application, Handling and Accessories

Application, Handling and Accessories

Product General Information

Loud speaker system for System C in all

Adjustable projector mount incl. remote

Fibreglass fabric screen incl. motor and

Ball impact resistant maintenance opening for integration

Mineral wool absorber in various strengths and densities

Trickle protection for acoustic overlays without

Countersunk screws with Torx T20 in various

Mitred and glued L-element

Improvement and cover spray in

THERMATEX® Application and handling

Mitre saw (for metal)

Cleaning of THERMATEX® and TOPIQ® tiles

1. Dry cleaning Note

Table 1: Overview of cleaning methods

The ability of the material to resist disinfection agents was tested in

(A) Biguacid S (active agents: didecyldimethylammonium chloride, polyhexanide) x 9 9 9 9 9

Resistance of THERMATEX® tiles

Building components generally exposed to varying relative

EN ISO 12944 - Corrosivity categories

EN 13964 EN ISO 12944

Grid Coating Coating of T-proﬁles

Installation guidelines for wet rooms and swimming pools

Humidity resistance of ceiling tiles Grid structure maintenance

Pressure-resistant grid structure: System C

Cross profile 1200/1250 3 lin. m. 1.67 1.60

1 Hanger (Nonius / threaded rod) 4 pcs. 0.67 0.67

Security pin 5 pcs. 1.33 1.33

Perimeter profile 7 lin. m. 0.60 0.60

Perimeter wedges 8 pcs. 1.00 1.00

Hold down clips 9 pcs. 5.56 5.12

Main runner centres m 1.20 1.25

Hanger centres, maximum m 1.25 1.20

Installation time min 40 40

Special applications with THERMATEX® tiles

An example to illustrate the problem

The construction and insulation should be selected so that water

Product Range Edge Conﬁgurations

Available in all classic THERMATEX® surfaces. Suitable for System C.

Sizes and dimensions

* limited frequency range via high-pass ﬁlter

** the measurement for conical loudspeakers does not accurately

Installation guidelines and advice

Sizes and dimensions

Product Range Edge Conﬁgurations

THERMATEX® Projection Screen

HERADESIGN® Application, Handling and Accessories

Durability of HERADESIGN® acoustic tiles

Medium, Attack Comments

Application areas of HERADESIGN® acoustic tiles

1 Ideal, all constructions and products

Transport and storage

If there are any transport damages, insufﬁcient quantities, or other

Subsequent painting of HERADESIGN® acoustic tiles

Recommended quantities: Note:

Bending HERADESIGN® acoustic tiles

HERADESIGN® fine, HERADESIGN® superfine