HFR Series

USE AND MAINTENANCE MANUAL

PUMP MODELS: HFR40S - HFR60S - HFR40F - HFR60F - HFR80F
HFR80S - HFR105S - HFR120S

Rev. 03/2013
 HFR SerieS

CONTENTS

1 INTRODUCTION ........................................................................................................................................ 3
1.1 Symbols used in this manual .............................................................................................................. 3
2 SAFETY ..................................................................................................................................................... 3
2.1 General recommendations ................................................................................................................... 3
2.2 Safety when using high-pressure circuits ............................................................................................. 3
2.3 Safety when using the pump ............................................................................................................... 3
2.4 Rules of conduct regarding the use of high pressure
nozzles ................................................................................................................................................. 4
2.5 Safe system maintenance .................................................................................................................... 4
3 PUMP IDENTIFICATION ........................................................................................................................... 4
4 INSTRUCTIONS FOR USE ........................................................................................................................ 4
5 PUMP INSTALLATION .............................................................................................................................. 6
5.1 Placing ................................................................................................................................................ 6
5.2 Rotation direction ................................................................................................................................. 6
5.3 Plumbing connections .......................................................................................................................... 6
5.4 Suction line ........................................................................................................................................... 6
5.5 Filter .................................................................................................................................................... 7
5.6 Discharge line ...................................................................................................................................... 7
6 START-UP AND OPERATION ................................................................................................................... 7
6.1 Preliminary checks ............................................................................................................................... 7
6.2 Start-up ............................................................................................................................................... 7
7 MAINTENANCE RULES ............................................................................................................................ 8
7.1 Routine mechanical maintenance ........................................................................................................ 8
7.2 Mechanical dismantlement ................................................................................................................... 8
7.3 Mechanical installation ......................................................................................................................... 8
7.4 Roller bearings inspection .................................................................................................................... 9
7.5 Roller bearings replacement ................................................................................................................ 9
8 PUMPING UNIT MAINTENANCE .............................................................................................................. 9
8.1 VAM valve replacement ....................................................................................................................... 9
8.2 Seal replacement ............................................................................................................................... 10
8.3 Piston replacement ............................................................................................................................ 11
9 MAINTENANCE TOOLS .......................................................................................................................... 11
10 LONG PERIODS OF INACTIVITY ............................................................................................................ 12
11 PRECAUTIONS AGAINST FROST DAMAGE ......................................................................................... 12
12 WARRANTY ............................................................................................................................................. 12
13 PREVENTIVE MAINTENANCE CYCLE ................................................................................................... 12
14 TECHNICAL FAILURES AND THEIR POSSIBLE CAUSES .................................................................. 12
14.1 The pump does not make any noise when started up ....................................................................... 12
14.2 The pump is operating erratically ....................................................................................................... 13
14.3 The pump is not performing as many rotations as expected ............................................................. 13
14.4 The pump is not reaching the expected pressure .............................................................................. 13
14.5 The pump is copiously losing prime ................................................................................................... 13
14.6 The pump is overheating .................................................................................................................... 13
14.7 Vibrations or shocks on the pipes ...................................................................................................... 13
15 RULES REGARDING DISPOSAL ........................................................................................................... 13
16 NOTES ..................................................................................................................................................... 13
17 EXPLODED VIEW DRAWING AND PARTS LIST ................................................................................... 14

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 HFR Series

1 INTRODUCTION damage to property.

The staff responsible for the construction and use of high
This manual contains instructions for the use and pressure equipment must possess the necessary skills,
maintenance of HFR pumps and should be carefully be familiar with the characteristics of the equipment’s
read and understood before handling the devices. components and take all possible precautions in order
Proper use and appropriate maintenance are crucial to to ensure maximum safety in all operating conditions.
ensuring the smooth functioning of the equipment. The In order to protect the safety of installers and operators,
company LEUCO S.p.A. expressly disclaims liability for there must be no omissions when taking the applicable
damages caused by negligence or failure to follow the reasonable precautions
instructions contained in this manual. Upon receiving the
pump, it should be inspected for damage or shortages.
Report any anomalies before installing and starting the 2.2 Safety when using high-pressure
pump or refrain from carrying out these operations if it is circuits
considered potentially dangerous to do so.
High pressure circuits should always be fitted with a
safety or pressure relief valve.
1.1 Symbols used in this manual Components of the high pressure circuits, particularly
those that mainly operate outdoors, must be
imperviousness to weather conditions such as rain,
Safety in the workplace warning sign frost or heat. All electrical parts should have adequate
protection against direct or indirect sprays of water and
be suitable for use in wet environments.
High pressure hoses must be sized in accordance
This symbol is shown in the instructions to warn users with the maximum operating pressure of the circuit
that the operating conditions may present a serious and always within the field of operation specified by
safety risk to operators. the hose manufacturer. These precautions should
also be respected for all the components found within
Risk of crushing hands or feet warning high pressure circuits. The ends of the high pressure
sign hoses should be sheathed or, in any event, secured
to a structure in order to prevent dangerous whiplash
in the event of a blast or a rupture in the connections.
There is a danger of crush injuries being sustained to the Lastly, appropriately sized crankcases must be provided
hands or feet, which may have serious consequences. in order to protect the rotating component parts for the
You must therefore use gloves, safety shoes and/ motion transmission (flexible couplings and universal
or adequate protection for the operation that is being joints, belts, pulleys, etc.).
carried out.

2.3 Safety when using the pump

Pay attention to the following
The area and environment that the high pressure system
operates in must be clearly signposted and prohibited
This symbol is used throughout this manual to draw to unauthorised personnel. The area should also be
attention to topics of special importance. restricted and defined. The staff responsible for carrying
out the work must first undergo workplace conduct
training as well as training on the risks arising from high
2 SAFETY pressure system damages or defects. Prior to starting-
up the system, the operator or operators are required to
2.1 General recommendations check:

The misuse of pumps and high pressure units as well • that the system has the correct power supply;
as the non-compliance of installation and maintenance • that the electrical parts are correctly and adequately
instructions may cause severe injury to people and/or protected and work efficiently;

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 HFR SerieS

• that the high pressure hoses and hose fittings do not 2.5 Safe system maintenance
exhibit signs of abrasion or excessive wear.
Maintenance of the high pressure system should take
Any defect, damage or reasonable doubt that might arise place as scheduled by the manufacturer, who bears
before or during the operation must be reported and liability according to law.
verified by qualified staff. Should this happen, the system Maintenance must only be performed by qualified
must be stopped immediately and the pressure brought personnel.
down to zero. All pump and system maintenance operations are to be
carried out using appropriate equipment in order to avoid
causing damage to the components during the execution
2.4 Rules of conduct regarding the of work.
use of high pressure nozzles In order to ensure adequate reliability and safety, use
only original spare parts.
Those who operate high pressure nozzles must always
put their own safety - as well as the safety of third parties
likely to be affected by their actions - before any other 3 PUMP IDENTIFICATION
assessment or action in respect of the situation. Their
work must always be guided by common sense and an The pump is equipped with a nameplate bearing the
awareness of responsibility and precautions. following information:
The operator must always acquire appropriate personal
protective equipment (helmet with protective visor, • Serial number
waterproof overalls and rubber boots) that guarantee • Model
good grip and stability on the ground in wet conditions. • Rotation speed
Adequate clothing is effective against splashes of • Power consumption
water, but cannot withstand the direct impact of water • Maximum operating flow and pressure
jets or splashes at close range. In these circumstances,
additional protection is recommended. For further information on the size and technical features
It is also desirable to have the operators work in teams of of each HFR series pump model, please consult the
at least two people in order that they may provide mutual table on page 5.
assistance in case of need or danger, and have them
organise an appropriate rota that will provide cover in the
event of long and tiring shifts. 4 INSTRUCTIONS FOR USE
The area affected by the water jet must be prohibited
and free from objects which, if hit by the jet, might be The HFR pump is designed to work with clean water
damaged or projected elsewhere. and at a maximum temperature of 40°C.
The jet should always be aimed in the direction of The duration of the seals will depend on the temperature
the workspace, including during preliminary or trial of the water: the warmer the water, the more likely that
operations. deleterious cavitation phenomena - known to reduce
Attention must always be paid to the trajectory of debris the useful life of seal components - will occur.
removed from the jet. If necessary, anything that might be The various performance indicators (flow, pressure,
exposed to the jet should be given adequate protection. speed) given in this booklet and in the catalogue are
The operator should not be distracted for any reason the maximum that the pump can offer and should not
while carrying out his or her work. Those wishing to enter be exceeded in any way.
the workspace must wait for the operator to suspend HFR pumps are equipped with two intake ports and two
work on his or her own initiative and make their presence exhaust ports (for sizes, please consult page 5).
immediately known. Whether the system is connected to one or both of
Team members must always be aware of each other’s the intake or exhaust ports has no bearing on the
intentions in order to avoid potentially dangerous functioning of the pump.
situations. Unused ports must, however, be hermetically sealed.
The system must never be started-up and pressurized
before each team member is at their own station and the
operator has aimed the jet into the workspace.

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HFR Series

Caratteristiche Tecniche Technical Characteristics

HFR 2011 Series
Pump Pressure Volume RPM Required Inlet port Outlet Weight Kg
Pompe Pression Dèbit tours/ Puissance Entrèe Sortie Poids Kg
Pumpen Druck Wassermenge min Leistung Eingang Ausgang Gewicht Kg
Pompa Pressione Portata u.p.m. Potenza Aspirazione Mandata Peso Kg
giri/min
bar PSI l/min GPM HP Kw
HFR40S 280 4060 40 10.6 1000 28.6 21.1 G1 G 3/4 48
HFR60S 280 4060 60 15.9 1000 42.9 31.6 G1 G 3/4 48
HFR40F 280 4060 40 10.6 1450 28.7 21.1 G1 G 3/4 48
HFR60F 280 4060 60 15.9 1450 43 31.6 G1 G 3/4 48
HFR80F 280 4060 80 21.1 1450 57.5 42.3 G1 G 3/4 48
HFR80S 150 2175 80 21.1 1000 30.5 22.4 G1 1/4 G 3/4 48
HFR105S 150 2175 105 27.7 1000 40.3 29.7 G1 1/4 G 3/4 48
HFR120S 150 2175 120 31.7 1000 46.1 33.9 G1 1/4 G 3/4 48

Dimensioni d’ ingombro Overall dimensions

461 378.9
44 222 295
OUTLET
227
106
54

110
56

INLET 155 40 68.5 160

N°4 M14x26 195 148.5 230.4
Ø 40 h6 ( - 0.02 )
+0

80
70 5 +0
12 h9 ( - 0.04 )
43

M12x33

Lubrificazione: Olio SAE 10W40 Lubrification: SAE 10W40 Oil

Capacità 3.5 Litri Capacity 3.5 Litres

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 HFR SerieS

Figure 1 Figure 2

5 PUMP INSTALLATION 5.2 Rotation direction

The direction in which the pump shaft operates shall have
5.1 Placing no bearing; it is, however, advisable that the operating
rotation shown in Figure 2 be applied.
The pump must be placed horizontally using the M14
support feet provided.
The base used must be sufficiently flat and rigid so 5.3 Plumbing connections
as to avoid bending and misalignment on the pump/
transmission axis due to the output torque transmitted We recommend the use of flexible piping to isolate the
during operation. system from the vibrations induced by the pump. The
You might also require vibration dampers, to be placed stiffness of the flexible suction hose should be sufficient
between the floor and the pump support. to prevent it from becoming deformed due to the
depression produced by the pump.

The pump is equipped with a lifting hoop to

facilitate handling and installation (Figure 5.4 Suction line
1).
In order to ensure smooth operation
of the pump, the intake duct should
be as described in the following
You must replace the crankcase end cap
recommendations:
for transportation with the dipstick plug,
verifying the correct amount of fluid in
the pump. • It should have a diameter that is proportional to the
suction port connection; localized narrowing should
The oil level plug must always be accessible with the therefore be avoided as it can generate pressure
pump mounted. drop and cavitation phenomena;
• It should maintain as steady and as straight a flow as
Rigid connections on the pump shaft possible and be made in such a way as to facilitate
should be avoided. the evacuation of any air pockets;
• It should be free from leaks and made to ensure
tightness over time;
We therefore recommend the following types of • It should be as free as possible from 90° bends,
transmission: connections with other pipelines, bottlenecks,
• Flexible coupling counterslopes, inverted U-shaped curves and T-joints;
• Belts and pulleys • It should be designed in such a way as to prevent the
• Universal joints circuit from emptying when the pump stops;
• Motion reducer

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 HFR Series

• Avoid hydraulic type fittings; at the end of the line compared to the pressure
• Avoid the presence of Venturi-type injectors for measured at the pump;
chemical suction; • Should the effects of the pulse be particularly
• Avoid the presence of foot valves or other one-way harmful, use a pulse damper.
valves;
• When connected to a supply tank, ensure that the
dimensions of the intake duct are such that no 6 START-UP AND OPERATION
eddies and turbulence are generated in the vicinity
of the pump suction pipe outlet;
• It should avoid the use of by-pass valves with direct 6.1 Preliminary checks
discharge to suction;
• It should provide any bulkheads inside the suction
Before each start-up, you must ensure
tank, if any, for the purpose of preventing the flow
that:
coming from the by-pass valve from creating eddies
and turbulence near the pump suction pipe outlet;
• Ensure the intake duct is always clean. • The suction line is connected and full as the pump
must never run dry;
• There are no leaks;
5.5 Filter • Any shut-off valves on the suction circuit are open
and the water can freely enter the pump;
Should you plan to install a suction filter • The discharge line is an open drain type in order to
on the pump, follow the recommendations ensure the speedy evacuation of air in the circuit,
below: thereby encouraging pump priming;
• All fittings and connections are properly tightened;
• Place the filter as close as possible to the pump and • The pump/transmission alignment falls within the
in such a way as to allow easy inspection; acceptance tolerance range;
• The minimum flow rate should be three times higher • The oil level inside the crankcase is correct; this
than the pump capacity; can be checked by means of the dipstick found in
• The diameter of the inlet and outlet should be the the airtight stopper cap or by looking at the oil level
same as the pipe and the pump suction pipe outlet; indicator light.
• Perform regular and frequent cleaning in accordance
with the specific working conditions of the application.
6.2 Start-up
5.6 Discharge line
Upon starting up the pump for the first
time, you must check:
The discharge line should be as
described in the following rules and
recommendations: • That the rotation direction of the pump is correct;
• Always avoid operating the pump under load. Always
• The initial section of the discharge pipe should be discharge the pressure regulating valve or use the
made via a flexible hose in order to dampen the discharge mechanisms, where present.
vibrations induced by the pump. • Check that the speed does not exceed the value
• Use high-pressure pipes and fittings to guarantee a indicated on the nameplate.
wide safety margin in all operating conditions; • Wait a few minutes before pressurizing the circuit,
• Always ensure the presence of properly-adjusted making sure that the pump is sucking properly.
pressure relief valves; • Before stopping the pump, reset the pressure to
• It is preferable to use glycerine filled pressure gauges zero by discharging the pressure regulating valve
that are designed to withstand the shock loads and or using the circuit’s discharge mechanisms, where
water hammers that are typical of piston pumps; present. If the pump is coupled to an endothermic
• Always bear in mind that pressure drops along the motor, bring the motor down to its lowest speed
pipe result in a reduction of the effective pressure before stopping it altogether.

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 HFR SerieS

• Where there is a feed pump on the suction circuit,

wait until it has reached the expected pressure • Remove the key from the shaft;
before starting up the piston pump. • Remove the cylinder head;
• Remove the back cover;
• Remove the connecting rod feet, taking care to
7 MAINTENANCE RULES memorize the position of each one in relation to the
relevant connecting rod (Figure 3);
• Unscrew the flange bearing units and remove them
7.1 Routine mechanical maintenance from the crankcase (Figure 4);
• Push the connecting rods to the bottom of the
crankcase and rotate the connecting rod opposite
Below are the routine mechanical
the power take-off by 45 degrees;
maintenance operations:
• Remove the shaft sideways via the flange hole
(power take-off side) (Figure 5);
Check the oil level periodically (usually every week) and • Extraction of the piston rods and their connecting
top up to the correct level if necessary. The oil level is rods requires prior removal of the ceramic piston and
checked at room temperature, while the oil is changed, splash shield.
using the cap provided, at working temperature.

Caution: If the pump has been running for 7.3 Mechanical installation
several minutes, the oil could be very hot
and so it is recommended that protective
gloves be worn before changing the oilo. Reassemble the mechanical parts as
described below:
The first oil change should take place after 50 hours,
and then every 1000 hours or at least once a year. The
required quantity is 3.5 litres. • Reinsert the piston rods with their connecting rods if
these too were removed, pushing them to the bottom
of the crankcase;
7.2 Mechanical dismantlement • After rotating the connecting rod opposite the power
take-off by 45 degrees, insert the shaft sideways via
the flange hole (power take-off side), taking care to
Carry out the disassembly as follows: keep the power take-off on the correct side of the
crankcase (in any event, it is recommended that the
shaft be inserted from the side without the power
Drain the oil from the crankcase using the drain plug take-off, which can be propped up by hand);
provided; • Insert the two flange bearing units into the holes of

Figure 3 Figure 4

8
 HFR Series

the crankcase, having already replaced the oil seal 7.5 Roller bearings replacement
ring in the event that this was worn, remembering to
check that the wearing rings are in place. Tighten the Once the flange bearing units and the shaft have been
6 screws to a torque of 20 Nm; removed as set out in the paragraphs above, proceed to
• Reassemble the connecting rod feet, taking care not remove, using a pin punch or similar, the outer rings of
to mix up their positions and to respect the proper the bearings from their respective flanges and the inner
torque of 38 Nm; rings from the shaft.
• Reassemble new oil seal rings on the piston rods in New bearings can be assembled with a press or barbell,
the event that these too were removed; using the rings provided to assist you in the operation.
• Replace the back cover, tightening the screws to a Avoid mixing up the outer rings of the bearings inside the
torque of 10 Nm; flange during the assembly operation.
• If dismantled to remove the connecting rods and their
shafts, reassemble the pistons that are fitted with a
splash shield, tightening the screws to a torque of 8 PUMPING UNIT MAINTENANCE
20 Nm;
• Replace the cylinder head, with the help of a few The maintenance of the pumping unit is connected to
studs positioned on the crankcase; VAM valve replacement every 800 hours and seal
• Return the key to the shaft. replacement each time a water leak is detected or, in any
event, in the presence of a significant drop in flow (and
therefore the maximum pressure reached by the pump).
7.4 Roller bearings inspection
After having disassembled the mechanical part, as 8.1 VAM valve replacement
described in the previous point, you should proceed to
visually inspect the rollers and their tracks. To replace the VAM valves inside the
Unless any abnormal wear is noted, proceed to clean the cylinder head, follow these steps:
rollers and tracks with a solvent; once that is done, cover
them with a thin layer of lubricating oil (the same as the
oil contained in the crankcase). • Remove the three M6 hexagonal head screws found
Once this operation is complete, you may replace the on each VAM cover (Figure 6).
mechanical part as shown above. • Unscrew the eight M12 Allen head bolts securing the
If, on the other hand, the tracks or rollers show signs of VAM cover and remove.
wear, replace them as specified in the next step. • With the aid of a screw or an M6 threaded bar,
screwed into the threaded hole of each VAM cap (or
using the appropriate tool-kit equipment), remove
the VAM valves.
• Again, using a screw or an M6 threaded bar
screwed into the threaded hole found at the top
of the VAM cage (or using the appropriate tool-
kit equipment), you can now remove the entire
package consisting of seat, cage, plate and spring.
Be careful when doing this as there is the possibility
that the cage might detach from the seat (Figure
7). If this should happen, reposition the cage on
the seat before giving the VAM package removal
operation another attempt. If, at each removal
attempt, the seat should remain stuck inside the
cylinder head, remove the cage, spring and plate,
as described above, and proceed to remove the
seat with the help of the bent nose pliers provided
with the tool-kit.
Figure 5 • The cage is attached to its respective seat through

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 HFR SerieS

pressure and so the assembly and disassembly

can easily be carried out using simple tools such
as a hammer and screwdriver (Figure 8).
• When reassembling the new VAMs, pay attention
to their positioning, ensuring that they are pushed
right to the bottom of their groove and preventing
them from remaining slightly raised or tilted to one
side. This also applies for the replacement of the
Figure 6 relative caps; you must ensure that the O-rings do
not extrude or cut against the edge of the cylinder
head (use the appropriate equipment from the
tool-kit if necessary).
• Lastly, secure the VAM lids, tightening the screws
to a torque of 80 Nm.

8.2 Seal replacement

Figure 7 When replacing a seal, follow the

instructions below:

• Unscrew the eight M12 Allen head bolts that attach

the cylinder head to the crankcase and pull it away
from the piston. You can use a screwdriver to do
this, taking care not to damage the contact planes
between cylinder head and crankcase.
• With the help of the bent nose pliers found in the
tool-kit, remove the entire gasket pack. If the removal
proves to be especially difficult, you can enlist the
Figure 8 help of a screwdriver; you should always be careful,
however, not to damage the surface and edges
of the seal groove. For versions equipped with a
threaded O-ring, use the appropriate equipment
from the tool-kit if necessary (Figures 9, 10 and 11).
• To reassemble the new gasket pack, respect the
sequence of components shown in Figure 12.
• To mount the high pressure seal, use the tool-kit
equipment that has been provided for this purpose;
spreading the edge of the seal groove with grease
will further facilitate the operation (Figures 13, 14
Figure 9
and 15).
• The low pressure seal can be assembled inside the
pressure pressor by hand.
• Spread the edge of the seal groove with grease in
order to facilitate the mounting of the low pressure
pressor.
• Once the gasket pack has been inserted into the
cylinder head, replace the cylinder head or, if
necessary, enlist the help of a few studs, screwed
into the crankcase, and then, lastly, tightening the 8
Figure 10 screws to a torque of 80 Nm.

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HFR Series

• To reassemble the new gasket pack, respect the

sequence of components shown in Figure 12.
• To mount the high pressure seal, use the tool-kit
equipment that has been provided for this purpose;
spreading the edge of the seal groove with grease
will further facilitate the operation (Figures 13, 14
and 15).
• The low pressure seal can be assembled inside the
pressure pressor by hand.
Figure 11
• Spread the edge of the seal groove with grease in
order to facilitate the mounting of the low pressure
pressor.
• Once the gasket pack has been inserted into the
cylinder head, replace the cylinder head or, if
necessary, enlist the help of a few studs, screwed
into the crankcase, and then, lastly, tightening the 8
screws to a torque of 80 Nm.

Figure 12

8.3 Piston replacement

Whenever the need arises to replace one

or more pistons, proceed as follows:

• Once the cylinder head has been removed following

the instructions given at the beginning of the last
Figure 13 paragraph, unscrew the piston screws using the
spanner provided for this purpose. Once these are
removed, you can easily remove the piston from the
shaft.
• To reassemble, carry out the reverse of the above,
tightening the piston screws to a torque of 20 Nm
(Figure 17).

Figure 14

9 MAINTENANCE TOOLS
When carrying out pump maintenance, we recommend
that you use the specially-provided tool-kit equipment to
facilitate the maintenance of certain parts of this product.
In the absence of this tool-kit, everyday-use tools can
also be used (screwdrivers, pin punches, etc.), taking
care not to damage the pump’s components.
Figure 15

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 HFR SerieS

10 LONG PERIODS OF INACTIVITY rejected by the manufacturer.

Repairs or replacements of defective products shall be
It is wise to check the oil level, inspect the VAM valves made with the sole and exclusive procedures set forth
(where necessary) and follow the procedure given for the herein and LEUCO S.p.A. shall not be liable for any
initial start-up before starting the pump when it has been loss, claim or expense for either direct or consequential
inactive for a long period of time. damage caused, either directly or indirectly, by the sale
In the event of a long period of inactivity, completely or use of these products.
drain all of the water circuits and run the pump for a few
seconds so that any water inside the pump also leaves. The unauthorised use of parts not originally produced
by LEUCO S.p.A. shall automatically exclude warranty
coverage, which is subject to the installation and
11 PRECAUTIONS AGAINST operating instructions provided herein. There are no
FROST DAMAGE other warranties that extend beyond the description on
the face hereof.
In caso di utilizzo con climi freddi a rischio gelo, prevedere
le seguenti precauzioni: a fine lavoro scaricare tutti i
circuiti dell’acqua mediante appositi scarichi posizionati 13 PREVENTIVE MAINTENANCE
nei punti più bassi della linea; far girare la pompa per CYCLE
alcuni secondi al fine di scaricare anche la quantità
residua d’acqua presente nella pompa. CHECK DAILY WEEKLY 50h 800h 1000h 2000h
In presenza di ghiaccio evitare sempre di procedere Filter cleaning X

all’avviamento dell’impianto finché il circuito non sia Oil level/quality X

Oil/water leakage X
completamente sgelato, al fine di evitare gravi danni alla
Hydraulics X
pompa. Oil replacement X X
VAM replacement X
Seal replacement X
12 WARRANTY
LEUCO S.p.A. guarantees that HAWK products are free 14 TECHNICAL FAILURES AND
from defects in materials and workmanship for a period THEIR POSSIBLE CAUSES
of one year from the date of their departure from the
factory.
This warranty is limited to the repair and replacement of 14.1 The pump does not make any
parts or products which, at the sole discretion of LEUCO noise when started up
S.p.A., are considered defective at the time of delivery.
All products subject to this limited warranty shall be • The pump has not been primed and is running
returned, using prepaid freight, for inspection, repair or without water;
replacement (where applicable) by the manufacturer. • There is no water in the power supply circuit;
The limited warranty established herein is in lieu of all • The pump valves are blocked or damaged;
other warranties, express or implied, including any • The discharge line is closed and is not allowing the
warranties of merchantability or fitness for a particular air inside the pump to escape;
purpose; such warranties are hereby excluded and

Figure 16 Figure 17

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 HFR Series

14.2 The pump is operating erratically • The pump is operating at too high a pressure;
• The number of rotations is higher than prescribed;
• Air intake; • The oil level is insufficient or inappropriate or the oil
• Insufficient power supply; is now exhausted and must be replaced;
• There are couplings and bends on the power supply • Water has mixed with the oil due to damaged or
line preventing the passage of water; excessively worn piston oil seals;
• The suction filter is clogged or the wrong size; • The motion transmission belt power is excessive or
• The feed pump is inadequate or provides insufficient the joint connecting the motor or speed reducer is
pressure/flow; not aligned properly.
• The pump will not prime because of insufficient swing
or because the outlet is closed during the priming;
• The pump is unable to prime due to a blocked or 14.7 Vibrations or shocks on the pipes
damaged VAM;
• The seals are too worn; • Air intake;
• The pressure regulating valve is damaged or is • Erratic operation or damage to the pressure
operating erratically; regulating valve;
• Motion transmission problems (misalignments, • The discharge line regulating valve is undersized;
plays, loose or worn belts, etc.); • Worn or damaged VAMs;
• The number of rotations is not as expected. • Irregularities in the motion speed.

14.3 The pump is not performing as 15 RULES REGARDING

many rotations as expected DISPOSAL
• Insufficient power supply (see above); The packaging materials are recyclable.
• The number of rotations is lower than the target; Please do not dispose of the packaging with
• Excessive leakage from the pressure control valve; household waste, but instead send it for
• Worn or damaged VAMs; recycling.
• Worn or damaged seals;
The pump contains valuable recyclable
materials, which should therefore be sent for
14.4 The pump is not reaching the recycling in order to ensure their re-use. The oil
expected pressure should not be released into the environment.
Please therefore dispose of the used pump by
• The mounted nozzle is too large or else it has taking it to an appropriate collection.
become too large through use;
• The number of rotations is insufficient;
• The seals are worn or damaged; 16 NOTE
• Excessive leakage from the pressure control valve;
• Worn or damaged VAMs; .........................................................................................
.........................................................................................
.........................................................................................
14.5 The pump is copiously losing .........................................................................................
prime .........................................................................................
.........................................................................................
• The seals have become too worn or damaged due to ........................................................................................
normal wear and tear or cavitation problems. ........................................................................................
.........................................................................................
.........................................................................................
14.6 The pump is overheating: .........................................................................................
.........................................................................................
• The rotation direction is wrong; .........................................................................................
.........................................................................................

13
 17

14








 
 



 

 
 

  


 







 
 


 
 
 
 

 
 
 

 



 
 +)56
 
EXPLODED VIEW DRAWING AND PARTS LIST

+)56
+)56 



 






HFR80F
HFR60F
HFR40F

HFR80S
HFR60S
HFR40S

HFR120S
HFR105S
HFR SerieS
HFR Series

Posizioni Q.tà per

HFR105S
HFR120S
Pompa

HFR40S
HFR60S

HFR80S
HFR40F
HFR60F
HFR80F
incluse Codice e Descrizione
Included Part Number & Description Q.ty by
Positions Pump
♦ ♦ ♦ ♦ ♦
4 - 6 - 8 - 9 - 10 2600.60 - Guarnizioni pistone Ø30 / Plunger Seals 30 mm 1
♦ ♦ ♦
4 - 6 - 9 - 10 2600.95 - Guarnizioni pistone Ø40 / Plunger Seals 40 mm 1
4 - 5 - 6 - 7 - 8 2600.61 - Pacco completo guarnzioni pistone Ø30 / 3
♦ ♦ ♦ ♦ ♦
- 9 - 10 Complete Seals Packing 30 mm
4 - 5 - 6 - 7 - 9 2600.94 - Pacco completo guarnzioni pistone Ø40 / 3
♦ ♦ ♦
- 10 Complete Seals Packing 40 mm
2600.62 Pistone Ø30 / Plunger 30 mm 3 ♦ ♦ ♦ ♦ ♦
41 - 42 - 43 - 44
2600.91 Pistone Ø40 / Plunger 40 mm 3 ♦ ♦ ♦
2600.63 VAM / Complete check valve 6 ♦ ♦ ♦ ♦ ♦
14 - 15 - 16
2600.93 VAM / Complete check valve 6 ♦ ♦ ♦
2-3 2600.64 Anelli tenuta olio asta / Plunger Oil Seals 1 ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦
4-5-6-7-8-9
- 10 - 11 - 12 - 13 2600.65 Testata completa / Complete Manifold 1 ♦ ♦ ♦ ♦ ♦
- 14 - 15 - 16 - 17
- 18 - 19 - 20 - 23 2600.92 Testata completa / Complete Manifold 1 ♦ ♦ ♦
- 24
2412.03 Tool Kit / Tool Kit 1 ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦

15
 HFR SerieS

LISTA RICAMBI / PARTS LIST HFR Pompe / Pumps

HFR105S
HFR120S
Codice

HFR40S
HFR60S

HFR80S
HFR40F
HFR60F
HFR80F
Pos. Descrizione Q.tà per
Part
Item Description Pompa
number

1 0202.94 Carter / Carter 1

*2 0001.15 Anello radiale / Plunger oil seal 3 ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦
*3 0101.24 Boccola corteco aste / Plastic Bushing 3
*4 0601.16 “O” Ring Ø2,62x56,82 / “O” Ring Ø2.62x56,82 3
♦ ♦ ♦ ♦ ♦
1201.51 Pressore Ø30 / Pressure ring Ø30 3
*5 ♦ ♦ ♦
1201.55 Pressore Ø40 / Pressure ring Ø40 3
♦ ♦ ♦ ♦ ♦
0002.11 Anello tenuta VB Ø30x45 / “VB” seal, Ø30x45 3
*6 ♦ ♦ ♦
0002.74 Anello tenuta VB Ø40 LP / “VB” seal, Ø40 LP 3
♦ ♦ ♦ ♦ ♦
0300.69 Diffusore Interm. Ø30 / Intermed.ring Ø30 3
*7 ♦ ♦ ♦
0300.72 Diffusore Interm. Ø40 / Intermed.ring Ø40 3
♦ ♦ ♦ ♦ ♦
*8 0009.35 Anello antiestrusione Ø 30 / Back ring Ø30 mm 3
♦ ♦ ♦ ♦ ♦
0002.12 Anello tenuta “V” Ø30x45 / “V” seal, Ø30x45 3
*9 ♦ ♦ ♦
0002.75 Anello tenuta “V” Ø40x45x5,5 / “V” seal, Ø40x45x5,5 6
♦ ♦ ♦ ♦ ♦
0300.18 Diffusore “V” Ø30 / Support ring Ø30 3
*10 ♦ ♦ ♦
0300.73 Diffusore “V” Ø40 / Support ring Ø40 3
♦ ♦ ♦ ♦ ♦
1601.57 Tappo G 1” ottone / Brass plug G 1” 1
*11 ♦ ♦ ♦
1601.65 Tappo G 1” 1/4 ottone / Brass plug G 1” 1/4 1
♦ ♦ ♦ ♦ ♦
0603.12 Guarnizione rame G 1” / Copper washer G 1” 1
*12 ♦ ♦ ♦
1408.14 Guarnizione di tenuta 1” 1/4 NBR / Bonded seal 1” 1/4 NBR 1
♦ ♦ ♦ ♦ ♦
1602.32 Testata / Manifold housing 1
*13 ♦ ♦ ♦
1602.38 Testata / Manifold housing 1
♦ ♦ ♦ ♦ ♦
3604.01 Valvola premontata / Valve assembly 6
*14 ♦ ♦ ♦
3604.04 Valvola premontata / Valve assembly 6
*15 0601.13 “O” Ring Ø2,62x31,42 / “O” Ring Ø2.62x31.42 6
*16 0009.37 Anello antiestrusione / Back ring 6
*17 1601.56 Tappo valvola / Valve plug 6
*18 0203.54 Coperchio VAM / Valves cover 2
*19 1801.07 Vite TCEI M12x30 UNI 5931 / Screw M12x30 UNI 5931 16
*20 1802.01 Vite TE M6x16 UNI 5739 / Screw M6x16 UNI 5739 6 ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦
Vite TCEI M12x140 UNI 5931 / Screw M12x140 UNI
*21 1801.09 4
5931
Vite TCEI M12x120 UNI 5931 / Screw TCEI M12x120
*22 1801.10 4
UNI 5931
*23 0603.11 Guarnizione rame G3/4” / Copper washer G3/4” 1
*24 1601.58 Tappo G 3/4” inox / Brass plug G 3/4” stainless steel 1
♦ ♦ ♦ ♦ ♦
1503.29 Sede valvola / Valve seat 6
25 ♦ ♦ ♦
1503.34 Sede valvola / Valve seat 6

16
HFR Series

LISTA RICAMBI / PARTS LIST HFR Pompe / Pumps

HFR105S
HFR120S
Codice

HFR40S
HFR60S

HFR80S
HFR40F
HFR60F
HFR80F
Pos. Descrizione Q.tà per
Part
Item Description Pompa
number

26 0009.36 Anello antiestrusione / Back ring 6

27 0601.58 “O” Ring Ø2,62x28,25-3112 / “O” Ring Ø2.62x28.25-3112 6 ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦
28 1202.13 Piattelo valvola / Valve plate 6
29 0900.39 Molla valvola / Valve spring 6
♦ ♦ ♦ ♦ ♦
0604.12 Gabbia valvola / Valve cage 6
30 ♦ ♦ ♦
0604.12 Gabbia valvola / Valve cage 6
31 1801.06 Vite TCEI M8x25 UNI 5931 / Screw M8x25 UNI 5931 12
32 0500.98 Flangia chiusa / Closed bearing housing 1 ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦
33 0601.12 “O” Ring Ø2,62x120,32 NBR / “O” Ring Ø2.62x120.32 2
34 0200.12 Cuscinetto 32310 rulli conici / Roller bearing 32310 2
0006.20 Albero singola P.d.F. / Single - endend crankshaft 1 ♦
0006.21 “ “ “ “ “ “ 1 ♦
0006.22 “ “ “ “ “ “ 1 ♦
35
0006.23 “ “ “ “ “ “ 1 ♦ ♦
0006.24 “ “ “ “ “ “ 1 ♦ ♦
0006.25 “ “ “ “ “ “ 1 ♦
36 0206.07 Chiavetta / Crankshaft key 1
37 1800.12 Golfare M12 / Eyebolt 1
38 0001.14 Anello radiale / Crankshaft seal 1
39 0301.12 Distanziale / Shim 1 ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦
40 0500.97 Flangia aperta / Bearing housing 1
*41 1800.11 Vite pistone / Plunger bolt 3
*42 0601.15 “O” Ring Ø1,78x11,11 / “O” Ring Ø1.78x11.11 3
♦ ♦ ♦ ♦ ♦
*43 1200.26 Pistone Ø30 / Plunger Ø30 mm 3
♦ ♦ ♦
1200.28 Pistone Ø40 / Plunger Ø40 mm 3
*44 1400.55 Rosetta rame pistone / Copper spacer 3
45 0003.22 Asta pattino / Plunger rod 3
46 1501.05 Anello Ø22 / Ring Ø22 6
47 1502.05 Spinotto / Connecting rod pin 3
48 0100.09 Biella / Connecting rod 3
49 1403.05 Rosetta elastica Ø8 / Spring washer Ø8 6
50 1800.13 Vite biella / Connecting rod screw 6
♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦
51 0601.11 “O” ring Ø 2,62x209,23 / “O” ring Ø 2.62x209.23 1
52 0203.55 Coperchio carter / Cranckcase cover 1
53 0601.19 “O” Ring Ø2,62x17,13 / “O” Ring Ø2.62x17.13 1
54 1601.20 Tappo G 1/2” ottone / Brass plug G 1/2” 1
55 0700.06 Spia livello olio G 1” / Sight glass G 1” 1
56 1600.13 Tappo sfiato olio G 3/4” / Oil dip stick G 3/4” 1
57 1801.26 Vite TCEI M6x22 UNI 5931 / Screw TCEI M6x22 UNI 5931 8

17
 HFR SerieS

LISTA RICAMBI / PARTS LIST HFR Pompe / Pumps

HFR105S
HFR120S
Codice

HFR40S
HFR60S

HFR80S
HFR40F
HFR60F
HFR80F
Pos. Descrizione Q.tà per
Part
Item Description Pompa
number

Particolare disponibile solo in kit / Part available in kit only

* Particolare disponibile anche in kit / Part available in kit also

18