KG2-3G - Baseload Performance - W-Part Load Data - Rev01

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PERFORMANCE CURVES / KG2-3G GAS TURBINE

PERFORMANCE CURVES
KG2-3G GAS TURBINE

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

1. GENERAL
This document describes the performance data of KG2-3G gas turbine.

Table 1 Input Parameters (Baseload)

KG2-3G
Metric Imperial
Ambient Temperature C ---- F ----

Relative Humidity % 60

Elevation m 0 feet 0
Intake Loss mmH2O 50 inch w.c. 2
Exhaust Loss mmH2O 100 inch w.c. 4
Generator Efficiency % 0.975
Stack Temperature C 120 F 248
LHV kJ/kg 49000 Btu/lb 21082
Turbine Rotor Speed rpm 25500
Output Shaft Speed rpm 1500 / 1800
Gearbox Loss Included

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

Table 2 Fuel Composition

Fuel Composition 100,00 Fuel Properties


N2 0 HHV - KJ/Kg 54375
O2 0 LHV - KJ/Kg 49000
CO 0 LHV - KJ/Nm
3
18897
CO2 0,00749 LHV - Kcal/Kg 11711
3
H2O 0 LHV - Kcal/Nm 4516
H2 0 LHV - Btu/scf 905
NO 0 LHV - Btu/lb 21082
H 0 Gas Constant - J/kgK 511,60
O 0 Mol Weigth 16,25
OH 0 Gamma 1,317
3
AR 0 Rho - Kg/m 0,687
NH3 0 SG 0,561
CH4 0,99251 Cp - KJ/KgK 2,124
2
C2H6 0 Visc - N/sm 1,12E-05
C2H4 0 Kinvis - m^2/s 1,62E-05
C3H8 0 Z 0,998
C3H6 0 Tfuel - K 288,15
C4H10 0 Pfuel - BarA 1,01325
C4H8 0 Tair - K 550
C5H12 0 Pair - BarA 7
C6H14 0 FARst 0,0592
C6H6 0 Tadiabatic - K 2381
3
C7H16 0 Wobbe Index - MJ/Nm 47,79
C7H8 0
C10H22 0
C8H10 0
CH3OH 0

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

2. Standard Baseload Performance Data

Table 3 Baseload Performance (Typical)

KG2-3G Site Specific Baseload Calculation


Site Conditions : Metric
Ambient Temperature °C 0 15 30
Elevation m 0
Intake Loss mmH20 50
Exhaust Loss mmH20 100
Generator Efficiency % 0,975
Stack Temperature °C 120
LHV Kj/kg 49000
Kj/nm3 18897
Output:
Shaft Power KW 2173 1986 1755
Fuel Flow KW 8481 7975 7425
Fuel Flow kg/hr 623 586 546
Fuel Flow NM^3/hr 907 852 794
Shaft Efficiency % 0,256 0,249 0,236
Generator Output KW 2119 1936 1711
Electrical Efficiency % 0,250 0,243 0,230
Air Inlet Mass Flow kg/sec 9,747 9,295 8,737
Exhaust Temperature °C 592 599 610
Exhaust Mass Flow kg/sec 9,920 9,458 8,888
Exhaust Heat KW 5180 5038 4890
Fuel Gas Pressure barG 12
Emissions NOx / CO (15% O2) ppm <25/10(Baseload)

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

3. Standard Baseload Performance Curves

Shaft Power vs Ambient Temperature


Ambient Temp. °F
-49 -22 5 32 59 86 113
2,600
2,400
Power Output - kW

2,200
2,000
1,800
1,600
1,400
1,200
1,000
-45 -30 -15 0 15 30 45
Ambient Temp. °C

Figure 1 Shaft Power vs Ambient Temperature

Exhaust Flow vs Ambient Temperature


Ambient Temp. °F
-49 -22 5 32 59 86 113
13.00 28.66
Exhaust Mass Flow - lbs/s

12.00 26.46
Exhaust Mass Flow kg/s

11.00 24.25

10.00 22.05

9.00 19.84

8.00 17.64

7.00 15.43

6.00 13.23
-45 -30 -15 0 15 30 45
Ambient Temp. °C

Figure 2 Exhaust Mass Flow vs Ambient Temperature

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

Exhaust Heat vs vs Ambient Temperature


Ambient Temp. °F
-49 -22 5 32 59 86 113
6000 20472

5500 18766

Exhaust Heat - MBtu/hr


Exhaust Heat - kW

5000 17060

4500 15354

4000 13648

3500 11942

3000 10236
-45 -30 -15 0 15 30 45
Ambient Temp. °C

Figure 3 Exhaust Heat vs Ambient Temperature

Fuel Flow vs Ambient Temperature


Ambient Temp. °F
-49 -22 5 32 59 86 113
10000 34121

9500 32415
Fuel Flow - MBTU/hr

9000 30709
Fuel Flow - kW

8500 29003

8000 27297

7500 25591

7000 23885

6500 22179

6000 20473
-45 -30 -15 0 15 30 45
Ambient Temp. °C

Figure 4 Fuel Flow vs Ambient Temperature

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

HeatRate vs Ambient Temperature


Ambient Temp. °F
-49 -22 5 32 59 86 113
5
4.8
HeatRate - kW/kWe

4.6
4.4
4.2
4
3.8
3.6
3.4
3.2
-45 -30 -15 0 15 30 45
Ambient Temp. °C

Figure 5 Heat Rate vs Ambient Temperature

EGT vs Ambient Temperature


Ambient Temp. °F
-49 -22 5 32 59 86 113
650 1202

625 1157
Exhaust Temp. °C

600 1112
Exhaust Temp. °F

575 1067

550 1022

525 977

500 932

475 887

450 842
-45 -30 -15 0 15 30 45
Ambient Temp. °C

Figure 6 EGT vs Ambient Temperature

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

4. Standard Partload Performance (Non - DLE)

Table 4 Input Parameters (Partload)

KG2-3G
Metric Imperial
Ambient Temperature C 15 F 59
Relative Humidity % 60
Elevation m 0 feet 0
Intake Loss mmH2O 50 inch w.c. 2
Exhaust Loss mmH2O 100 inch w.c. 4
Generator Efficiency % 0.975
Stack Temperature C 120 F 248
LHV kJ/kg 49000 Btu/lb 21082
Turbine Rotor Speed rpm 25500
Output Shaft Speed rpm 1500 / 1800
Gearbox Loss Included

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

Table 5 Fuel Composition

Fuel Composition 100,00 Fuel Properties


N2 0 HHV - KJ/Kg 54375
O2 0 LHV - KJ/Kg 49000
3
CO 0 LHV - KJ/Nm 18649
CO2 0,00749 LHV - Kcal/Kg 11711
H2O 0 LHV - Kcal/Nm 3
4457
H2 0 LHV - Btu/scf 905
NO 0 Gas Constant - J/kgK 511,60
H 0 Mol Weigth 16,25
O 0 Gamma 1,317
OH 0 Rho - Kg/m3 0,678
AR 0 SG 0,561
NH3 0 Cp - KJ/KgK 2,124
2
CH4 0,99251 Visc - N/sm 1,12E-05
C2H6 0 Kinvis - m^2/s 1,64E-05
C2H4 0 Z 0,998
C3H8 0 Tfuel - K 288,15
C3H6 0 Pfuel - BarA 1
C4H10 0 Tair - K 550
C4H8 0 Pair - BarA 7
C5H12 0 FARst 0,0592
C6H14 0 Tadiabatic - K 2381
3
C6H6 0 Wobbe Index - MJ/Nm 47,79
C7H16 0
C7H8 0
C10H22 0
C8H10 0
CH3OH 0

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

Table 6 Partload Performance (Typical)

KG2-3G Site Specific Partload Calculation


Site Conditions : Metric
Ambient Temperature °C 15
Elevation m 0
Intake Loss mmH20 50
Exhaust Loss mmH20 100
Generator Efficiency % 0,975
Stack Temperature °C 120
LHV Kj/kg 49000
Kj/nm3 18897
Relative Output Power: % 0 25 50 75 100
Shaft Power KW 0 496 993 1489 1986
Fuel Flow KW 2894 4182 5448 6703 7975
Fuel Flow kg/hr 213 307 400 492 586
Fuel Flow NM^3/hr 119 172 225 276 329
Shaft Efficiency % 0,000 0,119 0,182 0,222 0,249
Generator Output KW 0 484 968 1452 1936
Electrical Efficiency % 0,000 0,116 0,178 0,217 0,243
Air Inlet Mass Flow kg/sec 9,347 9,333 9,332 9,325 9,295
Exhaust Temperature °C 286 369 447 523 599
Exhaust Mass Flow kg/sec 9,406 9,418 9,443 9,462 9,458
Exhaust Heat KW 1633 2493 3333 4170 5038
Fuel Gas Pressure barG 12
Emissions NOx / CO (15% O2) ppm <25/10(Baseload)

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

KG2-3G Site Specific Partload Calculation


Site Conditions : Metric
Ambient Temperature °C 15
Elevation m 0
Intake Loss mmH20 50
Exhaust Loss mmH20 100
Generator Efficiency % 0,975
Stack Temperature °C 120
LHV Kj/kg 49000
Kj/nm3 18897
Relative Output Power: % 0 25 50 75 100
Shaft Power KW 0 496 993 1489 1986
Fuel Flow KW 2894 4182 5448 6703 7975
Fuel Flow kg/hr 213 307 400 492 586
Fuel Flow NM^3/hr 119 172 225 276 329
Shaft Efficiency % 0,000 0,119 0,182 0,222 0,249
Generator Output KW 0 484 968 1452 1936
Electrical Efficiency % 0,000 0,116 0,178 0,217 0,243
Air Inlet Mass Flow kg/sec 9,347 9,333 9,332 9,325 9,295
Exhaust Temperature °C 286 369 447 523 599
Exhaust Mass Flow kg/sec 9,406 9,418 9,443 9,462 9,458
Exhaust Heat KW 1633 2493 3333 4170 5038
Fuel Gas Pressure barG 12
Emissions NOx / CO (15% O2) ppm <25/10(>75% Load )

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

5. Standard Partload Performance Curves (DLE - Baseload)

Shaft Power vs % Load

2,400
2,200
2,000
Power Output - kW

1,800
1,600
1,400
1,200
1,000
800
600
400
200
0
0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00
Generator Power - %

Figure 7 Shaft Power vs Relative Generator Power

Exhaust Flow vs Load


11.00 24.23
Exhaust Mass Flow - lbs/s

10.50 23.13
Exhaust Mass Flow kg/s

10.00 22.03
9.50 20.93
9.00 19.83
8.50 18.73
8.00 17.63
7.50 16.53
7.00 15.43
6.50 14.33
6.00 13.23
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Generator Power -%

Figure 8 Exhaust Mass Flow vs Relative Generator Power

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

Exhaust Heat vs Load

6000 20,472

Exhaust Heat - MBtu/hr


5500 18,766
5000 17,060
Exhaust Heat - kW

4500 15,354
4000 13,648
3500 11,942
3000 10,236
2500 8,530
2000 6,824
1500 5,118
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Generator Power - %

Figure 9 Exhaust Heat vs Relative Generator Power

Fuel Flow vs Load


10000 34,120
9000 30,708
Fuel Flow - MBTU/hr
8000 27,296
Fuel Flow - kW

7000 23,884
6000 20,472
5000 17,060
4000 13,648
3000 10,236
2000 6,824
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Generator Power - %

Figure 10 Fuel Flow vs Relative Generator Power

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

HeatRate vs Load
45
40
HeatRate - kW/kWe

35
30
25
20
15
10
5
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Generator Power - %

Figure 11 Heat Rate vs Relative Generator Power

EGT vs Load
650 1202
600 1112
Exhaust Temp. °C

550 1022
Exhaust Temp. °F

500 932
450 842
400 752
350 662
300 572
250 482
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Generator Power - %

Figure 12 EGT vs Relative Generator Power

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

6. Standard Partload Performance (Partload - DLE)

Table 7 Input Parameters (Partload)

KG2-3G
Metric Imperial
Ambient Temperature C 15 F 59
Relative Humidity % 60
Elevation m 0 feet 0
Intake Loss mmH2O 50 inch w.c. 2
Exhaust Loss mmH2O 100 inch w.c. 4
Generator Efficiency % 0.975
Stack Temperature C 120 F 248
LHV kJ/kg 49000 Btu/lb 21082
Turbine Rotor Speed rpm 25500
Output Shaft Speed rpm 1500 / 1800
Gearbox Loss Included

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

Table 8 Fuel Composition

Fuel Composition 100,00 Fuel Properties


N2 0 HHV - KJ/Kg 54375
O2 0 LHV - KJ/Kg 49000
CO 0 LHV - KJ/Nm 3
18897
CO2 0,00749 LHV - Kcal/Kg 11711
3
H2O 0 LHV - Kcal/Nm 4516
H2 0 LHV - Btu/scf 905
NO 0 LHV - Btu/lb 21082
H 0 Gas Constant - J/kgK 511,60
O 0 Mol Weigth 16,25
OH 0 Gamma 1,317
3
AR 0 Rho - Kg/m 0,687
NH3 0 SG 0,561
CH4 0,99251 Cp - KJ/KgK 2,124
2
C2H6 0 Visc - N/sm 1,12E-05
C2H4 0 Kinvis - m^2/s 1,62E-05
C3H8 0 Z 0,998
C3H6 0 Tfuel - K 288,15
C4H10 0 Pfuel - BarA 1,01325
C4H8 0 Tair - K 550
C5H12 0 Pair - BarA 7
C6H14 0 FARst 0,0592
C6H6 0 Tadiabatic - K 2381
3
C7H16 0 Wobbe Index - MJ/Nm 47,79
C7H8 0
C10H22 0
C8H10 0
CH3OH 0

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

Table 9 Partload Performance (Typical)

KG2-3G Site Specific Partload Calculation


Site Conditions : Metric
Ambient Temperature °C 15
Elevation m 0
Intake Loss mmH20 50
Exhaust Loss mmH20 100
Generator Efficiency % 0,975
Stack Temperature °C 120
LHV Kj/kg 49000
Kj/nm3 18649
Relative Output Power: % 0 25 50 75 100
Shaft Power KW 0 496 993 1489 1986
Fuel Flow KW 4545 5421 6280 7140 7975
Fuel Flow kg/hr 334 398 461 525 586
Fuel Flow NM^3/hr 187 223 259 294 329
Shaft Efficiency % 0,000 0,091 0,158 0,209 0,249
Generator Output KW 0 484 968 1452 1936
Electrical Efficiency % 0,000 0,089 0,154 0,203 0,243
Air Inlet Mass Flow kg/sec 6,845 7,634 8,277 8,833 9,295
Exhaust Temperature °C 524 543 562 580 599
Exhaust Mass Flow kg/sec 6,937 7,744 8,406 8,978 9,458
Exhaust Heat KW 3062 3592 4090 4575 5038
Fuel Gas Pressure barG 12
Emissions NOx / CO (15% O2) ppm <25/10(Baseload)

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

7. Standard Partload Performance Curves (DLE - Partload)

Shaft Power vs % Load

2,400
2,200
2,000
Power Output - kW

1,800
1,600
1,400
1,200
1,000
800
600
400
200
0
0.75 0.80 0.85 0.90 0.95 1.00
Generator Power - %

Figure 13 Shaft Power vs Relative Generator Power

Exhaust Flow vs Load


11.00 24.23
Exhaust Mass Flow - lbs/s
10.50 23.13
Exhaust Mass Flow kg/s

10.00 22.03
9.50 20.93
9.00 19.83
8.50 18.73
8.00 17.63
7.50 16.53
7.00 15.43
6.50 14.33
6.00 13.23
0.75 0.8 0.85 0.9 0.95 1
Generator Power -%

Figure 14 Exhaust Mass Flow vs Relative Generator Power

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

Exhaust Heat vs Load

6000 20,472

Exhaust Heat - MBtu/hr


5500 18,766
5000 17,060
Exhaust Heat - kW

4500 15,354
4000 13,648
3500 11,942
3000 10,236
2500 8,530
2000 6,824
1500 5,118
0.75 0.8 0.85 0.9 0.95 1
Generator Power - %

Figure 15 Exhaust Heat vs Relative Generator Power

Bleed Air Mass Flow vs Load


-49 -22 5 32 59 86 113
1.00 6.60

5.50
Air Mass Flow - kg/s

0.80
Air Mass Flow - lbs/s

4.40
0.60
3.30
0.40
2.20

0.20
1.10

0.00 0.00
0.75 0.8 0.85 0.9 0.95 1
Generator Power - %

Figure 16 Bleed Air Mass Flow vs Relative Generator Power

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

Fuel Flow vs Load


10000 34,120
9000 30,708

Fuel Flow - MBTU/hr


8000 27,296
Fuel Flow - kW

7000 23,884
6000 20,472
5000 17,060
4000 13,648
3000 10,236
2000 6,824
0.75 0.8 0.85 0.9 0.95 1
Generator Power - %

Figure 17 Fuel Flow vs Relative Generator Power

HeatRate vs Load
5
4.5
HeatRate - kW/kWe

4
3.5
3
2.5
2
1.5
1
0.5
0
0.75 0.8 0.85 0.9 0.95 1
Generator Power - %

Figure 18 Heat Rate vs Relative Generator Power

© 2016 Dresser Rand Norway AS. All Rights Reserved.


PERFORMANCE CURVES / KG2-3G GAS TURBINE

EGT vs Load
650 1202
1112
Exhaust Temp. °C

600 1022

Exhaust Temp. °F
932
550 842
752
500 662
572
450 482
0.75 0.8 0.85 0.9 0.95 1
Generator Power - %

Figure 19 EGT vs Relative Generator Power

© 2016 Dresser Rand Norway AS. All Rights Reserved.

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