Oil and Gas - Villares

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Oil & Gas

and CPI
ABOUT VILLARES METALS

Villares Metals is a company of solutions in long


products of high alloy special steels and it is part of the
High Performance Metals Division of the voestalpine
Group, based in Linz (Austria), since 2007. Our special steels and specialty
alloys can be provided in several shapes of products or components, those
are used for special applications which require excellent properties. We
supply the major industry segments: oil & gas, CPI, automotive, tooling,
energy and machine building - in Brazil and worldwide. The Villares Metals’
differential is its technical expertise, flexibility and capacity to develop
special solutions driven to the customer needs.

Materials for oil and gas exploration and production must meet challenging
requirements. Villares Metals provides solutions in the form of engineering
steels, stainless steels (including duplex and super duplex grades) and
specialty alloys for both land and offshore applications. We produce a full
spectrum of standard and custom grades in rolled or forged products.

01
MAIN
APPLICATIONS

02
MAIN
APPLICATIONS

03
Engineering Steel Specialty Alloys
SIMILAR STANDARDS SIMILAR STANDARDS
ASTM UNSA ISI Others
ASTM UNSD IN / Wnr.
SAE 4340 /
VM40* ASMT A332 (4340) G43400 4340
AMS 6414 ASTM UNS DIN 17744
VRC625
ASTM A182
K11597 ASME SA387 B446 N06625 Wnr. 2.4856
F11 GRADE F11 -
K11572 Gr. 11 ASTM
(MOD.)
VATX750 N07750 Wnr. 2.4669
ASTM A182
ASME SA387
B637
F22 GRADE F22 K21590 -
Gr. 22 ASTM
(MOD.) VAT286A Wnr. 1.4980
A660
ASTM A322 (8630)
VB30 G86300 8630 SAE 8630
ASTM A29 (8630) ASTM
VAT718A N07718 Wnr. 2.4668
B637
VL30 ASTM A322 (4130) G41300 4130 SAE 4130
ASTM Wnr. 1.4876
VAT800HT N08811
B408 1.4959
ASTM A322 (4140)
VL40* G41400 4140 AMS 6349
ASTM A646(4140) ASTM
VRC400 B164 N04400W nr. 2.4360
ASTM A322 (4330) EN 30B /
VM30*
ASTM A29
K23080 4330
AMS 6411 B564

* Also supplied in remelted condition

Precipitation Hardening Steels Duplex and Super Duplex Stainless Steels


SIMILAR STANDARDS
SIMILAR STANDARDS
DIN
ASTM Others
Wnr. ASTM UNS Wnr. / DIN

AMS ASTM A 182


UNS Wnr. 1.4460
N4460 Gr F50 /
5643 S32900 DIN X3CrNiMoNbN
ASTM A276
ASTM - A564 ASTM A 182
V630 (630) 1.4542 UNS Wnr. 1.4462
N4462 * Gr F51 /
S31803 DIN 2CrNiMoN
17-4 PH AMS ASTM A276
5622 ASTM A 182
UNS Wnr. 1.4410
VF53 ** Gr F53 /
S32750 DIN X2CrNiMoN25-7-4
ASTM A276
ASTM - A564 ASTM A 182 Wnr. 1.4501
AMS UNS
N4534 (XM-13) 1.4534 N4501 ** Gr F55 /
S32760
DIN
5629 ASTM A276 2CrNiMoCuWN25-7-4
PH 13-8 Mo
ASTM A 182 Wnr. 1.4507 • Villares Metals’ product line meets
UNS
N4507 ** Gr F61 / DIN
ASTM A276
S32550
X2CrNiMoCuN25-6-3 the API 6A standards.
• Dimensions and special requirements
*NORSOK MDS D47 **NORSOK MDS D57
upon consultation.
04
Martensitic Stainless Steels Maraging Steels
SIMILAR STANDARDS SIMILAR STANDARDS

ASTMU NS AISI DIN / Wnr. Others ASTMU NS AMSM IL

ASMT A182 Wnr. 1.4313 VART250 ASTM A579 UNS AMS


N4313 S41500 - - MIL-S-46850D
Gr F6NM DIN X3CrNiMo13-4 (MARAGING 250) GR. 72 K92890 6512
ASTM A276 (410) Wnr. 1.4006 NBR 5601 VART300 ASTM A579 UNS AMS
VC140 S41000 410 MIL-S-46850D
ASTM A182/ Gr F6a DIN X12Cr13 SAE 51410 (MARAGING 300) GR. 73 K93120 6514
Wnr. 1.4021 NBR 5601 ASTM A276/
VC150 ASTM A276 (420) S42000 420 AMS
DIN X20Cr13 Type 420 VXM19 ASTM A479 S20910 MIL-S-46850D
6514
NBR 5601 Gr XM19
Wnr. 1.4005
V416 ASTM A582 (416) S41600 416 AMS 5610L
DIN X12CrS13
Type II

Austenitic Stainless Steels


SIMILAR STANDARDS

ASTM UNS AISI DIN / Wnr.

ASTM A182 / Gr F304 Wnr. 1.4301


V304UF S304003 04
ASTM A276 DIN X5CrNi18-10
ASTM A182 / Gr F304L Wnr. 1.4307
V304XLUF S30403 304L
ASTM A276 DIN X2CrNi18-9
ASTM A182 / Gr F316 Wnr. 1.4401
V316UF S316003 16
ASTM A276 DIN X5CrNiMo17-12-2
ASTM A182 / Gr F316L Wnr. 1.4404
V316XLUF S31600 316L
ASTM A276 DIN X2CrNiMo17-12-2
ASTM A182 / Gr F317L Wnr. 1.4449
V317L S31703 317L
ASTM A276 DIN X3CrNiMo18-12-3
ASTM A182 / Gr F321 Wnr. 1.4541
V321 S321003 21
ASTM A276 DIN X6CrNiTi18-10
ASTM A182 / Gr F347 Wnr. 1.4543
V347SI S347003 47
ASTM A276 DIN X6CrNiTi18-10 • Villares Metals’ product line meets
the API 6A standards.
• Dimensions and special requirements
upon consultation.
05
Machining Service Center
steels and specialty steels. We count on high technology equipment.

• Lathes • Peeling Machines • Hot Drawing Benches


• Milling Cutters • Centerless Grinders • Shaving Machines
• Treppaning Machines • Cold Drawing Benches • Straighteners
• Grinders

List of High Technology Equipment


Maximum
Equipment Basic Characteristic s Q ty.
Weight (t)
ø max. 2030 mm
Lathe Waldrich 100 1
Max lenght 15.000 mm
Lathe Innobra 2 and ø max. 900mm (over the car)
10 2
3 (CNC) ø max. 1,080mm (over the lathe bed)
Vertical Dorries Lathe ø max. 3,400mm
25 1
(CNC) Max height.: 1,700mm
Romi Centur Lathe ø max. 1,500mm
40 1
180A (CNC) Max length: 8,000mm
Romi Centur Lathe ø max. 2,030mm
40 2
180A (CNC) Max length: 8,000mm
ø max. 1,180mm (over the car)
Farrel 2 Lathet (CNC) 40 1
Max length.: 13,700m m
ø max. 1,800mm
Promatek / Rocco
20 Boring max.: 505mm 2
Trepanning Machine
Max length. (boring): 14,000mm
ø max. 500mm
Echea 4 Trepanning
8 Max boring:ø165mm 1
Machine
Max length (boring): 7,000mm
WMW Milling Cutter Bed dimension: 2,000 x 1,800mm
20 1
(CNC) Max height: 1,600mm
Max weight: Platform: 50 t
Movable bed max weight: 12,5 t
Broaching Machine
- Longitudinal travel: 5,500mm 1
125
Transverse travel: 500mm
Max height: 2,700mm
Max weight platform.: 50 t
Movable bed max weight: 12,5 t
Broaching Machine
- Longitudinal travel: 7,000mm 1
160
Transverse travel: 500mm
Max weight: 3,000mm
Longitudinal travel: 6,000mm
Broaching Machine Transverse travel: 3,200mm
20 2
Table Type TOS (CNC) Max height: 3,500mm
Bed dimension:2 x 3m

Horizontal Lathe
Gurutzpe GLX16. 18 ø max. 1.300mm 1
18.17 max lenght 17.000mm

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07
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Certifications - Quality System Management
Villares Metals’ product line meets the API 6A standards.

- OHSAS 18001:2007 - Occupational Health and Safety


Management Systems
- ISO 14001:2015 - Environmental Management Systems
- ISO 50001:2011 - Management System
- IATF 16949:2016 - Quality Management System
- ISO/IEC 17025 - Accredited Physical, Chemical and
Metallographic Laboratories
- AS 91000 D - Aerospace Quality Management Systems
Quality Management Systems - Requirements for Aviation, Space
and Defense Organizations
- Nadcap - National Aerospace and Defense Contractors
Accreditation Program/Heat Treatment Facilities and Non-
Destructive Testing
- Directive 2014/68/EU
- Directive 305/11/EU/CPR (CE mark)
- AW 2000/WO/TRD100 - Pressurized Parts Application.
Pressure Vessel Components.
- NORSOK - M650 - Oil & Gas Application

09
Heat Treatment
The Villares Metals’ Heat Treatment Service Center offers complete solutions in Heat Treatment. It has state-of-the-art and high technology equipment, coupled with an
efficient automatic control system, ensuring a perfect execution of the different thermal cycles. The correct selection of steel grade and its ideal heat treatment are required
for maximum tool yield. For your convenience and greater tooling performance, our customers can count on Steel Grade and Heat Treatment from the same supplier.

Basic Services Additional Services


• Vacuum furnace quenching • Pick-up and return of material within a 150 km
• Controlled atmosphere quenching radius
• Vacuum tempering • Hardness, tensile strength and impact testing
• Tempering in neutral atmosphere • Metallographic analyses
• Annealing • Failure analyses of dies and tools
• Solubilization under vacuum • Technical services and application services
• Ageing • Heat treatment reports
• Sub-zero • Technical seminars for customers
• Stress relieving
• Plasma nitriding

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