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University of Technology Chemical Engineering Department Process Engineering Branch

The document provides process control documentation for the production of isoprene, including: 1) Individual P&IDs for key equipment like mixers, heat exchangers, reactors, distillation towers, and more. Each diagram shows the control systems aimed at parameters like temperature, pressure, level and flow. 2) An overall P&ID showing the interconnection of all process equipment and instrumentation used to control the entire isoprene production process. 3) Descriptions of the control systems for various units, which generally involve transmitters to monitor parameters, controllers to process input and provide output signals, and control valves or other elements to implement control actions.

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ياسر وليد خالد عبد الباقي
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45 views8 pages

University of Technology Chemical Engineering Department Process Engineering Branch

The document provides process control documentation for the production of isoprene, including: 1) Individual P&IDs for key equipment like mixers, heat exchangers, reactors, distillation towers, and more. Each diagram shows the control systems aimed at parameters like temperature, pressure, level and flow. 2) An overall P&ID showing the interconnection of all process equipment and instrumentation used to control the entire isoprene production process. 3) Descriptions of the control systems for various units, which generally involve transmitters to monitor parameters, controllers to process input and provide output signals, and control valves or other elements to implement control actions.

Uploaded by

ياسر وليد خالد عبد الباقي
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

PROCESS CONTROL

University of Technology
Chemical engineering department
Process engineering branch

A process control report and a P&ID for production of isoprene


(P&ID)
Done by :
Yasir Waleed Khalid / Raghad Hussain Ali
Moring study
Processing branch

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PROCESS CONTROL

Abstract
The objective of process control is to keep key process-
operating parameters within narrow bounds of the reference
value or setpoint.
. A control loop for a given process must have at least one
sensor, a controller, and a control element to which the results
are applied.

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PROCESS CONTROL

Table of content .......................................................................page


1-Introduction..............................................................................4
2-equipment P&IDs....................................................................5
3-overall P&IDs..........................................................................8

3|Page
PROCESS CONTROL

1-Intorduction
Process controls play an important role in how a plant process upset can be
controlled and subsequent emergency actions executed. Without adequate and
reliable process controls, an unexpected process occurrence cannot be
monitored, controlled, and eliminated. Process controls can range from simple
manual actions to computer logic controllers, remote from the required action
point, with supplemental instrumentation feedback systems. These systems
should be designed to minimize the need to activate secondary safety devices.
The process principles, margins allowed, reliability, and the means of process
control are mechanisms of inherent safety that will influence the risk level at a
facility.
A piping and instrumentation diagram (P&ID) is defined as follows: A diagram
which shows the interconnection of process equipment and the instrumentation
used to control the process. In the process industry, a standard set of symbols is
used to prepare drawings of processes.
A diagram which shows the interconnection of process equipment and the
instrumentation used to control the process. In the process industry, a standard
set of symbols is used to prepare drawings of processes. The instrument
symbols used in these drawings are generally based on International Society of
Automation (ISA) Standard S5.1
For example look at the below diagram

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PROCESS CONTROL

2-Equipment P&IDs
For the diagrams below Each equipment were drown individually with i
2.1 -the mixer E1
the mixer is feed with propylene and the
tripropyl aluminum catalyst
the feed stream is controlled by flow
transmitter, controller and a control
valve. The output stream is controlled by
level control , transmitter and control
valve.

2.2- heat exchangers 1H , 2H


The 1H and 2H heat exchangers going
to heat up the flow . the exchanger is
controlled by
Temperature transmitter , controller
and a control valve
The transmitter connected to the main
flow and linked with the controller
which will control the flow of the
steam

2.3-the dimerization reactor E3


the major factors in is reactor control
system was the liquid level in the reactor
, flow and the temperature
the temperature was controlled by the
1H unit where the flow was controlled
by flow transmitter and the controller
where the level was controlled by the
level transmitter and the controller
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PROCESS CONTROL

2.4-the flash tower E4


the control system for the flash tower aimed to
control the flow rate the the tower and the
pressure
the control system containing flow transmitter ,
controller and a control valve , the pressure was
controlled by transmitter , controller and a
control valve
the flash tower also provides a catalyst recycle
line back to the reactor E3

2.5-the distillation towers D1, D2, D3, D4


the distillation towers in the process
was controlled by the same meta.
The control system was aimed for the
level, flow, and pressure.
The level was controlled by level
transmitter , controller and a control
valve
The pressure was controlled by
pressure transmitter , controller and a
control valve
The flow was controlled by flow
transmitter , controller and a control
valve
2.6-the isomerization reactor E5
The reactor control system aimed for level ,
flow , temperature
The temp. was controlled by the 2H unit
And level was controlled by a transmitter ,
controller and a control valve The flow was was
controlled by a transmitter , controller and a control valve
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PROCESS CONTROL

2.7-the catalyst recovery (stream spliter) E9


The control system aimed at the
flow
Where the flow was controlled by
the flow transmitter , controller and
a control valve

2.8-tubular furnace E7
The tubular furnace control system aimed at the
temp. and the flow rate
The temp. was controlled by the transmitter that
connected to the main stream and linked with the
controller which control air drain to the furnace
The flow rate was controlled by a transmitter ,
controller and a control valve

2.9-quanching tower / cooling tower E8


the quenching/cooling tower control
system aimed at the flow and the temp.
the temp. was controlled by the temp.
transmitter , controller and a control
valve
the flow was controlled by the flow
transmitter , controller and a control
valve .

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PROCESS CONTROL

3-the overall process P&ID

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