BPW repair kits

BPW BERGISCHE ACHSEN

BPW repair kits

BPW-Repsatz-06/1 e
BPW repair kits for axles of 6.5 t and above

Contents
Page
1 Drum brake

1.1 SN 42..
1.1.1 Repair kit - Brake 09.801.02.01.0 and 09.801.02.02.0 4
1.1.2 Repair kit - Brake with brake shoes 09.801.02.38.0 and ..39.0 5
1.1.3 Repair kit - Brake 09.801.06.79.0 6

1.2 SN 36..
1.2.1 Repair kit - Brake with brake shoes 09.801.02.41.0 and ..06.82.0 7
1.2.2 Repair kit - Brake with brake shoes 09.801.02.40.0 and ..06.81.0 8

1.3 SN 30..
1.3.1 Repair kit - Brake with brake shoes 09.801.02.42.0 and ..43.0 9
1.3.2 Repair kit - Brake 09.801.06.80 10

1.4 Repair kit - Brake shoe roller 09.801.02.10.0 11

1.5 Repair kit - Brake shoe roller 09.801.02.91.0 12
1.6 Repair kit - Pivot bearing 09.801.02.15.0 13
1.7 Repair kit - Brake camshaft bearing 09.801.02.13.0 14 - 15
1.7 Repair kit - Brake camshaft bearing 09.801.00.14.2 14 - 15
1.8 Repair kit - Brake camshaft bearing 09.801.06.09.1 16 - 17
1.8 Repair kit - Brake camshaft bearing 09.801.00.43.1 16 - 17
1.9 Repair kit - Repair kit slack adjuster assembly 18 - 19

2 Disc brake

2.1 Repair kit - Guide pin / seal parts 09.801.06.24.0 and 09.801.06.31.0 20
2.2 Repair kit - Seal for guide pins 09.801.06.11.0 21
2.3 Repair kit - Guide pin / seal parts 09.801.06.33 22
2.4 Repair kit - Seal for guide pins 09.801.06.34.0 23
2.5 Repair kit - Loose bearing 09.801.06.90.0 and 09.801.06.91.0 24
2.6 Repair kit - Bellows / hose clip 09.801.02.58.0 25
2.7 Repair kit - Seal for guide pins 09.801.02.60.0 26
2.8 Repair kit - Adjuster adapter (interchangeable adapter) 09.801.06.25.0 27
2.9 Repair kit - Tappet parts with bellows 09.801.02.63.0 and 09.801.06.32.0 28
2.10 Repair kit - Lining retention clip 09.801.02.76.0 and 09.801.02.66.0 29
2.11 Repair kit - Wear sensor kit 05.801.51.70.0 30
2.12 Repair kit - Brake pads SB 3745 (09.801.06.43.0 and 09.801.07.09.0) 31
2.13 Repair kit - Brake pads SB 4309 (09.801.06.44.0 and 09.801.06.95.0) 32
2.14 Repair kit - Brake pads SB 4345 (09.801.06.45.0 and 09.801.06.96.0) 33

3 Air suspension system

3.1 Repair kit - Spring bolt assembly 09.801.06.28.0 and 09.801.06.29.0 34

3.2 Repair kit - Spring bolt assembly 09.801.06.77.0 35
3.3 Repair kit - Spring bolt assembly 09.801.06.87.0 36
3.4 Repair kit - Spring bolt assembly 09.801.06.92.0 37
3.5 Repair kit - Spring bolt assembly 09.801.07.02.0 38
3.6 Repair kit - Spring bolt assembly 09.801.07.03.0 39
3.7 Repair kit - Spring bolt assembly 40 - 41

4 Steering axle

4.1 Repair kit - Pivot bearing 09.801.02.35.0 42

4.2 Repair kit - Pivot bearing 09.801.02.36.0 43
4.3 Repair kit - Pivot bearing 09.801.02.64.0 44

2 BPW-Repsatz-06/1 e
 Page
5 Wheel bearing

5.1 Conventional wheel bearing

5.1.1 Repair kit - Roller bearings 09.801.02.17.0 and 09.801.02.18.0 45
5.1.2 Repair kit - Roller bearings 09.801.02.19.0 and 09.801.02.20.0 46
5.1.3 Repair kit - Roller bearing 09.801.02.24.0 47
5.1.4 Repair kit - Roller bearing 09.801.02.98.0 48

5.2 ECO wheel bearing

5.2.1 Repair kit - Roller bearings 09.801.02.33.0 and 09.801.02.34.0 49
5.2.2 Repair kit - Roller bearings 09.801.02.72.0 and 09.801.06.89.0 50

6 Drawbar PZL, PZGL

6.1 Repair kit - Drawbar 09.801.03.30.0 and 05.801.90.13.0 51

7 Complete hubs 52 - 53

8 Wheel bearing lubrication, bearing adjustment

8.1 Conventional hub system 54

8.2 ECO hub system 55
8.3 ECOPlus hub system 56

Valid: 01.08.2005
Subject to change without notice.
Repair kits are only available as complete kit.

BPW-Repsatz-06/1 e 3
BPW repair kits for axles of 6.5 t and above

1.1.1 Repair kit - Brake SN 42.. 09.801.02.01.0 and 09.801.02.02.0

Not for ECO and ECOPlus

wheel hub bearings!

422

423

363
364

360

447

Repair kit - Brake SN 42.. Axle type H / R

Axle type Brake Year of Axle type Brake Year of
manufact. manufact.

Contents per axle. H / R 8 - 9 t SN 4216-2 1984 - 95 H / R 10 - 12 t SN 4218-2 1984 - 95

H / R 8 - 9 t SN 4218-2 1984 - 95 H / R 10 - 12 t SN 4220-2 1984 - 95
H / R 8 - 9 t SN 4220-2 1984 - 95 H / R 10 - 12 t SN 4222-2 1984 - 95

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

360 Splined pin 4 03.001.08.05.0 Ø 12 x 90 03.001.08.05.0 Ø 12 x 90

363 Return spring 4 05.397.46.07.0 Ø 25 / 4 x 262 05.397.46.07.0 Ø 25 / 4 x 262
364 Return spring 8 03.397.44.06.0 Ø 21 / 4 x 105 03.397.44.06.0 Ø 21 / 4 x 105
422 Ring (Nylon) 2 03.310.97.31.0 Ø 110 / 141 x 2.5 03.310.98.21.0 Ø 128 / 165 x 2.5
423 Ring (Nylon) 2 03.310.97.32.0 Ø 104 / 136 x 2.5 03.310.97.30.0 Ø 128 / 157 x 2.5
447 Split pin 2 02.6201.82.01 8 x 50 / 94 02.6201.84.01 8 x 63

BPW code no. for kit 09.801.02.01.0 09.801.02.02.0

4 BPW-Repsatz-06/1 e
 Repair kit - SN 42.. with brake shoes 09.801.02.38.0 and .. 39.0 1.1.2

Design features up to 1995: Design features from 1995 onwards:

Brake anchor plate and brake bolt 2-piece, Brake anchor plate and brake bolt 1-piece,
brake shoes fixed using shaped plate. C’ clip.
brake shoes fixed using ’C

325

330
330

364
368
315 363
367
363

Repair kit - Brake SN 42.. with brake shoes Axle type H / R

Axle type Brake Year of Axle type Brake Year of
manufact. manufact.
Contents per axle.
H/R 8 -18 t SN 4220-2 1984 - up H/R 8 -12 t SN 4218-2 1984 - up
to now to now

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

315 Shaped plate 4 03.167.23.09.0 03.167.23.09.0

325 ’C’ clip 8 03.188.02.02.0 03.188.02.02.0
330 Brake shoe assembly 4 05.091.27.82.0 05.091.46.14.0
363 Return spring 2 05.397.58.03.0 Ø 34 / 5 x 274 05.397.58.03.0 Ø 34 / 5 x 274
364 Return spring 8 03.397.44.06.0 Ø 21 / 4 x 105 03.397.44.06.0 Ø 21 / 4 x 105
367 Return spring 2 03.397.33.06.0 (hook) 03.397.33.06.0 (hook)
(retention spring)
368 Return spring 2 03.397.33.07.0 (eye) 03.397.33.07.0 (eye)
(retention spring)

BPW code no. for kit 09.801.02.38.0 09.801.02.39.0

T h e a x l e b e a m a n d t h e b r a k e w e r e m o d i f i e d when the B P W 9 5 b r a k e was introduced. The

aforementioned repair kits 09.801.02.38.0 and 09.801.02.39.0 cover the versions before and after
1995. The illustrations above show the designation of the particular components.

BPW-Repsatz-06/1 e 5
BPW repair kits for axles of 6.5 t and above

1.1.3 Repair kit - Brake SN 42.. without brake shoes 09.801.06.79.0

Design features from 1995 onwards:

Brake anchor plate and brake bolt 1-piece,
brake shoes fixed using ’C’ clip.

325

368
363
367

Repair kit - Brake SN 42.. without brake shoes

Axle type H / R
Axle type Brake Year of
manufact.

Contents per axle. H/R 8 - 18 t SN 4212 1984 - up to now

SN 4218 1984 - up to now
SN 4220 1984 - up to now

Item Description Quantity BPW code no. Dimension

325 C-Clip 8 03.188.02.02.0

363 Return spring 2 05.397.58.03.0 Ø 34 / 5 x 274
367 Return spring 2 03.397.33.06.0 Hook
(retention spring)
368 Return spring 2 03.397.33.07.0 Eye
(retention spring)

BPW code no. for kit 09.801.06.79.0

6 BPW-Repsatz-06/1 e
 Repair kit - Brake SN 36.. 09.801.02.41.0 and 09.801.06.82.0 1.2.1

Design features up to 1995: Design features from 1995 onwards:

Brake anchor plate and brake bolt 2-piece, Brake anchor plate and brake bolt 1-piece,
brake shoes fixed using shaped plate. brake shoes fixed using ’C’ clip.

325

330

330

366 366 368

315 363
363
365 365
364 367

Repair kit - Brake SN 3616 with brake shoes Axle type KH / KR

Axle type Brake Year of Axle type Brake Year of

manufact. manufact.
Contents per axle.
K H / K R 6 . 4 - 9 t SN 3616 1984 - up K H / K R 6 . 4 - 9 t SN 3616 1984 - up
to now to now

Item. Description Quantity BPW code no. Dimension BPW code no. Dimension

315 Shaped plate 4 03.167.23.09.0

325 ’C’ clip 8 03.188.02.02.0 03.188.02.02.0
330 Brake shoe assembly 4 05.091.19.24.0
363 Return spring 2 05.397.46.13.0 Ø 24.5 / 4 x 236 05.397.46.13.0 Ø 24.5 / 4 x 236
364 Return spring 8 03.397.44.06.0 Ø 21 / 4 x 105
365 Return spring 4 03.397.44.10.0 Ø 22 / 4 x 119 03.397.44.10.0 Ø 22 / 4 x 119
366 Plate 2 03.285.22.05.0
367 Return spring 2 03.397.33.06.0 (hook) 03.397.33.06.0 (hook)
(retention spring)
368 Return spring 2 03.397.33.07.0 (eye) 03.397.33.07.0 (eye)
(retention spring)

BPW code no. for kit 09.801.02.41.0 09.801.06.82.0

T h e a x l e b e a m a n d t h e b r a k e w e r e m o d i f i e d when the B P W 9 5 b r a k e was introduced.

The aforementioned repair kits 09.801.02.41.0 and 09.801.06.82.0 c o v e r t h e v e r s i o n s b e f o r e a n d
after 1995. The illustrations above show the designation of the particular components.

BPW-Repsatz-06/1 e 7
BPW repair kits for axles of 6.5 t and above

1.2.2 Repair kit - Brake SN 36.. 09.801.02.40.0 and 09.801.06.81.0

Design features up to 1995: Design features from 1995 onwards:

Brake anchor plate and brake bolt 2-piece, Brake anchor plate and brake bolt 1-piece,
brake shoes fixed using shaped plate. brake shoes fixed using ’C’ clip.

325

330

330
363

315 363 368

364
367

Repair kit - Brake SN 3620 with brake shoes Axle type KH / KR

Axle type Brake Year of Axle type Brake Year of
manufact. manufact.
Contents per axle.
KH / KR 8 - 13 t SN 3620 1984 - u p K H / K R 8 - 1 3 t SN 3620 1 9 8 4 - up
to now to now

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

315 Shaped plate 4 03.167.23.09.0

325 ’C’ clip 8 03.188.02.02.0 03.188.02.02.0
330 Brake shoe assembly 4 05.091.19.22.0
363 Return spring 4 05.397.46.13.0 Ø 24.5 / 4 x 236 05.397.46.13.0 Ø 24.5 / 4 x 236
364 Return spring 8 03.397.44.06.0 Ø 21 / 4 x 105
367 Return spring 2 03.397.33.06.0 (hook) 03.397.33.06.0 (hook)
(retention spring)
368 Return spring 2 03.397.33.07.0 (eye) 03.397.33.07.0 (eye)
(retention spring)

BPW code no. for kit 09.801.02.40.0 09.801.06.81.0

T h e a x l e b e a m a n d t h e b r a k e w e r e m o d i f i e d when the B P W 9 5 b r a k e was introduced.

The aforementioned repair kits 09.801.02.40.0 and 09.801.06.81.0 cover the versions before
and after 1995. The illustrations above show the designation of the particular components.

8 BPW-Repsatz-06/1 e
 Repair kit - Brake SN 30.. 09.801.02.42.0 and 09.801.02.43.0 1.3.1

Design features up to 1995: Design features from 1995 onwards:

Brake anchor plate and brake bolt 2-piece, Brake anchor plate and brake bolt 1-piece,
brake shoes fixed using shaped plate. brake shoes fixed using ’C’ clip.

325

330
330

363 364
368
363
315
367

Repair kit - Brake SN 30.. with brake shoes Axle type NH / NR

Axle type Brake Year of Axle type Brake Year of
manufact. manufact.
Contents per axle.
N H / N R 8 - 1 3 t SN 3020-1 1990 - up NH / NR 6 - 9 t SN 3015 1990 - up
to now to now

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

315 Shaped plate 4 03.167.24.01.0 03.167.24.01.0

325 ’C’ clip 8 03.188.02.02.0 03.188.02.02.0
330 Brake shoe assembly 4 05.091.14.77.0 05.091.15.05.0
363 Return spring 4 05.397.34.17.0 Ø 20 / 3.6 x 180 05.397.34.17.0 Ø 20 / 3.6 x 180
364 Return spring 8 03.397.44.06.0 Ø 21 / 4 x 105 03.397.44.06.0 Ø 21 / 4 x 105
367 Return spring 2 03.397.33.08.0 (hook) 03.397.33.08.0 (hook)
(retention spring)
368 Return spring 2 03.397.33.09.0 (eye) 03.397.33.09.0 (eye)
(retention spring)

BPW code no. for kit 09.801.02.42.0 09.801.02.43.0

T h e a x l e b e a m a n d t h e b r a k e w e r e m o d i f i e d when the B P W 9 5 b r a k e was introduced. The

aforementioned repair kits 09.801.02.42.0 and 09.801.02.43.0 c o v e r t h e v e r s i o n s b e f o r e a n d a f t e r
1995. The illustrations above show the designation of the particular components.

BPW-Repsatz-06/1 e 9
BPW repair kits for axles of 6.5 t and above

1.3.2 Repair kit - Brake SN 30.. without brake shoes 09.801.06.80.0

Design features from 1995 onwards:

Brake anchor plate and brake bolt 1-piece,
brake shoes fixed using ’C’ clip.

325

330

368
363

367

Repair kit - Brake SN 30.. without brake shoes

Axle type NH / NR
Axle type Brake Year of
manufact.
Contents per axle.
NH / NR 6 - 9 t SN 3015 1990 - up to now
NH / NR 8 - 13 t SN 3020-1 1990 - up to now

Item Description Quantity BPW code no. Dimension

325 C-clip 8 03.188.02.02.0

363 Return spring 4 05.397.34.17.0 Ø 20 / 3.6 x 180
367 Return spring 2 03.397.33.08.0 Hook
(retention spring)
368 Return spring 2 03.397.33.09.0 Eye
(retention spring)

BPW code no. for kit 09.801.06.80.0

10 BPW-Repsatz-06/1 e
 Repair kit - Brake shoe roller 09.801.02.10.0 1.4

SN 42..-2 SN 36..

345
346 345
346

348 348

Repair kit - Brake shoe roller

Axle type Brake Year of
manufact.

Contents per axle. H /

H /
R 6 - 9 t
R 6 - 9 t
SN
SN
4216-2
4218-2
1984 - 95
1984 - 95
H / R 6 - 9 t SN 4220-2 1984 - 95
H / R 6 - 9 t SN 4222-2 1984 - 95
KH / KR 8 - 13 t SN 3620-2 up to 1995

Item Description Quantity BPW code no. Dimension

345 Roller 4 03.331.34.05.0 Ø 26 / 42 x 78

346 Retention clip 8 03.350.00.13.0
348 Split pin 4 02.6201.66.03 6.3 x 90

BPW code no. for kit 09.801.02.10.0

BPW-Repsatz-06/1 e 11
BPW repair kits for axles of 6.5 t and above

1.5 Repair kit - Brake shoe roller 09.801.02.91.0

348
346
345

Repair kit - Brake shoe roller

Axle type Brake Year of
manufact.
Contents per brake. H.. SN 42.. up to 1995
K.. SN 36.. up to 1995
N.. SN 30.. up to 1995

Item Description Quantity BPW code no. Dimension

345 Roller 2 05.331.44.02.0 Roller with bush

346 Bolt 2 03.084.75.24.0
348 Ring 4 03.310.70.15.0 Ø 24

BPW code no. for kit 09.801.02.91.0

12 BPW-Repsatz-06/1 e
 Repair kit - Pivot bearing 09.801.02.15.0 1.6

Fit lock nut 02.5273.32.82

when using AGS slack adjusters!

289

227
221
225
230
220

Repair kit - Support bearing

Axle type Brake Year of
manufact.
Contents per axle
side. H / R 6 - 18 t all
K H / K R 6 - 1 3 t all
up to 12/92
up to 12/92
NR 6 - 13 t all up to 12/92

Item Description Quantity BPW code no. Dimension

220 Bearing box 1 03.229.02.09.0

221 Bearing box 1 03.229.02.10.0
225 Spherical bearing 1 03.113.14.01.0 Ø 42 / 60 x 38
227 Grease nipple 1 02.6850.02.02 BS 8 x 1 / 71412
230 Screw assembly 6 05.865.00.02.0 M 8 x 25
289 Lock nut 2 02.5273.32.82 M 8
(Tensilock)

BPW code no. for kit 09.801.02.15.0

BPW-Repsatz-06/1 e 13
BPW repair kits for axles of 6.5 t and above

1.7 Repair kit - Camshaft bearing 09.801.02.13.0 / 09.801.00.14.2

M = 60-70 Nm M = 60-70 Nm
268 268

262 262 AGS -4/91

Replaced by
ECO-Master 5/91- ECO-Master

289

Axle centre
M = 60-70 Nm M = 60-70 Nm
268 268
262
262 GSK GSK H..
K..
260 260 further versions
272 274 see above
272
220 N.. 220
225 232
227 232 227 230
230 231
221 231
225
221

270
245 245
274 270
274 274
270 274
250 270
258 250
258
210

256
254 210

256
252
250

14 BPW-Repsatz-06/1 e
 Repair kit - Camshaft bearing 09.801.02.13.0 / 09.801.00.14.2 1.7

Repair kit - Brake camshaft bearing

Axle type Brake Year of
manufact.
Contents per brake. H.. SN 42.. up to 12/1992
K.. SN 36.. up to 12/1992
N.. SN 30.. up to 12/1992

Item Description Quantity BPW code no. Dimension

210 Bush 1 03.112.44.34.0 Ø 42 / 46 x 73

220 Bearing box 1 03.229.02.09.0
221 Bearing box 1 03.229.02.10.0
225 Spherical bearing 1 03.113.14.01.0 Ø 42 / 60 x 38
227 Grease nipple 1 02.6850.02.02 BS 8 x 1
230 Screw assembly 6 05.865.00.02.0 M 8 x 25
245 Repair kit 1 09.801.00.14.2
270 Sealing ring 1 03.120.43.14.0 Ø 41 / 47 x 25
272 Sealing ring 1 03.120.43.10.0 Ø 34 / 39.5 x 25.5
274 Retention clip 1 03.350.30.02.0 Ø 49 x 9
289 Lock nut 2 02.5273.32.82 M 8
(Tensilock)

BPW code no. for kit 09.801.02.13.0

Repair kit - Brake camshaft bearing

Axle type Brake Year of
manufact.
Contents per brake. H.. SN 42.. from 1/1993
K.. SN 36.. from 1/1993
N.. SN 30.. from 1/1993

Item Description Quantity BPW code no. Dimension

250 Locking ring 2 02.5676.01.00 A 42 x 2.5

252 Ring 1 03.310.12.24.0 Ø 42 / 46 / 55 x 7
254 Ring 1 03.310.81.02.0 Ø 42 / 46 x 4 ( for N.. )
256 O-Ring 1 02.5679.23.00 Ø 40 x 2.5 green
258 Sealing ring 1 03.120.42.02.0 Ø 42 / 56 x 2
260 Circlip 1 02.5616.05.90 Ø 37 / 41 x 2
262 Washer 1 03.320.11.16.1 Ø 22.5 / 42 x 10.5
268 Lock nut 1 03.260.14.08.0 M 22 x 1.5 - 10
270 Sealing ring 1 03.120.43.14.0 Ø 41 / 47 x 25
274 Circlip 1 03.350.30.02.0 Ø 49 x 9

BPW code no. for kit 09.801.00.14.2

BPW-Repsatz-06/1 e 15
BPW repair kits for axles of 6.5 t and above

1.8 Repair kit - Camshaft bearing 09.801.06.09.1 / 09.801.00.43.1

Bush Up to
03.112.44.34.0
1/2002

Brake camshaft
M = 60-70 Nm M = 60-70 Nm 05.097.XX.XX.1
268 268 05.097.XX.XX.2

262 262 AGS -4/91

Bush
replaced by
03.112.44.34.0
From
ECO-Master 5/91- ECO-Master 2/2002
289

Brake camshaft O
ring

05.097.XX.XX. 3 Ø 37 x 2,6
02.5677.37.42

288
Axle centre
M = 60-70 Nm M = 60-70 Nm
268 268
262
262 GSK 263 GSK H..
263 K..
260 260 further versions
272 274 see above
272
220 271
N.. 220
224 232
224 232 224 230
230 231
221 231
224
221

270
245 245
274 270
274 274
270 274
250 270
258 250
214 258
210
255 214
256
254 210
255
256
252
250

Because of the addition of an extra O-Ring (see picture above), n e w

camshafts (e.g. part no. 05.097.XX.XX.3) cannot be used w i t h t h e o l d s t y l e
brass bush (as produced up to week 1 / 2002). Assembly without the O-Ring
is permitted, but this will not have the advantage of the improved sealing and
increased durability. BPW recommends that both parts are replaced together.

16 BPW-Repsatz-06/1 e
 Repair kit - Camshaft bearing 09.801.06.09.1 / 09.801.00.43.1 1.8

Repair kit - Brake camshaft bearing

Axle type Brake Year of
manufact.
Contents per axle. H.. SN 42.. from 1993
K.. SN 36.. from 1993
N.. SN 30.. from 1993

Item Description Quantity BPW code no. Dimension

210 Bush 2 03.112.44.34.0 Ø 42 / 46 x 73

214 Grease nipple 2 02.6802.03.50 AM 10 x 1
220 Bearing box 2 03.229.02.19.0
221 Bearing box 2 03.229.02.18.0
224 Support cpl. 2 05.377.00.02.0
231 Spring washer 4 02.5403.08.92 B8 / 137
232 Hexagon nut 4 02.5202.12.82 M 8
245 Repair kit 2 09.801.00.43.1
271 Sealing ring 2 03.120.42.09.0 Ø 42 x 15
272 Sealing ring 2 03.120.42.08.0 Ø 42 x 13.5
288 Hexagon bolt 8 02.5025.30.82 M 8 x 25
289 Lock nut 4 02.5273.32.82 M 8
(Tensilock)

BPW code no. for kit 09.801.06.09.1

Repair kit - Brake camshaft bearing

Axle type Brake Year of
manufact.
Contents per axle
side. H..
K..
SN 42..
SN 36..
from 1993
from 1993
N.. SN 30.. from 1993

Item Description Quantity BPW code no. Dimension

250 Locking ring 2 02.5676.01.00 A 42 x 2.5

252 Ring 1 03.310.12.24.0 Ø 42 / 46 / 55 x 7
254 Ring 1 03.310.81.02.0 Ø 42 / 46 x 4 (for N..)
255 O-ring 1 02.5677.37.42 Ø 37 x 2.6
256 O-ring 1 02.5679.23.00 Ø 40 x 2.5 green
258 Sealing ring 1 03.120.42.02.0 Ø 42 / 56 x 2
260 Bush 1 03.113.03.06.0 Ø 37.4 / 45 x 21.3
262 Disc 1 03.320.11.16.1 Ø 22.5 / 42 x 10.5
268 Lock nut 1 03.260.14.08.0 M 22 x 1.5 - 10
270 Sealing ring 1 03.120.43.14.0 Ø 41 / 47 x 25
274 Circlip 1 03.350.30.02.0 Ø 49 x 9

BPW code no. for kit 09.801.00.43.1

BPW-Repsatz-06/1 e 17
BPW repair kits for axles of 6.5 t and above

1.9 Repair kit - Slack adjuster assembly

Slack adjuster Slack adjuster Lever lengths Axle type / Remark

assembly brake

05.174.72.11.0 / 72.12.0 05.574.72.04.0 120 / 150 / 180 (250) -

05.174.82.18.3 05.574.82.63.3 120 / 160 R.. One-cylinder actuator

05.174.82.21.3 05.574.82.43.3 120-165 (250) H.. / EH..

05.174.82.24.3 05.574.82.44.3 120-165 (250) NR..

05.174.82.26.3 05.574.82.41.3 120-165 (250) SAF Without wear indicator

05.174.82.26.3 05.574.82.65.3 120-165 (250) NRZ.. / KRZ.. B air cylinder bracket

05.174.82.31.3 05.574.82.67.3 120-165 NR.. Hanging cylinder

05.174.82.32.3 05.574.82.66.3 120-165 KR.. Hanging cylinder

05.174.82.34.3 05.574.82.31.3 100 / 125 / 150 R.. / SN 4008 Without wear indicator

05.174.82.44.3 05.574.82.46.3 120-165 Stub / MB.. Without wear indicator

05.174.82.47.3 05.574.82.86.3 120-165 H..HLL Hanging cylinder

05.174.82.58.3 05.574.82.73.3 120-165 (250 = 18) KK.. Without wear indicator

05.174.82.63.3 05.574.82.87.3 120-165 (250) NH.. / KH.. / H.. BPW 95

05.174.82.67.3 05.574.83.01.3 120-165 KH.. BPW 95

F air cylinder bracket;
05.174.82.74.3 05.574.82.93.3 120-165 (250) H..
up to 06/01
05.174.82.75.3 05.574.83.08.3 120-165 H.. R air cylinder bracket

05.174.82.84.3 05.574.82.83.3 120-165 E.. N 3006 / 3506

05.174.83.04.3 05.574.82.88.3 120-165 (250) KH.. F air cylinder bracket

05.174.83.05.3 05.574.83.07.3 120-165 (250) H.. F air cylinder bracket

05.174.83.06.3 05.574.82.68.3 120-165 H.. S air cylinder bracket

05.174.88.07.1 / 88.08.1 05.574.88.01.1 150-180 (205 = 9.5) H..LS GK 44.5

05.174.88.09.1 / 88.10.1 05.574.88.02.1 150-180 (205 = 9.5) H..LS GK 34

05.174.88.12.1 / 88.13.1 05.574.88.19.1 150-180 N..L GK 27

05.174.88.14.1 / 88.15.1 05.574.88.10.1 150-180 (205 = 9.5) H..LS GK 26

05.174.88.16.1 / 88.17.1 05.574.88.06.1 150 / 170 (104 = 9.5) K..LS GK 16

05.174.88.21.3 / 88.22.3 05.574.88.34.3 150/170 K..ZL GK 20

05.174.88.48.1 05.574.88.30.1 180 N..P Without wear indicator

05.174.88.51.3 05.574.88.22.3 120-165 NH..H / KH..H BPW 95

05.174.88.68.3 / 88.69.3 05.574.88.23.3 150-180 H..HLL GK 9

05.174.88.70.3 / 88.71.3 05.574.88.24.3 150-180 (205 = 9.5) H..HLL GK 34

18 BPW-Repsatz-06/1 e
 Repair kit - Slack adjuster assembly 1.9

Slack adjuster Slack adjuster Lever lengths Axle type / Remark

assembly brake

05.174.88.74.3 / 88.75.3 05.574.88.25.3 150-180 (205 = 9.5) H..HLL GK 19

05.174.88.81.3 / 88.82.3 05.574.88.27.3 150-180 (104 = 9.5) N..LL GK 9

05.174.88.83.3 / 88.84.3 05.574.88.28.3 150-180 K..LL GK 21

05.174.88.87.3 / 88.88.3 05.574.88.39.3 150-180 (205 = 9.5) NM..L GK 36

05.174.88.93.3 / 88.94.3 05.574.88.31.3 150-180 (205 = 9.5) K..ZL GK 36

05.174.88.95.3 / 88.96.3 05.574.88.32.3 150-180 (205 = 9.5) NM..L GK 21

05.174.89.12.3 / 89.13.3 05.574.89.05.3 150-180 (205 = 9.5) NM..L GK 21

The slack adjuster assembly contains not only the slack

adjusters but also the necessary assembly components!

BPW-Repsatz-06/1 e 19
BPW repair kits for axles of 6.5 t and above

2.1 Repair kit - Guide pin / seal parts 09.801.06.24.0 and ..31.0

09.801.06.24.0 suitable
for brake calipers:

SB 3745
05.362.70.22.2 / 23.2
05.362.70.26.2 / 27.2 346
05.362.70.28.0 / 29.0

09.801.06.31.0 suitable
for brake calipers: 373 Renolit HLT 2

SB 3745 348
05.362.70.16.0 / 17.0
05.362.70.22.0 / 23.0 345
05.362.70.22.1 / 23.1 350 328
05.362.70.26.0 / 27.0
05.362.70.26.1 / 27.1 352 326
SB 4345
05.362.70.12.0 / 13.0 Repair kit
05.362.70.24.0 / 25.0 09.801.06.11.0 325 373 Renolit HLT 2
(see page 21)

The information shown on the type

plate of your disc brake in order to
be able to select the correct repair
kits and / or spare parts!

Repair kit - Guide pin / seal parts

Axle type Brake BPW Axle type Brake BPW
Contents per axle code no. code no.

side. SKH.. SB 3745 Table SKH.. SB 3745 Table

SH.. SB 4345 Table

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

325 Cylinder cap screw 1 02.5015.72.15 M 16 x 1.5 x 86 02.5015.72.15 M 16 x 1.5 x 86

326 Bush 1 02.0316.97.00 Ø 17 x 36 x 116 02.0316.97.00 Ø 17 x 36 x 116
(guide sleeve)
328 Guide bush 1 02.0315.36.00 Ø 36 / 40 x 82 02.0315.36.00 Ø 36 / 40 x 82
345 Cylinder cap screw 1 02.5015.73.15 M 16 x 1.5 x 80 02.5015.73.15 M 16 x 1.5 x 80
346 Bush 1 02.0314.06.00 Ø 17 / 32 x 80 02.0314.06.00 Ø 17 / 32 x 80
348 Guide sleeve 1 02.1410.21.00 Ø stop ring = 39! 02.1410.22.00 Ø stop ring = 35!
350 Cap 1 02.1827.07.00 02.1827.07.00
352 Repair kit - 1 09.801.06.11.0 09.801.06.11.0
Seal for guide pins
373 Renolit HLT 2 2 02.1040.40.00 5 g tube 02.1040.40.00 5 g tube

BPW code no. for kit 09.801.06.24.0 09.801.06.31.0

20 BPW-Repsatz-06/1 e
 Repair kit - Seal for guide pins 09.801.06.11.0 2.2

09.801.06.11.0 suitable
for brake calipers:

SB 3745
05.362.70.16.0 / 17.0
05.362.70.22.0 / 23.0
05.362.70.22.1 / 23.1
05.362.70.22.2 / 23.2
05.362.70.26.0 / 27.0
05.362.70.26.1 / 27.1
05.362.70.26.2 / 27.2
05.362.70.28.0 / 29.0
SB 4345 Renolit HLT 2
05.362.70.12.0 / 13.0
05.362.70.24.0 / 25.0

355
354

Renolit HLT 2
369
337
335

The information shown on the type

plate of your disc brake in order to
be able to select the correct repair
kits and / or spare parts!

Repair kit - Seal for guide pins

Axle type Brake BPW
code no.
Contents per axle
side. SKH.. SB 3745 Table
SH.. SB 4345 Table

Item Description Quantity BPW code no. Dimension

335 Cap 1 02.1827.06.00

(steel cap)
337 O-ring 1 02.5677.98.00 Ø 47 x 2.6
354 Bellow 1 02.1011.24.00 Ø 44 / 30 x 37.8
355 Ring 1 02.5683.74.00 Ø 50 / 36.5 x 5.4
369 Cap 1 02.1827.04.00

BPW code no. for kit 09.801.06.11.0

BPW-Repsatz-06/1 e 21
BPW repair kits for axles of 6.5 t and above

2.3 Repair kit - Guide pin / seal parts 09.801.06.33.0

09.801.06.33.0 suitable
for brake calipers:

SB 3745
05.362.70.30.0 / 31.0 346
05.362.70.36.0 / 37.0
05.362.70.36.1 / 37.1
05.362.70.36.2 / 37.2
05.362.70.40.0 / 41.0
05.362.70.40.1 / 41.1 373 Renolit HLT 2
05.362.70.60.0 / 61.0
05.362.70.60.2 / 61.2
348
05.362.70.60.3 / 61.3
05.362.70.66.0 / 67.0
345
SB 4309
05.362.70.62.0 / 63.0 350 328
05.362.70.62.1 / 63.1 326
352
05.362.70.70.0 / 71.1
SB 4345
Repair kit
05.362.70.12.0 / 13.0
09.801.06.34.0 325 373 Renolit HLT 2
05.362.70.24.0 / 25.0
(see page 23)
05.362.70.32.0 / 33.0
05.362.70.34.0 / 35.0
05.362.70.38.0 / 39.0 335
05.362.70.38.1 / 39.1
05.362.70.38.2 / 39.2
05.362.70.42.0 / 43.0
05.362.70.42.1 / 43.1
05.362.70.42.2 / 43.2
05.362.70.42.3 / 43.3
05.362.70.64.0 / 65.0
05.362.70.64.2 / 65.2
05.362.70.64.3 / 65.3 The information shown on the type
05.362.70.68.0 / 69.0 plate of your disc brake in order to
05.362.70.68.1 / 69.1 be able to select the correct repair
kits and / or spare parts!

Repair kit - Guide pin / seal parts

Axle type Brake BPW
code no.
Contents per axle
side. SKH.. SB 3745 Table
SH.. SB 4309 Table
SH.. SB 4345 Table

Item Description Quantity BPW code no. Dimension

325 Cylinder cap screw 1 02.5015.72.15 M 16 x 1.5 x 86

326 Bush 1 02.0316.97.00 Ø 17 x 36 x 116
(guide sleeve)
328 Guide bush 1 02.0315.36.00 Ø 36 / 40 x 82
345 Cylinder cap screw 1 02.5015.73.15 M 16 x 1.5 x 80
346 Bush 1 02.0314.06.00 Ø 17 / 32 x 80
348 Guide sleeve 1 02.1410.21.00 Ø stop ring = 39!
350 Cap 1 02.1827.07.00
352 Repair kit - 1 09.801.06.34.0
Seal for guide pins
373 Renolit HLT 2 2 02.1040.40.00 5 g tube

BPW code no. for kit 09.801.06.33.0

22 BPW-Repsatz-06/1 e
 Repair kit - Seal for guide pins 09.801.06.34.0 2.4

09.801.06.34.0 suitable
for brake calipers:

SB 3745
05.362.70.30.0 / 31.0
05.362.70.36.0 / 37.0
05.362.70.36.1 / 37.1
05.362.70.36.2 / 37.2
05.362.70.40.0 / 41.0
05.362.70.40.1 / 41.1
05.362.70.60.0 / 61.0 Renolit HLT 2
05.362.70.60.2 / 61.2
05.362.70.60.3 / 61.3
05.362.70.66.0 / 67.0
SB 4309
05.362.70.62.0 / 63.0
05.362.70.62.1 / 63.1
05.362.70.70.0 / 71.1 355
SB 4345 354
05.362.70.12.0 / 13.0
05.362.70.24.0 / 25.0 Renolit HLT 2
05.362.70.32.0 / 33.0
05.362.70.34.0 / 35.0
05.362.70.38.0 / 39.0 335
05.362.70.38.1 / 39.1
05.362.70.38.2 / 39.2
05.362.70.42.0 / 43.0
05.362.70.42.1 / 43.1
05.362.70.42.2 / 43.2
05.362.70.42.3 / 43.3
05.362.70.64.0 / 65.0
05.362.70.64.2 / 65.2
05.362.70.64.3 / 65.3 The information shown on the type
05.362.70.68.0 / 69.0 plate of your disc brake in order to
05.362.70.68.1 / 69.1 be able to select the correct repair
kits and / or spare parts!

Repair kit - Seal for guide pins

Axle type Brake BPW
code no.
Contents per axle
side. SKH.. SB 3745 Table
SH.. SB 4309 Table
SH.. SB 4345 Table

Item Description Quantity BPW code no. Dimension

335 Cap 1 02.0601.19.00

354 Bellows 1 02.1011.24.00 Ø 44 / 30 x 37.8
355 Ring 1 02.5683.74.00 Ø 50 / 36.5 x 5.4

BPW code no. for kit 09.801.06.34.0

BPW-Repsatz-06/1 e 23
BPW repair kits for axles of 6.5 t and above

2.5 Repair kit - Loose bearing 09.801.06.90.0 and 09.801.06.91.0

09.801.06.90.0 suitable
for brake calipers:

SB 3745 346
05.362.70.16.0 / 17.0
05.362.70.22.0 / 23.0
05.362.70.22.1 / 23.1
05.362.70.26.0 / 27.0
05.362.70.26.1 / 27.1 373 Renolit HLT 2
SB 4345
05.362.70.12.0 / 13.0 348
05.362.70.24.0 / 25.0
345
350
09.801.06.91.0 suitable
for brake calipers:

SB 3745 09.801.06.91.0 suitable

05.362.70.22.2 / 23.2 for brake calipers: 373 Renolit HLT 2
05.362.70.26.2 / 27.2
05.362.70.28.0 / 29.0 SB 4345
05.362.70.30.0 / 31.0 05.362.70.32.0 / 33.0
05.362.70.36.0 / 37.0 05.362.70.34.0 / 35.0
05.362.70.36.1 / 37.1 05.362.70.38.0 / 39.0
05.362.70.36.2 / 37.2 05.362.70.38.1 / 39.1
05.362.70.40.0 / 41.0 05.362.70.38.2 / 39.2
05.362.70.40.1 / 41.1 05.362.70.42.0 / 43.0
05.362.70.60.0 / 61.0 05.362.70.42.1 / 43.1
05.362.70.60.2 / 61.2 05.362.70.42.2 / 43.2
05.362.70.60.3 / 61.3 05.362.70.42.3 / 43.3
05.362.70.66.0 / 67.0 05.362.70.64.0 / 65.0
SB 4309 05.362.70.64.2 / 65.2
05.362.70.62.0 / 63.0 05.362.70.64.3 / 65.3 The information shown on the type
05.362.70.62.1 / 63.1 05.362.70.68.0 / 69.0 plate of your disc brake in order to
05.362.70.70.0 / 71.1 05.362.70.68.1 / 69.1 be able to select the correct repair
kits and / or spare parts!

Repair kit - Loose bearing

Axle type Brake BPW Axle type Brake BPW
code no. code no.
Contents per axle
side. SKH..
SH..
SB 3745
SB 4345
Table
Table
SKH..
SH..
SB 3745
SB 4309
Table
Table
SH.. SB 4345 Table

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

345 Cylinder cap screw 1 02.5015.73.15 M 16 x 1.5 x 80 02.5015.73.15 M 16 x 1.5 x 80

346 Bush 1 02.0314.06.00 Ø 17 / 32 x 80 02.0314.06.00 Ø 17 / 32 x 80
348 Guide sleeve 1 02.1410.21.00 Ø stop ring = 35! 02.1410.21.00 Ø stop ring = 39!
350 Cap 1 02.1827.07.00 02.1827.07.00
373 Renolit HLT 2 1 02.1040.40.00 5 g tube 02.1040.40.00 5 g tube

BPW code no. for kit 09.801.06.90.0 09.801.06.91.0

24 BPW-Repsatz-06/1 e
 Repair kit - Bellows / hose clip 09.801.02.58.0 2.6

09.801.02.58.0 suitable
for brake calipers:

SB 3745
05.362.70.16.0 / 17.0
05.362.70.22.0 / 23.0
05.362.70.22.1 / 23.1
05.362.70.26.0 / 27.0
05.362.70.26.1 / 27.1
SB 4345
05.362.70.12.0 / 13.0
05.362.70.24.0 / 25.0

Renolit HLT 2

Renolit HLT 2

335
336

The information shown on the type

plate of your disc brake in order to
be able to select the correct repair
kits and / or spare parts!

Repair kit - Bellows / hose clip

Axle type Brake BPW
Contents for one code no.

axle. SKH.. SB 3745 Table

SH.. SB 4345 Table

Item Description Quantity BPW code no. Dimension

335 Bellow 2 02.1011.25.00 Ø 46 x 38

336 Hose clip 2 02.3502.38.00

BPW code no. for kit 09.801.02.58.0

BPW-Repsatz-06/1 e 25
BPW repair kits for axles of 6.5 t and above

2.7 Repair kit - Seal for guide pins 09.801.02.60.0

09.801.02.60.0 suitable
for brake calipers:

SB 3745
05.362.70.16.0 / 17.0
05.362.70.22.0 / 23.0
05.362.70.22.1 / 23.1
05.362.70.26.0 / 27.0
05.362.70.26.1 / 27.1
SB 4345
05.362.70.12.0 / 13.0
05.362.70.24.0 / 25.0 Renolit HLT 2

355
354
Renolit HLT 2
369

335
336

The information shown on the type

plate of your disc brake in order to
be able to select the correct repair
kits and / or spare parts!

Repair kit - Seal for guide pins

Axle type Brake BPW
code no.
Contents per axle
side. SKH.. SB 3745 Table
SH.. SB 4345 Table

Item Description Quantity BPW code no. Dimension

335 Bellow 1 02.1011.25.00 Ø 46 x 38

336 Hose clip 1 02.3502.38.00
354 Bellow 1 02.1011.24.00 Ø 44 / 30 x 37.8
355 Ring 1 02.5683.74.00 Ø 36.6 / 50 x 5.4
369 Cap 1 02.1827.04.00

BPW code no. for kit 09.801.02.60.0

26 BPW-Repsatz-06/1 e
Repair kit - Adjuster adapter (interchangeable adap.) 09.801.06.25.0 2.8

09.801.06.25.0 suitable
for brake calipers:

SB 3745
05.362.70.16.0 / 17.0
05.362.70.22.0 / 23.0
05.362.70.22.1 / 23.1
05.362.70.22.2 / 23.2
05.362.70.26.0 / 27.0
05.362.70.26.1 / 27.1
05.362.70.26.2 / 27.2 Renolit HLT 2
05.362.70.28.0 / 29.0
05.362.70.30.0 / 31.0
05.362.70.36.0 / 37.0
05.362.70.36.1 / 37.1
05.362.70.36.2 / 37.2
05.362.70.40.0 / 41.0 368
05.362.70.40.1 / 41.1
05.362.70.60.0 / 61.0
05.362.70.60.2 / 61.2 09.801.06.25.0 suitable
05.362.70.60.3 / 61.3 for brake calipers: Renolit HLT 2
370
05.362.70.66.0 / 67.0
SB 4309 SB 4345
05.362.70.62.0 / 63.0 05.362.70.42.1 / 43.1
05.362.70.62.1 / 63.1 05.362.70.38.2 / 39.2
05.362.70.70.0 / 71.1 05.362.70.42.0 / 43.0
SB 4345 05.362.70.42.1 / 43.1
05.362.70.12.0 / 13.0 05.362.70.42.2 / 43.2
05.362.70.24.0 / 25.0 05.362.70.42.3 / 43.3
05.362.70.32.0 / 33.0 05.362.70.64.0 / 65.0
05.362.70.34.0 / 35.0 05.362.70.64.2 / 65.2
05.362.70.38.0 / 39.0 05.362.70.64.3 / 65.3
05.362.70.38.1 / 39.1 05.362.70.68.0 / 69.0 The information shown on the type
05.362.70.38.2 / 39.2 05.362.70.68.1 / 69.1 plate of your disc brake in order to
05.362.70.42.0 / 43.0 be able to select the correct repair
kits and / or spare parts!

Repair kit - Adjuster adapter

(interchangeable adapter)
Axle type Brake BPW
code no.
Contents per axle
side. SKH.. SB 3745 Table
SH.. SB 4309 Table
SH.. SB 4345 Table

Item Description Quantity BPW code no. Dimension

368 Adjuster adapter 1 02.2400.11.00

370 Cap 1 02.1827.08.00 Ø 38
370 Cap 1 02.1827.09.00 Ø 35

BPW code no. for kit 09.801.06.25.0

BPW-Repsatz-06/1 e 27
BPW repair kits for axles of 6.5 t and above

2.9 Repair kit - Tappet parts with bellows 09.801.02.63.0 and ..06.32.0

09.801.06.32.0 suitable
for brake calipers:

SB 3745
05.362.70.30.0 / 31.0
05.362.70.36.0 / 37.0
05.362.70.36.1 / 37.1
05.362.70.36.2 / 37.2 362
05.362.70.40.0 / 41.0 373 Renolit HLT 2
05.362.70.40.1 / 41.1
05.362.70.60.0 / 61.0
05.362.70.60.2 / 61.2
05.362.70.60.3 / 61.3 364
05.362.70.66.0 / 67.0
SB 4309 363
05.362.70.62.0 / 63.0
05.362.70.62.1 / 63.1
05.362.70.70.0 / 71.1
SB 4345 373 Renolit HLT 2
05.362.70.32.0 / 33.0 09.801.02.63.0 suitable
05.362.70.34.0 / 35.0 for brake calipers:
05.362.70.38.0 / 39.0
05.362.70.38.1 / 39.1 SB 3745
05.362.70.38.2 / 39.2 05.362.70.16.0 / 17.0
05.362.70.42.0 / 43.0 05.362.70.22.0 / 23.0
05.362.70.42.1 / 43.1 05.362.70.22.1 / 23.1
05.362.70.42.2 / 43.2 05.362.70.22.2 / 23.2
05.362.70.42.3 / 43.3 05.362.70.26.0 / 27.0
05.362.70.64.0 / 65.0 05.362.70.26.1 / 27.1
05.362.70.64.2 / 65.2 05.362.70.26.2 / 27.2
05.362.70.64.3 / 65.3 05.362.70.28.0 / 29.0
05.362.70.68.0 / 69.0 SB 4345
05.362.70.68.1 / 69.1 05.362.70.12.0 / 13.0 The information shown on the type
05.362.70.24.0 / 25.0 plate of your disc brake in order to
be able to select the correct repair
kits and / or spare parts!

Repair kit - Tappet parts with bellows

Axle type Brake BPW Axle type Brake BPW
code no. code no.
Contents per axle
side. SKH.. SB 3745 Table SKH.. SB 3745 Table
SH.. SB 4345 Table SH.. SB 4309 Table
SH.. SB 4345 Table

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

362 Thrust piece 2 02.0608.14.00 02.0608.15.00

with bellows
363 Seal 2 02.0611.06.00 02.0611.05.00
364 Bush 2 02.0315.56.00 Ø 16 / 18 x 10 02.0315.56.00 Ø 16 / 18 x 10
373 Renolit HLT 2 1 02.1040.40.00 5 g tube 02.1040.40.00 5 g tube

BPW code no. for kit 09.801.02.63.0 09.801.06.32.0

If the disc brake is equipped with a black “inside seal” (item 363) then do not fit the set with the
white “inside seal” under any circumstances!

28 BPW-Repsatz-06/1 e
 Repair kit - Lining retention clip 09.801.02.76.0 and 09.801.02.66.0 2.10

396
09.801.02.76.0 suitable
for brake calipers: 395 397

SB 3745 398
05.362.70.16.0 / 17.0
05.362.70.22.0 / 23.0
05.362.70.22.1 / 23.1
05.362.70.22.2 / 23.2
05.362.70.26.0 / 27.0 Renolit HLT 2
05.362.70.26.1 / 27.1
05.362.70.26.2 / 27.2
05.362.70.28.0 / 29.0
05.362.70.30.0 / 31.0
05.362.70.36.0 / 37.0
05.362.70.36.1 / 37.1
05.362.70.36.2 / 37.2
05.362.70.40.0 / 41.0
05.362.70.40.1 / 41.1
05.362.70.60.0 / 61.0 Renolit HLT 2
05.362.70.60.2 / 61.2 09.801.02.66.0 suitable
05.362.70.60.3 / 61.3 for brake calipers:
05.362.70.66.0 / 67.0
SB 4309 SB 4345
05.362.70.62.0 / 63.0 05.362.70.38.0 / 39.0
05.362.70.62.1 / 63.1 05.362.70.38.1 / 39.1
05.362.70.70.0 / 71.1 05.362.70.38.2 / 39.2
05.362.70.42.0 / 43.0
09.801.02.66.0 suitable 05.362.70.42.1 / 43.1
for brake calipers: 05.362.70.42.2 / 43.2
05.362.70.42.3 / 43.3
SB 4345 05.362.70.64.0 / 65.0
05.362.70.12.0 / 13.0 05.362.70.64.2 / 65.2
05.362.70.24.0 / 25.0 05.362.70.64.3 / 65.3 The information shown on the type
05.362.70.32.0 / 33.0 05.362.70.68.0 / 69.0 plate of your disc brake in order to
05.362.70.34.0 / 35.0 05.362.70.68.1 / 69.1 be able to select the correct repair
kits and / or spare parts!

Repair kit - Lining retention clip

Axle type Brake BPW Axle type Brake BPW
code no. code no.
Contents per axle.
SKH.. SB 3745 Table SH.. SB 4345 Table
SH.. SB 4309 Table

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

395 Brake pad 2 02.0305.22.00 02.0305.21.00

retention clip
396 Bolt 2 02.5829.22.31.0 Ø 10 x 48 / 52 02.5829.22.31.0 Ø 10 x 48 / 52
397 Washer 2 02.5404.10.04 10.5 / DIN 433 02.5404.10.04 10.5 / DIN 433
398 Lock 2 02.3301.31.00 02.3301.31.00

BPW code no. for kit 09.801.02.76.0 09.801.02.66.0

BPW-Repsatz-06/1 e 29
BPW repair kits for axles of 6.5 t and above

2.11 Repair kit - Complete wear sensor kit 05.801.51.70.0

702

Renolit HLT 2

Renolit HLT 2

The information shown on the type

plate of your disc brake in order to
be able to select the correct repair
kits and / or spare parts!

Repair kit - Complete wear sensor kit

Axle type Brake Year of
manufact.
Contents for one
axle. SKH..
SH..
SB 3745
SB 4309
all
all
SH.. SB 4345 all

Item Description Quantity BPW code no. Dimension

702 Support 2 03.189.15.03.0

Support for ABS 2 02.1421.11.00
connector
Wear sensor kit 1 05.801.51.74.0
(Wear inductor cable,
cable duct, protective
plate)

BPW code no. for kit 05.801.51.70.0

The pads must be prepared for the use of the wear sensor
(standard from the mid of 2003)!

30 BPW-Repsatz-06/1 e
 Repair kit - Brake pads SB 3745 09.801.06.43.0 and ..07.09.0 2.12

Repair kits 09.801.06.43.0

(Textar T 3030) and
09.801.07.09.0 (Jurid 539))
are suitable for all brakes
in the SB 3745 series!

Textar T 3030 Jurid 539

The information shown on the type

plate of your disc brake in order to
be able to select the correct repair
kits and / or spare parts!

Repair kit - Brake pads SB 3745

Axle type Brake Year of Axle type Brake Year of
Contents for one manufact. manufact.
axle. SKH.. SB 3745 all SKH.. SB 3745 all

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

368 Adjuster adapter 2 02.2400.11.00 02.2400.11.00

369 Cap 2 02.1827.04.00 02.1827.04.00
370 Cap 2 02.1827.08.00 Ø 38 02.1827.08.00 Ø 38
370 Cap 2 02.1827.09.00 Ø 35 02.1827.09.00 Ø 35
390 Pad 4 05.092.90.05.0 Textar T 3030)
(T 05.092.90.10.0 Jurid 539)
(J
394 Clamping spring 4 02.3319.01.00 02.3319.01.00
for brake lining
396 Bolt 2 02.5829.22.31 Ø 10 x 48 / 52 02.5829.22.31 Ø 10 x 48 / 52
397 Washer 2 02.5404.10.04 10.5 / DIN 433 02.5404.10.04 10.5 / DIN 433
398 Lock 2 02.3301.31.00 02.3301.31.00

BPW code no. for kit 09.801.06.43.0 09.801.07.09.0

The brake pads must only be fitted and changed as a complete axle set!

BPW-Repsatz-06/1 e 31
BPW repair kits for axles of 6.5 t and above

2.13 Repair kit - Brake pads SB 4309 09.801.06.44.0 and ..06.95.0

Repair kits 09.801.06.44.0

(Textar T 3030) and
09.801.06.95.0 (Jurid 539)
are suitable for all brakes
in the SB 4309 series!

Textar T 3030 Jurid 539

The information shown on the type

plate of your disc brake in order to
be able to select the correct repair
kits and / or spare parts!

Repair kit - Brake pads SB 4309

Axle type Brake Year of Axle type Brake Year of
Contents for one manufact. manufact.
axle. SH.. SB 4309 all SH.. SB 4309 all

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

368 Adjuster adapter 2 02.2400.11.00 02.2400.11.00

370 Cap 2 02.1827.09.00 Ø 35 02.1827.09.00 Ø 35
390 Pad 4 05.092.90.06.0 Textar T 3030)
(T 05.092.90.08.0 Jurid 539)
(J
394 Clamping spring 4 02.3319.01.00 02.3319.01.00
for brake lining
396 Bolt 2 02.5829.22.31 Ø 10 x 48 / 52 02.5829.22.31 Ø 10 x 48 / 52
397 Washer 2 02.5404.10.04 10.5 / DIN 433 02.5404.10.04 10.5 / DIN 433
398 Lock 2 02.3301.31.00 02.3301.31.00

BPW code no. for kit 09.801.06.44.0 09.801.06.95.0

The brake pads must only be fitted and changed as a complete axle set!

32 BPW-Repsatz-06/1 e
 Repair kits - Brake pads SB 4345 09.801.06.45.0 and ..06.96.0 2.14

Repair kits 09.801.06.45.0

(Textar T 3030) and
09.801.06.96.0 (Jurid 539))
are suitable for all brakes
in the SB 4345 series!

Textar T 3030 Jurid 539

The information shown on the type

plate of your disc brake in order to
be able to select the correct repair
kits and / or spare parts!

Repair kits - Brake pads SB 4345

Axle type Brake Year of Axle type Brake Year of
Contents for one manufact. manufact.
axle. SH.. SB 4345 all SH.. SB 4345 all

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

368 Adjuster adapter 2 02.2400.11.00 02.2400.11.00

369 Cap 2 02.1827.04.00 02.1827.04.00
370 Cap 2 02.1827.08.00 Ø 38 02.1827.08.00 Ø 38
370 Cap 2 02.1827.09.00 Ø 35 02.1827.09.00 Ø 35
390 Pad 4 05.092.90.07.0 (Textar T 3030) 05.092.90.09.0 (Jurid 539)
394 Clamping spring 4 02.3319.01.00 02.3319.01.00
for brake lining
396 Bolt 2 02.5829.22.31 Ø 10 x 48 / 52 02.5829.22.31 Ø 10 x 48 / 52
397 Washer 2 02.5404.10.04 10.5 / DIN 433 02.5404.10.04 10.5 / DIN 433
398 Lock 2 02.3301.31.00 02.3301.31.00

BPW code no. for kit 09.801.06.45.0 09.801.06.96.0

The brake pads must only be fitted and changed as a complete axle set!

BPW-Repsatz-06/1 e 33
BPW repair kits for axles of 6.5 t and above

3.1 Repair kit - Spring bolt assembly 09.801.06.28.0 and 09.801.06.29.0

Only for non-adjustable supports!

1154

1005

1520

1535

1163
1168

Repair kit - Spring bolt assembly (rigid)

Version Version

Contents per axle Steel hanger brackets / channel cross- Steel hanger brackets / channel cross-
members / frames, members / frames,
side. trailing arms 100 mm wide, trailing arms 100 mm wide,
steel-rubber-steel bush steel-rubber bush

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

1005 Bush 1 02.0316.90.00 Ø 30 / 57 x 102 02.0316.06.00 Ø 30 / 60 x 102

1154 Screw 1 03.341.05.03.0 M 30 x 200 / 40 03.341.05.03.0 M 30 x 200 / 40
1163 Disc 1 03.320.32.38.0 Ø 31 / 57 x 5 03.320.32.38.0 Ø 31 / 57 x 5
1168 Lock nut 1 03.260.15.01.0 M 30 / SW 46 03.260.15.01.0 M 30 / SW 46
1520 Plate 2 03.281.15.03.0 105 x 105 x 4.5 03.281.15.03.0 105 x 105 x 4.5
1520 Plate 2 03.281.35.16.0 140 x 101.5 x 4.5 03.281.35.16.0 140 x 101.5 x 4.5
1535 Bush 2 03.113.01.34.0 Ø 30 / 51 / 56 x 29 03.113.01.34.0 Ø 30 / 51 / 56 x 29

BPW code no. for kit 09.801.06.28.0 09.801.06.29.0

34 BPW-Repsatz-06/1 e
 Repair kit - Spring bolt assembly 09.801.06.77.0 3.2

1560

1156

1163
1175
1180

1005

1520

1535
1615

1180
1175
1163
1168

Repair kit - Spring bolt assembly

(rigid, lateral axle lift device)
Version

Contents for one Steel hanger brackets / channel cross-

members / frames,
axle lift device. trailing arms 100 mm wide,
steel-rubber-steel bush

Item Description Quantity BPW code no. Dimension

1005 Bush 1 02.0316.90.00 Ø 30 / 57 x 102

1156 Screw 1 03.340.15.37.0 M 30 x 265 / 50
1163 Disc 2 02.5401.31.01 Ø 30
1168 Lock nut 1 03.260.15.01.0 M 30 / SW 46
1175 Bush 2 03.113.94.10.0 Ø 50
1180 Bush 2 03.113.01.29.0 Ø 45.5
1520 Plate 2 03.281.15.03.0 105 x 105 x 4.5
2 03.281.35.16.0 140 x 101.5 x 4.5
1535 Bush 2 03.113.01.34.0 Ø 30 / 51 / 56 x 29
1560 Anti-rotation lock 1 03.161.35.07.0
1615 Holder 1 05.189.13.19.0

BPW code no. for kit 09.801.06.77.0

BPW-Repsatz-06/1 e 35
BPW repair kits for axles of 6.5 t and above

3.3 Repair kit - Spring bolt assembly 09.801.06.87.0

1155

1161

1160

1005

1160

1525 1525

1540

1161

1165

Adjustable pivot bolt bearing, 1168

hanger bracket with shaped part!

R e p a i r k i t - S p r i n g b o l t a s s e m b l y (adjustable)
Version

Contents per axle Steel hanger brackets / channel cross-

members / frames,
side. trailing arms 100 mm wide,
steel-rubber-steel bush

Item Description Quantity BPW code no. Dimension

1005 Bush 1 02.0316.90.00 Ø 30 / 57 x 102

1155 Screw 1 03.341.05.04.0 M 30 x 200 / 40
1160 Sliding piece 2 03.181.20.08.0 Ø 30 / 50 x 58 x 20
1161 Plate 2 03.281.54.14.0 104 x 72 x 8
1165 Disc 1 03.320.34.53.0 Ø 31 / 76 x 6
1168 Lock nut 1 03.260.15.01.0 M 30 / SW 46
1525 Plate 2 03.281.25.04.0 140 x 101 x 4.5
1525 Plate 2 03.281.25.06.0 130 x 101 x 4.5
1540 Shaped part 2 03.001.14.86.0 92 x 62 x 29

BPW code no. for kit 09.801.06.87.0

36 BPW-Repsatz-06/1 e
 Repair kit - Spring bolt assembly 09.801.06.92.0 3.4

1155

1161

1525

1005

1525

1540

1161

Adjustable pivot bolt bearing, 1165

hanger bracket with elongated bush!
1168

Repair kit - Spring bolt assembly (adjustable)

Version

Contents per axle Steel hanger brackets / channel cross-

members / frames,
side. trailing arms 100 mm wide,
steel-rubber-steel bush,
loose wear discs

Item Description Quantity BPW code no. Dimension

1005 Bush 1 02.0316.90.00 Ø 30 / 57 x 102

1155 Screw 1 03.341.05.04.0 M 30 x 200 / 40
1161 Plate 2 03.281.54.18.0 104 x 57.5 x 8
1165 Disc 1 03.320.34.53.0 Ø 31 / 76 x 6
1168 Lock nut 1 03.260.15.01.0 M 30 / SW 46
1525 Shaped plate 2 03.164.35.01.0 Ø 30.2 / 120 x 125 x 5
1540 Bush 2 03.113.23.01.0 Ø 73.6 x 23

BPW code no. for kit 09.801.06.92.0

BPW-Repsatz-06/1 e 37
BPW repair kits for axles of 6.5 t and above

3.5 Repair kit - Spring bolt assembly 09.801.07.02.0

1154

1525

1005

1525
1535
1163
1168

R e p a i r k i t - S p r i n g b o l t a s s e m b l y (rigid)
Version

Contents per axle Steel hanger brackets / channel cross-

members / frames,
side. trailing arms 100 mm wide,
steel-rubber-steel bush,
loose wear discs

Item Description Quantity BPW code no. Dimension

1005 Bush 1 02.0316.90.00 Ø 30 / 57 x 102

1154 Screw 1 03.341.05.03.0 M 30 x 200 / 40
1163 Disc 1 03.320.32.38.0 Ø 31 / 57 x 5
1168 Lock nut 1 03.260.15.01.0 M 30 / SW 46
1525 Plate 2 03.164.35.01.0 Ø 30.2 / 120 x 125 x 5
1535 Bush 2 03.113.01.46.0 Ø 73.6

BPW code no. for kit 09.801.07.02.0

38 BPW-Repsatz-06/1 e
 Repair kit - Spring bolt assembly 09.801.07.03.0 3.6

1560

1156

1163 1525

1005

1525

1535

1180
1175
1163
1168

Repair kit - Spring bolt assembly

(rigid, lateral axle lift device)
Version

Contents for one Steel hanger brackets / channel cross-

members / frames,
axle lift device. trailing arms 100 mm wide,
steel-rubber-steel bush,
loose wear discs

Item Description Quantity BPW code no. Dimension

1005 Bush 1 02.0316.90.00 Ø 30 / 57 x 102

1156 Screw 1 03.340.15.37.0 M 30 x 265 / 50
1163 Disc 2 02.5401.31.01 Ø 30
1168 Lock nut 1 03.260.15.01.0 M 30 / SW 46
1175 Bush 2 03.113.94.10.0 Ø 50
1180 Bush 2 03.113.01.29.0 Ø 45.5
1525 Plate 2 03.164.35.01.0 Ø 30.2 / 120 x 125 x 5
1535 Bush 2 03.113.01.46.0 Ø 73.6
1560 Anti-rotation lock 1 03.161.35.07.0

BPW code no. for kit 09.801.07.03.0

BPW-Repsatz-06/1 e 39
BPW repair kits for axles of 6.5 t and above

3.7 Repair kit - Spring bolt assembly

Spring bolt assembly 05.857.00.03.0

Application:
Rigid pivot bolt bearing, steel hanger brackets, channel crossmembers, trailing arms
100 mm wide, anti-rotation lock with slotted bush.
1154
Item Description BPW code no. Dimension Quantity

1154 Hexagon screw 03.340.15.27.0 M 30 x 190 / 45 1

1163 (spring bolt) (190 = Length without head)
1163 Disc 03.320.31.27.0 Ø 31 / 46 x 6 1
1168 1168 Lock nut 03.260.15.01.0 M 30 / SW 46 1

Spring bolt assembly 05.857.00.09.0

Application:
1155 Adjustable pivot bolt bearing, steel hanger brackets, channel crossmembers, trailing arms
100 mm wide, steel hanger bracket with shaped part.

Item Description BPW code no. Dimension Quantity

1161
1155 Hexagon screw 03.341.05.04.0 M 30 x 200 / 40 1
1160 (spring bolt), (200 = Length without head)
Head dia. = 62
1165 1160 Sliding piece 03.181.20.08.0 2
1161 Plate 03.281.54.14.0 104 x 72 x 8 2
1168 (Connecting link disc)
1165 Disc 03.320.34.53.0 Ø 31 / 76 x 6 1
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 1

Spring bolt assembly 05.857.00.12.0

Application:
Rigid pivot bolt bearing, steel hanger brackets, channel crossmembers, trailing arms
1154 100 mm wide, anti-rotation lock with internal square profile.

Item Description BPW code no. Dimension Quantity

1154 Hexagon screw 03.341.05.03.0 M 30 x 200 / 40 1

1163 (spring bolt), (200 = Length without head)
Head dia. = 52
1168
1163 Disc 03.320.32.38.0 Ø 31 / 57 x 5 1
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 1

Spring bolt assembly 05.857.00.13.0

Application:
1560 Rigid pivot bolt bearing, steel hanger brackets, channel crossmembers, trailing arms
100 mm wide, anti-rotation lock with internal square profile, sidewise mounted lift.

1156 Item Description BPW code no. Dimension Quantity

1156 Hexagon screw 03.340.15.37.0 M 30 x 265 / 50 1

1163 (spring bolt) (265 = Length without head)
1163 Disc 02.5401.31.01 Ø 30 2
1180 1168 Lock nut 03.260.15.01.0 M 30 / SW 46 1
1175 1175 Bush 03.113.94.10.0 Ø 50 2
1180 Bush 03.113.01.29.0 Ø 45.5 2
1168 1560 Shaped plate 03.161.35.07.0 1

40 BPW-Repsatz-06/1 e
 Repair kit - Spring bolt assembly 3.7

Spring bolt assembly 05.857.00.15.0

1155 Application:
Adjustable pivot bolt bearing, steel hanger brackets, channel crossmembers, trailing arms
100 mm wide, steel hanger bracket with elongated bush, loose wear discs.

1161 Item Description BPW code no. Dimension Quantity

1155 Hexagon screw 03.341.05.04.0 M 30 x 200 / 40 1

1525 (spring bolt), (200 = Length without head)
Head dia. = 62
1161 Plate 03.281.54.18.0 104 x 57.5 x 8 2
1165
(Connecting link disc)
1168 1165 Disc 03.320.34.53.0 Ø 31 / 76 x 6 1
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 1
1525 Shaped plate 03.164.35.01.0 Ø 30.2 / 120 x 125 x 5 2

Spring bolt assembly 05.857.00.18.0

Application:
1155
Adjustable pivot bolt bearing, steel hanger brackets, trailing arms
70 mm wide, steel hanger bracket with elongated bush, loose wear discs.

Item Description BPW code no. Dimension Quantity

1161
1155 Hexagon screw 03.341.05.05.0 M 30 x 170 / 40 1
1525 (spring bolt), (170 = Length without head)
Head dia. = 62
1161 Plate 03.281.54.18.0 104 x 57,5 x 8 2
1165 (Connecting link disc)
1165 Disc 03.320.34.53.0 Ø 31 / 76 x 6 1
1168 1168 Lock nut 03.260.15.01.0 M 30 / SW 46 1
1525 Shaped plate 03.164.35.02.0 Ø 30.2 / 120 x 125 x 5 2

Spring bolt assembly 05.857.00.19.0

1155 Application:
Adjustable pivot bolt bearing, channel crossmembers, trailing arms
70 mm wide, steel hanger bracket with elongated bush, loose wear discs.

1161 Item Description BPW code no. Dimension Quantity

1155 Hexagon screw 03.341.05.05.0 M 30 x 170 / 40 1

1525 (spring bolt), (170 = Length without head)
Head dia. = 62
1161 Plate 03.281.54.18.0 104 x 57.5 x 8 2
1165
(Connecting link disc)
1168 1165 Disc 03.320.34.53.0 Ø 31 / 76 x 6 1
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 1
1525 Shaped plate 03.164.35.01.0 Ø 30.2 / 120 x 125 x 5 2

Spring bolt assembly 05.857.00.24.0

Application:
1154 Rigid pivot bolt bearing, steel hanger brackets, channel crossmembers, trailing arms
100 mm wide, anti-rotation lock with internal square profile, loose wear discs.

Item Description BPW code no. Dimension Quantity

1154 hexagon screw 03.341.05.03.0 M 30 x 200 / 40 1

1525 (spring bolt), (200 = Length without head)
head dia. = 52
1163 Disc 03.320.32.38.0 Ø 31 / 57 x 5 1
1163
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 1
1168 1525 Shaped plate 03.164.35.01.0 Ø 30.2 / 120 x 125 x 5 2

BPW-Repsatz-06/1 e 41
BPW repair kits for axles of 6.5 t and above

4.1 Repair kit - Steering pivot bearing 09.801.02.35.0

59
52

63
63 / 64 42
55

61
60
56
57
214

42

Repair kit - Steering pivot bearing

Axle type Brake Year of
manufact.
Contents per axle.
..LL up to 12 t all from 1990

Item Description Quantity BPW code no. Dimension

42 Bush 4 03.112.76.08.0 Ø 60 / 65 x 90
52 Steering pivot 2 03.240.08.04.0 Ø 39 / 60 x 331
55 Thrust washer 2 03.128.05.07.0 Ø 64 / 99 x 18.5
56 Thrust washer 2 03.128.05.06.0 Ø 64 / 99 x 18.5
57 Sealing ring 2 02.5681.03.00 Ø 70 / 62 / 59 x 5
59 Pressure spring 2 03.125.07.10.1 Ø 30 / 38 x 86 / Ø 8
60 Adapter sleeve 4 02.6006.95.90 Ø 12 x 28
61 Adapter sleeve 4 02.6016.01.90 Ø 7 x 28
63 Adapter sleeve 4 02.6006.23.90 Ø 12 x 16
63 Adapter sleeve 4 02.6016.00.90 Ø 7 x 18
64 Adapter sleeve 4 02.6016.11.90 Ø 12 x 12
214 Grease nipple 4 02.6802.06.50 BM 10 x 1

BPW code no. for kit 09.801.02.35.0

42 BPW-Repsatz-06/1 e
 Repair kit - Steering pivot bearing 09.801.02.36.0 4.2

57

58
55
56

52

42

214

214

42

Repair kit - Steering pivot bearing

Axle type Brake Year of
manufact.
Contents per axle.
.. L all all

Item Description Quantity BPW code no. Dimension

42 Bush 4 03.112.76.08.0 Ø 60 / 65 x 90
52 Steering pivot 2 03.240.08.01.0 Ø 60 x 331
55 Thrust washer 2 03.128.05.04.0 Ø 61 / 90 x 7
56 Thrust washer 2 03.128.25.07.0 Ø 61 / 90 x 7
57 Ring 2 03.310.35.37.0 Ø 63.5 / 76 x 15
58 Cap 2 03.211.17.05.0 Ø 61 / 91 x 12
214 Grease nipple 4 02.6802.06.50 BM 10 x 1

BPW code no. for kit 09.801.02.36.0

BPW-Repsatz-06/1 e 43
BPW repair kits for axles of 6.5 t and above

4.3 Repair kit - Steering pivot bearing 09.801.02.64.0

52

Repair kit - Steering pivot bearing

Axle type Brake Year of
Contents per axle manufact.

side. .. L all all

Item Description Quantity BPW code no. Dimension

52 Steering pivot 1 03.240.08.01.0 Ø 60 x 331

BPW code no. for kit 09.801.02.64.0

44 BPW-Repsatz-06/1 e
 Repair kit - Roller bearings 09.801.02.17.0 and 09.801.02.18.0 5.1.1

Not for ECO and ECOPlus wheel

hub bearings!

420
422

423

430
431

441

447
460

Repair kit - Roller bearings (complete)

Axle type Brake Year of Axle type Brake Year of
manufact. manufact.
Contents per axle
side. H / R 6 - 9 t all up to 12/1994 H / R 10 - 12 t all up to 12/1994
KH / KR 6 - 9 t all up to 12/1994 K H / K R 1 0 - 1 2 t all up to 12/1994

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

420 Thrust washer 1 05.370.06.48.0 Ø 80 / 104 / 115 / 05.370.07.43.0 Ø 96 / 120 / 136 /

142 x 22 166 x 22
422 Ring (Nylon) 1 03.310.97.31.0 Ø 110 / 141 x 2.5 03.310.98.21.0 Ø 128 / 165 x 2.5
423 Ring (Nylon) 1 03.310.97.32.0 Ø 104 / 136 x 2.5 03.310.97.30.0 Ø 120 / 157 x 2.5
430 Roller bearing 1 02.6410.24.00 33116 02.6410.23.00 33118
431 Dust cover 1 03.010.04.15.0 Ø 84 / 129 x 5.5 03.010.05.22.0 Ø 94 / 149 x 5.5
441 Roller bearing 1 02.6410.25.00 32310 02.6410.22.00 33213
447 Split pin 1 02.6201.82.01 8 x 50 / 94 02.6201.84.01 8 x 63 / 94
460 Hub cap 1 03.212.23.09.0 M 115 x 2 03.212.24.07.0 M 125 x 2

BPW code no. for kit 09.801.02.17.0 09.801.02.18.0

BPW-Repsatz-06/1 e 45
BPW repair kits for axles of 6.5 t and above

5.1.2 Repair kit - Roller bearings 09.801.02.19.0 and 09.801.02.20.0

Not for ECO and ECOPlus wheel

hub bearings!

420

422

430

431

441

447
460

Repair kit - Roller bearings (complete)

Axle type Brake Year of Axle type Brake Year of
manufact. manufact.
Contents per axle
side. NH / NR 6 - 9 t all up to 12/1994 N H / N R 1 0 - 1 2 t all up to 12/1994

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

420 Thrust washer 1 03.370.07.45.0 Ø 86 / 125 x 22 03.370.07.44.0 Ø 96 / 145 x 22

422 Oil seal 1 02.5664.26.57 Ø 125 / 143 x 13 / 11 02.5664.46.57 Ø 145 / 167 x 13
430 Roller bearing 1 02.6410.24.00 33116 02.6410.23.00 33118
431 Dust cover 1 03.010.04.15.0 Ø 84 / 129 x 5.5 03.010.05.22.0 Ø 94 / 149 x 5.5
441 Roller bearing 1 02.6410.25.00 32310 02.6410.22.00 33213
447 Split pin 1 02.6201.82.01 8 x 50 / 94 02.6201.84.01 8 x 63 / 94
460 Hub cap 1 03.212.23.09.0 M 115 x 2 03.212.24.07.0 M 125 x 2

BPW code no. for kit 09.801.02.19.0 09.801.02.20.0

46 BPW-Repsatz-06/1 e
 Repair kit - Roller bearing 09.801.02.24.0 5.1.3

Not for ECO and ECOPlus wheel

hub bearings!

422
423

430
431

441

447

Repair kit - Roller bearings (basic)

Axle type Brake Year of
manufac.
Contents per axle
side. H / R 6 - 9 t all up to 12/1994
K H / K R 6 . 5 - 9 t all up to 12/1994

Item Description Quantity BPW code no. Dimension

422 Ring (Nylon) 1 03.310.97.31.0 Ø 110 / 141 x 2.5

423 Ring (Nylon) 1 03.310.97.32.0 Ø 104 / 136 x 2.5
430 Roller bearing 1 02.6410.24.00 33116
431 Dust cover 1 03.010.04.15.0 Ø 84 / 129 x 5.5
441 Roller bearing 1 02.6410.25.00 32310
447 Split pin 1 02.6201.82.01 8 x 50 / 94

BPW code no. for kit 09.801.02.24.0

BPW-Repsatz-06/1 e 47
BPW repair kits for axles of 6.5 t and above

5.1.4 Repair kit - Roller bearing 09.801.02.98.0

Not for ECO and ECOPlus wheel

hub bearings!

422

423

430
431

441

447

Repair kit - Roller bearings (basic)

Axle type Brake Year of
manufact
Contents per axle
side. H / K 10 - 12 t all up to 12/1994

Item Description Quantity BPW code no. Dimension

422 Ring (Nylon) 1 03.310.98.21.0 Ø 128 / 165 x 2.5

423 Ring (Nylon) 1 03.310.97.30.0 Ø 120 / 157 x 2.5
430 Roller bearing 1 02.6410.23.00 33118
431 Dust cover 1 03.010.05.22.0 Ø 94 / 149 x 5.5
441 Roller bearing 1 02.6410.22.00 33213
447 Split pin 1 02.6201.84.01 8 x 63 / 94

BPW code no. for kit 09.801.02.98.0

48 BPW-Repsatz-06/1 e
Repair kit - Roller bearings 09.801.02.33.0 and 09.801.02.34.0 5.2.1

428

437 440
440

441 441
420
445 445
446 446
423
438 438

447 / 448 430 447 / 448

460 460
431

Not for ECOPlus wheel hub

bearings!

Repair kit - Roller bearings (complete)

Axle type Brake Year of Axle type Brake Year of
manufact. manufact.
Contents per axle
side. SH.. / SK.. all from 1/1995 SH.. / SK.. all from 1/1995
H.. / K.. / N.. H.. / K.. / N..
6.5 - 9 t ECO 10 - 12 t ECO

Item Description Quantity BPW code no. Dimension BPW code no. Dimension

420 Thrust ring 1 05.370.07.67.0 Ø 80 / 115 / 139 x 22 05.370.07.65.0 Ø 90 / 135 / 159 x 22

423 Ring 1 02.5683.62.00 Ø 121 / 140 x 12.5 02.5683.63.00 Ø 151 / 160 x 12.5
428 Sealing ring 1 02.5681.98.00 Ø 103 / 147 x 15 03.120.48.13.0 Ø 133 / 168 x 15
430 Roller bearing 1 02.6410.24.00 33116 02.6410.23.00 33118
431 Dust cover 1 03.010.93.33.0 Ø 84 / 129 x 8.5 03.010.93.34.0 Ø 94 / 149 x 8.5
437 Locking ring 1 02.5606.40.90 140 x 4 / 472 02.5606.60.90 160 x 4 / 472
438 Locking ring 1 02.5606.12.90 112 x 4 / 472 02.5606.22.90 122 x 4 / 472
440 Thrust ring 1 03.370.25.16.0 Ø 48 / 54 x 9 03.370.26.24.0 Ø 71 / 108 x 8
441 Roller bearing 1 02.6410.25.00 32310 02.6410.22.00 33213
445 Disc 1 03.320.73.13.0 Ø 43 / 61 x 5.8 03.320.64.01.0 Ø 53 / 76 x 5.8
446 Axle nut 1 03.266.46.02.0 M 42 x 2 / SW 65 03.266.47.03.0 M 52 x 2 / SW 80
447 Bolt 1 03.084.71.17.0 Ø 8 x 45 03.084.71.17.0 Ø 8 x 45
448 Hooked spring ring 1 03.188.03.06.0 Ø 54 x 2 03.188.04.08.0 Ø 66 x 2
460 Hub cap 1 03.212.24.25.0 M 125 x 2 / SW 110 03.212.25.08.0 M 135 x 2 / SW 110

BPW code no. for kit 09.801.02.33.0 09.801.02.34.0

Oil seal is included in item 420

BPW-Repsatz-06/1 e 49
BPW repair kits for axles of 6.5 t and above

5.2.2 Repair kit - Roller bearings 09.801.02.72.0 and 09.801.06.89.0

428

440
440
441
441
420 445
445

423

430

431

Not for ECOPlus wheel hub

bearings!

Repair kit - Roller bearings (complete)

Axle type Brake Year of Axle type Brake Year of
manufact. manufact.
Contents per axle
side. SH.. / SK.. all from 1/1995 SH.. / SK.. all from 1/1995
H.. / K.. / N.. H.. / K.. / N..
6.5 - 9 t ECO 10 - 12 t ECO

Item Description Quantity BPW Nr. Dimension BPW Nr. Dimension

420 Thrust ring 1 05.370.07.67.0 Ø 80 / 115 / 139 x 22 05.370.07.65.0 Ø 90 / 135 / 159 x 22

423 Ring 1 02.5683.62.00 Ø 121 / 140 x 12.5 02.5683.63.00 Ø 151 / 160 x 12.5
428 Sealing ring 1 02.5681.98.00 Ø 103 / 147 x 15 03.120.48.13.0 Ø 133 / 168 x 15
430 Roller bearing 1 02.6410.24.00 33116 02.6410.23.00 33118
431 Dust cover 1 03.010.93.33.0 Ø 84 / 129 x 8.5 03.010.93.34.0 Ø 94 / 149 x 8.5
440 Thrust ring 1 03.370.25.16.0 Ø 48 / 54 x 9 03.370.26.24.0 Ø 71 / 108 x 8
441 Roller bearing 1 02.6410.25.00 32310 02.6410.22.00 33213
445 Washer 1 03.320.73.13.0 Ø 43 / 61 x 5.8 03.320.64.01.0 Ø 53 / 76 x 5.8

BPW code no. for kit 09.801.02.72.0 09.801.06.89.0

Oil seal is included in item 420

50 BPW-Repsatz-06/1 e
 Repair kit - Drawbar 09.801.03.30.0 and 05.801.90.13.0 6.1

Two repair kits 09.801.03.30.0

are needed for one drawbar!

400
200 300

100

100

300 200
400

Repair kit drawbar (bolt / adjusting nut)

Application
Contents for one
connection. PZL 27, PZL 32, PZGL 26, PZGL 32

Item Description Quantity BPW code no. Dimension

100 Thread bolt 1 03.177.14.29.0 M 24 x 1.5 x 78

200 Adjusting nut 1 05.265.04.04.0 M 24 x 1.5

BPW code no. for kit 09.801.03.30.0

Repair kit drawbar ( b o l t / h e x a g o n n u t )

Application
Contents for one
drawbar. PZL 27, PZL 32, PZGL 26, PZGL 32

Item Description Quantity BPW code no. Dimension

100 Thread bolt 2 03.177.14.29.0 M 24 x 1.5 x 78

300 Disc 2 02.5425.25.04 Ø 25
400 Hexagon nut 2 02.5202.31.82 M 24 x 1.5

BPW code no. for kit 05.801.90.13.0

BPW-Repsatz-06/1 e 51
BPW repair kits for axles of 6.5 t and above

7 Complete hubs
Complete hub sets are available for series H, SH, KH and SKH axles with E C O a n d E C OPlus wheel bearings. As well
as the actual wheel hub, the kit contains all the internal parts such as roller bearings, seals, the axle nut, the exci-
ter ring and the hub cap.
The hubs are greased with the prescribed amount of ECO-LiPlus and are ready to fit. Fitting complete hub units is
easier than assembling them from the various components. Complete hubs are assembled under series production condi-
tions and are therefore guaranteed to offer the usual high standard of BPW quality.

Ø Pitch Ø Wheel
Individual hub Repair kit Hole Ø Brake
circle seat Application
BPW code no. BPW code no. pattern seat (mm)
(mm) (mm)

03.272.27.41.0 09.801.06.50.0 10 hole 225 175.5 190 K.. 8 - 9 t

03.272.27.48.0 09.801.06.54.0 10 hole 225 175.5 190 K.. 8 - 9 t ECO MAXX

03.272.28.56.0 09.801.06.51.0 8 hole 275 220.5 230 K.. 8 - 9 t ECO

03.272.28.70.0 09.801.06.55.0 8 hole 275 220.5 230 K.. 8 - 9 t ECO MAXX

03.272.30.87.0 09.801.06.03.0 10 hole 335 280.5 290 H.. 8 - 9 t ECO

03.272.30.97.0 09.801.06.05.0 10 hole 335 280.8 290 H.. 8 - 9 t ECO MAXX

03.272.43.10.0 09.801.06.07.0 10 hole 335 280.8 290 H.. / K.. 8 - 9 t ECO

03.272.43.12.0 09.801.06.08.0 10 hole 335 280.8 290 H.. 10 - 12 t ECO

03.272.43.12.0 09.801.06.06.0 10 hole 335 280.8 290 H.. 10 - 12 t ECO MAXX

03.272.43.13.0 09.801.06.22.0 10 hole 335 280.8 290 SKH.. 10 - 12 t ECOPIus

03.272.43.26.2 1) 09.801.06.23.0 10 hole 335 280.5 290 SH.. 10 - 12 t ECOPIus

03.272.43.14.2 1) 09.801.06.58.0 10 hole 335 280.8 290 SKHB.. 8 - 9 t ECOPIus

03.272.46.30.2 1) 09.801.06.59.0 8 hole 275 220.5 230 SKH.. 10 - 12 t ECOPIus

03.272.43.22.2 1) 09.801.06.62.0 10 hole 335 280.8 290 SH.. 10 - 12 t ECOPIus

03.272.46.24.0 09.801.06.63.0 8 hole 275 220.5 230 SKH.. 10 - 12 t ECO MAXX

03.272.32.03.0 09.801.06.64.0 10 hole 335 280.5 290 SKH.. 8 - 9 t ECO MAXX

03.272.28.71.0 09.801.06.65.0 8 hole 275 220.5 230 SKH.. 8 - 9 t ECO MAXX

03.272.30.99.0 09.801.06.67.0 10 hole 335 280.8 290 SKHB.. 8 - 9 t ECO MAXX

03.272.43.20.0 09.801.06.72.0 10 hole 335 280.5 290 H.. 10 - 12 t ECO

03.272.32.04.0 09.801.06.74.0 10 hole 335 280.8 290 SKH.. 8 - 9 t ECO MAXX AL

03.272.44.34.0 09.801.06.52.0 10 hole 225 175.5 190 K.. 10 - 12 t ECO

03.272.44.40.0 09.801.06.60.0 10 hole 225 175.5 190 K.. 10 - 12 t ECOPIus

03.272.44.40.0 09.801.06.56.0 10 hole 225 175.5 190 K.. 10 - 12 t ECO MAXX

03.272.46.15.0 09.801.06.53.0 8 hole 275 220.5 230 K.. 10 - 12 t ECO

1) = ECOSeal

52 BPW-Repsatz-06/1 e
 Complete hubs 7

Ø Pitch Ø Wheel
Individual hub Repair kit Hole Ø Brake
circle seat Application
BPW code no. BPW code no. pattern seat (mm)
(mm) (mm)

03.272.46.25.0 09.801.06.61.0 8 hole 275 220.5 230 K.. 10 - 12 t ECOPIus

03.272.46.25.0 09.801.06.57.0 8 hole 275 220.5 230 K.. 10 - 12 t ECO MAXX

03.272.46.28.2 1) 09.801.06.69.0 8 hole 275 220.5 230 K.. 8 - 9 t ECOPIus

03.272.48.88.0 09.801.06.15.0 10 hole 335 280.5 290 H.. 10 - 12 t ECO AL

1) = ECOSeal

BPW-Repsatz-06/1 e 53
BPW repair kits for axles of 6.5 t and above

8.1 Conventional hub system

Grease filling per wheel hub

1 2

Clean taper roller bearings (using diesel oil) thoroughly, check for re-useability and re-grease.
BPW longlife roller bearing grease ECO-Li 91,
quantity per tapered roller bearing

1 inner 2 outer
Axle load Axle type Roller bearing Quantity Roller bearing Quantity
6400 kg KRBM 6498 33215 170 g 32310 290 g
H.. 6.5 - 9 t
6000 - 9000 kg K.. 6.4 - 9 t 33316 170 g 32310 290 g
N.. 6 - 9 t
H.. 10 - 12 t
10000 - 12000 kg K.. 10 - 12 t 33118 180 g 33213 320 g
N.. 10 - 12 t
H.. 13 - 14 t
13000 - 14000 kg K.. 13 t 32219 240 g 33215 500 g
N.. 13 t
16000 - 18000 kg H.. 16 - 18 t 32222 400 g 32314 800 g
Work BPW longlife roller bearing grease ECO-Li 91 into the spaces between the tapered rollers and the races.
1
Apply remainder to outer race of the hub.
The bearing grease for the outer tapered roller bearing is pressed into the bearing as the hub
2
cap filled with grease is screwed on.

Bearing adjustment
1. Unscrew the hub cap.
2. Remove the axle nut split pin.
3. Tighten the axle nut using a torque wrench to 150 Nm (6 - 14 t) or 350 Nm (16 - 20 t) while simultaneously
turning the wheel hub (When using the normal axle nut wrench (tool kit), tighten the axle nut until the wheel hub race
is slightly braked).
4. Turn the axle nut back to the next possible pin hole. Should they be in line turn back to the next hole
(30° at the maximum).
5. Insert the split pin and bend slightly outwards.
6. Refill the hub cap as required with BPW longlife roller bearing grease ECO-Li 91, grease thread of the
hub cap all round, screw in and tighten to the prescribed tightening torque.

54 BPW-Repsatz-06/1 e
 ECO hub system 8.2

Grease filling per wheel hub

1 2

The BPW ECO hub system is designed for longlife lubrication (500,000 km or 3 years under normal conditions).
Thereafter clean taper roller bearings (using diesel oil) thoroughly, check for re-useability and re-grease.
BPW longlife roller bearing grease ECO-Li 91,
quantity per tapered roller bearing

1 inner 2 outer
Axle load Axle type Roller bearing Quantity Roller bearing Quantity
H.. 6.5 - 9 t ECO
K.. 6.4 - 9 t ECO
6000 - 9000 kg 33316 120 g 32310 120 g
N.. 6 - 9 t ECO
SKH.. 8 - 9 t ECO

H.. 10 - 12 t ECO
K.. 10 - 12 t ECO
10000 - 12000 kg 33118 170 g 33213 120 g
N.. 10 - 12 t ECO
SH.. 10 - 12 t ECO
13000 - 14000 kg H.. 13 - 14 t ECO 32219 230 g 33215 150 g
Work BPW longlife roller bearing grease ECO-Li 91 thoroughly into the spaces between the
1 and 2 tapered rollers and the races. Apply remainder to outer races in the hub.
Renew the lip seal and smear contact area with BPW longlife roller bearing grease ECO-Li 91.

Bearing adjustment
1. Unscrew the hub cap.
2. Remove the locking bolt with spring ring.
3. By turning wheel hub simultaneously, tighten axle nut with torque wrench to 150 Nm and turn back to the next
possible securing hole, max. 15°. Because of the asymmetric crown of the axle nut the next securing hole will be
reached after max. 15°.
4. Re-assemble locking bolt with spring ring.
5. Grease thread of the hub cap al round with ECO-Li 91, screw on hub cap and tighten to 800 Nm.

BPW longlife roller bearing grease

Container BPW Code no.
ECO-Li 91
0.4 kg Cartridge 02.1040.34.00
2.5 kg Bucket 02.1040.30.00
5 kg Bucket 02.1040.31.00
10 kg Bucket 02.1040.32.00
50 kg Drum 02.1040.33.00

BPW-Repsatz-06/1 e 55
BPW repair kits for axles of 6.5 t and above

8.3 ECOPlus hub system

Grease filling per wheel hub

The ECOPlus hub system is designed for the use of longlife grease. On expiry of the guarantee, the roller bearings, the inside
of the hub and the seals are to be thoroughly cleaned (with diesel oil), dried, checked to see if they can be re-used, and
re-greased every three years when used off-road, or every 5 years when used on the road, within Europe (or every year when
off-road and every two years when on the road outside of Europe).
Spray the stub-axle bearing seats with BPW ECO Assembly and Protection Spray (BPW no. 02.3521.12.00).
BPW longlife roller bearing grease ECO-LiPlus,
quantity per tapered roller bearing

1 Inner 2 Outer
Axle load Axle type Roller bearing Quantity Roller bearing Quantity
K.. 8
9 t ECOPlus
SKH.. 8
9 t ECOPlus
8000 - 12000 kg 33118 170 g 32213 120 g
H.. 10
12 t ECOPlus
SH.. 10
12 t ECOPlus
Work BPW longlife roller bearing grease ECO-LiPlus thoroughly into the spaces between the
1 and 2 tapered rollers and the races. Apply remainder to outer races in the hub.
Renew the lip seal and smear contact area with BPW longlife roller bearing grease ECO-LiPlus.

Bearing adjustment

1. Unscrew the hub cap.

2. Remove the hooked spring ring with a wedge from the axle nut.

3. Use a spanner to tighten the axle nut whilst at the same time turning the wheel hub, until the axle nut torque
limiter operates (do not use an impact driver).

4. Fit the retaining key in the groove between the axle stub and the nut (do not reset the axle nut).

5. Insert the hooked spring ring, depending on the version, behind the flange on the axle nut or in the
thread on the axle stub.

6. Screw on hub cap and tighten to 800 Nm.

BPW longlife roller bearing grease Container BPW Code no.

ECO-LiPlus
0.4 kg Cartridge 02.1040.45.00
5 kg Bucket 02.1040.47.00
25 kg Bucket 02.1040.49.00
50 kg Drum 02.1040.50.00

56 BPW-Repsatz-06/1 e
Notes

BPW-Repsatz-06/1 e 57
 BPW-Repsatz-06/1 e

BPW Bergische Achsen Kommanditgesellschaft, P.O. Box 12 80, D-51656 Wiehl, Phone +49 22 62 78-0, [email protected], www.bpw.de