COBRA

Handheld Pipe-Weld Scanner

User’s Manual

DMTA-20006-01EN — Rev. C
September 2017

This instruction manual contains essential information on how to use this Olympus product safely and effectively.
Before using this product, thoroughly review this instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.
Olympus Scientific Solutions Americas, 48 Woerd Avenue, Waltham, MA 02453, USA

Copyright © 2010, 2014, 2017 by Olympus. All rights reserved. No part of this publication
may be reproduced, translated, or distributed without the express written permission of
Olympus.

This document was prepared with particular attention to usage to ensure the accuracy of the
information contained therein, and corresponds to the version of the product manufactured
prior to the date appearing on the title page. There could, however, be some differences
between the manual and the product if the product was modified thereafter.

The information contained in this document is subject to change without notice.

Part number: DMTA-20006-01EN

Rev. C
September 2017

Printed in Canada

All brands are trademarks or registered trademarks of their respective owners and third
party entities.
 DMTA-20006-01EN, Rev. C, September 2017

Table of Contents

Labels and Symbols ........................................................................................... 1

Important Information — Please Read Before Use ..................................... 3

Intended Use .......................................................................................................................... 3
Instruction Manual ................................................................................................................ 3
Instrument Compatibility ..................................................................................................... 4
Presence of Visual Interferences or Phantom Spots ......................................................... 4
Safety Symbols ....................................................................................................................... 4
Safety Signal Words ............................................................................................................... 5
Note Signal Words ................................................................................................................. 6
Safety ....................................................................................................................................... 6
Warnings ................................................................................................................................. 6
CE (European Community) ................................................................................................. 7
WEEE Directive ...................................................................................................................... 7
Warranty Information ........................................................................................................... 7
Technical Support .................................................................................................................. 8

Introduction ........................................................................................................ 9

1. COBRA Scanner Description .................................................................. 11

1.1 Scanner Components ................................................................................................ 12
1.2 About the Setup Templates ..................................................................................... 15
1.3 Required Tools for Scanner Setup .......................................................................... 17

2. Setup and Operation ................................................................................. 19

2.1 Removing the Probe ................................................................................................. 19
2.2 Installing the Probe ................................................................................................... 20
2.3 Changing the Wedge ................................................................................................ 23
2.4 Adjusting the Length of Exposed Cables and Tubes ........................................... 24

Table of Contents iii

DMTA-20006-01EN, Rev. C, September 2017

2.5 Configuring the Scanner Using the Setup Template ............................................ 25

2.6 Configuring the Scanner without the Setup Template ........................................ 33
2.7 Using the Wedge-Separation Indicators ................................................................ 39
2.8 Operating the Scanner .............................................................................................. 42

3. Maintenance and Troubleshooting ........................................................ 47

3.1 Cleaning the Scanner ................................................................................................ 47
3.2 Troubleshooting ........................................................................................................ 47

4. Accessories and Spare Parts ..................................................................... 51

4.1 Part Order Numbers ................................................................................................. 52
4.2 Spare Parts .................................................................................................................. 58

5. Specifications .............................................................................................. 61
5.1 General and Operating Environment Specifications ........................................... 61
5.2 Connector Reference ................................................................................................. 62
5.3 Probe Specifications .................................................................................................. 64
5.4 Scanner Setup Charts ................................................................................................ 64

List of Figures ................................................................................................... 67

List of Tables ..................................................................................................... 69

Index ................................................................................................................... 71

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 DMTA-20006-01EN, Rev. C, September 2017

List of Abbreviations

AOD axial outside diameter

CE European community
ID inside diameter
LW longitudinal wave
OD outside diameters
SW shear wave
UT ultrasonic testing

List of Abbreviations v
DMTA-20006-01EN, Rev. C, September 2017

vi List of Abbreviations
 DMTA-20006-01EN, Rev. C, September 2017

Labels and Symbols

Marking locations of the scanner are shown in Figure i-1 on page 1. If any or all of the
labels or symbols are missing or illegible, please contact Olympus. The descriptions of
the symbols are provided in Table 1 on page 2.

Symbols Symbols

Encoder resolution
32.08 counts/mm

Serial number

Figure i‑1 Marking locations

Labels and Symbols 1

DMTA-20006-01EN, Rev. C, September 2017

Table 1 Symbols

Item Description

The CE marking is a declaration that this product conforms to

all the applicable directives of the European Community. See
the Declaration of Conformity for details. Contact your Olympus
representative for more information.

The WEEE symbol indicates that the product must not be

disposed of as unsorted municipal waste, but should be
collected separately.

The warning symbol indicates that the user must read the
user’s manual in order to find out the nature of the potential
hazards and any actions to avoid them.

The direct current symbol.

S/N The serial number.

2 Labels and Symbols

 DMTA-20006-01EN, Rev. C, September 2017

Important Information — Please Read Before Use

Intended Use

The COBRA scanner is designed to perform nondestructive inspections of welds on

industrial and commercial cylindrical parts. The COBRA scanner is a manual scanner
for pipes with diameters ranging from 21.3 mm to 114.3 mm (0.84 in. to 4.50 in.). It is
designed to provide the encoded position of the probes on the circumference around
the pipe.

The COBRA scanner is intended for both dual- and single-probe scanning
applications. The COBRA scanner is intended to operate in an environment as
described in Table 10 on page 62.

WARNING
Do not use the COBRA scanner for any purpose other than its intended use. It must
never be used to inspect or examine human or animal body parts.

Instruction Manual

This instruction manual contains essential information on how to use this Olympus
product safely and effectively. Before using this product, thoroughly review this
instruction manual. Use the product as instructed.

Keep this instruction manual in a safe, accessible location.

Important Information — Please Read Before Use 3

DMTA-20006-01EN, Rev. C, September 2017

IMPORTANT
Some of the details of component images in this manual may differ from your
scanner’s components and connector type. However, the principles remain the same.

Instrument Compatibility

The COBRA scanner is compatible with the Olympus ancillary equipment listed in
Table 5 on page 52.

CAUTION
Always use equipment and accessories that meet Olympus specifications, as listed in
Table 5 on page 52. Using incompatible equipment could cause equipment
malfunction and/or damage, or human injury.

Presence of Visual Interferences or Phantom Spots

IMPORTANT
In a situation of physical proximity of powerful electromagnetic radiators, visual
interferences or phantom spots maybe present. These interferences are temporary and
their persistence is not permanent in comparison with physical features of the
inspected part.

Safety Symbols

The following safety symbols might appear on the instrument and in the instruction
manual:

4 Important Information — Please Read Before Use

 DMTA-20006-01EN, Rev. C, September 2017

General warning symbol

This symbol is used to alert the user to potential hazards. All safety messages that
follow this symbol shall be obeyed to avoid possible harm or material damage.

Shock hazard caution symbol

This symbol is used to alert the user to potential electric shock hazards. All safety
messages that follow this symbol shall be obeyed to avoid possible harm.

Safety Signal Words

The following safety symbols might appear in the documentation of the instrument:

DANGER

The DANGER signal word indicates an imminently hazardous situation. It calls

attention to a procedure, practice, or the like that if not correctly performed or
adhered to will result in death or serious personal injury. Do not proceed beyond a
DANGER signal word until the indicated conditions are fully understood and met.

WARNING

The WARNING signal word indicates a potentially hazardous situation. It calls

attention to a procedure, practice, or the like that if not correctly performed or
adhered to could result in death or serious personal injury. Do not proceed beyond a
WARNING signal word until the indicated conditions are fully understood and met.

CAUTION

The CAUTION signal word indicates a potentially hazardous situation. It calls

attention to a procedure, practice, or the like that if not correctly performed or
adhered to may result in minor or moderate personal injury, material damage,
particularly to the product, destruction of part or all of the product, or loss of data. Do
not proceed beyond a CAUTION signal word until the indicated conditions are fully
understood and met.

Important Information — Please Read Before Use 5

DMTA-20006-01EN, Rev. C, September 2017

Note Signal Words

The following symbols could appear in the documentation of the instrument:

IMPORTANT

The IMPORTANT signal word calls attention to a note that provides information that
is important or essential to the completion of a task.

NOTE

The NOTE signal word calls attention to an operating procedure, practice, or the like,
that requires special attention. A note also denotes related parenthetical information
that is useful, but not imperative.

TIP

The TIP signal word calls attention to a type of note that helps you apply the
techniques and procedures described in the manual to your specific needs, or that
provides hints on how to effectively use the capabilities of the product.

Safety

Before using the product, verify that the correct safety precautions have been taken
(see the following warnings). In addition, note the external markings on the
instrument, which are described under “Safety Symbols.”

Warnings

WARNING

General Warnings
• Carefully read the instructions contained in this instruction manual prior to
turning on the instrument.
• Keep this instruction manual in a safe place for further reference.

6 Important Information — Please Read Before Use

 DMTA-20006-01EN, Rev. C, September 2017

• Follow the installation and operation procedures.

• It is imperative to respect the safety warnings on the instrument and in this
instruction manual.
• If the equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment could be impaired.
• Do not install substitute parts or perform any unauthorized modification to the
instrument.
• Make sure no COBRA components (screws, straps, etc.) have come loose or have
been lost in the critical equipment being inspected. Thoroughly check your
inspection area before and after an inspection to prevent foreign-object debris
(FOD) that could potentially cause equipment damage, injuries, or loss of life.

CE (European Community)

This device complies with the requirements of both directive

2014/30/EU concerning electromagnetic compatibility and directive
2014/35/EU concerning low voltage. The CE marking indicates
compliance with the above directives.

WEEE Directive

In accordance with European Directive 2012/19/EU on Waste Electrical

and Electronic Equipment (WEEE), this symbol indicates that the
product must not be disposed of as unsorted municipal waste, but
should be collected separately. Refer to your local Olympus distributor
for return and/or collection systems available in your country.

Warranty Information

Olympus guarantees your Olympus product to be free from defects in materials and
workmanship for a specific period, and in accordance with conditions specified in the
Olympus Scientific Solutions Americas Inc. Terms and Conditions available at
http://www.olympus-ims.com/en/terms/.

Important Information — Please Read Before Use 7

DMTA-20006-01EN, Rev. C, September 2017

The Olympus warranty only covers equipment that has been used in a proper
manner, as described in this instruction manual, and that has not been subjected to
excessive abuse, attempted unauthorized repair, or modification.

Inspect materials thoroughly on receipt for evidence of external or internal damage

that might have occurred during shipment. Immediately notify the carrier making the
delivery of any damage, because the carrier is normally liable for damage during
shipment. Retain packing materials, waybills, and other shipping documentation
needed in order to file a damage claim. After notifying the carrier, contact Olympus
for assistance with the damage claim and equipment replacement, if necessary.

This instruction manual explains the proper operation of your Olympus product. The
information contained herein is intended solely as a teaching aid, and shall not be
used in any particular application without independent testing and/or verification by
the operator or the supervisor. Such independent verification of procedures becomes
increasingly important as the criticality of the application increases. For this reason,
Olympus makes no warranty, expressed or implied, that the techniques, examples, or
procedures described herein are consistent with industry standards, nor that they
meet the requirements of any particular application.

Olympus reserves the right to modify any product without incurring the
responsibility for modifying previously manufactured products.

Technical Support

Olympus is firmly committed to providing the highest level of customer service and
product support. If you experience any difficulties when using our product, or if it
fails to operate as described in the documentation, first consult the user’s manual, and
then, if you are still in need of assistance, contact our After-Sales Service. To locate the
nearest service center, visit the Service Centers page at: http://www.olympus-
ims.com.

8 Important Information — Please Read Before Use

 DMTA-20006-01EN, Rev. C, September 2017

Introduction

This manual provides instructions for assembling, installing, and operating the
COBRA scanner.

The COBRA scanner is a manual weld inspection scanner for the nondestructive
inspection of pipes with outside diameters ranging from 21.3 mm to 114.3 mm
(0.84 in. to 4.50 in.). The COBRA scanner typically uses the OmniScan (models can
vary) with a 16:64 or a 16:128 module and the OmniScan MXU software to inspect
circumferential welds on small-diameter pipes (see Figure i-2 on page 9).

Note: Instrument model and connector type can vary.

Figure i‑2 The OmniScan MX2 and the COBRA scanner

Introduction 9
DMTA-20006-01EN, Rev. C, September 2017

With its very slim design, this manual scanner inspects pipes in limited access areas
where minimal clearance is required (see Figure i-3 on page 10). Adjacent
obstructions such as piping, supports, and structures can be as close as 12 mm
(0.5 in.). This spring-loaded scanner is designed to hold onto carbon steel and
stainless steel pipes of different diameters.

Figure i‑3 Operating the COBRA scanner in a limited access area

The COBRA scanner is characterized by its smooth-rolling encoded movement

enabling precise data acquisition. The scanner can hold two phased array probes for a
complete inspection of the weld in one pass. For pipe-to-component inspections, the
scanner can be quickly configured to make one-sided inspections with only one
probe.

This Olympus solution uses low-profile phased array probes with optimized
elevation focusing, which improves the detection of small defects in thin-walled
pipes. Specially designed low-profile wedges that fit each pipe diameter covered by
the scanner are also offered to complete the solution. The COBRA scanner ensures
stable, constant, and strong pressure thus providing good UT signals and precise
encoding around the full circumference of the pipe. This complete solution package is
small and lightweight for easy transport. The scanner is also waterproof, rust-free,
and CE compliant.

10 Introduction
 DMTA-20006-01EN, Rev. C, September 2017

1. COBRA Scanner Description

The COBRA scanner is a low profile encoded scanner supporting one or two probes.
The COBRA scanner is provided with a kit of parts that you can easily assemble, thus
configuring the scanner to fit on the outside diameter of the pipe to be inspected (see
Figure 1-1 on page 11).

Figure 1‑1 The COBRA scanner

NOTE
The term pipe is used in this document as a generic term to represent tube, pipe, or
cylindrical parts.

COBRA Scanner Description 11

DMTA-20006-01EN, Rev. C, September 2017

1.1 Scanner Components

The COBRA scanner components are probes, wedges, probe supports, various link
types, tails, and crossbars. Figure 1-2 on page 13 illustrates a two-sided scanner
configuration laid flat.

You can configure the scanner to fit on a specific pipe outside diameter by assembling
the appropriate number and type of links. The tail and probe-holder parts also
include diameter fine-tuning adjustments. Refer to the scanner setup charts for details
(Table 14 on page 65 for pipe OD smaller than 63.5 mm [2.50 in.] and Table 15 on
page 66 for pipe OD larger than 63.5 mm [2.50 in.]). Pairs of wedges with appropriate
curvatures are used to cover the pipe outside-diameter range (see Table 6 on page 55
for the wedge selection chart). Graduated crossbars are used to adjust the distance
between the wedges. Figure 1-3 on page 14 illustrates the various types of COBRA
scanner links.

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 DMTA-20006-01EN, Rev. C, September 2017

Probe-holder arm Wedge

Probe-holder arm screw

Probe

Probe cable
Spring-loaded probe
holder
Female link

Couplant tube
Male link

Cable-management
post
Crossbar screw

Pivot screws
Half link
Encoder cable (red)

Sleeve clamp screw

Spring-loaded tail with
Protective sleeve encoder

Crossbar Encoder wheel

Figure 1‑2 Scanner component identification

COBRA Scanner Description 13

DMTA-20006-01EN, Rev. C, September 2017

Female link Small male link

Half link

Long link

Medium link

Figure 1‑3 Link types

In Figure 1-2 on page 13, the tail component on the right-hand side includes the
encoder that provides the position of the scanner around the pipe. You can also use
only the encoder side of the scanner to inspect the pipe-to-component interfaces (see
Figure 1-4 on page 14).

Figure 1‑4 Pipe‑to‑component interface inspection with the one‑sided scanner

configuration

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 DMTA-20006-01EN, Rev. C, September 2017

1.2 About the Setup Templates

The COBRA scanner comes with two setup templates (see Figure 1-5 on page 15). The
setup templates help you to quickly and easily assemble and configure the scanner for
a given pipe or tube outside diameter without requiring the use of an actual pipe
sample (see “Configuring the Scanner Using the Setup Template” on page 25). The
setup templates provide configuration patterns for standard tube and pipe outside
diameters (see Table 2 on page 16). You cannot use the setup templates for
nonstandard pipe sizes (see “Configuring the Scanner without the Setup Template”
on page 33).

The setup templates have configuration patterns on both sides. The encoder-side
scanner-configuration patterns are on one side of the setup templates, while the
configuration patterns for the other side of the scanner are on the other side of the
setup templates.

Setup template for larger outside

diameters

Setup template for smaller

outside diameters

Figure 1‑5 The setup templates

COBRA Scanner Description 15

DMTA-20006-01EN, Rev. C, September 2017

Table 2 Standard tube and pipe ODs supported by the setup templates
Standard tube OD Standard pipe OD Setup template for Setup template for
(in.) (mm) (in.) (mm) smaller sizes larger sizes
0.840 21.34 
0.875 22.23 — — 
1.000 25.40 — — 
— — 1.050 26.67 
1.125 28.58 — — 
1.315 33.40 1.315 33.40 
1.375 34.93 — — 
1.500 38.10 — — 
— — 1.660 42.16 
1.750 44.45 
— — 1.900 48.26 
2.000 50.80 — — 
2.250 57.15 — — 
— — 2.375 60.33 
2.500 63.50 — — 
— — 2.875 72.39 
3.000 76.20 — — 
3.250 82.55 — — 
3.500 88.90 3.500 88.90 
3.750 95.25 — — 
4.000 101.6 4.000 101.6 
4.500 114.3 4.500 114.3 

16 Chapter 1
 DMTA-20006-01EN, Rev. C, September 2017

1.3 Required Tools for Scanner Setup

The few tools required for the assembly, reconfiguration, and adjustment of the
scanner are included with the COBRA scanner (see Table 3 on page 17 and Figure 1-6
on page 17).

Table 3 Required tools (included with the scanner)

Quantity Description
1 T6 Torx screw driver
1 2.5 mm hexagonal screw driver
1 Phillips #0 screw driver
1 Loom installation tool (to insert cables and tubes in the protective sleeve)

Figure 1‑6 Tools included with the COBRA scanner

COBRA Scanner Description 17

DMTA-20006-01EN, Rev. C, September 2017

18 Chapter 1
 DMTA-20006-01EN, Rev. C, September 2017

2. Setup and Operation

This chapter contains the procedures needed to set up and operate the COBRA
scanner.

CAUTION
To prevent damage to the scanner components, the pipe on which you install the
scanner must be clean, and free of debris, scale, soot, or other contaminants.

2.1 Removing the Probe

When ordered as a kit (COBRA-K-XXX), the one or two probes are already installed
on the COBRA scanner at the factory. Therefore, when you want to configure the
scanner using the setup template, you need to remove the probe from the wedge.

If you need to remove a probe, because the probe cable is permanently attached to the
probe, you will need to extract and reinsert the cable and the couplant tubes in the
protective sleeve.

To remove the probe

1. Unscrew the probe from the wedge.
2. Unclip the probe cable and couplant tube from the cable-management posts.

Setup and Operation 19

DMTA-20006-01EN, Rev. C, September 2017

3. If you need to replace the probe:

a) Using the T6 Torx screw driver, remove the sleeve clamp screw, and then slide
the protective sleeve and sleeve clamp away from the tail (see Figure 2-1 on
page 20).

Sleeve clamp screw Tail

Figure 2‑1 Removing the sleeve clamp

b) Remove the sleeve clamp completely.

c) Extract the probe cable, couplant tube, and encoder cable (encoder side tail
only) from the protective sleeve.

2.2 Installing the Probe

To install the probe

1. Insert the probe cable, couplant tube, and encoder cable (encoder side tail only) in
the cable-management portion of the tail.
2. Using the yellow loom installation tool, insert the protective sleeve over the cables
and the tube as follows (see Figure 2-2 on page 21):
a) Starting at the scanner end, close the loom tool over the bundle with the
pointed shoe portion pointing away from the scanner (see illustration A).
b) Slide the protective sleeve over the pointed shoe portion of the tool so that it
spreads open, follows the tool, and starts to wrap itself around the bundle
(see illustrations C and D).
c) While holding the portion of the protective sleeve that is already wrapped
around the bundle, slide the tool away from the scanner so that the remainder
of the protective sleeve wraps around the bundle (see illustration D).

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 DMTA-20006-01EN, Rev. C, September 2017

A B C D

Figure 2‑2 Installing the protective sleeve

3. Install the sleeve clamp as follows (see Figure 2-3 on page 21):
a) Install the sleeve clamp over the bundle and then slide it over the protective
sleeve.
b) Install the sleeve clamp screw into the sleeve clamp so the threads of the
sleeve clamp screw just start to engage in the sleeve clamp (see illustration A).
c) Slide the protective sleeve over the cable-management portion of the tail.
d) Tighten the sleeve clamp screw until sufficiently snug (see illustration B).
e) Ensure that the sleeve clamp is oriented so that the sleeve clamp screw does
not protrude lower than the tail and rub on the inspected surface.

A B

Figure 2‑3 Installing the sleeve clamp

4. Assemble the probe and the wedge:

a) Select the appropriate wedge for the outside diameter of the pipe to be
inspected (see Table 14 on page 65 and Table 15 on page 66).
b) Apply couplant on both the probe and the wedge interface surfaces.
c) Screw the probe on the wedge.

Setup and Operation 21

DMTA-20006-01EN, Rev. C, September 2017

d) Remove excess couplant.

5. Insert the inner probe-holder arm pin into the mounting hole in the wedge (see
Figure 2-4 on page 22).

Inner probe-holder arm pin

Couplant tube
Probe holder

Probe Apply couplant.

Outer probe-holder-arm Wedge

screw

Mounting hole
Outer probe-holder arm
Outer probe-holder-arm pin

Figure 2‑4 Installing the probe and the wedge on the scanner

6. Reinstall the outer probe-holder arm:

a) Engage the outer probe-holder-arm pin in the other mounting hole in the
wedge.
b) Ensure that the outer probe-holder arm is parallel to the inner probe-holder
arm.
c) Tighten the outer probe-holder-arm screw.
7. Ensure that the probe and wedge assembly is free to rotate around the pins
without presenting lateral movement.
8. Adjust the length of the exposed cables and tubes (see “Adjusting the Length of
Exposed Cables and Tubes” on page 24).
9. Clip the probe cable and couplant tube on the cable-management posts.
Make sure that you are inserting the probe cable in the bigger diameter groove in
order to avoid damaging the outer shield.

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 DMTA-20006-01EN, Rev. C, September 2017

2.3 Changing the Wedge

You need to change the wedge when you inspect a pipe with a different outside
diameter.

To change the wedge

1. Remove the outer probe-holder arm (see Figure 2-5 on page 23):
a) Loosen without removing the probe-holder-arm screw.
b) Slide the arm off the probe holder.

Inner probe-holder-arm pin

Couplant tube
Probe holder

Probe Apply couplant.

Outer probe-holder-arm Wedge

screw

Mounting hole
Outer probe-holder arm
Outer probe-holder-arm pin

Figure 2‑5 Changing the wedge on the scanner

2. Unscrew the two screws holding the probe to the wedge.

3. Assemble the probe and the new wedge:
a) See Table 6 on page 55 to select the appropriate wedge for the outside
diameter of the pipe to be inspected.
b) Apply couplant on both the probe and the wedge interface surfaces.
c) Screw the probe on the wedge.
d) Remove excess couplant.
4. Insert the inner probe-holder-arm pin into the mounting hole in the wedge.

Setup and Operation 23

DMTA-20006-01EN, Rev. C, September 2017

5. Reinstall the outer probe-holder arm:

a) Engage the outer probe-holder-arm pin in the other mounting hole in the
wedge.
b) Ensure that the outer probe-holder arm is parallel to the inner probe-holder
arm.
c) Tighten the outer probe-holder-arm screw.
6. Ensure that the probe and wedge assembly is free to rotate around the pins
without presenting lateral movement.

2.4 Adjusting the Length of Exposed Cables and Tubes

After replacing a probe or reconfiguring the COBRA scanner for another pipe size,
you need to adjust the length of exposed cables and tubes.

CAUTION
To prevent damaging the probe and encoder cable, always carefully adjust their
length to fit the circumference of the scanner posts.

NOTE
You do not need to remove the sleeve clamp to adjust the length of exposed cables and
tubes.

To adjust the length of exposed cables and tubes

1. To gain more exposed cables and tubes length at the scanner end, hold the free
end of the protective sleeve, and pull the cables and the tubes through the
protective sleeve from the scanner end.
2. To remove excess length at the scanner end, hold the tail of the scanner, and pull
the cables and the tube through the protective sleeve.
3. On the scanner, clip the cables and the tube into the cable-management posts (see
Figure 2-6 on page 25).

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 DMTA-20006-01EN, Rev. C, September 2017

Tube and cable clipped

on the post

Figure 2‑6 Clipping the tube and the cable on the post

2.5 Configuring the Scanner Using the Setup Template

You must configure the COBRA scanner for the pipe outside diameter on which you
want to perform the inspection. The setup templates offer guiding patterns for a wide
range of standard pipe outside diameters. Using a setup template simplifies the
scanner setup and eliminates the need for an actual pipe sample.

To configure the scanner using the setup template

1. Disassemble the scanner components:
a) If applicable, loosen the crossbar screws on both sides of the scanner, and
then remove the one or more crossbars.
b) Unclip the irrigation tubes and probe cables from the cable-management
posts.
c) Fully loosen the self-captured pivot screws from all the links.
d) Disassemble the scanner components (links, crossbars, tails, and probe
supports).

Setup and Operation 25

DMTA-20006-01EN, Rev. C, September 2017

NOTE
If the joints do not disassemble freely with the pivot screws loose, break them loose by
hand using a little force.

2. Determine how to configure the scanner:

a) Determine the real outside diameter of the pipe to be inspected. Do not
assume that the nominal diameter is the real OD. It is often not.
b) See the scanner setup chart to note the probe-holder position, as well as the
number and type of links required for the outside diameter of the pipe to be
inspected (see Table 14 on page 65 for pipe OD smaller than 63.5 mm [2.50 in.]
and Table 15 on page 66 for pipe OD larger than 63.5 mm [2.50 in.]).
c) On the setup template, locate the correct size setup pattern for the encoder-
side configuration of the scanner (see to Figure 1-2 on page 13 to identify the
encoder side components).
d) See Table 6 on page 55 to select the appropriate wedge for the outside
diameter of the pipe to be inspected.

NOTE
For single probe scanning, you must use the encoder side of the scanner.

3. Configure the tail of the scanner:

a) Loosen the tail-adjustment screw (see Figure 2-7 on page 26) approximately
half a turn so that the length-adjustment joint is free to slide.

Tail wheel Tail-adjustment screw

Figure 2‑7 The tail‑adjustment screw

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 DMTA-20006-01EN, Rev. C, September 2017

b) Fully insert the tail assembly into its setup template pocket (see Figure 2-8 on
page 27).

Figure 2‑8 Insert the tail in its setup template pocket

c) While holding the tail assembly in the pocket, from the opposite side, firmly
tighten the tail-adjustment screw with the 2.5 mm hexagonal driver (see
Figure 2-9 on page 27).

Figure 2‑9 Tightening the tail‑adjustment screw

Setup and Operation 27

DMTA-20006-01EN, Rev. C, September 2017

d) For the smallest outside diameters (21.3 mm to 33.4 mm [0.840 in. to

1.315 in.]), rotate the tail outward, as far as possible, so that the tail wheel is
positioned farthest from the center of the setup pattern (see Figure 2-10 on
page 28).
e) For all larger diameters (33.4 mm to 114.3 mm [1.315 in. to 4.500 in.]), first
fully rotate the tail outward, and then fully inward, so that the tail wheel is
positioned closest to the center of the setup pattern with the correct spring
load (see in Figure 2-10 on page 28).

2-Inward

1-Outward

For pipe OD smaller than 33.4 mm (1.315 in.) For pipe OD larger than 33.4 mm (1.315 in.)

Figure 2‑10 Rotating the tail to the initial position

4. If a half-link is required for the particular scanner configuration (see Figure 2-11
on page 29):
a) On the setup template, install a half-link onto the tail.
b) Tighten the half-link pivot screw until snug, and then loosen one turn.

28 Chapter 2
 DMTA-20006-01EN, Rev. C, September 2017

Figure 2‑11 Installing the half‑link

5. Configure the probe holder (see Figure 2-12 on page 29):

a) Loosen the probe-holder position screw.
b) Slide the probe holder to the position previously noted in step 2.b on page 26,
and then retighten the probe-holder position screw.

Retracted position Extended position

Probe-holder position screw

Figure 2‑12 Adjusting the probe‑holder position

c) Install the appropriate wedge and probe on the probe support (see “Changing
the Wedge” on page 23 for details), while ensuring that the cable and tube are
not twisted.
d) Adjust the length of the exposed cables and tubes, as needed (see “Adjusting
the Length of Exposed Cables and Tubes” on page 24).

Setup and Operation 29

DMTA-20006-01EN, Rev. C, September 2017

e) Insert the probe-holder assembly into its setup template pocket. If required,
bend the slip joint by hand until the assembly fits loosely into the setup
template (see Figure 2-13 on page 30).

Figure 2‑13 Installing the probe holder into the setup template

6. On the setup template, install the required male links or long links into their
respective pockets (see Figure 2-14 on page 30).

Figure 2‑14 Installing male links

7. On the setup template, install the required female links and/or medium links onto
the links, lightly tighten all the pivot screws, and while holding down the scanner

30 Chapter 2
 DMTA-20006-01EN, Rev. C, September 2017

assembly in the pockets with one hand, firmly tighten all the pivot screws (see
Figure 2-15 on page 31).

Figure 2‑15 Installing female and/or medium links

8. For setups on pipes with outside diameters larger than 33.4 mm (1.315 in.), rotate
the probe holder inward until the wedge touches the inside edge of the through-
hole portion of the template (see Figure 2-16 on page 31).

Figure 2‑16 Rotating the probe holder to set the position for OD larger than
33.4 mm (1.315 in.)

9. For setups on pipes with small outside diameters ranging from 21.3 mm to
33.4 mm (0.840 in. to 1.315 in.), complete the following steps:
a) Lift the scanner slightly to the point where you can rotate the probe and
wedge inward.

Setup and Operation 31

DMTA-20006-01EN, Rev. C, September 2017

b) Rotate the probe and wedge inward until the wedge touches the stop (see in
Figure 2-17 on page 32).

Figure 2‑17 Rotating the probe holder to set position for OD smaller than 33.4 mm
(1.315 in.)

c) Swing the probe-holder assembly outward until the probe and wedge can
slide back into the through hole (see Figure 2-18 on page 32).
d) Lower the scanner fully into the setup template.
e) Rotate the tail inward, as far as possible, so that the tail wheel is positioned
closest to the center of the setup pattern (see Figure 2-18 on page 32).

Figure 2‑18 Rotating the tail to set position for a small pipe setup

10. Remove the scanner from the setup template.

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 DMTA-20006-01EN, Rev. C, September 2017

11. For dual-probe scanning, repeat steps 3 to 10 for the other side of the scanner,
using the opposite side of the setup template.
12. Adjust the length of the exposed cables and tubes, as needed (see “Adjusting the
Length of Exposed Cables and Tubes” on page 24 for details).
13. Clip the irrigation tube and probe cable into their respective slots of the cable-
management posts.
14. For dual-probe scanning, you must assemble the two halves of the scanner:
a) For outside diameters less than 32.5 mm (1.280 in.), use only one crossbar.
Slide the crossbar through the link of each probe holder, and then clamp the
crossbar in the desired position with the crossbar screw.
b) For outside diameters greater than 32.5 mm (1.280 in.), use two crossbars:
(1) Slide one crossbar through the link of each probe holder, and then clamp
the cross bar in the desired position with the crossbar screws.
(2) Slide the second crossbar through the male links that are roughly in the
center of the scanner, and then clamp the crossbar in place with the
crossbar screws.
(3) Use the graduations on the crossbars (see Figure 2-21 on page 36) to set
an equal separation at both crossbar locations.

NOTE
See “Using the Wedge-Separation Indicators” on page 39 for instructions on how to
use the wedge-separation indicators.

2.6 Configuring the Scanner without the Setup Template

When the outside diameter of the pipe to be inspected is not available on the setup
templates, use the following procedure to configure the COBRA scanner. You will
need a pipe or a section of a pipe with the required outside diameter to configure the
scanner.

To configure the scanner without the aid of the setup template

1. Unclip the couplant tubes and the probe cables from the cable-management posts.
2. Loosen, by one turn, the self-captured pivot screws of the female links and, if
applicable, of the half links and medium links (see Figure 2-19 on page 34).

Setup and Operation 33

DMTA-20006-01EN, Rev. C, September 2017

Figure 2‑19 Loosening the links

NOTE
If the joints do not rotate freely with the pivot screws loose, you may have to break
them loose by hand using a little force.

3. For single-probe scanning, you need to separate the two halves of the scanner (see
Figure 2-20 on page 35):
a) Loosen the crossbar screws of the encoder side.
b) Remove the other side of the scanner with the crossbars.
c) If applicable, remove the center crossbar.

NOTE
For single-probe scanning, you must use the encoder side of the scanner.

34 Chapter 2
 DMTA-20006-01EN, Rev. C, September 2017

Figure 2‑20 Separating the two halves of the scanner

4. For dual-probe scanning, you need to assemble the two halves of the scanner (see
Figure 2-21 on page 36):
a) For outside diameters less than 32.5 mm (1.280 in.), use only one crossbar.
Slide the crossbar through the link of each probe holder, and then clamp the
crossbar in the desired position with the crossbar screw.
b) For outside diameters greater than 32.5 mm (1.280 in.), use two crossbars:
(1) Slide one crossbar through the link of each probe holder, and then clamp
the cross bar in the desired position with the crossbar screws.
(2) Slide the second crossbar through the male links that are roughly in the
center of the scanner, and then clamp the crossbar in place with the
crossbar screws.
(3) Use the graduations on the crossbars to set the scanner separation equal
at both crossbar locations. You can set the exact probe spacing later (see
“Using the Wedge-Separation Indicators” on page 39 for details).

Setup and Operation 35

DMTA-20006-01EN, Rev. C, September 2017

Crossbar screw Graduated crossbar

Figure 2‑21 The graduated crossbar

5. Determine how to configure the scanner:

a) Determine the real outside diameter of the pipe to be inspected. Do not
assume that the nominal diameter is the real outside diameter.
b) Refer to the scanner setup chart to note the tail setting, the probe-holder
position, and the number and type of links required for the outside diameter
of the pipe to be inspected (see Table 14 on page 65 for pipe OD smaller than
63.5 mm [2.50 in.] and Table 15 on page 66 for pipe OD larger than 63.5 mm
[2.50 in.]).
c) See Table 6 on page 55 to select the appropriate wedge for the outside
diameter of the pipe to be inspected.
6. As required for your configuration, add or remove links by completely loosening
the pivot screws.
7. Adjust the length of the exposed cables and tubes as needed (see “Adjusting the
Length of Exposed Cables and Tubes” on page 24 for details).
8. Adjust the tail length as follows:
a) Loosen the tail-adjustment screw, and then slide the tail to the appropriate
setting.
The tail setting numbers correspond with the notches on the tail (see
Figure 2-22 on page 37).

36 Chapter 2
 DMTA-20006-01EN, Rev. C, September 2017

3.5
2.5
2.0

3.0
1.5

4.0
1.0

Tail-adjustment screw

Figure 2‑22 Example of tail configured to the 2.0 position

b) Retighten the tail-adjustment screw.

9. Configure the probe holder (see Figure 2-23 on page 37):
a) Loosen the probe-holder position screw.
b) Slide the probe holder to the position noted in step 5.b, and then retighten the
probe-holder position screw.

Retracted position Extended position

Probe-holder position screw

Figure 2‑23 The probe holder in the extended position

Setup and Operation 37

DMTA-20006-01EN, Rev. C, September 2017

c) Install the appropriate wedge and the probe on the probe support (see
“Changing the Wedge” on page 23 for details).
10. Adjust the shape of the scanner and the tension of the tail and probe-holder
components around the pipe as follows:
a) Wrap the scanner around the pipe and hold it in place with one hand (see in
Figure 2-24 on page 38).

Figure 2‑24 Wrapping and holding the scanner

b) Ensure that all wheels are in contact with the pipe surface.

TIP
To help ensure that the wheels make contact with the pipe surface, lift the probe
holder(s) and the tail(s) in such a way that the wedge and the encoder wheel are clear
of the inspected surface.

c) Tighten the pivot screws.

d) Ensure that the probe supports and tails are touching the pipe surface.
e) Remove the scanner from the pipe.
f) Swing the probe holders and the tails slightly inward by hand, overcoming
the joint integral friction.
This provides the spring tension required to hold the scanner on the

38 Chapter 2
 DMTA-20006-01EN, Rev. C, September 2017

inspected pipe and to ensure the encoder wheel remains in contact with the
inspected surface.

NOTE
The tail and the probe holder are designed with pivoting joints that are not only
spring loaded, but also can be quickly repositioned by hand to easily be conformed to
the inspected surface curvature.

11. For dual-probe scanning, ensure that the two probe holders are aligned, and that
the two tails are aligned.
12. Adjust the length of the exposed cables and tubes (see “Adjusting the Length of
Exposed Cables and Tubes” on page 24).
13. Clip the couplant tubes and the probe cables to the cable-management posts.

2.7 Using the Wedge-Separation Indicators

For dual-probe scanning, the wedge-separation indicators, along with the 1 mm

graduations on the crossbars, can help you to determine and/or set the distance
between the wedge faces.

To use the wedge-separation indicators

1. Set up the COBRA scanner (see “Configuring the Scanner Using the Setup
Template” on page 25 or section “Configuring the Scanner without the Setup
Template” on page 33).
2. Loosen the crossbar screws on both sides of the scanner.
3. Slide the wedge-separation indicator(s) on the crossbar(s) so that the right-hand
side of the wedge-separation indicator(s) is aligned with the required (nth) major
graduation from the right-hand end of the crossbar(s) [see Figure 2-25 on
page 40].

Setup and Operation 39

DMTA-20006-01EN, Rev. C, September 2017

Wedge-separation indicator n major graduations

Figure 2‑25 Placing the wedge‑separation indicator

4. Tighten the wedge-separation indicator screw(s).

5. Slide both sides of the scanner together until the wedge faces touch each other
(see Figure 2-26 on page 40).

Wedge-separation indicator contacts the link.

Figure 2‑26 Bringing the wedge faces together

6. Slide the crossbar(s) to the right so that the wedge-separation indicator(s) makes
contact with the right-hand link (see Figure 2-26 on page 40).
7. Ensure the scanner sides remain parallel.

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 DMTA-20006-01EN, Rev. C, September 2017

NOTE
When the scanner configuration uses two crossbars, use the graduations to ensure
that the distance between the two scanner sides is the same for both crossbars.

8. Tighten the crossbar screw(s) on the left-hand side of the scanner.

9. Slide the scanner sides apart.
The number of graduations between the wedge-separation indicator(s) and the
right-hand side link(s) indicate the distance between the wedge faces in
millimeters (see Figure 2-27 on page 41).

Figure 2‑27 Reading the wedge separation

10. When the desired separation is obtained, tighten the right-hand side crossbar
screw(s).

NOTE
After the wedge-separation indicators have been set as per the above instructions, to
change the wedge separation, only loosen the right-hand side crossbar screw(s).

Setup and Operation 41

DMTA-20006-01EN, Rev. C, September 2017

2.8 Operating the Scanner

When the COBRA scanner is setup for the size of pipe you wish to inspect (see
“Configuring the Scanner Using the Setup Template” on page 25 or
section “Configuring the Scanner without the Setup Template” on page 33), use the
following procedure to operate the scanner.

If you perform the inspection using the OmniScan, refer to the OmniScan Setup for
Weld Inspection Using the COBRA Scanner: Getting Started Guide for OmniScan
configuration details.

To operate the scanner

1. Clip the scanner onto the pipe to be inspected:
a) Pull the probes open by hand (see Figure 2-28 on page 42).

Figure 2‑28 Installing the scanner on the pipe

b) When the probes are engaging the pipe, simply push the scanner onto the
pipe.

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 DMTA-20006-01EN, Rev. C, September 2017

NOTE
Do not swing the probes open further than required as this could inadvertently
reposition the probe holders so that the spring loading required for proper probe-to-
pipe contact is lost.

2. Connect the probe and the encoder cables to the acquisition unit.
3. Start and configure your acquisition unit.
4. Connect the main tube to the couplant pump.
5. Open the couplant valve (see Figure 2-29 on page 43).

Figure 2‑29 The couplant valve (shown open)

6. Start the pump and adjust the couplant flow.

7. Close the couplant valve to avoid wasting couplant.
8. Rotate the scanner by hand around the pipe to:
a) Ensure that the scanner can freely rotate around the complete circumference
of the pipe, and that the cable and tube bundle wraps and unwraps without
interference from surrounding structures.
b) Ensure that the weld is centered between the probes.
c) Decide where your inspection should start, and in which direction the
scanner should move for the inspection.

Setup and Operation 43

DMTA-20006-01EN, Rev. C, September 2017

NOTE
User experience and preferences dictate the best way to manage the cables, as well as
whether the scan is performed in the forward or backward direction.

9. Perform the inspection as follows:

a) Open the couplant valve.
b) Start the data acquisition on the acquisition unit.
c) Manually rotate the scanner around the complete circumference of the pipe
(see Figure 2-30 on page 44).
d) Close the couplant valve.
e) Review the acquired data.

Figure 2‑30 Rotating the scanner

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 DMTA-20006-01EN, Rev. C, September 2017

10. Remove the scanner from the pipe:

 If the scanner is configured for two-sided inspection, simply pull on the cross
bar.
OR
If the scanner is configured for one-sided inspection, pull on the cable post
with one finger and pull the wheels on the other side with another finger to
remove the scanner.

CAUTION
To avoid the risk of equipment damage, never pull on the cables themselves.

Setup and Operation 45

DMTA-20006-01EN, Rev. C, September 2017

46 Chapter 2
 DMTA-20006-01EN, Rev. C, September 2017

3. Maintenance and Troubleshooting

3.1 Cleaning the Scanner

Wipe the COBRA scanner clean as required. Do not soak or submerge the scanner in
any cleaner or solvent.

3.2 Troubleshooting

Table 4 on page 48 presents troubleshooting cases.

Maintenance and Troubleshooting 47

DMTA-20006-01EN, Rev. C, September 2017

Table 4 Troubleshooting cases

Problem Possible cause Solution

Check the setup chart (see “Scanner

Setup Charts” on page 64) to find the
required number of links for the
outside diameter of the pipe you are
inspecting. Remember to use the
outside-diameter measurement of
Incorrect number of
your pipe. Re-set up the scanner with
links
the correct number of links (see
“Configuring the Scanner Using the
Setup Template” on page 25 or
section “Configuring the Scanner
without the Setup Template” on
page 33).

Check the setup chart (see “Scanner

The scanner does Setup Charts” on page 64) to find the
not properly clip required tail setting for the outside
onto the pipe. Incorrect tail setting diameter of pipe you are inspecting.
Remember to use the outside-
diameter measurement of your pipe.
Adjust the tail setting as required.

Tail is not adjusted With the scanner removed from the

inward to provide pipe, force the tail(s) inward slightly
the required spring to provide more preload of the tail on
preload on the pipe the pipe surface.
surface.

Pivot screws are not Repeat the procedure found in

tight enough and section “Configuring the Scanner
scanner spreads Using the Setup Template” on page 25
apart upon or section “Configuring the Scanner
installation on pipe. without the Setup Template” on
page 33.

48 Chapter 3
 DMTA-20006-01EN, Rev. C, September 2017

Table 4 Troubleshooting cases (continued)

Problem Possible cause Solution

With the scanner removed from the

pipe, force the probe holder inward
slightly by hand to provide more
Insufficient Probe holder not set preload of the wedge on the
probe contact properly inspection surface. Ensure that, on
installation of the scanner onto the
pipe, the probe holder is not opened
further than necessary.

Maintenance and Troubleshooting 49

DMTA-20006-01EN, Rev. C, September 2017

50 Chapter 3
 DMTA-20006-01EN, Rev. C, September 2017

4. Accessories and Spare Parts

The COBRA scanner features numerous parts, components, and accessories. This
chapter presents the following sections:

• “Part Order Numbers” on page 52

• “Spare Parts” on page 58

Accessories and Spare Parts 51

DMTA-20006-01EN, Rev. C, September 2017

4.1 Part Order Numbers

Table 5 on page 52 provides the part numbers for the COBRA scanner and ancillary
equipment. Table 6 on page 55 presents the wedge selection chart to select the wedge
that is appropriate for the outside diameter of the pipe to inspected.

Table 5 COBRA scanner and ancillary equipment — part order numbers

Package
Part number Item number Description
COBRA‑K‑4.5
Small pipe scanner kit with 
encoder to cover 21.3 mm to
COBRA U8750053 114.3 mm (0.84 in. to 4.50 in.) pipe
outside diameters (OD). Packaged
in hard carrying case.
2.25 MHz low profile phased array
probe with 16 elements, 0.5 mm
pitch, and 10 mm elevation.
2.25CCEV35-A15C-P-2.5-
U8331117 The elements are curved on the
OMa
elevation with a 35 mm radius.
The cable is 2.5 m long with
OmniScan connector.
3.5 MHz low profile phased array
probe with 16 elements, 0.5 mm
pitch, and 10 mm elevation.
3.5CCEV35-A15C-P-2.5-
U8331149 The elements are curved on the
OMa
elevation with a 35 mm radius.
The cable is 2.5 m long with
OmniScan connector.
5 MHz low profile phased array
probe with 16 elements, 0.5 mm
pitch, and 10 mm elevation.
5CCEV35-A15-P-2.5-OM U8331163 The elements are curved on the
elevation with a 35 mm radius.
The cable is 2.5 m long with
OmniScan connector.

52 Chapter 4
 DMTA-20006-01EN, Rev. C, September 2017

Table 5 COBRA scanner and ancillary equipment — part order numbers

Package
Part number Item number Description
COBRA‑K‑4.5
7.5 MHz low profile phased array (×2)
probe with 16 elements, 0.5 mm
pitch, and 10 mm elevation.
7.5CCEV35-A15-P-2.5-OM U8330826 The elements are curved on the
elevation with a 35 mm radius.
The cable is 2.5 m long with
OmniScan connector.
10 MHz low profile phased array
probe with 32 elements, 0.3 mm
pitch, and 7 mm elevation.
10CCEV35-A15-P-2.5-OM U8331014 The elements are curved on the
elevation with a 35 mm radius.
The cable is 2.5 m long with
OmniScan connector.
Two flat shear wave (SW) wedges 
plus ten pairs of curved shear
wave (SW) wedges to cover the
COBRA-A-SA15 U8721205
21.3 mm to 114.3 mm (0.84 in. to
4.50 in.) pipe outside-diameter
range.
Two flat longitudinal wave (LW)
wedges plus ten pairs of curved
longitudinal wave (LW) wedges to
COBRA-A-SA15LW U8722168
cover the 21.3 mm to 114.3 mm
(0.84 in. to 4.50 in.) pipe outside-
diameter range.
Two flat wedges plus nine pairs of
curved time-of-flight diffraction
(TOFD) wedges to cover the
COBRA-A-ST1-70L U8701348 26.7 mm to 114.3 mm (1.05 in. to
4.50 in.) pipe outside-diameter
range. Compatible with 3 mm
diameter element ST1 UT probes.
Spare parts kit including irrigation
COBRA-SP-IRRIGATION U8775226 tubes, fittings, and valve (see
Table 7 on page 57)
Basic spare parts kit (see
COBRA-SP-BASIC U8775166
Figure 4-2 on page 57)

Accessories and Spare Parts 53

DMTA-20006-01EN, Rev. C, September 2017

Table 5 COBRA scanner and ancillary equipment — part order numbers

Package
Part number Item number Description
COBRA‑K‑4.5
Basic spare parts kit, plus links
COBRA-SP-FULL U8775188
and the encoder assembly
One of each of the eleven wedges
needed for coverage of 21.3 mm to
COBRA-SP-SA15 U8750056
114.3 mm (0.84 in. to 4.50 in.) pipe
outside-diameter range.
Y-adaptor (splitter) to support two
phased array probes on OmniScan
OMNI-A2-SPLIT128 U8100133
MX2 instruments with PA2 128
elements module.
Y-adaptor (splitter) to support two
phased array probes on
OMNI-A2-SPLIT64 U8100135
OmniScan MX2 instruments with
PA2 64 elements module.
Y-adaptor (splitter) with
OMNI-A-ADP05 U8767016 OmniScan connectors to support
two phased array probes
Phased array cable extensions
required to interface between the
E128P0-0000-OM U8800428 Omni-A-ADP05 and an
OmniScan MX2 instrument with
PA1 128 elements module.
Interbox to support 2 phased array
probes on OmniScan MX2
EIB64-NT-0-P-0-OM U8779452
instruments with PA1 64 elements
module.
4 L manual water pump with
WTR-SPRAYER-4L U8775153
couplant tubes and fittings
Scanner interface adaptor to
connect scanners encoder cables
Omni-A2-ADP20 U8775201 with DE15 connector to
OmniScan MX2 with LEMO
connector scanner interface.
Scanner interface adaptor to
connect scanners encoder cables
Omni-A-ADP27 U8780329 with LEMO connector to
OmniScan MX with DE-15
connector scanner interface.

54 Chapter 4
 DMTA-20006-01EN, Rev. C, September 2017

Table 5 COBRA scanner and ancillary equipment — part order numbers

Package
Part number Item number Description
COBRA‑K‑4.5
0.3 m long adaptor LEMO female
C1-LF-BXM-0.3M U8769010 to Bendix male linking LEMO
encoder cable to FOCUS LT.
0.3 m long adaptor DE-15 female
C1-DE15F-BXM-0.30M U8767107 to Bendix male linking DE-15
encoder cable to FOCUS LT.
Many OmniScan and FOCUS LT
OmniScan PA or FOCUS LT —
instrument models can be used.b, c
a. SA15C casings are based on the same design as the A15 but are 2 mm (0.08 in.) taller, in-
creasing height clearance.
b. Encoder cable adaptor may be required (see Table 11 on page 62).
c. A two-sided COBRA scanner must be used with a multigroup instrument.

Table 6 Wedge selection chart

Wedge AODa Pipe min. ODb Pipe max. ODb

Wedge part number
(in.) (mm) (in.) (mm) (in.) (mm)
SA15-N60S-IH-AOD0.84 0.840 21.3 0.800 20.3 0.840 21.3
SA15-N60S-IH-AOD1.05 1.050 26.7 0.840 21.3 1.050 26.7
SA15-N60S-IH-AOD1.315 1.315 33.4 1.050 26.7 1.315 33.4
SA15-N60S-IH-AOD1.66 1.660 42.2 1.315 33.4 1.660 42.2
SA15-N60S-IH-AOD1.9 1.900 48.3 1.660 42.2 1.900 48.3
SA15-N60S-IH-AOD2.375 2.375 60.3 1.900 48.3 2.375 60.3
SA15-N60S-IH-AOD2.875 2.875 73.0 2.375 60.3 2.875 73.0
SA15-N60S-IH-AOD3.5 3.500 88.9 2.875 73.0 3.500 88.9
SA15-N60S-IH-AOD4 4.000 101.6 3.500 88.9 4.000 101.6
SA15-N60S-IH-AOD4.5 4.500 114.3 4.000 101.6 4.500 114.3
a. Axial outside diameter (AOD)
b. Outside diameter (OD)

Accessories and Spare Parts 55

DMTA-20006-01EN, Rev. C, September 2017

Figure 4-1 on page 56 describes the format of the wedge part number.

SA15-N60S-IH-AODxxx
Pipe outside diameter (in.)
AOD: axial outside diameter
H for scanner mounting holes
I for irrigation
S for shear wave type
(longitudinal wave wedges are also available upon request.)
60° refracted angle
N for normal probe mounting
SA15 for wedge for A15 probe type

Figure 4‑1 The wedge part number

NOTE
Height clearance required for longitudinal wave inspection is 25 mm with SA15
wedges, or 35 mm with ST1 probes and a right-angle cable connector.

56 Chapter 4
 DMTA-20006-01EN, Rev. C, September 2017

Table 7 Fittings and tubing spare part list (P/N: COBRA‑SP‑IRRIGATION)

Quantity or
Item Description
length

A B C D E F G H I

To probes From
pump

Supplied with the COBRA scanner Supplied with pump

A 0.61 m (2 ft) Barbed T-splitter for 1/16 in. inside diameter (ID) tube
B 2.44 m (8 ft) Tubing 1/16 in. ID × 0.09 in. OD
C 0.61 m (2 ft) Barbed Y-splitter for 1/16 in. ID tube
D 0.61 m (2 ft) Barbed reducer for 1/16 in. to 3/32 in. ID tube
E 2.44 m (8 ft) Blue 4 mm OD flexible tube
F 0.305 m (1 ft) Valve QH-QS-4
G 0.305 m (1 ft) QS-8-4 push-in reducer
H Supplied with Blue 8 mm OD flexible tube
pump
I Supplied with Valve 8 mm HE-2-QS-8
pump

Figure 4‑2 Content of the basic spare part kit (P/N: COBRA‑SP‑BASIC [U8775166])

Accessories and Spare Parts 57

DMTA-20006-01EN, Rev. C, September 2017

4.2 Spare Parts

An exploded view and a list of spare parts for the COBRA scanner are provided in
Figure 4-3 on page 58 and Table 8 on page 58 respectively.

Figure 4‑3 Exploded view

Table 8 COBRA scanner part list

Drawing Item Marketing

Description
item number number

1 U8909466 N/A Tail link assembly — left

(without encoder)

2 U8908870 N/A Half-link assembly — left

3 U8831689 N/A Link assembly female

58 Chapter 4
 DMTA-20006-01EN, Rev. C, September 2017

Table 8 COBRA scanner part list (continued)

Drawing Item Marketing

Description
item number number

4 U8908872 N/A Link assembly male

5 U8909468 N/A Probe holder assembly with

yoke arms — left

6 U8908979 COBRA-SP- Pair of yoke arms with screws

YOKEARM for one yoke

7 U8909469 N/A Probe holder assembly with

yoke arms — right

8 U8908871 N/A Half-link assembly – right

9 U8907974 COBRA-SP- Encoder replacement with

ENC 2.5 m cable and LEMO
connector compatible with
OmniScan MX2 and SX

10 U8909467 COBRA-SP- Spring loaded tail assembly

ENCTAIL (right) with encoder and 2.5 m
cable with LEMO connector
compatible with OmniScan
MX2 and SX

11 Q8300510 N/A Link assembly (medium) with

wire management post

12 Q8300511 N/A Link assembly (long) with wire

management post

13 Q8300011 N/A COBRA cross bar

Accessories and Spare Parts 59

DMTA-20006-01EN, Rev. C, September 2017

60 Chapter 4
 DMTA-20006-01EN, Rev. C, September 2017

5. Specifications

This chapter contains the specifications for the COBRA scanner.

5.1 General and Operating Environment Specifications

Table 9 General specifications

Parameter Value
Diameter range 21.3 mm to 114.3 mm (0.84 in. to 4.50 in.)
Half scanner widtha 59 mm (2.32 in.)
Encoder resolution 32.08 pulses/mm (815 pulses/in.)
Voltage 5V
Current 100 mA maximum
Frequency 0 kHz to 3.5 kHz (maximum displacement velocity of
100 mm/s [4 in./s])
a. Not including probe cables and couplant tubes

Specifications 61
DMTA-20006-01EN, Rev. C, September 2017

Table 10 Operating environment specifications

Parameter Value
Operating temperature 5 °C to 50 °C (41 °F to 122 °F)
Storage temperature −30 °C to 60 °C (−22 °F to 140 °F)
Relative humidity (RH) Max. 80 % RH, noncondensing
Wet location Yes
Altitude Up to 2000 m
Outdoor use Yes
Pollution level 1
IP rating Waterproof (designed to meet IP67)

5.2 Connector Reference

COBRA scanners sold after July 2013 come standard with the LEMO connector that is
compatible with the OmniScan MX2 and SX instruments. For use with a different
instrument, an optional adaptor is required (see Table 11 on page 62).

Table 11 Required encoder cable adaptor

Instrument
Scanner TomoScan
connector OmniScan MX OmniScan MX2 OmniScan SX FOCUS LT
LEMO (from July
Omni-A-ADP27 — — C1-LF-BXM-0.3M
2013 onward)
DE15 (Prior to C1-DE15F-BXM-
— Omni-A2-ADP20 Omni-A2-ADP20
July 2013) 0.30M

62 Chapter 5
 DMTA-20006-01EN, Rev. C, September 2017

Figure 5-1 on page 63 and Table 12 on page 63 contain the pinout for the LEMO
connector used on the OmniScan MX2 model.

COBRA encoder

+5 V +5 V
PHA-1 PHA-1
Solder cup view PHB-1 PHB-1 COBRA encoder
GND GND
Shield Shield
Case

Contact view

Figure 5‑1 LEMO connector pinout diagram

Table 12 OmniScan MX2 pinout for the scanner interface LEMO connector
Pin Signal Description
1 N/A Not used
2 +5 V External power supply
3 N/A Not used
4 N/A Not used
5 N/A Not used
6 N/A Not used
7 N/A Not used
8 N/A Not used
9 PhA axis 1 Encoder 1: phase A
10 PhB axis 1 Encoder 1: phase B
11 N/A Not used
12 N/A Not used

Specifications 63
DMTA-20006-01EN, Rev. C, September 2017

Table 12 OmniScan MX2 pinout for the scanner interface

Pin Signal Description
13 N/A Not used
14 N/A Not used
15 N/A Not used
16 GND Ground
Case Shield Ground earthing

5.3 Probe Specifications

Table 13 Standard phased array probe specifications

Parameter Value
Part number 7.5CCEV35-A15-P-2.5-OM
Frequency 7.5 MHz
Number of elements 16
Pitch 0.5 mm
Elevation 10 mm
Corresponding wedge SA15
Cable length 2.5 m
Connector type OmniScan
Elevation curvature radius 35 mm

5.4 Scanner Setup Charts

The scanner setup charts specify how to configure the scanner for a specific pipe
outside diameter (see Table 14 on page 65 and Table 15 on page 66).

64 Chapter 5
 DMTA-20006-01EN, Rev. C, September 2017

Table 14 Scanner setup chart for smaller pipes

Pipe outside diameter Probe‑ Number of links per side
Tail
holder
in. mm setting Half Male Female
position
0.84 to 0.86 21.3 to 21.8 1
0.86 to 0.89 21.8 to 22.6 1.5
0.89 to 0.91 22.6 to 23.1 2
Retracted
0.91 to 0.93 23.1 to 23.6 2.5 1
0.93 to 0.95 23.6 to 24.1 3
0.95 to 0.99 24.1 to 25.1 3.5
0.99 to 1.05 25.1 to 26.7 4 Centered
1.05 to 1.10 26.7 to 27.9 1
1.10 to 1.15 27.9 to 29.2 2
Extended 1 1
1.15 to 1.21 29.2 to 30.7 3
1.21 to 1.28 30.7 to 32.5 4
1.28 to 1.36 32.5 to 34.5 1
1.36 to 1.43 34.5 to 36.3 2
Extended 1 2
1.43 to 1.49 36.3 to 37.8 3
1.49 to 1.56 37.8 to 39.6 4
1.56 to 1.63 39.6 to 41.4 1
1.63 to 1.70 41.4 to 432 2
Extended 1 1 2
1.70 to 1.76 43.2 to 44.7 3
1.76 to 1.88 44.7 to 47.8 4
1.88 to 1.96 47.8 to 49.8 1
1.96 to 2.03 49.8 to 51.6 2
Extended 2 3
2.03 to 2.09 51.6 to 53.1 3
2.09 to 2.16 53.1 to 54.9 4
2.16 to 2.24 54.9 to 56.9 1
2.24 to 2.30 56.9 to 58.4 2
Extended 1 2 3
2.30 to 2.37 58.4 to 60.2 3
2.37 to 2.5 60.2 to 63.5 4

Specifications 65
DMTA-20006-01EN, Rev. C, September 2017

Table 15 Scanner setup chart for larger pipes

Pipe outside diameter Probe‑ Number of links
Tail
holder
in. mm setting Half Male Female Medium Long
position
2.50 to 2.60 63.5 to 66.0 1.5
2.60 to 2.70 66.0 to 68.6 2.5 Extended 1 2
2.70 to 2.80 68.6 to 71.1 4
2.80 to 2.86 71.1 to 72.6 1.5
2.86 to 2.95 72.6 to 74.9 2.5 Extended 1 1 2
2.95 to 3.12 74.9 to 79.2 4
3.12 to 3.19 79.2 to 81.0 1.5
3.19 to 3.28 81.0 to 83.3 2.5 Extended 2 1 2
3.28 to 3.39 83.3 to 86.1 4
3.39 to 3.45 86.1 to 87.6 1.5
3.45 to 3.55 87.6 to 90.2 2.5 Extended 1 2 1 2
3.55 to 3.67 90.2 to 93.2 4
3.67 to 3.73 93.2 to 94.7 1.5
3.73 to 3.82 94.7 to 97.0 2.5 Extended 2 3
3.82 to 3.94 97.0 to 101.3 4
3.94 to 3.99 100.1 to 101.3 1.5
3.99 to 4.08 101.3 to 103.6 2.5 Extended 1 1 1 1
4.08 to 4.19 103.6 to 106.4 4
4.19 to 4.25 106.4 to 108.0 1.5
4.25 to 4.33 108.0 to 110.0 2.5 Extended 2 1
4.33 to 4.43 110.0 to 112.5 4
4.43 to 4.49 112.5 to 114.0 1.5
4.49 to 4.58 114.0 to 116.3 2.5 Extended 1 2 1
4.58 to 4.67 116.3 to 118.6 4

66 Chapter 5
 DMTA-20006-01EN, Rev. C, September 2017

List of Figures

Figure i-1 Marking locations ................................................................................................ 1

Figure i-2 The OmniScan MX2 and the COBRA scanner ................................................ 9
Figure i-3 Operating the COBRA scanner in a limited access area .............................. 10
Figure 1-1 The COBRA scanner .......................................................................................... 11
Figure 1-2 Scanner component identification ................................................................... 13
Figure 1-3 Link types ........................................................................................................... 14
Figure 1-4 Pipe-to-component interface inspection with the one-sided scanner
configuration ...................................................................................................... 14
Figure 1-5 The setup templates .......................................................................................... 15
Figure 1-6 Tools included with the COBRA scanner ....................................................... 17
Figure 2-1 Removing the sleeve clamp .............................................................................. 20
Figure 2-2 Installing the protective sleeve ........................................................................ 21
Figure 2-3 Installing the sleeve clamp ............................................................................... 21
Figure 2-4 Installing the probe and the wedge on the scanner ...................................... 22
Figure 2-5 Changing the wedge on the scanner ............................................................... 23
Figure 2-6 Clipping the tube and the cable on the post .................................................. 25
Figure 2-7 The tail-adjustment screw ................................................................................ 26
Figure 2-8 Insert the tail in its setup template pocket ..................................................... 27
Figure 2-9 Tightening the tail-adjustment screw ............................................................. 27
Figure 2-10 Rotating the tail to the initial position ............................................................ 28
Figure 2-11 Installing the half-link ....................................................................................... 29
Figure 2-12 Adjusting the probe-holder position .............................................................. 29
Figure 2-13 Installing the probe holder into the setup template ..................................... 30
Figure 2-14 Installing male links .......................................................................................... 30
Figure 2-15 Installing female and/or medium links .......................................................... 31
Figure 2-16 Rotating the probe holder to set the position for OD larger than 33.4 mm
(1.315 in.) ............................................................................................................. 31
Figure 2-17 Rotating the probe holder to set position for OD smaller than 33.4 mm
(1.315 in.) ............................................................................................................. 32
Figure 2-18 Rotating the tail to set position for a small pipe setup ................................. 32

List of Figures 67
DMTA-20006-01EN, Rev. C, September 2017

Figure 2-19 Loosening the links ............................................................................................ 34

Figure 2-20 Separating the two halves of the scanner ....................................................... 35
Figure 2-21 The graduated crossbar ..................................................................................... 36
Figure 2-22 Example of tail configured to the 2.0 position ............................................... 37
Figure 2-23 The probe holder in the extended position .................................................... 37
Figure 2-24 Wrapping and holding the scanner ................................................................. 38
Figure 2-25 Placing the wedge-separation indicator ......................................................... 40
Figure 2-26 Bringing the wedge faces together .................................................................. 40
Figure 2-27 Reading the wedge separation ......................................................................... 41
Figure 2-28 Installing the scanner on the pipe ................................................................... 42
Figure 2-29 The couplant valve (shown open) ................................................................... 43
Figure 2-30 Rotating the scanner .......................................................................................... 44
Figure 4-1 The wedge part number .................................................................................... 56
Figure 4-2 Content of the basic spare part kit (P/N: COBRA-SP-BASIC [U8775166]) 57
Figure 4-3 Exploded view .................................................................................................... 58
Figure 5-1 LEMO connector pinout diagram ................................................................... 63

68 List of Figures
 DMTA-20006-01EN, Rev. C, September 2017

List of Tables

Table 1 Symbols ..................................................................................................................... 2

Table 2 Standard tube and pipe ODs supported by the setup templates ................... 16
Table 3 Required tools (included with the scanner) ...................................................... 17
Table 4 Troubleshooting cases ........................................................................................... 48
Table 5 COBRA scanner and ancillary equipment — part order numbers ................ 52
Table 6 Wedge selection chart ........................................................................................... 55
Table 7 Fittings and tubing spare part list (P/N: COBRA-SP-IRRIGATION) ............ 57
Table 8 COBRA scanner part list ...................................................................................... 58
Table 9 General specifications ........................................................................................... 61
Table 10 Operating environment specifications ............................................................... 62
Table 11 Required encoder cable adaptor ......................................................................... 62
Table 12 OmniScan MX2 pinout for the scanner interface LEMO connector .............. 63
Table 13 Standard phased array probe specifications ..................................................... 64
Table 14 Scanner setup chart for smaller pipes ................................................................ 65
Table 15 Scanner setup chart for larger pipes ................................................................... 66

List of Tables 69
DMTA-20006-01EN, Rev. C, September 2017

70 List of Tables
 DMTA-20006-01EN, Rev. C, September 2017

Index

A valve 43
adaptors, LEMO/DE-15 connector 62 crossbars 12
adjusting length of exposed couplant tube 24 D
ancillary equipment 4
DANGER signal word 5
axial outside diameter (AOD) 55
DE-15/LEMO connector adaptors 62
B direct current symbol 2
basic spare part kit 57 location 1

C E
CAUTION signal word 5 elevation focusing 10
cautions encoder 14
clean pipe to prevent damages 19 resolution, location 1
instrument compatibility 4 environment specifications 62
protect cables 24 European Community (CE) 7
CE (European Community) 7 exploded view, scanner 58
location, marking 1 F
CE marking 2
fittings part numbers 57
changing the wedge 23
cleaning the scanner 47 G
clipping tubes and cables 25 general specifications 61
compatible equipment 4
components 12 H
configuration, one-sided scanner 14 hexagonal screw driver 17
configuring
I
probe holder 29, 37
scanner using the setup template 25 important information 3
scanner without the setup template 33 IMPORTANT signal word 6
tail 26, 37 inspection 44
connector adaptors, LEMO/DE-15 62 installing
connector pinout, scanner interface 63 probe 20
couplant protective sleeve 21
tube length adjustment 24 sleeve clamp 21
instruction manual 3

Index 71
DMTA-20006-01EN, Rev. C, September 2017

instrument compatibility 4 removing 19

interferences, presence of visual 4 replacing 19
introduction 9 specifications 64
probe holder, configuring 29, 37
L
protective sleeve, installing 21
labels 1
LEMO/DE-15 connector adaptors 62 R
link removing
loosening 34 probe 19
types 14 sleeve clamp 20
list, spare parts 58 replacing the probe 19
loom installation tool 17 rotating the scanner 43
low-profile phased array probes 10
S
M safety
manual instrument compatibility 4
instruction 3 misuse of instrument 3
introduction 9 precautions 6
markings, location 1 signal words 5
symbols 4
N
scanner
NOTE signal word 6 cleaning 47
notes, information components 12
signal words 6 exploded view 58
O markings, location 1
operating 42
Olympus technical support 8
setup chart for larger pipes 66
OmniScan
setup chart for smaller pipes 65
configuration 9
spare parts 58
MX2, interface connector pinout 63
scanner interface connector, pinout 63
one-sided scanner configuration 14
screw driver 17
operating environment specifications 61
separating scanner 35
operating the scanner 42
separating the two halves of the scanner 34
P serial number
part numbers format 2
basic kit 57 location 1
ordering 52 setup chart
spare 58 for larger pipes 66
spare, fittings and tubing 57 for smaller pipes 65
performing the inspection 44 signal words
phantom spots, presence of 4 information notes 6
pinout, OmniScan MX2 scanner interface con- IMPORTANT 6
nector 63 NOTE 6
precautions, safety 6 TIP 6
probe safety 5
installing 20 CAUTION 5

72 Index
 DMTA-20006-01EN, Rev. C, September 2017

DANGER 5 U
WARNING 5 use, intended 3
sleeve clamp using the wedge-separation indicators 39
installing 21
removing 20 V
spare parts 58 valve couplant 43
basic kit 57
W
kit, fittings and tubing 57
specifications 61 WARNING signal word 5
support information, technical 8 warning symbol 2
symbols 1 warning symbols
CE 2 general 5
direct current 2 shock hazard 5
location 1 warnings
safety 4 general 6
warning 2 misuse of instrument 3
WEEE 2 warranty information 7
waste electrical and electronic equipment 7
T wedge
tail configuration 26, 37 axial outside diameter 55
technical support 8 changing 23
TIP signal word 6 part number 56
tools required 17 selection chart 55
Torx screw driver 17 wedge-separation indicators 39
troubleshooting 47 WEEE directive 7
tubing part numbers 57 symbol 2
symbol location 1

Index 73
DMTA-20006-01EN, Rev. C, September 2017

74 Index