00 Safety Information For Working On Vehicles With Automatic Engine Start-Stop Function (MSA)

00 Safety information for working on vehicles with automatic engine start-
stop function (MSA)
Warning!
If the engine hood/bonnet contact is pulled upwards (workshop
mode), the information "switch closed" is output. The automatic
engine start‐stop function is active.
An automatic engine start is possible.
Observe safety precautions when working on MSA vehicles.

Before carrying out practical work on the engine, always ensure that the
MSA functionality is deactivated so as to prevent automatic engine
starting while work is being carried out in the engine compartment.
MSA function is deactivated by:
Deactivate MSA by means of button (1) in passenger compartment
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Open seat belt buckle and driver's door
Open engine bonnet/hood and ensure that engine hood/bonnet

contact is not in workshop mode
Workshop mode
A = 10 mm
Basic setting (engine hood/bonnet open)
B = 7 mm
To make sure that the engine hood/bonnet contact is at the basic
setting, if necessary press the hood/bonnet contact up to the limit
position before starting work and slowly release.
When working with diagnosis tools:

Observe instructions in diagnosis tool
Note:
For further information on automatic engine start‐stop function (MSA):
Refer to the Service Information (bulletin) (for manual
transmissions) Service Information (bulletin) 61 01 07 335
Refer to the Service Information (bulletin) (for automatic
transmissions or twin-clutch gearboxes) Service Information
(bulletin) 61 01 10 629
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67 11 612 Remove/install/replace actuator drive of front left door central
locking drive
RISK OF DAMAGE
Paint damage.
Mechanical action can lead to paint damage.

Mask those working areas at risk with yellow plastic adhesive tape.
Remove and install heavy or bulky components with the aid of another person/other persons.
PRELIMINARY WORK
1 – Remove cover on door handle
RISK OF DAMAGE
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Scratches.
Tools and sharp-edged components can cause scratches.

Protect working area.
Handle tools and components carefully.
NOTICE
Description is for left component only. Procedure on the right side is identical.
Lever out the cover (1) with a small screwdriver through the recess (2)
toward the inside from the clamps (3) and remove.
2 – Remove front door trim panel
RISK OF DAMAGE
Scratches.

If fitted: Remove the cover and unscrew the bolt (1).
Loosen screws (1).
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Unclip the door trim panel (1) from the clips (2) with a suitable plastic wedge.
Pull the door trim panel (1) from the clamps (3) at the top.
Detach Bowden cable (1) from door lock (2).

Disconnect all plug connections and remove door trim panel.
3 – Removing sound insulation on front door
TECHNICAL INFORMATION
Notes on the sound insulation must be strictly observed for these repair instructions.
For more information see: 51 48 ... Notes on bonding the sound insulation (SI) in doors
Position of sealing bead (1)
Pay attention to the cable (2) when removing the sound insulation (3).
When cutting through the sealing bead (1) make sure not to damage the
sound insulation (2) and any potentially routed cables.
Use a suitable, sharp cutting tool (3) to cut through the sealing bead (1) of
the sound insulation (2) in the corresponding area.
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4 – Remove cover on the outside door handle
Lever out the cover (1).
Release screw (2) below it.
Pull off the cover (1) with the outside door handle (2) slightly open.
5 – Remove the outside door handle

Pull out the outside door handle (1) and feed out in direction of arrow.
Equipment specification with Comfort Access/light package:
Carefully feed out the outside door handle (1) and disconnect the
associated plug connections.
6 – Partially remove power window regulator
Loosen nuts (1).
Carefully slide the power windows (2) to the side.
MAIN WORK
7 – Remove door lock

Loosen screw (1).
Slide the outside door handle support (2) towards the front and feed out
inwards.
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Unlock and disconnect the plug connection (1) on the door lock.
Release the vehicle wiring harness (2) from the door lock and the outside
door handle support.
Unclip locking rod (1).

Loosen screws (2) and (3).
Guide out the door lock (1) together with the outer door handle support (2)
from the door.
Make sure that the seal from the door lock is not damaged when removing.
Detach the linkage (1) from the door lock (2).
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Detach the Bowden cable (1).
Detach the Bowden cable nipple (2).
8 – Install door lock

Attach the Bowden cable nipple (2).
Attach the Bowden cable (1).
Attach the linkage (1) in the door lock (2).

Guide in the door lock (1) together with the outside door handle support (2)
in the door.
Make sure the new seal from the door lock is not damaged during
installation.
Feed the support (2) into the mounting towards the rear.
Tighten down screw (1).
Outside door handle support to door
Screw Tightening 2,6 Nm
torque
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Screw in screws (2), and (3) a few turns.
First tighten the screws (2).
Door lock to door
torque
Then tighten screw (3).

Door lock to door
torque
Clip in locking rod (1).

Connect and lock the connector (1) on the door lock.
Fasten the vehicle wiring harness (2) on the door lock and on the outside
door handle support.
POSTPROCESSES
9 – Partially install the power windows

Correctly position the power windows (2).
Tighten nuts (1).
Window regulator to door
Nut M6, self- Tightening 9,5 Nm
locking torque
10 – Install the outside door handle

Pull out the outside door handle (1) and feed out in direction of arrow.
Equipment specification with Comfort Access/light package:
Carefully feed out the outside door handle (1) and disconnect the
associated plug connections.
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Check the fixture (1) for damage.
Renew the damaged outside door handle if applicable.
Check the seals (2); they must not be damaged of missing.
During the disassembly of the outside door handle, the lock actuation (1) is
held in the installation position by the retaining clamps (2).
If the lock actuation (1) is not in the installation position, pull it outwards with
a string (3) and hold it.
Insert the outside door handle and feed it into the lock actuation (1)
correctly.
Remove the string (3).
Carry out functional check with door open.
11 – Install the cover on the outside door handle

Make sure the gasket (1) is fitted correctly.
Check the latch mechanisms (1) of the cover (2) for damage and renew the
cover (2) as needed.
The latch mechanisms (1) must not be damaged or missing.
When replacing the cover (2): Remount retaining plate (3).
Install the cover (1) with the outside door handle (2) slightly open.
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Attachment bell to outside door handle support
Screw Tightening 3 Nm
torque
Mount the cover (1).
12 – Installing sound insulation on front door
Check
Check sound insulation for damage.
Result
» The sound insulation is damaged.
Measure
Replace the sound insulation.
Route the butyl rope with 4 mm (sourcing reference BMW Group Parts)
along the current layout of the butyl rope (1).
Heat the butyl rope (1) with a hot air blower.
Slide the cable (2) slightly to the side.
Press the sound insulation (3) hard along the mark (1) on the inner door
panel.
13 – Install front door trim panel
RISK OF DAMAGE
Scratches.
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Check the clips (1) and the stop pad (2) for damages, and replace if
necessary.
The clips (1) and the stop pads (2) must not be damaged or missing.
Install door trim panel and connect all the connectors.

Attach the Bowden cable (1) on the door lock (2).
Engage the door trim panel (1) in the clamps (3) at the top.
Position the door trim panel (1) correctly and clip it into the clips (2).
Tighten the screws (1).

Door trim panel to door
Screw TS5x20 Tightening 2,5 Nm
torque
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If fitted: Tighten down screw (1).
torque
Mount cover .
14 – Install the cover on the door handle
NOTICE
Check clamps (2) for damage; renew if necessary.

The clamps (2) must not be damaged or missing.
Position the cover (1) and engage it in the clamps (2).
Additional Information
Overview of Tightening Torques

Outside door handle support to door Used in step 8
Screw Tightening torque 2,6 Nm
Door lock to door Used in step 8
Window regulator to door Used in step 9
Nut M6, self-locking Tightening torque 9,5 Nm
Attachment bell to outside door handle support Used in step 11
Screw Tightening torque 3 Nm
Door trim panel to door Used in step 13
Screw TS5x20 Tightening torque 2,5 Nm
Links
General repair instructions Used in step
51 48 ... Notes for bonding sound insulation (SI), doors 3 12
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67 11 613 Remove/install/replace actuator drive of front right door central
locking drive
RISK OF DAMAGE
Paint damage.
Mechanical action can lead to paint damage.

Mask those working areas at risk with yellow plastic adhesive tape.
Remove and install heavy or bulky components with the aid of another person/other persons.
NOTICE
PRELIMINARY WORK
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RISK OF DAMAGE
Scratches.

NOTICE

RISK OF DAMAGE
Scratches.

Loosen screws (1).
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4 – Partially remove power window regulator
Loosen nuts (1).
Carefully slide the power windows (2) to the side.
MAIN WORK
5 – Remove right door lock

Unlock and disconnect the plug connection (1) on the door lock.
Disconnect the wiring harness (2) from the door lock.
NOTICE
Description is for left component only. Procedure on the right side is
identical.

Loosen screws (2) and (3).
Feed the door lock out of the door.
Make sure that the seal of the door lock is not damaged during removal.
Detach the Bowden cable (1).
Detach the Bowden cable nipple (2).
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6 – Install the right door lock
Attach the Bowden cable nipple (2).
Attach the Bowden cable (1).
NOTICE
Description is for left component only. Procedure on the right side is
identical.
Guide the door lock into the door.

Make sure the seal from the door lock is not damaged during installation.
Screw in screws (2) and (3) a few turns.
First tighten the screws (2).
Door lock to door
torque
Then tighten the screw (3).

Door lock to door
torque

Connect and lock the connector (1) on the door lock.
Fasten the wiring harness (2) on the door lock.
POSTPROCESSES
7 – Partially install the power windows

Correctly position the power windows (2).
Tighten nuts (1).
locking torque
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Check
Result
Measure
panel.
RISK OF DAMAGE
Scratches.

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necessary.

torque

torque
Mount cover .
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NOTICE


Links
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67 11 530 Removing and installing/replacing actuator drive for rear left or
right central locking
PRELIMINARY WORK
RISK OF DAMAGE
Scratches.

NOTICE
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2 – Remove rear door trim
RISK OF DAMAGE
Scratches.

Loosen screws (1).

Pull the door trim panel (1) from the clamps on top.

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3 – Remove sound insulation on the rear door
Observe the position of the sealing bead (3) for the sound insulation (1).
Remove the sound insulation (1) from the inner door panel.
MAIN WORK
4 – Removing the door lock in the rear door

Disconnect the plug connection and cable clip at the door lock (3).
Loosen screws (2).
Feed the door lock (3) out of the door.
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5 – Install door lock in the rear door
Attach the Bowden cable (1) to the door lock (2).
Guide the door lock (3) into the door.

Tighten down screws (2).
Door lock to door
torque
Connect the plug connection and cable clip at the door lock (3).
POSTPROCESSES
6 – Installing the sound insulation on the rear door

Check
Result
Measure
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Renew the sound insulation.
Press on the sound insulation (1) along the mark (3) with force onto the
inner door panel (2).
7 – Installing rear door trim panel
RISK OF DAMAGE
Scratches.

Check the clips (1) and the stop pad (2), they must not be damaged or
missing, renew if necessary.
Install the door trim panel and connect all plug connections.
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Engage the door trim panel (1) in the clamps at the top.

torque
NOTICE

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Links
67 11 560 Replacing actuator drive for tailgate locking
PRELIMINARY WORK
1 – Removing the luggage compartment removable panel

Raise the luggage compartment removable panel (1) slightly at the handle,
detach it from the latch mechanisms (2) and remove it toward the back.
2 – Removing the loading edge trim

Loosen the expanding rivet (1).
Unclip the loading edge trim (3) from the clamps (2) toward the top and
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remove.
MAIN WORK
3 – Removing the tailgate lock

Loosen screws (1).
Disconnect plug connection (2).
Detach the cable (3).
Remove the tailgate lock (4).
4 – Installing the tailgate lock

Remove the tailgate lock (4).
Attach the cable (3).
Connect connector (2).
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Tailgate lock to body
M8x20 screw Tightening 19 Nm
torque
POSTPROCESSES
5 – Installing loading edge trim

Check the clamps (1) at the loading edge trim (2) for damage and renew if
necessary.
Insert the loading edge trim (3) in the area of the expanding rivets (1) into
the underlying rear luggage compartment trim panel.
Guide in the loading edge trim (3) under the sealing lip of the seal for the
tailgate and clip it in with the clamps (2).
Secure expanding rivet (1).
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6 – Installing the luggage compartment removable panel
Clip luggage compartment removable panel (1) into latch mechanisms (2)
and set down.

Tailgate lock to body Used in step 4
M8x20 screw Tightening torque 19 Nm

67 13 001 Replacing drive for exterior mirror adjustment, left or right
RISK OF DAMAGE
Scratches.

PRELIMINARY WORK
1 – Removing the mirror glass
CAUTION
Glass splinters.
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Danger of injury!
If the mirror glass is damaged, wear safety goggles and protective gloves.
Carry out the work at temperatures between 18 °C and 23 °C only.
Manually press the mirror glass (1) on the side of vehicle up to the end
stop.
Unclip the mirror glass (1) using special tool 0 496 571 (00 9 327) all the way
around, starting with the outer side.

Remove mirror glass (2).
MAIN WORK
2 – Removing the drive for exterior mirror adjustment

Release the screws (1) and pull out the drive for exterior mirror adjustment
(2) a little.
Unlock plug connection (1) and disconnect and remove the drive for exterior
mirror adjustment (2) .
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3 – Installing the drive for exterior mirror adjustment
Position drive for exterior mirror adjustment (2).
Connect connectors (1) and lock.
Position drive for exterior mirror adjustment (2) correctly.

Drive for exterior mirror adjustment
Tightening 1,2 Nm
torque
POSTPROCESSES
4 – Installing the mirror glass

Position mirror glass (2).
Connect plug connections (1).
Check whether retaining lugs (1) are missing or damaged and, if required,
renew the mirror glass.
Position the mirror glass (2) with the retaining lugs (1) flush with the drive for
exterior mirror adjustment and clip in.
Ensure correct locking.
Check if the drive for exterior mirror adjustment is functioning correctly.
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Drive for exterior mirror adjustment Used in step 3
Tightening torque 1,2 Nm
Overview of Special Tools

0 496 571 (00 9 327) Wedge
Common Used in step 1
Usage (Cleaning wedge) From 11/2008 this special tool

replaces panel wedge 00 9 323 (different material)
Included in the tool 0 490 527
or work
Storage location Individual
Replaced by
In connection with
SI-Number 01 07 09 (530)
67 13 526 Replacing mirror electronics for electrically operated left or right
door mirror
(exterior rearview mirror removed)
RISK OF DAMAGE
Scratches.

PRELIMINARY WORK
1 – Removing the mirror glass
CAUTION
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Glass splinters.
Danger of injury!
If the mirror glass is damaged, wear safety goggles and protective gloves.
Manually press the mirror glass (1) on the side of vehicle up to the end
stop.
Unclip the mirror glass (1) using special tool 0 496 571 (00 9 327) all the way
around, starting with the outer side.

Remove mirror glass (2).
2 – Remove cover cap on the exterior rearview mirror

Press latch mechanisms (1) together in sequence (A), (B) and (C) and pull
off the cover cap on the exterior rearview mirror to the outside at the same
time.
3 – Removing the drive for exterior mirror adjustment

Release the screws (1) and pull out the drive for exterior mirror adjustment
(2) a little.
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Unlock plug connection (1) and disconnect and remove the drive for exterior
mirror adjustment (2) .
4 – Removing retaining ring from exterior rearview mirror

Fold exterior mirror forwards.
Loosen screws (1).
Slide the retaining ring (2) out.
5 – Removing the mirror housing

Fold exterior mirror forwards.
Loosen screws (1).
Loosen screw (1).

Carefully feed out the mirror housing (2) and disconnect the plug
connection on the side repeater (3).
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RISK OF DAMAGE
Scratches.

NOTICE

RISK OF DAMAGE
Scratches.

Loosen screws (1).
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8 – Remove the inside front weather strip

Release the weather strip (1) from the clamps (2) and pull it off to the top.
If weather strip (1) is reused, make sure it is not bent.
9 – Removing the exterior mirror

Release the window frame cover (1) in the area of the mirror.
If necessary, disconnect related plug connections.
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Secure exterior mirror against falling out.
Unlock plug connection (1) and disconnect.
Release the screws (2) and remove the exterior rearview mirror.
MAIN WORK
10 – Remove the mirror electronics

Pull out the connector housing (1) in direction of arrow.
Unlock all connectors (1) on the connector housing (2) and disconnect.
Unclip the cover (1).
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Slide out all cables (1) in direction of arrow.
Loosen screws (1).

Unlock the retaining lugs (2) on both sides.
Unlock and disconnect connector (1).

Remove the cable (2).
Slide out the mirror electronics (3) in direction of arrow.
11 – Installing mirror electronics

Join mirror electronics (3) in direction of arrow.
Feed in cable (2).

Note: Make sure the mirror electronics are latched correctly (2).
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Insert cable (1) in direction of arrow.
Note: Retaining lugs on cover (1) must not be damaged or missing.
Clip in the cover (1).

Connect all connectors (1) to the connector housing (2) and lock.
Join connector housing (1) in direction of arrow.
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POSTPROCESSES
12 – Installing the exterior mirror

Check sound insulation on the mirror base. It must not be damaged or
missing.
Mount exterior rearview mirror and tighten the bolts (2).
Due to self-tapping screws, the tightening torque in the new condition of
exterior mirror increases by 2 Nm.
Exterior mirror to door
Self-tapping Tightening 6 Nm
screw torque
With a new exterior rearview Tightening 8 Nm
mirror (initial screw torque
connection)
Connect the plug connection (1).

Carry out functional check.
Mount the window frame cover (1) in the area of the mirror.
If necessary, connect related plug connections.
13 – Installing front inner weather strip

Coat weather strip (1) prior to installation with approved lubricant.
If necessary, remove clamps (2) from weather strip (1) and attach to door.
Replace defective clamps.
Position weather strip (1) on the door and engage into the clamps (2).
RISK OF DAMAGE
Scratches.

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necessary.

torque

torque
Mount cover .
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NOTICE

16 – Installing the retaining ring on the exterior rearview mirror

Feed in the retaining ring (1) on the exterior rearview mirror.
If necessary, feed in cable.
Make sure the retaining ring (1) is fitted correctly on the side repeater (2)
and on the housing (3).
Tighten the screws (1) on the retaining ring (2).
Retaining ring to exterior mirror
torque
17 – Installing the mirror housing

Check the threaded holes (1) for damage and renew them if necessary.
Replacement: Guide the side repeater (2) out of the mirror housing (3) in
the direction of the arrow and mount it on the new mirror housing.
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Carefully guide in the mirror housing (2) and connect the connector to the
side repeater (3).
Mirror housing to mirror base
torque
Ensure that the retaining ring (1) fit correctly on the side repeater (2) and
the mirror housing (3).

Retaining ring to exterior mirror
torque
18 – Installing the drive for exterior mirror adjustment

Position drive for exterior mirror adjustment (2).
Position drive for exterior mirror adjustment (2) correctly.

Drive for exterior mirror adjustment
Tightening 1,2 Nm
torque
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19 – Installing protective cap on exterior mirror
Latch mechanisms (1) and guides (2) on the protective cap (3) must not be
missing or damaged.
Position protective cap on the exterior mirror and engage in the latch
mechanisms (1) in order (C), (B) and (A).
20 – Installing the mirror glass

Position mirror glass (2).
Connect plug connections (1).
Check whether retaining lugs (1) are missing or damaged and, if required,
renew the mirror glass.
Position the mirror glass (2) with the retaining lugs (1) flush with the drive for
exterior mirror adjustment and clip in.
Ensure correct locking.
Check if the drive for exterior mirror adjustment is functioning correctly.
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Exterior mirror to door Used in step 12
Self-tapping screw Tightening torque 6 Nm

With a new exterior rearview mirror (initial Tightening torque 8 Nm
screw connection)
Retaining ring to exterior mirror Used in step 16 17
Mirror housing to mirror base Used in step 17
Drive for exterior mirror adjustment Used in step 18
Tightening torque 1,2 Nm

0 496 571 (00 9 327) Wedge
Common Used in step 1
Usage (Cleaning wedge) From 11/2008 this special tool

replaces panel wedge 00 9 323 (different material)
or work
Replaced by
In connection with
SI-Number 01 07 09 (530)
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67 61 007 Removing and installing drive with gearing for slide/tilt sunroof
activation
(behind)
RISK OF DAMAGE
Electrostatic discharge.
Damage to or destruction of electrical components.

Leave electrical components in original packaging until just before they are installed. Use the original packaging only
for any return shipments. Always package removed components straight away.
Read and comply with user information on using the associated special tool 12 7 060.
Only touch the housings of electrical components. Do not touch pins or multi-pin connectors directly.
Wear electrically conductive clothing and antistatic shoes (with ESD symbol).
For additional information see: 61 35 Information on electrostatic discharge (ESD) protection.
RISK OF DAMAGE
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Scratches.

PRELIMINARY WORK
1 – Remove the door sill cover strip on the rear left and right
NOTICE
▶ Remove rear entrance cover strip

Unclip the clips (1) of the door sill cover strip (2).
Remove the door sill cover strip (2).
2 – Removing the bottom left and right C-pillar trim panels

NOTICE
▶ Remove the bottom C-pillar trim panel

Fold up the carpet as shown.
Loosen screw (1).
Remove end fitting (2).
Release the edge protection (1) in area of the bottom C-pillar trim panel.
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Clip in the C-pillar trim panel (3) on the bottom with the clamps (1) and the
clips (2).
Detach end fitting and remove the bottom C-pillar trim panel (3).

4 – Removing the compact spare wheel

Loosen screw (1).
Remove the cover (2).
Remove the oddments tray from the emergency wheel (1).
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Remove the emergency wheel (1).
5 – Remove the tool kit

Open the hook and loop tape (1).
Remove the tool kit (2).
6 – Remove the hook and loop tape for the tool kit
Loosen screw (1).
Remove the hook and loop tape (2).
7 – Removing the luggage compartment floor trim panel
Remove the luggage compartment floor trim panel (1) upwards.

remove.
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9 – Remove luggage compartment wheel arch trim panel on left.
Unclip covers (1).
Unscrew the bolts (2) and remove the lashing points (3).
NOTICE
Schematic diagram is for example purposes. Some parts may differ in
certain details.
Pull the luggage compartment wheel arch trim panel (1) on the bottom in the
direction of the arrow and guide it out of the guides (2) and the C-pillar trim
panel and remove.
10 – Removing right luggage compartment wheel arch trim panel

Release the storage net (1) from the latch mechanism (2) in the direction of
arrow and fold up.
Remove storage compartment (1) out of the luggage compartment wheel

arch trim panel in the direction of arrow using a suitable tool (2).
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Unclip covers (1).
NOTICE
certain details.
panel and remove.
11 – Remove the trim panel of the luggage compartment capping on the left and right
NOTICE
▶ Remove the trim panel of the luggage compartment capping

Loosen screws (1).
Remove the cover (2) with a suitable plastic wedge and unscrew the screw
below it.
Detach the trim panel of the luggage compartment capping (3) from the clips
(4).
Feed out the end fitting and remove the trim panel of the luggage
compartment capping (3).
12 – Removing all grab handles
NOTICE
The description is for one component only. The procedure is identical for all further components.
▶ Removing the grab handle

Expand the grab handle (1) towards the bottom.
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Disengage and remove the locking insert (2) with an angle screwdriver (3)
as shown.
Pull the grab handle (2) slightly to the inside and hold it.
Use a suitable screwdriver (3) to detach the upper and lower release tabs
(1).
Guide the grab handle (2) out.
Repeat the operation on the other side of the grab handle (2).
13 – Remove the cover on the inside mirror

Unclip the covers on the interior mirror (1) outward with a suitable plastic
wedge in the center and remove.
14 – Remove both sun visors

NOTICE
▶ Remove sun visor

Pull out the cover (1).
Detach the sun visor (2) from the counter support .
Disengage the sun visor (2) in front to the bottom and thread it out of the
headlining at the rear.
Unlock associated plug connection and disconnect.
15 – Removing counter supports for sun visor on left and right
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NOTICE
▶ Remove the counter support for the sun visor

Open the cover (1) and release the screw underneath.
Remove the counter support downward.
16 – Remove the roof function centre

Carefully unclip and remove the trim (1) with the special tool
0 496 569 (00 9 325).
Unlock the left/right retaining lugs using a screwdriver in direction of the
arrow.
Remove the roof function centre (1) from the headlining (2).
Unlock and disconnect associated connector.
17 – Removing the left and right A-pillar trim panels
NOTICE
▶ Remove the A-pillar trim panel
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WARNING
Airbag unit.
Danger! Life-threatening injuries!

Before performing any work on the airbag, always disconnect the battery earth lead from the battery.
Airbag unit may only be set down with the cushion (airbag itself) facing upwards.
For additional information see: 72 00 ... Safety regulations on handling airbag system components/gas generators
WARNING
Pyrotechnic components.

All work on pyrotechnic parts may be carried out by technically experienced and appropriately trained personnel
only.
Replace any damaged part or ones that have been dropped.
For additional information see: 72 00 Safety regulations on handling components with gas generators.
Unclip cover (1) and unscrew the screw below it.

Release the A-pillar trim panel (2) from the clips (3) and guide out upwards.
18 – Removing the B-pillar trim panels at top left and right

NOTICE
▶ Partially removing upper B‐pillar trim panel

Carefully release the B-pillar trim panel (1) from the clips (2) and the clamps
(3) with the special tool 0 496 569 (00 9 325) and guide it out of the
headlining in a downwards direction.
19 – Remove the belt feed trim

Unclip the belt feed trim (1) at the clips (2) and slide it forward and out of the
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headliner.
Slide out the seat belt and remove the belt feed trim (1).
20 – Lowering the headlining (with panorama glass roof)

Prerequisite
The front seats have been fully adjusted towards the bottom.
The front seat backrests have been fully adjusted towards the rear.
RISK OF DAMAGE
Fold the headlining.
If the headlining is folded, it may have to be replaced.

Carry out tasks with a second person to assist.
Support the headlining at the front and back.
Loosen the frame (1) at the clips (2).

If necessary, loosen the cable clip from the frame (1).
Carefully release the headlining (1) at the clips (2).
Carefully release the headlining with a suitable plastic wedge from the
clamps (1) in a downwards direction.
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Carefully guide out the headlining (1) at the respective edge protection and
place it onto the seats in the vehicle.
21 – Lower roofliner
Prerequisite
RISK OF DAMAGE

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MAIN WORK
22 – Remove the electric drive for the glass slide/tilt sunroof

Loosen screws (2).
Remove drive (3).
23 – Installing the drive for the glass slide/tilt sunroof

Insert the gear (1) of the drive for the roller sunblind (2) precisely in the
gearing (3).
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Position the drive (3) correctly.
POSTPROCESSES
24 – Install the headlining (lowered)

Prerequisite
RISK OF DAMAGE

Install the headlining (1) and carefully insert it at the respective edge
protection.
Clip in the headlining (1) using the clips (2).
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Clip in the frame (1) with the clips (2).
If necessary, attach the cable clip onto the frame (1).
25 – Install the headlining (lowered with panorama roof)

Prerequisite
RISK OF DAMAGE

protection.
Carefully engage the headlining on the clamps (1).
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26 – Install the belt feed trim

Feed in the seat belt on the belt feed trim (1).
Feed in the belt feed trim (1) toward the rear on the headliner and clip in at
the clips (2).
27 – Installing the top left and right B-pillar trim panels

NOTICE
▶ Partially installing upper B-pillar trim panel
Latch mechanisms, guides and mounting elements must not be damaged or missing.
Insert the B-pillar trim panel (1) into the headlining and lock it at the clips (2)
and the clamps (3).
Make sure that the B-pillar trim panel (1) is correctly positioned at the
respective edge protection.
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28 – Installing the left and right A-pillar trim panels
NOTICE
▶ Install the A-pillar trim panel
WARNING
Airbag unit.

WARNING

only.
Thread in the A-pillar trim panel (2) and clip it in at the clips (3).
Renew screw.
Parts: Screw
Tighten down screw.
A-pillar trim panel to body
M5x42 screw Renew screw Tightening 2,2 Nm
torque
29 – Install the roof function centre

The retaining lugs and guides on the trim (1) must not be damaged or
missing.
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Carefully engage the trim (1) in the roof function centre.
NOTICE
To provide a better overview: Schematic diagram with partially hidden
components.
Connect associated connector.

Join the roof function centre (1) to the headlining (2).
30 – Install the counter supports for the sun visor on left and right
NOTICE
▶ Install the counter support for the sun visor
Install the counter support.
Tighten screw and close the cover (1).
Counter support on body
torque
31 – Install both sun visors
NOTICE
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▶ Install the sun visor
Connect the sun visor (2) with the corresponding connector.
Guide the sun visor (2) into the headlining.
Use cover (1).
Attach the sun visor (2) on the counter support.
32 – Install the cover on the inside mirror

Check the latch mechanisms (1) and guides (2) on the two covers (3) for
damage, renew if necessary.
The latch mechanisms (1) and guides (2) must not be damaged.
Check the spacers (4).
The spacers (4) must not be damaged or missing.
Install covers on the interior mirror (1) clip together.

33 – Installing all grab handles
NOTICE
▶ Installing the grab handle

Insert the grab handle (1) into body.
Correctly clamp in the grab handle (1), as otherwise the locking inserts (2)
on the grab handle (1) cannot correctly engage.
Engage the locking inserts (2) on both sides of the grab handle (1).
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34 – Install the trim panel for left and right the luggage compartment capping
NOTICE
▶ Install the trim panel for the luggage compartment capping

Install trim panel of the luggage compartment capping (3) and thread in the
end fitting.
Clip in the trim panel of the luggage compartment capping (3) at the clips (4).
Tighten screw and mount cover (2).
Trim panel of luggage compartment capping
screw torque

Trim panel of luggage compartment capping to body
Hexagon Tightening 1,8 Nm
screw torque
35 – Install luggage compartment wheel arch trim panel at left
NOTICE
certain details.
Push the luggage compartment wheel arch trim panel (1) down in the
direction of the arrow and feed it into the guides (2) and under the C-pillar
trim bottom.
Position the lashing eyes (3) and tighten the screws (2).
Lashing eye in luggage compartment
Bolt M8 x 22 Tightening 21 Nm
torque
Clip in the covers (1).
36 – Installing the luggage compartment wheel arch trim panel on the right
NOTICE
certain details.
Press luggage compartment wheel arch trim panel (1) down in direction of
arrow and feed into the guides (2) and under the bottom C-pillar trim panel.
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torque
Install the storage compartment (1) in the luggage compartment wheel arch
trim panel in direction of arrow.
Clip storage net (1) into latch mechanisms (2) in direction of arrow.
37 – Install C-pillar trim panel at bottom left and right

NOTICE
▶ Install the bottom C-pillar trim panel

Check clips (1) for damage, and replace if necessary.
Check the clamps (2) for damage, and replace if necessary.
Insert the end fitting (2) through the C-pillar trim panel.
Mount the end fitting (2) and tighten the screw (1).
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End fitting to body
Screw Renew screw. Tightening 42 Nm
torque
Install the carpet correctly.
Clip in the C-pillar trim panel on the bottom (3) with the clamps (2) and the
clips (1).
Position the edge protection (1) correctly in the area of the bottom C-pillar
trim.
38 – Install the door sill cover strip on the rear left and right
NOTICE
▶ Installing the rear door sill cover strip

Check the clips (1) for damage and renew where required.
Clip in the door sill cover strip (2) with the clips (1).
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39 – Installing the luggage compartment floor trim panel
Position the luggage compartment floor trim panel (1).
40 – Inserting the Velcro fastener for the toolkit

Insert Velcro fastener (2).
Toolkit hook and loop tape to body
torque
41 – Install the tool kit

Install the tool kit (2).
Close the hook and loop tape (1).
42 – Install the emergency wheel

Insert compact spare wheel(1).
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Insert oddments tray into the compact spare wheel (1).
Insert the lid (2).

Hand-tighten the bolt (1).

necessary.

and set down.
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45 – Initialise panorama glass roof
Close all doors.
Operate the START-STOP button three times within 0.8 s.
Press and hold the switch towards "Lift".
In the event of a delayed start or sudden stop of the glass sunroof:
Continue to press and hold the switch towards "Lift".
If the switch is released in the meantime, the initialisation must be
restarted.
Keep pressing the switch during the entire procedure (approx. 50 s):
- Initialisation starts approx. 15 s after the button is pressed.
- The glass roof and the roller sunblind are each opened and closed
completely.
Initialisation is complete once the glass roof and the roller sunblind are
completely closed. The button can then be released.
Carry out function check (one-touch function, anti-trapping protection and, if
necessary, comfort function).
Clear fault memory in FZD control unit.

A-pillar trim panel to body Used in step 28
M5x42 screw Renew screw Tightening torque 2,2 Nm

Counter support on body Used in step 30
Trim panel of luggage compartment capping Used in step 34
Trim panel of luggage compartment capping to body Used in step 34
Hexagon screw Tightening torque 1,8 Nm
Lashing eye in luggage compartment Used in step 35 36
Bolt M8 x 22 Tightening torque 21 Nm
End fitting to body Used in step 37
Screw Renew screw. Tightening torque 42 Nm
Toolkit hook and loop tape to body Used in step 40
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0 496 569 (00 9 325) Wedge
Common Used in step 16 18
Usage (Panel wedge) From 11/2008 this special tool replaces

panel wedge 00 9 317 (different material)
or work
Replaced by
In connection with
SI-Number 41 01 09 (507)
Links
72 00 ... Safety regulations for handling components with gas generators 17 28
Repair instructions Used in step

61 35 ... Notes on ESD protection (Electro Static Discharge)
67 61 581 Replacing the drive for the roller sunblind
RISK OF DAMAGE

RISK OF DAMAGE
Scratches.
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PRELIMINARY WORK
NOTICE

NOTICE
Loosen screw (1).
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clips (2).


Loosen screw (1).
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Loosen screw (1).

remove.
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Unclip covers (1).
NOTICE
certain details.
panel and remove.

arrow and fold up.

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Unclip covers (1).
NOTICE
certain details.
panel and remove.
NOTICE

Loosen screws (1).
below it.
(4).
NOTICE

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as shown.
(1).


NOTICE

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NOTICE


0 496 569 (00 9 325).
arrow.
NOTICE
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WARNING
Airbag unit.

WARNING

only.


NOTICE


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headliner.

Prerequisite
RISK OF DAMAGE


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Prerequisite
RISK OF DAMAGE

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MAIN WORK
22 – Remove electric motor for roller sunblind

Loosen screws (2).
Remove drive (3).
23 – Install the roller sunblind drive

Precisely insert the gear (1) for the drive of the roller sunblind (2) in the
gearing (3).
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POSTPROCESSES

Prerequisite
RISK OF DAMAGE

protection.
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Prerequisite
RISK OF DAMAGE

protection.
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the clips (2).

NOTICE
and the clamps (3).
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NOTICE
WARNING
Airbag unit.

WARNING

only.
Renew screw.
Parts: Screw
Tighten down screw.
torque

missing.
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NOTICE
components.

NOTICE
torque
NOTICE
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Use cover (1).


NOTICE

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NOTICE

end fitting.
screw torque

screw torque
NOTICE
certain details.
trim bottom.
torque
NOTICE
certain details.
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torque

NOTICE

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End fitting to body
torque
clips (1).
trim.
NOTICE

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torque


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Insert the lid (2).


necessary.

and set down.
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Close all doors.
restarted.
completely.


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0 496 569 (00 9 325) Wedge

or work
Replaced by
In connection with
SI-Number 41 01 09 (507)
Links

67 61 517 Replacing the drive including transmission for the SHD operation
(rear) (after vehicle diagnosis)
RISK OF DAMAGE

RISK OF DAMAGE
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Scratches.

PRELIMINARY WORK
NOTICE


NOTICE

Loosen screw (1).
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clips (2).


Loosen screw (1).
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Loosen screw (1).

remove.
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Unclip covers (1).
NOTICE
certain details.
panel and remove.

arrow and fold up.

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Unclip covers (1).
NOTICE
certain details.
panel and remove.
NOTICE

Loosen screws (1).
below it.
(4).
NOTICE

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as shown.
(1).


NOTICE

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NOTICE


0 496 569 (00 9 325).
arrow.
NOTICE
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WARNING
Airbag unit.

WARNING

only.


NOTICE


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headliner.

Prerequisite
RISK OF DAMAGE


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Prerequisite
RISK OF DAMAGE

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MAIN WORK
22 – Remove the electric drive for the glass slide/tilt sunroof

Loosen screws (2).
Remove drive (3).
23 – Installing the drive for the glass slide/tilt sunroof

Insert the gear (1) of the drive for the roller sunblind (2) precisely in the
gearing (3).
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POSTPROCESSES

Prerequisite
RISK OF DAMAGE

protection.
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Prerequisite
RISK OF DAMAGE

protection.
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the clips (2).

NOTICE
and the clamps (3).
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NOTICE
WARNING
Airbag unit.

WARNING

only.
Renew screw.
Parts: Screw
Tighten down screw.
torque

missing.
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NOTICE
components.

NOTICE
torque
NOTICE
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Use cover (1).


NOTICE

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NOTICE

end fitting.
screw torque

screw torque
NOTICE
certain details.
trim bottom.
torque
NOTICE
certain details.
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torque

NOTICE

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End fitting to body
torque
clips (1).
trim.
NOTICE

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torque


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Insert the lid (2).


necessary.

and set down.
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Close all doors.
restarted.
completely.


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0 496 569 (00 9 325) Wedge

or work
Replaced by
In connection with
SI-Number 41 01 09 (507)
Links

67 62 ... Notes on initializing power windows
Note:
Initialisation is performed on the power window switch of the relevant
door.
Initialisation comprises:
Normalisation
Learning characteristic curve
With normalisation, the mechanical end stops of the power windows are
recorded and stored.
The characteristic curve is learnt immediately after normalisation.
When the characteristic curve is learnt, the mechanical closing forces of
the power windows are recorded and stored for correct operation of the
anti-trapping mechanism.
Initialisation, i.e. normalisation and learning of characteristic curve, is
performed in a continuous operation.
Note:
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An initialisation must be performed:
In the event of malfunctions, e.g. no one-touch function, no opening
or no convenience function possible.
After the power windows drive or door module has been replaced.
After work is carried out on the power windows mechanism.
Warning!
There is no anti-trap mechanism during initialisation.
Necessary preliminary tasks:

Vehicle stationary
Sufficient battery voltage available / connect charger if
necessary
Terminal ”15” switched on
All doors closed
Operating procedure for initialisation (manual):
Deleting the initialisation:
Move side window into lower end position.
Press and hold switch in ”Open one-touch function” position
(second switch position) for between 15 and 25 seconds.
Note:
Deletion of initialisation was successful if toll function and anti-trap
mechanism have been rendered inoperative.
Performing initialisation:
Move side window to upper end position
Pull and hold switch in ”Close one-touch function” (2nd switch
position) during the entire process.
Note:
Re-initialisation was successful if toll function and anti-trap mechanism
function flawlessly.
Alternatively, initialisation of the power window regulation can also be
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carried out via the Service function in ISTA.
Selection via:
- Body
- Locking and security functions
- Power window regulator
- Initialise power window regulators
67 62 000 Removing and installing or replacing flat motor for front left or
right power window regulator
NOTICE
PRELIMINARY WORK
RISK OF DAMAGE
Scratches.

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NOTICE
RISK OF DAMAGE
Scratches.

Loosen screws (1).
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4 – Partially remove front door window glass
Move the door window glass until the mounting (1) stop is accessible.
Unlock the plug connection (2) to the power window motor and disconnect it
(pinch hazard).
Operate the stops of the front and rear mounting (1) using a suitable tool.
Push the door window glass (2) in the guide rails up and secure it on the
door frame with adhesive tape.
5 – Removing power window regulator

Loosen nuts (2).
Carefully thread the power windows (3) out of the door and detach the
Bowden cable from the holder at the same time.
MAIN WORK
6 – Remove the flat motor for the front power windows

Loosen screws (1).
Remove the flat motor (1) for the power window from the power window (2)
in direction of arrow.
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7 – Install the flat motor for the front power windows
Position the flat motor for the power window in direction of arrow so that its
shaft (1) is fitted de-energised in the gearing (2) of the power window (3).

Flat motor to power window regulator
torque
POSTPROCESSES
8 – Installing the power windows

Carefully feed the power windows (3) into the door and attach the Bowden
cable in the holder.
Tighten nuts (2).
locking torque
9 – Partially install the front door window glass

Check stops of the mounting (1) for damage.
The stops of the mounting (1) may not be missing or damaged.
Release the adhesive tape from the door frame and slide the door window
glass (2) down.
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Thread the door window glass into the mountings (1) and lock.
Connect and lock the connector (2) on the power window motor.
Check
Result
Measure
panel.
RISK OF DAMAGE
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Scratches.

necessary.


torque
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torque
Mount cover .
NOTICE

13 – Initialising the power windows

Notes on power window initialisation must be strictly observed for these repair instructions.
Additional information, see 67 62 ... Information on power window initialisation.
Initialise power window.

Flat motor to power window regulator Used in step 7
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Links

67 62 ... Notes on initializing power windows 13
67 62 020 Removing and installing/replacing flat motor for rear left or right
power window regulator
PRELIMINARY WORK
RISK OF DAMAGE
Scratches.

NOTICE
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2 – Remove rear door trim
RISK OF DAMAGE
Scratches.

Loosen screws (1).

Pull the door trim panel (1) from the clamps on top.

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3 – Remove rear power window regulator
Move door window glass (1) until you can operate the stop of the mounting
(2).
Press the stop of the mounting (2) towards the outside using a screwdriver.
Slide the door window glass (2) in an upward direction.
Push the door window glass (1) completely upwards and secure with
adhesive tape (2).

Loosen the nuts (2) and guide the power windows (3) out of the door.
MAIN WORK
4 – Remove the flat motor for the rear power window

Loosen screws (1).
Thread the flat motor (2) out and remove it so that the cable does not
disconnect from the power window.
5 – Install the flat motor for the rear power window

Engage the flat motor (2) precisely at the marked points on the power
window (1).
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Tighten the screws (1) for the flat motor (2) at the same time.
Flat motor to power window regulator
Screw Tightening 7 Nm
torque
POSTPROCESSES
6 – Installing rear power window regulator

Feed in and position the power windows (3) in the door.
Tighten nuts (2).
locking torque
Connect plug connection (1) and lock.

Remove adhesive tape (2) from the door window glass (1).
Slide the door window glass (1) downward and engage into the stop of the
fixture (2).
Make sure that the door window glass (1) correctly engages into fixture (2).
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7 – Installing rear door trim panel
RISK OF DAMAGE
Scratches.

Check the clips (1) and the stop pad (2), they must not be damaged or
missing, renew if necessary.
Install the door trim panel and connect all plug connections.
Engage the door trim panel (1) in the clamps at the top.

torque
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NOTICE

9 – Initialising the power windows
Notes on power window initialisation must be strictly observed for these repair instructions.
Additional information, see 67 62 ... Information on power window initialisation.
Initialise power window.

Flat motor to power window regulator Used in step 5
Screw Tightening torque 7 Nm
Links
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67 63 512 Replacing wiper motor
PRELIMINARY WORK
1 – Remove the seal for the rear bonnet
NOTICE
Schematic diagram is for example purposes. Some parts may differ in certain details.
Pull off rear bonnet seal (1) towards the top and remove.
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2 – Remove the gutter strip on the windscreen on the left and right
NOTICE
▶ Remove the gutter strip on the windscreen
RISK OF DAMAGE
Scratches.

Unclip the gutter strip (1) from the clamps (2) beginning at the roof to the
top.
Pull out the gutter strip (1) from the guide (2) in direction of arrow and
carefully feed out at the side panel (3).
3 – Removing front cowl panel cover

Feed out and remove front cowl panel cover (2) from the rear cowl panel
cover(3).
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4 – Remove left and right wiper arm
RISK OF DAMAGE
Damage to wiper console
While removing the wiper arms without using special tool, the wiper console can break.
Removing the wiper arms must be carried out only using the prescribed special tool.
Do not lift off wiper arm, else the wiper console may break on the predetermined breaking point for the pedestrian
protection.
Pull off the protective cap (1) and release the nut (2) below it.
Pull off windscreen wiper arm (1)with special tool .

5 – Remove the rear cowl panel
Pull off the cowl panel cover (1) towards the top, starting from the side and
feed out.
MAIN WORK
6 – Removing the console for the windscreen wiper system complete with motor
Unfasten nut (1).
Loosen screws (3).
Unlock connector (2) and disconnect (see next figure).
Remove the console for the windscreen wiper system (4).
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Press lock on the connector underside and pull out the connector.
7 – Installing console for windscreen wiper system complete with engine

Feed in console for windscreen wiper system (4).
Wiper console to body
M6x30 Tightening 10 Nm
torque
Tighten nut (1).

Wiper console to retaining bracket
M6 Tightening 10 Nm
torque
Connect connector (2).
POSTPROCESSES
8 – Install the rear cowl panel

Insert the cowl panel cover (1) and press it into the latch mechanism on the
windscreen starting at the side.
9 – Install left and right wiper arm

Join wiper arm and tighten with nut (2).
Windscreen wiper arm
Combination Tightening 35 Nm
hexagon nut torque
Join the protective cap (1).
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10 – Installing front cowl panel cover
Insert and install cowl panel cover at front (2) into cowl panel cover at rear
(3).
Check cowl panel cover at front is correctly seated (2).
11 – Install the gutter strip on the windscreen on the left and right
NOTICE
▶ Install the gutter strip on the windscreen
RISK OF DAMAGE
Scratches.

Carefully feed in the gutter strip (1) at the side panel (3) and simultaneously
feed into the guide (2) in direction of arrow.
Clip in the gutter strip (1) at the bottom starting at the clamps (2).
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12 – Install the seal for the bonnet
NOTICE
Schematic diagram is for example purposes. Some parts may differ in certain details.
Install bonnet seal at rear (1).

Ensure that the rear bonnet seal (1) is fitted correctly.

Wiper console to body Used in step 7
M6x30 Tightening torque 10 Nm
Wiper console to retaining bracket Used in step 7
M6 Tightening torque 10 Nm
Windscreen wiper arm Used in step 9
Combination hexagon Tightening torque 35 Nm

nut
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00 Safety Information For Working On Vehicles With Automatic Engine Start-Stop Function (MSA)

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00 Safety Information For Working On Vehicles With Automatic Engine Start-Stop Function (MSA)

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00 Safety Information For Working On Vehicles With Automatic Engine Start-Stop Function (MSA)

Uploaded by

Copyright:

Available Formats

00 Safety information for working on vehicles with automatic engine start-

stop function (MSA)

Observe safety precautions when working on MSA vehicles.

MSA function is deactivated by:

Deactivate MSA by means of button (1) in passenger compartment

Open engine bonnet/hood and ensure that engine hood/bonnet

When working with diagnosis tools:

Mechanical action can lead to paint damage.

1 – Remove cover on door handle

Tools and sharp-edged components can cause scratches.

2 – Remove front door trim panel

Tools and sharp-edged components can cause scratches.

Loosen screws (1).

Detach Bowden cable (1) from door lock (2).

3 – Removing sound insulation on front door

5 – Remove the outside door handle

7 – Remove door lock

Unclip locking rod (1).

Detach the linkage (1) from the door lock (2).

8 – Install door lock

Attach the linkage (1) in the door lock (2).

Then tighten screw (3).

Clip in locking rod (1).

9 – Partially install the power windows

10 – Install the outside door handle

11 – Install the cover on the outside door handle

Mount the cover (1).

12 – Installing sound insulation on front door

13 – Install front door trim panel

Install door trim panel and connect all the connectors.

Tighten the screws (1).

14 – Install the cover on the door handle

Check clamps (2) for damage; renew if necessary.

Overview of Tightening Torques

Screw Tightening torque 2,6 Nm

Door lock to door Used in step 8

Screw Tightening torque 8,8 Nm

Window regulator to door Used in step 9

Nut M6, self-locking Tightening torque 9,5 Nm

Attachment bell to outside door handle support Used in step 11

Screw Tightening torque 3 Nm

Door trim panel to door Used in step 13

Screw TS5x20 Tightening torque 2,5 Nm

Mechanical action can lead to paint damage.

Tools and sharp-edged components can cause scratches.

2 – Remove front door trim panel

Tools and sharp-edged components can cause scratches.

If fitted: Remove the cover and unscrew the bolt (1).

Loosen screws (1).

Detach Bowden cable (1) from door lock (2).

3 – Removing sound insulation on front door

Position of sealing bead (1)

5 – Remove right door lock

Unclip locking rod (1).

Guide the door lock into the door.

Then tighten the screw (3).

Clip in locking rod (1).

7 – Partially install the power windows