Final Exam MS 491 (19/06/2020)
PART – B ------------- (30 Marks) Total Time: 90 Minutes
Registration Number: ____________________
Student’s Name: ________________________
Question 41 (5 Marks)
What are the seven types of wastes of lean production system? Discuss them in terms of Students learning process in
Universities (briefly and in points)?
Question 42 (5 Marks)
Construct a cause-and-effect diagram for the following problem: The university course registration process is too long.
Brainstorm some potential causes.
Question 43 (10 Marks)
Given the following production schedule, compute the available-to-promise quantities.
Show all working formulae and steps in detail.
Weeks 1 2 3 4 5 6 7 8
MPS 125 125 125 12 125 125 125 125
BI = 25 5
Committed Customer Orders 100 120 146 11 118 105 147 108
7
ATP
Question 44 (10 Marks)
The following data was obtained by taking six samples per hour for six hours from a manufacturing
process and weighing them: (Please right detail steps, not just answers. No need to draw graphs)
HOURS Weight (Grams)
1 110, 105, 98, 100, 102, 108
2 79, 102, 100, 104, 85, 98
3 100, 102, 100, 96, 98, 105
4 94, 98, 99, 101, 96, 105
5 98, 104, 97, 100, 102, 106
6 104, 97, 99, 100, 94, 1.2
For the data shown above,
a) Find the X́ and R for each sample.
b) Find the X́ and Ŕ for the six samples.
c) Find the UCL and LCL for the mean and range charts.
Note: A2, D3, and D4 values are;
Sample Size, n Mean factor, A2 UCL, D4 LCL, D3
2 1.88 3.268 0
3 1.023 2.574 0
4 0.729 2.282 0
5 0.577 2.115 0
6 0.483 2.004 0
7 0.419 1.924 0.076