OPEX Awareness Dangers in Loading and Unloading Heavy Equipment PDF

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June 2019

Dangers in Loading and Unloading Heavy Equipment


The construction season is in full swing
across the country and throughout the
Department of Energy (DOE) complex.
Machinery loading and unloading is one
hazard that often gets overlooked.
Typically, construction equipment gets
delivered to a construction site and then
is off-loaded. Upon completion of the
task that the machine was needed for, it
is then loaded onto a trailer and removed
from the site.

However, the activity of loading and


unloading equipment creates a very
Figure 1: Scene from Excavator Falling and Causing Fatality in 2004
serious potential accident should the
equipment fall from the trailer. These
types of accidents can result in a fatality or
serious injury. The types of construction
equipment that pose a hazard include, but
are not limited to, excavators, compactors,
loaders and mobile elevating work platforms.

In 2004 at the Savannah River Site (SRS), an


excavator fell on a subcontractor resulting in
a fatality (Figure 1). The typical weight of
these machines is over 50,000 pounds. (See
Reference 1)

In 2018 at SRS, there was an accident that


involved a US Department of Agriculture
Forest Service contractor loading a
compactor onto a transport trailer and it
subsequently fell off of the transport trailer
ramp (Figure 2). The equipment operator
sustained minor injuries. The weight of this
machine is approximately 15,000 pounds.
(See Reference 2) Figure 2: Compactor Fall in 2018
In 2008, the Occupational Safety and Health Administration issued a Safety and Health Information
Bulletin regarding the hazard of loading and unloading compactors that states:
“Loading and unloading roller/compactors onto and off of trailers posed a potential overturn
hazard. Hazards were caused by skidding on the ramps, using wood blocks or planks as ramps, or
loading/unloading a machine that was too narrow to span both units of the ramp.”

Title 10 Code of Federal Regulations Part 851 (Appendix A/Construction Safety) requires an activity
hazard analysis prior to commencement of work and it must identify foreseeable hazards and planned
protective measures. Once the hazards and risks involved in the task have been identified, the
procedures and measures required to eliminate or mitigate them must be identified and implemented.
Some basic safety measures that should be taken:
• Have the flatbed truck or trailer parked on level, stable ground and brakes set and motor turned off.
• Use an appropriate trailer and ramp for the loading/unloading of equipment (i.e. do not use make shift
ramps).
• Make sure the trailer and ramp are wide enough for the mobile equipment being loaded.
• Make sure the trailer ramp is long enough to avoid steep angles when loading/unloading equipment.
Refer to the manufacturers operating manual for machine specific requirements.
• The equipment operator should be experienced in operating the equipment being loaded or unloaded
and should be trained in how to safely load or unload the equipment off trailers.
• Workers on foot around equipment being loaded/unloaded should be alert to the movement of
equipment.
• Have a spotter that is wearing high visibility clothing (e.g. reflective clothing) to assist the operator in
positioning the equipment while loading/unloading.
• Consider the use of warning cones/hazard tape or flagging personnel when equipment is being
loaded/unloaded from a transport vehicle to alert all those in or near the area.

References
1. Type A accident investigation report “Subcontractor Fatality at the Pond B Dam Upgrade Project on July
26, 2004 at the Savannah River Site” -
https://www.energy.gov/sites/prod/files/2014/04/f14/Type_A_Investigation_SavannahRiverSite_PondBD
amUpgradeProject_2004_07_26_0.pdf
2. ORPS Report # EM-SR--SRNS-MOGEN-2018-0007: “Roller Compactor Rolls Off Transport Trailer Ramp”

Additional Resources
1. DOE Level 1 Accident Investigation Report, March 1, 2010: Fatal Bobcat/Backhoe Accident at the White
Bluffs Substation
https://www.energy.gov/ehss/downloads/level-i-accident-investigation-march-1-2010-fatal-
bobcatbackhoe-accident-white-bluffs
2. U.S. Department of Transportation, Federal Motor Carrier Safety Administration, Driver’s Handbook on
Cargo Securement- Chapter 10: Heavy Vehicles, Equipment, and Machinery
https://www.fmcsa.dot.gov/regulations/cargo-securement/drivers-handbook-cargo-securement-chapter-
10-heavy-vehicles-equipment

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