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Full Design of Experiment (DOE)

The document describes using a design of experiments approach to optimize a molding process. It details running trials to test the effects of varying temperature, pressure, and supplier on yield. Statistical analysis is then performed to evaluate the significance of each factor and interactions on the response.

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186 views1 page

Full Design of Experiment (DOE)

The document describes using a design of experiments approach to optimize a molding process. It details running trials to test the effects of varying temperature, pressure, and supplier on yield. Statistical analysis is then performed to evaluate the significance of each factor and interactions on the response.

Uploaded by

Wixi Mundo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Lean6™ Leanmap.

com
Six Sigma for Excel Full Design of Experiment (DOE) Navigating to Results

1. Start: Experiment Setup 2. Enter Input Parameters


Process Molding Process Main Factors -1 +1 Unit
Item Plastic Cup A Temp 90 100 degree-C
Response Yield B Press 60 75 bar
Name/Date Enter Name 1/1/2020 C Supplier ARS CNP supplier-name

3. Run Trials 4. Enter Response Data Statistics


Trial MainFactors D E F G Yield Stats MSE
24-1 A B C AB BC AC ABC Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Ybar S Num Den
1 100 75 CNP 1 1 1 1 0.99 0.97 1.0 0.0 0.0 1.0
2 100 75 ARS 1 -1 -1 -1 0.98 0.98 1.0 0.0 0.0 1.0
3 100 60 CNP -1 -1 1 -1 0.95 0.94 0.9 0.0 0.0 1.0
4 100 60 ARS -1 1 -1 1 0.99 0.99 1.0 0.0 0.0 1.0
5 90 75 CNP -1 1 -1 -1 0.98 0.98 1.0 0.0 0.0 1.0
6 90 75 ARS -1 -1 1 1 0.99 0.97 1.0 0.0 0.0 1.0
7 90 60 CNP 1 -1 -1 1 0.96 0.96 1.0 0.0 0.0 1.0
8 90 60 ARS 1 1 1 -1 1 0.99 1.0 0.0 0.0 1.0
Y(-1) 0.9788 0.9725 0.9863 0.9738 0.9663 0.9775 0.975 Y A B Y B C Y A C Y-dblbar = 1.0
Y(+1) 0.9738 0.98 0.9663 0.9788 0.9863 0.975 0.9775 0.98 1 1 0.98 1 1 0.9625 1 1 S-bar = 0.0
dY -0.005 0.0075 -0.02 0.005 0.02 -0.002 0.0025 0.9675 1 -1 0.98 1 -1 0.985 1 -1 MSE = 0.0
MSB 2E-04 3E-04 0.002 2E-04 0.002 4E-05 4E-05 0.98 -1 1 0.9525 -1 1 0.97 -1 1
F 2.396 5.391 38.34 2.396 38.34 0.599 0.599 0.9775 -1 -1 0.9925 -1 -1 0.9875 -1 -1
S(-1) 0.005 0.004 0.005 0.005 0.005 0 0.004 A= 1 -1 B= 1 -1 A= 1 -1
S(+1) 0.005 0.007 0.005 0.005 0.005 0.011 0.007 B+ 1.0 1.0 C+ 1.0 1.0 C+ 1.0 1.0
dS 0 0.004 0 0 0 0.011 0.004 B- 1.0 1.0 C- 1.0 1.0 C- 1.0 1.0

5. Evaluate Interactions between Main Factors


AB=Temp*Press BC=Press*Supplier AC=Temp*Supplier ABC=Temp*Press*Supplier
[Y] vs [A], Parameter is [B] [Y] vs [B], Parameter is [C] [Y] vs [A], Parameter is [C] [Y] vs [A, B, C]
1.0
15.0 1.0
15.0 1.0
15.0 1.0
15.0
1.0 1.0
1.0 10.0
10.0 1.0 1.0
10.0 10.0
1.0
1.0 1.0
5.0 5.0 11 1.0
5.0 1.0
5.0
1.0 1.0 1.0
1.0
0.0 1.0
0.0 1.0
0.0 1.0
0.0
-1 -1 00 11
-1 00 11 -1 -1
-1 00 11 -1
-1 00 11
RowB+
27 B- 28
Row RowC+
27 C-28
Row RowC+
27 C-28
Row A
Column C B ColumnCD

6. Report Factor-Strength (dY:grey) and Variation (dS:white)

0.025
12
BC=Press*Suppli er
0.02
Factor Strength for Graph dY dS
10
0.015
A=Temp 0.0 0.0
B=Press
0.01 B=Press 0.0 0.0
8 AB=Temp*Press
C=Supplier
0.005 0.0 0.0 ABC=Temp*Press*Supplier
AB=Temp*Press 0.0 0.0
06
BC=Press*Supplier 0.0 0.0
-0.005 AC=Temp*Supplier
AC=Temp*Supplier
A=Temp
0.0 0.0
4
-0.01
ABC=Temp*Press*Supplier 0.0 0.0
dY
-0.015 A B C AB BC AC ABC
2
-0.02-1 1.0 1.0 1.0 1.0 1.0 1.0 1.0
1 1.0 1.0 1.0 1.0 1.0 1.0 1.0
C=Supplier
-0.0250

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