VLT 5000 Series Operating Instruction
VLT 5000 Series Operating Instruction
www.danfoss.com/drives
VLT® 5000
MG51A902
*MG51A902*
175R0786 MG51A902 Rev. 2006-02-09
VLT® 5000 Series
■ Contents
Safety ...................................................................................................................... 3
Safety regulations ..................................................................................................... 4
Warning against unintended start ............................................................................. 4
Installation of mechanical brake ................................................................................ 4
Introduction ......................................................................................................... 9
Available literature ..................................................................................................... 9
Installation ......................................................................................................... 40
Mechanical installation ............................................................................................ 40
Safety earthing ....................................................................................................... 43
Extra protection (RCD) ............................................................................................ 43
Electrical installation - mains supply ....................................................................... 43
Electrical installation - motor cables ....................................................................... 43
Connection of motor .............................................................................................. 44
Direction of motor rotation ...................................................................................... 44
Electrical installation - brake cable ......................................................................... 45
Electrical installation - brake resistor temperature switch ........................................ 45
Electrical installation - loadsharing ......................................................................... 45
Electrical installation - 24 Volt external DC supply ................................................... 47
Electrical installation - relay outputs ....................................................................... 47
Electrical installation - control cables ...................................................................... 55
Electrical installation - bus connection ................................................................... 57
Electrical installation - EMC precautions ................................................................. 58
Use of emc-correct cables ..................................................................................... 61
Electrical installation - earthing of control cables ..................................................... 62
RFI switch .............................................................................................................. 63
Programming .................................................................................................... 97
Parameters - Operation and Display ...................................................................... 97
Parameters - Load and motor .............................................................................. 103
Parameters - References and limits ..................................................................... 114
Parameters - Inputs and outputs .......................................................................... 122
Parameters - Special functions ............................................................................. 138
Parameters - Serial communication ..................................................................... 152
Parameters - Technical functions and diagnostics ................................................ 158
175ZA438.18
VLT 5000 Series
Safety
Operating Instructions
Software version: 3.7x
These Operating Instructions can be used for all VLT 5000 Se-
ries frequency converters with software version 3.7x.
The software version number can be seen from parameter 624.
CE and C-tick labelling do not cover VLT 5001-5062,
525-600 V units.
These Operating Instructions are a tool intended for persons who are to install, operate and program the
VLT 5000 Series.
Design Guide: Gives all required information for design purposes, and gives a good
insight into the technology, product range, technical data, etc.
The Operating Instructions including Quick Setup are delivered with the unit.
When reading these Operating Instructions, you will come across different symbols that require special
attention.
The symbols used are the following:
NB!:
Indicates something to be noted by the reader
175ZA439.21
Warning:
Touching the electrical parts may be fatal - even after the equipment has
been disconnected from mains.
Also make sure that other voltage inputs have been disconnected, such as
external 24 V DC, load-sharing (linkage of DC intermediate circuit), as well
Safety
as the motor connection for kinetic back-up.
Using VLT 5001-5006, 200-240 V: wait at least 4 minutes
Using VLT 5008-5052, 200-240 V: wait at least 15 minutes
Using VLT 5001-5006, 380-500 V: wait at least 4 minutes
Using VLT 5008-5062, 380-500 V: wait at least 15 minutes
Using VLT 5072-5302, 380-500 V: wait at least 20 minutes
Using VLT 5352-5552, 380-500 V: wait at least 40 minutes
Using VLT 5001-5005, 525-600 V: wait at least 4 minutes
Using VLT 5006-5022, 525-600 V: wait at least 15 minutes
Using VLT 5027-5062, 525-600 V: wait at least 30 minutes
Using VLT 5042-5352, 525-690 V: wait at least 20 minutes
Using VLT 5402-5602, 525-690 V: wait at least 30 minutes
Fig. 1
■ 1. Mechanical Installation
VLT 5000 frequency converters allow side-by-side mounting. The necessary cooling demands a free air
passage of 100 mm above and below the frequency converter (5016-5062 380-500 V, 5008-5027 200-240
V and 5016-5062 525-600 V must have 200 mm, 5072-5102, 380-500 V 225 mm).
Drill all holes by using the measurements stated in the table. Please note the difference in unit voltage. Place
the frequency converter on the wall. Tighten up all four screws.
All the below listed measurements are in mm
VLT type A B C a b
Bookstyle IP 20, 200–240 V, (Fig. 2)
5001 - 5003 395 90 260 384 70
5004 - 5006 395 130 260 384 70
Bookstyle IP 20, 380–500 V (Fig. 2)
5001 - 5005 395 90 260 384 70
5006 - 5011 395 130 260 384 70
Compact IP 54, 200–240 V (Fig. 3)
5001 - 5003 460 282 195 260 258
5004 - 5006 530 282 195 330 258
5008 - 5011 810 350 280 560 326
5016 - 5027 940 400 280 690 375
Compact IP 54, 380–500 V (Fig. 3) Fig. 2
5001 - 5005 460 282 195 260 258
5006 - 5011 530 282 195 330 258
5016 - 5027 810 350 280 560 326
5032 - 5062 940 400 280 690 375
5072 - 5102 940 400 360 690 375
Compact IP 20, 200–240 V (Fig. 4)
5001 - 5003 395 220 160 384 200
5004 - 5006 395 220 200 384 200
5008 560 242 260 540 200
5011 - 5016 700 242 260 680 200
5022 - 5027 800 308 296 780 270 Fig. 3
Compact IP 20, 380–500 V (Fig. 4)
5001 - 5005 395 220 160 384 200
5006 - 5011 395 220 200 384 200
5016 - 5022 560 242 260 540 200
5027 - 5032 700 242 260 680 200
5042 - 5062 800 308 296 780 270
5072 - 5102 800 370 335 780 330
Fig. 4
NOTE: The terminals are detachable on VLT 5001 - 5006, 200 - 240 V, VLT 5001 - 5011, 380 - 500 V and
VLT 5001 - 5011, 525 - 600 V
Connect the mains supply to the mains terminals L1, L2, L3 of the frequency converter and to the earth
connection (fig. 5-8). Cable relief fitting is placed on the wall for Bookstyle units. Mount screened motor
cable to the motor terminals U, V, W, PE of the frequency converter. Make sure, the screen is connected
electrically to the drive.
Setup
Quick
Fig. 5 Fig. 7
Bookstyle IP 20 Compact IP 20
5001 - 5011 380 - 500 V 5016 - 5102 380 - 500 V
5001 - 5006 200 - 240 V 5008 - 5027 200 - 240 V
5016 - 5062 525 - 600 V
Fig. 8
Compact IP 54
Fig. 6 5016 - 5062 380 - 500 V
Compact IP 20 and IP 54 5008 - 5027 200 - 240 V
5001 - 5011 380 - 500 V
5001 - 5006 200 - 240 V
5001 - 5011 525 - 600 V
Fig. 9
Compact IP 54
5072 - 5102 380 - 500 V
Fig. 10
Fig. 11
■ 5. Motor Start
Select total or reduced Automatic Motor Adaption
Press the START button to start the motor. Set motor
(AMA) in Parameter 107. For further description of
speed in Parameter 003. Check if the direction of
AMA, see section Automatic Motor Adaption, AMA.
rotations is as shown in the display. It can be changed
by swapping two phases of the motor cable. Press the START button to start the Automatic
Motor Adaption (AMA).
Press the STOP button to stop the motor.
Press the DISPLAY/STATUS button to leave
the Quick Menu.
■ Available literature
Below is a list of the literature available for VLT
5000. It must be noted that there may be deviations
from one country to another.
Introduction
VLT 5000 Brake resistors .................................................................................................................... MI.90.FX.YY
Brake resistors for horizontal applications (VLT 5001 - 5011) (Only in English and German) ................. MI.50.SX.YY
LC filter modules ................................................................................................................................. MI.56.DX.YY
Converter for encoder inputs (5V TTL to 24 V DC) (Only in combined English/German) ......................... MI.50.IX.51
Back Plate to VLT 5000 Series ........................................................................................................... MN.50.XX.02
X = version number
YY = language version
Torque characteristics:
Starting torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V ................................ 160% for 1 min.
Starting torque, VLT 5032-5052, 200-240 V .................................................................................. 150% for 1 min.
Starting torque, VLT 5001-5062, 525-600 V .................................................................................. 160% for 1 min.
Starting torque, VLT 5042-5602, 525-690 V .................................................................................. 160% for 1 min.
Starting torque ............................................................................................................................ 180% for 0.5 sec.
Acceleration torque ....................................................................................................................................... 100%
Overload torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V,
VLT 5001-5062, 525-600 V, and VLT 5042-5602, 525-690 V ....................................................................... 160%
Overload torque, VLT 5032-5052, 200-240 V ............................................................................................... 150%
Arresting torque at 0 rpm (closed loop) ......................................................................................................... 100%
The torque characteristics given are for the frequency converter at the high overload torque level
(160%). At the normal overload torque (110%), the values are lower.
1) VLT 5502 at 90% torque. At 100% torque the braking duty cycle is 13%. At mains rating 441-500 V 100% torque the braking duty
cycle is 17%.
VLT 5552 at 80% torque. At 100% torque the braking duty cycle is 8%.
2) Based on 300 second cycle:
For VLT 5502 the torque is 145%.
For VLT 5552 the torque is 130%.
3) VLT 5502 at 80% torque.
VLT 5602 at 71% torque.
4) Based on 300 second cycle.
For VLT 5502 the torque is 128%.
For VLT 5602 the torque is 114%.
V DC supply and opening switch 4. VLT 5001-5062, 525-600 V do not meet PELV.
data
Relay outputs:1)
No. of programmable relay outputs ...................................................................................................................... 2
Terminal nos., control card (resistive load only) ....................................................................................... 4-5 (make)
Max. terminal load (AC1) on 4-5, control card ........................................................................ 50 V AC, 1 A, 50 VA
Max. terminal load (DC1 (IEC 947)) on 4-5, control card ................................. 25 V DC, 2 A / 50 V DC, 1 A, 50 W
Max. terminal load (DC1) on 4-5, control card for UL/cUL applications .................... 30 V AC, 1 A / 42.5 V DC, 1A
Terminal nos., power card (resistive and inductive load) ...................................................... 1-3 (break), 1-2 (make)
Max. terminal load (AC1) on 1-3, 1-2, power card ............................................................. 250 V AC, 2 A, 500 VA
Max. terminal load (DC1 (IEC 947)) on 1-3, 1-2, power card ............................. 25 V DC, 2 A / 50 V DC, 1A, 50 W
Min. terminal load (AC/DC) on 1-3, 1-2, power card ....................................... 24 V DC, 10 mA / 24 V AC, 100 mA
Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type.
Control characteristics:
Frequency range .................................................................................................................................. 0 - 1000 Hz
Resolution on output frequency ............................................................................................................. ±0.003 Hz
System response time ............................................................................................................................... 3 msec.
Speed, control range (open loop) ..................................................................................... 1:100 of synchro. speed
Speed, control range (closed loop) ................................................................................. 1:1000 of synchro. speed
Speed, accuracy (open loop) ............................................................................ < 1500 rpm: max. error ± 7.5 rpm
..................................................................................................... >1500 rpm: max. error of 0.5% of actual speed
Speed, accuracy (closed loop) .......................................................................... < 1500 rpm: max. error ± 1.5 rpm
..................................................................................................... >1500 rpm: max. error of 0.1% of actual speed
Torque control accuracy (open loop) ................................................ 0- 150 rpm: max. error ±20% of rated torque
................................................................................................... 150-1500 rpm: max. error ±10% of rated torque
........................................................................................................ >1500 rpm: max. error ±20% of rated torque
Torque control accuracy (speed feedback) ............................................................. Max. error ±5% of rated torque
All control characteristics are based on a 4-pole asynchronous motor
Externals:
Enclosure (dependent on power size) ................................................................ IP 00, IP 20, IP 21, Nema 1, IP 54
Vibration test .................................. 0.7 g RMS 18-1000 Hz random. 3 directions for 2 hours (IEC 68-2-34/35/36)
Max. relative humidity ................................................................................ 93 % (IEC 68-2-3) for storage/transport
Max. relative humidity ............................................... 95 % non condensing (IEC 721-3-3; class 3K3) for operation
Aggressive environment (IEC 721 - 3 - 3) ................................................................................ Uncoated class 3C2
Aggressive environment (IEC 721 - 3 - 3) .................................................................................... Coated class 3C3
Ambient temperature IP 20/Nema 1 (high overload torque 160%) .......... Max. 45°C (24-hour average max. 40°C)
Ambient temperature IP 20/Nema 1 (normal overload torque 110%) ....... Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 54 (high overload torque 160%) ....................... Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 54 (normal overload torque 110%) .................... Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 20/54 VLT 5011 500 V ..................................... Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 54 VLT 5042-5602, 525-690 V; and 5122-5552, 380-500 V (high overload torque
160%) ..................................................................................................... Max. 45°C (24-hour average max. 40°C)
Derating for high ambient temperature, see the Design Guide
Min. ambient temperature in full operation ........................................................................................................ 0°C
Min. ambient temperature at reduced performance ..................................................................................... -10°C
Temperature during storage/transport ............................................................................................. -25 - +65/70°C
Max. altitude above sea level ...................................................................................................................... 1000 m
Derating for altitude over 1000 m above sealevel, see the Design Guide
EMC standards applied, Emission ..................................... EN 61000-6-3, EN 61000-6-4, EN 61800-3, EN 55011
EMC standards applied, Immunity .......................... EN 61000-6-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4
EN 61000-4-5, EN 61000-4-6, VDE 0160/1990.12
See section on special conditions in the Design Guide
VLT 5001-5062, 525 - 600 V do not comply with EMC or Low Voltage Directives.
IP54 units are not intended for direct outdoor installation. The IP54 rating does not relate to other
exposures as sun, icing, wind blown driving rain. Under such circumstances Danfoss recommends to
install the units in an enclosure designed for these environmental conditions. Alternatively, an installation
at minimum 0.5 m above surface and covered by a shed is recommended
Technical
data
• Temperature monitoring of heat-sink ensures that the frequency converter cuts out if the temperature reaches 90°C
for IP 00, IP 20 and Nema 1. For IP 54, the cut-out temperature is 80°C. An overtemperature can only be reset when
the temperature of the heat-sink has fallen below 60°C.
- VLT 5122, 380-500 V, cuts out at 75°C and can be reset if the temperature has fallen below 60°C.
- VLT 5152, 380-500 V, cuts out at 80°C and can be reset if the temperature has fallen below 60°C.
- VLT 5202, 380-500 V, cuts out at 95°C and can be reset if the temperature has fallen below 65°C.
- VLT 5252, 380-500 V, cuts out at 95°C and can be reset if the temperature has fallen below 65°C.
- VLT 5302, 380-500 V, cuts out at 105°C and can be reset if the temperature has fallen below 75°C.
- VLT 5352-5552, 380-500 V, cut out at 85°C and can be reset if the temperature has fallen below 60°C.
- VLT 5042-5122, 525-690 V, cut out at 75°C and can be reset if the temperature has fallen below 60°C.
- VLT 5152, 525-690 V, cuts out at 80°C and can be reset if the temperature has fallen below 60°C.
- VLT 5202-5352, 525-690 V, cut out at 100°C and can be reset if the temperature has fallen below 70°C.
- VLT 5402-5602, 525-690 V, cut out at 75°C and can be reset if the temperature has fallen below 60°C.
• Monitoring of the intermediate circuit voltage ensures that the frequency converter cuts out if the intermediate circuit voltage becomes
too high or too low.
• If a motor phase is missing, the frequency converter cuts out, see parameter 234 Motor phase monitor.
• If there is a mains fault, the frequency converter is able to carry out a controlled decelleration.
• If a mains phase is missing, the frequency converter will cut out when a load is placed on the motor.
■ Electrical data
Rated input current (200 V)IL,N [A] 3.4 4.8 7.1 9.5 11.5 14.5
Max. cable
4/10 4/10 4/10 4/10 4/10 4/10
cross-section power [mm2 ]/[AWG] 2 )
Max. pre-fuses [-]/UL1) [A] 16/10 16/10 16/15 25/20 25/25 35/30
Efficiency3) 0.95 0.95 0.95 0.95 0.95 0.95
Weight IP 20 EB
[kg] 7 7 7 9 9 9.5
Bookstyle
Weight IP 20 EB Compact [kg] 8 8 8 10 10 10
Weight IP 54 Compact [kg] 11.5 11.5 11.5 13.5 13.5 13.5
Power loss at
[W] 58 76 95 126 172 194
max. load.
IP 20/ IP 20/ IP 20/ IP 20/ IP 20/ IP 20/
Enclosure
IP54 IP54 IP54 IP54 IP54 IP54
Technical
data
4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on
data
the terminals. Min. cable cross-section is the minimum allowed cross-section. Always comply
with national and local regulations on min. cable cross-section.
5. Weight without shipping container.
6. Connection stud: M8 Brake: M6.
Rated input current IL,N [A] (380 V) 2.3 2.6 3.8 5.3
IL,N [A] (460 V) 1.9 2.5 3.4 4.8
Max. cable cross-section, power [mm2 ]/[AWG]2) 4/10 4/10 4/10 4/10
Max. pre-fuses [-]/UL1) [A] 16/6 16/6 16/10 16/10
Efficiency 3) 0.96 0.96 0.96 0.96
Weight IP 20 EB Bookstyle [kg] 7 7 7 7.5
Weight IP 20 EB Compact [kg] 8 8 8 8.5
Weight IP 54 Compact [kg] 11.5 11.5 11.5 12
Power loss at max. load [W] 55 67 92 110
IP 20/ IP 20/ IP 20/ IP 20/
Enclosure
IP 54 IP 54 IP 54 IP 54
Technical
data
Technical
data
Technical
data
Technical
data
■ Fuses
UL compliance
To comply with UL/cUL approvals, pre-fuses according to the table below must be used.
200-240 V
380-500 V
Bussmann SIBA Littel fuse Ferraz-Shawmut
5001 KTS-R6 5017906-006 KLS-R6 ATM-R6 or A6K-6R
5002 KTS-R6 5017906-006 KLS-R6 ATM-R6 or A6K-6R
5003 KTS-R10 5017906-010 KLS-R10 ATM-R10 or A6K-10R
5004 KTS-R10 5017906-010 KLS-R10 ATM-R10 or A6K-10R
5005 KTS-R15 5017906-016 KLS-R16 ATM-R16 or A6K-16R
5006 KTS-R20 5017906-020 KLS-R20 ATM-R20 or A6K-20R
5008 KTS-R25 5017906-025 KLS-R25 ATM-R25 or A6K-25R
5011 KTS-R30 5012406-032 KLS-R30 A6K-30R
5016 KTS-R40 5012406-040 KLS-R40 A6K-40R
5022 KTS-R50 5014006-050 KLS-R50 A6K-50R
5027 KTS-R60 5014006-063 KLS-R60 A6K-60R
5032 KTS-R80 2028220-100 KLS-R80 A6K-180R
5042 KTS-R100 2028220-125 KLS-R100 A6K-100R
5052 KTS-R125 2028220-125 KLS-R125 A6K-125R
5062 KTS-R150 2028220-160 KLS-R150 A6K-150R
5072 FWH-220 2028220-200 L50S-225 A50-P225
5102 FWH-250 2028220-250 L50S-250 A50-P250
5122* FWH-300/170M3017 2028220-315 L50S-300 A50-P300
5152* FWH-350/170M3018 2028220-315 L50S-350 A50-P350
5202* FWH-400/170M4012 206xx32-400 L50S-400 A50-P400
5252* FWH-500/170M4014 206xx32-500 L50S-500 A50-P500
5302* FWH-600/170M4016 206xx32-600 L50S-600 A50-P600
5352 170M4017 2061032,700 6.9URD31D08A0700
5452 170M6013 2063032,900 6.9URD33D08A0900
5502 170M6013 2063032,900 6.9URD33D08A0900
5552 170M6013 2063032,900 6.9URD33D08A0900
* Circuit Breakers manufactured by General Electric, Cat. No. SKHA36AT0800, with rating plugs listed below can be used to meet
UL-requirements:
525-600 V
Bussmann SIBA Littel fuse Ferraz-Shawmut
5001 KTS-R3 5017906-004 KLS-R003 A6K-3R
5002 KTS-R4 5017906-004 KLS-R004 A6K-4R
5003 KT-R5 5017906-005 KLS-R005 A6K-5R
5004 KTS-R6 5017906-006 KLS-R006 A6K-6R
5005 KTS-R8 5017906-008 KLS-R008 A6K-8R
5006 KTS-R10 5017906-010 KLS-R010 A6K-10R
5008 KTS-R15 5017906-016 KLS-R015 A6K-15R
5011 KTS-R20 5017906-020 KLS-R020 A6K-20R
5016 KTS-R30 5017906-030 KLS-R030 A6K-30R
5022 KTS-R35 5014006-040 KLS-R035 A6K-35R
5027 KTS-R45 5014006-050 KLS-R045 A6K-45R
5032 KTS-R60 5014006-063 KLS-R060 A6K-60R
5042 KTS-R75 5014006-080 KLS-R075 A6K-80R
5052 KTS-R90 5014006-100 KLS-R090 A6K-90R
5062 KTS-R100 5014006-100 KLS-R100 A6K-100R
KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V drives.
L50S fuses from LITTEL FUSE may substitute L25S fuses for 240 V drives.
A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V drives.
A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V drives.
Non UL compliance
If UL/cUL is not to be complied with, we recommend the above mentioned fuses or:
Not following the recommendation may result in unnecessary damage of the drive in case of malfunction. Fuses must be designed for
protection in a circuit capable of supplying a maximum of 100000 Arms (symmetrical), 500/600 V maximum.
■ Mechanical dimensions
All the below listed measurements are in mm.
A B C D a b ab/be Type
Bookstyle IP 20
5001 - 5003 200 - 240 V
395 90 260 384 70 100 A
5001 - 5005 380 - 500 V
5004 - 5006 200 - 240 V
395 130 260 384 70 100 A
5006 - 5011 380 - 500 V
Compact IP 00
5032 - 5052 200 - 240 V 800 370 335 780 270 225 B
5122 - 5152 380 - 500 V 1046 408 3731) 1001 304 225 J
5202 - 5302 380 - 500 V 1327 408 3731) 1282 304 225 J
5352 - 5552 380 - 500 V 1547 585 4941) 1502 304 225 I
5042 - 5152 525 - 690 V 1046 408 3731) 1001 304 225 J
5202 - 5352 525 - 690 V 1327 408 3731) 1282 304 225 J
5402 - 5602 525 - 690 V 1547 585 4941) 1502 304 225 I
Compact IP 20
5001 - 5003 200 - 240 V
395 220 160 384 200 100 C
5001 - 5005 380 - 500 V
5004 - 5006 200 - 240 V
5006 - 5011 380 - 500 V 395 220 200 384 200 100 C
5001 - 5011 525 - 600 V (IP 20 and Nema 1)
5008 200 - 240 V
5016 - 5022 380 - 500 V 560 242 260 540 200 200 D
5016 - 5022 525 - 600 V (Nema 1)
5011 - 5016 200 - 240 V
5027 - 5032 380 - 500 V 700 242 260 680 200 200 D
5027 - 5032 525 - 600 V (Nema 1)
5022 - 5027 200 - 240 V
5042 - 5062 380 - 500 V 800 308 296 780 270 200 D
5042 - 5062 525 - 600 V (Nema 1)
5072 - 5102 380 - 500 V 800 370 335 780 330 225 D
Compact Nema 1/IP20/IP21
5032 - 5052 200 - 240 V 954 370 335 780 270 225 E
5122 - 5152 380 - 500 V 1208 420 3731) 1154 304 225 J
5202 - 5302 380 - 500 V 1588 420 3731) 1535 304 225 J
5352 - 5552 380 - 500 V 2000 600 4941) - - 225 H
5042 - 5152 525 - 690 V 1208 420 3731) 1154 304 225 J
5202 - 5352 525 - 690 V 1588 420 3731) 1535 304 225 J
5402 - 5602 525 - 690 V 2000 600 4941) - - 225 H
Compact IP 54/Nema 12
5001 - 5003 200 - 240 V
460 282 195 85 260 258 100 F
5001 - 5005 380 - 500 V
5004 - 5006 200 - 240 V
530 282 195 85 330 258 100 F
5006 - 5011 380 - 500 V
Technical
5008 - 5011 200 - 240 V
810 350 280 70 560 326 200 F
data
Type H, IP 20, IP 54
Type I, IP 00
Technical
data
■ Mechanical installation
Cooling
VLT 5032-5052, 200-240 V 225 Installation on a plane, vertical surface (no spacers)
VLT 5122-5302, 380-500 V 225
VLT 5042-5352, 525-690 V 225 IP 54 filter mats must be changed when they are dirty.
VLT 5352-5552, 380-500 V 225 IP 00 above and below enclosure
VLT 5402-5602, 525-690 V 225 IP 21/IP 54 only above enclosure
Installation
NB!:
It is the user’s or certified electrician’s
responsibility to ensure correct earthing and
protection in accordance with applicable
national and local norms and standards. ■ Electrical installation - motor cables
NB!:
■ High voltage test If an unscreened cable is used, some
A high voltage test can be carried out by short- EMC requirements are not complied with,
circuiting terminals U, V, W, L1, L2 and L3 and see the Design Guide.
energizing by max. 2.15 kV DC for one second If the EMC specifications regarding emission are
between this short-circuit and the chassis. to be complied with, the motor cable must be
screened, unless otherwise stated for the RFI filter
NB!:
in question. It is important to keep the motor cable
The RFI switch must be closed (position
as short as possible so as to reduce the noise level
Installation
NB!:
In systems with motors connected in parallel, the
This function is only available on VLT 5032-5052,
electronic thermal relay (ETR) of the frequency
200-240 V; VLT 5122-5552, 380-500 V; and
converter cannot be used as motor protection
VLT 5042-5602, 525-690 V.
for the individual motor. Consequently, additional
If the temperature of the brake resistor gets too high and
motor protection is required, such as thermistors
the thermal switch drops out, the frequency converter
in each motor (or individual thermal relays) suitable
will stop braking. The motor will start coasting.
for frequency converter use.
A KLIXON switch must be installed that is ‘normally
Please note that the individual motor cable for each closed’. If this function is not used, 106 and 104
motor must be summed and is not to exceed the must be short-circuited together.
total motor cable length permitted.
Screw size: M3 The table shows the torque required when fitting
terminals to the frequency converter. For VLT
No. Function
5001-5027 200-240 V, VLT 5001-5102 380-500 V
106, 104, Brake resistor temperature switch.
and VLT 5001-5062 525-600 V, the cables must be
105
fastened with screws. For VLT 5032 - 5052 200-240 V,
VLT 5122-5552 380-500 V, VLT 5042-5602 525-690
V the cables must be fastened with bolts.
These figures apply to the following terminals:
Loadsharing 88, 89
No. Function
1-3 Relay output, 1+3 break, 1+2 make
See parameter 323 of the Operating
Instructions. See also General
technical data.
4, 5 Relay output, 4+5 make See
parameter 326 of the Operating
Instructions.
See also General technical data.
NB!:
Use 24 V DC supply of type PELV to ensure
correct galvanic isolation (type PELV) on the
control terminals of the frequency converter.
Compact IP 54
Installation
Compact IP 21/IP 54 with disconnect and fuse Compact IP 00 with disconnect and fuse
VLT 5202-5302 380-500 V, VLT 5202-5352 525-690 V VLT 5352-5552 380-500 V, VLT 5402-5602 525-690 V
Note: The RFI switch has no function in the 525-690 V drives
Compact IP 00 with disconnect and fuse Compact IP 00 without disconnect and fuse
VLT 5202-5302 380-500 V, VLT 5202-5352 525-690 V VLT 5352-5552 380-500 V, VLT 5402-5602 525-690 V
Note: The RFI switch has no function in the 525-690 V drives
Installation
Bookstyle Compact IP 54
VLT 5001-5006 200-240 V VLT 5001-5006 200-240 V
VLT 5001-5011 380-500 V VLT 5001-5011 380-500 V
VLT 5001-5011 525-600 V
Compact IP 54
VLT 5072-5102 380-500 V
No. Function
12, 13 Voltage supply to digital inputs For the 24
V DC to be usable for the digital inputs,
switch 4 on the control card must be
closed. position "ON".
■ Electrical installation
NB!:
Please note that when Switch 4 is in position
"OFF", the external 24 V DC supply is galvanically
isolated from the frequency converter.
Bus termination
The bus must be terminated by a resistor network
at both ends. For this purpose, set switches 2
and 3 on the control card for "ON".
Installation
Installation
■ RFI switch
Mains supply isolated from earth: Position of RFI switches
If the frequency converter is supplied from an isolated
mains source ( IT mains) or TT/TN-S mains with
grounded leg, the RFI switch is recommended to
be turned off (OFF)1). For further reference, see
IEC 364-3. In case optimum EMC performance is
needed, parallel motors are connected or the motor
cable length is above 25 m, it is recommended
to set the switch in ON position.
In OFF position, the internal RFI capacities (filter
capacitors) between the chassis and the intermediate
circuit are cut off to avoid damage to the intermediate
circuit and to reduce the earth capacity currents
(according to IEC 61800-3).
Please also refer to the application note VLT on
IT mains, MN.90.CX.02. It is important to use
isolation monitors that are capable for use together
with power electronics (IEC 61557-8). Bookstyle IP 20
VLT 5001 - 5006 200 - 240 V
NB!:
VLT 5001 - 5011 380 - 500 V
The RFI switch is not to be operated with
mains connected to the unit. Check that
the mains supply has been disconnected
before operating the RFI switch.
NB!:
Open RFI switch is only allowed at factory
set switching frequencies.
NB!:
The RFI switch connects the capacitors
galvanically to earth.
Compact IP 20/NEMA 1
VLT 5008 200 - 240 V
VLT 5016 - 5022 380 - 500 V Compact IP 20/NEMA 1
VLT 5016 - 5022 525 - 600 V VLT 5022 - 5027 200 - 240 V
VLT 5042 - 5102 380 - 500 V
VLT 5042 - 5062 525 - 600 V
Compact IP 20/NEMA 1
VLT 5011 - 5016 200 - 240 V Compact IP 54
VLT 5027 - 5032 380 - 500 V VLT 5001 - 5006 200 - 240 V
VLT 5027 - 5032 525 - 600 V VLT 5001 - 5011 380 - 500 V
Compact IP 54
VLT 5008 - 5011 200 - 240 V
VLT 5016 - 5027 380 - 500 V
Compact IP 54
VLT 5072 - 5102 380 - 500 V
• display
• keys for changing program parameters
• keys for local operation
3rd line
12345678
12345678901234567890
SETUP
frequency converter
changing the read out in line 2.
Operation of the
[<>] is used for selecting group and to
move the cursor when changing numerical
parameters.
[STOP / RESET] is used for stopping
the motor connected or for resetting the
frequency converter after a drop-out (trip).
Keys for local control are found under the Can be selected via parameter 014 to be
indicator LEDs. active or inactive. If stop is activated, line 2
will flash, and [START] must be activated.
[JOG] overrides the output frequency to
a preset frequency while the key is kept
down. Can be selected via parameter 015
to be active or inactive.
■ Control key functions [FWD / REV] changes the direction of
rotation of the motor, which is indicated
[DISPLAY / STATUS] is used for selecting by means of the arrow on the display
the mode of display or for changing back although only in Local. Can be selected via
to Display mode from either the Quick parameter 016 to be active or inactive.
menu mode or the Menu mode.
[QUICK MENU] is used for programming [START] is used for starting the frequency
the parameters that belong under the converter after stop via the "Stop" key. Is
Quick menu mode. It is possible to switch always active, but cannot override a stop
directly between Quick menu mode and command given via the terminal strip.
Menu mode.
[MENU] is used for programming all
NB!:
parameters. It is possible to switch directly
If the keys for local control have been
between Menu mode and Quick menu
selected as active, they will remain active
mode.
both when the frequency has been set for
[CHANGE DATA ] is used for changing
Local Control and for Remote Control via parameter
the parameter selected either in the Menu
002, although with the exception of [Fwd/rev],
mode or the Quick menu mode.
which is only active in Local operation.
[CANCEL] is used if a change of the
selected parameter is not to be carried out. NB!:
If no external stop function has been selected
and the [Stop] key has been selected as
inactive, the motor can be started and can only
be stopped by disconnecting the voltage to the motor.
195NA113.10
Motor current [A]
VAR 1.1 VAR 1.2 VAR 1.3
Torque [%]
VAR 2 SETUP
1
Power
Power
Output energy
[kW]
[HP]
[kWh]
Motor voltage [V]
STATUS DC-link voltage [V]
Motor thermal load [%]
VLT thermal load [%]
Hours run [Hours]
■ Display mode - selection of read-outstate Input status, dig. Input [Binary code]
Input status, analogue terminal 53 [V]
There are three options in connection with the Input status, analogue terminal 54 [V]
choice of read-out state in the Display mode - I, II Input status, analogue terminal 60 [mA]
and III. The choice of read-out state determines the Pulse reference [Hz]
number of operating variables read out. External reference [%]
Status word [Hex]
Read-out state: I: II: III: Brake effect/2 min. [kW]
Line 1 Description Data value for Description for Brake effect/sec. [kW]
for operating 3 operating 3 operating Heat sink temp. [ºC]
Alarm word [Hex]
variable in line 2 variables in line variables in line
Control word [Hex]
1 1 Warning word 1 [Hex]
Extended status word [Hex]
Communication option card warning [Hex]
The table below gives the units linked to the variables RPM [min-1]
in the first and second line of the display. RPM x scaling [-]
LCP Display text [-]
• Read-out state I:
This read-out state is standard after starting
up or after initialisation.
FREQUENCY
50.0 Hz
MOTOR IS RUNNING
frequency converter
Regardless of the mode of programming, a change
Operation of the
In this state, data values for four operating values of a parameter will take effect and be visible both in
are shown at the same time, giving the related the Menu mode and in the Quick menu mode.
unit, cf. table. In the example, Reference, Torque,
Current and Frequency are selected as variables
in the first and second line. ■ Structure for the Quick menu mode versus
the Menu mode
• Read-out state III:
In addition to having a name, each parameter is linked
This read-out state can be held as long as the
up with a number which is the same regardless of
[DISPLAY/STATUS] key is pressed. When the
the programming mode. In the Menu mode, the
key is released, the system switches back to
parameters are divided into groups, with the first digit
Read-out state II, unless the key is pressed for
of the parameter number (from the left) indicating the
less that approx. 1 sec., in which case the system
group number of the parameter in question.
always reverts to Read-out state I.
• The quick menu takes the user through a number
REF% TORQUE CURR A of parameters that may be enough to get the
motor to run nearly optimally, if the factory setting
50.0 Hz SETUP
The selected programming setup number will flash At the bottom of the display, the parameter number
to the right of the active setup. and name are given together with the status/value
of the first parameter under Quick Setup. The first
time the [Quick Menu] key is pressed after the
■ Parameter Setup
The VLT 5000 Series can be used for practically
all assignments, which is why the number of
unit has been switched on, the read-outs always Group no. Parameter group:
start at pos. 1 - see table below.
0 Operation & Display
1 Load & Motor
2 References & Limits
■ Parameter selection
3 Inputs & Outputs
The selection of parameter is effected by means of the
4 Special functions
[+/-] keys. The following parameters are accessible:
5 Serial communication
Pos.: No.: Parameter: Unit: 6 Technical functions
1 001 Language 7 Application Options
2 102 Motor output [kW]] 8 Fieldbus Profile
3 103 Motor voltage [V] 9 Fieldbus Communication
4 104 Motor frequency [Hz]
5 105 Motor current [A]
When the desired parameter group has been
6 106 Rated motor speed [rpm] selected, each parameter can be chosen by
7 107 Automatic motor adaptation, means of the [+/-] keys:
AMA
8 204 Minimum reference [Hz]
FREQUENCY
9 205 Maximum reference [Hz]
10 207 Ramp-up time 1 [sec.] 50.0 Hz
11 208 Ramp-down time 1 [sec.] 001 LANGUAGE
12 002 Local/remote control ENGLISH
13 003 Local reference
50.0 Hz
001 LANGUAGE
ENGLISH
The bottom display line shows the text value that will be The chosen digit is indicated by the digit flashing. The
entered (saved) when acknowledgement is given [OK]. bottom display line shows the data value that will be
entered (saved) when signing off with [OK].
frequency converter
Operation of the
by means of the [+/-] keys. or infinitely variably. This applies to Motor power
(parameter 102), Motor voltage (parameter 103)
and Motor frequency (parameter 104).
FREQUENCY
The parameters are changed both as a group of numeric
50.0 HZ
102 MOTOR POWER
SETUP
1
data values and as numeric data values infinitely variably.
0.37 KW
■ Read out and programming of indexed parameters
Parameters are indexed when placed in a rolling stack.
Parameter 615 - 617 contain a historical log which
FREQUENCY
can be read out. Choose the actual parameter, press
50.0 HZ
102 MOTOR POWERSETUP
SETUP
1
the [CHANGE DATA] key and use the [+] and [-]
keys to scroll through the log of values. During the
1 read out line 4 of the display will flash.
0.55 KW
If a bus option is mounted in the drive, the
programming of parameter 915 - 916 needs to be
The chosen data value is indicated by the digit flashing.
carried through in the following way:
The bottom display line shows the data value that will
be entered (saved) when signing off with [OK]. Choose the actual parameter, press the [CHANGE
DATA] key and use the [+] and [-] keys to scroll through
the different indexed values. To change the value of
■ Infinitely variable change of numericdata value the parameter, select the indexed value and press the
If the chosen parameter represents a numeric data [CHANGE DATA] key. Using the [+] and [-] keys the
value, a digit is first selected by means of the [<>] keys. value to be changed will flash. To accept the new
setting, press [OK], to abort, press [CANCEL].
FREQUENCY
50.0 Hz SETUP
Manual initialisation
NB!:
Settings for serial communication and
fault logs are reset.
■ Menu structure
DISPLAY MODE
VAR 2
▲
frequency converter
Operation of the
STATUS
▲ ▲
50.0 HZ 50.0 HZ
▲
Choice of Choice of
parameter group
DATA MODE
FREQUENCY
50.0 HZ
001 LANGUAGE
ENGLISH
▲ ▲
▲
DATA CHANGE MODE DATA CHANGE MODE
50.0 HZ
001 LANGUAGE
50.0 HZ
001 LANGUAGE
ENGLISH Choice of
ENGLISH
data value
175ZA446.11
■ Pulse start/stop
■ Two-wire transmitter
configuration
Application
Parameter 100 = Speed control, closed loop
Parameter 308 = Feedback [2]
Parameter 309 = Terminal 53, min. scaling
Parameter 310 = Terminal 53, max. scaling
Parameter 314 = Reference [1]
Parameter 315 = Terminal 60, min. scaling
Parameter 316 = Terminal 60, max. scaling
■ Encoder connection
Select Speed control, closed loop if the application Speed control, open loop is not sufficient or a
has a feedback signal and the accuracy in full holding torque is required.
Set the following parameters in order shown:
Speed control, closed loop (PID):
Parame- Setting: Data value:
ter:
100 Configuration Speed control, closed loop [1]
200 Output frequency range/direction Output frequency low limit
201 Output frequency low limit
202 Output frequency high limit
203 Reference/feedback range
414 Minimum feedback Only if [0] or [2] in par. 200
415 Maximum feedback
204 Minimum reference Only if [0] in par. 203
205 Maximum reference
417 Speed PID proportional gain
418 Speed PID integration time
419 Speed PID differentiation time
420 Speed PID diff. gain limit
421 Speed PID lowpass filter time
Select Process control, closed loop if the application pressure, etc. Typical applications are pumps and fans.
has a feedback signal that is not directly related to Set the following parameters in the order shown:
motor speed (rpm/Hz), but units, such as temperature,
Process control, closed loop (Process PID):
Parame- Setting: Data value:
ter:
100 Configuration Process control, closed loop [3]
201 Output frequency low limit
202 Output frequency high limit
416 Process units Define the feedback and reference
input as described in the section
PID for process control.
203 Reference/feedback range
204 Minimum reference Only if [0] in par. 203
205 Maximum reference
414 Minimum feedback
415 Maximum feedback
437 Process PID normal/inverse
configuration
Application
438 Process PID anti-windup
439 Process PID start frequency
440 Process PID proportional gain
441 Process PID integration time
442 Process PID differentiation time Only used in high dynamic
applications
443 Process PID diff. gain limit
444 Process PID lowpass filter
Torque control, speed feedback, is selected if it is to Set the following parameters in order shown:
be possible to change the speed direction, while at
the same time maintaining the torque reference.
Torque control, speed feedback:
Parame- Setting: Data value:
ter:
100 Configuration Torque control, speed feedback [5]
200 Output frequency, range/direction
201 Output frequency, low limit
202 Output frequency, high limit
203 Reference/feedback range
204 Minimum reference Only if [0] in par. 203
205 Maximum reference
414 Minimum feedback
415 Maximum feedback
306 Encoder feedback, input B [24]
307 Encoder feedback, input A [25]
329 Encoder feedback, pulse/rev
421 Speed PID low-pass filter time
448 Gear ratio
447 Torque regulation, speed feedback
449 Friction loss
After Torque control, speed feedback, has been 2. Start the motor with a positive torque reference and a
selected, the frequency converter should be calibrated positive direction of rotation. Read the torque gauge.
to ensure that the current torque equals the torque 3. Using the same torque reference, change the
of the frequency converter. For this to be ensured, direction of rotation from positive to negative.
a torque gauge must be fitted to the shaft so as to Read the torque and adjust it to the same
enable accurate adjustment of parameter 447, Torque level as for the positive torque reference and
compensation , and parameter 449, Friction loss. It is direction of rotation. This can be done by means
recommended to run an AMA before torque calibration. of parameter 449, Friction loss.
Proceed as follows before beginning to use the system: 4. Using a warm motor and approx. 50% load,
set parameter 447, Torque compensation, to
1. Fit a torque gauge to the shaft. match the torque gauge. The frequency converter
is now ready for operation.
Select Special motor characteristics if the synchronous motor, parallel motor operation or if
frequency converter is to be adapted to a slip- compensation is not required.
Set the following parameters in order shown:
Special motor characteristics:
Parame- Setting: Data value:
ter:
101 Torque characteristics Special motor characteristics [5] or [15]
432 + 431 F5 frequency/U5 voltage
430 + 429 F4 frequency/U4 voltage
428 + 427 F3 frequency/U3 voltage
426 + 425 F2 frequency/U2 voltage
424 + 423 F1 frequency/U1 voltage
422 U0 voltage
■ Local and remote control functions/commands given via the control panel,
The frequency converter can be operated the digital inputs or the serial communication port
manually or remotely. The following is a list of the in the two situations (modes).
On the LCP, the following keys can be used for local control:
Key: Parameter: Data value:
Set parameter 013 for LCP control and open loop [1] or LCP control as parameter 100 [3]:
1. Local reference is set in parameter 003; can be changed via the "+/-" keys.
2. Reversing can be effected by means of the [FWD/REV] key.
Set parameter 013 for LCP digital control and open loop [2] or LCP digital control as parameter 100 [4]:
For the above parameter setting, it is now possible 10. Motor coasting stop via digital terminal 27.
to control the frequency converter as follows: 11. Reversing via digital terminal 19.
Digital inputs: 12. Choice of Setup, msb/speed up via digital
terminal 32.
1. Local reference set in parameter 003 can be 13. Choice of Setup, lsb/speed down via
changed via the "+/-" keys.
functions
Special
digital terminal 33.
2. Reset via digital terminal 16, 17, 29, 32 or 33.
3. Stop inverse via digital terminal 16, 17, The serial communication port:
27, 29, 32 or 33.
4. Choice of Setup, lsb via digital terminal 16, 29 or 32. 1. Ramp 2
5. Choice of Setup, msb via digital terminal 17, 29 or 33. 2. Reset
6. Ramp 2 via digital terminal 16, 17, 29, 32 or 33. 3. Choice of Setup, lsb
7. Quick-stop via digital terminal 27. 4. Choice of Setup, msb
8. DC braking via digital terminal 27. 5. Relay 01
9. Reset and motor coasting stop via digital terminal 27. 6. Relay 04
The brake is protected against short-circuiting of the where MBR(%) is a percentage of the rated torque.
brake resistor, and the brake transistor is monitored to The brake resistance is calculated as follows:
ensure that short-circuiting of the transistor is detected.
By using a relay/digital output, the latter can be used
for protecting the brake resistor against overloading in
connection with a fault in the frequency converter.
In addition, the brake makes it possible to read out the The brake resistance depends on the intermediate
momentary power and the mean power for the latest circuit voltage (UDC).
120 seconds, as well as to monitor that the power The brake will be active at the following voltages:
energizing does not exceed a monitoring limit selected • 3 x 200-220 V: 397 V
via parameter 402. In parameter 403 select the function • 3 x 380-500 V: 822 V
to be carried out when the power transmitted to the • 3 x 525-600 V: 943 V
brake resistor exceeds the limit set in parameter 402. • 3 x 525-690 V: 1084 V
NB!: NB!:
Monitoring of the brake power is not a The brake resistor used must be rated to 430
safety function; a thermal switch is required Volts, 850 Volts, 960 Volts or 1100 Volts, unless
for that purpose. The brake resistor circuit Danfoss brake resistors are used.
is not earth leakage protected.
RREC is the resistance recommended by Danfoss,
i.e. one that guarantees the user that the
■ Selection of Brake Resistor frequency converter is able to brake at the highest
In order to select the right brake resistor, it must braking torque (Mbr) of 160%.
be known how often to brake and by how much ηmotor is typically at 0.90, while ηVLT is typically at 0.98.
power braking is effected. RREC at 160% braking torque can be written as:
P motor in kW.
NB!:
NB!: If a short circuit in the brake transistor
The max. brake resistance selected should occurs, power dissipation in the brake resistor
have an ohmic value max. 10% lower than can only be prevented by using a mains
that recommended by Danfoss. If a brake switch or contactor to disconnect the mains for
resistor with a higher ohmic value is selected, the the frequency converter. (The contactor can be
160% braking torque will not be achieved and there controlled by the frequency converter).
is a risk that the frequency converter will cut out for
safety reasons. For further information, please consult
Brake Resistor Instruction MI.90.FX.YY.
Example 1:
External reference signal = 1 V (min) - 5 V (max)
Reference = 5 Hz - 50 Hz
Configuration (parameter 100) - Speed
control, open loop.
functions
Special
Setting:
Parameter: Setting: Data value:
100 Configuration Speed control, open loop [0]
308 Funct. of analogue input Reference [1]
309 Min. reference signal Min. 1V
310 Max. reference signal Max. 5V
203 Reference range Reference range Min - Max [0]
204 Minimum reference Min. reference 5 (Hz)
205 Maximum reference Max. reference 50 (Hz)
The following can be used: - Catch-up/slow-down via digital input terminals 16,17, 29, 32 or 33
- Freeze reference via digital input terminals 16,17, 29, 32 or 33.
Example 2:
External reference signal = 0 V (min) - 10 V (max)
Reference = -50 Hz ccw - 50 Hz cw
Configuration (parameter 100) =Speed
control, open loop.
Setting:
Parameter: Setting: Data value:
100 Configuration Speed control, open loop [0]
308 Funct. of analogue input Reference [1]
309 Min. reference signal Min. 0V
310 Max. reference signal Max. 10 V
203 Reference range Reference range - Max - + Max [1]
205 Max. reference 100 Hz
214 Reference type Sum [0]
215 Preset reference -50%
200 Output frequency range/direction Both directions, 0-132 Hz [1]
- Catch-up/slow-down via digital input terminals 16,17, 29, 32
The following can be used:
or 33
- Freeze reference via digital input terminals 16,17, 29, 32 or 33.
■ References - multi-references
If the multi-reference is used, two or more reference
signals are connected, either in the form of external
or preset reference signals. Via parameter 214 these
can be combined in three different ways:
/ Sum
Multi-ref. – Relative
\ External/preset
SUM
functions
Special
RELATIVE
EXTERNAL/PRESET
References
functions
Special
functions
Special
carried out. Please note that repeated AMA runs may
WARNING: 42
heat the motor to a level where the stator resistance RS
MOTOR TOO SMALL
is increased. In most cases, however, this is not critical.
The motor used is probably too small for AMA
INTERRUPTED BY USER [6] to be carried out. The setting in parameter 102
AMA has been interrupted by the user. may not match the motor. Check the motor
and choose ‘Continue’ or ‘Stop’.
INTERNAL FAULT [7]
An internal fault has occurred in the frequency
converter. Contact your Danfoss supplier.
■ Mechanical brake control start until the output current is above the level selected
For hoisting applications, it is necessary to be able in parameter 223 Warning: Low Current.
to control an electro-magnetic brake. During stop mechanical brake is released until the
For controlling the brake, a relay output (01 or frequency is below the level selected in parameter
04) is required. This output must be kept closed 225 Warning: Low frequency.
(voltage-free) during the time when the frequency Notice by Extended mechanical brake control [34] that
converter is not able to ‘hold’ the motor, e.g. because the brake does not close if the output current gets
of too high load. In parameter 323 or 326 (relay under parameter 223 Warning: Low current.
outputs 01, 04), select Mechanical brake control Nor does a current low level warning appear.
[32] or Extended mechanical brake control [34] for
applications with an electro-magnetic brake. In extended mechanical brake mode an overcurrent
During start/stop and ramp-down, the output trip (alarm 13) can be reset by an externally reset.
current is monitored. If Mechanical brake control If the frequency converter is brought into an alarm
[32] is selected and the current is below the level condition or an overcurrent or overvoltage situation,
selected in parameter 223 Warning: Low current, the the mechanical brake will immediately cut in.
mechanical brake is closed (voltage-free).
As a point of departure, a current can be selected NB!:
which is approx. 70% of the magnetising current. The application shown is only for hoisting
Parameter 225 Warning: Low frequency states without counterweight.
the frequency during ramp-down at which the
mechanical brake is to close again.
functions
Special
Reference
Inverse control
A minimum and a maximum reference can be set (204
If the drive has to react with increasing speed on
and 205), which limit the sum of all references. The
and increasing feedback, Inverse must be selected in
reference range cannot exceed the feedback range.
parameter 437. Normal control means that the motor
If one or several setpoint references are required,
speed decreases when the feedback signal increases.
the simplest way is to set such reference directly
in parameters 215 to 218. Select between the Anti Windup
preset references by connecting terminals 16, 17, The process controller comes with the anti windup
29, 32 and/or 33 to terminal 12. Which terminals function in active position. This function ensures
that are used depends on the choice made in the that when either a frequency limit or a torque limit
parameters of the various terminals (parameters is reached, the integrator will be set to a gain that
300, 301, 305, 306 and/or 307). Use the table corresponds to the actual frequency. This avoids
below when selecting preset references. integrating on an error that cannot in any case be
Preset ref. msb Preset ref. lsb compensated for by means of a speed change. This
Preset ref. 1 0 0 function can be disabled in parameter 438.
(par. 215)
Start-up conditions
Preset ref. 2 0 1
In some applications, optimum setting of the process
(par. 216)
controller will mean that it takes an excessive time
Preset ref. 3 1 0
for the desired process value to be reached. In
(par. 217)
such applications it might be an advantage to fix a
Preset ref. 4 1 1
motor frequency to which the frequency converter is
(par. 218)
to bring the motor before the process controller is
activated. This is done by programming a Process
If an external reference is required, this can either PID start frequency in parameter 439.
be an analogue or a pulse reference. If current
is used as a feedback signal, only voltage can Differentiator gain limit
be used as an analogue reference. Use the If there are quick changes in reference or feedback
following list to decide which terminal to use and in a given application - which means that the error
which parameters to program. changes swiftly - the differentiator may soon become
too dominant. This is because it reacts to changes in
Reference type Terminal Parameters
the error. The quicker the error changes, the stronger
Pulse 17 or 29 301 or 305
Voltage 53 or 54 308, 309, 310 or the differentiator gain is. The differentiator gain can
311, 312, 313 thus be limited to allow setting of the reasonable
Current 60 314, 315, 316 differentiation time for slow changes and a suitably
quick gain for quick changes. This is done in parameter Use the list below to decide which terminal to use for
443, Process PID Differentiator gain limit. the feedback signal and which parameters to program.
functions
parameters of the terminals in question (parameters
Special
the feedback signal has stabilised. Now lower 300, 301, 305, 306 and/or 307). The table below
the proportional gain by 40-60%. can be used to select the preset references.
3. Set parameter 441 (integration time) to 20s
Preset ref. msb Preset ref. lsb
and reduce the value until the feedback signal
Preset ref. 1 0 0
again begins to vary continuously. Increase the
(par. 215)
integration time until the feedback signal stabilises,
Preset ref. 2 0 1
followed by an increase of 15-50%.
(par. 216)
4. Only use parameter 442 for very fast-acting
Preset ref. 3 1 0
systems only (differentiation time). The typical
(par. 217)
value is four times the set integration time. The Preset ref. 4 1 1
differentiator should only be used when the (par. 218)
setting of the proportional gain and the integration
time has been fully optimised.
If an external reference is required, this can either by an
NB!: analogue reference or a pulse reference. If current is
If necessary, start/stop can be activated used as a feedback signal, voltage can be used as an
a number of times in order to provoke a analogue reference. Use the list below to decide which
variation of the feedback signal. terminal to use and which parameters to program.
See also the examples of connection given Reference type Terminal Parameters
Pulse 17 or 29 301 or 305
in the Design Guide.
Voltage 53 or 54 308, 309, 310 or
311, 312, 313
Current 60 314, 315, 316
■ PID for speed control
Feedback
■ Quick discharge
This function is only available in EB units (extended
with brake) of the following type:
• VLT 5001-5052, 200-240 V
• VLT 5001-5102, 380-500 V
• 5001-5062, 525-600 V
Quick discharge
activated
TRIP (RESET)
Check 24 Volts
external DC supply
No 24 Volts external
DC supply
ALARM:33
Q.DISCHARGING FAILED
24 Volts external
DC supply OK
TRIP (RESET)
Start
Quick discharge
Timeout ALARM:33
Q.DISCHARGING FAILED
Discharge
Discharge completed
POWER IS DISCHARGED
175ZA447.10
functions
Special
Hz. If Enable [1] has been selected in parameter 408, The frequency converter can be completely
a quick discharge of the intermediate circuit voltage damaged if the Quick-discharge function
will be carried out after the motor has stopped. is repeated, using the digital input while
mains voltage is on.
Mains failure par. Quick discharge par. 408 Mains failure inverse digital Function
407 input
No function [0] Disable [0] Logical ’0’ 1
No function [0] Disable [0] Logical ’1’ 2
No function [0] Enable [1] Logical ’0’ 3
No function [0] Enable [1] Logical ’1’ 4
[1]-[4] Disable [0] Logical ’0’ 5
[1]-[4] Disable [0] Logical ’1’ 6
[1]-[4] Enable [1] Logical ’0’ 7
[1]-[4] Enable [1] Logical ’1’ 8
Function no. 1
Function no. 4
Mains failure and quick discharge are not active.
Quick discharge is activated when the intermediate
Function no. 2 circuit voltage has dropped to a given value and
Mains failure and quick discharge are not active. the inverters have stopped. See procedure
on previous page.
Function no. 3
The digital input activates the quick discharge function,
regardless of the intermediate circuit voltage level and
regardless of whether the motor is running.
Function no. 5
The digital input activates the mains failure function, 1. Flying start is active.
regardless of whether the unit receives any supply
voltage. See the different functions in parameter 407.
Function no. 6
The mains failure function is activated when the
intermediate circuit voltage has dropped to a given
value. The selected function in case of mains
failure is selected in parameter 407.
Function no. 7
The digital input activates both the quick discharge and
the mains failure function, regardless of the intermediate
circuit voltage level and regardless of whether the
motor is running. First the mains failure function will be 2. Flying start is active.
active; subsequently there will be a quick discharge.
Function no. 8
Quick discharge and mains failure function are activated
when the intermediate circuit level drops to a given level.
First the mains failure function will be active;
subsequently there will be a quick discharge.
■ Flying start
This function makes it possible to "catch" a motor
that is spinning freely and for the frequency converter
to take control of the motor speed. This function can
be enabled or disabled via parameter 445. The search sequence for the spinning motor depends
on Rotation, frequency/direction (parameter 200). If
If flying start has been selected, there will be four only clockwise is selected, the frequency converter will
situations in which the function is activated: start looking from Maximum frequency (parameter 202)
down to 0 Hz. If the frequency converter does not find
1. After a coast has been given via terminal 27.
the spinning motor during the search sequence, it will
2. After power-up.
carry out a DC braking so as to try to bring the speed
3. If the frequency converter is in a trip state and
of the spinning motor down to 0 rpm. This requires that
a reset signal has been given.
the DC brake is active via parameters 125 and 126. If
4. If the frequency converter releases the motor
Both directions is selected, the frequency converter will
because of a fault state and the fault disappears
first find out in which direction the motor rotates and
before a trip, the frequency converter will catch
then search for the frequency. If the motor is not found,
the motor and go back to the reference.
the system assumes that the motor is at a standstill or
is rotating at a low speed, and the frequency converter
will start the motor in the normal way after searching.
functions
Special
■ Programming of Torque limit and stop
In applications with an external electro-mechanical
■ Normal/high overload torque control,open loop brake, such as hoisting applications, it is possible
This function enables the frequency converter to perform to stop the frequency converter via a ‘standard’
a constant 100% torque, using an oversize motor. stop command, while at the same time activating
The choice between a normal or a high overload torque the external electro-mechanical brake.
characteristic is made in parameter 101. The example given below illustrates the programming
of frequency converter connections.
This is also where to choose between a high/normal
The external brake can be connected to relay 01 or
constant torque characteristic (CT) or a high/normal
04, see Control of mechanical brake on page 66.
VT torque characteristic
Program terminal 27 to Coasting stop, inverse [0]
If a high torque characteristic is chosen, a rated or Reset and coasting stop, inverse [1], as well as
motor with the frequency converter obtains up to terminal 42 to Torque limit and stop [27].
160% torque for 1 min. in both CT and VT. If a
normal torque characteristic is chosen, an oversize
motor allows up to 110% torque performance for up
to 1 min. in both CT and VT. This function is used
mainly for pumps and fans, since these applications
do not require an overload torque.
Description:
If a stop command is active via terminal 18 and
the frequency converter is not at the torque limit,
the motor will ramp down to 0 Hz.
If the frequency converter is at the torque limit and
a stop command is activated, terminal 42 Output
(programmed to Torque limit and stop [27]) will be
activated. The signal to terminal 27 will change from
’logic 1’ to ’logic 0’ and the motor will start coasting.
■ Parameters - Operation and Display 5. An external control command that can be connected
to terminal 16, 17, 19, 27, 29, 32 or 33. However,
001 Language [2] or [4] must be selected in parameter 013.
(LANGUAGE)
See also section Shift between local and remote control.
Value:
✭English (ENGLISH) [0]
German (DEUTSCH) [1]
003 Local reference
French (FRANCAIS) [2]
(LOCAL REFERENCE)
Danish (DANSK) [3]
Spanish (ESPAÑOL) [4] Value:
Italian (ITALIANO) [5] Par 013 set for [1] or [2]:
0 - f MAX ✭ 50 Hz
Function:
The choice in this parameter defines the language
to be used on the display. Par 013 set for [3] or [4] and par. 203 = [0] set for:
RefMIN - RefMAX ✭ 0.0
Description of choice:
There is a choice of English [0], German [1], French Function:
[2], Danish [3], Spanish [4] and Italian [5]. This parameter allows manual setting of the
desired reference value (speed or reference for
the selected configuration, depending on the
choice made in parameter 013).
002 Local/remote control
The unit follows the configuration selected in parameter
(OPERATION SITE)
100, provided Process control, closed loop [3] or
Value:
Torque control, open loop [4] has been selected.
✭Remote control (REMOTE) [0]
Local control (LOCAL) [1] Description of choice:
Local [1] must be selected in parameter 002
Function:
for this parameter to be used.
There is a choice of two methods of controlling
The set value is saved in the case of a voltage
the frequency converter.
drop-out, see parameter 019.
Description of choice: In this parameter Data Change Mode is not exited
automatically (after time out).
If Remote control [0] is selected, the frequency
Local reference cannot be set via the serial
converter can be controlled via:
communication port.
1. The control terminals or the serial
communication port. Programming
2. The [START] key. However, this cannot overrule
Stop commands (also start-disable) entered via the Warning: Since the value set is remembered
digital inputs or the serial communication port. after the power has been cut, the motor
3. The [STOP], [JOG] and [RESET] keys, provided that may start without warning when the
these are active (see parameter 014, 015 and 017). power is reinstated; if parameter 019 is changed
to Auto restart, use saved ref. [0].
If Local control [1] is selected, the frequency
converter can be controlled via: 004 Active Setup
1. The [START] key. However, this cannot override (ACTIVE SETUP)
Stop commands on the digital terminals (if [2] or
Value:
[4] has been selected in parameter 013).
Factory Setup (FACTORY SETUP) [0]
2. The [STOP], [JOG] and [RESET] keys, provided that
✭Setup 1 (SETUP 1) [1]
these are active (see parameter 014, 015 and 017).
Setup 2 (SETUP 2) [2]
3. The [FWD/REV] key, provided that this has been
Setup 3 (SETUP 3) [3]
activated in parameter 016 and that in parameter
Setup 4 (SETUP 4) [4]
013 a choice of [1] or [3] has been made.
MultiSetup (MULTI SETUP) [5]
4. Via P003 the local reference can be controlled by
means of the "Arrow up" and "Arrow down" keys.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 97
VLT® 5000 Series
Description of choice:
005 Programming Setup
The copying starts when the desired copying
(EDIT SETUP)
function has been entered and confirmed by
Value: pressing the [OK] key.
Factory Setup (FACTORY SETUP) [0] The display indicates when copying is in progress.
Setup 1 (SETUP 1) [1]
Setup 2 (SETUP 2) [2]
Setup 3 (SETUP 3) [3]
007 LCP copy
Setup 4 (SETUP 4) [4]
✭Active Setup (ACTIVE SETUP) (LCP COPY)
[5]
Value:
Function: ✭No copying (NO COPY) [0]
The choice is of the Setup in which programming Upload all parameters (UPLOAD ALL PARAM) [1]
(change of data) is to occur during operation Download all parameters (DOWNLOAD ALL) [2]
(applies both via the control panel and via the Download power-independent par.
serial communication port). The 4 Setups can be (DOWNLOAD SIZE INDEP.) [3]
programmed independently of the Setup selected as
the active Setup (selected in parameter 004). Function:
Parameter 007 is used if it is desired to use the
Description of choice: integrated copying function of the control panel. The
The Factory Setup [0] contains the data set at the control panel is detachable. You can therefore easily
works and can be used as a data source if the other copy parameter value(s) from one to another.
Setups are to be returned to a known state.
Setups 1-4 [1]-[4] are individual Setups which can be Description of choice:
used as required. They can be programmed freely, Select Upload all parameters [1] if all parameter values
regardless of the Setup selected as the active Setup and are to be transmitted to the control panel.
thus controlling the functions of the frequency converter. Select Download all parameters [2] if all transmitted
parameter values are to be copied to the frequency
NB!: converter on which the control panel has been mounted.
If a general change of data or a copying to Select Download power-independent par. [3] if only the
the active Setup is effected, this immediately power-independent parameters are to be downloaded.
affects the functioning of the unit. This is used if downloading to a frequency converter
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
that has a different rated power that the one from External reference [%] (EXTERNAL REF [%]) [21]
where the parameter Setup originates. Status word [Hex] (STATUS WORD [HEX]) [22]
Please note that the power-dependent parameter Brake effect/2 min. [KW]
102-106 must be programmed after copying. (BRAKE ENERGY/2 MIN) [23]
Brake effect/sec. [kW] (BRAKE ENERGY/S) [24]
NB!:
Heat sink temp. [°C] (HEATSINK TEMP [°C]) [25]
Uploading/Downloading can only be carried
Alarm word [Hex] (ALARM WORD [HEX]) [26]
out in the Stop mode.
Control word [Hex]
(CONTROL WORD [HEX]) [27]
Warning word 1 [Hex]
008 Display scaling of motor frequency
(WARNING WORD 1 [HEX]) [28]
(FREQUENCY SCALE) Warning word 2 [Hex]
Value: (WARNING WORD 2 [HEX]) [29]
0.01 - 500.00 ✭ 1 Communication option card warning
(COMM OPT WARN [HEX]) [30]
Function: RPM [min-1] (MOTOR RPM [RPM]) [31]
This parameter chooses the factor to be multiplied RPM x scaling [-] (MOTOR RPM X SCALE) [32]
by the motor frequency, fM , for presentation in LCP Display text (FREE PROG. ARRAY) [33]
the display, when parameters 009-012 have been
set for Frequency x Scaling [5]. Function:
This parameter allows a choice of the data value
Description of choice:
to be displayed in line 2 of the display.
Set the desired scaling factor. Parameters 010-012 enable the use of three additional
data values to be displayed in line 1.
Description of choice:
009 Display line 2 (DISPLAY LINE 2)
No readout switches of the readout.
Value:
Reference [%] corresponds to the total reference
No readout (NONE) [0]
(sum of digital/analogue/preset/bus/freeze
Reference [%] (REFERENCE [%]) [1]
ref./catch-up and slow-down).
Reference [unit] (REFERENCE [UNIT]) [2]
Reference [unit] gives the status value of terminals
Feedback [unit] (FEEDBACK [UNIT]) [3]
17/29/53/54/60 using the unit stated on the basis of
✭Frequency [Hz] (FREQUENCY [HZ]) [4]
configuration in parameter 100 (Hz, Hz and rpm).
Frequency x Scaling [-]
Feedback [unit] gives the status value of
(FREQUENCY X SCALE) [5]
terminal 33/53/60 using the unit/scale selected
Motor current [A] (MOTOR CURRENT [A]) [6]
in parameter 414, 415 and 416.
Torque [%] (TORQUE [%]) [7]
Frequency [Hz] gives the motor frequency, i.e. the
Programming
Power [kW] (POWER [KW]) [8]
output frequency from the frequency converter.
Power [HP] (POWER [HP] [US]) [9]
Frequency x Scaling [-] corresponds to the present
Output energy [kWh]
motor frequency fM (without resonance dampening)
(OUTPUT ENERGY [KWH]) [10]
multiplied by a factor (scaling) set in parameter 008.
Motor voltage [V] (MOTOR VOLTAGE [V]) [11] Motor current [A] states the phase current of the
DC link voltage [V] (DC LINK VOLTAGE [V]) [12] motor measured as effective value.
Thermal load, motor [%] Torque [%] gives the current motor load in
(MOTOR THERMAL [%]) [13] relation to the rated motor torque.
Thermal load, VLT [%] (VLT THERMAL [%]) [14] Power [kW] states the actual power consumed
Hours run [Hours] (RUNNING HOURS) [15] by the motor in kW.
Digital input [Binary code] Power [HP] states the actual power consumed
(DIGITAL INPUT [BIN]) [16] by the motor in HP.
Analogue input 53 [V] (ANALOG INPUT 53 [V]) [17] Output energy [kWh] states the energy
Analogue input 54 [V] (ANALOG INPUT 54 [V]) [18] consumed by the motor since the latest reset
Analogue input 60 [mA] was made in parameter 618.
(ANALOG INPUT 60 [MA]) [19]
Pulse reference [Hz] (PULSE REF. [HZ]) [20]
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 99
VLT® 5000 Series
Motor voltage [V] states the voltage supplied Communication option card warning [Hex]
to the motor. gives a warning word if there is a fault on the
DC link voltage [V] states the intermediate circuit communication bus. Is only active if communication
voltage in the frequency converter. options have been installed. Without communication
Thermal load, motor [%] states the options, 0 Hex is displayed.
calculated/estimated thermal load on the RPM [min-1] indicates the motor speed. In speed
motor. 100% is the cut-out limit. closed loop, the value is measured. In other modes
Thermal load, VLT [%] states the calculated/estimated the value is calculated based on the motor slip.
thermal load on the frequency converter. RPM x scaling [-] indicates the motor RPM multiplied
100% is the cut-out limit. by a factor set in parameter 008.
Hours run [Hours] states the number of hours that the LCP display text shows the text programmed
motor has run since the latest reset in parameter 619. in parameter 553 Display text 1 and 554 Display
Digital input [Binary code] states the signal states text 2 via LCP or the serial communication port.
from the 8 digital terminals (16, 17, 18, 19, 27, 29, Not possible in parameter 011-012.
32 and 33) Input 16 corresponds to the bit at the far Display text 1 is only shown in full length if par
left. ’0’ = no signal, ’1’ = connected signal. 011 and 012 are set to None [0].
Analogue input 53 [V] states the signal
value on terminal 53.
Analogue input 54 [V] states the signal
010 Display line 1.1 (DISPLAY LINE 1.1)
value on terminal 54.
011 Display line 1.2 (DISPLAY LINE 1.2)
Analogue input 60 [V] states the signal
value on terminal 60. 012 Display line 1.3 (DISPLAY LINE 1.3)
Pulse reference [Hz] states the possible frequency Value:
in Hz connected to the terminals 17 or 29. See parameter 009.
External reference [%] gives the sum of the
Function:
external reference as a percentage (the sum
Parameter 010 - 012 enable a choice of three different
of analogue/pulse/bus).
data values to be shown on the display, line 1 position
Status word [Hex] gives the status word sent
1, line 1 position 2 and line 1 position 3, respectively.
via the serial communication port in Hex code
For display read-outs, press the [DIS-
from the frequency converter.
PLAY/STATUS] button.
Brake power/2 min. [KW] states the brake
The reading can be switched off.
power transferred to an external brake resistor.
The mean power is calculated continuously Description of choice:
for the latest 120 seconds.
The factory setting for each parameter is the following:
It is assumed that a resistor value has been
entered in parameter 401. Par. 010 Reference [%]
Brake power/sec. [kW] states the present brake Par. 011 Motor current [A]
power transferred to an external brake resistor. Par. 012 Power [kW]
Stated as an instantaneous value.
It is assumed that a resistor value has been
entered in parameter 401.
Heat sink temp. [°C] states the present heat sink 013 Local Control/Configuration as
temperature of the frequency converter. The cut-out parameter 100
limit is 90 ± 5°C; cutting back in occurs at 60 ± 5°C. (LOCAL CTRL/CONFIG.)
Alarm word [Hex] indicates one or several alarms Value:
in a Hex code. See Alarm word. Local not active (DISABLE) [0]
Control word. [Hex] indicates the control LCP control and open loop.
word for the frequency converter. See Serial (LCP CTRL/OPEN LOOP) [1]
communication in the Design Guide. LCP digital control and open loop.
Warning word 1. [Hex] indicates one or more (LCP+DIG CTRL/OP.LOOP) [2]
warnings in a Hex code. See Warning word. LCP control/as parameter 100.
Warning word 2. [Hex] indicates one or more status (LCP CTRL/AS P100) [3]
states in a Hex code. See Warning word. ✭LCP digital control/as parameter 100.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
(LCP+DIG CTRL/AS P100) [4] The present reference will be maintained. If the reference
signal is negative, the local reference will be set at 0.
Function:
This is where the desired function is to be selected if Shift from LCP control/as parameter 100 or LCP
Local control has been chosen in parameter 002. remote control as parameter 100 to Remote control.
See also the description of parameter 100. The reference will be replaced by the active reference
signal from the remote control.
Description of choice:
If Local not active [0] is selected, a possible setting of
Local reference via parameter 003 is blocked.
014 Local stop
It is only possible to change to Local not active [0]
(LOCAL STOP)
from one of the other setting options in parameter
013, when the frequency converter has been set Value:
to Remote control [0] in parameter 002. Disable (DISABLE) [0]
✭Enable (ENABLE) [1]
LCP control and open loop [1] is used when the
speed is to be adjustable (in Hz) via parameter Function:
003, when the frequency converter has been set This parameter disables/enables the local stop
to Local control [1] in parameter 002. function from the LCP.
This key is used when parameter 002 has been
If parameter 100 has not been set to Speed control set for Remote control [0] or Local [1].
open loop [0], switch to Speed control open loop [0]
Description of choice:
LCP digital control and open loop [2] functions as
If Disable [0] is selected, the [STOP] key will be inactive.
LCP control and open loop [1], the only difference
being that when parameter 002 has been set to NB!:
Local operation [1], the motor is controlled via the If Enable is selected, the [STOP] key
digital inputs, according to the list in section Shift overrules all Start commands.
between local and remote control.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 101
VLT® 5000 Series
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 103
VLT® 5000 Series
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
made automatically, including the stator resistance Alternatively, these values can be recorded
RS. A manually entered RS must apply to a cold during operation in idle running state at the
motor. The shaft performance can be improved by rated motor frequency fM,N, slip compensation
fine-tuning RS and XS, see procedure below. (par. 115) = 0% and load compensation at
high speed (par. 114) = 100%.
Description of choice:
RS can be set as follows:
1. Automatic motor adaptation, where the frequency
converter measures on the motor to determine the
value. All compensations are reset to 100%.
4. The factory settings of XS, selected by the
2. The values are stated by the motor supplier.
frequency converter itself on the basis of the
3. The values are obtained by means of
motor nameplate data, are used.
manual measurements:
- RS can be calculated by measuring the NB!:
resistance RPHASE-to-PHASE between two phase If the setting in parameter 102-109 is changed,
terminals. If RPHASE-to-PHASE is lower than 1-2 ohm the parameters 110-118 will return to factory
(typically motors >4-5.5 kW, 400 V), a special setting. If using special motor characteristics a
ohm-meter should be used (Thomson bridge or change in parameter 102-109 affects parameter 422.
similar). RS = 0.5 x RPHASE-to-PHASE
4. The factory settings of RS, selected by the 110 Motor magnetizing, 0 rpm
frequency converter itself on the basis of the (MOT. MAGNETIZING)
motor nameplate data, are used.
Value:
NB!: 0 - 300 % ✭ 100 %
If the setting in parameter 102-109 is changed,
Function:
the parameters 110-118 will return to factory
This parameter can be used if a different thermal load
setting. If using special motor characteristics a
on the motor is desired when running at low speed.
change in parameter 102-109 affects parameter 422.
This parameter is used in connection with
parameter 111.
109 Stator reactance
(STATOR REACT.)
Value:
✭depends on the choice of motor
Function: Programming
After setting motor data in parameters 102-106, a
number of adjustments of various parameters are Description of choice:
made automatically, including the stator reactance Enter a value stated as a percentage of the
XS. The shaft performance can be improved by rated magnetizing current.
fine-tuning R S and XS, see procedure below. Too low setting may lead to a reduced torque
on the motor shaft.
Description of choice:
XS can be set as follows:
1. Automatic motor adaptation, where the frequency 111 Min. frequency normal magnetizing
converter measures on the motor to determine the (MIN FR NORM MAGN)
value. All compensations are reset to 100%.
Value:
2. The values are stated by the motor supplier.
0.1 - 10.0 Hz ✭ 1.0 Hz
3. These values are obtained by means of
manual measurements: Function:
- XS can be calculated by connecting a motor to This parameter is used in connection with parameter
mains and measuring the phase-to-phase voltage 110. See drawing in parameter 110.
UL as well as the idling current I.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 107
VLT® 5000 Series
Description of choice:
Enter a %-value of the rated motor frequency
(parameter 104).
Function:
This parameter determines the slip compensation
reaction speed.
114 Load compensation at high speed Description of choice:
(HI SPD LOAD COMP) A high value results in slow reaction. Conversely,
Value: a low value results in quick reaction.
0 - 300 % ✭ 100 % If low-frequency resonance problems are encountered,
the time set must be longer.
Function:
This parameter enables compensation of voltage in
relation to load when the motor is running at high speed.
Description of choice:
In Load compensation at high speed it is possible
to compensate for the load from the frequency
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Function: Function:
High-frequency resonance problems can be eliminated This is where the desired state during start delay
by setting parameters 117 and 118. (parameter 120) is selected.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 109
VLT® 5000 Series
This is used especially in applications with a cone 123 Min. frequency for activating
armature motor, where the start is to be clockwise, function at stop
followed by rotation in the reference direction. (MIN.F. FUNC.STOP)
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
VLT 5122-5552, 380-500 V and VLT 5042-5602, 127 DC brake cut-in frequency
525-690 V work with a reduced DC current rated (DC BRAKE CUT-IN)
as 80% of IVLT,N at 110% overload. Value:
0.0 - parameter 202 ✭ 0.0 Hz (OFF)
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 111
VLT® 5000 Series
Function:
This parameter allows setting of the output frequency
at which the motor is to start.
The output frequency ’leaps’ to the set value.
This parameter can be used e.g. for hoist
applications (cone rotor motors).
Description of choice:
Set the desired start frequency.
It is assumed that the start function in parameter
129 External motor fan 121 has been set to [3] or [4] and that a start
(MOTOR EXTERN FAN) delay time has been set in parameter 120; also,
Value: a reference signal must be present.
✭No (NO) [0]
Yes (YES) [1]
Function: NB!:
This parameter informs the frequency converter If parameter 123 is set higher than parameter
whether the motor has an external separately 130, the start delay function (parameters
supplied fan (external ventilation), indicating that 120 and 121) will be skipped.
derating at low speed is unnecessary.
131 Initial voltage (INITIAL VOLTAGE)
Description of choice: Value:
If Yes [1] is selected, the graph below is followed 0.0 - parameter 103 ✭ 0.0 Volt
if the motor frequency is lower. If the motor
Function:
frequency is higher, the time will still derate as
Some motors, such as cone rotor motors, need extra
if no fan had been installed.
voltage/starting frequency (boost) when starting, so
as to disengage the mechanical brake.
For this purpose use parameters 130/131.
Description of choice:
Set the desired value required to disengage
the mechanical brake.
It is assumed that the start function in parameter
121 has been set to [3] or [4] and that a start
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Function:
If a minimum DC brake time is necessary before a new
start is possible, this parameter can be set.
Description of choice:
Select the desired time.
Programming
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 113
VLT® 5000 Series
Function:
This parameter guarantees protection against 201 Output frequency low limit (FMIN)
unwanted reversing. Furthermore, the maximum (OUT FREQ LOW LIM)
output frequency can be selected that is to apply,
Value:
regardless of the settings of other parameters.
0.0 - fMAX ✭ 0.0 Hz
NB!:
Function:
The output frequency of the frequency converter
In this parameter, a minimum motor frequency limit
can never assume a value higher than 1/10 of
can be selected that corresponds to the minimum
the switching frequency, see parameter 411.
frequency at which the motor is to run.
Is not to be used together with Process control, The minimum frequency can never be higher than
closed loop (parameter 100). the maximum frequency, fMAX .
If Both directions has been selected in parameter 200,
Description of choice: the minimum frequency is of no significance.
Select the desired direction as well as output frequency.
Note that if Clockwise, 0-132 Hz [0], Clockwise, 0-1000 Description of choice:
Hz [2], Counter clockwise, 0-132 Hz [4] or Counter A value from 0.0 Hz to the max. frequency selected
clockwise, 0-1000 Hz [5] is selected, the output in parameter 202 (fMAX) can be chosen.
frequency will be limited to the range fMIN - fMAX.
If Both directions, 0-132 Hz [1] or Both directions,
0-1000 Hz [3] is selected, the output frequency 202 Output frequency high limit (FMAX)
will be limited to the range ± fMAX (the minimum
(OUT FREQ HI LIM)
frequency is of no significance).
Example: Value:
fMIN - 132/1000 Hz (parameter 200)
✭ depends on unit
Function:
In this parameter, a maximum motor frequency can be
selected that corresponds to the highest frequency
at which the motor is to run. The factory setting is
132 Hz for VLT 5001-5027 200-240V; VLT 5001-5102
380-500 V; and VLT 5001-5062 525-600 V.
For VLT 5032-5052 200-240 V; VLT 5122-5552
380-500 V; and 5042-5602 525-690 V the
factory setting is 66 Hz.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Function:
The Minimum reference gives the minimum value 206 Ramp type (RAMP TYPE)
that can be assumed by the sum of all references. Value:
Minimum reference is only active if Min - Max [0] has ✭Linear (LINEAR) [0]
been set in parameter 203; however, it is always active Sinusoidal (S1) [1]
in Process control, closed loop (parameter 100). Sin2 (S2) [2]
Sin3 (S3) [3]
Description of choice: Sin 2 filter (S2 FILTER) [4]
Is only active when parameter 203 has been
set to Min - Max [0]. Function:
Set the desired value. There is a choice of 4 different ramp types.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 115
VLT® 5000 Series
Description of choice:
Program the desired ramp-down time.
Function:
See description of parameter 208.
Description of choice:
Program the desired ramp-down time.
Switching from ramp 1 to ramp 2 is effected via a signal
Description of choice: on digital input terminal 16, 17, 29, 32 or 33.
Program the desired ramp-up time.
Function:
The jog ramp time is the acceleration/deceleration time
from 0 Hz to the rated motor frequency fM,N (parameter
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
104). It is assumed that the output current is not higher 214 Reference function
than the torque limit (set in parameter 221). (REF FUNCTION)
Value:
✭Sum. (SUM) [0]
Relative (RELATIVE) [1]
External/preset (EXTERNAL/PRESET) [2]
Function:
It is possible to define how the preset references
are to be added to the other references. For
this purpose, Sum or Relative is used. It is also
possible - by using the External/preset function - to
select whether a shift between external references
The jog ramp time starts if a jog signal is given
and preset references is desired.
via the control panel, the digital inputs or the
serial communication port. Description of choice:
If Sum [0] is selected, one of the adjusted preset
Description of choice:
references (parameters 215-218) is added as a
Set the desired ramp time.
percentage of the maximum possible reference.
If Relative [1] is selected, one of the adjusted
preset references (parameters 215-218) is added
212 Quick stop ramp-down time to the external references as a percentage
(Q STOP RAMP TIME) of the actual reference.
Value: In addition, it is possible to use parameter 308 to select
0.05 - 3600 sec. ✭ depends on unit whether the signals on terminals 54 and 60 are to be
added to the sum of the active references.
Function: If External/preset [2] is selected, it is possible to shift
The ramp-down time is the deceleration time between external references or preset references
from the rated motor frequency to 0 Hz, provided via terminal 16, 17, 29, 32 or 33 (parameter 300,
no over- voltage arises in the inverter because 301, 305, 306 or 307). Preset references will be a
of generating operation of the motor or if the percentage value of the reference range.
generated current becomes higher than the torque External reference is the sum of the analogue
limit (set in parameter 222). references, pulses and bus references. See also
Quick-stop is activated by means of a signal on digital drawings in section Handling of multi-references .
input terminal 27, or via the serial communication port.
NB!:
Description of choice: If Sum or Relative is selected, one of the preset Programming
Program the desired ramp-down time. references will always be active. If the preset
references are to be without influence, they
should be set to 0 % (as in the factory setting).
213 Jog frequency (JOG FREQUENCY) The example shows how to calculate the output
Value: frequency if using Preset references together with
0.0 - parameter 202 ✭ 10.0 Hz Sum and Relative in parameter 214.
Parameter 205 Maximum reference has been
Function: set to 50 Hz.
The jog frequency fJOG is the fixed output frequency
at which the frequency converter is running when
the jog function is activated.
Description of choice:
Set the desired frequency.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 117
VLT® 5000 Series
Par. 204 Increase Frequency Par. 215 Par. 214 Reference Par. 214 Reference
Min. [Hz/V] by 4.0 V Preset ref. type = Sum [0] type = Relative [1]
reference
1) 0 5 20 Hz 15 % Output frequency Output frequency
00+20+7.5 = 27.5 Hz 00+20+3 = 23.0 Hz
2) 10 4 16 Hz 15 % 10+16+6.0 = 32.0 Hz 10+16+2.4 = 28.4 Hz
3) 20 3 12 Hz 15 % 20+12+4.5 = 36.5 Hz 20+12+1.8 = 33.8 Hz
4) 30 2 8 Hz 15 % 30+8+3.0 = 41.0 Hz 30+8+1.2 = 39.2 Hz
5) 40 1 4 Hz 15 % 40+4+1.5 = 45.5 Hz 40+4+0.6 = 44.6 Hz
This is where to set the torque limit for motor operation. 222 Torque limit for generating operation
The torque limiter is active in the frequency range up (TORQ LIMIT GENER)
to the rated motor frequency (parameter 104). Value:
In the oversynchronous range, where the frequency
0.0 % - xxx.x % of TM,N ✭ 160 %
is higher than the rated motor frequency, this
The max. torque depends on the unit and
function acts as a current limiter.
the motor size selected.
See fig. below.
Function:
This function is relevant for all application
configurations; speed, process and torque control.
This is where to set the torque limit for generating
operation. The torque limiter is active in the frequency
range up to the rated motor frequency (parameter 104).
In the oversynchronous range, where the frequency
is higher than the rated motor frequency, this
function acts as a current limiter.
See fig. for parameter 221 as well as parameter
409 for further details.
Description of choice:
If Resistor brake [1] has been selected in
parameter 400, the torque limit is changed to
1.6 x the rated motor torque.
Function:
When the motor current is below the limit,
ILOW, programmed in this parameter, the display
Description of choice:
indicates CURRENT LOW.
See also parameter 409 for further details.
The signal outputs can be programmed to transmit a
In order to protect the motor from reaching pull-out status signal via terminal 42 or 45 as well as via relay
Programming
torque, the factory setting is 1.6 x the rated output 01 or 04 (parameter 319, 321, 323 or 326).
motor torque (calculated value).
Description of choice:
If a synchronous motor is used, the torque limit must
The lower signal limit ILOW of the motor current
be increased in relation to the factory setting.
must be programmed within the normal working
If a setting in parameters 101-106 is changed,
range of the frequency converter.
parameters 221/222 are not automatically
reversed to the factory setting.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 119
VLT® 5000 Series
Function:
When the motor frequency is above the limit
programmed in this parameter, fHIGH, the display
will indicate FREQUENCY HIGH.
The signal outputs can be programmed to transmit a
status signal via terminal 42 or 45 and via relay output
01 or 04 (parameter 319, 321, 323 or 326).
Description of choice:
The upper signal limit of the motor frequency, fHIGH,
must be programmed within the normal working
224 Warning: High current
range of the frequency converter.
(WARN. CURRENT HI)
See drawing at parameter 223.
Value:
Parameter 223 - IVLT,MAX ✭ IVLT,MAX
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
The bypass bandwidth is set as a percentage
of the bypass frequency which is selected
in parameter 230-233.
The bypass bandwidth indicates max. variation
of the bypass frequency.
Description of choice:
Enter the frequencies to be avoided.
See also parameter 229.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 121
VLT® 5000 Series
1) If this function is selected for terminal 29, the same function for terminal 17 will not be valid, even if it has been selected
to be active.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 123
VLT® 5000 Series
Freeze reference - freezes the actual reference. The The speed reference frozen via the control panel
frozen reference is now the point of enable/condition can be changed even if the frequency converter has
for Speed up and Speed down to be used. stopped. The frozen reference will be remembered
If speed up/down is used, the speed change in case of a mains drop-out.
always follows ramp 2 (parameters 209/210)
Selection of Setup, lsb and Selection of Setup,
in the range 0 - Ref MAX.
msb enables a choice of one of the four Setups;
Freeze output - freezes the actual motor however, this presupposes that parameter 004
frequency (Hz). The frozen motor frequency is has been set at Multi Setup.
now the point of enable/condition for Speed up
Selection of Setup, msb/Speed up and Selection
and Speed down to be used.
of Setup, lsb/Speed down - together with
If speed up/down is used, the speed change
the use of Freeze reference or Freeze output -
always follows ramp 2 (parameters 209/210)
enable up/down speed change.
in the range 0 - fM,N.
The selection of Setup occurs in accordance
NB!:
with the below verification table:
If Freeze output is active, the frequency
converter cannot be stopped via terminals Selection of Setup Freeze ref/
18 and 19, but only via terminal 27 (to (32)msb (33)lsb Freeze output
be programmed for Coasting stop, inverse [0] or Setup 1 0 0 0
Reset and coasting stop, inverse [1]). Setup 2 0 1 0
Setup 3 1 0 0
After Freeze output, the PID integrators are reset. Setup 4 1 1 0
No speed change 0 0 1
Speed up and Speed down are selected if digital Speed down 0 1 1
control of the up/down speed is desired (motor Speed up 1 0 1
potentiometer). This function is only active if Freeze Speed down 1 1 1
reference or Freeze output has been selected. As long
as there is a logic ‘1‘ on the terminal selected for speed Catch-up/Slow-down is selected if the reference
up, the reference or the output frequency will increase. value is to be increased or reduced by a programmable
Follow ramp 2 (parameter 209) in the range 0 - fMIN. percentage value set in parameter 219.
As long as there is a logic ‘1‘ on the terminal Slow-down Catch-up
selected for speed down, the reference or the
output frequency will be reduced. Follow ramp 2 Unchanged speed 0 0
(parameter 210) in the range 0 - fMIN. Reduced by %-value 1 0
Pulses (logic ‘1‘ minimum high for 3 ms and a minimum Increased by %-value 0 1
pause of 3 ms) will lead to a change of speed of 0.1% Reduced by %-value 1 1
(reference) or 0.1 Hz (output frequency).
Ramp 2 is selected if a change between ramp 1
(parameters 207-208) and ramp 2 (209-210) is desired.
Logic ’0’ leads to ramp 1, while logic ’1’ leads to ramp 2.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 125
VLT® 5000 Series
Description of choice:
305 Terminal 29, input See parameter 300.
(DIGITAL INPUT 29)
Value:
See parameter 300. 307 Terminal 33, input
Function: (DIGITAL INPUT 33)
This parameter allows a choice between the Value:
different options on terminal 29. The functions are See parameter 300.
shown in the table at the beginning of the section
Parameters - Inputs and Outputs. Function:
Maximum frequency for terminal 29 is 65 kHz. This parameter allows a choice between the
different options on terminal 33. The functions are
Description of choice: shown in the table at the beginning of the section
See parameter 300. Parameters - Inputs and Outputs.
Maximum frequency for terminal 33 is 65 kHz.
Description of choice:
306 Terminal 32, input See parameter 300.
(DIGITAL INPUT 32)
Value:
See parameter 300.
Function:
This parameter allows a choice between the
different options on terminal 32. The functions are
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
308 Terminal 53, analog input voltage This function is only active if Relative has been selected
(AI [V ] 53 FUNCT.) (parameter 214). The relative reference on terminal
Function: 54/60 is a percentage of the full range of the terminal
in question. This will be added to the sum of the other
This parameter allows a choice of the desired
references. If several relative references have been
option on terminal 53.
selected (preset reference 215-218, 311 and 314),
Scaling of the input signal is effected in
these will be added first, following which this sum will
parameters 309 and 310.
be added to the sum of the active references.
Description of choice:
NB!:
No operation. Is selected if the frequency converter is
If Reference or Feedback signal has been
not to react to signals connected to the terminal.
selected on more than one terminal, these
Reference. Is selected to enable change of reference
signals will be added with signs.
by means of an analogue reference signal.
If other inputs are connected, these are added Max. torque frequency. This is only used in Torque
up, taking account of their signs. control, open loop (parameter 100) for limiting the
Feedback-signal. Is selected if closed loop control output frequency. Selected if the max. output
with an analogue signal is used. frequency is to be controlled by an analogue input
Torque limit. Is used if the torque limit value signal. The frequency range goes from Output
set in parameter 221 is to be changed by frequency low limit (parameter 201) to Output
means of an analogue signal. frequency high limit (parameter 202).
Thermistor. Is selected if a motor-integrated thermistor
(according to DIN44080/81) should stop the frequency
converter in case of motor overtemperature. The
309 Terminal 53, min. scaling
cut-out value is > 3 k . The thermistor is connected to
terminal 50 and the actual input selected (53 or 54). (AI 53 SCALE LOW)
Value:
NB!: 0.0 - 10.0 Volt ✭ 0.0 Volt
If the temperature of the motor is utilized
through a thermistor via the frequency converter, Function:
the following most be noted: This parameter is used for setting the signal
In case of short circuits between motorwinding value that corresponds to the maximum reference
and thermistor, PELV is not complied with. value set in parameter 204.
In order to comply with PELV, the thermistor
must be utilized externally. Description of choice:
Set the desired voltage value.
See also section Handling of single references.
Programming
Function:
This parameter is used for setting the signal
value that corresponds to the maximum reference
If a motor features a thermal switch instead, this value set in parameter 205.
can also be connected to the input. If motors run
Description of choice:
in parallel, the thermistors/thermal switches can
be connected in series (total resistance < 3 k ). Set the desired voltage value.
Parameter 128 must be programmed for Thermistor See also section Handling of single references.
warning [1] or Thermistor trip [2].
Relative reference is selected if a relative adjustment
of the reference sum is required.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 127
VLT® 5000 Series
311 Terminal 54, analogue input voltage Scaling of the input signal is effected in
(AI [V] 54 FUNCT.) parameters 315 and 316.
Value: Description of choice:
See description of parameter 308
See description of parameter 308.
Function:
This parameter chooses between the different functions
available for the input, terminal 54. 315 Terminal 60, min. scaling
Scaling of the input signal is effected in (AI 60 SCALE LOW)
parameters 312 and 313.
Value:
Description of choice: 0.0 - 20.0 mA ✭ 4 mA
See description of parameter 308.
Function:
This parameter determines the value of the reference
signal that is to correspond to the minimum
312 Terminal 54, min. scaling reference value set in parameter 204.
(AI 54 SCALE LOW) If the Time-out function of parameter 317 is used,
Value: the value must be set at >2 mA.
0.0 - 10.0 Volt ✭ 0.0 Volt Description of choice:
Function: Set the desired current value.
This parameter is used for setting the scaling See also section Handling of single references.
value that corresponds to the minimum reference
value set in parameter 204.
316 Terminal 60, max. scaling
Description of choice:
(AI 60 SCALE HIGH)
Set the desired voltage value.
See also section Handling of single references. Value:
0.0 - 20.0 mA ✭ 20.0 mA
Function:
313 Terminal 54, max. scaling This parameter sets the value of the reference
(AI 54 SCALE HIGH) signal that is to correspond to the maximum
Value: reference value set in parameter 205.
0.0 - 10.0 Volt ✭ 10.0 Volt Description of choice:
Function: Set the desired current value.
This parameter is used for setting the signal See also section Handling of single references .
value that corresponds to the maximum reference
value set in parameter 205.
317 Time out
Description of choice:
(LIVE ZERO TIME O)
Set the desired voltage value.
Value:
See also section Handling of single references.
0 - 99 sec. ✭ 10 sec.
Function:
314 Terminal 60, analogue input current If the signal value of the reference signal connected
(AI [MA] 60 FUNCT) to the input, terminal 60, falls below 50% of the
value set in parameter 315 for a period longer than
Value:
the time set in parameter 317, the function selected
See description of parameter 308
in parameter 318 will be activated.
Function:
This parameter allows a choice between the different
functions available for the input, terminal 60.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
Set the desired time.
Function:
This parameter allows a choice of the function to
be activated if the input signal on terminal 60 drops
below 2 mA, provided parameter 315 has been set
higher than 2 mA and that the preset time for time-out
(parameter 317) has been exceeded.
Description of choice:
The output frequency of the frequency converter can be:
- frozen at the present value
- overruled to stop
- overruled to jog frequency
- overruled to max. frequency
- overruled to stop with subsequent trip.
Programming
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 129
VLT® 5000 Series
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 131
VLT® 5000 Series
Out of feedback range, the feedback signal is outside Relay 123, if Fieldbus profile [0] has been selected in
the range programmed in parameters 227 and 228. parameter 512, the relay is activated. If either OFF1,
OFF2 or OFF3 (bit in the control word) is logic ’1’.
Over feedback low, the feedback signal is higher
than the value set in parameter 227. Mechanical brake control, enables control of
an external mechanical brake, see also section
Under feedback high, the feedback signal is lower Mechanical brake control.
that the value set in parameter 228.
Control word bits 11/12, relay controlled via bits 11/12
Thermal warning, above the temperature limit in serial control word. Bit 11 relates to relay 01 and
in either the motor, the frequency converter, the bit 12 to relay 04. If parameter 514 Bus time interval
brake resistor or the thermistor. function is active, relays 01 and 04 will be voltage-free.
See section on Serial communication in the
Ready - no thermal warning, the frequency converter
Design Guide.
is ready for use, the control card receives supply
voltage and there are no control signals on the Extended mechanical brake control, enables
inputs. No over-temperature. control of an external mechanical brake, see also
section Mechanical brake control.
Ready - remote control - no thermal warning , the
frequency converter is ready for use and set at Safety interlock The output is active when Safety
remote control, the control card receives supply interlock has been selected on an input and
voltage. No over-temperature. the input is a logic "1".
Ready - mains voltage within range, the frequency 0-100 Hz 0-20 mA and
converter is ready for use, the control card receives 0-100 Hz 4-20 mA and
supply voltage and there are no control signals
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 133
VLT® 5000 Series
Function:
This parameter makes it possible to delay the cut-out
time of relay 01 (terminals 01-03).
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
Set the required time.
The encoder used is to be of the Open Collector
PNP 0/24 V DC type (max. 20 kHz) or a Push-Pull
circuit 0/24 V DC (max. 65 kHz).
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 135
VLT® 5000 Series
Function:
In this parameter the function can be activated if the
encoder signal is disconnected from terminal 32 or 33.
Function:
These parameters are to scale the minimum
output of the selected analogue/pulse signal
on terminals 42 and 45.
Description of choice:
The minimum value is to be scaled as a percentage
of the maximum signal value, i.e. 0mA (or 0 Hz)
is desired at 25% of the maximum output value,
and then 25% is programmed.
The value can never be higher than the corresponding
setting of Output maximum scaling if this
value is below 100%.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
i.e.
Function:
This parameter adjusts the threshold level for detection
of encoder loss in speed closed loop mode. The value
equals a percentage of the nominal slip of the motor.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 137
VLT® 5000 Series
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
NB!: NB!:
The power dissipation during quick A warning in connection with Off [0] or Warning
discharge does not form part of the power [1] can only be removed by disconnecting the
monitoring function. mains supply and turning it back on, provided
the fault has been corrected. Please note that in
Description of choice: connection with Off [0] or Warning [1] the frequency
Select whether this function is to be active ( converter will continue even if a fault has been found.
Warning/Alarm) or inactive (Off).
Programming
In the case of Trip [2], the frequency converter will
cut out while giving an alarm (trip locked) if the brake
resistor has short-circuited or been disconnected
404 Brake check or if the brake IGBT has short-circuited.
(BRAKE TEST)
Value:
✭Off (OFF) [0] 405 Reset function (RESET MODE)
Warning (WARNING) [1]
Value:
Trip (TRIP) [2]
✭Manual reset (MANUAL RESET) [0]
Function: Automatic reset x 1 (AUTOMATIC X 1) [1]
In this parameter a testing and monitoring function Automatic reset x 2 (AUTOMATIC X 2) [2]
can be integrated which will give a warning or an Automatic reset x 3 (AUTOMATIC X 3) [3]
alarm. On power-up it will be tested whether the brake Automatic reset x 4 (AUTOMATIC X 4) [4]
resistor is disconnected. The test of whether the brake Automatic reset x 5 (AUTOMATIC X 5) [5]
resistor is disconnected is carried out during braking, Automatic reset x 6 (AUTOMATIC X 6) [6]
while the test of whether the IGBT is disconnected Automatic reset x 7 (AUTOMATIC X 7) [7]
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 139
VLT® 5000 Series
NB!:
The output frequency of the frequency converter
409 Trip delay torque can never assume a value higher than 1/10
(TRIP DELAY TORQ.) of the switching frequency.
Value:
Description of choice:
0 - 60 sec. (OFF) ✭ OFF
When the motor is running, the switching frequency is
Function: adjusted in parameter 411 until the frequency has been
When the frequency converter registers that the obtained at which the motor is as low-noise as possible.
output torque has increased up to the torque limits See also parameter 446 - switching pattern. See
(parameters 221 and 222) in the set time, cutting out derating in the Design Guide.
is effected when that time has passed.
NB!:
Description of choice: Switching frequencies higher than 3.0 kHz (4.5
Select how long the frequency converter is to be kHz for 60°C AVM) lead to automatic derating of
able to run at the torque limit before cutting out. 60 the maximum output of the frequency converter.
sec. = OFF means that the time is infinite; however,
the thermal monitoring will still be active.
412 Output frequency dependent switching
frequency
(VAR CARRIER FREQ)
410 Trip delay-inverter
Value:
(INV.FAULT DELAY)
✭Not possible (DISABLE) [0]
Value: Possible (ENABLE) [1]
0 - 35 sec. ✭ Depends on type of unit
Function: Programming
Function: This function makes it possible to increase the
When the frequency converter registers an switching frequency at a falling output frequency. Used
overvoltage in the set time, cutting out is effected in applications with square torque characteristics
after that time has passed. (centrifugal pumps and fans) in which the load
declines depending on the output frequency. However,
Description of choice:
the maximum switching frequency is determined
Select how long the frequency converter is to be able by the value set in parameter 411.
to run at overvoltage before cutting out.
Description of choice:
NB!:
Select Not possible [0] if a permanent switching
If this value is reduced from the factory
frequency is desired.
setting, the unit may report a fault when the
Set the switching frequency in parameter 411. If
mains voltage is turned on.
Possible [1] is selected the switching frequency will
decline at an increasing output frequency.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 141
VLT® 5000 Series
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
The process parameter to be displayed can be Quick control is obtained at high amplification, but
connected in the form of an external analogue signal to if the amplification is too high, the process may
terminal 53 (par. 308: Feedback signal) or terminal 60 become unstable in the case of overshoot.
(par. 314: Feedback signal), as well as in the form of a
pulse signal on terminal 33 (par. 307: Pulse feedback).
Note: The reference can only be shown in Hz ( Speed 418 Speed PID integral time
control, open loop) or Nm (Torque control, open loop). (SPEED INT. TIME) Programming
If par. 100 is selected as Speed control, closed loop,
Value:
parameter 416 is not active, since both reference
2.00 - 999.99 ms (1000 = OFF) ✭ 8 ms
and feedback are always shown as RPM.
If parameter 100 is selected as Process control, closed Function:
loop, the unit selected in parameter 416 will be used The integral time determines how long the PID
when displaying both reference (par. 009-12: Reference regulator takes to correct the error. The greater the
[unit]) and feedbac k (par. 009-12: Feedback [unit]). error, the quicker the gain increases. The integral
Scaling of the display indication as a function of the time results in a delay of the signal and thus has
selected range (par. 309/310, 312/313, 315/316, 327 a dampening effect. Used together with Speed
and 328) for a connected, external signal is effected control, closed loop (parameter 100).
for a reference in parameters 204 and 205 and for
feedback in parameters 414 and 415. Description of choice:
Quick control is obtained through a short integral time.
Select parameter 002 as Local control However, if this time is too short, it can make
If parameter 013 is chosen as LCP control and the process unstable.
open loop or LCP digital control and open loop , If the integral time is long, major deviations
the reference will be given in Hz, regardless of the from the required reference may occur, since
choice made in parameter 416. A feedback or
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 143
VLT® 5000 Series
Function:
The differentiator does not react to a constant
error. It only provides a gain if the error changes.
The quicker the error changes, the stronger the
gain from the differentiator will be.
The gain is proportional to the speed at
which errors change.
Used together with Speed control, closed
loop (parameter 100).
Description of choice:
Select the desired gain limit.
Description of choice:
420 Speed PID D-gain limit If a time constant (τ) e.g. of 100 ms is programmed,
(SPEED D-GAIN LIMIT) the cut-off frequency for the lowpass filter will be 1/0.1
Value: = 10 RAD/sec., corresponding to (10/2 x π) = 1.6 Hz.
5.0 - 50.0 ✭ 5.0 This means that the PID regulator will only regulate
a feedback signal that varies by a frequency of less
Function: than 1.6 Hz. If the feedback signal varies by a higher
It is possible to set a limit for the gain provided by the frequency than 1.6 Hz, the PID regulator will not react.
differentiator. Since the D-gain increases at higher
frequencies, limiting the gain may be useful.
This enables obtaining a pure D-link at low frequencies
422 U 0 voltage at 0 Hz
and a constant D-link at higher frequencies.
Used together with Speed control, closed (U0 VOLTAGE (0HZ))
loop (parameter 100). Value:
0.0 - parameter 103 ✭ 20.0 volt
Description of choice:
Select the desired gain limit. Function:
Parameters 422-432 can be used together with Special
motor characteristics (par. 101). It is possible to
make a U/f characteristic on the basis of six definable
421 Speed PID lowpass filter time
voltages and frequencies. Change of motor nameplate
(SPEED FILT. TIME) data (parameter 102 - 106) affects parameter 422.
Value:
5 - 200 ms ✭ 10 ms Description of choice:
Set the desired voltage at 0 Hz.
Function: See the below drawing.
Oscillations on the feedback signal are dampened
by a lowpass filter so as to reduce their influence on
control. This might be an advantage, e.g. if there is a
great amount on noise on the system. See drawing.
Used together with Speed control, closed loop and
Torque control, speed feedback (parameter 100).
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
426 F 2 frequency
(F2 FREQUENCY)
Value:
par. 424 - par. 428 Factory setting of par. 104
Function:
This parameter sets the X-value of the 2nd break point.
Description of choice:
Set the frequency desired at the U2 voltage
set in parameter 425.
See drawing for parameter 422.
423 U 1 voltage
(U1 VOLTAGE)
Value:
427 U 3 voltage
0.0 - UVLT,MAX Factory setting of par. 103
(U3 VOLTAGE)
Function: Value:
This parameter sets the Y-value of the 1st break point. 0.0 - UVLT,MAX Factory setting of par. 103
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 145
VLT® 5000 Series
See drawing for parameter 422. 433 Torque control, open loop proportional gain
(TOR-OL PROP. GAIN)
Value:
430 F 4 frequency 0 (Off) - 500% ✭ 100%
(F4 FREQUENCY)
Function:
Value:
The proportional gain indicates how many times
par. 428 - par. 432 Factory setting of par. 104
the error (the deviation between feedback signal
Function: and set point) is to be applied.
This parameter sets the X-value of the 4th break point Used together with Torque control, open
loop (parameter 100).
Description of choice:
Description of choice:
Set the frequency desired at the U4 voltage
set in parameter 429. Fast control is obtained with a high gain, but if the gain
See drawing for parameter 422. is too high, the process may become unstable.
Value: Value:
0.0 - UVLT, MAX Factory setting of par. 103 0.002 - 2.000 sec. ✭ 0.02 sec.
Function: Function:
This parameter sets the Y-value of the 5th break point. The integrator provides an increasing gain if there
is a constant error between reference and current
Description of choice: measuring signal. The greater the error, the
Set the voltage desired at the F5 frequency quicker the gain increases. The integral time is
set in parameter 432. the time required by the integrator to reach the
same gain as the proportional gain.
Used together with Torque control, open
loop (parameter 100).
432 F 5 frequency
(F5 FREQUENCY) Description of choice:
Value: Fast control is obtained if the integral time is short.
par. 430 - 1000 Hz Factory setting of par. 104 However, this time may become too short, in which
case the process may become unstable.
Function:
This parameter sets the X-value of the 5th break point.
This parameter is not limited by parameter 200.
437 Process PID Normal/inverse control
Description of choice: (PROC NO/INV CTRL)
Set the frequency desired at the U5 voltage Value:
set in parameter 431. Normal (NORMAL) [0]
See drawing for parameter 422. ✭Inverse (INVERSE) [1]
Function:
It is possible to choose whether the process regulator
is to increase/reduce the output frequency. This is
done by having a difference between the reference
signal and the feedback signal.
Used together with Process control, closed
loop (parameter 100).
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice: which the process normally runs, which will enable the
If the frequency converter is to reduce the required process conditions to be reached sooner.
output frequency in case the feedback signal Used together with Process control, closed
increases, select Normal [0]. loop (parameter 100).
If the frequency converter is to increase the
Description of choice:
output frequency in case the feedback signal
increases, select Inverse [1]. Set the required start frequency.
NB!:
If the frequency converter is running at the
438 Process PID anti windup current limit before the desired start frequency
(PROC ANTI WINDUP) is obtained, the process regulator will not be
activated. For the regulator to be activated anyway, the
Value:
start frequency must be lowered to the required output
Off (DISABLE) [0]
frequency. This can be done during operation.
✭On (ENABLE) [1]
Function:
440 Process PID proportional gain
It is possible to select whether the process regulator
is to continue regulating on an error even if it is not (PROC. PROP. GAIN)
possible to increase/reduce the output frequency. Value:
Used together with Process control, closed 0.00 - 10.00 ✭ 0.01
loop (parameter 100).
Function:
Description of choice: The proportional gain indicates the number of
The factory setting is Enable [1], which means that times the error between the set point and the
the integration link is adjusted in relation to the feedback signal is to be applied.
actual output frequency if either the current limit or Used together with Process control, closed
the max./min. frequency has been reached. The loop (parameter 100).
process regulator will not engage again until either
Description of choice:
the error is zero or its sign has changed.
Select Disable [0] if the integrator is to continue Quick control is obtained by a high gain, but if the gain
integrating on an error, even if it is not possible is too high, the process may become unstable.
to remove the fault by such control.
NB!:
441 Process PID integral time
If Disable [0] is selected, it will mean that when
(PROC. INTEGR. T.)
the error changes its sign, the integrator will Programming
first have to integrate down from the level Value:
obtained as a result of the former error, before any 0.01 - 9999.99 sec. (OFF) ✭ OFF
change to the output frequency occurs.
Function:
The integrator provides an increasing gain at a constant
439 Process PID start frequency error between the set point and the feedback signal.
(PROC START VALUE) The greater the error, the quicker the gain will increase.
The integral time is the time needed by the integrator
Value:
to reach the same gain as the proportional gain.
fMIN -fMAX
The gain is proportional to the speed at which
(parameter 201 and 202) ✭ parameter 201
the error changes.
Function: Used together with Process control, closed
When the start signal comes, the frequency converter loop (parameter 100).
will react in the form of Speed control, open loop Description of choice:
following the ramp. Only when the programmed start
Quick control is obtained at a short integral time.
frequency has been obtained, will it change over to
However, this time may become too short, which
Process control, closed loop. In addition, it is possible
can make the process unstable.
to set a frequency that corresponds to the speed at
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 147
VLT® 5000 Series
If the integral time is long, major deviations from 444 Process PID lowpass filter time
the required set point may occur, since the (PROC FILTER TIME)
process regulator will take a long time to regulate Value:
in relation to a given error. 0.01 - 10.00 ✭ 0.01
Function:
442 Process PID differentiation time Oscillations on the feedback signal are dampened
(PROC. DIFF. TIME) by the lowpass filter in order to reduce their impact
on the process control. This can be an advantage
Value:
e.g. if there is a lot of noise on the signal.
0.00 (OFF) - 10.00 sec. ✭ 0.00 sec.
Used together with Process control, closed
Function: loop (parameter 100).
The differentiator does not react to a constant error.
Description of choice:
It only provides a gain when the error changes.
Select the desired time constant (τ). If a time constant
The quicker the error changes, the stronger the
(τ) of 100 ms is programmed, the break frequency
gain from the differentiator.
for the lowpass filter will be 1/0.1 = 10 RAD/sec.,
The gain is proportional to the speed at which
corresponding to (10/2 x π) = 1.6 Hz.
the error changes.
The process regulator will thus only regulate a feedback
Used together with Process control, closed
signal that varies by a frequency lower than 1.6 Hz. If
loop (parameter 100).
the feedback signal varies by a higher frequency than
Description of choice: 1.6 Hz, the Process regulator will not react.
Quick control is obtained with a long differentiation
time. However, this time may become too long,
which can make the process unstable. 445 Flying start
(FLYING START)
Value:
443 Process PID diff. gain limit ✭Off (DISABLE) [0]
(PROC. DIFF. GAIN) On (ENABLE) [1]
Value:
Function:
5.0 - 50.0 ✭ 5.0
This function makes it possible to catch spinning motor,
Function: which is spinning freely because of a mains drop-out.
It is possible to set a limit for the differentiator gain.
Description of choice:
The differentiator gain will increase if there are fast
Select Disable if this function is not required. Select
changes, which is why it can be beneficial to limit
Enable if the frequency converter is to be able to
this gain, thereby obtaining a pure differentiator gain
‘catch’ and control a spinning motor.
at slow changes and a constant differentiator gain
where quick changes to the error occur.
Used together with Process control, closed
loop (parameter 100). 446 Switching pattern
(SWITCH PATTERN)
Description of choice:
Value:
Select a limit to differentiator gain as required.
60° AVM (60° AVM) [0]
✭SFAVM (SFAVM) [1]
Function:
Choose between two different switching patterns:
60° AVM and SFAVM.
Description of choice:
Select60° AVM if the option of using a switching
frequency up to 14/10 kHz is required. Derating
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
of the rated output current IVLT.N is effected from 449 Torque, speed feedback Friction loss
a switching frequency of 4.5 kHz. (TOR-SF FRIC. LOSS)
SelectSFAVM if the option of using a switching Value:
frequency up to 5/10 kHz is required. Derating 0.00 - 50.00% of rated motor torque ✭ 0.00%
of the rated output current IVLT.N is effected from
a switching frequency of 3.0 kHz. Function:
This parameter is only used if Torque control, speed
feedback [5] has been selected in parameter 100.
447 Torque, speed feedback Torque
Set the friction loss as a fixed percentage loss of rated
compensation
torque. In motor operation, the friction loss will be
(TOR-SF COMP.) added to the torque, while in generating operation
Value: it will be deducted from the torque.
-100 - 100% ✭ 0% See section Setting of parameters, torque
regulation, speed feedback.
Function:
This parameter is only used if Torque control, Description of choice:
speed feedback [5] has been selected in parameter Set the required value.
100. Torque compensation is used in connection
with calibration of the frequency converter. By
adjusting parameter 447, Torque compensation,
450 Mains voltage at mains fault
the output torque can be calibrated.
(MAINS FAIL VOLT.)
See section Setting of parameters, torque
regulation, speed feedback. Value:
180-240 V for 200-240 V units ✭ 180
Description of choice: 342-500 V for 380-500 V units ✭ 342
Set the required value. 473-600 V for 525-600 V units ✭ 495
473-690 V for 525-690 V units ✭ 495
Function:
448 Torque, speed feedback Gear ratio
Set the voltage level at which parameter 407 Mains
with encoder
fault is to be activated. The voltage level for activating
(TOR-SF GEARRATIO)
the mains fault functions must be lower than the rated
Value: mains voltage supplied to the frequency converter.
0.001 - 100.000 ✭ 1.000 As a rule of thumb, parameter 450 can be set to
10% below the rated mains voltage.
Function:
This parameter is only used if Torque control, speed
Programming
Description of choice:
feedback [5] has been selected in parameter 100. If an Set the level for activating mains fault functions.
encoder has been fitted to the gearshaft, a gear ratio
must be set - otherwise the frequency converter will not NB!:
be able to calculate the output frequency correctly. If this value is set at too high a level, the mains
For a gear ratio of 1:10 (gearing down of motor fault function set in parameter 407 can be
rpm), set the parameter value to 10. activated, even if the mains voltage is present.
If the encoder has been fitted directly on the motor
shaft, set the gear ratio to 1.00.
453 Speed closed loop gear ratio
Description of choice: (SPEED GEARRATIO)
Set the required value. Value:
0.01 - 100.00 ✭ 1.00
Function:
This parameter is only used if Speed control, closed loop
[1] has been selected in parameter 100 Configuration.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 149
VLT® 5000 Series
If the feedback has been fitted to the gearshaft, a gear 457 Phase loss function
ratio must be set - otherwise the frequency converter (PHASE LOSS FUNCT)
will not be able to detect an encoder loss. Value:
For a gear ratio of 1:10 (gearing down of motor ✭Trip (TRIP) [0]
rpm), set the parameter value to 10. Warning (WARNING) [1]
If the encoder has been fitted directly on the motor
shaft, set the gear ratio to 1.00. Function:
Please note, that this parameter only has influence Select the function which is to be activated if the mains
on the encoder loss function. imbalance becomes too high or if a phase is missing.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
In some cases this dynamic compensation can
cause resonance’s in the DC link and should then
be disabled. Typical cases are where a line choke or
a passive harmonic filter (e.g. filters AHF005/010)
is mounted in the mains supply to the frequency
converter to suppress harmonics. Can also occur
on mains with low short circuit ratio.
Programming
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 151
VLT® 5000 Series
Description of choice:
Digital input Bus Control
The transmission speed of the frequency converter
505-508 command
is to be set at a value that corresponds to the
0 0 0
transmission speed of the PLC/PC. Parameter 501 0 1 0
cannot be selected via the serial port, RS 485. The data 1 0 0
transmission time proper, which is determined by the set 1 1 1
baud rate, is only part of the total communication time.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 153
VLT® 5000 Series
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 155
VLT® 5000 Series
1
on the frequency converter.
See section Warning word 1, Extended status word AUTO REMOTE RUNNING
and Alarm word for further information.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
The required text can be written via serial
communication or by means of the arrow
keypads on the LCP.
Function:
Here, a text of max. 8 characters can be written that will
be shown in display line 2, provided LCP Display Text
[29] has been selected in parameter 009 Display line 2
Description of choice:
The required text can be written via serial
communication or by means of the arrow
keypads on the LCP.
Function:
The three parameters contain a list of all parameters
defined in the VLT. Each parameter contains up to
116 elements (parameter numbers). The number of
parameters that are in use (580, 581, 582) depends
on the respective VLT configuration. When a 0 is
used as a parameter number, the list ends.
Description of choice:
Programming
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 157
VLT® 5000 Series
Function:
These parameters can be read out via the kWh counter, parameter 602:
serial communication port and via the display States the power consumption from mains in
in the parameters. kWh as a mean value over one hour. Reset
counter: Parameter 618.
Description of choice:
No. of cut-ins, parameter 603:
Operating hours, parameter 600:
States the number of power-ups of the supply
Indicates the number of hours in which the frequency
voltage to the frequency converter.
converter has been in operation.
The value is updated in the frequency converter every No. of overtemps, parameter 604:
hour and saved when the unit is turned off. States the number of temperature faults there has
been on the frequency converter.
Hours run, parameter 601:
Indicates the number of hours in which the No. of overvoltages, parameter 605:
frequency converter has been in operation since States the number of overvoltages there has
reset in parameter 619. been on the frequency converter.
The value is updated in the frequency converter every
hour and saved when the unit is turned off.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
175ZA449.10
Reset the fault log after manual initialisation.
EXT. REFERENCE, %
63.0 %
606 DATALOG:DIGITALINPUT
616 Fault log: Time
(F.LOG: TIME)
[0] 40
Value:
[Index 1 - 10]
Control word, parameter 607:
The value for the control word is given as a decimal Function:
figure within the range of 0-65535. This parameter makes it possible to see the total
number of operating hours before the trip occurred.
Status word, parameter 608: 10 (0-10) log values are stored.
The value for the bus status word is given as a The lowest log number [1] contains the latest/most
decimal figure within the range of 0-65535. recently saved data value, while the highest log
Reference, parameter 609: number [10] contains the oldest data value.
The value of the reference is stated as a % Description of choice:
in the interval 0 - 100%.
Read out as an option.
Feedback, parameter 610: Indication range: 0.0 - 9999.9.
The value is stated as the parameterised feedback. Reset the fault log after manual initialisation.
Function:
In addition to its normal function, this parameter
can be used for two different tests. Inialisation [3] is selected if the factory setting of
Also, all parameters (except parameters the unit is desired without resetting parameters
603-605) can be initialised. 500, 501 + 600 - 605 + 615 - 617.
NB!: NB!:
This function will not become active until the The motor must be stopped before initialisation
mains supply to the frequency converter has can be carried out.
been turned off and then turned on again.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Procedure for initializing: the factory setting, except 600-605. The procedure
for manual initialisation is as follows:
1. Select Initialisation.
2. Press the [OK] key. 1. Disconnect the mains voltage and wait for the
3. Cut off the mains supply and wait for the light in the display to disappear.
light in the display to go out. 2. Hold down [DISPLAY/STATUS]+[MENU]+[OK] while
4. Connect to mains. at the same time connecting the mains supply. The
display will now read MANUAL INITIALIZE.
Manual initialisation can be carried out by holding down 3. When the display reads UNIT READY, the frequency
three keys at the same time as the mains voltage is converter has been initialized.
connected. Manual initialisation sets all parameters to
Function:
The key data of the unit can be read out via the
Database identification number, parameter 626:
display or the serial communication port.
The key data of the unit can be read out via the
Description of choice: display or the serial communication port.
VLT type, parameter 621: For example: ID 1,14.
VLT Type indicates the unit size and basic Power section identification number,
function concerned. parameter 627:
For example: VLT 5008 380-500 V. The key data of the unit can be read out via the
Power section, parameter 622: display or the serial communication port.
The power section states the given power For example: ID 1,15.
Programming
section being used. Application option type, parameter 628:
For example: Extended with brake. This gives the type of application options fitted
VLT ordering number, parameter 623: with the frequency converter.
Ordering number gives the ordering number Application option ordering number,
of the VLT type in question. parameter 629:
For example: 175Z0072. This gives the ordering number for the
Software version number, parameter 624: application option.
Software version gives the version number. Communication option type, parameter 630:
For example: V 3,10. This gives the type of communication options
LCP identification number, parameter 625: fitted with the frequency converter
The key data of the unit can be read out via the Communication option ordering number,
display or the serial communication port. parameter 631:
For example:ID 1,42 2 kB. This gives the ordering number for the
communication option.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.51.A9.02 - VLT is a registered Danfoss trademark 161
VLT® 5000 Series
Function:
This parameter allows a delay of the cut-in time
of relays 6/7/8/9 (terminals 1-2).
Description of choice:
Enter the required value.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Function:
Motor running [51], has the same logical function
Description of choice: as Mechanical brake control [32]
For description of choice please see parameter 319.
■ Trouble-shooting
3. Motor does not brake Please refer to Control with brake function.
4. No message or backlight in Check if the prefuses for the frequency converter have blown.
display If yes, call Danfoss for assistance.
If no, check if the control card is overloaded.
If so, disconnect all control signal plugs on the control card and
check if the fault disappears.
If yes, make sure that the 24 V supply is not short-circuited.
If no, call Danfoss for assistance.
5. Motor stopped, light in display, Start the frequency converter by pressing [START] on the control
but no fault report panel.
Check if the display is frozen, ie. the display cannot be changed
or is indefineable.
If yes, check if screened cables have been used and are connected
correctly.
If no, check that the motor is connected and that all motor phases
are OK.
The frequency converter must be set to run using local references:
Parameter 002 = Local operation
Parameter 003 = desired reference value
Connect 24 V DC to terminal 27.
The reference is changed by pressing ’+’ or ’-’.
Is the motor running?
If yes, check whether control signals to the control card are OK.
If no, call Danfoss for assistance.
Braking (BRAKING):
The brake is functioning.
SLOW DOWN
Ramp operation (REM/ RAMPING):
Remote has been selected in parameter 002 and
the output frequency is changed in accordance
Start clockwise/anti-clockwise
with the ramps set.
(START FORW./REV):
Input on digital inputs and parameter data are in conflict. Ramp operation (LOCAL/ RAMPING):
Local has been selected in parameter 002 and
Slow-down (SLOW DOWN):
the output frequency is changed in accordance
The output frequency of the frequency converter
with the ramps set.
is reduced by the percentage value chosen
in parameter 219. Running, local control (LOCAL/RUN OK):
Local control has been selected in parameter 002
Catch-up (CATCH UP):
and a start command is given on either terminal 18
The output frequency of the frequency converter
(START or LATCHED START in parameter 302) or
is increased by the percentage value chosen
terminal 19 (START REVERSE parameter 303).
in parameter 219.
Running, remote control (REM/RUN OK):
Feedback high (FEEDBACK HIGH):
Remote control has been selected in parameter 002 and
The FB value is higher than the value set in
a start command is given on either terminal 18 (START
parameter 228. This message is only shown
or LATCHED START in parameter 302), terminal 19
when the motor is running.
(START REVERSE parameter 303) or via the serial bus.
Feedback low (FEEDBACK LOW):
VLT ready, remote control (REM/UNIT READY):
The FB value is lower than the value set in
Remote control has been selected in parameter
parameter 227. This message is only shown
002 and Coasting stop inverse in parameter 304,
when the motor is running.
and there is 0 V on terminal 27.
Output frequency high (FREQUENCY HIGH):
VLT ready, local control (LOCAL/ UNIT READY):
The output frequency is higher than the value set
Local has been selected in parameter 002
in parameter 226. This message is only shown
and Coasting inverse in parameter 304, and
when the motor is running.
there is 0 V on terminal 27.
Output frequency low (FREQUENCY LOW):
Quick-stop, remote control (REM/QSTOP):
The output frequency is lower than the value set
Remote control has been selected in parameter
in parameter 225. This message is only shown
Miscellaneous
Miscellaneous
NO MOTOR
ALARM:12
TORQUE LIMIT
SETUP
WARN. 3 SETUP
WARNING 1
Under 10 Volts (10 VOLT LOW):
WARNING 6
The 10 Volts voltage from terminal 50 on the
Voltage warning low (DC LINK VOLTAGE LOW):
control card is below 10 Volts.
The intermediate circuit voltage (DC) is below the
Remove some of the load from terminal 50, as the 10
undervoltage limit of the control system. The
Volts supply is overloaded. Max. 17 mA/min. 590 .
frequency converter is still active.
WARNING/ALARM 2
WARNING/ALARM 7
Live zero fault (LIVE ZERO ERROR):
Overvoltage (DC LINK OVERVOLT):
The current signal on terminal 60 is less than 50% of the
If the intermediate circuit voltage (DC) exceeds
value set in parameter 315 Terminal 60,min. scaling.
the inverter overvoltage limit (see table), the
WARNING/ALARM 3 frequency converter will trip after the time set
No motor (NO MOTOR): in parameter 410 has passed.
The motor check function (see parameter 122) Furthermore, the voltage will be stated in the display.
indicates that no motor has been connected to The fault can be eliminated by connecting a brake
the output of the frequency converter. resistor (if the frequency converter has an integral brake
chopper, EB or SB) or by extending the time chosen in
WARNING/ALARM 4 parameter 410. In addition, Brake function/overvoltage
Phase fault (MAINS PHASE LOSS): control can be activated in parameter 400.
A phase is missing on the supply side or the
Alarm/warn-
mains voltage imbalance is too high.
ing limits:
This message can also appear if there is a fault in VLT 5000 3 x 200 3 x 380 - 3 x 525 - 3 X 525 -
the input rectifier on the frequency converter. Series - 240 V 500 V 600 V 690 v
Check the supply voltage and supply currents [VDC] [VDC] [VDC] [VDC]
to the frequency converter. Undervolt- 211 402 557 553
age
WARNING 5 Voltage 222 423 585 585
Voltage warning high warning low
(DC LINK VOLTAGE HIGH): Voltage 384/405 801/8401) 943/965 1084/1109
The intermediate circuit voltage (DC) is higher than warning
the overvoltage limit of the control system. The high (w/o
Miscellaneous
See section Automatic motor adaptation, AMA. will still be able to run, but since the brake transistor has
short-circuited, substantial power will be transmitted
INTERNAL FAULT [7]
to the brake resistor, even if it is inactive.
See section Automatic motor adaptation, AMA.
Turn off the frequency converter and remove
LIMIT VALUE FAULT [8] the brake resistor.
See section Automatic motor adaptation, AMA.
WARNING/ALARM: 34 WARNING: 41
Fieldbus communication fault MOTOR TOO BIG
(FIELDBUS COMMUNICATION FAULT): The motor used is probably too big for AMA to
The fieldbus on the communication option be carried out. The setting in parameter 102
card is not working. may not match the motor. Check the motor
and choose ‘Continue’ or ‘Stop’.
WARNING: 42
MOTOR TOO SMALL
The motor used is probably too small for AMA
to be carried out. The setting in parameter 102
may not match the motor. Check the motor
and choose ‘Continue’ or ‘Stop’.
ALARM: 43
Brake fault (BRAKE FAULT)
A fault has arisen on the brake. The text shown in
the display indicates a fault message. The figure
after the text is the fault code that can be seen
in the fault log, parameter 615.
WARNING/ALARM: 44
Encoder loss (ENCODER FAULT)
The encoder signal is interrupted from terminal
32 or 33. Check the connections.
WARNING/ALARM: 57
Overcurrent (OVERCURRENT)
As warning/alarm 13, but in this case the warning/alarm
occurs together with a quick stop.
ALARM: 60
Safety stop (EXTERNAL FAULT)
Terminal 27 (parameter 304 Digital Inputs) has been
programmed for a safety interlock [3] and is a logic ’0’.
Miscellaneous
■ Warning word 1, Extended status word Bit (Hex) Extended status word (parameter
and Alarm word 541)
The warning word 1, extended status word and 000001 Ramping
the alarm word return the different status, warning 000002 Automatic motor tuning
and alarm messages of the frequency converter as 000004 Start clockwise/anti-clockwise
hexdecimal value. If there are more than one warning 000008 Slow down
or alarm, a sum of all warnings or alarms will be shown. 000010 Catch-up
Warning word 1, extended status word and alarm 000020 Feedback high
word can also be displayed using the serial bus
000040 Feedback low
000080 Output current high
in parameter 540, 541 and 538.
000100 Output current low
Bit (Hex) Warning word 1 (parameter 540) 000200 Output frequency high
000001 Fault during brake test 000400 Output frequency low
000002 EE-prom power card fault 000800 Brake test ok
000004 EE-prom control card 001000 Braking max.
000008 HPFP bus timeout 002000 Braking
000010 Standard bus timeout 004000 Quick discharge OK
000020 Overcurrent 008000 Out of frequency range
000040 Torque limit
000080 Motor thermistor Bit (Hex) Alarm word 1 (parameter 538)
000100 Motor overload 000001 Brake test failed
000200 Inverter overload 000002 Trip locked
000400 Undervoltage 000004 AMA tuning not OK
000800 Overvoltage 000008 AMA tuning OK
001000 Voltage warning low 000010 Power-up fault
002000 Voltage warning high 000020 ASIC fault
004000 Phase fault 000040 HPFP bus timeout
008000 No motor 000080 Standard bus timeout
010000 Live zero fault 000100 Short-circuiting
(4-20 mA current signal low) 000200 Switchmode fault
020000 10 Volts low 000400 Earth fault
040000 000800 Overcurrent
080000 Brake resistor power 100% 001000 Torque limit
100000 Brake resistor fault 002000 Motor thermistor
200000 Brake transistor fault 004000 Motor overload
400000 Out of frequency range 008000 Inverter overload
800000 Fieldbus communication fault 010000 Undervoltage
1000000 020000 Overvoltage
2000000 Mains failure 040000 Phase fault
4000000 Motor too small 080000 Live zero fault (4 - 20 mA current
8000000 Motor too big signal low)
10000000 Check P. 103 and P. 105 100000 Heat sink temperature too high
20000000 Check P. 104 and P. 106 200000 Motor phase W missing
40000000 Encoder loss 400000 Motor phase V missing
800000 Motor phase U missing
1000000 Quick discharge not ok
2000000 Fieldbus communication fault
4000000 Mains failure
8000000 Inverter fault
10000000 Brake power fault
20000000 Encoder loss
40000000 Safety interlock
80000000 Reserved
fMIN IM,N
The minimum frequency transmitted to the motor. The rated motor current (nameplate data).
fMAX fM,N
The maximum frequency transmitted to the motor. The rated motor frequency (nameplate data).
Break-away torque: UM,N
The rated motor voltage (nameplate data).
PM,N
The rated power delivered by the motor
(nameplate data).
nM,N
The rated motor speed (nameplate data).
ηVLT
The efficiency of the frequency converter is defined as TM,N
the ratio between the power output and the power input. The rated torque (motor).
Input: References:
Control command: preset ref.
By means of LCP and the digital inputs, it is possible A firmly defined reference which can be set
from -100% to +100% of the reference range.
Miscellaneous
analogue ref.
A signal transmitted to input 53, 54 or 60.
Can be voltage or current.
Pulse encoder:
An external, digital pulse transmitter used for
feeding back information on motor speed. The
encoder is used in applications where great accuracy
in speed control is required.
AWG:
Means American Wire Gauge, i.e. the American
measuring unit for cable cross-section.
Manual initialisation:
Press the [CHANGE DATA] + [MENU] + [OK] keys at
the same time to carry out manual initialisation.
60° AVM
Switching pattern called 60° A synchronous
V ector M odulation.
SFAVM
Switching pattern called S tator F lux oriented A
synchronous V ector M odulation.
On-line/off-line parameters:
On-line parameters are activated immediately after the
data value is changed. Off-line parameters are not
activated until OK has been entered on the control unit.
VT characteristics:
Variable torque characteristics, used for
pumps and fans.
CT characteristics:
Constant torque characteristics, used for all
applications, such as conveyor belts and cranes. CT
characteristics are not used for pumps and fans.
MCM:
Stands for Mille Circular Mil, an American measuring
unit for cable cross-section. 1 MCM ≡ 0.5067 mm2.
Miscellaneous
■ Factory Settings
Miscellaneous
Miscellaneous
PNU Parameter Factory setting Range Changes 4-Setup Conversion Data type
Index
Alarm word ................................................................. 174 data-logs ...................................................................158
Alarms....................................................................... 168 deceleration time ......................................................... 116
AMA .......................................................................... 86 direction of motor rotation ............................................... 44
Analogue input current .................................................. 128 Data change ...............................................................102
Analogue input voltage .................................................. 127 Data change lock ......................................................... 125
Application configuration ................................................ 76 Data value, step-by-step ................................................ 71
Application option ........................................................ 161 DC brake ..................................................................111
Automatic Motor Adaptation ......................................86, 106 DC braking .................................................................123
Automatic reset ........................................................... 139 DC holding .................................................................110
DC-brake ...................................................................152
Definitions ..................................................................175
B Digital speed up/down ................................................... 74
Baudrate.................................................................... 152 DIP Switches 1-4 .......................................................... 57
Brake function .............................................................. 80 Direction ....................................................................114
Brake resistor............................................................... 13 Direction of motor rotation .............................................. 44
Braking time ................................................................ 80 Display ....................................................................... 99
Bus time interval .......................................................... 153 Display - Status messages ............................................. 165
Display mode ............................................................... 67
Display mode - selection of read-outstate .......................... 68
C
cable clamps ............................................................... 58
control cables .............................................................. 58 E
Cable clamp ............................................................... 62 earthing ...................................................................... 62
Cable lengths ............................................................... 14 Electrical installation ................................................. 43, 56
Catch spinning motor, ................................................... 148 Electrical installation - 24 Volt external DC supply ................. 47
Catch up ............................................................ 118, 118 Electrical installation - brake cable .................................... 45
Catch-up/Slow-down ................................................... 124 Electrical installation - brake resistor temperature switch ........ 45
Change of group of numeric data values ............................ 71 Electrical installation - bus connection ............................... 57
Changing a text value .................................................... 70 Electrical installation - control cables ................................. 55
Changing data ............................................................. 70 Electrical installation - earthing of control cables ................... 62
Coasting .................................................................... 152 Electrical installation - EMC precautions ............................. 58
Coasting stop ............................................................. 123 Electrical installation - external fan supply ........................... 47
Communication option .................................................. 161 Electrical installation - mains supply .................................. 43
Configuration .............................................................. 103 Electrical installation - motor cables .................................. 43
Connection of motor ...................................................... 44 Electrical installation - relay outputs .................................. 47
Control card test .......................................................... 160 Electrical installation, power cables .................................. 48
Control card, 24 V DC supply .......................................... 13 Encoder connection ...................................................... 75
Control card, analogue inputs .......................................... 12 Encoder feedback ................................................. 125, 135
Control card, digital inputs:.............................................. 11 Encoder loss...............................................................135
Control card, digital/pulse and analogue outputs ................. 12 Equalising cable, ........................................................... 62
Control card, pulse/encoder input ..................................... 12 ETR ..........................................................................111
Control card, RS 485 serial communication ........................ 13 Extended mechanical brake control................................... 88
Control characteristics ................................................... 14 External 24 V DC supply ............................................ 13, 47
Control key functions ..................................................... 67
J P
Jog ........................................................................... 123 proportional gain .......................................................... 143
Parallel coupling of motors .............................................. 44
Parameter selection .................................................. 70, 70
K Parameter Setup .......................................................... 69
KWh counter .............................................................. 159
Parameters - Relay option.............................................. 162
kWh counter, .............................................................. 158
PID for process control ................................................... 90
PID for speed control ..................................................... 91
PLC ........................................................................... 62
L
Potentiometer reference ................................................. 74
Language ................................................................... 97
Power up ...................................................................102
Language 001 .............................................................. 97
Index
Stator resistance.......................................................... 107
Stop .........................................................................123
Q Switching frequency ..................................................... 141
Quick discharge ........................................................... 92 Switching pattern ......................................................... 148
Quick Setup ................................................................ 69
Quick-stop .......................................................... 123, 152
T
Telegram profile ...........................................................153
R Thermistor ..................................................................111
Ramp type ................................................................. 116 Thermistor. .................................................................127
Ramp-down time ......................................................... 116 Tightening-up torques and screw sizes ............................. 45
Ramp-up time ............................................................. 116 Time out ....................................................................128
Read out via the serial communication .............................. 155 Torque characteristics ..............................................10, 103
Reference ................................................................... 97 Torque control, open loop .............................................. 103
Reference function ....................................................... 117 Torque control, speed feedback ...................................... 103
Reference signal ......................................................... 115 Torque limit .......................................................... 118, 119
Reference. ................................................................. 127 Torque limit. ................................................................127
Reference/feedback unit ................................................ 142 Trip locked .................................................................168
References - multi-references .......................................... 83 Trouble-shooting .......................................................... 164
References - single references ......................................... 81 Two wire start/stop ........................................................ 74
Relative reference ........................................................ 127 Two-wire transmitter ...................................................... 74
Relay ................................................................. 134, 134
Relay outputs: ......................................................... 13, 13
Reset ................................................................. 123, 139 U
Resistor brake ............................................................. 138 U/f characteristic ......................................................... 144
Reversing ............................................................ 123, 153 Unintended start ............................................................. 4
RFI switch ................................................................... 63 Unit data ....................................................................161
RS 485 ....................................................................... 57 Use of emc-correct cables .............................................. 61
S V
status word ............................................................... 174 VLT 5000 Series protection: ....................................... 16, 16
Safety earthing ............................................................. 43 VLT ordering number, .................................................... 161
Safety interlock ............................................................ 125 Vlt output data (u, v, w): .................................................. 10
Safety regulations ........................................................... 4 VLT type, ...................................................................161
Selection of Setup ........................................................ 152 Voltage level ...............................................................149
Selection of Setup, ....................................................... 124
Selection of speed ....................................................... 152
serial communication ..................................................... 62 W
Setting of parameters .................................................... 76 Warning against unintended start........................................ 4
Setup ......................................................................... 98 Warning word .............................................................174
Setup change .............................................................. 74 Warnings ............................................................ 168, 169
SFAVM ...................................................................... 149 Warnings and alarms .................................................... 168
single references. .................................................. 128, 128
6
60° AVM .................................................................... 148
VLT® 5000
MG51A902
*MG51A902*
175R0786 MG51A902 Rev. 2006-02-09