12000TechnequipValveBrochureENGLISH332016EM PDF
12000TechnequipValveBrochureENGLISH332016EM PDF
12000TechnequipValveBrochureENGLISH332016EM PDF
Technequip™ valves
?? Operating specifications..............12 Designed specifically for the harsh and High pressure valves are also available.
?? Limit switch specifications...........13
?? Solenoid specifications.................14 Overview
?? Installation requirements.............15 Imperial flange ANSI B16.5 Class 150, MSS SP-44 Class 150
patterns
?? Maintenance & storage
requirements.................................16 Metric flange patterns SABS 1123:1000/3, DIN2501 PN10, AS2129 TBL D.
AS2129 TBL E
?? Dimensions..................................17
Pressure ratings up to 2” (50mm), 3” (75/80mm), 4” (100mm), 6”
?? Specifications................................18 150 psi (10.3 bar) (150mm), 8” (200mm), 10”(250mm), 12” (300mm),
14” (350mm), 16” (400mm), 18” (450mm), 20”
(500mm), 24” (600mm)
Pressure ratings up to 26” (650mm), 30” (750mm), 32” (800mm), 36”
100 psi (6.9 bar) (900mm), 42” (1050mm)
Pressure ratings up to 48” (1200mm)
75 psi (5.1 bar)
Actuator options Air cylinder, hydraulic cylinder, manual handwheel,
manual bevel gear, electro-mechanical and more
Gate Material Options 316L SS, 17-4 PH SS, Duplex 2205, C-276, and more
Sleeve Material Options Pure gum rubber, chlorobuytl, EPDM, nitirile,
neoprene, and more
Optional accessories Instrumentation and controls, safety options,
accessories customized to any application
3
Valve features
Features
A - Manual or automated actuators
A available
K
J
N M
4
Design benefits
Global Support
Through a network of global offices
and representative alliances, we are
able to maintain valve inventory spare
parts, and provide service and
technical expertise around the world.
Long Life
All valves are supplied with dust boots
(bellows) as standard to protect the
valve stems and actuators.
Valve materials
Sleeve and Retainer Flange Materials Elastomer (Based on temperature
The long-lasting, field-replaceable Technequip Knife Gate Valve sleeves are selection and slurry chemistry)
constructed of dense molded elastomer, complete with an integral stiffener
Max/Min Service
ring molded into the sleeve (external or internal). Sleeves are available in Material
temperature
several different materials, suitable for a range of applications.
Pure Gum -60°F to 180°F (-51°C to 82°C)
For ease of installation and to pre-compress the sleeves, retainer flanges are Rubber - PG
provided as standard for all sizes of valves. Retainer flanges have a steel core (standard)
and are elastomer-lined to match the sleeve material Neoprene - NE -40°F to 212°F (-40°C to 100°C)
Pure gum rubber is supplied as standard, however, there are many elastomer Nitrile - NI -40°F to 212°F (-40°C to 100°C)
options available. EPDM - EP -60°F to 300°F (-51°C to 149°C)
Chlorobutyl - CB -40°F to 230°F (-40°C to 110°C)
Please contact your regional representative to determine which material is
best suited for your application.
Actuation options
Safety options
Lockout – L
Tabs allow a lock-pin to be placed
through the gate, preventing
actuation (manual valves only).
Gate guards – GG
Expanded metal gate guards prevent
access to the gate, while allowing for
washout of the gate area.
Lockout - L
9
Exhaust muffler
Silencer fitting mounted on exhaust port of solenoid. (AC
only).
I/O module
Communication protocol I/O modules for valve
addressability can be provided and mounted on the valve.
Please consult factory for options available.
Quick connect hydraulic manifold blocks
For other options not listed here, please
consult factory.
Solenoids
7 8 9 10
1. MACSOLENOID®
2. Poppet Pilot Valve
3. Plug In Design
6 4. High Flow Ports
2
5. Optional Common External Pilot
6. Spring Return
7. Mac Spool & Bore
5 8. Power Indicator Light
9. Piston
10. Non-Locking Manual Operator
4 3
11
Solenoids (cont.)
1 2 3 4
9 8
12
Switches
Switches (cont.)
Installation
Valve connection
The pipe line companion flanges should be raised or flat faced to ensure full sleeve support. The following table outlines the
standard flange connection and associated hardware details.
Imperial
Imperial Technequip™ knife gate valves have flanged connections with ANSI B16.5 Class 150 bolt drillings up to the 24” valve and
as per MSS SP-44 class ISO for 26” valve and above
Installation (cont.)
Metric
Technequip™ knife gate valves have flanged connections with DIN PN10 and AS2129
Stud or bolt
Stud or bolt
useable
Number of useable
Bolt circle Bolt diameter x length
bolts per length with
diameter pitch without Recommended
Valve valve retainer
retainer tightening
Size flange
flange torque (N-m)
AS2129 AS2129 AS2129 AS2129
*DIN *DIN AS2129 *DIN *DIN *DIN
TABLE TABLE TABLE TABLE
PN10 PN10 TABLE D/E PN10 PN10 PN10
D/E D/E D/E D/E
50mm 125 114 M16x2.0 M16x2.0 8 8 40 40 50 50 50
75mm 160 145 M16x2.0 M16x2.0 16 8 45 40 50 50 50
100mm 180 178 M16x2.0 M16x2.0 16 8 / 16 45 45 55 55 50
M16x2.0 /
150mm 240 235 M20x2.5 16 16 50 45 65 60 95
M20x2.5
M16x2.0 /
200mm 295 292 M20x2.5 16 16 50 50 65 65 95
M20x2.5
250mm 350 356 M20x2.5 M20x2.5 24 16 / 24 --- --- 70 70 155
M16x2.0 /
300mm 400 406 M20x2.5 24 24 --- --- 75 75 155
M20x2.5
350mm 460 470 M20x2.5 M24x3.0 32 24 --- --- 80 80 230
400mm 515 521 M24x3.0 M24x3.0 32 24 --- --- 80 85 230
450mm 565 584 M24x3.0 M24x3.0 40 24 / 32 --- --- 95 95 325
500mm 620 641 M24x3.0 M24x3.0 40 32 --- --- 95 100 325
M27x3.0 /
600mm 725 756 M27x3.0 40 32 --- --- 100 105 325
M30x3.5
*650mm 780 --- M30x3.5 --- 48 --- --- --- 100 --- 465
M30x3.5 /
*750mm 900 927 M30x3.5 48 40 --- --- 110 115 465
M33x3.5
800mm 950 987 M30x3.5 M33x3.5 48 40 --- --- --- 465
900mm 1050 1092 M30x3.5 M33x3.5 56 48 --- --- 125 125 465
M33x3.5
1200mm 1300 1410 M36x4.0 64 64 --- --- 170 160 465
M36X4.0
Operating specifications
Operating warnings
Ensure that the stainless steel gate is always fully opened or fully closed. DO NOT use the valve to “throttle” the flow, as premature
wear of the gate and sleeves will result which can render the valve inoperable. It is normal during valve actuation for a small
amount of slurry/liquid to be discharged. If slurry/liquid is harmful in any way or slurry containment is necessary please inquire
about a splash guard option. If using the splash guard do not block both splash guard ports. For proper operation of a valve please
see table below to ensure your conditions are within the operating specifications.
12 150 13.188 12.0 80/150 25.2 4.0 800/1200 0.717 --- 158
14 150 15.0 12.0 80/150 25.2 4.0 800/1200 0.816 --- 180
16 150 17.375 14.0 80/150 34.3 4.0 800/1200 0.945 --- 209
18 150 19.25 14.0 80/150 34.3 5.0 800/1200 1.635 --- 308
20 150 21.75 16.0 80/150 44.7 5.0 800/1200 1.848 --- 432
24 150 27.0 16.0 80/150 44.7 6.0 800/1200 3.303 --- ---
26 100 29.0 18.0 80/150 56.7 4.0 1800/3000 1.577 --- ---
30 100 33.0 --- --- --- 5.0 1800/3000 2.804 --- ---
32 100 35.0 --- --- --- 5.0 1800/3000 2.975 --- ---
36 100 39.0 --- --- --- 6.0 1800/3000 4.771 --- ---
42 100 48.0 --- --- --- 6.0 1800/3000 5.875 --- ---
300 1034 335 300 550/1030 42.8 100 5520/8270 2.714 --- 158
350 1034 381 300 550/1030 42.8 100 5520/8270 3.088 --- 180
400 1034 441 350 550/1030 58.3 100 5520/8270 3.577 --- 209
450 1034 489 350 550/1030 58.3 127 5520/8270 6.189 --- 308
500 1034 552 400 550/1030 75.9 127 5520/8270 6.995 --- 348
600 1034 686 400 550/1030 75.9 150 5520/8270 12.503 --- 432
650 690 737 460 550/1030 96.3 100 12420/20700 5.969 --- ---
750 690 838 --- --- --- 127 12420/20700 10.613 --- ---
800 690 887 --- --- --- 127 12420/20700 11.261 --- ---
900 690 991 --- --- --- 150 12420/20700 18.058 --- ---
1050 690 1155 --- --- --- 150 12420/20700 22.239 --- ---
1200 517 1346 --- --- --- 150 12420/20700 24.556 --- ---
17
TM
TECHNEQUIP
Maintenance KNIFE GATE VALVE
& Storage
MAINTENANCE & STORAGE
Required lubricating procedure
The Technequip™ knife gate valves require regular lubrication using a silicone based lubricant (see below for acceptable lubricants).
REQUIRED LUBRICATING PROCEDURE
DO NOT USE HYDROCARBON BASED LUBRICANTS as they may damage the replaceable wear sleeves. Lubricate both sides of the
valve
The approximately
Technequip™ every
Knife Gate50Valves
cyclesrequires
or afterregular
long periods of infrequent
lubrication cycling.based
using a silicone Lubrication fittings
lubricant are located
(see below on the top
for acceptable of the
lubricants).
DO NOT
valve USE HYDROCARBON
housing BASEDThe
(see schematic below). LUBRICANTS
table belowasoutlines
they may
thedamage the replaceable
approximate volume ofwear sleeves.
lubricant Lubricate
needed both Please
per valve. sides ofnote
valve
approximately every 50 cycles or after long periods of infrequent cycling. Lubrication
that all valves are lubricated when assembled and do not require initial lubrication. fittings are located on the top of the valve
housing (see schematic below). The table below outlines the approximate volume of lubricant needed per valve. Please note that all
valves are lubricated when assembled and do not require initial lubrication.
Recommended lubricant DOW#111
Approved Alternatives
RECOMMENDED LUBRICANT DOW#111 Rhone-Poulene Rhodorsil III, General Electric compound G661, DOW 4, DOW 44
Sizing
150 175 279 324 148 772 732 759 406 791 457 368
200 181 343 381 197 892 849 860 508 875 457 368
250 222 406 426 250 1029 1019 1006 508 1020 457 368
300 254 483 508 292 1247 1195 - - 1257 610 422
350 254 533 567 337 1356 1314 - - 1353 610 422
400 276 597 635 375 1522 1469 - - 1448 610 422
450 308 635 673 425 1624 1676 - - 1689 610 492
500 359 699 721 470 1863 1881 - - 1842 610 492
600 371 813 857 584 2234 2202 - - 2176 762 533
Valve specification
Heavy duty, wide body, slurry knife gate spacer bars shall not be used. Valve (bellows) and all manual and electric
valve shall be designed specifically for components, including actuators, shall valves shall be equipped with stem
highly abrasive applications. The valve be individually epoxy coated. All covers.
shall be double flat-faced flanged, hardware shall be zinc-nickel
bi-directional, full port design. The valve dichromate plated. The valve gate and body shall be
body shall be designed such that the designed with a wiper/seal to prevent
gate passes between two inserted Valve gate material shall be 17-4 PH leakage out the top of the gate valve
massive elastomer sleeves so that the stainless steel for sizes 2” (50 mm) during travel. The wiper blade shall be
gate expels slurry solids in the path of through 14” (350 mm), and 316L easily maintained. It shall be replaceable
the gate through an opening in the stainless steel for sizes 16” (400 mm) in the field, without removing the valve
bottom of the valve. Sleeves shall be and larger. Gates shall be coated with a from its installed location.
held in place by elastomer-lined retainer fluorocarbon coating to prevent buildup
flanges for all sizes of valves. Valve of material and to decrease friction All valves with pneumatic actuators
design shall not include packing glands. between the gate and the sleeves. shall be supplied with internal ring
The valve shall provide 100% bubble- When open, the gate shall be fully magnet integral to the piston head so
tight seal in the open or closed position. removed from the flow, and when that reed limit switches can be used for
closed, the gate shall act as blind proximity indication.
Valve bodies shall be constructed of flange. Valve gate shall be attached to
two-coat epoxy-painted ASTM A536 actuators with a fabricated 304 or 17-4 Specify Technequip Knife Gate Valve
cast ductile iron. Valve bodies shall be PH stainless steel gate clevis. The valve manufactured by FLSmidth Krebs.
designed with machined gate guides; shall be equipped with dust boots
12-000 Rev. 8/22/2016 ljr-us
Title locations
Global
www.flsmidthkrebs.com
www.flsmidth.com
World-class Service
The Krebs’ customer service philosophy is to consistently exceed the expectations of our customers when it comes to providing
technical support, processing orders and maintaining parts availability. Starting with the sales process, and extending
throughout the life of the supplied process solution, we strive to provide an unmatched, world-class customer experience.
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Copyright © 2014 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or
warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.