PCB - Design Guidlines PDF
PCB - Design Guidlines PDF
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PCB DESIGN
BASICS
Hello friends!!
Welcome to the world of PCB designing, where you will not only learn but update yourself with various
advance technologies and designing tips.
First of all, let us see the basic of PCB Designing step by step, which will give you an idea what exactly
PCB designing is?
First step is schematic capture or schematic entry is done through an EDA (Electronic Design
Automation) tool.
Card dimensions and template are decided based on required circuitry and case of the PCB.
Determine the fixed components and heat sinks if required.
Deciding stack layers of the PCB. 4 to 12 layers or more depending on design complexity.
Ground plane and Power plane are decided. Signal planes, where signals are routed, are in top
layer as well as internal layers.
Line impedance determination using dielectric layer thickness, routing copper thickness and
trace-width. Trace separation also taken into account in case of differential signals.
Microstrip, stripline or dual stripline can be used to route signals.
Placement of the components. Thermal considerations and geometry are taken into account.
Vias and lands are marked.
Routing the signal trace. For optimal EMI per formance high frequency signals are routed in
internal layers between power or ground planes as power plane behaves as ground for AC.
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PCB DESIGN
DEFINITION
Printed Circuit = Electric circuit in which the conducting paths connecting circuit components are
affixed to a flat insulating board.
IN THE BEIGNING
Engineer
Concept of design
Rough “scribble” of schematic
Breadboard proofing of concept
Designer
Hand draw full schematic
Hand draw layout of component placement (2x, 4x)
Hand tape circuitry on to mylar film
Hand inking of components and board nomenclature
Drill templates created using dots, donuts, symbols
Manufacturer
Photo-reduction of taped ar twork
Chemical etching of copper laminates
Hand cut silkscreens to squeegee onto board
“Bulls eye” drilling of holes
Hand mounting and soldering of components
Hand probes used to test functionality
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ADVANCES MADE
Manufacturing
First to utilize advances in automation and computers
Digitizing replaces photo-reduction
NC Drill replaced “Bulls eye” drilling
Photographic imaging to create silkscreens
“Pick & Place” machines for component mounting
Wave solder machines reduces hand soldering
Designing
Hand drawing layouts digitized to create 1x film ar twork
CAD programs developed for board layout
Output of Gerber data to create 1x film ar twork
Output of NC Drill tapes
TODAY
Engineer
Develop concept and schematic in CAD/CAE tools
Computer simulating design replaces breadboard
Designer
CAD tools tie schematic and layout for “Intelligent” Designs
Component placement and circuit routing automated
Data output increased to include: Gerber data, NC Drill data, component placement data,
net list data, testing data, etc.
Manufacturer
Use Gerber and NC Drill data to fabricate bare board
Use component placement data to assemble board
Use net list and testing data to verify final product
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PCB DESIGN
“Design for…” becomes new buzz words for the electronic industry
DFM, DFT, DFR, DFC…DFX
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PCB DESIGN
INDUSTRY STANDARDS
Board Level
IPC-2221 Generic Standard for Printed Board Design
IPC-4101 Specification for Base Materials
IPC-4103 Materials for High Speed/High Frequency boards
IPC-7351 Sur face Mount Design and Land Pattern
IPC-SM-840 Solder Mask Standard
IPC-TM-650 Test Methods Manual
Assembly Level
IPC-A-610 Acceptability of Printed Board Assemblies
J-STD-001 Requirements for Soldered Electrical and Electronic Assemblies
Documentation
MIL-STD-100 Engineering Drawing Practices
ASME Y14.100 Replaces MIL-STD-100 for non-Military
IPC-D-325 Documentation Requirements for Printed Boards, Assemblies and Suppor t
Drawings
ASME Y14.5 Dimensioning and Tolerancing
2. Board Types
Bare board configurations
3. Producibility Levels
Circuit design complexity
4. Assembly Classes
Component mounting complexity
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1. PERFORMANCE CLASSES
Class 1 – General Electronics Products
Main impor tance is functionality. Cosmetic imper fections not impor tant
Some computers and computer peripherals
2. BOARD TYPES
Type 1 – Single-Sided Printed Board
Type 2 – Double-Sided Printed Board
Type 3 – Multilayer without blind and/or buried vias
Type 4 – Multilayer with blind and/or buried vias
Type 5 – Multilayer Metal Core without blind and/or buried vias
Type 6 – Multilayer Metal Core with blind and/or buried vias
3. PRODUCIBILITY LEVELS
Level A - General Design Complexity
Preferred
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4. ASSEMBLY CLASSES
Class A – Through-hole mounted components only
Class B – Sur face Mount components only
Class C – Simplistic through-hole and sur face mount intermixed assembly
Class X – Complex intermixed assembly (Through-hole, sur face mount, fine pitch and BGA)
Class Y – Complex intermixed assembly (Through-hole, sur face mount, ultrafine pitch and chip
scale)
Class Z – Complex intermixed assembly (Through-hole, ultrafine pitch, COB, flip-chip and TAB)
COMPONENTS
Types of Components
Passive vs. Active
Symbols and Designations
Package Types
Through-hole
Sur face Mount
TYPES OF COMPONENTS
Passive Components: Basic function does not change when they receive a signal
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PCB DESIGN
TYPES OF COMPONENTS
Active Components: Basic function of component changes when a signal is received
circuits E
2
C 3
1
B PNP
2
E
PACKAGES TYPE
Surface Mount - Components with leads that are mounted directly onto lands that are on the
sur face of the board
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PCB DESIGN
Orientation
Identification of pin 1 of multi-pin devices
Dot, notch or number identification on component
Square pad or silkscreened dot on board sur face
Pin count direction typically counter-clockwise from pin 1
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PCB DESIGN
DOCUMENTATION
1. Master Drawing
Supplies all the information needed to fabricate the bare board
Minimum information required per IPC-D-325:
Design requirements Silkscreen requirements
Board detail & construction Marking requirements
Conductor definition Bow & twist requirements
Minimum spacing requirements Test coupons requirements
Ar twork configuration control Electrical Test requirements
Fabrication allowances Per formance requirements
Solder mask requirements Master pattern drawing
Reference to CAD data
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DOCUMENTATION
3. Printed Board Assembly Drawing
PRINTED BOARD ASSEMBLY DRAWING SAMPLE
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DOCUMENTATION
4. Parts List – Bill of Materials (BOM)
PART LIST BILL OF MATERIALS(BOM) SAMPLE
5. Schematic Diagram
Graphical representation of symbols, electrical connections, components and functions of a
specific circuit arrangement.
Minimum information required per IPC-D-325 :
Functional flow left to right, top to bottom
Reference Designations for each component depicted
Unused pins
Spares
Ground and Power Table
Highest reference designation used
Reference designations not used
Definition of non-standard symbols used
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PCB DESIGN
DOCUMENTATION
5. Schematic Diagram
SCHEMATIC DIAGRAM SAMPLE:
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Board Domension
Where does the board go?
Into a case
Slides into a rack
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Part List
The most impor tant information is the physical dimensions of the par t
if you do not have a data sheet obtain par t and measure it yourself
not as accurate as using par t manufacturer’s information, but better than guessing
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PCB DESIGN
Need a datum
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Placement Guidelines
Can save space by using both sides of the board in the old days par ts went on one side called
the component side. With the advent of sur face mount this is now the “primary” side, as
components can be placed on both sides
Sur face mount devices are smaller than conventional ones
Use a standard grid. A common size is 0.025”
easier to align components
Place par ts in only one or two orientations, ver tical and horizontal
non-or thogonal angles are harder to assemble
Place polarized par ts in the same orientation to keep assembly and repair errors to a minimum
all diode cathodes to be up or to the right
Place IC packages in an even matrix and make sure they are functionally grouped
power and ground connections will be easier
Arrange par ts so:
they are evenly spaced
do not overlap
their pads are a sufficient distance apar t to allow traces to pass between them
pads should have minimum 0.020” gap in a general purpose board
Axial par ts such as resistors and capacitors should be placed so:
there is an equal amount of lead wire on either side of the body
the two pads are at a similar distance as other axial par ts
general value is 0.500” for smaller par ts
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PCB DESIGN
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PCB DESIGN
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PCB DESIGN
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FINAL WORK
After placement and routing is complete will need to:
(A) Adjust the silkscreen legend
(B) Prepare a fabrication drawing
(C) Prepare an assembly drawing
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PCB DESIGN
FINAL WORK
(A) Adjust The Silkscreen Legend
Par t outlines need to be trimmed to keep lines off pads and vias
many ECAD programs do this automatically
Reference designators need to be moved for same reason and also so they can be seen when
par t is installed
May need other details to be shown
POST PROCESSING
Prepares data that is used by the manufacturer to generate the finished board
First step is to print the fabrication and assembly drawings
Should check these before sending out. Correction of mistakes once board has been made are very
expensive
Second step is to generate the NC drill file of hole positions
Manufacturer uses this data to set-up for drilling the boards
Can set up drills by optically inputting data from assembly drawing
this is more expensive and error prone
better to generate the drill file
Third step is to generate the ar t work for the board
Each layer of the board must have a master ar twork with opaque features on a clear background
May be possible to do printing yourself but better to send to a reprographic company
Many manufacturers accept photo plot files (gerber files)
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PCB DESIGN
EAGLE
Nice, easy to use CAD/CAM software for PCB schematic and routing. .BRD files for prototyping. You
can download free evaluation version.
gEDA
gEDA is a free, open-source schematic capture and layout package that runs on Linux.
ZenitPCB
ZenitPCB is a freeware layout software.
PCB
Free unix PCB editor.
FREE-PCB
FreePCB is a free, open-source printed circuit board layout editor for Microsoft Windows!
TinyCAD
TinyCAD is a free open-source schematic editor.
KICAD
GPL open source schematic capture and PCB routing.
TCI3
Free PCB routing and schematic capture software.
SCORE
Free schematic capture software (Alfa version).
OSMOND PPC
FREE MAC PCB CAD/CAM software.
PROTEL
CAD/CAM software for schematic and routing. You can download 30 days free trial. Protel offers
free old-DOS based software called EasyTrax.
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ORCAD
CAD/CAM software. No demo/evaluation version.
CIRCUIT MAKER
CAD/CAM software for schematic and routing. You can download limited demo version.
P-CAD 2000
PCB CAD/CAM software. You can download FREE trial version.
PCB ELEGANCE
Nice looking CAD/CAM software for schematic and routing. You can download limited demo
version.
EDWIN
CAD/CAM software for schematic and routing. You can download limited demo version.
VISUALPC
You can download limited demo version.
BPECS32
Very limited PCB CAD software. You can download limited demo version.
AUTOENGINEER
PCB CAD/CAM software. You can download limited demo version.
EXPERT PCB
PCB CAD/CAM software. You can download limited demo version.
CIRCAD
PCB CAD/CAM software. You can download limited demo version.
LAYOUT
PCB CAD/CAM software. You can download free version.
CIRCUIT LAYOUT
PCB CAD/CAM software. You can download limited demo version.
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PCB DESIGN
DREAM CAD
Japanese PCB CAD/CAM software. You can download limited demo version.
E-CAD
Supermax CAD/CAM software, runs on NT. You can download limited demo version.
POWERPCB
CAD/CAM software. No demo/evaluation version.
PCB ASSISTANT
Low cost PCB CAD software. You can download limited demo version.
PCB DESIGNER
Low cost PCB CAD software. You can download limited demo version.
QCAD
PCB CAD/CAM software. You can download limited demo version.
QUICK ROUTE
PCB CAD/CAM software. You can download limited demo version.
TARGET 3001
PCB CAD/CAM software. You can download limited demo version.
WIN CIRCUIT 98
PCB CAD/CAM software. You can download limited demo version.
BOARD EDITOR
Low cost PCB CAD software. You can download free demo version.
VUTRAX
PCB CAD/CAM software. You can download limited demo version.
CIRCUIT CREATOR
PCB CAD/CAM software. You can download free demo version.
PADSPCB
PADS PCB CAD/CAM software. You can download free limited demo version on this ftp server.
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PCB DESIGN
LAY01
PCB CAD/CAM software with limited demo version (200 pins) for free download.
GElectronic
Low cost PCB routing and schematic capture software.
PRO-Board, PRO-Net
Schematic capture and routing for AMIGA computers.
CSIEDA
Schematic capture and routing for PC.
VISUALPCB
Low cost schematic capture, spice and routing for PC.
WINBOARD
CAD/CAM software for schematic and routing. You can download limited demo version.
ULTIBOARD
CAD/CAM software for schematic and routing. You can download limited demo version.
EASY PC
PCB CAD/CAM software.
RANGER
PCB CAD/CAM software. You can download limited demo version.
PROTEUS
Low cost CAD/CAM software. You can download limited demo version.
AutoTrax Eda
Schematic design and PCB routing software. You can download free copy from the web site.
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CADINT
Schematic capture and PCB routing. Have 30 days trial version for download.
WINQCAD
Schematic capture, PCB routing, autorute. Have free 200 pin version for download.
Pulsonix
PCB schematic capture and routing software. 100 pin restricted demo available.
DIPTRACE
PCB schematic capture and routing software. 30 days evaluation version. Not-for-profit version
available allows 4 layers and 1000 pins.
RIMU PCB
Low cost PCB schematic capture and routing software. Demo version is available for download
TopoR
Schematic capture and PCB layout with some unique features as round edges auto-routing, made in
Russia. Demo version is available for download
TINA
Schematic capture and PCB layout with analysis and spice. Demo version is available for download.
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