Instruction Manual Electromagnetic Flowmeters

IM/MM/SF_10

MagMasterTM

FFac
act0 0ry
ry ®
Cenelec/ATEX
SM
Mutua l
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sttem
em
Approved
 ABB
The Company EN ISO 9001:2000

We are an established world force in the design and manufacture of

instrumentation for industrial process control, flow measurement, gas and
liquid analysis and environmental applications.
As a part of ABB, a world leader in process automation technology, we offer Cert. No. Q5907
customers application expertise, service and support worldwide.
EN 29001 (ISO 9001)
We are committed to teamwork, high quality manufacturing, advanced
technology and unrivalled service and support.
The quality, accuracy and performance of the Company’s products result
from over 100 years experience, combined with a continuous program of Lenno, Italy – Cert. No. 9/90A
innovative design and development to incorporate the latest technology.
Sonehouse, U.K.
The UKAS Calibration Laboratory No. 0255 is just one of the ten flow
calibration plants operated by the Company, and is indicative of our
dedication to quality and accuracy.
0255

Electrical Safety
This instrument complies with the requirements of CEI/IEC 61010-1:2001-2 "Safety requirements for electrical equipment for
measurement, control, and laboratory use". If the instrument is used in a manner NOT specified by the Company, the protection
provided by the instrument may be impaired.

Symbols
One or more of the following symbols may appear on the instrument labelling:

Warning Ð Refer to the manual for instructions Direct current supply only

Caution Ð Risk of electric shock Alternating current supply only

Protective earth (ground) terminal Both direct and alternating current supply

The equipment is protected through double

Earth (ground) terminal
insulation

Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual
for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of
the Technical Communications Department.

Health and Safety

To ensure that our products are safe and without risk to health, the following points must be noted:
1. The relevant sections of these instructions must be read carefully before proceeding.
2. Warning labels on containers and packages must be observed.
3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in
accordance with the information given.
4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions
of high pressure and/or temperature.
5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe
handling procedures must be used.
6. When disposing of chemicals ensure that no two chemicals are mixed.
Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where
applicable) may be obtained from the Company address on the back cover, together with servicing and spares
information.
CONTENTS 1 INTRODUCTION

1 INTRODUCTION ........................................ 1 MagMasterTM is a range of high performance

electromagnetic flowmeters for the measurement
2 MECHANICAL INSTALLATION .................. 2 of electrically conductive fluids and slurries, and is
2.1 Unpacking .......................................... 2 normally supplied as a calibrated system, with the
2.2 Installation Conditions ......................... 2 transmitter factory configured to a supplied full-
2.3 Mechanical Installation ........................ 4 bore or insertion probe sensor.
2.3.1 Transmitters ........................... 4
2.3.2 Sensors ................................. 4
A wide range of options is available to suit most
3 ELECTRICAL INSTALLATION .................... 5 applications, including:
3.1 Grounding .......................................... 5 Integral or remote transmitter.
3.2 Cables ................................................ 6
Insertion Probes.
3.2.1 Cable
(Remote Versions only) ........... 6 Approved Versions, including:
3.2.2 Cable Hazardous area operation.
(Alternative Type – North HARTTM communication protocol.
American Wiring Practice) ...... 7
PROFIBUS DP communication protocol.
3.2.3 Cable Glands
(IEC Installation Practice) ........ 7
3.2.4 Conduit Adapters and
Cable Glands Warning. For MagMaster Approved /
(North American – 0.5in) ......... 8 Hazardous Versions read in conjunction
3.3 Connection Requirements .................. 8 with IM/MM-BK1.
3.3.1 Sensors ................................. 8
3.3.2 Transmitters (All versions) ..... 10
3.3.3 Alternate Warning.
Wiring Configuration ............. 12 • Installation and maintenance must
3.4 Input/Output Connections ................. 12 only be carried out by suitably trained
3.4.1 Frequency Outputs .............. 13 personnel.
3.4.2 Alarm Outputs ...................... 13 • All relevant sections of this manual
3.4.3 PLC Interface ....................... 13 must be read before selecting a
3.4.4 Contact Input ....................... 14 location.
3.4.5 Current Output ..................... 15 • Safety requirements of this
3.4.6 Computer Connection .......... 16 equipment, any associated
3.4.7 Power Supply Connections .. 17 equipment and the local environment
3.4.8 Profibus Connections ........... 18 must be taken into consideration.
• The installation and use of this
4 STARTUP AND OPERATION ................... 19 equipment must be in accordance
4.1 Startup ............................................. 19 with relevant national and local
standards.
APPENDIX A – ENVIRONMENTAL
PROTECTION ................................................. 21

SPECIFICATION ............................................. 22

1
2 MECHANICAL INSTALLATION

2.1 Unpacking

Fig. 2.5 Vibration

Fig. 2.1 Unpacking

2.2 Installation Conditions

Fig. 2.6 Localised Heat

>2 x pipe dia. >5 x pipe dia.

minimum minimum

Flow Direction
Fig. 2.2 Spillage Fig. 2.7 Straight Pipe Requirements

Fig. 2.8 Fluid Level

Fig. 2.3 Lagging (High Temperature)

Allow room to
read display
60°C (140°F)
Maximum

–20°C (–4°F)
Minimum

Fig. 2.4 Siting Fig. 2.9 Within Temperature Limits

2
 2 MECHANICAL INSTALLATION…

Supports
80°C (176°F)
Maximum !

Fig. 2.13 Above Ground

–10°C (14°F)
Minimum

Fig. 2.10 Cable Routing

IP65
(NEMA 4)
Fig. 2.14 Temperature Difference

Fig. 2.11 Within Environmental Rating

Metal
Protection
Plate
Backfill

Fig. 2.15 Shade

Supports

Fig. 2.12 Underground

3
…2 MECHANICAL INSTALLATION

2.3 Mechanical Installation

Metal
face
2.3.1 Transmitters Metal
face
162mm (6.35in) Gasket PTFE PTFE

Gasket
214mm 232mm (9.13in)
(8.43in) (Fixing Centres)

<15mm bore sensors

32mm
(1.26in)

69mm (2.72in) Allowance for

(Fixing Centres) cable bends
200mm (8in)
3 Fixing Holes,
6.5mm (1/4in) Diameter

Caution. Do not overtighten fixings,

especially on an uneven surface.

Fig. 2.16 Dimensions

Caution. For wafer type sensors of
<15mm bore, the fluid seal must be
2.3.2 Sensors made against the PTFE. Otherwise use a
full face gasket.
Caution.
• Do NOT exceed the maximum
working pressure marked on the Fig 2.18 Wafer Type Sensors
equipment.
• Use stainless steel (austenitic) bolts,
studs and nuts for flanged sensors
below 200mm.

Fit gaskets

Gasket same size as pipe

Fig. 2.17 Gasket Fitting

4
3 ELECTRICAL INSTALLATION

3.1 Grounding (Fig. 3.1, 3.2)

Supplied Bonding Cables

>4mm2 (<10AWG)
Copper Wire

Common Ground
(Plant bonding)
Fig. 3.1 Pipelines

Insulated connecting wire

Supplied Bonding Cables (not included). Must be
adequately rated to carry
cathodic currents.

Insulating Sleeve
and Washer
>4mm2 (not provided)
(<10 AWG)
Copper Wire

Gasket Gasket Detail of grounding

Grounding Ring rings required for
Grounding Rings Common Ground BOTH flanges
(Plant bonding)

Fig. 3.2 Pipelines with Cathodic Protection

5
…3 ELECTRICAL INSTALLATION

3.2 Cables

3.2.1 Cable (Remote Versions only)

Ground Wire (ESCREEN)

Grey Coaxial Core (SIG2) White Coaxial Core (Sig1)

Inner Conductor (SIG2) Inner Conductor (Sig 1)
Inner Insulation (Pink) Inner Insulation (Blue)
Conductive Layer (Black) Conductive Layer (Black)
Primary Screen (DS2) Primary Screen (DS1)
Insulation (Grey) Insulation (White)
Foil Secondary Screen
Foil Secondary Screen

Red wire (CD1) Filler

Yellow wire (CD2)

Overall Foil Screen

Optional Steel Wire Armor
and submersible overjacket Violet wire (SIG GND)
Fig. 3.3 Cable Identification

Inches
6 5 4 3 2 1 0

150 100 Millimetres 50 0

Red (CD1)
Grey Yellow (CD2)

Screen (DS2)
Pink (SIG2)
Violet (SIG GND)
Blue (SIG1)
Screen (DS1)
White
Overjacket Armor
Ground wire sleeved,
Sheath to post. (Ground)

Fig. 3.4 Cable Preparation

6
 3 ELECTRICAL INSTALLATION…

3.2.2 Cable (Alternative Type – North American Wiring Practice)

Grey Coaxial Core/Wires White Coaxial Core/Wires

Signal Core/Wires Signal Core/Wires
Inner Insulation (Pink) Inner Insulation (Blue)
Conductive Layer (Black) Conductive Layer (Black)
Screen Screen
Insulation (Grey) Insulation (White)
Foil Screen Foil Screen

Cable - Part No. STT3503

Red Yellow

Screen
Violet Outer Drain Wire
Green/Yellow Outer Jacket
Fig. 3.5 Cable Identification (North American Wiring Practice)

5 4 Inches 3 2 1 0

100 Millimetres 50 0

Red
Yellow

Grey covered coax

Inner to SIG2. Screen to DS2
Violet to SIG GND
White covered coax
Inner to SIG1. Screen to DS1

Outer Overall screen drain

Insulation wire to ESCRN Length for Length for
Probe Head Transmitter

Fig. 3.6 Cable Preparation (North American Wiring Practice)

3.2.3 Cable Glands (IEC Installation Practice)

Warning.
• Rigid conduit must not be fitted to
the transmitter.
• Transmitter conduit adaptors must
incorporate a face seal.
'O'-Ring

Fig. 3.7 Cable Gland

(IEC Installation Practice)

7
…3 ELECTRICAL INSTALLATION

3.2.4 Conduit Adapters and Cable Glands (North American – 0.5in)

Alternative Alternative
Face Seal Face Seal

Face
Seal Face
Seal
Hub
Hub

Ferrule
Seal Fittings vary Illustration
(Present in O.Z. slightly for typical for
Gedney different makes O.Z.Gedney
Fittings)
Outer Nut

Outer Nut

Conduit Adapters

Cable Glands

Fig. 3.8 Conduit Adapters and Cable Glands

3.3 Connection Requirements

Transmitter
The transmitter and sensor are supplied as a
matched system. Check serial numbers to ensure
they are matched.
Sensor

3.3.1 Sensors
Remote sensors are usually supplied with an
integral cable and potted connections. If the
sensor has been supplied unpotted, connections
must also be made to the sensor terminal box and
Power
then potted on completion with the supplied
Input/Output potting material – See Appendix A.

Fig. 3.9 Connection Requirements

8
 3 ELECTRICAL INSTALLATION…

Caution. (Remote versions)

• Remove any exposed black conductive layer from under coaxial screens.
• Make connections only as shown.
• Sleeve all bare wiring.
• Twist RED and YELLOW cores lightly together.
• Twist WHITE and GREY coaxial cables lightly together.
• Maintain Environmental Protection at all times.
• Conduit connections must provide cable entry sealing.

Information. (Remote versions)

• Refer to ENVIRONMENTAL PROTECTION (Appendix A).
• Internal appearance of Terminal Box may vary from that shown.

Alternative Terminal Box Standard Terminal Box

Note. If link is fitted, do NOT remove

Red CD1
Yellow/Green
Yellow (if present) Grey
CD2 Grey Screen
Pink Coaxial
Blue   White
SIG GND White Screen Coaxial
Violet DS1 Violet
Screen
SIG1
Blue Sleeved Ground
SIG2 Wire
Pink Yellow
Screen DS2 Red

Grey Coaxial

White Coaxial

Sleeved Ground Wire (Green)

Fig. 3.10 Sensor Terminal Box Connections (Remote version)

9
…3 ELECTRICAL INSTALLATION

3.3.2 Transmitters (All versions)

Remove
Protection
Cover

4
Caution. Unused
cable entries must
be blanked with the
permanent blanking
plugs supplied with 1 Slide
down
the transmitters.
Pull out
slightly... 2
2
...and 3 Slacken
slide off captive
screws
Fig. 3.11 Transmitter Connection Terminal

Caution.
• Remove any exposed black conductive layer from the inner insulation of both coaxial cables.
• Substitute sensor cable of any kind is not acceptable.
• Do not make connections except as shown.
• Twist cable pairs together as shown.
• Sleeve ALL bare wires.
• Sensor cable may only be joined using company supplied junction box - available
separately.

Terminal Identification
Each terminal block has two parallel rows of connectors. The corresponding label for each connector is
printed on the board as shown in fig 3.12.
ALARM 1

ALARM 2

PLS 0V

EXT I/P+

ALARM 1

ALARM 2

PLS 0V

EXT I/P+
F OUT B

F OUT B
F OUT A

F OUT A
EXT I/P-

EXT I/P-
PLS 0V

PLS 0V

Caution. It is important that all wires are correctly

connected to their corresponding terminal.

Fig 3.12 Terminal Identification

10
 3 ELECTRICAL INSTALLATION…

…3.3.2 Transmitters (All versions)

Red
(CD 1)

SIG GND
Drive

SIG 1
DS 1

DS 2
Connections
Yellow White Coax
(CD 2) Blue Inner (SIG 1)

CD 1
CD 2
IC 2
Screen (DS 1)
Signal
Connections
Violet Grey Coax
Pink Inner (SIG 2)
Screen (DS 2)

Ground Wire
(Safety Earth)

Fig. 3.13 Sensor Cable Connections at the Transmitter (Remote version)

North American Wiring Practice

Red
(CD 1)
SIG GND

Drive
SIG 1
DS 1

DS 2

Connection
Yellow White Coax
(CD 2) Blue Inner (SIG 1)
CD 1
CD 2
IC 2

Screen (DS 1)
Grey Coax Signal
Gnd Pink Inner (SIG 2) Connection
Connection Screen (DS 2)
Violet (SIG GND)

Cable Screen Connections

Drain Wire (ESCRN)

Fig. 3.14 Sensor Cable Connections at the Transmitter (North American Wiring Practice)

11
…3 ELECTRICAL INSTALLATION

3.3.3 Alternate Wiring Configuration

Some later transmitters have an alternative (plug-and-socket) sensor wiring configuration (see Fig. 3.15)
This connector may be either an integral part of the termination area or, alternatively, part of the CalMaster
adapter board. The wiring of both these variants is the same.
To wire the adaptor plug, carefully pull off the plug from the adaptor board, connect the wires (using a
screwdriver with a 2.5mm blade to tighten the terminal screws) and replace the plug.

GROUND
Adaptor Plug SIG GND

SIG 1
SIG 2
DS 1

DS 2
CD1
CD2

Pink
Grey Caution. Remove any exposed
Yellow black conductive layer from the
Blue
Red inner insulation of both coaxial
White
cables.
Violet
Ground Wire

Sensor Cable

Fig 3.15 Fitting the Sensor Wiring onto the Adaptor

3.4 Input/Output Connections

Caution.
• Refer to SPECIFICATION for Input/Output ratings.
• Inductive loads must be suppressed or clamped to limit voltage swings
• Capacitive loads must be inrush current limited.
• Hazardous area requirements are not considered in the following pages.

12
 3 ELECTRICAL INSTALLATION…

3.4.1 Frequency Outputs – Fig. 3.16 3.4.3 PLC Interface – Fig. 3.18

Counter/Totalizers
DC MagMaster Transmitter
Typically 1k
supply Forward Flow 1W

+
12 3 4 5 6 DC
F OUT A
supply Fwd + F OUT A
12 3 4 5 6
and/or –
Reverse Flow
F OUT B Rev + F OUT B

PLS0V
Electromechanical PLS0V
Connections

PLC DC common
Counter/Totalizers
PLC – Common –ve

Forward Flow
12 3 4 5 6
F OUT A
12 3 4 5 6

+
and/or Reverse Flow F OUT B
DC Fwd –
Telemetry, Electronic PLS0V supply Rev –
F OUT A
–
Counters etc. F OUT B

PLC PLS0V

PLC – Common +ve

Fig. 3.16 Frequency Output Connections Fig. 3.18 PLC Interface

3.4.2 Alarm Outputs – Fig. 3.17

Information.
• Inductive loads may be suppressed by diodes (D) – 1N4004 or similar.
• Inrush currents are limited to 1 Amp by resistor R – e.g. 27Ω 1W for 24V systems.
• Operation of outputs is programmable – see Configuration Manual for details.
• Frequency and Alarm outputs share a common return with contact input.
• External isolators not normally required, as the pulse, alarm and contact circuits are
electrically separated from all other Magmaster connections.

Timer
MagMaster Transmitter DC. Alarm 1 Switch MagMaster Transmitter
Alarms supply
+ R

ALARM1 ALARM1

ALARM2 ALARM2

PLS0V Alarm 2 PLS0V

and/or

Relay

Information. Relay and Timer Switch Relays and Timers

shown for example only. Connect as
required.

Fig. 3.17 Alarm Output Connections

13
…3 ELECTRICAL INSTALLATION

3.4.4 Contact Input – Fig 3.19

5V DC supply
Switch +
PLS0V
EXT I/P +
EXT I/P –
Switch EXT I/P –

MagMaster Transmitter MagMaster Transmitter

Volt-free Contact Voltage Signal or Logic Signal

ALARM 2

PLS0V
EXT I/P +
EXT I/P +
– + EXT I/P –
EXT I/P –

47.5 MagMaster Transmitter MagMaster Transmitter

50.0
Using an Alarm for Automatic
Open Collector (or Grounded Contact) Range Change

Fig. 3.19 Contact Input Connections

14
 3 ELECTRICAL INSTALLATION…

3.4.5 Current Output – Fig. 3.20 and 3.21

Information.
• Output is fully programmable – see Programming Guide.
• Output is electrically separated from all other MagMaster connections.
• External isolators are not normally required and may significantly limit accuracy if used.

MagMaster Transmitter
HART link

A1 100.0 °C
BOILER 6 TEMPERATURE
IC2
IC+
+ve
IC –
Common

IC+ IC– IC2 IC–

Normal Alternative

HART connections
where applicable

Information. For Multidrop HART installations, remove 'HART Link' and connect HART
systems directly to IC2: this allows the analog output function to be retained.
Fig. 3.20 Current Output Connections: Standard

Receiver No. 2 – Reverse

Information. Multidrop
HART mode cannot be used
A1 100.0 °C
BOILER 6 TEMPERATURE
with this configuration.
Reverse +ve + HART

MagMaster Transmitter

A1 100.0 °C
BOILER 6 TEMPERATURE
IC2
IC+
Forward +ve
IC –
Common

IC– IC2
Receiver No. 1 – Forward
HART connections
(where applicable)

Fig. 3.21 Current Output Connections: Dual Current Option

15
…3 ELECTRICAL INSTALLATION

3.4.6 Computer Connection – Fig. 3.22 and 3.23

Information. RS422/423 option is electrically isolated from all other MagMaster connections.

MagMaster RS422 Connection APPLE Connector

TERMINALS NAME (8 Pin MC)
TX-SIG RX DATA - 5

CONNECT TO
TX+SIG RX DATA + 8
RX-SIG TX DATA - 3
RX+SIG TX DATA + 6
0VC SIGNAL GROUND 4
– DCD 7
Link Link
– DTR together 1 together
– DSR 2

MagMaster
Transmitter

TX - SIG
RX - SIG
TX + SIG
RX + SIG
0VC

Fig. 3.22 RS 422 Connections (Balanced)

MagMaster RS232 9-Pin 25-Pin Hygienic

TERMINALS Name PC PC Adaptor
Connector Connector Cable
TX-SIG RXD 2 3 Red
TX+SIG – – – –
CONNECT TO

RX-SIG TXD 3 2 Blue

RX+SIG GND 5 7 Yellow
0VC (linked) (linked) (linked) Green
– DTR link 4 link 20 link –
– DSR together 6 together 6 together –
– RTS link 7 link 4 link –
– CTS together 8 together 5 together –

MagMaster
Transmitter

TX - SIG
RX - SIG
TX + SIG
RX + SIG
0VC

Link

Fig. 3.23 RS 423 Connections (Single Ended or RS 232)

16
 3 ELECTRICAL INSTALLATION

3.4.7 Power Supply Connections – Fig. 3.24 and 3.25

Warning.
• DISCONNECT THE SUPPLY FROM ANY CABLES BEING TERMINATED ON THE
TRANSMITTER.
• Electrical installation and earthing (grounding) must be in accordance with relevant national
and local standards.

ABB Limited
Line (L/L1) to L
Transmitter Label
SUPPLY 95V — 240V AC

N
Internal External

L
Neutral (N/L2) to N

AC power via a suitable

isolator and fuse

>4mm2
(<10 A.W.G.)
Copper Wire

Fig. 3.24 Power Supply Connections (AC Version Transmitter)

Note. On some AC-powered board variants the replaceable cartridge-type line fuse is omitted.
A thermal solid-state fuse is fitted but may be located elsewhere on the board.

17
…3 ELECTRICAL INSTALLATION

ABB Limited

Positive to +
Transmitter Label
SUPPLY 11V — 40V DC (Max)

+
Internal External

–
Negative to –

DC Supply

>4mm2
(<10 A.W.G.)
Copper Wire

Fig. 3.25 Power Supply Connections (DC Version Transmitter)

3.4.8 Profibus Connections

Refer to the separate manual (IM/MM/PBS) for details.

18
4 STARTUP AND OPERATION

Application of the wand to the right hand icon, or

Warning.
pressing the keypad button, resets the totaliser
• Ensure Plant Safety while
display, if this facility is enabled.
configuring, at all times.
• The 9-way D-Type Serial Link is not
isolated. Ensure that it is NOT
Information.
connected to power earth (ground),
• For the use of local or remote serial
with cathodically protected systems.
communication, and configuration,
see the Quick Reference
4.1 Startup Programming Guide or the main
Switch on the power supply to the flowmeter, and MagMaster manual.
if a transmitter with display has been ordered, the • For all versions supporting HARTTM,
flow rate will be shown on the display as shown in see the main MagMaster manual.
Fig. 4.1 or 4.2.

Sequential application of the provided magnetic

wand to the left hand icon in the transmitter display
area, or by pressing the button on the keypad
versions or the remote display, steps the display
through the following sequence:
% (Flow Rate % of Range)
> (Forward flow total value)
< (Reverse flow total value)
* (Net flow total value)
Alm (Active alarms)
Vel (Flow Velocity in m/s or ft/s)
Any alarms are displayed sequentially if more than
one alarm is present.

MagMaster Transmitter
>43567 Ltr
12.328Ltr/s
Local Display Area
>43567 Ltr
12.328Ltr/s

Icons where Magnet Magnetic

is applied Wand

Magnetic
Pen
Fig. 4.1 Location of Controls (Non-Keypad Version)

19
…4 STARTUP AND OPERATION

12.328
Ltr/s
>43567 MagMaster

32.8 Ltr/s
>42315

Fig. 4.2 Location of Controls (Keypad Versions)

20
APPENDIX A – ENVIRONMENTAL PROTECTION

Warning.
• Potting materials are toxic – use suitable safety precautions.
• Read the manufacturers instructions carefully before preparing the potting material.
• The remote sensor terminal box connections must be potted immediately on completion to
prevent the ingress of moisture.
• Check all connections before potting – see ELECTRICAL INSTALLATION.
• Do not overfill the terminal box or allow the potting material to come into contact with the ‘O’
ring or groove.
• Do not let potting material enter conduit, if used.

21
SPECIFICATION

Specification – Sensor
Sizes Accuracy (under forward flow reference conditions)

Flow Range
Sizes 5.0
Minimum Maximum*
mm (in.)
m 3/h (US g/min) m 3/h (US g/min)
4.0
15 (0.6) 0.005 (0.021) 6 (28)
20 (0.8) 0.009 (0.038) 11 (50)

Accuracy %
Sizes 700mm (27 in.)
3.0 ±1mm/s (0.0033ft/s) for velocities
25 (1) 0.014 (0.059) 17 (77) below 0.4m/s (1.3ft/s)
40 (1.6) 0.035 (0.15) 45 (197)
2.0
50 (2) 0.053 (0.23) 71 (311)
Sizes 600mm (24 in.)
65 (2.5) 0.089 (0.40) 119 (525) ±0.75mm/s (0.0025ft/s) for velocities
1.0 below 0.5m/s (1.64ft/s)
80 (3) 0.136 (0.59) 181 (796)
0.20
100 (4) 0.21 (0.94) 283 (1243) 0.15
150 (6) 0.47 (2.10) 640 (2797) 0
0.1 0.2 0.3 0.4 0.5 1.0 15.0
200 (8) 0.84 (3.73) 1130 (4974) Velocity — m/s (ft/s)
250 (10) 1.32 (5.83) 1770 (7771)
Analog output Additional < ”0.008mA
300 (12) 1.91 (8.4) 2540 (11190)
Temperature effect
350 (14) 2.60 (11) 3460 (15230)
400 (16) 3.39 (15) 4520 (19890) Transmitter <”0.08% of reading/10“C
450 (18) 4.29 (19) 5730 (25180) Analog output – Additional
500 (20) 5.3 (23) 7070 (31090 <”0.08% of reading/10“C
600 (24) 7.6 (33) 10180 (44760) Power supply variation Negligible
700 (28) 14 (46) 13850 (60920)
Pressure effect <0.15% over the operating range of
760 (30) 16 (52) 15900 (69930) the equipment
800 (31) 18 (60) 18100 (79560
900 (35) 23 (75) 22900 (100700)
1000 (39) 28 (93) 28300 (124300)
1050 (41) 31 (112) 34200 (150400)
1200 (47) 41 (134) 40700 (179000)
1400 (55) 55 (182) 55400 (243700)
1500 (59) 64 (208) 63600 (279700)
1600 (63) 72 (238) 72400 (318300)
1800 (71) 92 (302) 91600 (402800)
2000 (79) 113 (372) 113100 (497400)
2200 (87) 136 (451) 137000 (602000)

* Based on 10ms–1 (33fts–1), but instrument capability in excess of

15ms–1 (50fts–1)

22
 SPECIFICATION…

…Specification – Sensor

Wetted Material Electronic Display Unit

Lining Mounting
Suitable for potable water and waste water Integral with sensor
(all materials UKWFBS listed)
OR
Contact factory for non-standard materials
Remote up to 100m (325 ft)
Electrodes Longer lengths available on request
Stainless steel 316
Contact factory for non-standard materials Housing
IP65 (NEMA4)
Flanges
Glass-loaded polypropylene, polycarbonate window ULVO rated
Carbon steel
Electrical connections
Pressure limitations
20mm glands, or accepts
†600mm as flange rating 1
/2 in. NPT connections
–700mm 6, 10 or 16 bar
Sensor cable
Environmental protection ABB cable supplied as standard
IP68 (NEMA6) Armored version available on request
Buriable to 5m (16 ft) depth

Pressure equipment directive 97/23/EC Power supply*

This product is applicable in networks for the supply, distribution
and discharge of water and associated equipment and is therefore Voltage Range (V)
Voltage Type Frequency (Hz) VA
exempt. Absolute rating
AC 85 to 265 47 to 440 <20
Conductivity
–5PS/cm DC 11 to 40 – <20

End connections *Power supply fully isolated

PN6 ANSI B16-5 Class 150 Liquid Sensing
PN10 ANSI/AWWA C207 Class B & D Drives output to zero with an empty pipe
PN16 AS2129 Table 'C'
Languages
or BS10/AS2129 Table 'D' & 'E'
Operation in English, French, German, Spanish, Italian, Dutch plus
others on application

Temperature Ranges

Process Ambient Storage

75°C (167°C)
70°C (158°F)
60°C (140°F)

–10°C (14°F) –20°C (–4°F)

–20°C (–4°F)

23
…SPECIFICATION

Output/Inputs Mounting
Common
mA
<21mA, 16V 45°
maximum

Forward <800Hz, <35V open collector

square wave, or fixed pulse
Reverse width <2.5s, 250mA

Choice of
9 alarms <35V, >250mA open collector

Contact closure or logic input

Totalizer reset
Dual range selection Sensor Electrodes
Output hold
Drive to zero
RS232
9-pin D-connector (PC compatible) Pipe Connections
(local only)

Optional (For blind & 2-line display units) >5 x pipe dia. >2 x pipe dia.

Dual mA Dual analog (optional) minimum minimum

Non-active output is 4mA or 0mA
Profibus DP v0

HART

Flow Direction

Optional (For keypad units)

Dual mA Dual analog

Non-active output is 4mA or 0mA

Galvanic isolation to 50V DC between analog pulse/alarm

and earth/ground

24
 SPECIFICATION

Sensor Specification (nominal dimensions)

15 to 2200mm (0.5 to 84 in.)

Flange Size
Meter Size Approximate Weight
Metric Flanges (DN) BS10 Flanges (in.) AWWA C207 Length A mm (in.)
mm kg (lb)
Flanges (NPS)
1 1
15 15* /2 /2
3 3
20 20* /4 /4 7 (15)
25 25* 1 1
40 40* 11/2 11/2 200 (7.9)* 9 (20)
50 50* 2 2 10 (23)
65 65* 21/2 21/2 18 (40)
80 80* 3 3 18 (40)
100 100* 4 4 250 (9.8)* 24 (54)
150 150* 6 6 300 (11.8)* 38 (84)
200 200** 8 8 350 (13.8)** 37 (81)
250 250** 10 10 450 (17.7)** 60 (132)
300 300** 12 12 500 (19.7)** 70 (154)
350 350** 14 14 550 (21.7)** 100 (220)
400 400** 16 16 600 (23.6)** 115 (253)
450 450** 18 18 698 (27.5)** 160 (352)
500 500** 20 20 768 (30.2)** 217 (455)
600 600** 24 24 918 (36.1)** 315 (693)
700 700*** 27 28 700 (27.6)***
760 760*** 30 30 762 (30)*** 430 (945)
800 800*** – – 800 (31.5)***
900 900*** 36 36 900 (35.4)*** 540 (1190)
1000 1000*** 39 39 1000 (39.4)*** 720 (1585)
1050 1050*** 42 42 1067 (42)*** 880 (1930)
1200 1200*** 48 48 1200 (47.2)*** 1000 (2160)
1400 1400*** 54 54 1400 (55.1)*** 1450 (3190)
1500 1500*** 60 60 1524 (59)*** 1370 (3000)
1600 1600*** 66 66 1600 (63)*** 2000 (4400)
1800 1800*** 72 72 2250 (88.6)*** 2400 (5280)
2000 2000*** 78 78 2500 (98.4)*** 3200 (7040)
2200 2200*** 84 84 2750 (110)*** 4200 (9300)
*Tolerance +0/–3mm
**Tolerance +0/–5mm
***Typical tolerance +0/–10mm

Dimensions in mm (in.)

SS/MAG/WW Issue 12

25
NOTES

26
NOTES…

27
…NOTES

28
 PRODUCTS & CUSTOMER SUPPORT
Products Customer Support
Automation Systems
We provide a comprehensive after sales service via a
• for the following industries:
Worldwide Service Organization. Contact one of the
– Chemical & Pharmaceutical
following offices for details on your nearest Service and
– Food & Beverage
Repair Centre.
– Manufacturing
– Metals and Minerals
United Kingdom
– Oil, Gas & Petrochemical
ABB Limited
– Pulp and Paper
Tel: +44 (0)1453 826661
Fax: +44 (0)1453 829671
Drives and Motors
• AC and DC Drives, AC and DC Machines, AC
United States of America
Motors to 1kV
ABB Inc
• Drive Systems
Tel: +1 215 674 6000
• Force Measurement
Fax: +1 215 674 7183
• Servo Drives

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• Single and Multi-loop Controllers
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Flexible Automation
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Flow Measurement
• Electromagnetic Flowmeters
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• Turbine Flowmeters
• Flow Elements

Marine Systems & Turbochargers

• Electrical Systems
• Marine Equipment
• Offshore Retrofit and Referbishment

Process Analytics
• Process Gas Analysis
• Systems Integration

Transmitters
• Pressure
• Temperature
• Level
• Interface Modules

Valves, Actuators and Positioners

• Control Valves
• Actuators
• Positioners
Client Warranty
Prior to installation, the equipment referred to in this
Water, Gas & Industrial Analytics Instrumentation
manual must be stored in a clean, dry environment, in
• ph, Conductivity, and Dissolved Oxygen
accordance with the Company's published
Transmitters and Sensors
specification.
• Ammonia, Nitrate, Phosphate, Silica, Sodium,
Periodic checks must be made on the equipment's
Chloride, Fluoride, Dissolved Oxygen and
condition. In the event of a failure under warranty, the
Hydrazine Analyzers.
following documentation must be provided as
• Zirconia Oxygen Analyzers, Katharometers,
substantiation:
Hydrogen Purity and Purge-gas Monitors,
Thermal Conductivity. 1. A listing evidencing process operation and alarm
logs at time of failure.
2. Copies of all storage, installation, operating and
maintenance records relating to the alleged faulty
unit.
ABB has Sales & Customer Support expertise The Company’s policy is one of continuous product
in over 100 countries worldwide improvement and the right is reserved to modify the information
contained herein without notice.
www.abb.com Printed in UK (01.09)
© ABB 2009

Issue 10
IM/MM/SF

ABB Limited ABB Inc.

Oldends Lane, Stonehouse 125 E. County Line Road
Gloucestershire Warminster
GL10 3TA PA 18974
UK USA
Tel: +44 (0)1453 826661 Tel: +1 215 674 6000
Fax: +44 (0)1453 829671 Fax: +1 215 674 7183