Pipe PDF
Pipe PDF
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FAX: +1 (412) 967-2781
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[email protected]
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[email protected]
Internet Address:
www.algor.com
You must have the ALGOR Professional PipePak Core Package software or PipePak Piping Design Extender
software to run this tutorial. If you have any problems running this tutorial, please contact your account representative or
technical support.
All rights reserved. This publication may not be reproduced in any form, by any method, for any purpose, either in part or in
its entirety, without the expressed written permission of ALGOR, Inc.
This publication describes the state of ALGOR software at the time of its printing and may not reflect the software at all times
in the future. This publication may be changed without notice. This publication is not designed to transmit any engineering
knowledge relating specifically to any company or individual engineering project. In providing this publication, ALGOR does
not assume the role of engineering consultant to any user of this publication and hereby disclaims any and all responsibility
for any errors or omissions arising out of any engineering activity in which this publication may be utilized.
This document was designed to be printed on the customer's local computer and printer. ALGOR cannot be held responsible
for any errors incurred in the printing of this document.
Piping Design & Analysis Tutorial, Revision 15.00—printed locally from files supplied electronically. 2
Files List for this Tutorial
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Tutorial Conventions
To make this tutorial easy to use, the following conventions will be employed. For the command conventions, the item (or an
example of one) that you need to perform is noted in bold on the left. To the right of the item is a short description of the
action and/or results of the action.
algframe Type "algframe" using the keyboard. Text that you need to type is noted in bold type using a Courier
font.
<Esc> Press the <Esc> key (or choose "Esc" from the current menu if using Superview). Some of the other
keys expressed in this manner are <Enter>, <Tab> and the function keys, for example <F9>.
<Ctrl>-c Press <Ctrl> and the letter "c" simultaneously. Keys to be pressed at the same time are shown with a
hyphen between them.
"Enclose" Choose the "Enclose" option. The names of pop-up menus, options and buttons are enclosed in
quotation marks and shown as they are on the screen.
"Selection: Access the SELECTION pull-down menu and choose the "Shape" option. Then, from the cascading
Shape:Point" menu, choose "Point". Commands in sequences are separated by colons.
Mouse Use the mouse to click on the specified location. ALGOR software is designed for a two-button
mouse. Where "click" or "left click" is used, you should press the left mouse button. "Right click"
means you should press the right mouse button. If you have a three-button mouse, you will not use
your middle button for ALGOR software.
In the tables throughout this tutorial, input instructions for using toolbars and pull-down menus are in the two left columns.
Descriptions or more detailed instructions are given in the right column. For example:
Selection "Selection: Shape: Point" Access the SELECTION pull-down menu and choose "Shape" and
then "Point" to activate point selection mode.
sd3.dmit, an .esx file Filenames and file extensions are lowercase and italic.
\model directory Directory names may appear in Courier type and be followed by the term "directory". (The directory
where all your ALGOR software is stored is usually referred to as the algor12 directory, where
"algor12" is in bold, lowercase italics.)
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3-D Piping System Model
In this tutorial, you will use ALGOR’s PipePak software to create and analyze a finite element model of a three-dimensional
(3-D) piping system.
PipePak is a set of software tools that provides comprehensive design, analysis and visualization capabilities for piping
systems. PipePak consists of the following components:
Superdraw III - ALGOR's single user interface for FEA and finite element model-building tool provides a CAD-
like environment in which engineers can design piping systems and then transfer them directly into PipePak,
enabling you to design pipe systems faster.
PipePak - a highly accurate piping analysis system, which complies with well-known piping codes worldwide
including:
ASME B31.1 power piping code
ASME Section III Class 2 and Class 3 component piping code
ASME B31.3 chemical plant and petroleum refinery piping code
ASME B31.4 liquid transportation piping code
ASME B31.8 gas transmission and distribution piping code
British Standard BS806 piping code
PipeView – a visualization package, which enables you to view graphically the shape of the piping system and
display various properties and results.
HTML Report Wizard - PipePak enables engineers to view graphical results and create tabular reports with an
HTML report wizard. The Report Wizard creates formatted, fully customizable reports that can include specified
graphics and be displayed using any web browser.
Piping Import Extender - provides the capability to import files from CADPIPE, Intergraph PDS (Plant Design
System) and CAESAR II.
For more information about PipePak, refer to the PipePak User's Guide, which can be accessed from the initial PipePak
screen.
Two appendices describe other ways to build a piping system model and bring it into PipePak:
Appendix A – Shows how to create the piping system in Superdraw III including adding FEA piping objects.
Describes how to add finite element properties in the "Superdraw III to PipePak" interface and transfer the model to
PipePak.
Appendix B – Shows how to import the piping system into Superdraw III from a supplied .dxf file (pipe_dxf.dxf),
use the "Superdraw III to PipePak" interface and transfer the model to PipePak.
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I. Setting up the Model
In this phase, you will create the model geometry and apply FEA properties using PipePak. Then you will check the model
for errors using the PipePak graphical interface.
1. Problem Description
The problem is to model the 3-D piping system that is shown in Figure 1 and perform a linear static stress analysis with modal
analysis included to determine displacements, stresses, mode shapes and natural frequencies. Then, reanalyze the model using
a time history analysis.
The piping layout includes pipes of various diameters, reducers and the following design conditions:
Pipe material = carbon steel (ASTM A53 Grade B)
Design temperature = 150 F
Design pressure = 90 psi
Insulation = 2" polyurethane
Specific gravity = 1.0 (because the piping system contains water)
You will perform a linear static stress analysis of the model with modal analysis included. In particular, you will:
Verify that stresses comply with the ASME B31.1 power piping code.
Find the mode shapes and natural frequencies for the piping system.
Then, you will perform a time history analysis of the model and examine the results.
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2. Creating the Model with the PipePak Spreadsheet
PipePak enables you to create a piping system model using any of the following methods:
Create the model using the PipePak spreadsheet.
Create the model in Superdraw III.
Import an existing piping model.
For this tutorial, you will use the PipePak spreadsheet to create the model.
Note: Appendix A describes how to create the model in Superdraw III and Appendix B describes how to import an
existing model as a .dxf file.
Starting PipePak
"Start: Programs: ALGOR V14: In the Windows taskbar, press the "Start" button. Select the
PipePak" "Programs" pull-out menu and select the "ALGOR V14" pull-
out menu. Select the "PipePak" command.
Access the capability to define a new piping system by using the PipePak spreadsheet.
"File: New" Access the FILE pull-down menu and select the "New" command.
The spreadsheet will appear. See Figure 3.
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Figure 3: PipePak Spreadsheet
"Tools: Global Settings…" Access the TOOLS pull-down menu and select the "Global
Settings…" command. The "Global Settings" table will appear.
See Figure 4.
"File: Save As…" Access the FILE pull-down menu and select the "Save As…"
command. The "Save As" screen will appear.
Mouse In the "Save in:" drop-down box, navigate to the directory
location on your computer in which the file will be saved, such as
c:\tutorial.
pipe1 In the "File name:" field, type a name for the model, such as
pipe1. See Figure 5.
"Save" Press the "Save" button to accept the filename and close the
"Save As" screen.
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Figure 5: Saving the Model
"Tools: Modify Units: Input Units…" Access the TOOLS pull-down menu and select the "Modify
Units" pull-out menu. Select the "Input Units…" command.
The "Unit Selection Wizard" screen will appear. See Figure 6.
This screen enables you to specify a unit system from the following options: English, Metric, SI, and Custom. For a custom
unit system, you can enter custom values for fields in the "Corresponding Units" section. For this tutorial, use the default
unit system, English.
"OK" Accept the default input unit system data by pressing the "OK"
button.
"Tools: Modify Units: Output Units…" Access the TOOLS pull-down menu and select the "Modify
Units" pull-out menu. Select the "Output Units…" command.
The "Unit Selection Wizard" will appear. Confirm that the
"Unit system" field shows "English" as the chosen unit system.
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"OK" Press the "OK" button.
"Tools: Options: Check Mode: Access the TOOLS pull-down menu and select the "Options"
Normal" pull-out menu. Select the "Check Mode" pull-out menu and
select the "Normal" command.
"Tools: Options: Input Mode: Access the TOOLS pull-down menu and select the "Options"
Relative" pull-out menu. Select the "Input Mode" pull-out menu and select
the "Relative" command.
"Tools: Options: Orientation: Y up" Access the TOOLS pull-down menu and select the "Options"
pull-out menu. Select the "Orientation" pull-out menu and select
the "Y up" command.
Define the model by entering data in the spreadsheet for each point of the piping system. Begin by defining the "from" point
of the first pipe.
12 <Enter> Type "12" in the first row of the "Pipe" column. (The identifier
"12" was chosen because this will be a 12-inch diameter pipe.
Any alphanumeric string of up to three characters may be used for
the identifier.) The "Pipe Definition" table will appear.
"12.000" Select the "12." option in the "Nominal Diam" drop-down box in
the "Pipe Definition" screen in the lower left corner. See Figure
7.
Notice that values are automatically entered in the "Nominal Diam" and "Outside Diam" fields
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2.2 Type "2.2" in the "Insulation Dens" field to specify the density
of polyurethane.
1.0 Type "1.0" in the "Specific Gravity" field to specify the specific
gravity of water, which is the content of the piping system. Verify
that your settings match those in Figure 8.
It is acceptable that the "Corrosion Allowance" and "Wind Area O. D." fields were left blank. Now we will specify the
pipe material.
cs <Enter> Type "cs" in the first row of the "Material" column , and press
<Enter>. The "Material Information" and "User Defined
Allowable Stress Data" tables will appear in the lower left corner.
"Low C.S. A106B (Carbon content Select the "Low C.S. A106B (Carbon content below .30%)"
below .30%)" option in the "Material Name" drop-down box. See Figure 9.
In the "User Defined Allowable Stress Data" table, enter temperature-dependent stress data obtained from the ASME B31.1
power piping code, which will ensure conformance to the code.
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70 <Tab> 15000 <Tab> 300 <Tab> Type "70" in the first row of the "Temperature" column, press
15000 <Tab>, type "15000", press <Tab>, type "300", press <Tab> and
type "15000". See Figure 10.
Figure 10: Completed Material Information and User Defined Allowable Stress Data Tables
150 <Enter> Type "150" in the first row of the "Load" column and press
<Enter>. The "Pressure / Temperature Load Data" table will
appear in the lower left corner.
150 <Tab> 90 Type "150" in the first row of the "Temperature" column, press
<Tab> and type "90". See Figure 11.
Note: In the PipePak spreadsheet, values specified in the "Pipe", "Material" and "Load" columns become the
default for the rows beneath them until the next value is entered in that column. This feature saves time by
eliminating the need to type duplicate information.
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Enter information about piping components such as supports in the "Data" columns.
Enter data to define the other points of the model. Start with point 2.
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Define point 3.
Define point 4.
Define point 5.
Define point 6.
Define point 7.
Define point 8.
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Define point 9.
Review the model graphically to see how it looks at this intermediate stage.
"Results: View Contours" Access the RESULTS pull-down menu and select the "View
Contours" command. PipeView will appear with the model shown
in the display area. See Figure 14.
"File: Exit" Access the "File" pull-down menu and select the "Exit"
command.
Note: At any point when building a model in the PipePak
spreadsheet, you can use the "Results: View Contours"
command to see how the model looks.
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Define a "from" point at point 6.
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Define point 13.
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Define point 18.
"Results: View Contours" Click on the RESULTS pull-down menu and then choose "View
Contours" to see how the model looks with branches added at point
6. See Figure 16.
"File: Exit" Access the FILE pull-down menu and choose "Exit" to close
PipeView.
Because the branches at point 6 are identical to branches to be defined at points 7 and 8, you will copy the branches at point 6
to define the additional branches. Copying will save time and prevent potential mistakes in data entry.
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Mouse Right click on the "23" button.
"Paste" Select the "Paste" command.
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Copy data from rows 28-32 to after row 37.
Instruct PipePak to perform a modal analysis. The modal analysis results will enable you to perform a time history analysis.
"Tools: Options: Include Modal Access the TOOLS pull-down menu and select the "Options"
Analysis" pull-out menu. Select the "Include Modal Analysis" command.
"File: Save" Access the FILE pull-down menu and select the "Save" command
to save the model as the PipePak database file named pipe1.dbs.
You will now visually check the piping layout for errors by using PipeView. Similar to the way Superview is used with other
ALGOR software, PipePak has its own graphical interface that is useful before and after analysis. Before analysis, the
graphical interface can be used to verify the geometry, component selection, supports and other piping peripheral
components.
"Results: View Contours" Access the RESULTS pull-down menu and select the "View
Contours" command to view the completed model (see Figure
17).
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Figure 17: The Completed Model
Check the dimensions and point names by using the VIEW pull-down menu.
"View: Display: Show Dimensions" Access the VIEW pull-down menu and select the "Display" pull-
out menu. Select the "Show Dimensions" command.
Dimensioning symbols will appear in the display area, correlating
to the spreadsheet information. Errors can be easily identified.
"View: Display: Show Dimensions" Access the VIEW pull-down menu and select the "Display" pull-
out menu. Select the "Show Dimensions" command again to
toggle off the dimensions.
"View: Display: Show Point Names" Access the VIEW pull-down menu and select the "Display" pull-
out menu. Select the "Show Point Names" command. The name
of each point will be displayed.
"View: Display: Show Point Names" Access the VIEW pull-down menu and select the "Display" pull-
out menu. Select the "Show Point Names" command again to
toggle off the dimensions.
"Inputs: Nominal Diameter" Access the INPUTS pull-down menu and select the "Nominal
Diameter" command. The model will be redisplayed with pipe
diameters shown in different colors. A legend box in the upper
right corner will list values for the colors.
Check each option in the INPUTS pull-down menu to see how PipeView enables easy checking of piping parameters
graphically.
"Inputs: Schedule" Access the INPUTS pull-down menu and select the "Schedule"
command to verify that all pipes are standard schedule.
"Inputs: Wall Thickness" Access the INPUTS pull-down menu and select the "Wall
Thickness" command to verify that that all 12-inch pipes have a
wall thickness value of 0.375 inches and all 8-inch pipes have a
wall thickness of 0.322 inches.
"Inputs: Corrosion Allowance" Access the INPUTS pull-down menu and select the "Corrosion
Allowance" command to verify that all pipes have a corrosion
allowance value of 0.000.
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"Inputs: Thermal Insulation" Access the INPUTS pull-down menu and select the "Corrosion
Allowance" command to verify that all pipes have an insulation
value of 2.000.
"Inputs: Content Specific Gravity" Access the INPUTS pull-down menu and select the "Content
Specific Gravity" command to verify that all pipes have a specific
gravity value of 1.000 (because the content is water).
"Inputs: Material" Access the INPUTS pull-down menu and select the "Material"
command to verify that all pipes are made of low carbon steel.
"Inputs: Temperature" Access the INPUTS pull-down menu and select the
"Temperature" command to verify that all pipes have a
temperature of 150.
"Inputs: Pressure" Access the INPUTS pull-down menu and select the "Pressure"
command to verify that all pipes have a pressure value of 90.
Redisplay the model as it was before using the ANALYSIS pull-down menu.
"Analysis: No Results" Access the ANALYSIS pull-down menu and select the "No
Results" command. The model will be redisplayed without
results.
"File: Exit" Access the FILE pull-down menu and select the "Exit" command
to close PipeView.
Check the model for geometric or stiffness problems by using the "Analysis: Check Model" command.
"Analysis: Check Model" Access the ANALYSIS pull-down menu and select the "Check
Model" command to have PipePak check the geometry and data
entry for errors. A warning message will appear about the 4-way
fitting at point 6.
"OK" Press the "OK" button to close the warning message window.
Another warning message will appear about the 4-way fitting at
point 7.
"OK" Press the "OK" button. A third warning message will appear, this
one about the 4-way fitting at point 8.
"OK" Press the "OK" button. If your model is defined correctly, a
"Note…" screen will appear indicating "No fatal error found, file
ready for analysis". A model will run with warning messages
because the items may be minor or intentional. The model will not
run with fatal error messages because these indicate unacceptable
errors in the model.
"OK" Press the "OK" button to close the "Note…" screen.
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II. Analyzing the Model
In this phase, you will use PipePak to perform a stress analysis of the 3-D piping system model with modal analysis included.
Later, using the results from the modal analysis, a transient (time history) analysis will be performed.
Use the ANALYSIS pull-down menu and select the "Perform Analysis…" command.
"Analysis: Perform Analysis…" Access the ANALYSIS pull-down menu and select the "Perform
Analysis…" command to begin the analysis. The "Analysis
Progress" screen will appear and will display status messages
during the analysis. Because the model is simple, the analysis
might take only a few seconds. A "PipePak Analysis" screen will
appear indicating that the analysis is finished.
"OK" Press the "OK" button. The "PipePak Analysis" screen and the
"Analysis Progress" window will close.
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III. Reviewing the Results
In this phase, you will use PipePak to examine the analysis results both graphically and in tabular report form.
First, you will use PipeView to graphically review deflections, stresses, mode shapes and natural frequencies.
Viewing Deflections
"Results: View Contours" Access the RESULTS pull-down menu and select the "View
Contours" command to access PipeView.
Use PipeView to examine the deflections in the model for the various load combinations.
"Analysis: Displacement: Access the ANALYSIS pull-down menu and select the
Displacement" "Displacement" pull-out menu. Select the "Displacement"
command. The deflected shape of the piping system will be
displayed on top of the original shape as shown in Figure 18. Note
that the load case is described in the lower left corner of the screen
as "Dead Weight + Pressure 1 + Thermal 1"
"Analysis: Loadcase: 2" Access the ANALYSIS pull-down menu and select the
"Loadcase" drop-down box. Select the "2" option.
"Analysis: Loadcase: 3" Access the ANALYSIS pull-down menu and select the
"Loadcase" drop-down box. Select the "3" option.
"Analysis: Loadcase: 1" Access the ANALYSIS pull-down menu and select the
"Loadcase" drop-down box. Select the "1" option.
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View an animated display of the deflections of the model.
"Analysis: Displacement: Animated From the "Analysis" pull-down menu, choose "Displacement",
Displacement" then "Animated Displacement". The model display area will cycle
between the original and displaced model shapes.
"Analysis: No Results" From the "Analysis" pull-down menu, choose "No Results". The
model will be redisplayed without results.
"View: Display: Show Point Names" Access the VIEW pull-down menu and select the "Display" pull-
out menu. Select the "Show Point Names" command. The name
of each point will be displayed.
Mouse Click on the section of pipe that is between points 1 and 2 (see
Figure 19). The model tree will expand to list the pipes of the
model. Pipe 1 will be highlighted.
"Analysis: Inquire" Access the ANALYSIS pull-down menu and select the "Inquire"
command. The "Inquire – Pipe <1-2>" screen will appear (see
Figure 20). The force values at point 1 are the forces that are
present at the anchor.
"Close" Press the "Close" button to close the "Inquire – Pipe <1-2>"
screen.
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Figure 20: "Inquire" Screen for Pipe 1
"View: Display: Show Point Names" Access the VIEW pull-down menu and select the "Display" pull-
out menu. Select the "Show Point Names" command to toggle
off the display of point names.
"Analysis: Forces and Moments" Access the ANALYSIS pull-down menu and select the "Forces
and Moments" command. Force and moment arrows will be
displayed on the model. The single-headed blue arrows represent
forces. The double-headed red arrows represent moments.
"Analysis: Code Stress" Access the ANALYSIS pull-down menu and select the "Code
Stress" command. The model will be redisplayed with color-
coded stresses (see Figure 21). The stress values shown in the
legend box in the upper right corner are the code stresses that will
be seen in the PipePak HTML tabulated reports.
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Viewing Stress Ratios to Verify Code Compliance
View a display of the ratios between code stress and allowable stress in the model. These ratios indicate whether stresses
comply with code requirements.
"Analysis: Code Stress Ratio" Access the ANALYSIS pull-down menu and select the "Code
Stress Ratio" command. This will show the ratios between code
stress and allowable stress. See Figure 22. The ratios must all be
less than 1.00 for the piping system to meet code.
"Analysis: Loadcase: 2" Access the ANALYSIS pull-down menu and select the
"Loadcase" drop-down box. Select the "2" option.
"Analysis: Loadcase: 3" Access the ANALYSIS pull-down menu and select the
"Loadcase" drop-down box. Select the "3" option.
"Analysis: Loadcase: 1" Access the ANALYSIS pull-down menu and select the
"Loadcase" drop-down box. Select the "1" option.
Save an image file for use in an HTML report, which you will generate later.
"File: Save Image As…" Access the FILE pull-down menu and select the "Save Image
As…" command. The "Save image as" screen will appear.
pipe1 Type "pipe1" in the "File name:" field.
Mouse In the "Save In" drop-down box, specify the directory location in
which you want to save the image file.
"Save" Press the "Save" button. The model display will be saved as a file
named pipe1.bmp. Later, you will use the Report Wizard to insert
this image into an HTML report.
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Viewing Mode Shapes
Earlier, you specified to have PipePak perform a modal analysis along with the stress analysis. Now you can examine the
mode shapes and frequencies.
"Analysis: Modal Shapes" Access the ANALYSIS pull-down menu and select the "Modal
Shapes" command. The model will be redisplayed to show modal
shape number 1 (see Figure 23). Text at the lower left of the
display area indicates the mode number and frequency.
In the directory where the model is saved, there is a pipe1.log file. This ASCII file contains information about the analysis,
including the mode number, circular frequency, natural frequencies and period. The file shows that the value for the period is
0.036810 (On your own, you can open the pipe1.log file with any text editor to examine the information and print it out if
desired). You will use this period to estimate the time-step when running a time history analysis.
Close PipeView.
"File: Exit" Access the FILE pull-down menu and select the "Exit" command.
PipeView will close and you will return to the PipePak
spreadsheet.
2. Examining Analysis Results in Tabular Report Format with the PipePak HTML Report Wizard
Next, you will create and view tabular reports of the analysis results using the PipePak HTML Report Wizard.
View a report on all of the model information that was entered for analysis.
"Results: Report Wizard" Access the RESULTS pull-down menu and select the "Report
Wizard…" command. The "PipePak HTML Reporting" screen
will appear, displaying a variety of available report options.
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By default, all options are active (indicated by a checkmark in the box to the left). Deactivate all items except for "Input
(Full)".
"Next" Press the "Next" button to advance to the "Step 2" screen. You
will use the default settings on this screen.
"Next" Press the "Next" button to advance to the "Step 3" screen. You
will use the default settings on this screen.
"Finish" Press the "Finish" button to accept the specified data and create
the report.
Your web browser will start up and the HTML report will be displayed as shown in Figure 25.
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Mouse Use the scroll bar at the right side of the display area to move
through the report.
Mouse When finished viewing the report, close the web browser by
pressing the "X" button at the right side of the title bar.
"Results: Report Wizard…" Access the RESULTS pull-down menu and select the "Report
Wizard…" command.
Mouse Deactivate the "Input (Full)" checkbox.
Mouse Activate the "Analysis Results" checkbox.
"Next" Press the "Next" button to advance to the "Step 2" screen.
Mouse Activate the "Include User Defined Appendix Section"
checkbox.
"Add Entry…" Press the "Add Entry…" button to access the "Add Appendix
Entry" screen.
3-D System <Tab> In the "Title" field, type "3-D System". Press <Tab> to advance
the cursor to the "Comments" field.
Stresses on Piping System Type "Stresses on Piping System".
"Browse…" Press the "Browse…" button to access the "Open" screen.
Navigate to the directory location where you saved the pipe1.bmp
file.
"pipe1.bmp" Click on pipe1.bmp.
"Open" Press the "Open" button to accept the specified file.
"OK" Make sure that the "Image" field now shows the directory path
and filename for pipe1.bmp. (See Figure 26.) Then, press the
"OK" button.
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"Next" Press the "Next" button to advance to the "Step 3" screen of the
Report Wizard.
"Finish" Press the "Finish" to accept the specified data and create the
report.
Your web browser will start up and the HTML report will be displayed.
Mouse Move through the report to examine its contents. Notice the
bitmap image displayed in the appendix. .
Mouse When finished viewing the report, close the web browser by
pressing the "X" button at the right side of the title bar.
After examining the results of the static stress analysis, now you will perform a time history analysis of the model. Time
history analysis basically involves setting up an input forcing function (or many input forcing functions) and defining the
time-step (delta t) for the analysis.
"Load: History…" Access the LOAD pull-down menu and then choose the
"History…" command.
In your piping system model, the lowest natural frequency was 27.167 Hz. The period for the lowest natural frequency was
0.036810. Dividing by 15 gives 0.002454, which will be used as the time-step.
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Specify time function data.
"OK" Press the "OK" button to accept the values and close the "Time
Function Data" entry screen.
"OK" Press the "OK" button to accept the entered data and close the
"Define Time History" data entry screen.
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Figure 29: "Nodal Time-Varying Load Definition" Table
"Load: Combination…" Access the LOAD pull-down menu and select the
"Combination…" command. The "Define Load
Combinations" data entry screen will appear.
1.00 Type "1.00" in the second row of the "Time history" column.
"OK" Press the "OK" button.
Make sure that modal analysis will not be included with the time history analysis.
"Tools: Options: Include Modal Access the TOOLS pull-down menu and select the "Options"
Analysis" pull-out menu. Select the "Include Modal Analysis" command to
deactivate this option.
"File: Save" Access the FILE pull-down menu and select the "Save" command.
Before analyzing, check the model by using the "Analysis: Check Model" command.
"Analysis: Check Model" Access the ANALYSIS pull-down menu and select the "Check
Model" command to verify geometry and data entry before
analysis. A warning message will appear about the 4-way fitting at
point 6.
"OK" Press the "OK" button to close the warning message window.
Another warning message will appear about the 4-way fitting at
point 7.
"OK" Press the "OK" button. A third warning message will appear
about the 4-way fitting at point 8.
"OK" Press the "OK" button. If your model is defined correctly, a
"Note…" screen will appear indicating "No fatal error found, file
ready for analysis".
"OK" Press the "OK" button to close the "Note…" window.
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The model is now ready to be analyzed.
"Analysis: Perform Analysis…" Access the ANALYSIS pull-down menu and select the "Perform
Analysis…" command to begin the analysis.
Because the model is simple, the analysis might take only a few seconds. The "PipePak Analysis" screen will appear and
will display status messages during the analysis.
"OK" Press the "OK" button to close the "PipePak Analysis" screen.
"Results: View Contours" Access the RESULTS pull-down menu and select the "View
Contours" command to access the PipeView.
"Analysis: Code Stress Ratio" Access the ANALYSIS pull-down menu and select the "Code
Stress Ratio" to display the ratios between code stress and
allowable stress.
"Analysis: Loadcase: 2" Access the ANALYSIS pull-down menu and select the
"Loadcase" drop-down box . Select the "2" option. See Figure
30.
Figure 30: Stress Ratios for the Time History Load Case
"File: Exit" Access the FILE pull-down menu and select the "Exit" command
to close PipeView. You will return to the PipePak spreadsheet.
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Examining Analysis Results in Tabular Report Format with the PipePak HTML Report Wizard
Next, you will create and view tabular reports of the time history analysis results using the PipePak HTML Report Wizard.
"Results: Report Wizard…" Access the RESULTS pull-down menu and select the "Report
Wizard…" command.
Mouse Activate the "Analysis Results" checkbox.
"Next" Press the "Next" button.
"Remove Entry" Press the "Remove Entry" button to remove the previously
defined appendix entry from this report.
Mouse Deactivate the "Include User Defined Appendix Section"
checkbox.
"Next" Press the "Next" button.
"Finish" Press the "Finish" button to create the report.
Mouse Move through the report to examine its contents.
Mouse When finished viewing the report, close the web browser by
pressing the "X" button at the right side of the title bar.
On your own, you can use PipePak to further examine the model. If you prefer to exit, then do the following.
"File: Exit" Exit PipePak by accessing the FILE pull-down menu and selecting
the "Exit" command.
Congratulations! You have completed the Piping Design & Analysis Tutorial.
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Appendix A. Drawing the Model in Superdraw III
The same 3-D piping system that was created in the main body of this tutorial using the PipePak spreadsheet can also be
created using Superdraw III.
This appendix provides a brief description of the steps that you would perform to create a representative portion of the piping
system in Superdraw III and then transfer the model to PipePak.
Starting Superdraw
"Start: Programs: ALGOR V14: Access the Windows "Start" menu and select the "Programs"
FEMPRO" pull-out menu. Select the "ALGOR V14" pull-out menu and
select the "FEMPRO" command.
Mouse Double click on the "Superdraw" icon in the "Open" screen.
Setting Parameters
"Tools: Model Data Control…" Access the TOOLS pull-down menu and select the "Model Data
Control…" command.
"Units" Press the "Units" button in the "FEA Model" section of the
"Model Data Control" window.
"OK" Press the "OK" button to close the "NOTE" screen.
Mouse Use the mouse to navigate to the proper location in the "Save in:"
field.
pipesd3 Type "pipesd3" in the "File name:" field.
"Save" Press the "Save" button to save the model.
"English (ft)" Select the "English (ft)" in the "Unit System" drop-down box.
"OK" Press the "OK" button to accept the specified units and close the
screen.
"Close" Press the "Close" button in the "Model Data Control" screen.
"Options: Input Relation…" Access the OPTIONS pull-down menu and select the "Input
Relation…" command.
"Use Relative" Activate the "Use Relative" checkbox to specify relative input
mode.
"Done" Press the "Done" button to close the "Relation" screen.
"View: Display Switches…" Access the VIEW pull-down menu and select the "Display
Switches…" command.
"Display Endpoint as X" Activate the "Display Endpoint as X" checkbox to display the
endpoints of lines as X.
"Done" Press the "Done" button.
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Drawing the Piping System Model in Superdraw III
"Add: Line…" Access the ADD pull-down menu and select the "Line…"
command.
<Enter> Press <Enter> to specify a starting point with coordinates of
(0,0,0).
5 <Enter> In the "DX=" field, type "5" and press <Enter>.
5 <Enter> In the "DX=" field, type 5 and then press <Enter> to draw a line
from (5,0,0) to (10,0,0).
"Done" Press the "Done" button.
"View: Enclose" Access the VIEW pull-down menu and select the "Enclose"
command.
"Add: Line…" Access the ADD pull-down menu and select the "Line…"
command.
Mouse Right-click on the center point of the two lines. The cursor will
snap to (5,0,0). This will be the tee point in the piping system.
<Tab> <Tab> 4.5/12 <Enter> Press <Tab> twice, type "4.5/12" to indicate 4.5 inches in the Z
direction and press <Enter>.
<Tab> <Tab> 7.5/12 <Enter> Press <Tab> twice, type "7.5/12" to indicate 7.5 inches in the Z
direction and press <Enter>. This is the start of a 45-degree long
radius elbow.
<Tab> -5.3033/12 <Tab> Press <Tab>, type "–5.3033/12", press <Tab>, type "5.3033/12"
5.3033/12 <Enter> and press <Enter>.
<Tab> -2.286 <Tab> 2.286 Press <Tab>, type "-2.286", press <Tab>, type "-2.286" and press
<Enter> <Enter>.
"Done" Press the "Done" button.
"View: Pre-Defined Views: YZ Right" Access the VIEW pull-down menu and select the "Pre-Defined
Views" pull-out menu. Select the "YZ Right" command.
"View: Enclose" Access the VIEW pull-down menu and select the "Enclose"
command.
"Add: Arc: Angle and Endpoints…" Access the ADD pull-down menu and select the "Arc" pull-out
menu. Select the "Angle and Endpoints…" command.
"Angle and Radius Values…" Press the "Angle and Radius Values…" button.
45 <Tab> 18 <Enter> Type "45" press <Tab>, type "18" and press <Enter>.
Mouse Right-click near the center X on the vertical line.
Mouse Right-click near the center X on the diagonal line.
Mouse Position the cursor so that the arc correctly represents the bend and
click the mouse.
"Select: None" Access the SELECT pull-down menu and select the "None"
command.
"Select: Point..." Access the SELECT pull-down menu and select the "Point…"
command.
"Add Mode" Activate the "Add Mode" checkbox.
Mouse Click on the upper segment of the vertical line.
Mouse Click on the lower segment of the diagonal line.
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"Modify: Delete" Access the MODIFY pull-down menu and select the "Delete"
command to delete the selected lines. Removing the lines leaves
an arc, which represents the elbow.
"View: Pre-Defined Views: Isometric" Access the VIEW pull-down menu and select the "Pre-Defined
Views" pull-out menu and select the "Isometric" command.
"View: Enclose" Access the VIEW pull-down menu and select the "Enclose"
command.
"Select: All" Access the SELECT pull-down menu and select the "All"
command.
"Modify: Rotate…" Access the MODIFY pull-down menu and select the "Rotate…"
command.
"About X Axis" Activate the "About X Axis" checkbox.
"Angle…" Press the "Angle…" button.
90 <Enter> Type "90" and press <Enter>.
"Rotate" Press the "Rotate" button to rotate the model.
"View: Enclose" Access the VIEW pull-down menu and select the "Enclose"
command.
Modifying Group, Layer and Surface Numbers for Convenient Data Input
Piping data will not be assigned to the model in Superdraw III; rather, it would be assigned later in the "Superdraw III to
PipePak Interface". However, because piping data is related to groups, layers and surfaces portions of the model, it may be
convenient to modify the group, layer and surface numbers for portions of the model in Superdraw III.
On your own, you can use the features of the SELECT pull-down menu to select a portion of the model, and then assign it to a
group/layer/surface number with the "Modify: Update Object Parameters" command.
Another way to assign portions of the model to group/layer/surface numbers is to change the entity number first, so that
everything drawn afterwards is applied to that entity number. For example, click on the "L=" button in the status bar and
specify a layer number. Anything drawn afterwards is assigned to that layer. Use the "Tools:Layer Control…" command to
display the model according to layer number.
The following table summarizes piping data that is related to groups, layers and surfaces.
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Adding FEA Objects in Superdraw III
FEA piping objects can be added to the model within Superdraw III. Add anchors and a tee fitting to the model.
"FEA Add: PipePak Analysis: Access the FEA ADD pull-down menu and select the "PipePak
Anchor…" Analysis" pull-out menu. Select the "Anchor…" command.
"Values…" Press the "Values…" button. The cursor will go to the dialog bar
where stiffness and displacements for the anchor can be specified.
<Enter> By default, the anchor is fully fixed in rotation and translation.
Press <Enter> to accept the default settings.
Mouse Click on the upper left node of the model.
Mouse Click on the lower right node of the model.
"Done" Press the "Done" button to close the "Anchor" screen.
"FEA Add: PipePak Analysis: Tee…" Access the FEA ADD pull-down menu and select the "PipePak
Analysis" pull-out menu. Select the "Tee…" command.
Mouse Click on the X where the two branches meet.
"Done" Press the "Done" button.
"File: Export: Access the FILE pull-down menu and select the "Export" pull-out
PipePak Piping System…" menu. Select the "PipePak Piping System…" command.
"Yes" A screen will appear asking if you want to save current work.
Press the "Yes" button to save the model and close the window.
The "Superdraw III to PipePak Interface" screen will open. You can use this interface to enter data for the piping system
model.
"Edit: Pipe(Layer)" Access the EDIT pull-down menu and select the "Pipe(Layer)"
command to access the input screen for layer data as described in
Table A1 above. (On your own, you may obtain this information
from the main portion of this PipePak tutorial and enter it.)
<Esc> Press <Esc> to exit the "Pipe (Layer)" data input screen once the
necessary information is input.
"Edit: Material(Group)" Access the EDIT pull-down menu and select the
"Material(Group)" command to access the input screen for group
data as described in Table A1 above. (On your own, you may
obtain this information from the main portion of this PipePak
tutorial and enter it.)
<Esc> Press <Esc> to exit the "Material (Group)" data input screen
once the necessary information is input.
"Edit: Load(Surface)" Access the EDIT pull-down menu and select the "Load(Surface)"
command to access the input screen for surface data as described
in Table A1 above. (On your own, you may obtain this
information from the main portion of this PipePak tutorial and
enter it.)
<Esc> Press <Esc> to exit the "Load (Surface)" data input screen once
the necessary information is input.
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Transferring the Model to PipePak
"File: Transfer to PipePak" Access the FILE pull-down menu and select the "Transfer to
PipePak" command. The "Select Unit System …" pop-up
window will appear.
"English ft" Select the "English ft" command to specify the PipePak unit
system.
"OK" Press the "OK" button.
PipePak will start up and display the spreadsheet data for the transferred model.
1 <Enter> Type "1" in the first row of the "Pipe" column and press <Enter>.
The "Pipe Definition" table will appear.
"12.000" Select the "12.000" option in the "Nominal Diam" drop-down
box.
" STD" In the "Schedule" pull-down menu, select the "STD" option.
cs <Enter> Type "cs" in the first row of the "Material" column and press
<Enter>. The "Material and Allowable Data" table will appear.
"Low C.S. A106B (Carbon content Select the "Low C.S. A106B (Carbon content below .30%)"
below .30%)" option in the "Material Name" drop-down box.
"Tools: Options: Orientation: Z up" Access the TOOLS pull-down menu and select the "Options"
pull-out menu. Select the "Orientation" pull-out menu and select
the "Z up" command.
"Results: View Contours" Access the RESULTS pull-down menu and select the "View
Contours" command.
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Change to isometric view.
"View: Orientation: Isometric" Access the VIEW pull-down menu and select the "Orientation"
pull-out menu. Select the "Isometric" command. The model will
be redisplayed in isometric view.
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Appendix B. Importing a .dxf File into Superdraw III and Transferring to PipePak
The same 3-D piping system that was created in the main body of this tutorial using the PipePak spreadsheet can also be
created using a CAD wireframe model imported to Superdraw III as a .dxf file.
This appendix provides a brief description of the steps you would perform to import a representative portion of the piping
system into Superdraw III from a supplied .dxf file and then transfer the model to PipePak.
To perform the demonstration outlined in this appendix, you must have a pipe_dxf.dxf file in the ALGOR\Tutorials
directory. (This appendix shows the location of the file as the c:\tutorial directory. You can choose to copy the file to
this location if you prefer.)
"Start: Programs: ALGOR V14: Access the Windows "Start" menu and select the "Programs"
FEMPRO" pull-out menu. Select the "ALGOR V14" pull-out menu and
select the "FEMPRO" command.
Mouse Double click on the "Superdraw" icon in the "Open" screen.
"File: Import: Access the FILE pull-down menu and select the "Import" pull-out
CAD Wireframe Model…" menu. Select the "CAD Wireframe Model…" command.
Mouse Use the mouse to click on the "Look in:" field and then navigate
the directory location of the pipe_dxf.dxf file.
pipe_dxf.dxf In the "File name" field, specify the pipe_dxf.dxf file.
"Open" Press the "Open" button to open the pipe_dxf.dxf file in
Superdraw III as a Superdraw drawing file (.esd).
"View: Pre-Defined Views: Isometric" Access the VIEW pull-down menu and select the "Pre-Defined
Views" pull-out menu. Select the "Isometric" command.
"View: Enclose" Access the VIEW pull-down menu and select the "Enclose"
command.
Specify a units system in Superdraw III before transferring the model to PipePak.
"Tools:Model Data Control…" Access the TOOLS pull-down menu and select the "Model Data
Control…" command.
"Units" Press the "Units" button in the "FEA Model" section of the
"Model Data Control" screen.
"English (ft)" Select the "English (ft)" option in the "Unit System" drop-down
box.
"OK" Press the "OK" button.
Transferring to PipePak
"File: Export: Access the FILE pull-down menu and select the "Export" pull-out
PipePak Piping System…" menu. Select the "PipePak Piping System…" command.
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Transferring the Model to PipePak
"File: Transfer to PipePak" Access the FILE pull-down menu and select the "Transfer to
PipePak" command. The "Select Unit System …" pop-up
window will appear.
"English ft" Select the "English ft" command to specify the PipePak unit
system.
"OK" Press the "OK" button.
PipePak will start up and display the spreadsheet data for the transferred model.
1 <Enter> Type "1" in the first row of the "Pipe" column and press <Enter>.
The "Pipe Definition" table will appear.
"12.000" Select the "12.000" option in the "Nominal Diam" drop-down
box.
" STD" In the "Schedule" pull-down menu, select the "STD" option.
cs <Enter> Type "cs" in the first row of the "Material" column and press
<Enter>. The "Material and Allowable Data" table will appear.
"Low C.S. A106B (Carbon content Select the "Low C.S. A106B (Carbon content below .30%)"
below .30%)" option in the "Material Name" drop-down box.
"Tools: Options: Orientation: Z up" Access the TOOLS pull-down menu and select the "Options"
pull-out menu. Select the "Orientation" pull-out menu and select
the "Z up" command.
"Results: View Contours" Access the RESULTS pull-down menu and select the "View
Contours" command.
"View: Orientation: Isometric" Access the VIEW pull-down menu and select the "Orientation"
pull-out menu. Select the "Isometric" command. The model will
be redisplayed in isometric view.
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