D4x5-2 Operating

SIMOTION D4x5-2 ___________________
Preface
___________________
Description 1
___________________
Operation (hardware) 2
SIMOTION
___________________
Interfaces 3
SIMOTION D4x5-2 ___________________

Technical data of the D4x5-2 4
___________________
Dimension drawings 5
Manual
Supplementary system
___________________
components 6
Available spare parts and
___________________
accessories 7
___________________
Standards and approvals A
___________________
ESD guidelines B
Valid for SIMOTION D445-2 DP/PN and D455-2

DP/PN as well as CX32-2 and TB30
11/2010
Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG Copyright © Siemens AG 2010.

Industry Sector Technical data subject to change
Postfach 48 48
90026 NÜRNBERG
GERMANY
Preface
Content of the Manual

This document is part of the SIMOTION D documentation package.
Scope
The SIMOTION D4x5-2 Manual is applicable to the SIMOTION D445-2 DP/PN and
SIMOTION D455-2 DP/PN devices as well as the CX32-2 and TB30 supplementary system
components.
A separate SIMOTION D4x5 Manual is available for the SIMOTION D425, SIMOTION D435
and SIMOTION D445/D445-1 devices including the CX32, CBE30 and TB30 system
components.
Standards
The SIMOTION system was developed in accordance with ISO 9001 quality guidelines.
Content of the manual

The following is a description of the purpose and use of the product manual:
● Description
Provides information about the SIMOTION system and its integration in the automation
environment.
● Operator control (hardware)
Provides information about the structure and architecture of the devices.
● Interfaces
Provides information about the different interfaces of the devices, their pin assignment,
and possible applications.
● Technical data
Provides information about the properties and features of the devices.
● Dimension drawings
● Spare parts/accessories
Provides information about spare parts and accessories of the SIMOTION D4x5-2 and
SIMOTION CX32-2.
● Appendix
Provides information about the various standards and specifications fulfilled by the
device.
● Index for locating information.
SIMOTION D4x5-2
Manual, 11/2010 3
Preface
SIMOTION Documentation
An overview of the SIMOTION documentation can be found in a separate list of references.
This documentation is included as electronic documentation in the scope of delivery of
SIMOTION SCOUT. It comprises 10 documentation packages.
The following documentation packages are available for SIMOTION V4.2:
● SIMOTION Engineering System
● SIMOTION System and Function Descriptions
● SIMOTION Service and Diagnostics
● SIMOTION IT
● SIMOTION Programming
● SIMOTION Programming - References
● SIMOTION C
● SIMOTION P
● SIMOTION D
● SIMOTION Supplementary Documentation
Hotline and Internet addresses
Additional information
Click the following link to find information on the the following topics:
● Ordering documentation/overview of documentation
● Additional links to download documents
● Using documentation online (find and search in manuals/information)
http://www.siemens.com/motioncontrol/docu
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following e-mail address:
[email protected]
My Documentation Manager
Click the following link for information on how to compile documentation individually on the
basis of Siemens content and how to adapt this for the purpose of your own machine
documentation:
http://www.siemens.com/mdm
SIMOTION D4x5-2
4 Manual, 11/2010
Preface
Training
Click the following link for information on SITRAIN - Siemens training courses for automation
products, systems and solutions:
http://www.siemens.com/sitrain
FAQs
You can find Frequently Asked Questions on the Service&Support pages under Product
Support:
http://support.automation.siemens.com
Technical support
Country-specific telephone numbers for technical support are provided on the Internet under
Contact:
http://www.siemens.com/automation/service&support
Disposal and recycling of the device

SIMOTION D is an environmentally friendly product. It includes the following features:
● In spite of its excellent resistance to fire, the flame-resistant agent in the plastic used for
the housing does not contain halogens.
● Identification of plastic materials in accordance with DIN 54840.
● Less material used because the unit is smaller and with fewer components thanks to
integration in ASICs.
The disposal of the products described in this manual should be performed in compliance
with the valid national regulations.
The products can be largely recycled owing to their low pollutant content. To recycle and
dispose of your old device in an environmentally friendly way, please contact a recycling
company certified for electronic waste.
If you have any further questions about disposal and recycling, please contact your local
Siemens representative. Contact details can be found in our contacts database on the
Internet at:
http://www.automation.siemens.com/partner/index.asp
SIMOTION D4x5-2
Manual, 11/2010 5
Preface
Further information / FAQs

You can find further information on this manual under the following FAQs:
http://support.automation.siemens.com/WW/view/de/27585482
You can also find additional information such as:
● SIMOTION Utilities & Applications: SIMOTION Utilities & Applications will be included in
the SIMOTION SCOUT scope of delivery and, along with FAQs, also contain free utilities
(e.g. calculation tools, optimization tools etc.) as well as application examples (ready-to-
apply solutions such as winders, cross cutters or handling).
● The latest SIMOTION FAQs at
http://support.automation.siemens.com/WW/view/en/10805436/133000
● SIMOTION SCOUT online help.
● For additional documentation (separate document), please refer to the list of references.
SIMOTION D4x5-2
6 Manual, 11/2010
Table of contents
Preface ...................................................................................................................................................... 3
1 Description............................................................................................................................................... 11
1.1 System overview ..........................................................................................................................11
1.2 System components ....................................................................................................................16
1.3 I/O integration...............................................................................................................................20
1.4 View of SIMOTION D445-2 DP/PN and D455-2 DP/PN .............................................................22
1.5 Nameplates ..................................................................................................................................23
1.6 Safety notes .................................................................................................................................25
1.7 CompactFlash card......................................................................................................................26
1.7.1 Usage and function of the CompactFlash Card...........................................................................26
1.7.2 CompactFlash card......................................................................................................................28
1.7.3 Data matrix code on CF card .......................................................................................................29
2 Operation (hardware)............................................................................................................................... 31
2.1 Overview of operator control and display elements.....................................................................31
2.2 Operator controls .........................................................................................................................32
2.2.1 Service and operating mode switch.............................................................................................32
2.2.2 DIAG button .................................................................................................................................36
2.2.3 RESET button ..............................................................................................................................36
2.3 7-segment and LED displays .......................................................................................................37
3 Interfaces................................................................................................................................................. 39
3.1 Interface overview........................................................................................................................39
3.2 DRIVE-CLiQ interfaces ................................................................................................................40
3.3 Ethernet interfaces.......................................................................................................................42
3.4 PROFINET IO interface ...............................................................................................................45
3.5 Digital inputs/outputs....................................................................................................................49
3.5.1 Features .......................................................................................................................................49
3.5.2 Using the digital inputs/outputs ....................................................................................................53
3.6 Power supply................................................................................................................................55
3.7 PROFIBUS DP interfaces ............................................................................................................56
3.8 Slot for CompactFlash Card.........................................................................................................59
3.9 Measuring sockets .......................................................................................................................59
3.10 USB interfaces .............................................................................................................................61
4 Technical data of the D4x5-2 ................................................................................................................... 63
4.1 Shipping and storage conditions..................................................................................................63
SIMOTION D4x5-2
Manual, 11/2010 7
Table of contents
4.2 Mechanical and climatic ambient conditions............................................................................... 64

4.3 Dimensions and weights ............................................................................................................. 66
4.4 Power supply............................................................................................................................... 67
4.5 Interfaces and performance features .......................................................................................... 68
4.6 CompactFlash card ..................................................................................................................... 72
4.7 Clock ........................................................................................................................................... 72
4.8 Input and output circuit................................................................................................................ 73
5 Dimension drawings ................................................................................................................................ 75
5.1 Dimension drawing of D445-2 DP/PN and D455-2 DP/PN......................................................... 75
5.2 CAD data, dimension drawings, and circuit-diagram macros ..................................................... 76
6 Supplementary system components ........................................................................................................ 77
6.1 Supplemental system components ............................................................................................. 77
6.2 Fan/battery module ..................................................................................................................... 79
6.2.1 Cooling the SIMOTION D4x5-2 and backing up the real-time clock .......................................... 79
6.2.2 Installing the fan/battery module ................................................................................................. 80
6.2.3 Replace battery in the fan/battery module .................................................................................. 82
6.3 TB30 terminal board.................................................................................................................... 85
6.3.1 Description .................................................................................................................................. 85
6.3.2 Safety information for the TB30 .................................................................................................. 85
6.3.3 Interfaces..................................................................................................................................... 86
6.3.3.1 Overview ..................................................................................................................................... 86
6.3.3.2 Connection diagram .................................................................................................................... 87
6.3.3.3 Power supply of digital outputs ................................................................................................... 88
6.3.3.4 Digital inputs/outputs................................................................................................................... 89
6.3.3.5 Analog inputs and outputs........................................................................................................... 90
6.3.3.6 Working with analog inputs ......................................................................................................... 91
6.3.3.7 Commissioning............................................................................................................................ 91
6.3.4 Technical Specifications.............................................................................................................. 91
6.4 CX32-2 controller extension........................................................................................................ 92
6.4.1 Overview of CX32-2 .................................................................................................................... 92
6.4.2 Interfaces..................................................................................................................................... 94
6.4.2.1 Overview of interfaces................................................................................................................. 94
6.4.2.2 List of interfaces .......................................................................................................................... 95
6.4.2.3 DRIVE-CLiQ interface ................................................................................................................. 96
6.4.2.4 Digital inputs/outputs (X122) ....................................................................................................... 96
6.4.2.5 Power supply............................................................................................................................. 100
6.4.2.6 Measuring sockets .................................................................................................................... 101
6.4.3 Displays of the LEDs................................................................................................................. 101
6.4.4 Cause and rectification of faults................................................................................................ 102
6.4.5 RESET button ........................................................................................................................... 102
6.4.6 Commissioning.......................................................................................................................... 102
6.4.7 Technical data of the CX32-2.................................................................................................... 102
6.5 Terminal module TM31 ............................................................................................................. 106
6.6 Terminal module TM41 ............................................................................................................. 107
SIMOTION D4x5-2
8 Manual, 11/2010
Table of contents
6.7 Terminal Module TM54F............................................................................................................107

6.8 Terminal modules TM15 and TM17 High Feature .....................................................................109
6.9 CUA31/CUA32 control unit adapter...........................................................................................110
6.10 DMC20 DRIVE-CLiQ hub ..........................................................................................................110
7 Available spare parts and accessories................................................................................................... 113
7.1 Available spare parts and accessories ......................................................................................113
A Standards and approvals....................................................................................................................... 115
A.1 General rules..............................................................................................................................115
A.2 Safety of electronic controllers...................................................................................................117
B ESD guidelines ...................................................................................................................................... 119
B.1 ESD definition ............................................................................................................................119
B.2 Electrostatic charging of individuals...........................................................................................120
B.3 Basic measures for protection against discharge of static electricity ........................................121
Index...................................................................................................................................................... 123
SIMOTION D4x5-2
Manual, 11/2010 9
Table of contents
SIMOTION D4x5-2
10 Manual, 11/2010
Description 1
1.1 System overview
Overview
SIMOTION D is a drive-based version of SIMOTION based on the SINAMICS S120 drive
family.
With SIMOTION D, the SIMOTION PLC and motion control functionalities as well as the
SINAMICS S120 drive software run on shared control hardware.
SIMOTION D is available in two versions:
● SIMOTION D410 is a compact control unit for single-axis applications and is snapped on
to the SINAMICS S120 PM340 power module in blocksize format.
● SIMOTION D4x5-2 is a control unit for multi-axis applications in the SINAMICS S120
booksize format. SIMOTION D4x5-2 is the successor to the SIMOTION D4x5 control unit.
The integrated drive control of a D4x5-2 is based on a CU320-2, firmware version
≥ V4.x).
The following performance versions are offered:
– SIMOTION D445-2 DP/PN (HIGH performance) for up to 64 axes
– SIMOTION D455-2 DP/PN (ULTRA-HIGH performance) for up to 128 axes or
applications with very short control cycle clocks
This manual describes the SIMOTION D4x5-2 for multi-axis applications. Separate manuals
are available for the SIMOTION D410 and SIMOTION D4x5.
Like SINAMICS S120, SIMOTION D also follows the Totally Integrated Automation (TIA)
concept. TIA is characterized by integrated data management, configuration, and
communication for all products and systems. Thus, an extensive toolbox of automation
modules is also available for SIMOTION D.
Note
In order to cover all versions of SIMOTION D for multi-axis applications, the product will be
referred to as "D4x5-2". Specific product designations will be used for information that
applies only to one product version, e.g. D445-2 DP/PN.
SIMOTION D4x5-2
Manual, 11/2010 11
Description
1.1 System overview
Application
The SIMOTION D4x5-2 is ideally suited to applications with many coordinated axes with high
clock-pulse rates.
Typical applications include:
● Compact multiple-axis machines
● High-performance applications with short machine cycles
● Compact machines
– Including the complete machine control in the drive
– With extensive connection possibilities for communication, HMI and I/O
● Distributed drive concepts
– Applications with many axes
– Synchronization of several SIMOTION D control units using distributed synchronous
operation
Versions
The control units are available in the versions SIMOTION D425 (BASIC performance),
SIMOTION D435 (STANDARD performance), SIMOTION D445-2 DP/PN (HIGH
performance) and SIMOTION D455-2 DP/PN (ULTRA-HIGH performance). The versions
differ in their PLC performance and in their motion control performance. The main
distinguishing features are:
Table 1- 1 Device versions and characteristics
SIMOTION SIMOTION SIMOTION SIMOTION

D425 D435 D445-2 DP/PN D455-2 DP/PN
Maximum number of 16 32 64 128
axes
Minimum 2.0 ms 1.0 ms 0.5/0.25 ms 1) 0.5/0.25 ms 1)
servo/interpolator cycle
clock
DRIVE-CLiQ interfaces 4 4 6 6
Description See SIMOTION D4x5 Manuals See this manual
1) Explanation:
● 0.5 ms in connection with SINAMICS S120 (incl. SINAMICS Integrated / CX32-2)
● 0.25 ms in connection with SERVOfast and IPOfast for rapid I/O processing
and/or high-performance hydraulics applications. The sensors and actuators are connected
via high-speed PROFINET IO I/O modules.
The control units feature PLC and motion control performance (open-loop control and motion
control) for up to 16, 32, 64 or 128 axes, as required.
SIMOTION D4x5-2
12 Manual, 11/2010
Description
1.1 System overview
The integrated drive computing performance of the control units enables the operation of the
following axis configurations:
● Up to six servo, six vector or twelve V/f axes on each D4x5-2 control unit.
(Drive control based on CU320-2, firmware version ≥ V4.x)
● Up to six servo, four vector or eight V/f axes on each D4x5 control unit.
(Drive control based on CU320, firmware version V2.x)
The drive control supports servo control (for a highly dynamic response), vector control (for
maximum torque accuracy) and V/f control.
The SIMOTION D4x5-2 control units and their CX32-2 and TB30 supplementary system
components are described in the following.
Note
With the SIZER configuration tool, you can easily configure the SINAMICS S120 drive family
including SIMOTION.
It provides you with support for selecting and dimensioning the components required for a
motion control task.
You can also determine the possible number of axes and the resulting load with SIZER in
accordance with your performance requirements.
SIMOTION D4x5-2
Manual, 11/2010 13
Description
1.1 System overview
Hardware components
As the central hardware, SIMOTION D uses the SIMOTION D4x5-2 as control unit consisting
of the SIMOTION runtime system and the SINAMICS drive control. The control unit uses the
SINAMICS Integrated drive with various SINAMICS S120 drive modules (line and motor
modules) to perform open-loop and closed-loop control of the axis grouping. A range of
additional SINAMICS S120 components, such as SMx encoder systems or terminal modules
can also be connected via DRIVE-CLiQ. With a few exceptions (e.g. no basic positioner
EPOS, no basic operator panel BOP20, etc.), the drive control integrated in SIMOTION D
has the same control characteristics and performance features as the SINAMICS S120
CU320-2 control unit. The EPOS functionality is provided by the SIMOTION technology
functions. The functionality of SIMOTION D can be expanded with the distributed I/O via
PROFIBUS or PROFINET IO.
The following figure shows a typical SIMOTION D axis grouping.
'5,9(&/L4
ᆰ ᆱ ᆲ ᆲ
'5,9(&/L4 ᆳ
3RZHU
'5,9(&/L4,2
WHUPLQDOPRGXOHV
Figure 1-1 Example of an axis grouping with SIMOTION D4x5-2
A SIMOTION D axis grouping generally consists of the following elements:

● SIMOTION D (control unit) (1)
This unit contains the programmable runtime system of SIMOTION and the drive software
of SINAMICS S120. In principle, SIMOTION D is capable of controlling multiple
axes/drives.
● One SINAMICS infeed (line module) (2)
This module generates a DC link from the supply system.
SIMOTION D4x5-2
14 Manual, 11/2010
Description
1.1 System overview
● SINAMICS power units (motor modules) (3)

These modules are used to control motors.
It is also possible to operate SINAMICS PM340 power modules with the SINAMICS
control unit adapter (CUA). A separate infeed is then unnecessary.
● DRIVE-CLiQ components (4)
In SINAMICS S120 / SIMOTION D, the individual components of the drive system
communicate with each other via DRIVE-CLiQ. In addition to power components,
encoder systems and special DRIVE-CLiQ I/O devices can also be linked via
DRIVE-CLiQ.
Extension of the drive computing performance

The motion control performance of a SIMOTION D4x5-2 can be utilized in full by expanding
the computing performance at the drive in two different ways:
● SINAMICS S110/S120 control units (e.g. CU320-2, CU305, etc.) complete with further
drive components can be connected via PROFIBUS or PROFINET.
● With SIMOTION D4x5-2, the CX32-2 controller extension can be connected via
DRIVE-CLiQ. This module is extremely compact, does not require a separate
CompactFlash card and can control up to six servo, six vector or twelve V/f axes.
Software components
The basic functionality of SIMOTION D is supplied on a CompactFlash card containing the
following:
The SIMOTION runtime system with the following functions:
● User-programmable runtime system (IEC 61131)
● Various runtime levels (tasks)
● PLC and arithmetic functionality
● Motion control functions
● Communication functions
The SINAMICS S120 drive control with the following functions:
● Closed-loop current and torque control
● Closed-loop speed control
● Closed-loop infeed
SIMOTION D4x5-2
Manual, 11/2010 15
Description
1.2 System components
Central components
SIMOTION D4x5-2 communicates with automation components via the following interfaces:
● PROFIBUS DP
● Ethernet
● PROFINET IO
● DRIVE-CLiQ (DRIVE Component Link with IQ)
SIMOTION D features a SINAMICS Integrated drive element. The communication with the
SINAMICS Integrated is performed via PROFIBUS mechanisms (DP Integrated), i.e. the
communication is handled, for example, via PROFIdrive message frames.
Shorter cycle times and greater numbers of addresses for each node are achieved with the
"DP Integrated" compared to the "external PROFIBUS DP".
The most important components of the system and their functions are shown below.
Table 1- 2 Central components
Component Function
SIMOTION D4x5-2 ... is the central motion control module.
controller This module contains the programmable SIMOTION runtime for the
SIMOTION D4x5-2 and the SINAMICS S120 drive software.
You can use the integrated high-speed digital I/Os as:
 Homing inputs
 Inputs for measuring inputs
 User-addressable process inputs/outputs
 Outputs for fast output cams
The measuring sockets can output any analog signals.
System software The basic functionality of SIMOTION D is supplied on a CompactFlash
card containing the following:
 SIMOTION runtime (kernel)
 Drive software of SINAMICS S120 - implements all drive functions
Power supply ... provides the electronic power supply for SIMOTION D, e.g. via the
SITOP power supply.
SIMOTION D4x5-2
16 Manual, 11/2010
Description
PROFIBUS DP
The control unit can communicate with the following components via the PROFIBUS DP
interfaces:
Table 1- 3 Components on PROFIBUS DP
Component Function
Programming device (PG/PC) ... configures, parameterizes, programs, and tests with the
"SIMOTION SCOUT" engineering system (ES)
SIMATIC HMI device ... is used for operating and monitoring functions. This is not an
essential requirement for the operation of a control unit.
Other controllers (e.g. ... e.g. higher-level controller (plant controller); modular machine
SIMOTION or SIMATIC) concepts with multiple controls, distributed across individual machine
modules
Distributed I/O systems
SIMATIC ET 200M Modular I/O system for control cabinet installation and high channel
density
SIMATIC ET 200S Finely scalable I/O system for control cabinet configuration and
particularly time-critical applications; including motor starters, safety
technology and individual grouping of load groups
SIMATIC ET 200pro Modular I/O system with IP65/67 degree of protection for machine-
related applications with no control cabinet; with features such as
compact designs, integrated PROFIsafe safety technology,
PROFINET connection and live module replacement.
SIMATIC ET 200eco I/O system with IP65/67 degree of protection for cabinet-free use
close to the machine with flexible and fast ECOFAST or M12
connection methods.
Other PROFIBUS I/O
Gateways  DP/AS-Interface link 20E and DP/AS-Interface link Advanced for
the PROFIBUS DP gateway to AS-Interface
 DP/DP coupler for connecting two PROFIBUS DP networks
Drive interfaces  ADI4 (Analog Drive Interface for four axes) for connection of
drives with analog ±10 V setpoint interface or for external
encoders
 IM174 (interface module for four axes) for connection of drives
with analog ±10 V setpoint interface, for external encoders, or for
connection of stepper drives with pulse-direction interface
Drive units with ... convert speed setpoints into signals for controlling the motor and
PROFIBUS DP interface (e.g. supply the power required to operate the motors.
SINAMICS S120) Also can be operated as an isochronous slave on PROFIBUS DP.
Teleservice adapter Remote diagnostics
SIMOTION D4x5-2
Manual, 11/2010 17
Description
Ethernet
The control unit can communicate with the following components via the Ethernet interfaces
or be embedded in an automation environment:
Table 1- 4 Components on the Ethernet
Component Function
Programming device (PG/PC) ... configures, parameterizes, programs, and tests with the
"SIMOTION SCOUT" engineering system (ES)
Master computer ... communicates with other devices via UDP, TCP/IP
PROFINET IO
The D4x5-2 DP/PN can communicate with the following components via the onboard
PROFINET IO interface.
Table 1- 5 Components on the PROFINET IO
Component Function
Programming device (PG/PC) ... configures, sets parameters, programs, and tests using the
"SIMOTION SCOUT" Engineering System (ES).
Other controllers (e.g. ... e.g. higher-level controller (plant controller); modular machine
SIMOTION or SIMATIC) concepts with multiple controls, distributed across individual
machine modules
Master computer ... communicates with other devices via UDP, TCP/IP.
Distributed I/O systems
SIMATIC ET 200M Modular I/O system for control cabinet installation and high
channel densities.
SIMATIC ET 200S Finely scalable I/O system for control cabinet configuration and
particularly time-critical applications; including motor starters,
safety technology and individual grouping of load groups
SIMATIC ET 200pro Modular I/O system with IP65/67 degree of protection for machine-
related applications with no control cabinet; with features such as
compact designs, integrated PROFIsafe safety technology,
PROFINET IO connection and live module replacement.
SIMATIC ET 200eco PN Compact block I/O with IP65/66/67 degree of protection for
cabinet-free usage in machines with M12 connection method. Very
rugged and resistant encapsulated metal enclosure.
Other PROFINET IO I/O devices
Drive units with PROFINET IO ... convert speed setpoints into signals for controlling the motor
interface and supply the power required to operate the motors.
Gateways  IE/AS-Interface link PN IO for the PROFINET IO gateway to
AS-Interface
 PN/PN coupler for connecting two PROFINET IO networks
SIMOTION D4x5-2
18 Manual, 11/2010
Description
DRIVE-CLiQ
The DRIVE-CLiQ interfaces permit a fast connection to the SINAMICS drive components.
DRIVE-CLiQ offers the following advantages within the DRIVE-CLiQ topology rules:
● Expandability of components
● Automatic detection of components by the control unit
● Standardized interfaces to all components
● Uniform diagnostics down to the components
● Complete service down to the components
● Simple mechanical handling
The controller can communicate with the following components via DRIVE-CLiQ:
Table 1- 6 Components connected to DRIVE-CLiQ
Component Function
Control unit Central control module in which the open- and closed-loop
(SINAMICS S110/S120) control functions for the drive are implemented.
Line module (SINAMICS S120) ... generates a DC link from the supply system.
Motor module (SINAMICS S120) ... used to control motors (DC/AC inverters, booksize).
Power module (SINAMICS ... used to control motors (AC/DC converters, blocksize).
S110/S120)
CX32-2 controller extension ... enables additional axes to be connected for SIMOTION
D4x5-2.
CUA31/CUA32 control unit ... enables a blocksize power module (PM340) to be connected
adapter to a booksize control unit D4x5-2, CX32-2 or CU320-2.
TM31 terminal module ... enables a terminal expansion via DRIVE-CLiQ (additional
analog and digital I/Os).
TM41 terminal module ... enables a terminal expansion (analog and digital I/Os) and
encoder simulation.
TM54F terminal module ... enables terminal expansion (secure digital inputs/outputs) for
controlling the secure motion monitoring functions of the
integrated drives.
TM15, TM17 High Feature The terminal modules TM15 and TM17 High Feature are used to
terminal modules implement inputs of measuring inputs and outputs of output
cams. In addition, these terminal modules provide drive-related
digital inputs and outputs with short signal delay times.
SMx sensor modules ... enable acquisition of encoder data from connected motors via
DRIVE-CLiQ.
Motors with DRIVE-CLiQ ... allow simplified commissioning and diagnostics, as the motor
interface and encoder type are identified automatically.
DMC20/DME20 DRIVE-CLiQ hub … enables the number of DRIVE-CLiQ interfaces to be increased
and the creation of a point-to-point topology.
SIMOTION D4x5-2
Manual, 11/2010 19
Description
1.3 I/O integration
Note
You can find detailed information about components in the SINAMICS S110/S120 family of
products in the SINAMICS S110/S120 manuals.
It is possible that older DRIVE-CLiQ components can no longer be used with SIMOTION
D4x5-2/CX32-2. Detailed information can be found at "Migration of D4x5 to D4x5-2" in
Section Permissible combinations.
Optional components
The functionality of the D4x5-2 control unit can be expanded by using one of the
components listed below.
Table 1- 7 Optional component
Component Function
TB30 terminal board Terminal expansion, i.e. additional analog and digital I/Os
The component is plugged into the option slot of the control unit.
1.3 I/O integration
Note
Note that not all modules in the ET 200 I/O family are approved for SIMOTION. Moreover,
system-related functional differences can come into play when these I/O or I/O systems are
used on SIMOTION vs. on SIMATIC. For example, special process-control functions (e.g.
HART modules, etc.) are not supported by SIMOTION for the ET 200M distributed I/O
system.
A detailed, regularly updated list of the I/O modules approved for use with SIMOTION, as
well as notes on their use, can be found on the Internet at:
SIMOTION D4x5-2
20 Manual, 11/2010
Description
1.3 I/O integration
In addition to the I/O modules enabled for SIMOTION, in principle all certified standard
PROFIBUS slaves (DP-V0/DP-V1/DP-V2) and PROFINET IO devices with RT and IRT real-
time classes may be connected to SIMOTION D4x5-2. These modules are integrated using
the GSD file (PROFIBUS) or GSDML file (PROFINET) provided by the relevant device
manufacturer.
Note
Please note that in individual cases further boundary conditions must be fulfilled in order to
integrate a standard slave/standard device into SIMOTION. Thus, a few modules require
"driver blocks" , e.g. in the form of function blocks, that permit (or simplify) integration.
For modules released with SIMOTION (e.g. SIMATIC S7-300 module FM 350-1, etc.), these
driver blocks are part of the SIMOTION SCOUT engineering system command library.
See also
On the Internet at: (http://support.automation.siemens.com/WW/view/en/11886029)
SIMOTION D4x5-2
Manual, 11/2010 21
Description
1.4 View of SIMOTION D445-2 DP/PN and D455-2 DP/PN
1.4 View of SIMOTION D445-2 DP/PN and D455-2 DP/PN

The following figure shows the SIMOTION D445-2 and D455-2 with its interfaces and front
panel elements (fault and status displays).
;;
'5,9(&/L4LQWHUIDFHV
6SDFHUV
6KLHOGFRQWDFW
;;;
'LJLWDOLQSXWVRXWSXWV
; &RROLQJILQV
(OHFWURQLFVSRZHUVXSSO\
;333 2SWLRQVORWFRYHUHG

352),1(7,2LQWHUIDFH
;
; 352),%86'303,
352),%86'3LQWHUIDFH LQWHUIDFH
;OHIW;ULJKW ;3

[86%LQWHUIDFHV 31,(1(7
(WKHUQHWLQWHUIDFH
;3 /('GLVSOD\V
31,(
(WKHUQHWLQWHUIDFH VHJPHQWGLVSOD\
;
6ORWIRU&RPSDFW)ODVK 5HVHWEXWWRQ
FDUG
6HUYLFHVHOHFWRUVZLWFK
'LDJQRVWLFVEXWWRQ
0RGHVHOHFWRU
3RWHQWLDOFRQQHFWLRQ
;
'RXEOHIDQ
EDWWHU\PRGXOH
;XQGHUVLGH
;XQGHUVLGH 7770
56QRIXQFWLRQ PHDVXULQJVRFNHWV
Figure 1-2 View of D445-2 DP/PN and D455-2 DP/PN
SIMOTION D4x5-2
22 Manual, 11/2010
Description
1.5 Nameplates
CAUTION
SIMOTION D445-2 DP/PN and D455-2 DP/PN must be operated with a double fan/battery
module for heat dissipation. Without this module, the control units will not start up and
cannot be commissioned.
Information on how to install the double fan/battery module can be found in "Supplementary
system components", in Section Installing the fan/battery module (Page 80).
Note
With the D445-2 DP/PN and D455-2 DP/PN, the spacers can only be removed with the
"external air cooling" installation method. In this installation method, the cooling fins are
inserted through a cutout in the rear cabinet panel.
For further details, see the SIMOTION D4x5-2 Commissioning and Hardware Installation
Manual.
1.5 Nameplates
Side-mounted type plate

The following figure shows the information contained on the type plate mounted on the side
of the housing.
0RGXOHGHVLJQDWLRQ
2UGHUQXPEHU
6HULDOQXPEHU
+:YHUVLRQ
Figure 1-3 Type plate using the D445-2 as an example
SIMOTION D4x5-2
Manual, 11/2010 23
Description
1.5 Nameplates
Note
You might need to access the information provided on the side-mounted type plate after the
installation. The type plate is located on the right-hand side of the module housing and is
covered by a SINAMICS S120 module when mounted. For this reason, we recommend that
you make a note of the serial number of the control unit prior to assembly.
Note
The information contained in each field of the type plate on your actual control unit may differ
from that presented in this manual (for example, a later product version, approvals and
marks that have not yet been granted, e.g. C-Tick, etc.).
MAC addresses
A second type plate for the MAC addresses of the two Ethernet interfaces and the
PROFINET IO interface is attached to the front of the device. You see this type plate when
you open the front cover of the control unit.
+:YHUVLRQ
2UGHUQXPEHU
0$&DGGUHVVRI;
0$&DGGUHVVRI;
0$&DGGUHVVRI;
Figure 1-4 MAC addresses
SIMOTION D4x5-2
24 Manual, 11/2010
Description
1.6 Safety notes
1.6 Safety notes

Note the following safety information when working with the control unit and its components.
NOTICE
The 80 mm clearances above and below the components must be observed. The unit
protects itself from overheating by shutting down.
CAUTION
An option board may only be inserted and removed when the control unit and option board
are disconnected from the power supply.
The CompactFlash card may only be inserted or removed when the control unit is
disconnected from the power supply.
The SIMOTION D4x5-2 is in a de-energized state when all the LEDs are OFF.
SIMOTION D4x5-2
Manual, 11/2010 25
Description
1.7 CompactFlash card
1.7.1 Usage and function of the CompactFlash Card

The CompactFlash card (CF card) is inserted in the CF plug-in slot (X109 interface).
&RPSDFW)ODVKFDUG
&RYHU
'[ 2SHUDWRUFRQWUROVZLWKRXWFRYHU
RSHUDWRUFRQWUROVXQFRYHUHG
Figure 1-5 Slot for CompactFlash card
SIMOTION D4x5-2
26 Manual, 11/2010
Description
The CF card does not extend beyond the housing. An ergonomic recessed grip enables the
CF card to be removed.
Properties of the CF card

The CF card is essential for operation of the SIMOTION D4x5-2. The CF card is not supplied
with the SIMOTION D4x5-2 and must be ordered separately.
The SIMOTION Kernel (SIMOTION D4x5-2 firmware) and the software used to control the
drives (SINAMICS firmware) are contained on the CF card.
The CF card is used for:
● Backing up the technology packages and user data (programs, configuration data,
parameter assignments)
● Updates (e.g. SIMOTION firmware update)
The licenses for the technology functions are linked to the serial number of the CF card. This
means the CF card can be inserted in a different SIMOTION D without having to change the
licenses.
The CF card is supplied in a bootable format with the latest SIMOTION Kernel and drive
software. Please note that a CF card with a D4x5 kernel/drive software cannot run on a
D4x5-2. The same applies for the reverse situation.
If an error occurs, all LEDs flash yellow with 2 Hz. An entry is also made in the diagnostic
buffer and the D4x5-2 does not start.
Licenses purchased for SIMOTION D can be used for both the D4x5 and D4x5-2.
Note
The CF card may only be unplugged and plugged in when the system is deenergized! The
SIMOTION D4x5-2 is in a de-energized state when all the LEDs are OFF.
For additional information about inserting, changing, writing and formatting the CF card, refer
to the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual.
SIMOTION D4x5-2
Manual, 11/2010 27
Description
1.7.2 CompactFlash card
Type plate information

The following figure shows you all the information contained on the type plate of the CF card.
0DUNLQJIRUWKHGLUHFWLRQRI
LQVHUWLRQRIWKH&)FDUG
2UGHUQXPEHU ,GHQWLILHUIRU&)
FDUGZLWK=RSWLRQ
/LVWRIWKH=RSWLRQV
OLFHQVHVRQWKH&)FDUGDV
GHOLYHUHG
3URGXFWDQGYHUVLRQ
+:VHULDOQXPEHURI GHVLJQDWLRQFDUGFDSDFLW\
WKH&)FDUG ERRWORDGHUYHUVLRQ
8QLTXHQXPEHU
'DWHRIPDQXIDFWXUH 'DWDPDWUL[FRGH
LQFORUGHUQXPEHU
9HUVLRQGLJLW
9KHUH
'HOLYHU\QRWHQXPEHU
Figure 1-6 Type plate of the CF card
Pre-installed runtime licenses

The preinstalled licenses are printed on the label as Z option below the order number.
Example
Example with MultiAxes package Z option for D445/D445-1/D445-2/D455-2 + two TControl
licenses:
- 6AU1 400-2PA21-0AA0-Z
- Z=M44+T02
A maximum of seven different Z options are printed on the label of the CF card. When there
are more than seven different Z options, the text "Z = see delivery order" is printed on the CF
card in place of the Z options.
SIMOTION D4x5-2
28 Manual, 11/2010
Description
Available Z options / licenses for CF cards

● Axis licenses
– Pxx POS license and number (e.g. P02 = 2x POS licenses)
– Gxx GEAR license and number (e.g. G03 = 3 x GEAR licenses)
– Cxx CAM license and number (e.g. C01 = 1x CAM license)
● MultiAxes package
– M00 MultiAxes package license (platform independent)
– M42 MultiAxes package license for D425
– M43 MultiAxes package license for D435 (incl. D425)
– M44 MultiAxes package license for D445/D445-1/D445-2/D455-2 (incl. D425 and
D435)
● TControl temperature control
– Txx TControl license and number (e.g. T03 = 3x TControl licenses)
● SIMOTION IT
– D00 SIMOTION IT DIAG license (no longer under license as of SIMOTION V4.2)
– X00 SIMOTION IT OPC XML-DA license (no longer under license as of
SIMOTION V4.2)
– J00 SIMOTION IT Virtual Machine license for Java applications
● Safety functions
– Fxx license for SINAMICS Safety Integrated extended functions (for integrated
SINAMICS drives for SIMOTION D) (e.g. F02=2x Safety Integrated extended
functions)
● Other functions
– B01 Direct Product Motion (DPM) technology function license,
D435/D445/D445-1/D445-2/D455-2 only
– B02 Multipurpose Information Interface (MIIF) communication function license
1.7.3 Data matrix code on CF card

SIMOTION D CF cards have a machine-readable identification in the form of a data matrix
code (2D code).
Reader units that support the data matrix code in accordance with ECC 200 are suitable for
reading the code used here.
SIMOTION D4x5-2
Manual, 11/2010 29
Description
Analysis
Example of a data string from the reader unit:
1P6AU1400-2PA21-0AA0-Z+ST-WOQB02934+30SST0B8365550000079001
Table 1- 8 Machine-readable identification via 2D code
Characteristic Property
Order number 6AU1 400-2PA21-0AA0-Z
("1P" identifier to identify the products)
Serial number T-WOQB02934
("S" identifier, item number)
HW serial number ST0B8365550000079001
("30S" identifier)
In addition to the "serial number", CF cards also have a "HW serial number".
If licenses are purchased for functions under license, a "license key" is generated from the
HW serial number of the CF card and the serial number of the purchased licenses, which is
only valid for the respective CF card.
The data required for the licensing can be read by reader unit via the bar codes on the
license certificates (Certificate of License "CoL") and the 2D code on the CF card in order,
for example, to automate the licensing process.
SIMOTION D4x5-2
30 Manual, 11/2010
Operation (hardware) 2
2.1 Overview of operator control and display elements
The following figure shows the arrangement of the operator control and display elements of a
SIMOTION D4x5-2.
2SHUDWRUFRQWURO
DQGGLVSOD\
HOHPHQWV
$UHDSURWHFWHGE\
EODQNLQJFRYHU
Figure 2-1 Position of operator control and display elements
The lower part of the operator control and display elements has a blanking cover during
operation. This cover is removed for service work.
SIMOTION D4x5-2
Manual, 11/2010 31
Operation (hardware)
2.2 Operator controls
/('GLVSOD\V
VHJPHQWGLVSOD\
5HVHWEXWWRQ
&)FDUG
LQVHUWHGLQWKH
&)FDUGVORW 6HUYLFHVHOHFWRUVZLWFK
0RGHVHOHFWRU
'LDJQRVWLFVEXWWRQ
',$*
Figure 2-2 Operator control and display elements of D445-2 DP/PN and D455-2 DP/PN
2.2.1 Service and operating mode switch
Properties of the Service switch and mode selector

SIMOTION D4x5-2 has two selector switches on the lower front side for selection of the
service functions and operating modes.
The upper selector switch (labelled SVC/NCK) is for the selection of service and diagnostic
functions. In "normal" operation this switch must remain in the 0 position (see figure below).
The lower switch, labelled PLC, is used to set one or more operating modes of the
SIMOTION D4x5-2.
SIMOTION D4x5-2
32 Manual, 11/2010
6HUYLFHVHOHFWRU
VZLWFK
0RGHVHOHFWRU
Figure 2-3 Selector switches for service and operating modes of the SIMOTION D4x5-2
CAUTION
Always use an insulated screwdriver to turn the rotary switch. Otherwise, static electricity
can destroy the switch.
Mode selector
The following table contains the possible mode selector positions and the associated LED
displays. The mode selector positions are explained in the order in which they are arranged
on the SIMOTION D4x5-2.
Table 2- 1 Mode selector position
Selector position Meaning LED

0 RUN RUN
1 STOPU SU/PF
2 STOP STOP
3 MRES The MRES operating modes are indicated via the STOP LED.
(ON/OFF/flashing, see SIMOTION D4x5-2 Commissioning and
Hardware Installation Manual)
Other selector positions are not assigned
SIMOTION D4x5-2
Manual, 11/2010 33
The following table contains the states of the SIMOTION D4x5-2 that can be set via the
mode selector.
Table 2- 2 Mode selector settings
Meaning Explanations
RUN SIMOTION D4x5-2 processes the user program and the associated system services:
 Reading process image of inputs.
 Execution of the user programs assigned to the execution system.
 Writing process image of outputs.
The technology packages are active in this state. They can execute commands from
the user program.
STOPU SIMOTION D4x5-2 is not processing a user program.
 The technology packages are active. Test and commissioning functions can be
executed. The user program is not active.
 The I/O modules are in a secure state. This means, for example, that digital outputs
are "LOW" and analog outputs are de-energized or at zero current.
STOP SIMOTION D4x5-2 is not processing a user program.
 It is possible to load a complete user program.
 All system services (communications, etc.) are active.
 The I/O modules are in a secure state. This means, for example, that digital outputs
are "LOW" and analog outputs are de-energized or at zero current.
 The technology packages are inactive, i.e. all enables are deleted. No axis motions
can be executed.
MRES Performing an overall reset on the SIMOTION D4x5-2 / restoring the factory setting
Using the MRES switch position, you can perform an overall reset on the
 SIMOTION D4x5-2 or
 Restore the SIMOTION D4x5-2 to its factory setting, depending on the operating
sequence.
For further details, see the SIMOTION D4x5-2 Commissioning and Hardware
Installation Manual.
Note
It is recommended that SIMOTION SCOUT be used exclusively to switch the operating
modes of the module. Therefore, leave the mode selector at position 0 (RUN). The LED
display indicates the current mode selection.
For information on how to set the operating mode using SIMOTION SCOUT, refer to the
SIMOTION SCOUT Configuration Manual.
SIMOTION D4x5-2
34 Manual, 11/2010
Service selector switch

The following table shows the possible positions of the Service selector switch. The Service
selector switch positions are explained in the order in which they are arranged on the
SIMOTION D4x5-2.
Table 2- 3 Switch positions of the Service selector switch
Service mode Selector position Meaning

- 0 No service/diagnosis functions activated (default setting).
Delete/restore 1 When the "Delete/restore non-volatile data" switch setting is
non-volatile data selected, the non-volatile data of the D4x5-2 is first deleted
and then restored along with the contents of the PMEMORY
backup file.
Downgrade B SIMOTION D4x5-2 control units and projects can be updated
(device update using update data created at an earlier point in time. This
tool) update data is generated with the device update tool (Menu:
"Project>Start device update tool" in SIMOTION SCOUT).
If the updating process fails to bring about the desired result,
the update can be rejected by means of the switch position.
This will roll the system back to the previous configuration.
Backing up D The diagnostic data and non-volatile data can be backed up in
diagnostic data STOP, STOPU and RUN mode. The advantage of backing up
and non-volatile in RUN mode is the availability of enhanced diagnostic
data information (via websites) and TO alarm information.
Note
Alternatively, diagnostics data and non-volatile data can also be backed up via the DIAG
button, see Section DIAG button (Page 36).
Additional references
Detailed information on the individual topics can be found in the following table.
Table 2- 4 References
Subject Reference
Setting of the operating modes  SIMOTION SCOUT Configuration Manual
Upgrading devices (device update tool)  Updating SIMOTION Devices Operating
Instructions and
 SIMOTION D4x5-2 Commissioning and
Hardware Installation Manual
 Creating diagnostics data and  SIMOTION D4x5-2 Commissioning and

 Saving/restoring non-volatile data Hardware Installation Manual
SIMOTION D4x5-2
Manual, 11/2010 35
2.2.2 DIAG button
Arrangement
The DIAG button is located behind the blanking cover on the SIMOTION D4x5-2.
Function
The diagnostics data and non-volatile data is backed up on the CF card via the DIAG button.
The DIAG button function therefore corresponds to the function of switch position "D" of the
Service selection switch.
Various options are available for backing up the data:
● Option 1: Backup during operation (in STOP/STOPU/RUN mode)
● Option 2: Backup during booting of the module
With option 1, the DIAG button only has to be pressed briefly to trigger the data backup. The
DIAG button is therefore preferable to switch position "D" of the Service selection switch.
With option 2, the DIAG button has to be pressed until the boot procedure is completed. As
this can take 20-30 seconds, switch position "D" is preferable here.
For detailed information on creating diagnostic data and backing up / restoring non-volatile
data, refer to the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual.
2.2.3 RESET button
Arrangement
The RESET button is located behind the blanking cover on the SIMOTION D4x5-2.
Performing a reset operation

A reset causes the entire system to be reset and requires the system to be ramped-up again.
It is similar to a "Power On Reset" except that the 24 V power supply does not have to be
switched off.
SIMOTION D4x5-2
36 Manual, 11/2010
2.3 7-segment and LED displays
Arrangement of the displays

The front side of the SIMOTION D4x5-2 has ten LED displays arranged arranged vertically in
one row. There is also a 7-segment display below the blanking cover.
/('GLVSOD\V
[
VHJPHQWGLVSOD\
Figure 2-4 7-segment and LED displays on the D4x5-2
Meaning of the LED displays

This table describes the LEDs and their meaning.
Table 2- 5 Error and status displays
LED Meaning
RDY Operating modes of SIMOTION D incl. SINAMICS Integrated.
RUN User program is running
STOP No user program is running. The technology packages are not active
SU/PF The technology packages are active. The user program is not active
SF An error state of the SIMOTION D4x5-2
DP State of the PROFIBUS DP interface
DP/MPI State of the PROFIBUS DP/MPI interface
PN State of the onboard PROFINET IO interface (X150)
SY/MT - Synchronization status (SY) of the onboard PROFINET IO interface (X150)
- Maintenance status (MT) of the D4x5-2 (currently without function)
OPT State of the option module (if available).
SIMOTION D4x5-2
Manual, 11/2010 37
Note
While the SIMOTION D4x5-2 is ramping up, all LEDs are briefly illuminated in yellow.
7-segment display
The 7-segment display provides further status information in addition to the LED displays.
The status "6" and a flashing "." indicate that the D4x5-2 has ramped up and communication
has been established to the SINAMICS Integrated.
You can carry out a detailed diagnosis using a PG/PC and the Engineering System.
Information on the diagnostics via LED displays can also be found in the SIMOTION D4x5-2
Commissioning and Hardware Installation Manual and in the online help of this chapter via
the link under the menu instructions.
SIMOTION D4x5-2
38 Manual, 11/2010
Interfaces 3
3.1 Interface overview
This section describes the interfaces of the SIMOTION D4x5-2.
Available interfaces
Table 3- 1 Overview of available interfaces
Interface Name Connector type

DRIVE-CLiQ interface X100 DRIVE-CLiQ socket
Ethernet interface PN/IE X127 P1 RJ45 socket connector

Ethernet interface PN/IE-NET X130 P1 RJ45 socket connector
PROFINET IO interface PN X150 (P1, P2, P3) RJ45 socket connector
Digital inputs/outputs X122, X132, X142 Mini Combicon, 3.5 mm

3x14-pin
Power supply connector X124 Combicon, 4-pin
PROFIBUS DP interface X126 9-pin Sub-D socket

PROFIBUS DP/MPI interface X136 9-pin Sub-D socket
Measuring sockets (T0, T1, T2, and M) X141 4-pin, socket

SIMOTION CF plug-in X109 CompactFlash Card connector
Fan/battery module interface X190 Fan/battery module
1. USB interface X125 USB socket
2. USB interface X135 USB socket
Option slot Sockets
SIMOTION D4x5-2
Manual, 11/2010 39
Interfaces
3.2 DRIVE-CLiQ interfaces
Note
The 3rd port of the PROFINET IO interface X150 P3 has an additional inscription.
It is called X120 PN/IE-OP.
This designation is not relevant for SIMOTION D.
Non-usable interfaces
Table 3- 2 Overview of interfaces that cannot be used for SIMOTION D
Interface name Interface Connector type

RS232 interface X140 9-pin Sub-D connector
DRIVE-CLiQ interfaces
All SINAMICS S120 drive system components, including the motors and encoders, are
interconnected by a shared serial interface called DRIVE-CLiQ. The standardized cables and
connectors reduce the variety of different parts and cut storage costs.
DRIVE-CLiQ has the following properties:
● Automatic detection of components by the control unit
● Standardized interfaces to all components
● Uniform diagnostics down to the components
● Complete service down to the components
● 24 V / 450 mA per DRIVE-CLiQ interface are provided for the connection of encoders and
measuring systems.
Note:
The DRIVE-CLiQ cable with 24 V supply is used only for components that require this
(e.g. motors with a DRIVE-CLiQ interface).
SIMOTION D4x5-2
40 Manual, 11/2010
Interfaces
Position of connectors
B
8
1
A
Figure 3-1 Position of the DRIVE-CLiQ interfaces on the D4x5-2
Characteristics
Table 3- 3 X100 – X105
Characteristic Type
Connector type DRIVE-CLiQ connector (RJ45 socket)
Cable type DRIVE-CLiQ standard (inside the control cabinet)
Cable type MOTION CONNECT (outside the control cabinet)
Max. cable length 100 m
Dust protection blanking plugs for sealing Five blanking plugs contained in the D4x5-2 scope of
unused DRIVE-CLiQ ports delivery
Blanking plugs (50 pcs) order number:
6SL3066-4CA00-0AA0
SIMOTION D4x5-2
Manual, 11/2010 41
Interfaces
3.3 Ethernet interfaces
DRIVE-CLiQ pin assignment
Table 3- 4 DRIVE-CLiQ interface X100 – X105
PIN Signal name Signal type Meaning

1 TXP O Transmit data +
2 TXN O Transmit data -
3 RXP I Receive data +
4 ---- ---- Reserved, do not use
6 RXN I Receive data -
A + (24 V) VO Power supply for DRIVE-CLiQ, 450 mA maximum
B M (0 V) VO Ground to 24 V
Signal type: I = Input; O = Output; VO = Voltage Output
● SINAMICS S120 Control Units and Additional System Components Manual
● SINAMICS S120 Booksize Power Units Manual
● SINAMICS S120 for AC Drives Manual
● SINAMICS S120 Commissioning Manual
● Terminal Modules TM15 and TM17 High Feature Commissioning Manual
● TM15/TM17 High Feature Manual
● For order numbers, refer to the list of references (separate document).
Interfaces for connection to Industrial Ethernet

Industrial Ethernet is a communication network with a transmission rate of
10/100/1000 Mbit/s.
SIMOTION D4x5-2 offers the following functions via Ethernet interfaces:
● Communication with STEP 7 and SIMOTION SCOUT
● Communication between SIMOTION and SIMATIC NET OPC
The following software must be installed on the PG/PC for this function:
"SIMATIC NET SOFTNET-S7 (S7-OPC server)"
● Connection of HMI systems
SIMOTION D4x5-2
42 Manual, 11/2010
Interfaces
● Communication with other devices over TCP/IP or UDP communication

● IT communication (via SIMOTION IT DIAG, SIMOTION IT OPC XML-DA, SIMOTION IT
Virtual Machine)
For more information regarding the software packages, see Catalog PM 21, refer to the list
of references (separate document) for the order number.
The following figure shows the position of the Ethernet interfaces on the D4x5-2 and their
displays.
'LVSOD\
/,1.
'LVSOD\ 6WDWXV 0HDQLQJ
/,1. 2UDQJH 7UDQVIHUUDWH0ELWV

*UHHQ 7UDQVIHUUDWHRUb0ELWV
2II 1RRUIDXOW\FRQQHFWLRQ $Q]HLJH
$&7 ;3
31,(1(7
$&7 <HOORZ /$1FRQQHFWLRQ 'LVSOD\
2II 1R/$1FRQQHFWLRQ
/,1.
;3
31,(
'LVSOD\
$&7
Figure 3-2 Position of the Ethernet interfaces and their displays
SIMOTION D4x5-2
Manual, 11/2010 43
Interfaces
Note
The two interfaces support Industrial Ethernet (IE). The designation of the interfaces
PN/IE-NET or PN/IE has already been designed for the support of PROFINET basic services
(e.g. DCP, LLDP, SNMP) via these interfaces in a future version. These PROFINET basic
services provide uniform functions for the address assignment and diagnostics, but do not
provide PROFINET IO communication for the connection of drives or I/O modules, for
example.
Detailed information on the states of the status LEDs can be found in the SIMOTION D4x5-2
Commissioning and Hardware Installation Manual, Diagnostics chapter.
Interface characteristics
Table 3- 5 X127 P1 and X130 P1
Characteristic Type
Connector type RJ45 socket connector
Cable type Industrial Ethernet cable
 4- and 8-wire cables can be used for 10/100 Mbit/s
 8-wire cables must be used for 1000 Mbit/s
Autocrossing Yes
Dust protection blanking Five blanking plugs contained in the D4x5-2 scope of delivery
plugs for sealing unused Blanking plugs (50 pcs) order number: 6SL3 066-4CA00-0AA0
Ethernet ports
Miscellaneous X127 P1 and X130 P1 are full-duplex 10/100/1000 Mbit/s Ethernet
ports
Pin assignment
Table 3- 6 Ethernet interfaces (X120 P1 and X130 P1)
Pin Assignment in 10/100 Mbit mode Assignment in 1 Gbit mode

Signal name 1) Signal type Meaning Signal name 1) Signal type Meaning
1 TXP O Ethernet DA+ B Bidirectional
transmit pair A+
differential
signal
2 TXN O Ethernet DA- B Bidirectional
transmit pair A-
differential
signal
SIMOTION D4x5-2
44 Manual, 11/2010
Interfaces
3.4 PROFINET IO interface
3 RXP I Ethernet DB+ B Bidirectional

receive pair B+
differential
signal
4 --- --- Reserved, do DC+ B Bidirectional
not use pair C+
5 --- --- Reserved, do DC B Bidirectional
not use pair C-
6 RXN I Ethernet DB- B Bidirectional
receive pair B-
differential
signal
7 --- --- Reserved, do DD+ B Bidirectional
not use pair D+
8 --- --- Reserved, do DD- B Bidirectional
not use pair D-
I = Input; O = Output; B = Bidirectional
1) Autocrossing functionality (if required, transmit and receive lines switch over)
Note
The MAC addresses are imprinted on an adhesive label that is located behind the protective
cover and can be seen from the front.

PROFINET is an open component-based industrial communication system using Ethernet
for distributed automation systems.
SIMOTION D4x5-2 DP/PN has a PROFINET interface with three ports (X150 P1-P3)
onboard. The PROFINET interface supports operation of a SIMOTION D4x5-2 DP/PN as an
IO controller and/or as an I device.
SIMOTION D4x5-2
Manual, 11/2010 45
Interfaces
Interface position
The following figure contains information on the PROFINET interface of the control unit.
Position of the interface, labeling of the ports and the associated displays are described.
'LVSOD\ 6WDWXV 0HDQLQJ 'LVSOD\

/,1. *UHHQ 7UDQVIHUUDWHRU0ELWV /,1.
2II 1RRUIDXOW\FRQQHFWLRQ
;3
$&7 <HOORZ /$1FRQQHFWLRQ
;3
2II 1R/$1FRQQHFWLRQ
;3
'LVSOD\
$&7
/('GLVSOD\VIRUWKHVWDWXVRILQWHUIDFH;
6WDWXVRIWKHLQWHUIDFH31
6\QFKURQL]DWLRQVWDWXVRIWKHLQWHUIDFH6<
Figure 3-3 Position of the PROFINET interface X150 P1 to P3 their displays
Note
The 3rd port of the PROFINET IO interface X150 P3 is also designated as X120 PN/IE OP.
This designation is not relevant for SIMOTION D.
Detailed information on the states of the status LEDs can be found in the SIMOTION D4x5-2
Commissioning and Hardware Installation Manual, Diagnostics chapter.
SIMOTION D4x5-2
46 Manual, 11/2010
Interfaces
Table 3- 7 Ports X150 P1 to P3
Characteristic Type
Connector type RJ45plus socket
Cable type PROFINET
Maximum cable length 100 m
Minimum transmission 0.25 ms
cycle
Autocrossing Yes
i.e. both crossed and uncrossed cables can be used
Dust protection blanking Five blanking plugs contained in the D4x5-2 scope of delivery
plugs for sealing unused Blanking plugs (50 pcs) order number: 6SL3066-4CA00-0AA0
PROFINET ports
Interface assignments
Table 3- 8 Assignment of the ports X150 P1 to P3
View Pin Name Description

1 TXP Transmit data +
%
2 TXN Transmit data -
3 RXP Receive data +

$
4 - Reserved, do not use
6 RXN Receive data -
Connectable devices
The following devices can be connected to the PROFINET IO interface:
● PG/PC programming devices (communication with SIMOTION SCOUT / STEP 7)
● SIMATIC HMI devices
● SIMATIC controllers with PROFINET interface
● Distributed I/O
● Drive units with PROFINET IO interface (standard devices)
SIMOTION D4x5-2
Manual, 11/2010 47
Interfaces
The SIMOTION D4x5-2 DP/PN then assumes the role of a PROFINET IO controller and can
offer the following functions:
● PROFINET IO controller, I device (also controller and device simultaneously)
● Supports real-time classes of PROFINET IO:
– RT (real-time)
– IRT (isochronous real-time)
The following functions are also supported by Industrial Ethernet:
● Communication between SIMOTION and SIMATIC NET OPC.
The "SIMATIC NET SOFTNET S7 (S7 OPC server)" software must be
installed on the PG/PC for this function.
● Communication with other devices over TCP/IP or UDP communication
● IT communication (via SIMOTION IT DIAG, SIMOTION IT OPC XML-DA, SIMOTION IT
Virtual Machine)
For more information regarding the software packages, see Catalog PM 21, refer to the list
of references (separate document) for the order number.
Note
A list of the modules released with SIMOTION
is available at (http://support.automation.siemens.com/WW/view/en/11886029).
The list is updated regularly and contains information on the use of these modules.
Take note of the documentation on the individual modules or devices!
SIMOTION D4x5-2
48 Manual, 11/2010
Interfaces
3.5 Digital inputs/outputs
3.5.1 Features
The digital inputs and outputs on the X122, X132 and X142 connectors are for the
connection of sensors and actuators.
Table 3- 9 Wiring of X122, X132 and X142
Characteristics Type
Connector type Mini Combicon
Connectable cable types and Rigid 0.2 mm2 to 1.5 mm2
conductor cross-sections Flexible 0.2 mm2 to 1.5 mm2
Flexible with end sleeve 0.25 mm2 to 1.5 mm2
AWG 24 to 16
Stripped length 10 mm
Tool Screwdriver 0.4 x 2.0 mm
Max. current carrying capacity 8A
(ground)
The following figure shows the position of the interface connectors on the D4x5-2 and the
distribution of the various digital inputs and outputs.
; ; ;

'LJLWDOLQSXWV

SLQV
'LJLWDOLQSXWV
GLJLWDORXWSXWV
SLQV
SLQV
SLQV
'LJLWDOLQSXWV
SLQV
GLJLWDORXWSXWV
SLQV

DQG
SLQV

Figure 3-4 Position of the digital interfaces X122, X132 and X142
SIMOTION D4x5-2
Manual, 11/2010 49
Interfaces
Connection and circuit diagram for SIMOTION D4x5-2

The following figure shows the connection and circuit diagram of the digital inputs and
outputs on the D4x5-2.

([W 0
9 ; ; ; ; ; ;
0
;
'5,9(&/L4VRFNHW
'5,9(&/L4VRFNHW
'5,9(&/L4VRFNHW
'5,9(&/L4VRFNHW
'5,9(&/L4VRFNHW
'5,9(&/L4VRFNHW

9

0
0
0
0
;

',

',

',
;
', 352),%86'3
',
;
', 352),%86'3

0
;

0 352),1(7,2 333

','2

','2
;
0

','2 5HVHUYHG
5HVHUYHG

','2

,1287
3LQZLULQJDV','2VHH'HWDLO$
0
,1287

0

,1287
;
,1287

', 0

',
,1287

',
,1287

', 0
',
,1287
',

,1287

0 0
6,027,21'[
0

','2

','2
-XPSHURSHQPHDQVHOHFWULFDO
LVRODWLRQIRUGLJLWDOLQSXWV',
0

','2 &DQEHSDUDPHWHUL]HGDV
LQSXWRXWSXWIRUHDFKFKDQQHO
','2

0

'HWDLO$
Figure 3-5 Connection and circuit diagram of the digital inputs/outputs
SIMOTION D4x5-2
50 Manual, 11/2010
Interfaces
Interface assignment of X122, X132 and X142
Table 3- 10 Digital inputs/outputs X122
Pin Designation 1) Signal type Notes

2)
1 DI 0 I Digital input 0
7 M1 GND Ground for DI 0 – DI 3, DI 16, DI 17 (electrically isolated
relative to M)
8 M GND Ground
9 DI/DO 8 B Digital input/output 8 (can also be used as input for measuring
input or as input for the external zero mark)
11 M GND Ground
12 DI/DO10 B Digital input/output 10 (can also be used as input for
measuring input or as input for the external zero mark)
13 DI/DO 11 B Digital input/output 11 (can also be used as input for
14 M GND Ground
1) DI:
Digital input; DI/DO: Bidirectional digital input/output; M: Electronics ground;
M1: Ground reference
2) B = Bidirectional; I = Input; GND = Reference potential (ground)

2)
2 DI5 I Digital input 5
relative to M)
8 M GND Ground
SIMOTION D4x5-2
Manual, 11/2010 51
Interfaces

2)
11 M GND Ground
14 M GND Ground
1) DI:
Note
An open input is interpreted as "low".
To enable the digital inputs to work, terminal M1 or M2 must be connected. The following
alternatives are available:
 Connect the carried digital input reference ground to M1 or M2.
 Insert a bridge between terminals M and M1 (or between M and M2).
This removes the electrical isolation for these digital inputs.

2)
1 --- --- Reserved, do not use

2 --- --- Reserved, do not use
3 IN/OUT 0 B Digital input/output 0 (can be used as input of a measuring
input or output of an output cam)
5 M GND Ground
8 M GND Ground
11 M GND Ground
SIMOTION D4x5-2
52 Manual, 11/2010
Interfaces

2)

14 M GND Ground
1) IN/OUT: Bidirectional digital input/output; M: Electronic ground
2) B = Bidirectional; GND = Reference potential (ground)
3.5.2 Using the digital inputs/outputs
Connecting sensors and actuators

Digital inputs and digital outputs can be used to connect various sensors and actuators to
the three 14-pin X122, X132 and X142 front connectors.
The following types of digital inputs/outputs are available:
● Digital inputs (DI)
● Bidirectional digital inputs/outputs (DI/DO, IN/OUT)
Bidirectional digital inputs and outputs can be configured individually as digital inputs or
outputs.
Assignment of the inputs/outputs to functions can be parameterized as required. Special
functions (e.g. input of measuring input and output for output cam) can be assigned to the
inputs/outputs.
The digital inputs/outputs on the X122 and X132 front connectors can be used by either
SIMOTION or SINAMICS (e.g. as enable signal for a drive).
The digital inputs/outputs on the X142 front connector are firmly allocated to SIMOTION.
Table 3- 13 Use of the digital inputs/outputs
DI 0-7, DI 17, DI 18, DI/DO 8-15 IN/OUT 0-7

DI 20, DI 21 (X122, (X122, X132) (X142)
X132)
Galvanic isolation Electrically isolated Non-isolated Non-isolated
(ground reference M1 (ground reference M) (ground reference M)
or M2)
Use as:
 Freely addressable Yes Yes Yes
I/Os for SIMOTION
 I/Os that are assigned Yes Yes No

to the drive
 Measuring inputs No Yes Yes

(global and local (global measuring
measuring inputs) inputs)
SIMOTION D4x5-2
Manual, 11/2010 53
Interfaces
DI 0-7, DI 17, DI 18, DI/DO 8-15 IN/OUT 0-7

DI 20, DI 21 (X122, (X122, X132) (X142)
X132)
 Inputs for the external No Yes No
zero mark
 Outputs of output No No Yes

cams / fast DO
Configuration:
Assignment Can be configured Can be configured Can be configured
channel-by-channel on channel-by-channel on channel-by-channel in
the drive the drive HW Config
Note
For optimal noise immunity of the digital inputs, the use of shielded cables is necessary if
they are to be used as
 Inputs of measuring inputs or
 Inputs for the external zero mark
For information on configuring the digital inputs/outputs as freely addressable I/Os, inputs of
measuring inputs or outputs of output cams, see the SIMOTION D4x5-2 Commissioning and
Hardware Installation Manual.
For information on the configuration and function of the measuring input, output cam, and
cam track technology objects, refer to the SIMOTION Output Cams and Measuring Inputs
Function Manual.
SIMOTION D4x5-2
54 Manual, 11/2010
Interfaces
3.6 Power supply
3.6 Power supply

This interface is provided for connection of the external power supply.
Note
When using external power supplies (e.g. SITOP), the ground potential must be connected
with the protective ground terminal (PELV).
Characteristics of the interface
Table 3- 14 Interface X124
Connector type Combicon
Connection possibility Up to 2.5 mm2
Max. current carrying capacity incl. loop-through 20 A
Table 3- 15 Power supply X124
Pin Signal name Meaning

1 P24 24 V power supply
3 M Ground
4 M Ground
Note
The 24 V is looped through via the 24 V connector. In this case, pin 1 is jumpered with pin 2,
and pin 3 is jumpered with pin 4 in the connector. The maximum current can be limited
through the current carrying capacity of the cable. The current carrying capacity of the cable
depends, for example, on the type of cable installation (cable duct, laying on a cable
rack, etc.)
SIMOTION D4x5-2
Manual, 11/2010 55
Interfaces
3.7 PROFIBUS DP interfaces
Position of power supply interface
3RZHUVXSSO\FRQQHFWRU
-XPSHU
0
Figure 3-6 Position of the power supply interface
Note
The power supply terminal strip must be screwed on tightly using a flat-bladed screwdriver.
Table 3- 16 Interfaces X126 and X136
Connector type 9-pin Sub-D socket
Cable type PROFIBUS cable
Max. cable length 100 m at 12 Mbit/s
SIMOTION D4x5-2
56 Manual, 11/2010
Interfaces
The following figure shows the mounting position and designation of the connectors on the
control unit.
'3 '303,
; ;

Figure 3-7 Position of the PROFIBUS interfaces X126, X136
Interface assignment for X126
Table 3- 17 PROFIBUS DP interface X126
Pin Signal name Signal type Meaning

1 -- -- Reserved, do not use
2 M VO Ground to P24_SERV
3 1RS_DP B RS-485 differential signal
4 1RTS_DP O Request to send
5 1M VO Ground to 1P5
6 1P5 VO 5 V power supply for bus terminal, external, short-circuit
proof
7 P24_SERV VO 24 V for teleservice, short-circuit proof, 150 mA maximum
8 1XRS_DP B RS-485 differential signal
The 1P5 voltage is provided exclusively for the bus terminal.
No OLPs are permitted.
Signal type: VO = Voltage output (power supply) O = Output B = Bidirectional
SIMOTION D4x5-2
Manual, 11/2010 57
Interfaces
Interface assignment for X136
Table 3- 18 PROFIBUS DP interface X136
Pin Signal name Signal type Meaning

2 M VO Ground to P24_SERV
3 2RS_DP B RS-485 differential signal
4 2RTS_DP O Request to send
5 1M VO Ground to 1P5
6 1P5 VO 5 V power supply for bus terminal, external, short-circuit
proof
7 P24_SERV VO 24 V for teleservice, short-circuit proof, 150 mA maximum
8 2XRS_DP B RS-485 differential signal
The 1P5 voltage is provided exclusively for the bus terminal.
No OLPs are permitted.
Signal type: VO = Voltage output (power supply) O = Output B = Bidirectional
Connectable devices
The following devices can be connected to the PROFIBUS DP interfaces:
● PG / PC
● SIMATIC HMI devices
● SIMATIC controllers with PROFIBUS DP interface
● Distributed I/O
● Teleservice adapter
● Drive units with PROFIBUS DP interface (standard slaves)
Note
A teleservice adapter can only be connected to one of the two interfaces.
A detailed, regularly updated list of the modules approved for use with SIMOTION, as
well as notes on their use, can be found on the Internet at
(http://support.automation.siemens.com/WW/view/en/11886029):
Take note of the documentation on the individual modules or devices!
SIMOTION D4x5-2
58 Manual, 11/2010
Interfaces
3.8 Slot for CompactFlash Card
3.8 Slot for CompactFlash Card
Characteristics
Type: 50-pin connector
This interface should only be used to insert a special SIMOTION CompactFlash card
(CF card).
6ORWZLWKLQVHUWHG&)FDUG
&RYHU
Figure 3-8 Slot for the CF card
Consult the relevant references for detailed information about the SIMOTION CF card in
Section CompactFlash card (Page 28).
3.9 Measuring sockets
Application
The measuring sockets X141 (T0, T1 and T2) are on the lower side of the module and are
used to output analog signals. Any interconnectable signal can be output via SINAMICS on
every measuring socket on the control unit.
SIMOTION D4x5-2
Manual, 11/2010 59
Interfaces
3.9 Measuring sockets
Table 3- 19 Measuring sockets T0, T1, T2
Socket Function Technical specifications

T0 Measuring socket 0 Voltage: 0 V to 5 V
7 7
T1 Measuring socket 1 Resolution: 8 bits
Load current: Max. 3 mA
7 0 T2 Measuring socket 2 Continuous short-circuit-proof
M Ground Reference potential is terminal M
The measuring sockets are suited for multiple-spring wire connectors with a diameter of 2 mm.
Note
The measuring sockets support commissioning and diagnostic functions. Connection for
normal operation is not permitted.
Measuring socket position
)URQWVLGHRIWKHFRQWUROXQLW
0HDVXULQJVRFNHWV
Figure 3-9 Measuring socket position
SIMOTION D4x5-2
60 Manual, 11/2010
Interfaces
3.10 USB interfaces
3.10 USB interfaces

The USB interfaces are used for upgrading the SIMOTION D4x5-2 via a USB stick.
Table 3- 20 Interfaces X125 and X135
Characteristics Versions
Connector type Double USB socket – type A
Version USB 2.0
Power supply 5 V (short-circuit proof)
Current carrying capacity 0.5 A per channel
The USB interfaces are located on the front of the SIMOTION D4x5-2.
86%LQWHUIDFHV;OHIW
;ULJKW
Figure 3-10 Position of the USB interfaces X125, X135
SIMOTION D4x5-2
Manual, 11/2010 61
Interfaces
3.10 USB interfaces
SIMOTION D4x5-2
62 Manual, 11/2010
Technical data of the D4x5-2 4
4.1 Shipping and storage conditions
Shipping and storage conditions

With regard to shipping and storage conditions, the SIMOTION D4x5-2 surpasses the
requirements specified in EN 61131-2.
The following conditions apply to modules that are shipped and stored in the original
packaging.
Conditions
Table 4- 1 Shipping conditions
Type of condition Permissible range/class

Transport Long-term storage
Climate class 2K4 acc. to EN 60721-3-2 1K4 acc. to EN 60721-3-1
Temperature From -40° C to +70° C From -25° C to +55° C
Relative humidity From 5% to 95% From 10% to 100%
Height Max. 5000 m above sea level
Note: Max. 4000 m for SINAMICS S120 drive components (motor
modules, etc.) 1)
Atmospheric pressure  > 620 hPa  > 620 hPa
 < 1060 hPa  < 1060 hPa
The specified values apply to a The specified values apply to a
transportation altitude of up to storage altitude of up to 4000 m
4000 m
Biological environmental Class 2B1 acc. to EN 60721-3-2 Class 1B1 acc. to EN 60721-3-1
conditions
Chemically active Class 2C2 acc. to EN 60721-3-2 Class 1C2 acc. to EN 60721-3-1
environmental conditions
1) Details can be found in the SINAMICS S120 Control Units and Supplementary System
ComponentsManual
SIMOTION D4x5-2
Manual, 11/2010 63
Technical data of the D4x5-2
4.2 Mechanical and climatic ambient conditions
Shipping backup batteries

Backup batteries may only be shipped in the original packaging. No special authorization is
required to ship backup batteries. The lithium content of the backup battery is approximately
300 mg.
Note
The backup battery is classified as a hazardous substance, Class 9 in accordance with the
relevant air-freight transportation regulations.
Information on handling backup batteries can be found in Chapter "Supplementary system

components" of this manual in Section Replacing the battery in the fan/battery module
Storage of backup batteries

Always store backup batteries in a cool and dry place. The batteries have a maximum shelf
life of 10 years.
Note
If you have a spare parts inventory, you must not store a SIMOTION D4x5-2 with the
fan/battery module mounted. Only connect the fan/battery module if the fan or battery
backup voltage is required.
See also
Fan/battery module (Page 79)
Replace battery in the fan/battery module (Page 82)
Conditions of use
SIMOTION D4x5-2 is designed for use in stationary, weather-protected locations. Operating
conditions surpass EN 61131-2 requirements.
SIMOTION D4x5-2
64 Manual, 11/2010
Use prohibition
SIMOTION D4x5-2 must not be used in the following applications without additional
measures:
● Locations with a high percentage of ionizing radiation
● Locations with extreme operating conditions, e.g.
– Dust accumulation
– Corrosive vapors or gases
● In systems, which require special monitoring, e.g.
– Elevator installations
– Electrical installations in particularly hazardous rooms
An additional measure for using SIMOTION D4x5-2 can, for example, be installation in
cabinets.
Ambient conditions for operation

SIMOTION D4x5-2 may be used under the following ambient conditions:
Table 4- 2 Environmental requirements
Ambient conditions Application range Comments

Climatic ambient conditions
Climate class 3K3 According to EN 60721-3
Permissible ambient From 0° C to +55° C, As of an altitude of 2000 m, the max. ambient
temperature: up to 2000 m above temperature decreases by 7° C every 1000 m
During operation when sea level increase in altitude.
installed vertically The maximum supply air temperature for all modules
is 55° C.
A fan/battery module is always required for
SIMOTION D445-2 DP/PN and D455-2 DP/PN.
Relative humidity From 5% to 90%
Condensation, icing, Not permissible
drip, spray and splash
water
Installation altitude Max. 5000 m above Max. 4000 m installation altitude for
sea level SINAMICS S120 drive components (motor modules,
etc.) 1)
Atmospheric pressure 620 hPa to 1060 hPa Corresponding height 4000 m - 0 m above mean sea
level
Biological, chemical and mechanical influences, pollutants
Biological environmental conditions  Class 3B1 according to EN 60 721-3-3;
Mold, mold growth, slime, rodents, termite and
other animal vermin are not permissible.
SIMOTION D4x5-2
Manual, 11/2010 65
4.3 Dimensions and weights
Ambient conditions Application range Comments

Chemically active environmental conditions  Class 3C1 according to EN 60721-3-3
Mechanically active environmental conditions  Class 3S1 according to EN 60721-3-3,
conductive dust not permitted
1) Details can be found in the SINAMICS S120 Control Units and Supplementary System
ComponentsManual
Other data
Table 4- 3 Other data
Data
Degree of protection according to EN 60529 IP 20
(IEC 60529)
Pollution degree 2 according to EN 60 664-1
4.3 Dimensions and weights
Dimensions and weights
Table 4- 4 Dimensions and weight of a SIMOTION D4x5-2
Parameter SIMOTION D445-2 DP/PN SIMOTION D455-2 DP/PN

Dimensions W x H x D [mm]
 Without fastening using spacers, 50 x 380 x 230 50 x 380 x 230
without fan/battery module
 With fastening using spacers, 50 x 380 x 270 50 x 380 x 270

without fan/battery module
Weight [g]
- Without packaging Approx. 4.4 kg Approx. 4.4 kg
- With packaging Approx. 5.0 kg Approx. 5.0 kg
Note
With the D445-2 DP/PN and D455-2 DP/PN, the spacers can only be removed with the
"external air cooling" installation method. In this installation method, the cooling fins are
inserted through a cutout in the rear cabinet panel.
For further details, see the SIMOTION D4x5-2 Commissioning and Hardware Installation
Manual.
SIMOTION D4x5-2
66 Manual, 11/2010
4.4 Power supply
4.4 Power supply
External 24 V power supply

The control unit is supplied by an external 24 V power supply (e.g. SITOP).
The tolerance range for the input voltage of the SIMOTION D4x5-2 is between 20.4 and
28.8 VDC.
Table 4- 5 Power supply data
Data SIMOTION D445-2 DP/PN SIMOTION D455-2 DP/PN

Power supply Safety extra-low voltage DVC A (PELV)
 Rated value 24 VDC
(20.4 ... 28.8 V)
 Permissible range
Current consumption, typically 1) 1.9 A 1.9 A
Starting current, typically 1) 5A 5A
Power loss, typically 1) 46 W 46 W
1) With no load on inputs/outputs, no 24 V supply via DRIVE-CLiQ or PROFIBUS interface
Table 4- 6 Specification of the input voltage and input current
Input voltage Typical current consumption 1) Maximum current consumption
Device type D445-2 DP/PN D455-2 DP/PN D445-2 DP/PN D455-2 DP/PN D445-2 DP/PN D455-2 DP/PN
Minimum input 20.4 V 20.4 V 2.24 A 2.24 A 18.35 A 18.35 A
voltage
Nominal Input 24 V 24 V 1.9 A 1.9 A 15.6 A 15.6 A
voltage
Maximum input 28.8 V 28.8 V 1.58 A 1.58 A 13 A 13 A
voltage
1) With no load on inputs/outputs and no 24 V supply via DRIVE-CLiQ or PROFIBUS interface
Note
If the D4x5-2 detects undervoltage, the module performs a RESET. If all LEDs are OFF,
either there is no power supply or the voltage level is too low.
When the voltage level is in the permissible range again, the D4x5-2 restarts.
Undervoltages are detected when:
 The voltage level of the 24 V supply falls below the minimum permissible input voltage of
the D4x5-2.
 A temporary voltage dip (> 3 ms) results in the supply falling below the minimum
permissible input voltage on the D4x5-2.
SIMOTION D4x5-2
Manual, 11/2010 67
4.5 Interfaces and performance features
Recommended power supply units and tables for calculating the current consumption for the
assembly with SINAMICS S120 modules can be found in the "Control cabinet installation
and EMC booksize" chapter in the SINAMICS S120 Booksize Power Units Manual.
Memory for system data
Table 4- 7 Memory for system data and the memory size
Data Memory size Memory size

SIMOTION D445-2 DP/PN SIMOTION D455-2 DP/PN
Diagnostics buffer (protected 200 messages (SIMOTION) 200 messages (SIMOTION)
against power failure) 200 messages (SINAMICS 200 messages (SINAMICS
Integrated) Integrated)
RAM (working memory) 1) 128 MB 256 MB
RAM disk (load memory) 50 MB 70 MB
Retentive memory 512 KB 512 KB
Persistent memory (user data 300 MB 300 MB
on CF) 2)
1) A separate 20 MB of working memory is available for Java applications.
2) These figures relate to CF cards with a capacity of 1 GB. If the "Upgrade SIMOTION devices"
function is used, the downgrade option requires CF cards with double the memory requirement for
"each switch position". The 300 MB persistent memories can therefore only be achieved with
CF cards with at least 1 GB memory capacity.
PLC and motion control performance
Table 4- 8 Maximum number of axes and minimum cycles for D4x5-2

Maximum number of axes 64 128
Minimum PROFIBUS cycle 1 ms 1 ms
Minimum PROFINET 0.25 ms 0.25 ms
transmission cycle
Minimum servo/interpolator 0.5/0.25 ms 1) 0.5/0.25 ms 1)
cycle clock
1) Explanation:
● 0.5 ms in conjunction with SINAMICS S120 (incl. SINAMICS Integrated / CX32-2)
● 0.25 ms in conjunction with SERVOfast and IPOfast for high-speed I/O processing or high-
performance hydraulic applications. The sensors and actuators are connected via high-speed
PROFINET IO I/O modules.
SIMOTION D4x5-2
68 Manual, 11/2010
Integrated drive control
Table 4- 9 Controls for integrated drives

Max. number of axes for 6 / 6 / 12 (alternative) Drive 6 / 6 / 12 (alternative) Drive
integrated drive control control based on CU320-2, control based on CU320-2,
(servo/vector/V/f) firmware version 4.x firmware version 4.x
Communication
Table 4- 10 Interfaces

DRIVE-CLiQ interfaces 6 6
Ethernet interfaces 2 2
PROFIBUS interfaces 1) 2 2
PROFINET interfaces 2) 1 interface with 3 ports, 1 interface with 3 ports, onboard
onboard
1) Supports PROFIBUS DP, isochronous, can be configured either as master or slave
2) Supports PROFINET IO with IRT and RT, can be configured as PROFINET IO controller and/or
device
Address space
Table 4- 11 Address space
Address space SIMOTION D445-2 DP/PN SIMOTION D455-2 DP/PN

Logical I/O address space in KB 16 KB 16 KB
Physical I/O address space in KB
 PROFIBUS (for each interface): Max.  1 Kbyte 1)  1 Kbyte 1)
for inputs and outputs respectively:
 PROFINET: Max. for inputs and  4 KB 1)  4 KB 1)
outputs respectively:
Permanent process image for 64 bytes 64 bytes
BackgroundTask (I/O variables)
Additional configurable process image for Yes Yes
each cyclic task (I/O variables)
Address space for each PROFIBUS DP 244 bytes 244 bytes
station
SIMOTION D4x5-2
Manual, 11/2010 69
Address space for each 512 bytes 512 bytes

SINAMICS Integrated/CX32-2
(PROFIBUS Integrated)
Address space for each PROFINET 1400 bytes 1400 bytes
device
1) When PROFIBUS and PROFINET are used, the total address space applies
Digital inputs
Table 4- 12 Digital inputs on SIMOTION D4x5-2

Digital inputs 12 12
 Rated value 24 VDC 24 VDC
 For signal "1" 15 ... 30 V 15 ... 30 V
 For signal "0" 2) -3 ... +5 V -3 ... +5 V
Galvanic isolation Yes, in groups of 6 1) Yes, in groups of 6 1)

Current consumption typ. at 9 mA at 24 V 9 mA at 24 V
signal level "1"
Input delay, typ. (hardware) L -> H: 50 µs L -> H: 50 µs
H -> L: 150 µs H -> L: 150 µs
1) Reference potential is terminal M1 or M2
2) The digital inputs are protected against polarity reversal up to -30 V
Digital inputs/outputs (parameterizable)
Table 4- 13 Digital inputs/outputs on SIMOTION D4x5-2

Digital inputs/outputs 16 16
 Max. 16 as inputs of  Max. 16 as inputs of
measuring inputs measuring inputs
 Max. 8 as outputs of output  Max. 8 as outputs of output
cams / fast DOs cams / fast DOs
If used as an input
 Input voltage, rated value 24 VDC 24 VDC
 Input voltage, for signal "1" 15 ... 30 V 15 ... 30 V
 Input voltage, for signal "0" 2) -3 ... +5 V -3 ... +5 V
Galvanic isolation No No
Current consumption typ. at signal 9 mA at 24 V 9 mA at 24 V
level "1"
SIMOTION D4x5-2
70 Manual, 11/2010

Input delay, typ. (hardware) L -> H: 5 µs L -> H: 5 µs
H -> L: 50 µs H -> L: 50 µs
Input of measuring input, accuracy 3) 3)
(reproducibility)
If used as an output
 Rated load voltage, permissible 24 VDC, 20.4 ... 28.8 V 24 VDC, 20.4 ... 28.8 V
range
 Galvanic isolation No No
 Current load, max. 500 mA per output 500 mA per output
 Residual current, max. 2 mA 2 mA
 Output delay, typ./max. L -> H: 150/400 µs L -> H: 150/400 µs

(hardware) 1) H -> L: 75/150 µs H -> L: 75/150 µs
3) 3)
 Cam output, accuracy
reproducibility, terminal X142
Switching frequency of the outputs, max.
 With resistive load 100 Hz 100 Hz
 With inductive load 2 Hz 2 Hz
 With lamp load 11 Hz 11 Hz
Short-circuit protection Yes Yes

1) Specification for Vcc = 24 V, load 48 Ohm, H = 90% VOut; L = 10% VOut
3) The values were not available at the time for going to press.
Current information
can be found at (http://support.automation.siemens.com/WW/view/en/27585482)
Other technical data
Table 4- 14 Fan, non-volatile data backup and approvals

Fan Double fan/battery module Double fan/battery module
included in scope of delivery included in scope of delivery
 Backup time, min. 4 days (real-time clock backup) 4 days (real-time clock backup)
 Charging time, typ. A few minutes A few minutes
 Approvals cULus 1) cULus 1)
 Marking for Australia C-Tick mark 1) C-Tick mark 1)
1) The approval/marking was not available at the time for going to press. Current information is
available at: http://support.automation.siemens.com/WW/view/en/27585482
SIMOTION D4x5-2
Manual, 11/2010 71
If a double fan/battery module is used with a battery installed, the backup time of the real-
time clock is at least 3 years.
For further technical data, such as the maximum number of online connections, HMI devices
that can be used as well as a list of tasks available in the execution system, see the function
overview Catalog PM 21, SIMOTION Motion Control, SINAMICS S120 and Motors for
Production Machines
CompactFlash card
Table 4- 15 CF card
Memory capacity 1 GB (order no. 6AU1400-2PA21-0AA0)

Weight 10 g
4.7 Clock
Properties of the real-time clock

The following table lists the properties and functions of the SIMOTION D clock.
Table 4- 16 Clock properties
Properties Meaning
Type Hardware clock (integrated "real-time clock")
Default setting when delivered 12:00 a.m. (date 2001.01.01)
Accuracy Max. deviation per day:
 +25° C  ±2 s
 -40° C ... +85° C  ±5 s
Backup time at least  4 days (at 0 ... 25° C)
 With double fan/battery module 3 years
Charging time A few minutes
Backup Maintenance-free SuperCap or battery in the
double fan/battery module
With power OFF

In the POWER OFF state, the SIMOTION D clock continues to run during the backup time
(with the exception of the software clock). The backup battery is recharged in the POWER
ON state.
SIMOTION D4x5-2
72 Manual, 11/2010
4.8 Input and output circuit
An error message is output if the backup function is defective. When the power is switched
ON, the clock then resumes at the time set at the factory.
If the SIMOTION D4x5-2 is reset to its factory setting, the clock is also reset to the "default
setting when delivered".
Protective circuit
Figure 4-1 SIMOTION D4x5-2/CX32-2 input and output circuits
SIMOTION D4x5-2
Manual, 11/2010 73
SIMOTION D4x5-2
74 Manual, 11/2010
Dimension drawings 5
5.1 Dimension drawing of D445-2 DP/PN and D455-2 DP/PN

Figure 5-1 Dimension drawing of D445-2 DP/PN and D455-2 DP/PN
SIMOTION D445-2 DP/PN and D455-2 DP/PN must always be operated with a double
fan/battery module.
NOTICE
The 80 mm clearances above and below the components must be observed. The unit
protects itself from overheating by shutting down.
SIMOTION D4x5-2
Manual, 11/2010 75
Dimension drawings
5.2 CAD data, dimension drawings, and circuit-diagram macros
5.2 CAD data, dimension drawings, and circuit-diagram macros
Dimension drawings and CAD data

Dimension drawings, as well as 2D and 3D CAD data, can be generated in commonly used
formats using CAD CREATOR.
For information on this, see the following Internet address
(http://support.automation.siemens.com/WW/view/en/30559271).
Circuit-diagram macros
EPLAN circuit-diagram macros are available for SIMOTION D. The macros assist you when
creating circuit diagrams. The following address will take you to the macros
(http://support.automation.siemens.com/WW/view/en/31622426).
SIMOTION D4x5-2
76 Manual, 11/2010
Supplementary system components 6
6.1 Supplemental system components
Supplementary system components

The following figure shows the connection of the supplementary system components. The
connection is:
● Directly on the SIMOTION D module (fan/battery module)
● Via the option slot (TB30)
● Via the DRIVE-CLiQ interfaces (terminal modules, control unit adapter, ...).
SIMOTION D4x5-2
Manual, 11/2010 77
6.1 Supplemental system components
'5,9(&/L4LQWHUIDFHV
IRUWKHFRQQHFWLRQRIV\VWHP
FRPSRQHQWV
2SWLRQVORWZLWKFRYHU
IRUWKHFRQQHFWLRQRI
7%
7%RSWLRQDO
'RXEOHIDQ
EDWWHU\PRGXOH
Figure 6-1 Connection of supplementary system components on the D4x5-2.
Note
The CBE30 (order no. 6FC5312-0FA00-0AA0) cannot be used with the D4x5-2.
SIMOTION D4x5-2
78 Manual, 11/2010
6.2 Fan/battery module
6.2.1 Cooling the SIMOTION D4x5-2 and backing up the real-time clock
Functions of a fan/battery module

The fan/battery module has the following tasks:
● CPU cooling
● Backing up the real-time clock if the SuperCap is insufficient.
The control unit monitors the temperature and the functioning of the fan.
Cooling the SIMOTION D4x5-2

A fan/battery module is always required with SIMOTION D445-2 DP/PN and D455-2 DP/PN
for the heat dissipation of the control unit.
Table 6- 1 Fan/battery module for SIMOTION D4x5-2
Property SIMOTION D445-2 DP/PN SIMOTION D455-2 DP/PN

Fan/battery module Always required (double fan/battery Always required (double fan/battery
module included in the D445-2 module included in the D455-2
DP/PN scope of delivery) DP/PN scope of delivery)
Usable fan/battery Double fan/battery module, Double fan/battery module,
modules 6FC5 348-0AA02-0AA0 6FC5 348-0AA02-0AA0
Max. permissible supply 55° C 55° C
air temperature
Fan control Temperature-controlled fan unit will Temperature-controlled fan unit will
be switched on depending on supply be switched on depending on supply
air temperature and CPU load air temperature and CPU load
The double fan/battery module also guarantees sufficient cooling with just one functional fan.
Note
Use of the fan/battery module with single fan (order no. 6FC5 348-0AA01-0AA0) on the
D4x5-2 is not possible.
An entry is made in the diagnostic buffer when a fan fault occurs (failure of one or both fans
in the double fan/battery module). The fan failure is also signaled by the generation of an
event in the PeripheralFaultTask and via a system variable.
If only one of the fans fails, the remaining fan continues under full load.
If both fans fail or with overtemperature, the controller switches to RESET mode, whereby
the SF LED flashes red/yellow (2 Hz) and the 7-segment display shows the state "8".
The clearance below the component is calculated from the bottom edge of the module, i.e. if
there is a fan, it will not be included in the clearance.
SIMOTION D4x5-2
Manual, 11/2010 79
Buffering data
For the retentive storage of process variables, the SIMOTION D4x5-2 has an NVRAM
memory that permanently backs up the data against a power failure.
The real-time clock is backed up by a SuperCap and continues to run when there is a power
failure. This backup is for at least four days.
If this backup time is not sufficient, the real-time clock can be backed up by a battery that is
inserted in the fan/battery module. The battery is already included in the scope of delivery of
fan/battery modules.
Note
The backup time when a battery is used is at least 3 years. For the replacement part case,
you should back up the NVRAM data additionally on the CF card via the application
("_savePersistentMemoryData"). Temperature faults are recorded and signaled by the
control.
Battery
A 3 V lithium battery can be inserted in the fan/battery module. The battery is pre-assembled
with an approximately 4 cm long cable with plug connector. The appropriate mating
connector is attached to a small printed circuit board for connection in the fan/battery
module.
See also
Available spare parts and accessories (Page 113)
Replace battery in the fan/battery module (Page 82)
6.2.2 Installing the fan/battery module
Overview
The procedure for installing the double fan/battery module is described below.
Procedure
There are cutouts on the lower side of the control unit to attach the module. Proceed as
follows to install the double fan/battery module:
1. If required, insert a battery in the double fan/battery module.
2. Hold the double fan/battery module at an angle to the front with the open side facing up.
The battery must be visible.
SIMOTION D4x5-2
80 Manual, 11/2010
3. Push the plastic lug into the slot-like cutout on the lower side of the control unit.
4. Tilt the double fan/battery module up until the two latches snap into place at the front.
Note the two contact strips that are lead through cutouts of the control unit.
This establishes the electrical connection between the double fan/battery module and the
control unit.
3ODVWLFOXJ
*XLGHOXJV
'RXEOHIDQEDWWHU\
PRGXOHPRXQWHG &RQWDFWVWULS
/DWFK
'RXEOHIDQEDWWHU\
PRGXOH
Figure 6-2 Installing the double fan/battery module
SIMOTION D4x5-2
Manual, 11/2010 81
6.2.3 Replace battery in the fan/battery module
Overview
The procedure for replacing the double fan/battery module's battery is described below.
Procedure
Proceed as follows to replace the battery:
1. Press the latch. This detaches the module from its front latching device.
3UHVVXUHRQODWFK
Figure 6-3 Unlatch the double fan/battery module
2. Tilt the double fan/battery module forwards at an angle and pull out the plastic lug from
the control unit cutout.
3. Remove the battery using a screwdriver (at the side) and disconnect the battery from the
module by unplugging the connector.
SIMOTION D4x5-2
82 Manual, 11/2010
4. Connect the cable connector of the new battery to the mating connector in the fan/battery
module and push the battery in.
&RQQHFWLRQIRUEDWWHU\FDEOH
FRQQHFWRU
%DWWHU\FDEOHFRQQHFWRU
Figure 6-4 Changing the battery in the double fan/battery module
5. Hold the double fan/battery module at an angle to the front with the open side facing up
(battery visible).
6. Push the plastic lug into the cutout on the lower side of the control unit.
7. Tilt the double fan/battery module up until the front latch snaps into place.
The electrical connection between the double fan/battery module and the control unit is
made automatically.
Note
The fan/battery module should preferably be replaced in the POWER OFF state.
The battery should be replaced at least once every 3 years, at the latest when the
prewarning level is reached (see SIMOTION D4x5-2 Commissioning and Hardware
Installation Manual).
Later replacement of the battery can result in a backup failure of the RTC (real-time clock)
and therefore loss of the date and time!
SIMOTION D4x5-2
Manual, 11/2010 83
Replacement during POWER ON

The fan/battery module should preferably be replaced in the POWER OFF state.
In principle, replacement during POWER ON is possible, but the following aspects must be
taken into consideration:
● If the fan/battery module is disconnected and heat dissipation is required because of the
temperature conditions, a fan fault is signaled (fan fault is signaled via system variable,
PeripheralFaultTask and diagnostic buffer entry; if no PeripheralFaultTask is configured,
the control unit switches to STOP mode)
● With the D445-2 DP/PN and D455-2 DP/PN, the control unit switches to the RESET
mode after approx. 1 minute when a fan fault occurs in order to protect itself
● During the replacement, the missing fan and battery is signaled via the system variables
fanbattery.fanexisting and fanbattery.batteryexisting.
WARNING
The fan/battery module should only be replaced when the CPU is in STOP mode so that
there is no risk of an unintentional failure of the machine/plant.
The causes of an unintentional failure can be, for example:

● No PeripheralFaultTask has been configured; if no PeripheralFaultTask is configured, the
control unit switches to STOP mode when a fan fault occurs
● A delayed replacement can result in a RESET mode
● Cables may be unintentionally disconnected during the replacement
Rules for handling backup batteries
WARNING
Improper handling of backup batteries can lead to a risk of ignition, explosion and
combustion. The regulations of DIN EN 60086-4, in particular regarding avoidance of
mechanical or electrical tampering of any kind, must be complied with.
● Do not open a battery. Replace a faulty battery only with the same type.
● Only use a replacement from Siemens (see Section Available spare parts and
accessories (Page 113)).
● Always try to return old batteries to the manufacturer or deliver these to a registered
recycling company.
For information on shipping and storage of backup batteries, see Section Shipping and
storage conditions.
See also
Shipping and storage conditions (Page 63)
SIMOTION D4x5-2
84 Manual, 11/2010
6.3 TB30 terminal board
6.3.1 Description
The TB30 terminal board is a terminal expansion module for SIMOTION D4x5-2. The
module is inserted in the option slot of the D4x5-2 control unit.
Table 6- 2 Interface overview of the TB30
Type Quantity
Digital inputs 4
Digital outputs 4
Analog inputs 2
Analog outputs 2
6.3.2 Safety information for the TB30
CAUTION
The terminal board may only be inserted and removed when the D4x5-2 control unit and
the terminal board are de-energized.
CAUTION
The TB30 must only be installed by qualified personnel. Note the ESD information, further
information can be found in the Section ESD guidelines.
SIMOTION D4x5-2
Manual, 11/2010 85
6.3.3 Interfaces
6.3.3.1 Overview
The following figure shows the arrangement of the interfaces on the front of the TB30.
7%
;
3RZHUVXSSO\IRU
GLJLWDORXWSXWV
;
;
$QDORJLQSXWVRXWSXWV
Figure 6-5 Interface arrangement on the TB30
SIMOTION D4x5-2
86 Manual, 11/2010
6.3.3.2 Connection diagram

The following figure shows the schematic diagram of the TB30 as well as its connections for
inputs (DI, AI), outputs (DO, AO) and power supply.
([W 0
9
0
;

9

0
0
0
0
;

', 7%WHUPLQDOERDUG

',

',

',

'2

'2

'2

'2
;

$,
s9

$,

$,

$,

9 $2

$2

9 $2

$2
Figure 6-6 TB30 connection diagram
SIMOTION D4x5-2
Manual, 11/2010 87
6.3.3.3 Power supply of digital outputs
Table 6- 3 Terminal block X424
Terminal Function Technical specifications

+ Power supply Voltage: 24 VDC (20.4 V – 28.8 V)
+ Power supply Max. power consumption: 4 A
M Ground Max. power consumption per digital output: 0.5 A
M Ground Max. current via bridges in the connector: 20 A
Table 6- 4 X424 wiring
Connectable cable types and conductor cross-sections
 Rigid, flexible  0.08 mm2 to 2.5 mm2
 with wire-end ferrule without plastic sleeve:  0.5 mm2 to 2.5 mm2
 with wire-end ferrule and with plastic sleeve:  0.5 mm2 to 1.5 mm2
Tool Screwdriver 0.6 x 3.5 m
Tightening torque 0.5 to 0.6 Nm
Characteristics
Two "+" terminals and two "M" terminals are available. These are jumpered in the connector.
This loops through the power supply.
This power supply is only required for the digital outputs.
The option slot of the D4x5-2 control unit also provides the following power supplies:
● Electronic power supply of the TB30
● Supply of the analog inputs and outputs
The power supply of the digital outputs and the electronics power supply of the control unit
are isolated.
SIMOTION D4x5-2
88 Manual, 11/2010
6.3.3.4 Digital inputs/outputs
Terminal Designation 1) Technical specifications

1 DI 0 Voltage: -3 V to 30 V
2 DI 1 Typical current consumption: 10 mA at 24 VDC
Ground reference: X424 (M terminal)
3 DI 2
Input delay:
4 DI 3
 L ⇒ H: approx. 20 µs
 H ⇒ L: Approx. 100 μs
Level (including ripple):
 High signal level: 15 V to 30 V
 Low signal level: -3 V to 5 V
5 DO 0 Voltage: 24 VDC
6 DO 1 Max. load current per output: 500 mA
Ground reference: X424 (M terminal)
7 DO 2 Continuous short-circuit-proof
8 DO 3 output delay:
 L ⇒ H: Typically 150 μs at 0.5 A ohmic load (500 μs max.)
 H ⇒ L: Typically 50 μs at 0.5 A ohmic load
Switching frequency:
 With resistive load: Max. 100 Hz
 With inductive load: Max. 0.5 Hz
 With lamp load: Max. 10 Hz
Maximum lamp load: 5 W
1) DI: digital input, DO: Digital output
Connectable cable types: Conductor cross-sections:
- Rigid 0.14 mm2 to 0.5 mm2
- Flexible 0.14 mm2 to 0.5 mm2
- Flexible, with end sleeve without plastic sleeve 0.25 mm2 to 0.5 mm2
- AWG/kcmil 26 to 20
Stripped length 8 to 9 mm
Note
An open input is interpreted as "low".
The power supply and the digital inputs/outputs are isolated from the control unit.
SIMOTION D4x5-2
Manual, 11/2010 89
Note
With momentary interruptions in the 24 V supply, the digital outputs are deactivated during
this time.
6.3.3.5 Analog inputs and outputs
Terminal Designation 1) Technical specifications

1 AI 0+ Analog inputs (AI):
2 AI 0-  Voltage: -10 V to +10 V
3 AI 1+  Internal resistance: 65 kΩ
4 AI 1-  Resolution: 13 bits + sign
5 AO 0+ Analog outputs (AO):
6 AO 0-  Voltage range: -10 V to +10 V
7 AO 1+  Load current: max. -3 mA to +3 mA
8 AO 1-  Resolution: 11 bits + sign
 Sustained short-circuit strength
Connectable cable types Conductor cross-sections
 Rigid  0.14 mm2 to 0.5 mm2
 Flexible  0.14 mm2 to 0.5 mm2
 Flexible, with wire-end ferrule without plastic sleeve  0.25 mm2 to 0.5 mm2
 AWG / kcmil  26 to 20
Stripped length 8 to 9 mm
Note
An open input is interpreted as approximately "0 V".
The power supply of the analog inputs/outputs of the TB30 is via the option slot of the
D4x5-2 control unit and not via X424.
The shield is connected to the control unit. For further information on "Creating a shield
connection", see SIMOTION D4x5-2 Commissioning and Hardware Installation Manual,
Section "Connecting".
SIMOTION D4x5-2
90 Manual, 11/2010
CAUTION
The common-mode range must not be infringed.

The analog differential voltage signals can have a maximum offset voltage of ±30 V with
respect to the ground potential. If the range is infringed, incorrect results may occur during
analog/digital conversion.
6.3.3.6 Working with analog inputs

The following reference contains more information about analog inputs:
● /IH1/ SINAMICS S120 Commissioning Manual.
● /GH1/ SINAMICS S120 Control Units and Additional System Components Manual
6.3.3.7 Commissioning
Information about commissioning can be found in the SIMOTION D4x5-2Commissioning and
Hardware Installation Manual.
6.3.4 Technical Specifications
Table 6- 9 Technical data of the TB30
Unit Value
Electronic power supply:
- Voltage VDC 24 (20.4 ... 28.8)
- Current via the option slot of the ADC 0.05
D4x5-2
(without digital outputs) W <3
- Power loss
Response time The response time of digital inputs/outputs and analog inputs/outputs depends
on the evaluation on the control unit (see function diagram).
References: SINAMICS S120/S150 List Manual, Chapter "Function diagrams"
Dimensions (H x W x D), approx. mm 25 x 95 x 143
Weight g 100
SIMOTION D4x5-2
Manual, 11/2010 91
6.4 CX32-2 controller extension
6.4.1 Overview of CX32-2
Properties
The CX32-2 (order no. 6AU1432-0AA00-0AA0) is a module in the SINAMICS S120 booksize
format. The CX32-2 allows scaling for the drive-end computing performance of the
SIMOTION D4x5-2 control units.
Each CX32-2 can control up to six additional servo, six vector or twelve V/f axes.
The controller extension has six DI, four DI/DO and four DRIVE-CLiQ interfaces.
Note
The CX32 (order no. 6SL3040-0NA00-0AA0) cannot be used with the D4x5-2. If an incorrect
controller extension is used, a topology error is signaled (F01360 Topology: Invalid actual
topology).
Drive quantity structure
Table 6- 10 Drive quantity structure
Characteristic Quantity structure

Number of CX32-2 D445-2 DP/PN: Max. 5 CX32-2
D455-2 DP/PN: Max. 5 CX32-2
Max. number of drives on the  6 servo or
SINAMICS Integrated with
 6 vector or
connected CX32-2
 12 V/f
incl. an infeed (ALM, BLM, SLM)
Max. number of drives per CX32-2  6 servo or
 6 vector or
 12 V/f
incl. an infeed (ALM, BLM, SLM)
Supplementary conditions Of which max. six drives with safety extended functions
(see also the following SIZER section for a detailed
dimensioning)
SIMOTION D4x5-2
92 Manual, 11/2010
Note
In principle, a sixth CX32-2 can be connected to a D445-2 DP/PN and D455-2 DP/PN. Note
however that no further drives can then be connected on the SINAMICS Integrated of the
D4x5-2. Possible fields of application, for example, are modular machine concepts with a
central controller.
Note
Mixed operation of servo and vector-controlled drives
Mixed operation of servo and vector-controlled drives is not possible on a CX32-2.
Therefore, drives on a CX32-2 must be operated either in servo or in vector mode only. The
following mixed operation is possible on a CX32-2:
 Servo and V/f-controlled drives
 Vector and V/f-controlled drives
This corresponds to the possible mixed operation on the SIMOTION D4x5-2.
V/f controlled drives
A maximum of twelve V/f-controlled drives are supported by each CX32-2.
SIZER
For a detailed estimation of the drive quantity structures, we recommend that you use the
SIZER configuration tool.
With SIZER, you can easily configure the SINAMICS S120 drive family including SIMOTION.
It provides you with support for selecting and dimensioning the components required for a
Motion Control task.
You can also determine the possible number of axes and the resulting load with SIZER in
accordance with your performance requirements.
SIMOTION D4x5-2
Manual, 11/2010 93
6.4.2 Interfaces
6.4.2.1 Overview of interfaces
Position of the interfaces
;;
'5,9(&/L4LQWHUIDFHV
;
;
6KLHOGFRQWDFW
;
;
(OHFWURQLFVSRZHUVXSSO\
5(6(7EXWWRQ
/('V
ჱ 5'<
ჱ '3
777
0HDVXULQJ
VRFNHWV 7\SHSODWH
*URXQGFRQQHFWLRQ
01P
3URWHFWLYHFRQGXFWRU ;
FRQQHFWLRQ 6HULDOLQWHUIDFH
01P QRIXQFWLRQ
Figure 6-7 CX32-2 (without cover) with interfaces and operator control
SIMOTION D4x5-2
94 Manual, 11/2010
CAUTION
The cooling clearances of 80 mm above and below the components must be observed.
6.4.2.2 List of interfaces

The CX32-2 has the following interfaces:
● 4 DRIVE-CLiQ interfaces
● 4 digital inputs/outputs
● 6 digital inputs
● Power supply connector
Available interfaces
Table 6- 11 Overview of available interfaces
Interface Name Connector type

Digital inputs/outputs X122 Mini Combicon, 3.5 mm,

1x14-pin
Power supply connector X124 Combicon, 4-pin
Measuring sockets (T0, T1, T2, and M) X131 - X134 Sockets
Non-usable interfaces
Table 6- 12 Overview of interfaces that cannot be used for the CX32-2
Interface name Interface Connector type

RS232 interface X140 9-pin Sub-D connector
SIMOTION D4x5-2
Manual, 11/2010 95
6.4.2.3 DRIVE-CLiQ interface
Table 6- 13 DRIVE-CLiQ interface X100 – X103
Pin Signal name Technical specifications

1 TXP Transmit data +
2 TXN Transmit data -
3 RXP Receive data +
4 Reserved, do not use
6 RXN Receive data -
A + (24 V) Power supply
B M (0 V) Electronic ground
Dust protection blanking plugs for sealing unused DRIVE-CLiQ ports:
 Three blanking plugs contained in the CX32-2 scope of delivery
 Blanking plugs (50 pcs) order number: 6SL3066-4CA00-0AA0
6.4.2.4 Digital inputs/outputs (X122)
Sensors and actuators can be connected to the X122 connector via digital inputs and
outputs.
Connector type Mini Combicon
Connectable cable types: Conductor cross-sections:
- Rigid 0.2 mm2 to 1 mm2
- Flexible 0.2 mm2 to 1.5 mm2
- Flexible, with end sleeve without plastic sleeve 0.25 mm2 to 1.5 mm2
- AWG/kcmil 24 to 16
Max. current carrying capacity (ground) 6A
Position of the connector

The X122 connection is on the front side of the CX32-2 at the top, see appropriate figure in
Chapter Overview of interfaces (Page 94).
SIMOTION D4x5-2
96 Manual, 11/2010
Connection and circuit diagram

The following figure shows the schematic diagram and the connection of the digital
inputs/outputs on the CX32-2 and the associated external power supply.

([W 0
9
0 ; ; ; ;
'5,9(&/L4%XFKVH
'5,9(&/L4%XFKVH
'5,9(&/L4%XFKVH
'5,9(&/L4%XFKVH
;

9

0
0
0
0
;

',

',

',

',

',
', &;FRQWUROOHUH[WHQVLRQ

0

0
-XPSHURSHQHOHFWULFDO
LVRODWLRQIRUGLJLWDOLQSXWV',
','2

','2

0 &DQEHLQGLYLGXDOO\
SDUDPHWHUL]HGDVLQSXWRXWSXW
','2

','2

0

Figure 6-8 Digital inputs/outputs connection diagram
SIMOTION D4x5-2
Manual, 11/2010 97
Interface assignment of X122

2)
relative to M)
8 M GND Ground
11 M GND Ground
12 DI/DO10 B Digital input/output 10 (can also be used as input for
14 M GND Ground
1) DI:
Note
An open input is interpreted as "Low".
Terminal M1 must be connected for the digital inputs to function. The following alternatives
are available:
 Connect the incorporated ground reference of the digital input to M1.
 Create the bridge between terminal M and terminal M1.
This removes the electrical isolation for these digital inputs.
SIMOTION D4x5-2
98 Manual, 11/2010
Using the digital inputs/outputs

Connecting sensors and actuators
Digital inputs and digital outputs can be used to connect various sensors and actuators to
the 14-pin X122 front connector.
The following types of digital inputs/outputs are used:
● Digital inputs (DI)
● Bidirectional digital inputs/outputs (DI/DO)
Bidirectional digital inputs and outputs can be configured individually as digital inputs or
outputs.
Assignment of the inputs/outputs to functions can be parameterized as required. Special
functions (e.g. input of the measuring input) can be assigned to the inputs/outputs.
The digital inputs/outputs on the X122 front connector can be used by either SIMOTION or
SINAMICS (e.g. as enable signal for a drive).
Table 6- 16 Use of the digital inputs/outputs
DI 0-3, DI 16, DI 17 (X122) DI/DO 8-11 (X122)

Galvanic isolation Electrically isolated Non-isolated
(ground reference M1) (ground reference M)
Use as:
 Freely addressable I/Os Yes Yes
for SIMOTION
 I/Os that are assigned Yes Yes

to the drive
 Measuring inputs No Yes

(global and local measuring
inputs)
 Inputs for the external No Yes
zero mark
 Outputs of output cams No No

/ fast DO
Configuration:
Assignment Can be configured channel-by- Can be configured channel-by-
channel on the drive channel on the drive
Note
For optimal noise immunity of the digital inputs, the use of shielded cables is necessary in
certain cases. This is necessary when the digital inputs are to be used as
 Inputs of measuring inputs or
 Inputs for the external zero mark
SIMOTION D4x5-2
Manual, 11/2010 99
For information on configuring the DI/DOs as freely addressable I/Os or as measuring inputs,
see the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual.
For information on the configuration and function of the measuring input, output cam, and
cam track technology objects, refer to the SIMOTION Output Cams and Measuring Inputs
Function Manual.
6.4.2.5 Power supply
Application
This interface is provided exclusively for connection of an external power supply.
Note
When using external power supplies (e.g. SITOP), the ground potential must be connected
with the protective ground terminal (PELV).
Table 6- 17 Interface X124
Connector type Combicon
Connection possibility Up to 2.5 mm2
Max. current carrying capacity incl. loop-through 20 A
Table 6- 18 Power supply X124
Pin Signal name Meaning

3 M Ground
4 M Ground
SIMOTION D4x5-2
100 Manual, 11/2010
Note
The 24 V supply voltage is looped through via the 24 V connector. In this case, pin 1 is
jumpered with pin 2, and pin 3 is jumpered with pin 4 in the connector. The maximum current
can be limited through the current carrying capacity of the cable. The current carrying
capacity of the cable depends, for example, on the type of cable installation (cable duct,
laying on a cable rack, etc.)
6.4.2.6 Measuring sockets
Application
The X131-X134 measuring sockets are used to output analog signals. Any signal
interconnectable via SINAMICS can be output on any measuring socket of the CX32-2.
CAUTION
The measuring sockets should be used exclusively for servicing purposes.

The measurements may only be performed by appropriately trained specialists.
The measuring sockets are suited for multiple-spring wire connectors with a diameter of
2 mm.
6.4.3 Displays of the LEDs
Description
Table 6- 19 CX32-2 LEDs
LED Description
READY Operating modes of the CX32-2
DP Status of the communication connection between the D4x5-2 and the CX32-2
Detailed information on the states of the status LEDs can be found in the
SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, Diagnostics chapter.
SIMOTION D4x5-2
Manual, 11/2010 101
6.4.4 Cause and rectification of faults
Cause and rectification of faults

The following reference contains information about the cause of faults and how they can be
rectified:
● SIMOTION D4x5-2 Commissioning and Hardware Installation Manual.
6.4.5 RESET button
RESET button
The RESET button is on the front of the device under the cover.
Function of the RESET button

The following reference contains information about the RESET button function:
6.4.6 Commissioning
Information on the commissioning in the following reference:
SIMOTION D4x5-2 Commissioning and Hardware Installation Manual.
6.4.7 Technical data of the CX32-2
Memory for system data
Table 6- 20 Diagnostic buffer
Data SIMOTION CX32-2

Diagnostics buffer (protected against power 200 messages
failure)
The data for the CX32-2 is stored on the SIMOTION D4x5-2, which means no action has to
be taken on the CX32-2 when the module is replaced.
SIMOTION D4x5-2
102 Manual, 11/2010
Dimensions and weights
Table 6- 21 Dimensions and weight of a SIMOTION CX32-2
Parameter SIMOTION CX32-2

Dimensions W x H x D [mm]
(max. expansion)
 Without fastening using spacers  25 x 380 x 230
 With fastening using spacers  25 x 380 x 270
Weight CX32-2 [g]
 without packaging  approx. 2600
 with packaging  approx. 3150
Ambient conditions
The following conditions apply to modules that are shipped and stored in the original
packaging.
Table 6- 22 CX32-2 environmental requirements
Parameter Values
Permissible ambient temperature
 Transport  -40° C ... +70° C
 Long-term storage  -25° C ... +55° C
 Operation  0° C ... +55° C up to 2000 m above sea level.
As of an altitude of 2000 m, the maximum
ambient temperature decreases by 7° C every
1000 m increase in altitude
Atmospheric pressure 620 ... 1060 hPa
Permissible relative humidity
 During transport and storage  10 % ... 100 %
 During operation (condensation, icing, drip,  5 % ... 90 %
spray and splash water not permitted)
Installation altitude 5000 m max. above sea level 1)
Biological environmental conditions
 Storage  Class 1B1 according to EN 60 721-3-1
 Transport  Class 2B1 according to EN 60 721-3-2
 Operation  Class 3B1 according to EN 60 721-3-3
SIMOTION D4x5-2
Manual, 11/2010 103
Parameter Values
Degree of protection according to EN 60529 IP20
(IEC 60529)
Pollution degree 2 according to EN 60 664-1
1) The max. installation altitude for SINAMICS S120 drive components (motor modules, etc.) is 4000
m.
Details can be found in the SINAMICS S120 Control Units and Supplementary System
Components Manual.
Integrated drive control
Table 6- 23 Controls for integrated drives

Max. number of axes for integrated drive 6 / 6 / 12 (alternative)
control (servo/vector/V/f) Drive control based on CU320-2, firmware version
4.x
Communication
Table 6- 24 Interface communication

DRIVE-CLiQ interfaces 4
General technical data
Table 6- 25 Technical data (general)

Power supply
(20.4 ... 28.8 V)
 Permissible range
Current consumption, typically 1) 300 mA
Starting current, typical 1.6 A
Power loss, typical 7W
Power loss, max. 14 W
1) With no load on inputs/outputs, no 24 V supply via DRIVE-CLiQ interface
SIMOTION D4x5-2
104 Manual, 11/2010
Digital inputs
Table 6- 26 Digital inputs on SIMOTION CX32-2

Digital inputs 6
 For signal "1" 15 ... 30 V
 For signal "0" 2) -3 ... +5 V
Galvanic isolation Yes, in groups of 6 1)

Current consumption typ. at High level 9 mA at 24 V
Input delay, typical (hardware) L -> H: 50 µs
H -> L: 150 µs
1) The reference potential is terminal M1
Digital inputs/outputs (parameterizable)
Table 6- 27 Digital inputs/outputs on SIMOTION CX32-2

Number of digital inputs/outputs 4
 Max. 4 as inputs of measuring inputs
 Max. 0 as outputs of output cams / fast
DOs
If used as an input:
 Input voltage, rated value 24 VDC
 Input voltage, for signal "1" 15 ... 30 V
 Input voltage, for signal "0" 2) -3 ... +5 V
Galvanic isolation No
Current consumption typ. at signal level "1" 9 mA at 24 V
Input delay, typical (hardware): L -> H: 5 µs
For DI/DO 08 - 11 H -> L: 50 µs
Input of measuring input, accuracy 3)
(reproducibility)
If used as an output
 Rated load voltage, permissible range 24 VDC, 20.4 ... 28.8 V
 Galvanic isolation No
 Current load, max. 500 mA per output
 Residual current, max. 2 mA
SIMOTION D4x5-2
Manual, 11/2010 105
6.5 Terminal module TM31

 Output delay, typ./max. (hardware) 1) L -> H: 150 µs / 400 µs
H -> L: 75 µs / 100 µs
Switching frequency of the outputs, max.
 With resistive load 100 Hz
 With inductive load 2 Hz
 With lamp load 11 Hz
Maximum lamp load 5W

Short-circuit protection Yes
1) Data for: Vcc = 24 V; load 48 Ohm; H = 90% Vout, L = 10% Vout
3) The values were not available at the time for going to press. Current information is
available at: (http://support.automation.siemens.com/WW/view/en/27585482)
Properties of the TM31

With the TM31 terminal module, the number of available digital inputs/digital outputs and the
number of analog input/analog outputs within a drive system can be expanded. The TM31 is
connected via DRIVE-CLiQ. It has two DRIVE-CLiQ interfaces for this.
The TM31 contains the following terminals:
Table 6- 28 Interface overview
Interface Quantity
Digital inputs 8
Bidirectional inputs/outputs 4
Relay outputs with changeover contact 2
Analog inputs 2
Analog outputs 2
Temperature sensor input (KTY84-130 or PTC) 1
CAUTION
The 50 mm clearances above and below the components must be observed.
SIMOTION D4x5-2
106 Manual, 11/2010
You will find detailed information about the TM31 in the
Properties of the TM41

With the TM41 terminal module, the number of available digital inputs/digital outputs and the
number of analog inputs within a drive system can be expanded. In addition, the TTL output
can be used for encoder emulation. The TM41 is connected via DRIVE-CLiQ.
The TB41 contains the following terminals:
Type Quantity
Digital inputs 4
Digital inputs/outputs 4
Analog inputs 1
TTL encoder output 1
CAUTION
The 50 mm clearances above and below the component must be observed.
You will find detailed information about the TM41 terminal module in the
6.7 Terminal Module TM54F
Properties of the TM54F

The TM54F terminal module is a terminal expansion module for snapping on to a DIN EN
60715 mounting rail. The TM54F offers safe digital inputs and outputs for control of Safety
Integrated functions of SINAMICS.
SIMOTION D4x5-2
Manual, 11/2010 107
6.7 Terminal Module TM54F
Exactly one TM54F can be assigned to each drive control (SINAMICS Integrated of a
D4x5-2, CX32-2, CU320-2, etc.). Connection is via DRIVE-CLiQ. Each drive control must
have its own dedicated TM54F.
Additional nodes (e.g. TMxx, SMxx, MMxx) can be connected to the same DRIVE-CLiQ line.
TM54 is equipped with the following terminals:
Type Quantity
Fail-safe digital outputs (F-DO) 4
Fail-safe digital inputs (F-DI) 10
Sensor power supplies, dynamic response
1) 2
supported 2)
Sensor1) power supplies, no dynamic response 1
Digital inputs for testing the F-DO with test stop 4
1) Sensors: Fail-safe devices for commanding and detecting, such as emergency stop
pushbuttons and safety locks as well as position switches and light arrays / light curtains.
2) Dynamic response: The sensor power supply is switched on and off during test stop for
testing the sensors, the cable routing, and the evaluation electronics of TM54F.
The TM54F has four fail-safe digital outputs and ten fail-safe digital inputs. A fail-safe digital
output consists of a P/M-switching output as well as a digital input for reading back the
switching state. A fail-safe digital input is made up of two digital inputs.
CAUTION
The 50 mm clearances above and below the component must be observed.
You will find detailed information about the TM54F terminal module in the following sources
● SINAMICS S120 Safety Integrated Function Manual
SIMOTION D4x5-2
108 Manual, 11/2010
6.8 Terminal modules TM15 and TM17 High Feature
6.8 Terminal modules TM15 and TM17 High Feature
Features of TM15 and TM17 High Feature

The TM15 and TM17 High Feature terminal modules are used to implement inputs of
measuring inputs and outputs of output cams for SIMOTION D. In addition, these terminal
modules provide drive-related digital inputs and digital outputs with short signal delay times.
TM15 and TM17 High Feature are connected via DRIVE-CLiQ.
TM15
Each of the 24 electrically isolated DI/DO can be parameterized channel-by-channel as a
digital input (DI), digital output (DO), input of a measuring input, or output of an output cam.
TM15 DI/DO
Each of the 24 isolated DI/DO can be configured on a channel-specific basis as a digital
input (DI) or digital output (DO). The DI/DO can be interconnected using BICO technology
and thus used from the drive side as well. Unlike the TM15, measuring inputs and outputs of
output cams are not available with the TM15 DI/DO.
Note: The module hardware for the TM15 and TM15 DI/DO is identical. A distinction is only
made by the addition of the component in the SIMOTION SCOUT project navigator using
"Insert input/output component".
TM17 High Feature

Each of the 16 DI/DO can be parameterized channel-by-channel as a digital input (DI), digital
output (DO), input of a measuring input, or output of an output cam.
TM17 High Feature has fewer I/O channels than TM15, but more functionality. TM17 High
Feature is distinguished by especially high resolution and accuracy as well as a
parameterizable input filter and enabling inputs (max. 6 units). Parameterized enable inputs
can enable measuring inputs or outputs of output cams (gate function). Due to their high
accuracy, the DI/DO channels of the TM17 High Feature are non-isolated.
Note
CAUTION
The 50 mm clearances above and below the components must be observed.
You will find further information on TM15 and TM17 High Feature in the
● TM15 / TM17 High Feature Terminal Modules Manual
● Terminal Modules TM15 and TM17 High Feature Commissioning Manual
SIMOTION D4x5-2
Manual, 11/2010 109
6.9 CUA31/CUA32 control unit adapter
6.9 CUA31/CUA32 control unit adapter
Properties of the CUA31/CUA32

You can connect power modules in blocksize format via DRIVE-CLiQ to the D4x5-2 control
units using the CUA31/CUA32 adapter modules.
The CUA32 adapter module also has an additional encoder interface for a HTL, TTL or SSI
encoder.
Table 6- 31 Number of interfaces on the adapter modules
Interface CUA31 CUA32

DRIVE-CLiQ interface 3 3
EP terminals/temperature sensor connection 1 1
Power module interface (PM-IF) 1 1
24 V electronic power supply 1 1
Encoder interface (HTL, TTL, SSI) 0 1
Only SSI encoders without incremental tracks may be
operated.
DRIVE-CLiQ cable length, max. 50 m / 100 m 1) 100 m
Max. length 50 m for CUA31 with order number 6SL3040-0PA00-0AA0

1)
Max. length 100 m for CUA31 as of order number 6SL3040-0PA00-0AA1
CAUTION
The 50 mm clearances above and below the components must be observed. The
ventilation openings may not be covered by connecting cables.
You will find more information on the CUA31/CUA32 control unit adapter in the
SINAMICS S120 AC Drive Manual.
6.10 DMC20 DRIVE-CLiQ hub
Properties
The DMC20 and DME20 DRIVE-CLiQ hub modules are used to implement point-to-point
distribution of a DRIVE-CLiQ line. With the DMC20/DME20, an axis grouping can be
expanded with four DRIVE-CLiQ sockets for additional subgroups.
● DMC20 is the hub for the control cabinet configuration
● DME20 is the hub for use without a control cabinet (IP67 degree of protection).
SIMOTION D4x5-2
110 Manual, 11/2010
The modules are especially suitable for applications which require DRIVE-CLiQ nodes to be
removed in groups, without interrupting the DRIVE-CLiQ line and therefore the data
exchange.
You will find detailed information about the DMC20/DME20 in the following source:
SINAMICS S120 Control Units and Additional System Components Manual.
SIMOTION D4x5-2
Manual, 11/2010 111
SIMOTION D4x5-2
112 Manual, 11/2010
Available spare parts and accessories 7
7.1 Available spare parts and accessories
Table 7- 1 Spare parts and accessories
Parts for the SIMOTION D4x5-2 Order number Accessori Spare part
es
CompactFlash card (CF card) 1 GB 6AU1 400-2PA21-0AA0 x
With drive software and SIMOTION Kernel
Seal for external air cooling 6FC5 348-0AA07-0AA0 x
Double fan/battery module incl. battery 6FC5 348-0AA02-0AA0 x
The double fan/battery module is already included in the scope of
delivery for SIMOTION D445-2 DP/PN and D455-2 DP/PN.
3 V lithium battery for fan/battery module 6FC5 247-0AA18-0AA0 x
Terminal kit, contains 6SL3 064-2CB00-0AA0 x
 3 x I/O connectors for X122/X132/X142
 1 x 24 V connector for X124
 5 x DRIVE-CLiQ blanking cover for X100-X105
Option slot protective cover 6SL3 064-3CB00-0AA0 x
Dust protection blanking plugs
for sealing unused DRIVE-CLiQ, Ethernet or PROFINET ports
 Blanking plugs (50 pcs) x x
6SL3 066-4CA00-0AA0
Blanking cover for the protection of the operator controls 6SL3 064-3BB00-0AA0 x
PROFIBUS RS485 bus connector
with angular cable outlet (35°) with screw-type terminals, max.
transmission rate 12 Mbit/s
 Without PG/PC interface 6ES7 972-0BA41-0XA0 x
 With PG/PC interface 6ES7 972-0BB41-0XA0 x
PROFIBUS RS485 Fast Connect bus connector

with angular cable outlet (35°)
with insulation displacement terminals, max. transmission rate
12 Mbit/s 6ES7 972-0BA60-0XA0 x
 Without PG/PC interface 6ES7 972-0BB60-0XA0 x
 With PG/PC interface
RJ45 FastConnect connector for Industrial Ethernet / PROFINET
 145° cable outlet (preferred type when the front cover is to be closed)
- 1 pack = 1 unit 6GK1 901-1BB30-0AA0 x
- 1 pack = 10 units 6GK1 901-1BB30-0AB0 x
 180° cable outlet
SIMOTION D4x5-2
Manual, 11/2010 113
Available spare parts and accessories
7.1 Available spare parts and accessories
Parts for the SIMOTION D4x5-2 Order number Accessori Spare part
es
- 1 pack = 1 unit 6GK1 901-1BB10-2AA0 x
- 1 pack = 10 units 6GK1 901-1BB10-2AB0 x
FastConnect cables for Industrial Ethernet / PROFINET
 IE FC Standard Cable GP 2x2 6XV1 840-2AH10 x
 IE FC Flexible Cable GP 2x2 6XV1 870-2B x
 IE FC Trailing Cable GP 2x2 6XV1 870-2D x
 IE FC Trailing Cable 2x2 6XV1 840-3AH10 x
 IE FC Marine Cable 2x2 6XV1 840-4AH10 x
Stripping tool for Industrial Ethernet / PROFINET FastConnect cables

 IE FC Stripping Tool 6GK1 901-1GA00 x
To obtain ordering data information for other SINAMICS drive components, such as line
modules, motor modules, DRIVE-CLiQ cables, etc., refer to the PM 21 Catalog.
Spares On Web
Spares On Web is an information system that displays which spare parts are available for
your device.
http://workplace.automation.siemens.de/sparesonweb
SIMOTION D4x5-2
114 Manual, 11/2010
Standards and approvals A
A.1 General rules
EN 61131, EN 60950
The SIMOTION programmable controller meets the requirements and criteria of the
standards EN 61131 and EN 60950.
CE marking
Our products satisfy the requirements and protection objectives of the EC

Directives and comply with the harmonized European standards (EN).
EMC Directive
SIMOTION products are designed for industrial use in accordance with product standard DIN
EN 61800-3, Category C2.
cULus Approval
Listed component mark for United States and the Canada Underwriters
Laboratories (UL) according to Standard UL 508, File E164110, File E115352,
File E85972.
EMC
USA
Federal This equipment has been tested and found to comply with the limits for a
Communications Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
Commission designed to provide reasonable protection against harmful interference when
Radio Frequency the equipment is operated in a commercial environment. This equipment
Interference generates, uses, and can radiate radio frequency energy and, if not installed
Statement and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his own expense.
Shielded Cables Shielded cables must be used with this equipment to maintain compliance with
FCC regulations.
SIMOTION D4x5-2
Manual, 11/2010 115
Standards and approvals
A .1 General rules
USA
Modifications Changes or modifications not expressly approved by the manufacturer could
void the user’s authority to operate the equipment.
Conditions of This device complies with Part 15 of the FCC Rules. Operation is subject to
Operations the following two conditions: (1) this device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
CANADA
Canadian Notice This Class B digital apparatus complies with Canadian ICES-003.
Avis Canadien Cet appareil numérique de la classe B est conforme à la norme NMB-003 du
Canada.
AUSTRALIA
D445-2 DP/PN, D455-2 DP/PN and CX32-2 meets the requirements of the
AS/NZS CISPR 22.
Declaration of conformity
The current Declaration of conformity is available on the Internet at Declaration of conformity
(http://support.automation.siemens.com/WW/view/en/10805446/134200).
Electromagnetic compatibility
Standards for EMC are satisfied, if the EMC Installation Guideline is observed.
CAUTION
There is a risk of injury or of damage to assets. In hazardous areas, personal injury or

damage to assets can occur if plug-in connections are disconnected during operation.
Always de-energize your equipment in hazardous areas before disconnecting plug-in
connections.
SIMOTION D4x5-2
116 Manual, 11/2010
A.2 Safety of electronic controllers
Note
The product standard EN 61800-3 describes the EMC requirements placed on "Variable-
speed drive systems". As such, it defines different limits depending on the location of the
drive system.
SINAMICS S120 power units are designed for use in the second environment. The term
second environment refers to all locations outside residential areas. These are basically
industrial areas which are supplied from the medium-voltage line supply via their own
transformers.
It is essential to follow the installation instructions in the SINAMICS S120 Manuals in order to
ensure compliance with emitted interference and immunity values.
For more information on this topic also refer to Catalog PM21 as well as the SINAMICS
Function Manuals.
Introduction
The following remarks relate to fundamental criteria and apply irrespective of the type of
controller and the manufacturer.
Risk
A higher degree of safety standard applies to all applications and situations where there is a
risk of material damage or injury to persons if there is a failure. Special regulations specific to
the system apply to such applications. These must be taken into account for configuration of
the controller (e.g. VDE 0116 for furnaces).
For electronic controllers with safety responsibility, the measures required for preventing or
controlling faults depend on the hazard inherent in the plant. In this respect, the basic
measures listed above are no longer adequate once the hazard exceeds a certain potential.
Additional measures (e.g. double redundancy, tests, checksums, etc.) for the controller must
implemented and certified (DIN VDE 0801).
SIMOTION D4x5-2
Manual, 11/2010 117
The residual risk

When assessing his machine's risk in accordance with the EC Machinery Directive, the
machine manufacturer must take into account the following residual risks emanating from the
control and drive components:
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example:
– Hardware defects and/or software errors in the sensors, controllers, actuators, and
connection technology
– Response times of the controller and drive
– Operating and/or ambient conditions not within the scope of the specification
– Parameterization, programming, cabling, and installation errors
– Use of radio devices / cellular phones in the immediate vicinity of the controller
– External influences / damage
2. Exceptional temperatures as well as emissions of light, noise, particles, or gas caused by,
for example:
– Component malfunctions
– Software errors
3. Hazardous shock voltages caused by, for example:
– Component malfunctions
– Influence of electrostatic charging
– Induction of voltages in moving motors
– Condensation / conductive contamination
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc. if they are too
close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly
SIMOTION D4x5-2
118 Manual, 11/2010
ESD guidelines B
B.1 ESD definition
What does ESD mean?

All electronic modules are equipped with highly integrated modules or components. Because
of the technology used, these electronic components are very sensitive to overvoltages and
thus to discharge of static electricity.
The acronym ESD has become the established designation for such Electrostatic Sensitive
Devices. The ESD designation is used internationally to refer to electrostatic sensitive
devices.
Electrostatic sensitive devices are identified by the following symbol:
Figure B-1 Symbol for identification of electrostatic sensitive devices
CAUTION
Electrostatic sensitive devices can be irreparably damaged by voltages that are far lower
than anything a person can perceive. These voltages occur if you touch a component or the
electrical connection of a module without having previously discharged any static from your
body. Any damage that occurs to a module as a result of overvoltage is generally not
recognized immediately and only comes to light after the equipment has been operating for
some time.
SIMOTION D4x5-2
Manual, 11/2010 119
ESD guidelines
B.2 Electrostatic charging of individuals
B.2 Electrostatic charging of individuals

Any person who is not conductively connected to the electrical potential of the environment
can accumulate an electrostatic charge.
This figure indicates the maximum electrostatic charges that can accumulate on an operator
when he comes into contact with the indicated materials. These values comply with the
specifications in IEC 801-2.
9ROWDJHLQN9
N9 6\QWKHWLFPDWHULDO

:RRO

$QWLVWDWLFPDWHULDOHJZRRGRUFRQFUHWH

5HODWLYHDLUKXPLGLW\LQ
Figure B-2 Electrostatic voltage that can accumulate on operating personnel
SIMOTION D4x5-2
120 Manual, 11/2010
ESD guidelines
B.3 Basic measures for protection against discharge of static electricity
Ensure sufficient grounding

When working with electrostatic sensitive devices, make sure that the you, your workstation,
and the packaging are properly grounded. This prevents the accumulation of static
electricity.
Avoid direct contact

You should only touch ESD components if unavoidable (for example, during maintenance
work). When you touch modules, make sure that you do not touch either the pins on the
modules or the printed conductors. If you follow these instructions, electrostatic discharge
cannot reach or damage sensitive components.
If you have to take measurements on a module, make sure that you first discharge any static
that may have accumulated in your body. To do this, touch a grounded metal object. Only
use grounded measuring instruments.
SIMOTION D4x5-2
Manual, 11/2010 121
ESD guidelines
SIMOTION D4x5-2
122 Manual, 11/2010
Index
Declaration of conformity, 116

Digital inputs
Electrically isolated, 53, 99
Electrically isolated, CX32-2, 98
A
Non-isolated, 53, 99
Accessories Digital inputs/outputs
Additional parts, 113 Circuit diagram, 50, 97
CUA31, 110 Technical specifications for the TB30, 89
CUA32, 110 Use, 53, 99
CX32-2, 92 Dimension drawing
DMC20/DME20 DRIVE-CLiQ hub, 110 D445-2, 75
TB30, 85 From CAD data, 76
TM15, 109 Distributed I/O systems, 17
TM17 High Feature, 109 DMC20
TM31, 106 DRIVE-CLiQ hub module, 110
TM41, 107 DME20
TM54F, 107 DRIVE-CLiQ hub module, 110
Address space, 69 DRIVE-CLiQ
Analog inputs/outputs Advantages, 19
TB30, 90 Components, 19
Axis grouping, 14 Interface, 40
DRIVE-CLiQ components, 15 Interface on CX32-2, 96
SIMOTION D, 14
SINAMICS infeed, 14
SINAMICS power unit, 15 E
Electromagnetic compatibility, 116
EMC guidelines, 115
B
EN 60950, 115
Backup EN 61131, 115
Data, 80 ESD guideline, 119
Non-volatile data, 71
Real-time clock, 72
F
Fan/battery module
C
Battery replacement, 82
CE marking, 115 Installation, 80
Circuit-diagram macro, 76
CompactFlash card
Slot, 59 G
Usage, 26
Guideline
cULus Approval, 115
ESD, 119
CX32-2
Scalability, 92
I
D I/O systems
PROFIBUS, 17
D445-2 device view, 22
SIMOTION D4x5-2
Manual, 11/2010 123
Index
PROFINET, 18 Power supply interface

Released, 20 Assignment, 55, 100
Input of measuring input PROFIBUS DP interface
Accuracy for CX32-2, 105 Assignment, 57
Interfaces PROFINET IO
CompactFlash card slot, 59 Interface, 47
Digital inputs/outputs, 49, 89, 96
DRIVE-CLiQ, 40
Ethernet, 42 R
Measuring sockets, 59, 101
References, 4
Overview of CX32-2, 95
Reliability
Overview of D4x5-2, 39
Risk, 117
Power supply, 55, 100
RESET button, 36
PROFIBUS, 56
Residual risk, 118
PROFINET I/O, 45
TB30 analog inputs/outputs, 90
S
L Safety information, 25
Safety Information
LED display
Terminal board 30 (TB30), 85
CX32-2, 101
Safety of electronic controllers, 117
D4x5-2, 37
Service selector switch
Licenses, 29
Positions, 35
Pre-installed, 28
SIMOTION D
System overview, 11
SIMOTION D4x5
M
Variants, 12
MAC addresses, 24 SIMOTION D4x5-2
Mode selector, 33 Hardware components, 14
Positions, 32 Possible applications, 12
Module Software components, 15
Shipping conditions, 63 Spare parts, 113
Storage conditions, 63 Connectors and cables, 113
Order numbers, 113
Switch
N Switch, 32
Switch settings, 32
Non-volatile data
System components, 16
Backup, 71
T
O
TB30 terminal board
Operator controls
External power supply for DI/DA, 88
DIAG button, 36
Interface arrangement / front view, 86
Mode selector, 32
Overview, 85
Service switch, 32
Technical data
Address space, 69
CX32-2, 102
P
Digital inputs, digital outputs, 70
PLC and motion control for operation, 65
D4x5-2 performance, 68 for transport and long-term storage, 63
SIMOTION D4x5-2
124 Manual, 11/2010
Index
Interfaces, 69
Memory sizes, 68
Power supply, 67
Real-time clock, 72
Standards, 65
TB30 terminal board, 91
Terminal module
TM15 and TM17 High Feature, 109
TM31, 106
TM41, 107
TM54F, 107
Totally Integrated Automation, 11
Type plate, 23
CF card, 28
D4x5-2, 23
U
UL certification, 115
SIMOTION D4x5-2
Manual, 11/2010 125
Index
SIMOTION D4x5-2
126 Manual, 11/2010

D4x5-2 Operating

Uploaded by

Copyright:

Available Formats

D4x5-2 Operating

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

D4x5-2 Operating

Uploaded by

Copyright:

Available Formats

SIMOTION D4x5-2 ___________________

SIMOTION D4x5-2 ___________________

Valid for SIMOTION D445-2 DP/PN and D455-2

Siemens AG Copyright © Siemens AG 2010.

Content of the Manual

Content of the manual

Hotline and Internet addresses

Disposal and recycling of the device

Further information / FAQs

4.2 Mechanical and climatic ambient conditions............................................................................... 64

6.7 Terminal Module TM54F............................................................................................................107

Table 1- 1 Device versions and characteristics

SIMOTION SIMOTION SIMOTION SIMOTION

Figure 1-1 Example of an axis grouping with SIMOTION D4x5-2

A SIMOTION D axis grouping generally consists of the following elements:

● SINAMICS power units (motor modules) (3)

Extension of the drive computing performance

1.2 System components

Table 1- 2 Central components

Table 1- 3 Components on PROFIBUS DP

Table 1- 4 Components on the Ethernet

Table 1- 5 Components on the PROFINET IO

Table 1- 6 Components connected to DRIVE-CLiQ

Table 1- 7 Optional component

1.3 I/O integration

1.4 View of SIMOTION D445-2 DP/PN and D455-2 DP/PN

;333 2SWLRQVORW FRYHUHG

; OHIW ; ULJKW ;3

Figure 1-2 View of D445-2 DP/PN and D455-2 DP/PN

Side-mounted type plate

Figure 1-3 Type plate using the D445-2 as an example

Figure 1-4 MAC addresses

1.6 Safety notes

1.7 CompactFlash card

1.7.1 Usage and function of the CompactFlash Card

Figure 1-5 Slot for CompactFlash card

Properties of the CF card

1.7.2 CompactFlash card

Type plate information

Figure 1-6 Type plate of the CF card

Pre-installed runtime licenses

Available Z options / licenses for CF cards

1.7.3 Data matrix code on CF card

Table 1- 8 Machine-readable identification via 2D code

Figure 2-1 Position of operator control and display elements

2.2 Operator controls

2.2.1 Service and operating mode switch

Properties of the Service switch and mode selector

Table 2- 1 Mode selector position

Selector position Meaning LED

Table 2- 2 Mode selector settings

Service selector switch

Table 2- 3 Switch positions of the Service selector switch

Service mode Selector position Meaning

 Creating diagnostics data and  SIMOTION D4x5-2 Commissioning and

2.2.2 DIAG button

2.2.3 RESET button

Performing a reset operation

2.3 7-segment and LED displays

SIMOTION D4x5-2 ___________________

;333 2SWLRQVORWFRYHUHG

;OHIW;ULJKW ;3

/,1. 2UDQJH 7UDQVIHUUDWH0ELWV

3 RXP Receive data +

; ; ;