Measuring points :

P1 on Control block right

LS on Control block left
PST on Pilot valve block
P2 on Slewing valve block, right bottom
2nd Bosch pump ( steering, etc.. )
Cut-off valve
Travel brake valve
Slewing transmission - Connection Z
During all measurements, the oil temperature must be 55 - 60°C !

Measurement Pressure Measure point

pilot control 32 bar Pilot control block
Stand - by pressure of P1 ca. 35 bar P1
LS – Consumer pressure 320/360 bar LS
Circulating pressure P2 ( slewing pump ) ca. 15 bar P2
Delta P = Difference P - LS 22 bar P1 und LS
Measuring method : Diesel engine N max , raise Boom with ca. 20 -30% Speed

Slewing:
a. Primary on Pump 2 200 bar P2
b. Secondary on slewing motor 110/230 bar P2
c. Primary on Control block 260 bar P2

Secondary Circuit:
Grab Rotation 100 bar 2nd Bosch pump
Steering 175 bar 2nd Bosch pump
Raise Cabin 150 bar 2nd Bosch pump
Charge pressure ( Operating brake ) 120 - 150 bar Cut-off valve
Travel brake 100/90 bar Travel brake valve
Slewing brake, not operated 32 bar Slewing transmission - Conn. Z

Cardan shaft rpm ( on-road gear) 2200 - 2150 R/min

Diesel engine rpm N/min 800 - 850 R/min
Diesel engine rpm N/max 2120 -2150 R/min
Engine stall rpm 2020 -2050 R/min

Inspection operation: Engine stall

Apply machine 4-point outriggers
Diesel engine. N/max, on-road gear ,
use the foot brake to reduce speed 300 bar LS

Only if there are defects:

Check secondary valves:
Completely screw in the pressure emergency valve(to do so, see setting instructions enclosed)
Set primary valve 420 bar LS
Lift Cylinder- - DOWN - A - Side 100 +10 bar LS
Lift Cylinder - UP - B - Side 390 + 5 bar LS
Dipperstick cylinder off + on 390 + 5 bar LS
Open and close grab 350 + 5 bar LS
Travel motor 420 bar LS
Reset primary valves 390 bar LS
Set pressure cut-off valves 320 + 5 / 360 - 5 bar LS
( to do, see instructions enclosed )

Typ/Model/Type Datum/Edition/Date
MHL 331 up to Machine-No. 0278 01/01

Benennung/Description/Dénomination Seite/Page/Feuille
Adjustment values 5.080.01

331ab047.DOC
 Adjustment values from Mach.-
No. 279
MHL 331 – Machine-No. 331110 /
Measuring points / Tolerance Unit - Tolerance Set value Actual
Lower limit / upper
(Pressures in bar) limit
value
1. Coolant °C min. - 35 -35 / -40
max. - 40
2. Bring Machine to operating temp. (Oiltemp.) °C min. 60 > 60
without Load limiting Control
2
3. Travel brake (adjust brake valve) Fully pressed bar 100 98 - 102
Latched
2
bar 90 88 - 92
4. Load pressure (S) bar min. 120 120 - 150
max. 150
10
5. Swing motor ( low stage ) bar 120 110 – 130
10
( high stage ) 230 210 - 240
-5
6. Swing right bar 200 195 - 200
7. Swing left bar 200 -5 195 - 200
+2
8. P (Measuring points P and LS on control block) bar 21 21 - 23
30
9. Lowt idle R/min 880 850 - 910
10
10. High idle (full throttle) R/min 2130 2120 - 2140
2
11. Pilot pressure at valve block (inlet „MP“) bar 34 32 - 36
(at low idle)
+3
12. Pilot pressure on valve block (outlet „MST“) bar 30 30 - 33
(at low idle)
13. Standby pressure bar min. P min. P
(Measuring point“ „P“ at control block) bar max. 45 max. 45
14. Stall speed R/min 2030 –30 2000 - 2030
15. Pressure setting limiting valve no. 1 without Generator bar 13 1,5 11,5 - 14,5
16. Pressure setting limiting valve no. 2 Generator 11 KW bar Actual value line 15 + 4,0
17. Pressure setting limiting valve no. 3 Generator 13 KW bar Actual value line 15 + 4,5

Turn in pressure cut off valve on control block Check Secondary valve
completely Check LS Pressure
Adjust Primary valve at control block to 420 bar
18. Boom down bar 100 +10 100 – 110
19. Boom up bar 390 +15 390 – 405
+20
20. Travel in high speed (Close travel brake) bar 400 400 – 420
21. Greifer open bar 350 +25 350 – 375
+25
22. Greifer close bar 350 350 - 375
23. Stick out bar 390 +15 390 - 405
+15
24. Stick in bar 390 390 - 405
25. Readjust pressure cut off valve bar 360 -5 355 - 360
(operate the button on right control lever)
26. Adjust overpressure valve on pressure cut off valve bar 320 -5 315 - 320
(Measuring point LS at control block)

+100
27. Cardon shaft R/min 2200 2200 - 2300
Stabilizers fully extended; high idle; Travel high gear
28. Cab lift cylinder bar 150 +5 150 - 155
Adjust throttle valve for lowering ( 0,4 m/Sek)
-1
29. Opening pressure fort the swing brake clutches bar 15 14 - 15
Pedal in the up position
(in low idle)
5
30. Pressure limiting valve Compressor drive (only with air bar 180 175 - 185
conditioning)
5
31. Steering pressure bar 175 170 - 180
32. Rotate grab right / left bar 100 +10 100 - 110
(Measuring point Stick)
33. Cycle time for one working movement sek

Datum: ____________ Unterschrift:__________________

SETTING_MHL331_from0337_Druckeinst.doc / 24.07.2001 / Rev. 04 Seite 1 / 2

 ADDITIONAL PAGE
Values and measuring adjustments from Mach.-
No. 337
MHL 331 – Machine-No. 331110 /
Measuring points / Tolerance Unit - Tolerance Set value Actual
Lower limit / upper
(Pressures in bar) limit
value
Load limiting Control ( optional )
34. Low idle R/min 870 20 850 - 890
35. high idle R/min 2100 20 2080 - 2120
36. Pump regulation pressure at low idle bar 30 2 28 - 32
37. Pump regulation pressure at high idle bar 1 1 0-2
38. Pump regulation pressure at Emergency Mode bar 17 1 16 - 18
39. Fine Mode bar 15 1 14 - 16

Datum: ____________ Unterschrift: __________________

SETTING_MHL331_from0337_Druckeinst.doc / 24.07.2001 / Rev. 04 Seite 2 / 2

 Adjustment values
MHL 331 from #1130

Unit Tolerance Set value Actual

Measuring points, functions Lower limit / upper
limit
value
1. Coolant °C - 40/-35
2. Bring Machine to operating temp. (Oiltemp.) °C min. 60 > 60
3. Charging pressure – Brake system (on Shut-off valve, check warning 15
bar 135 120 – 150
buzzer)
4. Travel brake (adjust brake valve) Fully pressed bar 95 +15 95 – 110
Latched
5. 5
Steering pressure bar 175 170 – 180
6. Pressure limiting valve-Block elevating Cab
bar 150 +5 150 – 155
(set lowering throttle screw out ca.1Rotation. from internal stop)
7. Grab rotation, right / left (Actual measured value = max. like Step 6.) bar 200 ±5 195 – 205 /
+1
8. Pilot pressure (low idle) bar 34 34 – 35
DEUTZ - EMR III
9. 20
Low idle R/min 800 780 – 820
10. 20
High idle R/min 2100 2080 – 2120
11. Idle with activated auto idle R/min 1250 20 1230 – 1270
Control block (programm RC2-Box before, scale Fine-Mode-Poti) Actual measured value with # = max.like step
13 respectively 14
12. Standby pressure (Measuring point „P“ at Control block, in low idle) bar P – 65 20 – 65
±5
13. Main pressure limiting valve (check with function „Stabilizers“) bar 325 320 – 330
±10
14. Pressure increase (check with function „Stabilizers“) bar 360 350 – 370
15. Stick out (with pressure increase) bar 390 +10 390 – 400 #

16. Stick in (with pressure increase) bar 390 +10 390 – 400 #

17. Grab open (pressure increase is deactivated) bar 350 +10 350 – 360 #

18. Greifer close (pressure increase is deactivated) bar 350 +10 350 – 360 #

19. Raise Boom bar 390 +10 390 – 400

20. +20
Lower Boom bar 100 100 – 120
21. P (do not switch off RC2-Box, high idle, Boom on ground level, function fully
bar Test tolerance: 18,8 – 22,2
selected)
Is the measured value not in the test tolerance area the set tolerance has to be readjusted. bar Set tolerance: 20 – 21
22. forward bar 380 +20 380 – 400 #
Travel in high speed (close travel brake)
backwards bar 380 +20 380 – 400 #

23. Tilt cylinder/Multip.Stick out/in (pressure increase is deactivated) bar 350 +20 350 – 370 #
/
24. Stall speed (only check in Travel trial –following functions fully selected: open –30
grab, extend stick, raise boom) R/min 1980 1950 – 1980
+150
25. Fan speed on oil cooler R/min 1200 1200 – 1350
26. Speed cardan shaft (high idle) forward R/min 2100 +150 2100 – 2250
Work hydraulic shut off backwards R/min 2100 +150 2100 – 2250
Other
10
27. Slewing motor, low step pressure limiting valve (right/left) bar 115 105 – 125 /
+10
28. Slewing motor, high step pressure limiting valve (right/left) bar 230 230 – 240 /
29. Slewing right (pressure lim. valve down the front of control block) bar 215 +10 215 – 225
+10
30. Slewing left bar
(pressure lim. valve down the front of control block) 215 215 – 225
31. Screw out completely the adjustment screw in pilot control cover at „Stabilizers
out“
32. ± 2,4 bar
Overload warning device, Overload cut-off (compare indicated value in „Service-
Tolerance -
Menue“ in „Settings“ with real measured value at boom cylinder)
Cycle time of each working movent (Machine in operating temp., supplied on stable ground, without working tool, full throttle)
33. Speed slewing upper carriage R/min 8 ±0,5 7,5 – 8,5
34. ±0,5
Stick out (between both end positions) Sec 4,5 4–5
35. Stick in (between both end positions) Sec 7 ±0,5 6,5 – 7,5
36. ±0,5
Raise boom (Stick fully extended, from ground level to end position) Sec 5,2 4,7 – 5,7
37. Lower boom (Stick fully extenden, from end position to ground level) Sec 6,2 ±0,5 5,7 – 6,7
38. ±0,5
Tilt cylinder out/in (with Option Multipurpose stick) sec 4 3,5 – 4,5
Datum: Unterschrift: