Slewing Rings PDF
Slewing Rings PDF
Slewing Rings PDF
Catalogue 404
404 Slewing rings
132 552
132 553
132 531 132 532 132 533
132 554
132 555
132 534 132 535 132 536
132 556
132 557
132 537 132 538 132 539
132 558
132 559
Page
Product range
2 Overview/selection scheme
6 Product index
7 Index of suffixes
8 Ordering designation
9 Ordering example, ordering designation
Technical principles
12 Load carrying capacity and life
12 Static load carrying capacity
12 Definition of static load carrying capacity
12 Checking the static load carrying capacity
15 Calculation example
16 Dynamic load carrying capacity
16 Definition of dynamic load carrying capacity
16 Definition of basic rating life
16 Determining the basic rating life
18 Influences on the operating life of slewing rings
19 Calculation example
20 Fixing screws
20 Static and dynamic load carrying capacity
20 Conditions for checking load carrying capacity
20 Static limiting load diagrams
21 Static load carrying capacity of fixing screws
21 Dynamic load carrying capacity of fixing screws
22 Rotational resistance
24 Gear teeth
26 Lubrication
27 Grease lubrication
27 Criteria for grease selection
30 Initial greasing
30 Lubrication intervals
31 Grease operating life
31 Relubrication procedure
33 Oil lubrication
39 Fitting
40 Delivered condition of slewing rings
41 Hardness gap on slewing rings
42 Provision of fasteners
42 Securing of screws
42 General safety and operating guidelines
43 Fitting of slewing rings
43 Location of slewing rings
44 Checking and adjustment of tooth flank backlash
44 Measuring the tilting clearance
45 Checking the function
46 Tightening torques and fitting preload forces for fixing screws
Product range
48 Four point contact bearings
48 Features
50 Accuracy
52 Dimension tables
Appendix
94 Application examples
Other products
98 Crossed roller bearings for high precision applications
Features Tables
Page from page Type Description
– 70 VA Four point contact bearing, external teeth, sealed, selectable
internal clearance, lubrication nipple on circumference of
untoothed ring
– 72 VI Four point contact bearing, internal teeth, sealed, selectable
internal clearance, lubrication nipple on circumference of
untoothed ring
– 74 VU Four point contact bearing, without teeth, sealed, selectable
internal clearance, lubrication nipple on outer ring circumference
48 52 VLA 20 Four point contact bearing, light series 20, external gear teeth,
selectable internal clearance, sealed, lubrication nipple on
circumference of ring without teeth
49 54 VLI 20 Four point contact bearing, light series 20, internal gear teeth,
selectable internal clearance, sealed, lubrication nipple on
circumference of ring without teeth
49 56 VLU 20 Four point contact bearing, light series 20, without gear teeth,
selectable internal clearance, sealed, lubrication nipple on
circumference of outer ring
48 58 VSA 20 Four point contact bearing, standard series 20, external gear
teeth, selectable internal clearance, sealed, lubrication nipple on
circumference of ring without teeth
49 60 VSI 20 Four point contact bearing, standard series 20, internal gear
teeth, selectable internal clearance, sealed, lubrication nipple on
circumference of ring without teeth
49 62 VSU 20 Four point contact bearing, standard series 20, without gear
teeth, selectable internal clearance, sealed, lubrication nipple on
circumference of outer ring
48 64 VSA 25 As VSA 20 but with rolling element diameter 25 mm,
internal clearance matched to series
49 66 VSI 25 As VSI 20 but with rolling element diameter 25 mm,
internal clearance matched to series
49 68 VSU 25 As VSU 20 but with rolling element diameter 25 mm,
internal clearance matched to series
Suffix Description
H Hardened gear teeth on bearing ring
N Normalised gear teeth on bearing ring
V Quenched and tempered gear teeth on bearing ring
VSP Bearing with preload
ZT Centring on inner and outer rings
RR Corrosion-resistant design with INA special plating Corrotect®
RL0, 1, 2, 3 Restricted internal clearance
Designation (Figure 1)
The designation is given in the dimension tables and describes
the standard design of the bearing.
The designation consists of several parts.
It indicates:
■ the type
– four point contact bearing (V), crossed roller bearing (X)
■ the series
– e.g. light series (L)
■ the type of gear teeth
– external teeth (A), internal teeth (I), without teeth (U)
■ the dimension-specific part
– rolling element diameter (DW)
132 510
– rolling element pitch circle diameter (DM).
Note
For slewing rings in accordance with a drawing number
(F- no.), the features Centring, Rotational resistance
and Internal clearance cannot be ordered using suffixes.
For these bearings, the F- number must also be indicated
when ordering.
132 511
Ordering designation:
VLA 20 1094 N ZT RL2 (Figure 3).
The correct sequence of characters must be observed
when ordering!
⭋1094
132 512
⭋20
fA – Application factor
fB – Type factor
fL – Raceway factor
fS – Factor for additional safety
Fa kN Dynamic axial bearing load
Fr kN Dynamic radial bearing load
Fz max kN Maximum permissible tooth force (fracture strength)
Fz norm kN Permissible tooth force (fatigue strength)
f0r – Static radial load factor
F0a kN Static axial bearing load
F0q kN Equivalent static axial bearing load
F0r kN Static radial bearing load
m mm Tooth modulus
mgrease g Grease quantity
MK kNm Dynamic tilting moment load
MW kNm Rotational resistance torque
M0k kNm Static tilting moment load
M0q kNm Equivalent static tilting moment load
p – Life exponent
P kN Equivalent dynamic bearing load
Paxial kN Equivalent dynamic axial bearing load
Pradial kN Equivalent dynamic radial bearing load
z – Number of teeth
The size of the slewing ring required is dependent on the Checking the static load carrying capacity
demands made on its: The static load carrying capacity can be checked in
■ static and dynamic load carrying capacity approximate terms only when:
(Dynamic load carrying capacity see page 16) ■ the load arrangement is in accordance with Figure 3
■ life (see Dynamic load carrying capacity and life, page 16) (page 15)
■ operational reliability. ■ all the requirements stated in this publication are fulfilled in
relation to
Definition of static load carrying capacity – flange rings and location
Slewing rings that undergo rotary motion only infrequently, – fitting, lubrication and sealing.
undergo slow swivel motion, rotate only slowly or are subjected Where load arrangements are more complex or the
to load while stationary are dimensioned on the basis of their conditions are not fulfilled, please consult Schaeffler.
static load carrying capacity since the permissible load in these
cases is determined not by material fatigue but by the load- In order to check the static load carrying capacity, the following
induced deformations at the contact points between the rolling equivalent static operating values must be determined:
elements and raceways. ■ the equivalent static bearing load F0q
The static load carrying capacity is described by: ■ the equivalent static tilting moment load M0q.
■ the basic static load ratings C0 (see dimension tables) Checking is possible for applications with or without radial load.
■ the static limiting load diagrams Raceway and Fixing screws
(see dimension tables and calculation example, page 15). Determining the equivalent static bearing load without radial
load and checking the static load carrying capacity in the
The size of a statically loaded slewing ring for a particular static limiting load diagram Raceway
application can therefore be checked in approximate terms
using the basic static load ratings C0 and the static limiting load If only axial and tilting moment loads are present, the following
diagrams Raceway. apply:
F 0q F 0a ⋅ f A ⋅ f S
M 0q M 0k ⋅ f A ⋅ f S
F0q kN
Equivalent static axial bearing load
F0a kN
Static axial bearing load
fA –
Application factor (see Table 1, page 14)
fS –
Factor for additional safety
M0q kNm
Equivalent static tilting moment load
M0k kNm
Static tilting moment load.
■ Using the values for F0q and M0q, determine the load point
in the static limiting load diagram Raceway.
The load point must be below the raceway curve.
In addition to the raceway, check the dimensioning of the
fixing screws as well (see Calculation example, page 15
and Fixing screws, page 20).
11
This should be done as follows: F0r /F0a
10 8
– determine the ratio F0r/F0a in Figure 1 or Figure 2
9
– from the ratio F0r/F0a and , determine the static radial 6
8
load factor f0r from Figure 1 or Figure 2.
7
■ Determine the application factor fA according to Table 1, 4
6
page 14 and the safety factor fS if required. 3
5
■ Calculate the equivalent axial bearing load F0q and the 2
4
equivalent tilting moment load M0q using the formulae.
3
■ Using the values for F0q and M0q, determine the load 1
2 0,5
point in the static limiting load diagram Raceway
(see calculation example, page 15). 1 0,25
0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 2
132 508
The load point must be below the raceway curve. Load eccentricity factor
2 000 ⋅ M 0k Figure 1 · Static radial load factor f0r for four point contact
= ----------------------------
- bearings and crossed roller bearings
F 0a ⋅ D M
5
2
F 0q = F 0a ⋅ f A ⋅ f S ⋅ f 0r
4,5
M 0q = M 0k ⋅ f A ⋅ f S ⋅ f 0r
4
–
Load eccentricity parameter
f 0r
M0k kNm 3,5
Static tilting moment load
Static radial load factor
F0a kN 3
Static axial bearing load F0r /F0a
DM mm 8
Rolling element pitch circle diameter (dimension tables) 2,5
6
F0q kN
Equivalent static axial bearing load 2 4
3
fA – 2
Application factor (see Table 1, page 14)
1,5
1
fS – 0,5
Factor for additional safety
0,25
1
f0r – 2 4 6 8 10 12 14 16
Static radial load factor (see Figure 1 or Figure 2)
132 509
250
Static radial bearing load F0r = 15 kN
Static tilting moment load M0k = 70 kNm
Rolling element pitch circle diameter DM = 744 mm 200
Application factor fA = 1,25 (Table 1)
Safety factor fS = 1 150
VS
I2
Required 00
100 74
Static load carrying capacity of the bearing. 96,25 4N
Solution 50
2 000 ⋅ M 0k
= ----------------------------
- 0
F 0a ⋅ D M
0 41,25 400 600 800 1000 1200 1400 1600
132 335
kN
Equivalent static axial bearing load F0q
2 000 ⋅ 70
= ------------------------- = 6,27
30 ⋅ 744 Figure 3 · Static limiting load diagram Raceway –
F 0r supported load
15
-------- = ------ = 0,5 (Figure 2) 220
F 0a 30
kNm
200
M0k
f0r = 1,1 (Figure 2)
F0a
180 F0r
F 0q = F 0a ⋅ f A ⋅ f S ⋅ f 0r
M 0q 160
140
Equivalent static tilting moment load
F0q = 30
1,25
1
1,1 = 41,25 kN
120
VSI 20 0744 N
M 0q = M 0k ⋅ f A ⋅ f S ⋅ f 0r 100
96,25
M0q = 70
1,25
1
1,1 = 96,25 kNm 80
60
Determining the load point in the static limiting load diagram
– checking the static load carrying capacity 40
Using the values for F0q and M0q, the load point in the static
20
limiting load diagrams Raceway and Fixing screws is
determined (see Figure 3 and Figure 4).
0
The load point is below the raceway and screw curves. 0 41,25 200 400 600 800 kN 1000
132 356
The four point contact bearing VSI 20 0744 N is adequately Equivalent static axial bearing load F0q
dimensioned and therefore suitable for the application.
Figure 4 · Static limiting load diagram Fixing screws –
supported load
Dynamically loaded slewing rings – i.e. bearings undergoing Determining the basic rating life
predominantly rotary motion – are dimensioned in accordance The life formulae for L and Lh are only valid:
with their dynamic load carrying capacity. ■ with a load arrangement in accordance with Figure 5
Definition of dynamic load carrying capacity ■ if all the requirements stated in this catalogue are fulfilled in
The dynamic load carrying capacity is determined by the fatigue relation to
behaviour of the material. The life as a fatigue period depends – flange rings and location
on the load and operating speed of the bearing and the – fitting, lubrication and sealing
statistical probability of the first occurrence of failure. ■ if the load and speed can be regarded as constant during
The dynamic load carrying capacity is described by: operation
■ the basic dynamic load ratings C (see dimension tables) – if the load and speed are not constant, equivalent
■ the basic (calculated) rating life L or Lh. operating values can be determined that will cause
the same fatigue conditions as the actual loads
The size of a dynamically loaded slewing ring for a particular (see Equivalent operating values, INA Catalogue 307).
application can therefore be checked in approximate terms
using the basic dynamic load ratings and the basis rating life. ■ if the load ratio is Fr/Fa 8.
If more complex load arrangements are present, a ratio
Definition of basic rating life Fr/Fa 8 or if the conditions differ from those stated,
The basis for calculation is the theory of probability, according please consult Schaeffler.
to which a defined percentage of a sufficiently large group
of apparently identical bearings achieves or exceeds a Determining the basic rating life for bearings subjected to
particular number of revolutions before the first evidence of combined loads
material fatigue appears. Calculation is based on a requisite For bearings subjected to combined loads – bearings
reliability of 90%. with axial, radial and tilting moment loads – the life L and Lh
The basic rating life is only an approximate value for is calculated as follows:
guidance and comparative purposes. ■ calculate the load eccentricity parameter using the formula
Calculation of an adjusted rating life in accordance ■ determine the ratio of the dynamic radial bearing load Fr to
with ISO 281 is recommended if the nominal viscosity of the dynamic axial bearing load Fa (Fr/Fa)
the lubricant is not achieved for the specific operating ■ using the values for and the ratio Fr/Fa in Figure 5 or
load case (Nominal viscosity see page 33). Figure 6, determine the dynamic load factor kF
■ calculate the equivalent dynamic axial bearing load Paxial
using the formula
■ enter the equivalent dynamic axial bearing load Paxial and
the basic dynamic axial load rating Ca in the life formulae
for L or Lh and calculate the life. If swivel operation is
present, enter the operating speed n calculated using the
formula in the life formula Lh.
p
L h = ----------------- ⋅ ⎛⎝ ----⎞⎠
16 666 C
n P
5 2
4 Mk
n = n osc ⋅ --------- 1 0,5
90° 3 0 Fa
Fr
–
Load eccentricity parameter 2
MK kNm
Dynamic tilting moment load
Fa kN 1
Dynamic axial bearing load 0 2 4 6 8 10 12 14 16
132 514
DM mm Load eccentricity factor
Rolling element pitch circle diameter (dimension table)
Paxial, Pradial kN
Figure 5 · Dynamic load factor kF for four point contact
Equivalent dynamic axial or radial bearing load. bearings
This is used for P in the life formulae for L and Lh 50
kF – 40
Dynamic load factor (see Figure 5 or Figure 6)
30
L 106 rev.
Basic rating life in millions of revolutions
20 Fr / Fa
Ca, Cr kN
Basic dynamic axial or radial load rating according to dimension table. 8
p – 6
Life exponent kF 10
for four point contact bearings: p = 3 4
Dynamic radial load factor
For the crossed roller bearing XSU 14 0544 without gear teeth 40
(see dimension table, page 86), the basic rating life Lh in
operating hours is to be determined. 30
Given 20
Dynamic axial bearing load Fa = 80 kN
Dynamic radial bearing load Fr = 40 kN
Dynamic tilting moment load MK = 32 kNm kF 10
Operating speed n = 2 min–1
Dynamic radial load factor
Life exponent
for crossed roller bearings p = 10/3
5
Basic dynamic axial load rating of Mk
4
slewing ring (according to 3,3
dimension table, page 86) Ca = 270 kN 3 Fa
Fr
Rolling element pitch circle diameter DM = 544 mm
2
Required
Basic rating life Lh.
1
Solution 0 2 4 6 8 10 12 14 16
1,47
132 516
2 000 ⋅ M Load eccentricity factor
= --------------------------K-
Fa ⋅ DM Figure 7 · Dynamic load factor kF for crossed roller bearings
2 000 ⋅ 32
= ------------------------- = 1,47
80 ⋅ 544
F
-----r = 40
------ = 0,5
Fa 80
kF = 3,3 (Figure 7)
P axial = k F ⋅ F a
Ca p
L h = ----------------- ⋅ ⎛ --------------⎞
16 666
n ⎝ P axial⎠
10
------
3
Lh = ----------------- ⋅ ⎛ ----------⎞
16 666 270
= 8 980 h
2 ⎝ 264⎠
132 517
If the actual conditions vary from those stated or if more
Equivalent static axial bearing load F0q
complex load arrangements are present, please consult
Schaeffler. Figure 1 · Static limiting load diagram Fixing screws – example
for four point contact bearing VSI 20 0744 N
Indicator of load carrying capacity
The load carrying capacity of the screws is described by:
■ the curves in the static limiting load diagrams Fixing screws
(Figure 1 and dimension tables)
■ the maximum permissible radial load Fr perm (friction locking)
in the dimension tables.
The rotational resistance of slewing rings is essentially Calculation of the rotational resistance
determined by: The rotational resistance torque MW can only be calculated in
■ the rolling resistance of the rolling elements approximate terms using the influences stated.
■ the internal clearance or bearing preload The factors required for calculation are given in Table 1.
■ the friction of the spacers or the cage or cage segments
DM M K ⋅ 1000 F r ⋅ f L F a DM ⋅ WR
■ the seals. M W = -------------- ⋅ ⎛ ⋅ k ⋅ ⎛ -------------------------- + ------------- + -----⎞ + ---------------------⎞
2 000 ⎝ ⎝ DM 2 k⎠ 1000 ⎠
The rotational resistance is also influenced by a large number
of other parameters. MW kNm
These include: Rotational resistance torque
■ the preload and lubrication of the seals DM mm
■ the quantity of grease in the bearing Rolling element pitch circle diameter (dimension table)
INA slewing rings are available in the following designs: Standard design of gear teeth
■ with external gear teeth (A) Slewing rings with gear rings made from normalised material
■ with internal gear teeth (I) C45N or 42CrMo4V65 (suffix N) have proved themselves in a
■ without gear teeth (U). wide range of applications.
The letters A, I, U indicate the type of gear teeth – The permissible tooth forces for each bearing are indicated in
for the composition of the designation, see the section the dimension tables.
Ordering example and ordering designation, page 8. Special designs of gear teeth
Design and quality of gear teeth If the permissible tooth forces indicated in the dimension tables
As standard, the gear teeth on slewing rings are involute gear are exceeded as a result of high circumferential forces, the
teeth without addendum modification (0 = 20°). gear teeth may be quenched and tempered. This increases
the permissible tooth force by approximately 20%. The notch
The gear teeth are of quality 12e28 or 12e29 and, in the case impact toughness in the low temperature range is also
of the standard series XS 14, 10e27, in accordance with improved.
DIN 3 960, DIN 3 962-1 and DIN 3 967. Deviations are
indicated in the dimension tables. The gear ring material for the quenched and tempered design
is 42CrMo4V, suffix V.
The runout of the gear teeth deviates from DIN 3 962 and is
defined as the variation in wall thickness between the rolling If there are particularly high requirements for the life of the
element pitch circle diameter and the pitch circle diameter of gear teeth, the contour of the gear teeth can be hardened.
the gear teeth (see Accuracy, page 50 and page 80). The flanks and root of the teeth are hardened simultaneously.
The bottom clearance is 0,25modulus and the minimum These slewing rings are indicated by the suffix H.
dedendum is 1,25modulus (reference profile to DIN 867). The special designs “V” and “H” are only available by agreement
In order to prevent meshing interference, the tip on external for large quantities.
gear teeth is reduced. This allows the use of pinions with a small Further information on special designs is given in the
number of teeth (at least 14 teeth). dimension tables.
Four point contact bearings VA and crossed roller bearings XA Tooth forces
are designed in some cases without a tip reduction
(see dimension tables). The tooth forces Fz in the dimension tables have the following
definitions:
Material and heat treatment Fz norm = permissible tooth force
The heat treatment of the gear teeth is characterised by means (tooth base fatigue strength at a shock factor of 1,2).
of suffixes: Fz max = maximum permissible tooth force
(tooth base fracture strength at a shock factor
■ normalised (N)
of 1,35).
– standard design of gear rings
■ quenched and tempered (V) The values are applicable to:
– special design of gear rings ■ hardened and ground drive pinions
■ hardened (H) ■ tooth quality of the drive pinion 7b26
– special design of gear rings. ■ driving pinion
– with a driving wheel, the permissible value is 90% of the
Example:
Fz value
VLA 20 0414 N.
■ suspended pinion bearing arrangement
Four point contact bearing, light series 20, normalised
■ swivelling operation
gear teeth.
– the maximum swivel speed is 1,5 m/s.
For the composition of the suffix, see the section
Ordering designation, page 8. For other shock factors (see Table 1), the tooth forces indicated
in the dimension tables can be converted on a linear basis.
˚
20
Operating temperature range (Figure 1)
100˚
re
100˚
tu
The range must correspond to the potential range of
ra
pe
temperatures in the rolling bearing.
m
50˚
te
The possible operating temperatures should not exceed 50˚
g
tin
the upper and lower limit values:
ra
■ the maximum operating temperature should be +20 °C
pe
O
less than the upper limit value 0˚
˚
20
0˚
■ the minimum operating temperature should be +20 °C
above the lower limit value. At very low temperatures, -25˚
Lower limit value
greases release very little base oil. This can result in -25˚
inadequate lubrication.
132 569
Type of grease (Figure 2)
The characteristics of a grease depend on:
Figure 1 · Operating temperature range
■ the base oil
■ the viscosity of the base oil
– important for the speed range Additives
Additives
■ the thickener
– the shear strength is important for the speed range Thickener
Thickener
■ the additives.
NLGI 3 NLGI 1
155 180
Pressure properties 80 40
Grease
■ The viscosity must be sufficiently high at the operating Sample
temperature for the formation of a lubricant film capable of 10
0 0
supporting loads
155 181
■ At high loads, greases with EP (extreme pressure)
characteristics and high base oil viscosity should be used Glass slide
(KP grease to DIN 51502) Figure 4 · Behaviour in the presence of water to DIN 51807
■ Silicone greases should only be used with low loads
(P ⬇ 3% C).
The load-supporting capability of common greases can
change if EP additives containing lead are not used.
Therefore:
– check the grease selection
– consult the lubricant manufacturer.
6
200
5
■ compatible thickener types
200
4
0 10
100
200
■ similar base oil viscosities 90
% 20
Storage (Figure 5)
Lubricants age due to environmental influences.
The information provided by the lubricant manufacturer
should be adhered to. ˚C
Schaeffler uses greases with a mineral oil base. Experience
40
shows that these greases can be stored for up to 3 years.
The preconditions for storage are:
■ closed room or store 0
■ temperatures between 0 °C and +40 °C
■ relative atmospheric humidity not more than 65%
155 186
Raceway
During the lubrication procedure, foreign matter such as
contaminants, dust, spray water and condensation that have
entered the slewing ring are pressed out.
If possible, the grease used for relubrication should be the same
as that used in initial operation.
Lubrication should always be carried out on bearings that are
warm from operation:
■ clean the lubrication nipples.
■ grease should then be pressed into the lubrication nipples
until a collar of fresh grease forms around both seals
(one bearing ring should slowly rotated during this process)
– the old grease must be allowed to flow out unhindered.
Before initial operation, it must be ensured that all the
lubricant ducts to the bearing are filled with lubricant.
Gear teeth
If possible, the grease used should be the same as that used in
initial operation.
■ The gear teeth, especially the tooth root surface, must be
cleaned.
■ The gear teeth must be sprayed or brushed with grease.
For oil lubrication, Schaeffler recommends oils of type CL/CLP Determining the nominal viscosity 1 according to the
to DIN 51 517 or HL/HLP to DIN 51 524 (ISO VG 10 to 100). example (Figure 6):
The oils can be used at operating temperatures from –30 ºC to ■ assign 1 to an ISO VG nominal viscosity grade between
+100 ºC. 10 and 1500
Note the limiting speeds for nG grease and nG oil according – mean viscosity to DIN 51 519
to the dimension tables. ■ intermediate values should be rounded to the nearest
ISO VG grade
Selection of the oil – this is due to the steps between the viscosity groups.
A lubricant film capable of supporting loads is required at the This method cannot be used for synthetic oils
contact points between the rolling elements and the raceway.
– these have different speed/pressure and
Depending on the operating speed, at the operating speed/temperature characteristics.
temperature the oil must have:
■ at least the nominal viscosity 1 (Figure 6). Influence of temperature on viscosity
As the temperature increases, the viscosity of the oil decreases.
Nominal viscosity for mineral oils
When selecting the viscosity, the lowest operating
The guide value for 1 is dependent on: temperature should be taken into consideration:
■ the mean bearing diameter dM – increasing viscosity reduces the flowability of the oil and
■ the speed n. leads to increased power losses.
It takes account of the EHD theory of lubricant film formation
and practical experience.
1000 2
mm 2 s –1 Viscosity [mm 2 s –1 ]
at 40 ˚C
500 5
min –1
10
20
n
200
15 0000
1 8
50
00
4
6
100 3 60
1 100 22 20
15 0
200 10 0
50 6 0
46 8
Nominal viscosity
500 32
22
20 100 15
0 10
200
0
500
10 100 0
200 00
00
5 50
100 000
0
00 ISO-VG
3
10 20 50 100 200 mm 500 1000 10 20 30 40 50 60 70 80 ˚C 100 120
151 157
a
metre. These profiles fulfil a wide variety of requirements
(see Table 1). Installation drawings can be requested for the
individual seal profiles.
The seal profiles are not suitable for applications a D
132 432
requiring leakproof operation – or for grease lubrication.
If leakage losses are unacceptable, measures such as
rotary shaft seals can be applied. Figure 1 · Dimensioning of the fitting space and the diameter
Seal profile materials
The standard material for the profiles is the synthetic elastomer
NBR 70. This material is characterised by:
■ good resistance to oils and greases
■ good wear resistance.
Operating temperature
INA seal profiles can be used at temperatures from –40 °C to
+80 °C.
For temperatures lower or higher than this range, extreme
environmental influences (e.g. ozone) or high speeds,
please consult Schaeffler. 132 476
132 434
a A/R 0218 300 to 1000 300 to 1000 12 7,5 – low frictional torque
a A/R 0419 400 400 16 10
b b
132 435
132 436
A/R 1025 200 200 to 1000 8 5,5 – little design space required
b A/R 1126 400 400 to 1000 12 9 – protected by fitting in the
A/R 1227 400 400 16 11 bearing gap
b
a
132 437
132 438
radial sealing
R 2001 – 300 13 9,5 – higher contact pressure
R 2009 due to tension spring
– particularly suitable for
a a sealing against fluids
– only for low speeds or
swivel operation
b b
132 549
132 439
a
132 440
132 441
132 518
The area around the bearing seal must be designed such
that the seal profiles are not damaged during operation.
Figure 1 · Load transmission –
Fixing screws axial, radial, tilting moment load
Screws of grade 10.9 are suitable for fixing the bearing rings
or clamping rings (see Fitting, page 46, Table 3) –
the dimensioning and tightening torque are dependent
on the bearing size.
Any deviations from the recommended size, grade and
number of screws will considerably reduce the load
carrying capacity and operating life of the bearings.
132 164
DM/DW (Figure 3).
t
C 0a
Q spec = -------------------------
- Figure 2 · Four point contact bearing between upper and lower
DM ⋅ ⋅ fB adjacent construction
Qspec kN/mm 70
mm DM/DW = 35
Specific load
65
DM/DW = 30
C0a kN
Basic axial static load rating (dimension table) 60 DM/DW = 25
DM mm 55 DM/DW = 20
Rolling element pitch circle diameter
50 DM/DW = 15
DW mm
Rolling element diameter 45
fB – s
40
Type factor
Flange thickness
132 525
The following formula is valid for:
■ through hardened bearings
Figure 4 · Permissible flatness deviation
■ preloaded four point contact bearings
■ crossed roller bearings.
D M + 1000
B = ----------------------------
-
20 000
B mm
Maximum permissible flatness deviation ␦w
DM mm
Rolling element pitch circle diameter.
m
100 m
Permissible perpendicularity deviation 1
The perpendicularity deviation W applies in the transverse
direction (Figure 5):
■ relative to a flange width of 100 mm, the perpendicularity
deviation W must not exceed half the permissible flatness
deviation B (W 0,5 B). For other flange widths,
the permissible deviation can be converted proportionally.
132 526
132 524
■ any burrs present must be removed using an oilstone
(Figure 1).
Figure 1 · Preparing the adjacent construction
The support surfaces for the bearing rings must be clean.
Cleaning (Figure 1):
t
■ apply cleaning agents using a brush or a suitable,
lint-free cloth.
■ remove any foreign matter and dry the surfaces.
Ensure that all adjacent components and lubrication HT
ducts are free from cleaning agents, solvents and
washing emulsions. The bearing seating surfaces can
s
rust or the raceway system can become contaminated.
Do not exceed the permissible deviations. Figure 2 · Flange thickness s, pot height HT
and pot wall thickness t
132 521
– vapours, gases, fluids.
After long storage periods, the frictional torque may
temporarily be higher than that of freshly greased bearings. Figure 3 · Storage of slewing rings
The lubricity of the grease may also have deteriorated.
132 528
Hardness gap on slewing rings
Figure 5 · Narrowest point of tooth set
For the fitting of slewing rings, not only the marking on the tooth
tip but also the so-called hardness gap is important.
The hardness gap is the point between the start and end
of the raceway hardening. This point is indicated by (Figure 6):
■ the indented INA logo
■ the closing plug .
2
132 529
132 522
without gear teeth.
Location:
■ insert the fixing screws – with washers if necessary – Figure 7 · Positioning of slewing rings
in the bearing ring to be fitted and tighten in steps to the
specified tightening torque MA according to Table 3,
page 46
– during this process, rotate the unlocated bearing ring
several times by a distance corresponding to several MA
screw pitches
– tighten the screws in a crosswise sequence in order to 2
prevent unacceptable fluctuations in the screw tensioning
forces
■ screw mount the unlocated bearing ring in the same way as 3 1
the adjacent construction.
■ check the function of the bearing (see Checking the function,
page 45).
132 330
In the case of slewing rings with gear teeth, the flank backlash
of the gear teeth must be checked and if necessary adjusted 1 1
after the bearing rings have been screw mounted to the
adjacent construction.
Checking (Figure 9):
■ determine the flank backlash at the point marked in green on
the tooth tip – e.g. using a feeler gauge
■ adjust the backlash to the nominal value of 0,03 to
0,04modulus
– this is the standard flank backlash jn in accordance with jn
DIN 868 and DIN 3960.
1) DW is the rolling element diameter in mm. Figure 10 · Measuring the tilting clearance of a fitted bearing
Once assembly is complete, the operation of the fitted slewing Safety checks
ring must be checked. After each period of 500 hours of operation, but at least
If the bearing runs irregularly or roughly, or the every six months, check and if necessary correct or
temperature in the bearing shows an unusual increase, replace:
dismantle and check the bearing and reassemble the – the condition and tightening torque of the fixing screws
bearing in accordance with the fitting guidelines in this – the tilting clearance.
catalogue or INA Technical Product Information TPI 13.
A failure to follow these instructions can lead to
Rotational resistance considerable personal injury or damage to property.
The rotational resistance is essentially determined by The procedure and scope of the safety checks is described
(see also Rotational resistance, page 22): in detail in INA Technical Product Information TPI 13.
■ the rolling resistance of the rolling elements This TPI is supplied with slewing rings and can also be
requested from Schaeffler.
■ the internal clearance or bearing preload
■ the friction of the spacers
■ the friction of the seals
■ the grease
■ a deformed or defective adjacent construction
■ errors in fitting of the bearings.
Due to the preload in the raceway system, the rotational
resistance is higher than in a bearing with clearance.
At higher speeds, a high preload can lead to generation
of significant heat in the bearing; if necessary tests
must be carried out with bearings preloaded to various
values.
Bearing temperature
After initial operation, the temperature in the bearing can
increase – in the case of grease lubrication, for example, until
the grease is evenly distributed in the bearing arrangement.
A further increase or unusually high temperatures may be
caused by one of the following:
■ the bearing is lubricated using an unsuitable grease
■ there is excessive lubricant in the bearing
■ the load on the bearing is excessively high
■ the bearings are fitted unevenly
■ the adjacent construction deviates from the specifications.
Table 3 · Tightening torques MA and fitting preload forces FM Table 4 · Fitting preload forces FM1)
for the torque-controlled tightening of fixing screws for the use of hydraulic clamping devices
(set screws) (set screws)
Fixing screw Tightening torque MA1) Fitting preload FM2) Fixing screw Clamping Core cross- Fitting preload FM1)
Dimensions in Nm in kN Dimensions cross- section for grade
Grade Grade section
8.8 10.9 12.9 8.8 10.9 12.9 AS2) Ad32) 8.8 10.9 12.9
mm2 mm2 kN kN kN
M 5 4,9 7 7,6 7 10 11
M16 157 144,1 90 133,2 155,7
M 6 7,5 11,7 13,3 9 14 16
M18 193 175,1 114,3 162,9 190,8
M 8 18,9 27,8 32,2 17 25 29
M20 245 225,2 145,8 207 243
M10 37,5 55,6 63,9 27 40 46
M22 303 281,5 180 256,5 301,5
M12 66,7 98,4 111,8 40 59 67
M24 353 324,3 209,7 297 351
M14 107 155,7 179 55 80 92
M27 459 427,1 274,5 387 450
M16 166,8 246,9 282,4 75 111 127
M30 561 519 333 477 558
M18 230,2 337,8 387,8 92 135 155
1) FM = 0,9 · F0,2.
M20 328 480,9 553,2 118 173 199
2) AS and Ad3 and F0,2 according to VDI Guideline 2 230.
M22 449,5 660,5 758,4 147 216 248
M24 567,1 830,7 954,1 170 249 286
M27 836,9 1227,2 1411,1 223 327 376
M30 1130,1 1663,8 1909,9 271 399 458
1) MA according to VDI Guideline 2230 (July 1986) for
K = 0,08 and G = 0,12.
2) FM according to VDI Guideline 2230 (July 1986) for
G = 0,12.
132 388a
up to 2 m/s (n · DM = 38 200),
for short periods up to 2,6 m/s (n · DM = 49 700) ˚C
■ are suitable in the standard series 20 for ■ light series 20, with external gear teeth
– moderate loads and circumferential speeds ■ inner ring in the form of an L-section ring
up to 2 m/s (n · DM = 38 200), ■ balls in accordance with DIN 5 401, plastic spacers
for short periods up to 2,6 m/s (n · DM = 49 700) ■ lubrication nipple on the circumference of the ring without
■ are suitable in the standard series 25 for gear teeth
– moderate to heavy loads and circumferential speeds ■ rolling element pitch circle diameter
up to 4 m/s (n · DM = 76 400), from 414 mm to 1094 mm
for short periods up to 5,2 m/s (n · DM = 99 500) 52
■ can support axial, radial and tilting moment loads
– cannot, however, be subjected to loads as high as
crossed roller bearings VSA 20, VSA 25
■ are suitable for supported and suspended loads
■ are used where lower requirements are placed on the
accuracy of the bearing arrangement
■ have an internal clearance matched to the series
– the internal clearance of series VL 20 and VS 20 can be
selected
■ have contact seals on both sides that protect the raceway
system against dust, contamination and moisture
■ are greased with a lithium complex soap grease KP2N–20
according to DIN 51825, but can also be lubricated
with oil
132 389a
■ are very easy to fit since the bearing rings are screw ■ standard series 20 and 25, with external gear teeth
mounted directly to the adjacent construction ■ balls in accordance with DIN 5 401, plastic spacers
– bearings of series VL 20 are also supplied without holes ■ lubrication nipple on the circumference of the ring without
gear teeth
■ are also available in series VA, VI, VU
■ VSA 20 with rolling element pitch circle diameter
(see dimension tables). from 414 mm to 1094 mm
■ VSA 25 with rolling element pitch circle diameter
58/64 from 755 mm to 1055 mm
132 391a
˚C ˚C
■ light series 20, with internal gear teeth ■ light series 20, without gear teeth
■ outer ring in the form of an L-section ring ■ inner and outer rings in the form of L-section rings
■ balls in accordance with DIN 5 401, plastic spacers ■ balls in accordance with DIN 5 401, plastic spacers
■ lubrication nipple on the circumference of the ring without ■ lubrication nipple on the circumference of the outer ring
gear teeth ■ rolling element pitch circle diameter
■ rolling element pitch circle diameter from 414 mm to 1094 mm
from 414 mm to 1094 mm
54 56
■
■ ■
VSI 20, VSI 25 VSU 20, VSU 25
132 392a
132 393a
˚C ˚C
■ standard series 20 and 25, with internal gear teeth ■ standard series 20 and 25, without gear teeth
■ balls in accordance with DIN 5 401, plastic spacers ■ balls in accordance with DIN 5 401, plastic spacers
■ lubrication nipple on the circumference of the ring without ■ lubrication nipple on the circumference of the outer ring
gear teeth ■ VSU 20 with rolling element pitch circle diameter
■ VSI 20 with rolling element pitch circle diameter from 414 mm to 1094 mm
from 414 mm to 1094 mm ■ VSU 25 with rolling element pitch circle diameter
■ VSI 25 with rolling element pitch circle diameter from 755 mm to 1055 mm
60/66 from 755 mm to 1055 mm 62/68
Height tolerances
Table 4 · Mounting height (H) and individual ring height (h)
Accuracy
Mounting height Individual ring height
The following tables give tolerances for slewing rings H h
(for further tolerances, see the dimension tables).
Series Height tolerance Series Height tolerance
Diameter tolerances mm mm
Table 1 · Outside and inside diameter tolerances in
accordance with ISO 2 768-m1) VL 20 0,7 VL –3
+0,7
( at preload –1 ) (L-section ring)
Outside and inside diameter Tolerance according to
Da, di ISO 2 768-m VS 20 0,6 VL 0,3
+0,3 +0,3
( at preload –1 ) (gear ring) ( at preload–0,65 )
mm mm
VS 25 0,6 VS 20 0,3
incl. 120 0,3 +0,3
( at preload–0,65 )
over 120 incl. 400 0,5 VS 25 0,3
over 400 incl. 1000 0,8
over 1000 1,2
Centring devices
Table 5 · ISO tolerance series
1) Values for VL 20 and VS 20 (rings without gear teeth only): Centring diameter IT8 IT7
see dimension tables.
Outside diameter (–)
Table 2 · Tolerances for gap diameter1) Inside diameter (+)
Rolling element diameter Tolerance for gap diameter mm mm
(ball) Di (+), da (–)
over 120 incl. 180 0,06 0,04
mm mm over 180 incl. 250 0,07 0,05
10 to 12 0,6 over 250 incl. 315 0,08 0,05
14 to 18 0,8 over 315 incl. 400 0,09 0,06
20 to 25 1 over 400 incl. 500 0,1 0,06
30 to 40 1,5 over 500 incl. 630 0,11 0,07
1) Values for VL 20 and VS 20: see dimension tables. over 630 incl. 800 0,13 0,08
over 800 incl. 1000 0,14 0,09
Table 3 · Tolerances for hole pitch circle diameter
over 1000 incl. 1250 0,17 0,11
Hole pitch circle diameter Positional tolerance
La, Li for fixing holes
mm mm
incl. 500 0,5
over 500 incl. 1200 0,6
Diameter tolerances for fixing holes in accordance with ISO 273,
“medium”.
Series VLA
56 47,5
44,5 40
20
4,5
M12
Di , DiZT
n a3)
La
480 -0,5
132 321
d0
Da
VLA 20 0414 N
no.
4 taper type lubrication nipples, DIN 71412–A S81,
arranged evenly about the circumference
12
56 47,5
44,5
20
4,5
M12
Di , DiZT
n a3)
La
132 562
d0
Da
VLA 20
no. to
4 taper type lubrication nipples, DIN 71412–A S81, arranged
evenly about the circumference, no. and 艐 uniform
100 160
kNm kNm 7
7
140
80 6
M 0q 120
M 0q 6
Equivalent static tilting moment load
5
Equivalent static tilting moment load
100
60 4
5
3 80
2 4
40
60
3
1 40
20 2
20 1
0 0
0 200 400 600 800 kN 1000 0 100 200 300 400 500 600 kN 700 800
132 369
132 286
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
132 322
d a , d aZT
VLI 20 0414 N
no.
4 taper type lubrication nipples, DIN 71412–A S81,
arranged evenly about the circumference
12
47,5
56
44,5
20
4,4
20 M12 di
d0
n i 3)
Li
132 563
d a , d aZT
VLI 20
no. to
4 taper type lubrication nipples, DIN 71412–A S81, arranged
evenly about the circumference; no. and 艐 uniform
120 160
kNm kNm 7
7 140
100
120
M 0q 6 M 0q 6
80
Equivalent static tilting moment load
5 100
4 5
60 80
3
4
60
40 2
3
1 40
2
20
20 1
0 0
0 200 400 600 800 kN 1000 0 100 200 300 400 500 600 kN 700 800
132 367
132 286
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
12
18 20
Di
na3)
La
132 149
Da ,DaZT
VLU 20
4 taper type lubrication nipples, DIN 71412–A S81,
arranged evenly about the circumference;
no. and 艐 uniform
Da DaZT2) di diZT2) Di da
120 160
kNm kNm 7
140
100 7
120
M 0q 6 M 0q 6
80
5
Equivalent static tilting moment load
100
5
4
60 80
3 4
60
40 2 3
40
1 2
20
20 1
0 0
0 200 400 600 800 kN 1000 0 100 200 300 400 500 600 kN 700 800
132 368
132 286
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
132 323a
d0
Da
VSA 20 0414 N
no.
4 taper type lubrication nipples, DIN 71412–A S81,
arranged evenly about the circumference
10 at ZT
56 44,5
44,5
20
4,5
M12
Di , DiZT
n a3)
La
132 564
d0
Da
VSA 20
no. to
4 taper type lubrication nipples, DIN 71412–A S81,
arranged evenly about the circumference
200 400
kNm kNm
180
350
7
160
7 300
M 0q 140 M 0q
Equivalent static tilting moment load
Equivalent static tilting moment load
6 250 6
120
5
100 200 5
4
80
150 4
3
60
2 3
100
40 2
1 50
20 1
0 0
0 200 400 600 800 kN 1000 0 200 400 600 800 1000 1200 1400 1600
kN
132 352
132 288
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
132 565
Li
d a , d aZT
VSI 20 0414 N
no.
4 taper type lubrication nipples, DIN 71412–A S81,
arranged evenly about the circumference
44,5
56
44,5
20
4,5
M12 di
3) d0
ni
Li
132 324a
d a , d aZT
VSI 20
no. to
4 taper type lubrication nipples, DIN 71412–A S81,
arranged evenly about the circumference
220 400
kNm
kNm
200
350
7
180
7
300
M 0q 160 M 0q
Equivalent static tilting moment load
Equivalent static tilting moment load
140 6 250 6
120
5
200 5
100 4
80 3 150 4
60 2 3
100
40 2
1
50
20 1
0 0
0 200 400 600 800 kN 1000 0 200 400 600 800 1000 1200 1400 1600
kN
132 355
132 288
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
at ZT 10 14
Di
n a3)
132 151a
La
Da , DaZT
VSU 20
4 taper type lubrication nipples, DIN 71412–A S81,
arranged evenly about the circumference
Da DaZT2) di diZT2) Di da
200 400
kNm kNm
180
350
7
160
7 300
M 0q 140 M 0q
Equivalent static tilting moment load
6
Equivalent static tilting moment load
250 6
120
5
100 200 5
4
80
3 150 4
60 2 3
100
40 2
1
50
20 1
0 0
0 200 400 600 800 kN 1000 0 200 400 600 800 1000 1200 1400 1600
kN
132 353
132 288
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
132 160a
d0
Da
VSA 25
4 taper type lubrication nipples, DIN 71412–A M101,
no. and arranged evenly about the circumference;
no. and 艐 arranged evenly about the circumference
500 800
kNm kNm
4
700
400
600 3
M 0q 4 M 0q
Equivalent static tilting moment load
500
Equivalent static tilting moment load
300 3
2
2
400
1
200 1
300
200
100
100
0 0
0 500 1000 1500 kN 2000 0 500 1000 1500 2000 2500 3000 3500
132 354
132 285
kN
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
Series VSI 54
80
71
40
19
M20 di
d0
n B3)
Li
132 161a
d a , d aZT
VSI 25
4 taper type lubrication nipples, DIN 71412–A M101,
no. and arranged evenly about the circumference
and recessed;
no. and 艐 arranged evenly about the circumference
500 800
kNm kNm
4
700
400
600 3
M 0q 4 M 0q
Equivalent static tilting moment load
500
Equivalent static tilting moment load
300 3
2
2
400
1
200 1
300
200
100
100
0 0
0 500 1000 1500 kN 2000 0 500 1000 1500 2000 2500 3000 3500
132 354
132 285
kN
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
22
at ZT 15 Di
n B 3)
La
132 140
Da , DaZT
VSU 25
4 taper type lubrication nipples, DIN 71412–A M101,
no. and arranged evenly about the circumference
and recessed;
no. and 艐 arranged evenly about the circumference
Da DaZT2) di diZT2) Di da
500 800
kNm kNm
4
700
400
600 3
M 0q 4 M 0q
Equivalent static tilting moment load
500
Equivalent static tilting moment load
300 3
2
2
400
1
200 1
300
200
100
100
0 0
0 500 1000 1500 kN 2000 0 500 1000 1500 2000 2500 3000 3500
132 354
132 285
kN
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
Series VA t at ZT
H h
b
T
dB
Di , D iZT
n a 3)
La
d0
132 325
Da
VA
No. ,
4 taper type lubrication nipples, DIN 71412,
艐 arranged evenly about the circumference
Da di diZT2) Di DiZT2) da H h T t
4 3
136 +0,5
240 +0,5
238 0,07
310 0,08
132 297
132 298
VA VA
No. No.
2 taper type lubrication nipples, DIN 71412–A M101,
arranged evenly about the circumference
Fixing holes Fixing screws Gear teeth Tooth force Basic load ratings
60 50
kNm kNm
4
50
40
M 0q M 0q
40
Equivalent static tilting moment load
4 30
3
30
3
20 2
20 2 1
1 10
10
0 0
0 200 400 600 800 kN 1000 0 100 200 300 400 500 600 kN 700
132 361
132 336
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
h
H b
t
u dB di
3) d0
ni
Li
132 560
d a , d aZT
VI
No.
2 taper type lubrication nipples, DIN 71412–A M101,
arranged evenly about the circumference and partially recessed
Da DaZT2) di Di da daZT2) H h T t u
53 h
H b
4 t
x
m = 0,749 dB di
11
3) d0
ni
268 +0,5 Li
132 302
132 301
+0,040
320 +0,004 d a , d aZT
VI VI
No. No.
2 taper type lubrication nipples, DIN 71412–A M6,
arranged evenly about the circumference
Fixing holes Fixing screws Gear teeth Tooth force Basic load ratings
50 60
kNm kNm 3
50
40
M 0q M 0q
40
Equivalent static tilting moment load
30 3
30 1
20
20
2
2
10
1 10
0 0
0 100 200 300 400 500 600 kN 700 0 100 200 300 400 500 600 kN 700
132 366
132 348
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
H h
h
T
dB
Di
n a 3)
La
132 551
Da , DaZT
VU
No. , ,
2 taper type lubrication nipples, DIN 71412, arranged evenly
about the circumference and partially recessed
Da DaZT2) di diZT2) Di da H h T t u
H h
h
T
dB 200 +0,03
3)
Di
na
La
132 303
132 304
Da , DaZT
VU VU
No. , No.
2 taper type lubrication nipples, DIN 71412–A M101, 3 taper type lubrication nipples, DIN 71412–C M81,
arranged evenly about the circumference and recessed arranged evenly about the circumference
50 70
kNm kNm 6
60
40
M 0q M0q 50
6
Equivalent static tilting moment load
30
40
5 4
4
2 30
20 5
20
2
10 1
1
10
3 3
0 0
0 100 200 300 400 500 kN 600 0 100 200 300 400 500 600 700 800 900
kN
132 365
132 339
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
Series VU t
H h
h
T
dB
Di
n a 3)
La
132 303
Da , DaZT
VU
No. to
Da DaZT2) di diZT2) Di da H h T t
500 600
kNm kNm
500
400
M 0q M 0q
400
Equivalent static tilting moment load
Equivalent static tilting moment load
300 10
300
200 10
9
9 200
100
8 100 8
7 7
0 0
0 400 800 1200 1600 kN 2000 400 800 1200 1600 2000 kN 2400
132 370
132 340
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
132 394a
up to 2,6 m/s (n · DM = 49 700)
■ can support high radial loads, moderate axial loads and ˚C
tilting moment loads ■ standard series 14, external gear teeth
– can support higher dynamic loads than four point ■ cylindrical rollers to DIN 5402, spacers made from plastic
contact bearings ■ lubrication nipple on the circumference of the ring without
■ are suitable for supported and suspended loads gear teeth
■ are preloaded ■ rolling element pitch circle diameter
from 414 mm to 1094 mm
■ are used
– where zero operating clearance or preload is required
82
– if the rotational resistance must be particularly uniform
– where there are high requirements for accuracy and
rigidity of the bearing arrangement
■ have contact seals on both sides that protect the raceway XA
system against dust, contamination and moisture
■ are greased with a lithium complex soap grease KP2N–20
according to DIN 51825, but can also be lubricated
with oil
■ are suitable for operating temperatures from –25 °C to
+80 °C
■ are very easy to fit since the bearing rings are screw
mounted directly to the adjacent construction
■ are also available in series XA, XI, XU.
132 402a
˚C
88
132 396a
˚C ˚C
■ standard series 14, internal gear teeth ■ standard series 14 without gear teeth
■ cylindrical rollers to DIN 5402, spacers made from plastic ■ cylindrical rollers to DIN 5402, spacers made from plastic
■ lubrication nipple on the circumference of the ring without ■ lubrication nipple on the circumference of the outer ring
gear teeth ■ rolling element pitch circle diameter
■ rolling element pitch circle diameter from 414 mm to 1094 mm
from 414 mm to 1094 mm
84 86
■
■ ■
XI XU
132 404a
132 396a
˚C ˚C
■ crossed roller bearing, internal gear teeth ■ crossed roller bearing without gear teeth
■ cylindrical rollers to DIN 5402, spacers made from plastic ■ cylindrical rollers to DIN 5402, spacers made from plastic
■ lubrication nipple on the circumference of the ring without ■ lubrication nipple on the circumference of the outer ring
gear teeth ■ rolling element pitch circle diameter
■ rolling element pitch circle diameter 288 mm from 77 mm to 515 mm
88 90
Height tolerances
Table 4 · Mounting height (H) and individual ring height (h)
Accuracy
Mounting height Individual ring height
The following tables give tolerances for slewing rings H h
(for further tolerances, see the dimension tables).
Series Height tolerance Series Height tolerance
Diameter tolerances mm mm
Table 1 · Outside and inside diameter tolerances in
accordance with ISO 2 768-m XS 14 0,3 XS 14 0,3
Outside and inside diameter Tolerance according to X In accordance with X In accordance with
Da, di ISO 2 768-m quotation and quotation and
delivery drawing delivery drawing
mm mm
incl. 120 0,3 Centring devices
over 120 incl. 400 0,5 Table 5 · ISO tolerance series
over 400 incl. 1000 0,8 Centring diameter IT8 IT7
m mm
132 305a
d0
Da
XSA 14 0414 N
No.
4 taper type lubrication nipples, DIN 71412–A M81,
arranged evenly about the circumference
10
D
56 44,5
44,5
20
4,5
M12 C
Di
A n a3)
La
132 566
d0
Da
XSA 14
No. to
4 taper type lubrication nipples, DIN 71412–A M81,
arranged evenly about the circumference
Fixing screws Gear teeth Tooth force Basic load ratings Internal clearance
200 350
kNm kNm
180 7
300
160
M 0q
M 0q 140 7 250
Equivalent static tilting moment load
6
Equivalent static tilting moment load
120 6
200
5 5
100
4 150
80 4
3
60 100 3
40 2 2
50
20 1 1
0 0
0 200 400 600 800 kN 1000 0 200 400 600 800 1000 1200 1400
kN
132 358
132 287
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
Series XSI 56
44,5
40 44,5
20
4,5
B M12 di
D d0
350 +0,5
n i 3)
Li
132 306a
da
XSI 14 0414 N
No.
4 taper type lubrication nipples, DIN 71412–A M81,
arranged evenly about the circumference
44,5
56
44,5
20
4,5
B M12 di
D d0
n i 3)
Li
132 567
da
XSI 14
No. to
4 taper type lubrication nipples, DIN 71412–A M81,
arranged evenly about the circumference
Fixing screws Gear teeth Tooth force Basic load ratings Internal clearance
200 350
kNm kNm
180 7
7 300
160
M 0q
M 0q 140 250
Equivalent static tilting moment load
6
6
Equivalent static tilting moment load
120
5 200
100 5
4
150
80 3 4
60 100
2 3
40 2
1 50
20 1
0 0
0 200 400 600 800 kN 1000 0 200 400 600 800 1000 1200 1400
kN
132 359
132 287
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
10
14
Di
A C n a 3)
La
132 307a
Da
XSU 14
4 taper type lubrication nipples, DIN 71412–A M81,
arranged evenly about the circumference and recessed
200 350
kNm kNm
180 7
300
160
M 0q
M 0q 140 7 250
Equivalent static tilting moment load
6
Equivalent static tilting moment load
120 6
200
5 5
100
4 150
80 4
3
60 100 3
2
40 2
1 50
20 1
0 0
0 200 400 600 800 kN 1000 0 200 400 600 800 1000 1200 1400
kN
132 357
132 287
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
Series XA t
H h
Crossed roller bearings b
132 317
Da
XA
No.
2 taper type lubrication nipples, DIN 71412–A M101,
arranged evenly about the circumference
Da di diZT2) Di DiZT2) da H h T t La Li
Da DaZT2) di Di da daZT2) H h T t u La Li
di T
b
h H h
H b
11 17
dB t
+0,081 u dB
274 di
Di 3) d0
ni
380-0,089 Li
132 568
132 315
na3)
La d a , d aZT
XA XI
No. No.
a 1 lubrication hole M121, 10 mm deep taper type lubrication nipples, DIN 71412,
艐 arranged evenly about the circumference and partially
recessed
Fixing screws Gear teeth Tooth force Basic load ratings Internal
clearance
na3) ni3) dB Fr perm d0 m z b Fz norm Fz max axial radial Preload
(friction locking)4)
dyn. stat. dyn. stat.
Ca C0a Cr C0r
kN kN kN kN kN kN kN
12 12 13 49,6 312 4 78 35 11 16,1 135 235 86 115 0 incl. 0,02
24 24 14 99,1 450 6 75 30 20,9 34,5 335 720 214 355 0 incl. 0,02
Fixing screws Gear teeth Tooth force Basic load ratings Internal
clearance
na3) ni3) dB Fr perm d0 m z b Fz norm Fz max axial radial Preload
(friction locking)4)
dyn. stat. dyn. stat.
Ca C0a Cr C0r
kN kN kN kN kN kN kN
20 20 9 35 224 4 56 34 12,3 17,8 150 290 95 141 0 incl. 0,02
35 60
kNm kNm
2 2
30
50
M 0q 25 M 0q
40
Equivalent static tilting moment load
Equivalent static tilting moment load
20
30
15
20 3
1
10
10
5 3 1
0 0
0 100 200 300 400 500 600 700 kN 800 0 100 200 300 400 500 600 700 kN 800
132 362
132 341
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
dB dS M8
without gear teeth
t
tS
Series XU 10
H h h 13 H
h
T
Di dB
n a 3)
La Da–0,04
Da ,DaZT
132 141
132 308
XU XU
No. 2 taper type lubrication nipples, No. ,
DIN 71412–A M6, arranged evenly about
the circumference and partially recessed
Da DaZT2) di diZT2) Di da H h T t u
tS
9,15 10
13 17
29
tS
tS tS
dS 101
dB dS dS
Di Da–0,04
Da–0,12 135
132 309
132 310
132 311
Da–0,046
XU XU XU
No. No. No.
7 8
kNm kNm
6 6 7
6
6
M 0q 5 M 0q
Equivalent static tilting moment load
5
4
4
3
3
5 1 2 3 4 5
2
4 2
1 1 2 1
3
0 0
0 20 40 60 80 kN 100 0 20 40 60 80
100 120 140 160 180
kN
132 364
132 345
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
Series XU t
H h
h
T
dB
Di
n a 3)
La
132 141a
Da ,DaZT
XU
No.
, taper type lubrication nipples, DIN 71412,
艐 arranged evenly about the circumference and recessed;
no. ,
, partially recessed
Da DaZT2) di diZT2) Di da H h T t u La Li
50 50
kNm kNm 10
40 40
10
M 0q M 0q
Equivalent static tilting moment load
30 30
11
20 8 20
8
7
11 7
10 10
9
9
0 0
0 100 200 300 400 kN 500 0 100 200 300 400 500 kN 600
132 371
132 346
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
132 312
132 313
132 314
XU XU XU
No. 2 taper type lubrication nipples, No. No.
DIN 71412–A M101,
arranged evenly about the circumference
na3) ni3) dB ds ts Fr perm axial radial Radial clearance Axial tilting Preload
(friction locking)4) clearance
dyn. stat. dyn. stat.
Ca C0a Cr C0r
kN kN kN kN kN
12 12 18 – – 65,5 133 275 85 131 0,01 incl. 0,03 0,02 incl. 0,06 –
20 20 14 – – 82,6 212 350 135 173 Clearance-free Clearance-free 0 incl. 0,02
12 12 8,7 13,7 8,6 21 85 117 54 57 Clearance-free Clearance-free 0 incl. 0,02
30 30 14 – – 123,9 270 550 172 270 Clearance-free Clearance-free 0 incl. 0,02
20 20 9 15 9 35 110 280 70 138 Clearance-free Clearance-free 0 incl. 0,02
18 18 26 – – 313,2 720 1370 455 670 Clearance-free Clearance-free 0 incl. 0,03
200 200
kNm kNm
150 150
M 0q 12 M 0q
12
Equivalent static tilting moment load
Equivalent static tilting moment load
100 100
50 50
0 0
0 200 400 600 800 1000 1200 kN 1400 0 300 600 900 1200 kN 1500
132 372
132 347
Equivalent static axial bearing load F0q Equivalent static axial bearing load F0q
Vibratory grinding is a process used, for example, to deburr, INA design solution
descale, smooth, precision grind or polish products of widely The bearing arrangements of the carousel and containers are
varying geometry made from a wide variety of materials. based on a four point contact bearing of series VLU 20.
The unit shown has two containers arranged on a carousel The slewing ring is designed such that the three bearing
parallel to the central axis. The containers rotate about their positions in the machine can be fitted with the same bearing.
common axis. The bearing arrangement:
Grinding elements of a specific shape and the workpieces to be ■ allows the required centre clearance
ground are fed into the container as a loose mixture. Due to
centrifugal force and the relative motion between the carousel ■ allows high circumferential speeds (3,5 m/s)
and the containers, a relative motion is induced between ■ is easy to fit and cost-effective.
the grinding elements and workpieces. The bearings can support axial, radial and tilting moment
After grinding, the grinding elements and workpieces are loads and the bearings on the containers can also support
separated by means of a separating sieve or magnetic the resulting centrifugal forces. The maximum operating
separators. The finished batches are discharged, for example temperature is +140 °C.
on conveyor belts. The particular features of the bearings are:
■ ground raceways
■ guidance of the rolling elements by a brass strip cage
■ optimised surface quality in the bearing gap
■ lubrication with lithium complex grease
■ FPM seals resistant to high temperatures.
1 1 1
1
083 023
The tandem roller described is fitted with two smooth tyres INA design solution
integrated in the front and rear support frames. It compacts In order to prevent edge loads on the roller, a four point contact
asphalt layers, load-bearing layers and anti-frost layers in bearing VU without gear teeth is fitted as a linkage point.
new construction and repair work. These rollers work on the Since only small oscillating movements occur, the bearing
vibration principle, are highly manoeuvrable and can be of a full complement ball design. Its favourable cross-
self-manoeuvring within a very small space. section and the full complement design give a space-saving,
The tyres are linked to each other by steering cylinders and compact bearing arrangement with high load carrying capacity.
self-aligning articulated couplings. For steering, the articulated This slewing ring supports radial and axial forces as well as
coupling moves about the vertical axis. Surface irregularities tilting moments with only one bearing position. In order that
are compensated by the articulated coupling on the rear tyre. the steering can operate without stick-slip, the bearing is
In order that the tyres can perform oscillating motion about their clearance-free and preloaded. For ease of fitting, the bearing
horizontal axis, a bearing is fitted between the articulated rings are screw mounted to the adjacent construction.
coupling and the rear frame. This bearing is subjected in L-section seals on both sides of the four point contact bearing
some instances to very high loads and shock loads. It must protect the running system against dust, contamination and
support radial forces, axial forces, tilting moments and vibration moisture.
loads. The coupling must operate without stick-slip and it The maintenance-free bearing is greased with a high quality
must be capable of motion even after the tandem roller has lithium complex soap grease KP2N–20 to DIN 51825.
been idle for a considerable period. The bearing must be sealed It can be relubricated via taper type lubrication nipples.
and maintenance-free.
For steering motion about the vertical axis, maintenance-free
ELGOGLIDE® angular contact spherical plain bearings GE..SW
are fitted.
2 1
132 561
Machining centres of this machine concept are used for INA design solution
milling operations on tools, shapes and production parts. A four point contact bearing VI with gear teeth is used as a tool
Due to their flexibility, precision, cutting performance and magazine. The plastic holders for the tools are screw mounted
favourable set-up and ancillary costs, they are highly suitable to the outer ring of the bearing. This saves on space and
not only in the traditional areas of tool and die production reduces the total number of parts for the magazine. The tool
but also in sectors such as medical equipment, the optical changer is rotated by means of the gear teeth on the bearing
industry, aerospace and automotive engineering. inner ring and a pinion; the tools are positioned precisely by
The tool moves in three axes. Due to the high dynamic the machine control system.
characteristics irrespective of the workpiece, high rapid The cross-section of the four point contact bearing is very small
traverse movement and feed values are possible. Tool change in relation to its bearing diameter. This gives a very compact
is effected without the use of a gripper arm and is carried out construction requiring little axial space. The magazine is
automatically by the pick-up method. The tool magazine is in integrated in the machine body outside the machining area and
the form of a ring magazine and has 38 tool spaces. For more is loaded with tools from the side.
complex machining tasks, it can be expanded to 87 spaces.
An axial seal on the underside of the four point contact bearing
In order to reduce set-up and ancillary costs, the magazine and a radial seal profile on the upper side protect the running
must allow rapid tool change while the tools are nevertheless system against contamination and moisture. The radial seal has
held securely in the magazine. The changer must support an additional outer labyrinth seal.
the mass of the tools and must be maintenance-free. In order
to prevent tool contamination, the magazine must be located The bearing is greased with a high quality lithium complex soap
in a protected area of the machine. The bearing must be grease KP2N–20 to DIN 51825 and can be relubricated via
compact and require little space while having an effective two taper type lubrication nipples.
sealing system. INA product used
Four point contact bearing VI (special bearing)
1
132 570
XV 30 mm to
110 mm
132 481
XSU 08 130 mm to
360 mm
132 479
XSU 14 344 mm to
1024 mm
132 480
2 m/s 4 m/s
(n · DM = 38 200) (n · DM = 76 400)
with preload with preload
2 m/s
(n · DM = 38 200)
4 m/s
(n · DM = 76 400)
adjustable from clearance-free to
preloaded ■ –25 ºC to +80 ºC
■
with preload with preload
KSX
2 m/s
(n · DM = 38 200)
4 m/s
(n · DM = 76 400) ■ ■ –25 ºC to +80 ºC
■
with preload with preload
KSX
2 m/s
(n · DM = 38 200)
4 m/s
(n · DM = 76 400) ■ ■ –25 ºC to +80 ºC
■
with preload with preload
KSX
2) Determined at 20% of maximum permissible tilting moment, without axial or radial load and with moderate preload.
3) Special design with INA special plating Corrotect®.
132 450
reduced to a single bearing position
■ have high rigidity and very high running accuracy
■ are preloaded and, with grease lubrication, are suitable ■ conform to dimension series 18 to DIN 616
for circumferential speeds up to ■ cylindrical rollers to DIN 5402, spacers made from plastic
– 2 m/s (n · DM = 38 200) ■ outer ring split in a circumferential direction and held
together by three retaining rings
■ are greased but can alternatively be lubricated with oil
■ not sealed
■ are particularly easy to fit
■ for operating temperatures from –25 °C to +80 °C
■ are also available in a corrosion-resistant design with the ■ for shaft diameters from 70 mm to 500 mm
INA special plating Corrotect®. KSX
Crossed roller bearings SX
■ have standard clearance or are preloaded
■ are located in the adjacent construction by means of XV
clamping rings
■ are suitable, with standard clearance, for circumferential
speeds:
– with oil lubrication up to 8 m/s (n · DM = 152 800)
– with grease lubrication up to 4 m/s (n · DM = 76 400)
■ are preloaded and suitable, with oil lubrication,
for circumferential speeds up to
– 4 m/s (n · DM = 76 400).
132 453
˚C ˚C
Mk
Fa
Fr
Fa
Fr
Fa
Fr
132 463a
Customer
Application
Fr2) kN
Mk from kNm
Mk from kNm
*) Delete as applicable.
1) Including inertia forces (e.g. in cranes).
2) Excluding tooth force.
3) Planned utilisation life of equipment.
4) State not only the medium against which sealing is to be provided
but also any aggressive environmental influences or atmospheres.
DVF
The bearing to be offered
❑ must be interchangeable with the current solution ❑ can be designed as new.
Drawing attached*). Slewing ring should have external gear teeth/
Deviations are nevertheless permissible; on internal gear teeth/no gear teeth*).
❑ Tooth width 1) La = m =
❑ H 1) Li = z2 =
❑ h 1) Da = x2 =
❑ Da 1) di = k2 =
❑ di 1) b2 =
*) Delete as applicable.
1) Enter the minimum or maximum values required in the brackets if appropriate.
Processed by
Date
Comments/diagrams
Schaeffler Technologies
AG & Co. KG
Industriestrasse1–3
91072 Herzogenaurach
Germany
Internet www.ina.com
E-Mail [email protected]
In Germany:
Phone 0180 5003872
Fax 0180 5003873
From Other Countries:
Phone +49 9132 82-0
Fax +49 9132 82-4950
MATNR 018192785-0000 / 404 / GB-D / 2012021 / Printed in Germany by hofmann
Definition of pictograms
Pictogram Description
The bearings can support radial forces
70