Energy: Mohsen M. Abdelaal, Basem A. Rabee, Abdelrahman H. Hegab
Energy: Mohsen M. Abdelaal, Basem A. Rabee, Abdelrahman H. Hegab
Energy
journal homepage: www.elsevier.com/locate/energy
a r t i c l e i n f o a b s t r a c t
Article history: Dual-fuel gas-diesel engines present an environmentally attractive substitute for conventional diesel
Received 17 May 2013 engines that operate with a finite resource petroleum fuel and emit large amount of harmful emissions.
Received in revised form However, this engine configuration, in which the gaseous fuel is used as a primary fuel while the diesel
6 September 2013
fuel is used as an ignition source, suffers from lower thermal efficiency, slower burning rate, and higher
Accepted 10 September 2013
CO (carbon monoxide) and HC (unburned hydrocarbon) emissions; particularly at part loads. Prolonged
Available online 3 October 2013
ignition delay and increased tendency to knock are other negative aspects of these engines.
The addition of oxygen to the intake air, commonly known as oxygen-enrichment, is expected to
Keywords:
Dual-fuel engine
partially resolve these problems. In the present experimental study, a single-cylinder DI (direct injection)
Natural gas diesel engine has been properly modified to run on dual-fuel mode with natural gas as a main fuel and
Diesel fuel diesel fuel as a pilot; with the ability to enrich the intake air with variable amounts of oxygen.
Oxygen-enrichment Comparative results are given for both plain dual-fuel (without oxygen-enrichment), and dual-fuel with
Combustion different percentages of oxygen-enrichment of the intake air, at different load conditions; revealing the
Emissions effect of adding oxygen to the intake air on engine performance, emissions, and knock tendency.
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M.M. Abdelaal et al. / Energy 61 (2013) 612e620 613
injection timing [7], natural gas percentage [8], and natural gas burn rate and increases the laminar flame speed. It also improves
composition [9], have also been studied. the oxidation processes of HC, CO, and soot, while the cooling effect
It has been reported that the main disadvantages of this oper- of these fuels due to the higher latent heat of evaporation reduces
ating mode, in contrast with conventional diesel mode, are the NOx emissions. This has been demonstrated for diesel fuel blends
negative impacts on engine efficiency, and CO (carbon monoxide) with various oxygenated fuels, including ethanol [19], butanol [20],
and HC (hydrocarbon) emissions; particularly at low and interme- ethanol and butanol with methyl esters additions [21], and diethyl
diate loads. This is because of the very lean mixture that results in ether [22].
instable combustion and even misfire [10]. In addition, NG has a With regard to dual-fuel engines, it has been found that the
longer ignition delay, a slower burning rate, and a longer duration oxygen enrichment of a biogas-diesel dual-fuel engine enhances
of combustion; compared to diesel fuel operation at part loads [11]. the combustion stability and allows the utilization of a larger
The slower burning rate of the natural gas allows more time for amount of gaseous fuel on the account of the diesel pilot. Oxygen
heat transfer to the end gas; resulting in a tendency to knock [12]. addition also accelerates the pre-ignition reactions of diesel and
These shortcomings may be mitigated via the increase of the reduces the ignition delay. The overall mixture temperature, the
oxygen content of the engine cylinder. The increased oxygen con- peak in-cylinder pressure, and the thermal efficiency increase. NOx
centration in the combustion chamber is expected to cause a emissions also increase, while CO and HC emissions decrease [23].
considerable reduction of both CO and HC emissions, and a sub- Analogous results are obtained in a biogas-biodiesel dual-fuel en-
stantial drop in the diesel pilot smoke levels; as a result of gine, as the oxygen content of the biodiesel pilot imitates the effect
approaching a more complete combustion. At part loads, where the of oxygen enrichment with the conventional diesel pilot [24]. This
natural gas-air mixture is considerably lean, the addition of oxygen is also demonstrated for LPG (liquefied petroleum gas)-biodiesel
improves the combustion stability and prevents misfiring [13]. The dual-fuel engines [25].
more stable combustion reaction leads to an increased power In the context of these efforts, the present work aims at inves-
output, a better fuel economy, and an improved thermal efficiency tigating, experimentally, the potentials of adding oxygen to the
[14]. The oxygen addition also causes a large decrease in ignition intake air in a pilot ignited natural gas diesel engine. A complete set
delay, shortens the combustion duration, and thereby lowers the of measurements is conducted for both plain dual-fuel (without
tendency to knock [15]. oxygen-enrichment), and dual-fuel with different percentages of
In recent years, there have been continuous research efforts to oxygen-enrichment of the intake air; at different load conditions.
examine the effect of increasing the oxygen content of the cylinder, Detailed results are given for in-cylinder pressure data, engine
in both diesel and dual-fuel engines; either via the direct enrich- performance, and exhaust emissions analysis.
ment of the intake charge with pure oxygen, or via the utilization of
oxygenated fuels. For instance, it has been found that the direct 2. Experimental apparatus and conditions
enrichment of a diesel engine cylinder with oxygen leads to faster
burn rates and increases the combustibility. Consequently, the 2.1. Experimental apparatus
thermal efficiency and the engine specific power are increased. The
peak in-cylinder pressure also increases with oxygen enrichment The present study has been conducted on a Petter PH1W single
[16]. In addition, the increased oxygen concentration advances the cylinder, naturally aspirated, four-stroke, water cooled, DI diesel
ignition timing and accelerates the combustion process. It also engine with a bowl-in-piston combustion chamber. The engine
highly reduces smoke emissions. However, the increase of NOx specifications are given in Table 1. Schematic diagram of the test
emissions is a key issue for this technique, since the in-cylinder bed is shown in Fig. 1. The engine is properly modified to suit dual-
temperature increases with the increased oxygen content. This fuel operation; with natural gas as a main fuel and diesel fuel as a
can be moderated by using water emulsified diesel along with the pilot. The properties of both fuels are given in Table 2. The engine
oxygen enrichment [17]. EGR (exhaust gas recirculation) may also intake system is modified via the installation of a specially designed
be utilized [18]. Alternatively, the utilization of oxygenated fuel venture-type gas mixer that allows the introduction of natural gas,
blends in diesel engines is beneficial for both engine performance and oxygen when being employed, and mix them with the fresh air.
and emissions. The oxygen content of such fuel blends hastens the The mixture is then induced to the cylinder as a result of the engine
614 M.M. Abdelaal et al. / Energy 61 (2013) 612e620
Table 1 Table 2
Engine specifications. Properties of diesel fuel and natural gas.
suction. A damping reservoir and orifice system is used to measure system. A variable-area rotameter is used to measure the diesel fuel
the mass flow rate of the inlet air supplied to the engine; elimi- flow rate.
nating the pulsation effect of the engine suction. The natural gas is A PCB Piezotronics combustion pressure sensor is used to
supplied through high-pressure (200 bar) commercial CNG (com- measure the pressure inside the engine cylinder. An inductive
pressed natural gas) bottles; typical to those used in vehicular ap- magnetic pickup sensor having a one degree resolution is used to
plications. A three-stage pressure regulator is used to reduce the indicate TDC (top dead center) position and regular intervals of
CNG pressure to a sub-atmospheric level suitable for the engine crank angular position as well. A Tektronix, two-channel, high-
suction. The gaseous fuel flow rate is measured by a specially- speed (400 MHz), digitizing, real-time oscilloscope, is used to
designed Pitot-tube connected to a low pressure transducer. The present, and record the output pressure-crank angle signals.
gaseous fuel, before entering the engine cylinder, passes through a An ADC multi-gas analyzer is used to measure exhaust gas
small tank to damp the pressure fluctuation resulting from the concentrations. Typically, CO and NO (nitric oxide) emissions are
engine suction. The enriching oxygen is supplied from a conven- measured using single-beam NDIR (non-dispersive infrared) tech-
tional compressed oxygen bottle; equipped with a pressure regu- nology, while O2 (oxygen) concentration is measured using para-
lating valve and a control valve. The oxygen flow rate is measured magnetic cell technology. A CAI flame ionization detector is used to
by a thermal mass flowmeter calibrated for oxygen. The diesel pilot measure the HC emissions. A Telonic Berkeley smoke meter is used
is supplied to the cylinder through the conventional diesel fuel to measure the smoke opacity.
Thermal
flowmeter
Damping
Intake air Orifice
reservoir
Exhaust
Fuel
tank
Pressure rps
sensor Electric
circuit
Spring
balance
Table 3 70
Absolute error and uncertainty of measured parameters. 21%O2
23%O2
Measured parameter Absolute error Uncertainty (%) 60 25%O2
Inlet air flow rate 0.357 m3/h
10
330 340 350 360 370 380 390 400
2.2. Test conditions
CAD (deg)
The experiments have been conducted at constant engine speed
of 1600 rpm for a wide range of engine load; ranging from 43% up to Fig. 2. Pressure-CAD diagram for different oxygen concentrations at 43% of engine
96% of the engine rated load at this speed. At each test point, plain rated load.
dual-fuel operation (without oxygen-enrichment) is taken as a base
of comparison, and four ratios of oxygen-enrichment have been
the peak in-cylinder pressure. As widely recognized, ignition delay
examined, such that the intake air charge contains 23%, 25%, 27%
period in dual-fuel engines is inversely proportional to the partial
and 30% oxygen (normal air is assumed to contain 21% oxygen).
pressure of oxygen in the intake air, the effective temperature
In all experiments, the pilot amount of the liquid diesel fuel is
during compression, and the reaction activity [23]. Basically,
kept constant at 20% of the rated value under conventional diesel
oxygen-enrichment involves the replacement of some of the intake
operation, while the power output of the engine is adjusted
air with pure oxygen. As a consequence of this replacement, the
through controlling the amount of the natural gas.
partial pressure of the oxygen in the cylinder is increased while the
The inlet air temperature is 25 C, while the cooling water
nitrogen concentration is reduced. Accordingly, the heat dissipation
temperature is kept at 70 C 3 C.
is lowered and the in-cylinder temperature is raised to some extent.
The net HRR (heat release rate) can be calculated by the tradi-
The evaporation of the diesel pilot in the succeeding cycle is
tional first law equation [27]:
therefore likely to be faster due to the higher in-cylinder temper-
dQnet g dV 1 dp ature. Consequently, the diffusivity of the diesel vapor into the
¼ ,p, þ ,V, (1) oxidizer is improved and the reaction rate is promoted. Also, the
dq g1 dq g 1 dq
availability of free oxygen in the combustion zone reduces both
where (q) is the CA (crank angle), (p) is the in-cylinder pressure at a time and energy required for extracting oxygen from air to perform
given crank angle, (V) is the cylinder volume at that point, and (g) is the combustion process. That is, the pre-ignition reactions them-
the specific heat ratio (Cp/Cv). selves are actually speeded up and the combustion starts earlier
after a shorter ignition delay period [18]. The higher the oxygen-
3. Uncertainty analysis enrichment is employed, the shorter the ignition delay is attained.
The in-cylinder pressure, on the other side, is greatly dependent
To estimate the limiting error associated with each measured on combustion efficiency [27]. Principally, the increase of the ox-
parameter, comprehensive uncertainty analysis is conducted; ygen concentration promotes the combustion process and in-
based on the accuracy of the instrument used and the measured tensifies the flame region, as the process of fuel decomposition and
value [28]. Table 3 summarizes the uncertainty analysis of the
measured parameters in the present study.
21%O2
4. Results and discussion 70
23%O2
In-cylinder Pressure (bar)
25%O2
To visualize the various effects of adding oxygen to the intake air 60
27%O2
in a pilot ignited natural gas diesel engine, comparative results are
50
given in the following subsections for plain dual-fuel operation
(without oxygen-enrichment), and dual-fuel with different per-
40
centages of oxygen-enrichment of the intake air, for in-cylinder
pressure data, engine performance, and exhaust emissions analysis.
30
70 5.5
43% of rated load
60 21%O2 5
25%O2
40 27%O2 4
30 3.5
20 3
10 2.5
0 2
330 340 350 360 370 380 390 400 20 21 22 23 24 25 26 27 28
-10
% Oxygen
CAD (deg)
Fig. 6. Maximum ROPR (representing combustion noise) versus oxygen concentration
Fig. 4. Net HRR diagram for different oxygen concentrations at 43% of engine rated
at 43% and 96% of engine rated load.
load.
30 8
6.69
28 7
Brake Thermal Efficiency (%)
80 18
70 16
43% of rated load
60 14
61% of rated load
43% of rated load 78% of rated load
BSNO (g/kWhr)
12
BSHC (g/ kWhr)
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