Hansa Industrieanlagen GmbH

Friedrich-List-Straße 38
89250 Senden
Germany

Checklist Reciprocation Compressor Hansa V-Series

0 - 36.000 working hours

Stand: 06.10.2011
 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Order no.: Compressor type:

Coustomer: Serial no.:
Address: Speed compressor:
Country: Refrigerant:
Date: Working hours: Technican:
Maintenance has to be done according manual !
Y once a year Index of symbols
not applicable
Test or change/repair
Change
Visual inspektion or electric test
Measure
Clean

Markings Action Discription Measured values

Gauges Working: Without pressure:
High pressure bar bar
Int. Pressure bar bar
Suction pressure bar bar
Oil pressure bar bar
Thermometer Working:
Discharge temp. LS °C
Discharge temp. HS °C
Suchtion temp. °C
Oil temp. °C
Safty temperatur switches Working:
Oil return temp. °C
Cylinder head temp. °C
Safty pressure switches Working:
High pressure switch bar
Suction pressure switch bar
Oil differential pressure switch bar
Intermidiate pressure switch bar
High pressure safty switch bar
Shaft seal Working:
max. 24 ccm for 24 h Leakage ccm/h
Intermidiate cooling
Solenoid valve
Expansion valve
Suction filter
Suction filter
Oil
Oil suction filter
Oil pressure filter
Oil type
Oil change
Oil level
Oil analysis
Oilpump
Housing
Pumpelement & bearings
Solenoid valves
Unloaded start
Solenoid valve 1
Solenoid valve 2
Solenoid valve 3
Solenoid valve 4
Compressorhousing
Crankcase heater W
Crankcase
Overflow valve HP
Overflow valve LP

Checklist V-Serie V1 Y Year 2/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Discharge valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12

Valve plate
Sinosodial spring
Stroke limitor
Valve seat
Buffer spring
Suction valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Valve ring
Sinosodial spring
Stroke limitor
Cylinder liner Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Surface
Diameter top
Diameter middle
Diameter down
Valve lifting mechanism
Oil return
Piston Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Piston rings
Piston rings
Gudgeon pin
Gudgeon pin bearing
Conrod Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Conrod
Play
Capacity control system Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Capacity control piston
Diameter cylinder liner
O-rings piston
Crankshaft Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Journal
Main bearing, drive side mm
Main bearing, pump side mm
Intermidiate bearing mm
Main bearings
Drive site mm
Pump site mm
Intermidiate bearing (1,2,3) mm
Axial bearing
Bearing ring mm
Carrier disk mm
Axial play mm
Drive line
Allignment coupling Axial: mm Radial: mm
V-belts
Allignment flighwheel
Options
Float switch crankcase
Solenoid valve oil return
Electromotor according to maintenance instructions motor supplier
The maintenance intervalls are only valid, if all earlier maintenance was made properly.

According to the actual working conditions other (shorter) maintenance intervals be applicable.

Spare part sets:

Compressor Refrigerant Article No.
V300 All VER-110-1-V03-Y
V450 All VER-110-1-V04-Y
V600 All VER-110-1-V06-Y
V700 All VER-110-1-V07-Y
V1100 All VER-110-1-V11-Y
V1400 All VER-110-1-V14-Y
V1800 All VER-110-1-V18-Y
V2200 All VER-110-1-V22-Y

Checklist V-Serie V1 Y Year 3/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Order no.: Compressor type:

Coustomer: Serial no.:
Address: Speed compressor:
Country: Refrigerant:
Date: Working hours: Technican:
Maintenance has to be done according manual !
IB 100 h Index of symbols
not applicable
Test or change/repair
Change
Visual inspektion or electric test
Measure
Clean

Markings Action Discription Measured values

Gauges Working: Without pressure:
High pressure bar bar
Int. Pressure bar bar
Suction pressure bar bar
Oil pressure bar bar
Thermometer Working:
Discharge temp. LS °C
Discharge temp. HS °C
Suchtion temp. °C
Oil temp. °C
Safty temperatur switches Working:
Oil return temp. °C
Cylinder head temp. °C
Safty pressure switches Working:
High pressure switch bar
Suction pressure switch bar
Oil differential pressure switch bar
Intermidiate pressure switch bar
High pressure safty switch bar
Shaft seal Working:
max. 24 ccm for 24 h Leakage ccm/h
Intermidiate cooling
Solenoid valve
Expansion valve
Suction filter
Suction filter
Oil
Oil suction filter
Oil pressure filter
Oil type
Oil change
Oil level
Oil analysis
Oilpump
Housing
Pumpelement & bearings
Solenoid valves
Unloaded start
Solenoid valve 1
Solenoid valve 2
Solenoid valve 3
Solenoid valve 4
Compressorhousing
Crankcase heater W
Crankcase
Overflow valve HP
Overflow valve LP

Checklist V-Serie V1 IB 100 h 4/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Discharge valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12

Valve plate
Sinosodial spring
Stroke limitor
Valve seat
Buffer spring
Suction valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Valve ring
Sinosodial spring
Stroke limitor
Cylinder liner Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Surface
Diameter top
Diameter middle
Diameter down
Valve lifting mechanism
Oil return
Piston Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Piston rings
Piston rings
Gudgeon pin
Gudgeon pin bearing
Conrod Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Conrod
Play
Capacity control system Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Capacity control piston
Diameter cylinder liner
O-rings
Crankshaft Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Journal
Main bearing, drive side mm
Main bearing, pump side mm
Intermidiate bearing mm
Main bearings
Drive site mm
Pump site mm
Intermidiate bearing (1,2,3) mm
Axial bearing
Bearing ring mm
Carrier disk mm
Axial play mm
Drive line
Allignment coupling Axial: mm Radial: mm
V-belts
Allignment flighwheel
Options
Float switch crankcase
Solenoid valve oil return
Electromotor according to maintenance instructions motor supplier
The maintenance intervalls are only valid, if all earlier maintenance was made properly.

According to the actual working conditions other (shorter) maintenance intervals be applicable.

Spare part sets:

Compressor Refrigerant Article No.
V300 All VER-110-1-V03-IB
V450 All VER-110-1-V04-IB
V600 All VER-110-1-V06-IB
V700 All VER-110-1-V07-IB
V1100 All VER-110-1-V11-IB
V1400 All VER-110-1-V14-IB
V1800 All VER-110-1-V18-IB
V2200 All VER-110-1-V22-IB

Checklist V-Serie V1 IB 100 h 5/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Order no.: Compressor type:

Coustomer: Serial no.:
Address: Speed compressor:
Country: Refrigerant:
Date: Working hours: Technican:
Maintenance has to be done according manual !
A 3.000 h Index of symbols
not applicable
Test or change/repair
Change
Visual inspektion or electric test
Measure
Clean

Markings Action Discription Measured values

Gauges Working: Without pressure:
High pressure bar bar
Int. Pressure bar bar
Suction pressure bar bar
Oil pressure bar bar
Thermometer Working:
Discharge temp. LS °C
Discharge temp. HS °C
Suchtion temp. °C
Oil temp. °C
Safty temperatur switches Working:
Oil return temp. °C
Cylinder head temp. °C
Safty pressure switches Working:
High pressure switch bar
Suction pressure switch bar
Oil differential pressure switch bar
Intermidiate pressure switch bar
High pressure safty switch bar
Shaft seal Working:
max. 24 ccm for 24 h Leakage ccm/h
Intermidiate cooling
Solenoid valve
Expansion valve
Suction filter
Suction filter
Oil
Oil suction filter
Oil pressure filter
Oil type
Oil change
Oil level
Oil analysis
Oilpump
Housing
Pumpelement & bearings
Solenoid valves
Unloaded start
Solenoid valve 1
Solenoid valve 2
Solenoid valve 3
Solenoid valve 4
Compressorhousing
Crankcase heater W
Crankcase
Overflow valve HP
Overflow valve LP

Checklist V-Serie V1 A 3.000 h 6/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Discharge valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12

Valve plate
Sinosodial spring
Stroke limitor
Valve seat
Buffer spring
Suction valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Valve ring
Sinosodial spring
Stroke limitor
Cylinder liner Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Surface
Diameter top
Diameter middle
Diameter down
Valve lifting mechanism
Oil return
Piston Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Piston rings
Piston rings
Gudgeon pin
Gudgeon pin bearing
Conrod Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Conrod
Play
Capacity control system Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Capacity control piston
Diameter cylinder liner
O-rings piston
Crankshaft Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Journal
Main bearing, drive side mm
Main bearing, pump side mm
Intermidiate bearing mm
Main bearings
Drive site mm
Pump site mm
Intermidiate bearing (1,2,3) mm
Axial bearing
Bearing ring mm
Carrier disk mm
Axial play mm
Drive line
Allignment coupling Axial: mm Radial: mm
V-belts
Allignment flighwheel
Options
Float switch crankcase
Solenoid valve oil return
Electromotor according to maintenance instructions motor supplier
The maintenance intervalls are only valid, if all earlier maintenance was made properly.

According to the actual working conditions other (shorter) maintenance intervals be applicable.

Spare part sets:

Compressor Refrigerant Article No.
V300 All VER-110-1-V03-A
V450 All VER-110-1-V04-A
V600 All VER-110-1-V06-A
V700 All VER-110-1-V07-A
V1100 All VER-110-1-V11-A
V1400 All VER-110-1-V14-A
V1800 All VER-110-1-V18-A
V2200 All VER-110-1-V22-A

Checklist V-Serie V1 A 3.000 h 7/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Order no.: Compressor type:

Coustomer: Serial no.:
Address: Speed compressor:
Country: Refrigerant:
Date: Working hours: Technican:
Maintenance has to be done according manual !
B 6.000 h Index of symbols
not applicable
Test or change/repair
Change
Visual inspektion or electric test
Measure
Clean

Markings Action Discription Measured values

Gauges Working: Without pressure:
High pressure bar bar
Int. Pressure bar bar
Suction pressure bar bar
Oil pressure bar bar
Thermometer Working:
Discharge temp. LS °C
Discharge temp. HS °C
Suchtion temp. °C
Oil temp. °C
Safty temperatur switches Working:
Oil return temp. °C
Cylinder head temp. °C
Safty pressure switches Working:
High pressure switch bar
Suction pressure switch bar
Oil differential pressure switch bar
Intermidiate pressure switch bar
High pressure safty switch bar
Shaft seal Working:
max. 24 ccm for 24 h Leakage ccm/h
Intermidiate cooling
Solenoid valve
Expansion valve
Suction filter
Suction filter
Oil
Oil suction filter
Oil pressure filter
Oil type
Oil change
Oil level
Oil analysis
Oilpump
Housing
Pumpelement & bearings
Solenoid valves
Unloaded start
Solenoid valve 1
Solenoid valve 2
Solenoid valve 3
Solenoid valve 4
Compressorhousing
Crankcase heater W
Crankcase
Overflow valve HP
Overflow valve LP

Checklist V-Serie V1 B 6.000 h 8/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Discharge valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12

Valve plate
Sinosodial spring
Stroke limitor
Valve seat
Buffer spring
Suction valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Valve ring
Sinosodial spring
Stroke limitor
Cylinder liner Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Surface
Diameter top
Diameter middle
Diameter down
Valve lifting mechanism
Oil return
Piston Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Piston rings
Piston rings
Gudgeon pin
Gudgeon pin bearing
Conrod Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Conrod
Play
Capacity control system Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Capacity control piston
Diameter cylinder liner
O-rings piston
Crankshaft Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Journal
Main bearing, drive side mm
Main bearing, pump side mm
Intermidiate bearing mm
Main bearings
Drive site mm
Pump site mm
Intermidiate bearing (1,2,3) mm
Axial bearing
Bearing ring mm
Carrier disk mm
Axial play mm
Drive line
Allignment coupling Axial: mm Radial: mm
V-belts
Allignment flighwheel
Options
Float switch crankcase
Solenoid valve oil return
Electromotor according to maintenance instructions motor supplier
The maintenance intervalls are only valid, if all earlier maintenance was made properly.

According to the actual working conditions other (shorter) maintenance intervals be applicable.

Spare part sets:

Compressor Refrigerant Article No.
V300 NH3 VER-110-1-NV03-B
V450 NH3 VER-110-1-NV04-B
V600 NH3 VER-110-1-NV06-B
V700 NH3 VER-110-1-NV07-B
V1100 NH3 VER-110-1-NV11-B
V1400 NH3 VER-110-1-NV14-B
V1800 NH3 VER-110-1-NV18-B
V2200 NH3 VER-110-1-NV22-B

Checklist V-Serie V1 B 6.000 h 9/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Order no.: Compressor type:

Coustomer: Serial no.:
Address: Speed compressor:
Country: Refrigerant:
Date: Working hours: Technican:
Maintenance has to be done according manual !
A 9.000 h Index of symbols
not applicable
Test or change/repair
Change
Visual inspektion or electric test
Measure
Clean

Markings Action Discription Measured values

Gauges Working: Without pressure:
High pressure bar bar
Int. Pressure bar bar
Suction pressure bar bar
Oil pressure bar bar
Thermometer Working:
Discharge temp. LS °C
Discharge temp. HS °C
Suchtion temp. °C
Oil temp. °C
Safty temperatur switches Working:
Oil return temp. °C
Cylinder head temp. °C
Safty pressure switches Working:
High pressure switch bar
Suction pressure switch bar
Oil differential pressure switch bar
Intermidiate pressure switch bar
High pressure safty switch bar
Shaft seal Working:
max. 24 ccm for 24 h Leakage ccm/h
Intermidiate cooling
Solenoid valve
Expansion valve
Suction filter
Suction filter
Oil
Oil suction filter
Oil pressure filter
Oil type
Oil change
Oil level
Oil analysis
Oilpump
Housing
Pumpelement & bearings
Solenoid valves
Unloaded start
Solenoid valve 1
Solenoid valve 2
Solenoid valve 3
Solenoid valve 4
Compressorhousing
Crankcase heater W
Crankcase
Overflow valve HP
Overflow valve LP

Checklist V-Serie V1 A 9.000 h 10/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Discharge valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12

Valve plate
Sinosodial spring
Stroke limitor
Valve seat
Buffer spring
Suction valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Valve ring
Sinosodial spring
Stroke limitor
Cylinder liner Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Surface
Diameter top
Diameter middle
Diameter down
Valve lifting mechanism
Oil return
Piston Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Piston rings
Piston rings
Gudgeon pin
Gudgeon pin bearing
Conrod Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Conrod
Play
Capacity control system Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Capacity control piston
Diameter cylinder liner
O-rings piston
Crankshaft Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Journal
Main bearing, drive side mm
Main bearing, pump side mm
Intermidiate bearing mm
Main bearings
Drive site mm
Pump site mm
Intermidiate bearing (1,2,3) mm
Axial bearing
Bearing ring mm
Carrier disk mm
Axial play mm
Drive line
Allignment coupling Axial: mm Radial: mm
V-belts
Allignment flighwheel
Options
Float switch crankcase
Solenoid valve oil return
Electromotor according to maintenance instructions motor supplier
The maintenance intervalls are only valid, if all earlier maintenance was made properly.

According to the actual working conditions other (shorter) maintenance intervals be applicable.

Spare part sets:

Compressor Refrigerant Article No.
V300 All VER-110-1-V03-A
V450 All VER-110-1-V04-A
V600 All VER-110-1-V06-A
V700 All VER-110-1-V07-A
V1100 All VER-110-1-V11-A
V1400 All VER-110-1-V14-A
V1800 All VER-110-1-V18-A
V2200 All VER-110-1-V22-A

Checklist V-Serie V1 A 9.000 h 11/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Order no.: Compressor type:

Coustomer: Serial no.:
Address: Speed compressor:
Country: Refrigerant:
Date: Working hours: Technican:
Maintenance has to be done according manual !
C 12.000 h Index of symbols
not applicable
Test or change/repair
Change
Visual inspektion or electric test
Measure
Clean

Markings Action Discription Measured values

Gauges Working: Without pressure:
High pressure bar bar
Int. Pressure bar bar
Suction pressure bar bar
Oil pressure bar bar
Thermometer Working:
Discharge temp. LS °C
Discharge temp. HS °C
Suchtion temp. °C
Oil temp. °C
Safty temperatur switches Working:
Oil return temp. °C
Cylinder head temp. °C
Safty pressure switches Working:
High pressure switch bar
Suction pressure switch bar
Oil differential pressure switch bar
Intermidiate pressure switch bar
High pressure safty switch bar
Shaft seal Working:
max. 24 ccm for 24 h Leakage ccm/h
Intermidiate cooling
Solenoid valve
Expansion valve
Suction filter
Suction filter
Oil
Oil suction filter
Oil pressure filter
Oil type
Oil change
Oil level
Oil analysis
Oilpump
Housing
Pumpelement & bearings
Solenoid valves
Unloaded start
Solenoid valve 1
Solenoid valve 2
Solenoid valve 3
Solenoid valve 4
Compressorhousing
Crankcase heater W
Crankcase
Overflow valve HP
Overflow valve LP

Checklist V-Serie V1 C 12.000 h 12/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Discharge valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12

Valve plate
Sinosodial spring
Stroke limitor
Valve seat
Buffer spring
Suction valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Valve ring
Sinosodial spring
Stroke limitor
Cylinder liner Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Surface
Diameter top
Diameter middle
Diameter down
Valve lifting mechanism
Oil return
Piston Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Piston rings
Piston rings
Gudgeon pin
Gudgeon pin bearing
Conrod Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Conrod
Play
Capacity control system Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Capacity control piston
Diameter cylinder liner
O-rings piston
Crankshaft Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Journal
Main bearing, drive side mm
Main bearing, pump side mm
Intermidiate bearing mm
Main bearings
Drive site mm
Pump site mm
Intermidiate bearing (1,2,3) mm
Axial bearing
Bearing ring mm
Carrier disk mm
Axial play mm
Drive line
Allignment coupling Axial: mm Radial: mm
V-belts
Allignment flighwheel
Options
Float switch crankcase
Solenoid valve oil return
Electromotor according to maintenance instructions motor supplier
The maintenance intervalls are only valid, if all earlier maintenance was made properly.

According to the actual working conditions other (shorter) maintenance intervals be applicable.

Spare part sets:

Compressor Refrigerant Article No.
V300 NH3 VER-110-1-NV03-C
V450 NH3 VER-110-1-NV04-C
V600 NH3 VER-110-1-NV06-C
V700 NH3 VER-110-1-NV07-C
V1100 NH3 VER-110-1-NV11-C
V1400 NH3 VER-110-1-NV14-C
V1800 NH3 VER-110-1-NV18-C
V2200 NH3 VER-110-1-NV22-C

Checklist V-Serie V1 C 12.000 h 13/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Order no.: Compressor type:

Coustomer: Serial no.:
Address: Speed compressor:
Country: Refrigerant:
Date: Working hours: Technican:
Maintenance has to be done according manual !
A 15.000 h Index of symbols
not applicable
Test or change/repair
Change
Visual inspektion or electric test
Measure
Clean

Markings Action Discription Measured values

Gauges Working: Without pressure:
High pressure bar bar
Int. Pressure bar bar
Suction pressure bar bar
Oil pressure bar bar
Thermometer Working:
Discharge temp. LS °C
Discharge temp. HS °C
Suchtion temp. °C
Oil temp. °C
Safty temperatur switches Working:
Oil return temp. °C
Cylinder head temp. °C
Safty pressure switches Working:
High pressure switch bar
Suction pressure switch bar
Oil differential pressure switch bar
Intermidiate pressure switch bar
High pressure safty switch bar
Shaft seal Working:
max. 24 ccm for 24 h Leakage ccm/h
Intermidiate cooling
Solenoid valve
Expansion valve
Suction filter
Suction filter
Oil
Oil suction filter
Oil pressure filter
Oil type
Oil change
Oil level
Oil analysis
Oilpump
Housing
Pumpelement & bearings
Solenoid valves
Unloaded start
Solenoid valve 1
Solenoid valve 2
Solenoid valve 3
Solenoid valve 4
Compressorhousing
Crankcase heater W
Crankcase
Overflow valve HP
Overflow valve LP

Checklist V-Serie V1 A 15.000 h 14/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Discharge valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12

Valve plate
Sinosodial spring
Stroke limitor
Valve seat
Buffer spring
Suction valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Valve ring
Sinosodial spring
Stroke limitor
Cylinder liner Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Surface
Diameter top
Diameter middle
Diameter down
Valve lifting mechanism
Oil return
Piston Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Piston rings
Piston rings
Gudgeon pin
Gudgeon pin bearing
Conrod Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Conrod
Play
Capacity control system Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Capacity control piston
Diameter cylinder liner
O-rings piston
Crankshaft Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Journal
Main bearing, drive side mm
Main bearing, pump side mm
Intermidiate bearing mm
Main bearings
Drive site mm
Pump site mm
Intermidiate bearing (1,2,3) mm
Axial bearing
Bearing ring mm
Carrier disk mm
Axial play mm
Drive line
Allignment coupling Axial: mm Radial: mm
V-belts
Allignment flighwheel
Options
Float switch crankcase
Solenoid valve oil return
Electromotor according to maintenance instructions motor supplier
The maintenance intervalls are only valid, if all earlier maintenance was made properly.

According to the actual working conditions other (shorter) maintenance intervals be applicable.

Spare part sets:

Compressor Refrigerant Article No.
V300 All VER-110-1-V03-A
V450 All VER-110-1-V04-A
V600 All VER-110-1-V06-A
V700 All VER-110-1-V07-A
V1100 All VER-110-1-V11-A
V1400 All VER-110-1-V14-A
V1800 All VER-110-1-V18-A
V2200 All VER-110-1-V22-A

Checklist V-Serie V1 A 15.000 h 15/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Order no.: Compressor type:

Coustomer: Serial no.:
Address: Speed compressor:
Country: Refrigerant:
Date: Working hours: Technican:
Maintenance has to be done according manual !
D 18.000 h Index of symbols
not applicable
Test or change/repair
Change
Visual inspektion or electric test
Measure
Clean

Markings Action Discription Measured values

Gauges Working: Without pressure:
High pressure bar bar
Int. Pressure bar bar
Suction pressure bar bar
Oil pressure bar bar
Thermometer Working:
Discharge temp. LS °C
Discharge temp. HS °C
Suchtion temp. °C
Oil temp. °C
Safty temperatur switches Working:
Oil return temp. °C
Cylinder head temp. °C
Safty pressure switches Working:
High pressure switch bar
Suction pressure switch bar
Oil differential pressure switch bar
Intermidiate pressure switch bar
High pressure safty switch bar
Shaft seal Working:
max. 24 ccm for 24 h Leakage ccm/h
Intermidiate cooling
Solenoid valve
Expansion valve
Suction filter
Suction filter
Oil
Oil suction filter
Oil pressure filter
Oil type
Oil change
Oil level
Oil analysis
Oilpump
Housing
Pumpelement & bearings
Solenoid valves
Unloaded start
Solenoid valve 1
Solenoid valve 2
Solenoid valve 3
Solenoid valve 4
Compressorhousing
Crankcase heater W
Crankcase
Overflow valve HP
Overflow valve LP

Checklist V-Serie V1 D 18.000 h 16/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Discharge valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12

Valve plate
Sinosodial spring
Stroke limitor
Valve seat
Buffer spring
Suction valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Valve ring
Sinosodial spring
Stroke limitor
Cylinder liner Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Surface
Diameter top
Diameter middle
Diameter down
Valve lifting mechanism
Oil return
Piston Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Piston rings
Piston rings
Gudgeon pin
Gudgeon pin bearing
Conrod Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Conrod
Play
Capacity control system Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Capacity control piston
Diameter cylinder liner
O-rings piston
Crankshaft Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Journal
Main bearing, drive side mm
Main bearing, pump side mm
Intermidiate bearing mm
Main bearings
Drive site mm
Pump site mm
Intermidiate bearing (1,2,3) mm
Axial bearing
Bearing ring mm
Carrier disk mm
Axial play mm
Drive line
Allignment coupling Axial: mm Radial: mm
V-belts
Allignment flighwheel
Options
Float switch crankcase
Solenoid valve oil return
Electromotor according to maintenance instructions motor supplier
The maintenance intervalls are only valid, if all earlier maintenance was made properly.

According to the actual working conditions other (shorter) maintenance intervals be applicable.

Spare part sets:

Compressor Refrigerant Article No.
V300 NH3 VER-110-1-NV03-D
V450 NH3 VER-110-1-NV04-D
V600 NH3 VER-110-1-NV06-D
V700 NH3 VER-110-1-NV07-D
V1100 NH3 VER-110-1-NV11-D
V1400 NH3 VER-110-1-NV14-D
V1800 NH3 VER-110-1-NV18-D
V2200 NH3 VER-110-1-NV22-D

Checklist V-Serie V1 D 18.000 h 17/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Order no.: Compressor type:

Coustomer: Serial no.:
Address: Speed compressor:
Country: Refrigerant:
Date: Working hours: Technican:
Maintenance has to be done according manual !
A 21.000 h Index of symbols
not applicable
Test or change/repair
Change
Visual inspektion or electric test
Measure
Clean

Markings Action Discription Measured values

Gauges Working: Without pressure:
High pressure bar bar
Int. Pressure bar bar
Suction pressure bar bar
Oil pressure bar bar
Thermometer Working:
Discharge temp. LS °C
Discharge temp. HS °C
Suchtion temp. °C
Oil temp. °C
Safty temperatur switches Working:
Oil return temp. °C
Cylinder head temp. °C
Safty pressure switches Working:
High pressure switch bar
Suction pressure switch bar
Oil differential pressure switch bar
Intermidiate pressure switch bar
High pressure safty switch bar
Shaft seal Working:
max. 24 ccm for 24 h Leakage ccm/h
Intermidiate cooling
Solenoid valve
Expansion valve
Suction filter
Suction filter
Oil
Oil suction filter
Oil pressure filter
Oil type
Oil change
Oil level
Oil analysis
Oilpump
Housing
Pumpelement & bearings
Solenoid valves
Unloaded start
Solenoid valve 1
Solenoid valve 2
Solenoid valve 3
Solenoid valve 4
Compressorhousing
Crankcase heater W
Crankcase
Overflow valve HP
Overflow valve LP

Checklist V-Serie V1 A 21.000 h 18/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Discharge valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12

Valve plate
Sinosodial spring
Stroke limitor
Valve seat
Buffer spring
Suction valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Valve ring
Sinosodial spring
Stroke limitor
Cylinder liner Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Surface
Diameter top
Diameter middle
Diameter down
Valve lifting mechanism
Oil return
Piston Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Piston rings
Piston rings
Gudgeon pin
Gudgeon pin bearing
Conrod Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Conrod
Play
Capacity control system Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Capacity control piston
Diameter cylinder liner
O-rings piston
Crankshaft Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Journal
Main bearing, drive side mm
Main bearing, pump side mm
Intermidiate bearing mm
Main bearings
Drive site mm
Pump site mm
Intermidiate bearing (1,2,3) mm
Axial bearing
Bearing ring mm
Carrier disk mm
Axial play mm
Drive line
Allignment coupling Axial: mm Radial: mm
V-belts
Allignment flighwheel
Options
Float switch crankcase
Solenoid valve oil return
Electromotor according to maintenance instructions motor supplier
The maintenance intervalls are only valid, if all earlier maintenance was made properly.

According to the actual working conditions other (shorter) maintenance intervals be applicable.

Spare part sets:

Compressor Refrigerant Article No.
V300 All VER-110-1-V03-A
V450 All VER-110-1-V04-A
V600 All VER-110-1-V06-A
V700 All VER-110-1-V07-A
V1100 All VER-110-1-V11-A
V1400 All VER-110-1-V14-A
V1800 All VER-110-1-V18-A
V2200 All VER-110-1-V22-A

Checklist V-Serie V1 A 21.000 h 19/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Order no.: Compressor type:

Coustomer: Serial no.:
Address: Speed compressor:
Country: Refrigerant:
Date: Working hours: Technican:
Maintenance has to be done according manual !
E 24.000 h Index of symbols
not applicable
Test or change/repair
Change
Visual inspektion or electric test
Measure
Clean

Markings Action Discription Measured values

Gauges Working: Without pressure:
High pressure bar bar
Int. Pressure bar bar
Suction pressure bar bar
Oil pressure bar bar
Thermometer Working:
Discharge temp. LS °C
Discharge temp. HS °C
Suchtion temp. °C
Oil temp. °C
Safty temperatur switches Working:
Oil return temp. °C
Cylinder head temp. °C
Safty pressure switches Working:
High pressure switch bar
Suction pressure switch bar
Oil differential pressure switch bar
Intermidiate pressure switch bar
High pressure safty switch bar
Shaft seal Working:
max. 24 ccm for 24 h Leakage ccm/h
Intermidiate cooling
Solenoid valve
Expansion valve
Suction filter
Suction filter
Oil
Oil suction filter
Oil pressure filter
Oil type
Oil change
Oil level
Oil analysis
Oilpump
Housing
Pumpelement & bearings
Solenoid valves
Unloaded start
Solenoid valve 1
Solenoid valve 2
Solenoid valve 3
Solenoid valve 4
Compressorhousing
Crankcase heater W
Crankcase
Overflow valve HP
Overflow valve LP

Checklist V-Serie V1 E 24.000 h 20/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Discharge valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12

Valve plate
Sinosodial spring
Stroke limitor
Valve seat
Buffer spring
Suction valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Valve ring
Sinosodial spring
Stroke limitor
Cylinder liner Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Surface
Diameter top
Diameter middle
Diameter down
Valve lifting mechanism
Oil return
Piston Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Piston rings
Piston rings
Gudgeon pin
Gudgeon pin bearing
Conrod Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Conrod
Play
Capacity control system Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Capacity control piston
Diameter cylinder liner
O-rings piston
Crankshaft Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Journal
Main bearing, drive side mm
Main bearing, pump side mm
Intermidiate bearing mm
Main bearings
Drive site mm
Pump site mm
Intermidiate bearing (1,2,3) mm
Axial bearing
Bearing ring mm
Carrier disk mm
Axial play mm
Drive line
Allignment coupling Axial: mm Radial: mm
V-belts
Allignment flighwheel
Options
Float switch crankcase
Solenoid valve oil return
Electromotor according to maintenance instructions motor supplier
The maintenance intervalls are only valid, if all earlier maintenance was made properly.

According to the actual working conditions other (shorter) maintenance intervals be applicable.

Spare part sets:

Compressor Refrigerant Article No.
V300 NH3 VER-110-1-NV03-E
V450 NH3 VER-110-1-NV04-E
V600 NH3 VER-110-1-NV06-E
V700 NH3 VER-110-1-NV07-E
V1100 NH3 VER-110-1-NV11-E
V1400 NH3 VER-110-1-NV14-E
V1800 NH3 VER-110-1-NV18-E
V2200 NH3 VER-110-1-NV22-E

Checklist V-Serie V1 E 24.000 h 21/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Order no.: Compressor type:

Coustomer: Serial no.:
Address: Speed compressor:
Country: Refrigerant:
Date: Working hours: Technican:
Maintenance has to be done according manual !
A 27.000 h Index of symbols
not applicable
Test or change/repair
Change
Visual inspektion or electric test
Measure
Clean

Markings Action Discription Measured values

Gauges Working: Without pressure:
High pressure bar bar
Int. Pressure bar bar
Suction pressure bar bar
Oil pressure bar bar
Thermometer Working:
Discharge temp. LS °C
Discharge temp. HS °C
Suchtion temp. °C
Oil temp. °C
Safty temperatur switches Working:
Oil return temp. °C
Cylinder head temp. °C
Safty pressure switches Working:
High pressure switch bar
Suction pressure switch bar
Oil differential pressure switch bar
Intermidiate pressure switch bar
High pressure safty switch bar
Shaft seal Working:
max. 24 ccm for 24 h Leakage ccm/h
Intermidiate cooling
Solenoid valve
Expansion valve
Suction filter
Suction filter
Oil
Oil suction filter
Oil pressure filter
Oil type
Oil change
Oil level
Oil analysis
Oilpump
Housing
Pumpelement & bearings
Solenoid valves
Unloaded start
Solenoid valve 1
Solenoid valve 2
Solenoid valve 3
Solenoid valve 4
Compressorhousing
Crankcase heater W
Crankcase
Overflow valve HP
Overflow valve LP

Checklist V-Serie V1 A 27.000 h 22/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Discharge valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12

Valve plate
Sinosodial spring
Stroke limitor
Valve seat
Buffer spring
Suction valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Valve ring
Sinosodial spring
Stroke limitor
Cylinder liner Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Surface
Diameter top
Diameter middle
Diameter down
Valve lifting mechanism
Oil return
Piston Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Piston rings
Piston rings
Gudgeon pin
Gudgeon pin bearing
Conrod Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Conrod
Play
Capacity control system Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Capacity control piston
Diameter cylinder liner
O-rings piston
Crankshaft Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Journal
Main bearing, drive side mm
Main bearing, pump side mm
Intermidiate bearing mm
Main bearings
Drive site mm
Pump site mm
Intermidiate bearing (1,2,3) mm
Axial bearing
Bearing ring mm
Carrier disk mm
Axial play mm
Drive line
Allignment coupling Axial: mm Radial: mm
V-belts
Allignment flighwheel
Options
Float switch crankcase
Solenoid valve oil return
Electromotor according to maintenance instructions motor supplier
The maintenance intervalls are only valid, if all earlier maintenance was made properly.

According to the actual working conditions other (shorter) maintenance intervals be applicable.

Spare part sets:

Compressor Refrigerant Article No.
V300 All VER-110-1-V03-A
V450 All VER-110-1-V04-A
V600 All VER-110-1-V06-A
V700 All VER-110-1-V07-A
V1100 All VER-110-1-V11-A
V1400 All VER-110-1-V14-A
V1800 All VER-110-1-V18-A
V2200 All VER-110-1-V22-A

Checklist V-Serie V1 A 27.000 h 23/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Order no.: Compressor type:

Coustomer: Serial no.:
Address: Speed compressor:
Country: Refrigerant:
Date: Working hours: Technican:
Maintenance has to be done according manual !
B 30.000 h Index of symbols
not applicable
Test or change/repair
Change
Visual inspektion or electric test
Measure
Clean

Markings Action Discription Measured values

Gauges Working: Without pressure:
High pressure bar bar
Int. Pressure bar bar
Suction pressure bar bar
Oil pressure bar bar
Thermometer Working:
Discharge temp. LS °C
Discharge temp. HS °C
Suchtion temp. °C
Oil temp. °C
Safty temperatur switches Working:
Oil return temp. °C
Cylinder head temp. °C
Safty pressure switches Working:
High pressure switch bar
Suction pressure switch bar
Oil differential pressure switch bar
Intermidiate pressure switch bar
High pressure safty switch bar
Shaft seal Working:
max. 24 ccm for 24 h Leakage ccm/h
Intermidiate cooling
Solenoid valve
Expansion valve
Suction filter
Suction filter
Oil
Oil suction filter
Oil pressure filter
Oil type
Oil change
Oil level
Oil analysis
Oilpump
Housing
Pumpelement & bearings
Solenoid valves
Unloaded start
Solenoid valve 1
Solenoid valve 2
Solenoid valve 3
Solenoid valve 4
Compressorhousing
Crankcase heater W
Crankcase
Overflow valve HP
Overflow valve LP

Checklist V-Serie V1 B 30.000 h 24/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Discharge valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12

Valve plate
Sinosodial spring
Stroke limitor
Valve seat
Buffer spring
Suction valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Valve ring
Sinosodial spring
Stroke limitor
Cylinder liner Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Surface
Diameter top
Diameter middle
Diameter down
Valve lifting mechanism
Oil return
Piston Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Piston rings
Piston rings
Gudgeon pin
Gudgeon pin bearing
Conrod Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Conrod
Play
Capacity control system Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Capacity control piston
Diameter cylinder liner
O-rings piston
Crankshaft Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Journal
Main bearing, drive side mm
Main bearing, pump side mm
Intermidiate bearing mm
Main bearings
Drive site mm
Pump site mm
Intermidiate bearing (1,2,3) mm
Axial bearing
Bearing ring mm
Carrier disk mm
Axial play mm
Drive line
Allignment coupling Axial: mm Radial: mm
V-belts
Allignment flighwheel
Options
Float switch crankcase
Solenoid valve oil return
Electromotor according to maintenance instructions motor supplier
The maintenance intervalls are only valid, if all earlier maintenance was made properly.

According to the actual working conditions other (shorter) maintenance intervals be applicable.

Spare part sets:

Compressor Refrigerant Article No.
V300 NH3 VER-110-1-NV03-B
V450 NH3 VER-110-1-NV04-B
V600 NH3 VER-110-1-NV06-B
V700 NH3 VER-110-1-NV07-B
V1100 NH3 VER-110-1-NV11-B
V1400 NH3 VER-110-1-NV14-B
V1800 NH3 VER-110-1-NV18-B
V2200 NH3 VER-110-1-NV22-B

Checklist V-Serie V1 B 30.000 h 25/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Order no.: Compressor type:

Coustomer: Serial no.:
Address: Speed compressor:
Country: Refrigerant:
Date: Working hours: Technican:
Maintenance has to be done according manual !
A 33.000 h Index of symbols
not applicable
Test or change/repair
Change
Visual inspektion or electric test
Measure
Clean

Markings Action Discription Measured values

Gauges Working: Without pressure:
High pressure bar bar
Int. Pressure bar bar
Suction pressure bar bar
Oil pressure bar bar
Thermometer Working:
Discharge temp. LS °C
Discharge temp. HS °C
Suchtion temp. °C
Oil temp. °C
Safty temperatur switches Working:
Oil return temp. °C
Cylinder head temp. °C
Safty pressure switches Working:
High pressure switch bar
Suction pressure switch bar
Oil differential pressure switch bar
Intermidiate pressure switch bar
High pressure safty switch bar
Shaft seal Working:
max. 24 ccm for 24 h Leakage ccm/h
Intermidiate cooling
Solenoid valve
Expansion valve
Suction filter
Suction filter
Oil
Oil suction filter
Oil pressure filter
Oil type
Oil change
Oil level
Oil analysis
Oilpump
Housing
Pumpelement & bearings
Solenoid valves
Unloaded start
Solenoid valve 1
Solenoid valve 2
Solenoid valve 3
Solenoid valve 4
Compressorhousing
Crankcase heater W
Crankcase
Overflow valve HP
Overflow valve LP

Checklist V-Serie V1 A 33.000 h 26/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Discharge valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12

Valve plate
Sinosodial spring
Stroke limitor
Valve seat
Buffer spring
Suction valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Valve ring
Sinosodial spring
Stroke limitor
Cylinder liner Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Surface
Diameter top
Diameter middle
Diameter down
Valve lifting mechanism
Oil return
Piston Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Piston rings
Piston rings
Gudgeon pin
Gudgeon pin bearing
Conrod Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Conrod
Play
Capacity control system Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Capacity control piston
Diameter cylinder liner
O-rings piston
Crankshaft Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Journal
Main bearing, drive side mm
Main bearing, pump side mm
Intermidiate bearing mm
Main bearings
Drive site mm
Pump site mm
Intermidiate bearing (1,2,3) mm
Axial bearing
Bearing ring mm
Carrier disk mm
Axial play mm
Drive line
Allignment coupling Axial: mm Radial: mm
V-belts
Allignment flighwheel
Options
Float switch crankcase
Solenoid valve oil return
Electromotor according to maintenance instructions motor supplier
The maintenance intervalls are only valid, if all earlier maintenance was made properly.

According to the actual working conditions other (shorter) maintenance intervals be applicable.

Spare part sets:

Compressor Refrigerant Article No.
V300 All VER-110-1-V03-A
V450 All VER-110-1-V04-A
V600 All VER-110-1-V06-A
V700 All VER-110-1-V07-A
V1100 All VER-110-1-V11-A
V1400 All VER-110-1-V14-A
V1800 All VER-110-1-V18-A
V2200 All VER-110-1-V22-A

Checklist V-Serie V1 A 33.000 h 27/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Order no.: Compressor type:

Coustomer: Serial no.:
Address: Speed compressor:
Country: Refrigerant:
Date: Working hours: Technican:
Maintenance has to be done according manual !
F 36.000 h Index of symbols
not applicable
Test or change/repair
Change
Visual inspektion or electric test
Measure
Clean

Markings Action Discription Measured values

Gauges Working: Without pressure:
High pressure bar bar
Int. Pressure bar bar
Suction pressure bar bar
Oil pressure bar bar
Thermometer Working:
Discharge temp. LS °C
Discharge temp. HS °C
Suchtion temp. °C
Oil temp. °C
Safty temperatur switches Working:
Oil return temp. °C
Cylinder head temp. °C
Safty pressure switches Working:
High pressure switch bar
Suction pressure switch bar
Oil differential pressure switch bar
Intermidiate pressure switch bar
High pressure safty switch bar
Shaft seal Working:
max. 24 ccm for 24 h Leakage ccm/h
Intermidiate cooling
Solenoid valve
Expansion valve
Suction filter
Suction filter
Oil
Oil suction filter
Oil pressure filter
Oil type
Oil change
Oil level
Oil analysis
Oilpump
Housing
Pumpelement & bearings
Solenoid valves
Unloaded start
Solenoid valve 1
Solenoid valve 2
Solenoid valve 3
Solenoid valve 4
Compressorhousing
Crankcase heater W
Crankcase
Overflow valve HP
Overflow valve LP

Checklist V-Serie V1 F 36.000 h 28/29

 Hansa Industrieanlagen GmbH
89250 Senden Checklist Reciprocation Compressor Hansa V-Series
Germany

Discharge valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12

Valve plate
Sinosodial spring
Stroke limitor
Valve seat
Buffer spring
Suction valve Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Valve ring
Sinosodial spring
Stroke limitor
Cylinder liner Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Surface
Diameter top
Diameter middle
Diameter down
Valve lifting mechanism
Oil return
Piston Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Piston rings
Piston rings
Gudgeon pin
Gudgeon pin bearing
Conrod Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Conrod
Play
Capacity control system Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Capacity control piston
Diameter cylinder liner
O-rings piston
Crankshaft Cylinder 1 2 3 4 5 6 7 8 9 10 11 12
Journal
Main bearing, drive side mm
Main bearing, pump side mm
Intermidiate bearing mm
Main bearings
Drive site mm
Pump site mm
Intermidiate bearing (1,2,3) mm
Axial bearing
Bearing ring mm
Carrier disk mm
Axial play mm
Drive line
Allignment coupling Axial: mm Radial: mm
V-belts
Allignment flighwheel
Options
Float switch crankcase
Solenoid valve oil return
Electromotor according to maintenance instructions motor supplier
The maintenance intervalls are only valid, if all earlier maintenance was made properly.

According to the actual working conditions other (shorter) maintenance intervals be applicable.

Spare part sets:

Compressor Refrigerant Article No.
V300 NH3 VER-110-1-NV03-F
V450 NH3 VER-110-1-NV04-F
V600 NH3 VER-110-1-NV06-F
V700 NH3 VER-110-1-NV07-F
V1100 NH3 VER-110-1-NV11-F
V1400 NH3 VER-110-1-NV14-F
V1800 NH3 VER-110-1-NV18-F
V2200 NH3 VER-110-1-NV22-F

Checklist V-Serie V1 F 36.000 h 29/29