Component Location Wire Description

SENR1418-01
Component Identifiers (CID) List
Component
Schematic Machine
Component
Schematic Machine
Wire
Number
Wire
Color
Description
Wire
Number
Wire
Color
Description
August 1996 Electrical Schematic Symbols And Definitions
Location Location Location Location Power Circuits Control Circuits (Continued)
CID No. Component Acc Outlet B-10 1 Sensor - Brake Air Pressure C-15 D9 101 RD Bat(+) 710 GN XMSN Speed Pickup Signal
102 BU Hd Lmp 711 BR XMSN Lever Code 1
Engine Control MID 36 Acc Outlet D-8 B Sensor - Brake Oil Temp A-10 26
103 YL Aux Ckt 712 WH XMSN Lever Code 2
001 Cylinder 1 Injector Solenoid Alarm - Action C-4 C Sensor - Coolant Temp C-3 24 105 BR Key Sw 713 OR XMSN Lever Code 3
002 Cylinder 2 Injector Solenoid Alternator A-5 2 Sensor - Engine Oil Pressure B-3 26 109 OR Alt Output (+) Term. 714 YL XMSN Lever Code 4

003 Cylinder 3 Injector Solenoid 112 PU Main Power RIy Output 715 GN XMSN Lever Code 5
Battery A-7 3 Sensor - Engine Oil Temp B-3 26
113 OR Opr Mon Panel VMIS B+ Switched 716 BU XMSN Lever Code 6
004 Cylinder 4 Injector Solenoid T
Breaker - A/C (15A) D-6 B Sensor - Fan Speed A-5 24 121 YL Bckp Alarm to Lamp 720 PU XMSN Brake Sw
005 Cylinder 5 Injector Solenoid 122 BU Aux Ckt 721 BR XMSN Gear Code 1
006 Cylinder 6 Injector Solenoid
Breaker - Alternator (105A) C-6 B Sensor - Fuel Temp B-3 27
123 WH Aux Ckt 722 WH XMSN Gear Code 2
Pressure Temperature Level Flow
007 Cylinder 7 Injector Solenoid
Breaker - Dome Lamp (15A) C-6 B Sensor - Primary Cam S/T C-3 24 124 GN A/C 723 OR XMSN Gear Code 3 Symbol Symbol Symbol Symbol
Breaker - Engine ECM (15A) D-5 B Sensor - Rail Pressure C-3 26 126 PK XMSN Ctrl 724 YL XMSN Gear Code 4
008 Cylinder 8 Injector Solenoid
129 BU Aux Ckt 725 GN XMSN Gear Code 5
Breaker - Head Lamp (15A) D-5 B Sensor - Shift Lever Position D-11 C
009 Cylinder 9 Injector Solenoid 132 PK AETA CtrI 726 BU XMSN Gear Code 6

010 Cylinder 10 Injector Solenoid Breaker - Key (10A) D-6 B Sensor - Strut Left Front B-5 28 135 BU Aux Ckt 727 GN Suppi Ster Motor Relay

Breaker- Secondary Steering (10A) D-6 B Sensor - Strut Left Rear B-14 29 136 GN Suppi Ster 728 BU Suppi Ster Cont Sw
011 Cylinder 11 Injector Solenoid
137 OR Suppl Ster Motor Fuse 767 WH AETA Pickup Power
012 Cylinder 12 Injector Solenoid Breaker - Turn Lamp (15A) D-5 B Sensor - Strut Right Front A-5 30
138 GN Auto Lube Pump to Payload Mon 768 OR AETA Pickup XMSN
042 Rail Control Valve Caterpillar Monitoring System E-1 A Sensor - Strut Right Rear B-14 31 140 BU Aux Ckt 769 BU Wheel Speed Pickup Left
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
091 Throttle Position Sensor Cigar Lighter C-3 A Sensor - Torque Converter Temp B-8 32 141 PK AuxCkt 770 GN Wheel Speed Pickup Right
150 OR Bat(+) 772 BR AETA Retarder Sw
094 Filtered Fuel Pressure Control - Arc D-13 D5 Sensor - Throttle Position C-6 C 173 YL Aux Ckt 773 GY AETA Servovalve
100 Engine Oil Pressure Sensor Control - Oil Burn C-15 40 Sensor - Turbo (RH) Inlet Pressure A-5 30 176 OR Aux Ckt 774 YL AETA Sol - Left
101 Crankcase Pressure Ground Circuits 775 BR AETA Sol - Right
Normally open switch that is closed due to an applied condition, and will open again with a
Control - Payload Monitor C-14 D5 Sensor - Turbo Outlet Pressure B-3 26
110 Coolant Temperature Sensor 200 BK Main Chassis 794 YL Payload Mon XMSN Speed specific decrease in that condition.
Control - Secondary Steering F-15 D6 Sensor - Wheel Speed A-15 33 201 BK Opr Mon Panel VMIS CMS 799 WH Sensor Power
161 Timing Calibration
Control - Traction Aid E-15 D5 Sensor - Wheel Speed B-15 34 202 BK XMSN Ctrl A700 OR Digital Sensor Power (+8V) (PIN 35) Engine ECM
164 Rail Pressure Reading 213 BK AETA Coding Pin 17 A701 GY Injector #1 Engine ECM
Control - XMSN D-13 D5 Solenoid - A/C Clutch A-5 2
168 Electrical System Voltage 215 BK AETA Coding Pin 19 A702 PU Injector #2 Engine ECM

174 Fuel Temperature Converter - 24V/i 2V C-4 D7 Solenoid - Downshift A-13 35 216 BK AETA Coding Pin 20 A703 BR Injector #3 Engine ECM
Normally closed switch that will open with an increase of a specific condition.
217 BK XMSNIdCode2 A704 GN Injector #4 Engine ECM
175 Engine Oil Temperature Distributor - XMSN Speed E-15 D6 Solenoid - Engine Cyl Head (1, 3, 5, 7, 9, 11) C-2 26

773D Truck & 775D Quarry Truck

218 BK XMSN Id Code 1 A705 BU Injector #5 Engine ECM
190 Engine RPM Sensor Dryer - Air A-9 4 Solenoid- Engine Cyl Head (2,4,6,8, 10, 12) B-2 26 219 BK XMSN Id Code 0 A706 GY Injector #6 Engine ECM
248 CAT Data Link Engine ECM A-3 8 Solenoid - Fan Clutch B-6 24 227 BK XMSN Id Code 3 A707 PU Injector #7 Engine ECM
Normally closed switch that is open due to an applied condition, and will close again
229 BK Bat (-) A708 BR Injector #8 Engine ECM

Electrical System
253 Personality Module Mismatch Flasher C-15 D7 Solenoid - Four Way A-14 36
231 BK XMSN Sw A709 OR Injector #9 Engine ECM with a specific decrease in that condition.
254 Internal ECM Failure Fuses D-6 B Solenoid-Lockup A-13 18 250 BK Payload Mon - Customer Gnd A710 GY Injector #10 Engine ECM
261 Timing Calibration Gauge Module F-1 A Solenoid - Proportional A-14 36 251 BK Payload Mon - System Gnd A711 PU Injector #11 Engine ECM

262 Analog Sensor Power Supply 280 BK XMSN Ctrl Ident Code 4 A712 BR Injector #12 Engine ECM
Lamp - Action Monitor F-2 A Solenoid-SmokeBox B-12 19
263 Digital Sensor Power Supply
Lamp - Body Up F-2 A Solenoid - Start Aid A-6 37
290
291
BK
BK
CMS Service
CMS Clear
A746
A747
PK
GY
Turbo Outlet Pressure (Pin 23) Engine ECM
Atmospheric Pressure (Pin 20) Engine ECM
773D: 775D: The circle indicates that the component has screw terminals and a wire can be disconnected
264 Shutdown/Decelerator Inputs from it.
266 Crank w/o Injector Inputs
Lamp - Lever Position D-11 A Solenoid - Up Shift A-14 35 A215
A216
BK
BK
Auto Retarder Ctrl Harness Code 0
Auto Retarder Ctrl Harness Code 1
A751
E707
YL
GN
After Cooler Temp (Pin 15) Engine ECM)
VMIS Display +V
7ER1-UP 6KR1-UP
Lamp - Payload Monitor (Green) D-1 10 Speedo/Tach F-1 A
267 Shutdown Inputs A217 BK Auto Retarder Ctrl Harness Code 2 E708 PK VMIS Display Clock
Lamp - Payload Monitor (Green) A-5 11 Starter A-6 17 A218 BK Auto Retarder Ctrl Harness Code 3 E735 PU Smart EMS Tack/Serv Mtr/Odometer Select
268 Programmed Parameter Fault
A231 BK Auto Retarder Ctrl Harness Code 4 E750 PU Body Position Sensor Signal TIm
273 Turbo Outlet Pressure Calibration Lamp - Payload Monitor (Red) A-5 11 Starter A-7 17
A234 BK J1939 Shield Gnd (Engine ECM) E793 BU ATA Data Link - (Pin 1) Engine ECM
No circle indicates that the wire cannot be disconnected from the component.
274 Atmospheric Pressure Calibration Lamp - Payload Monitor (Red) D-1 10 Switch - A/C D-2 A Basic Machine Circuits E794 YL ATA Data Link + (Pin 7) Engine ECM

275 Turbocharger Pressure (Right) Lamp - Retarder F-2 A Switch - A/C Fan Pressure B-6 2 304 WH Starter Rly No. 1 Output E795 YL Crankcase Press (Pin 31) Engine ECM
306 GN Starter Rly Coil to Neut Start Sw or Key Sw E796 GN Oil Press (Unfiltered) (Pin 37) Engine ECM
276 Turbocharger Pressure (Left) Lamp - Secondary Steering F-2 A Switch - A/C Refrigerant Pressure B-7 2
307 OR Key Sw to Neut Start Sw or VMIS Sensor Module E797 WH PWM #3 Return (Pin 35) Engine ECM
277 Timing Calibration Light Dimmer F-14 D8 Switch - Auto Retard Pressure D-12 38 308 YL Main Power Rly Coil E798 PK PWM #3 (Pin 29) Engine ECM
279 Water Temperature Aftercooler Module - Stop/Tail Lamp B-14 12 Switch - Auto Retarder D-3 A 315 GN Start Aid Brkr to Start Aid Rly E799 BR PWM #1 and #2 Return (Pin 7) Engine ECM
317 YL Start Aid Rly to Start Aid Sol F700 BU PWM #1 Out (3.5A) (Pin 19) Engine ECM
This indicates that the component has a wire connected to it that is connected to ground.
281 Engine Lamp Motor - Blower E-10 C Switch - Blower D-2 A
321 BR Bckp Alarm Lamp Travel Alarm F701 BR PWM #2 Out (3.5A) (Pin 13) Engine ECM
284 EMS Engine On
Motor - Prelube A-7 ?15 Switch-Body Raise C-11 B 337 WH Prelube Pushbutton Sw to Prelube Timer F702 GN Throttle (Pin 24) Engine ECM
285 EMS Coolant Lamp Monitoring Circuits F703 GY LH Turbine Inlet Exh Temp (Pin 25) Engine ECM
Motor - Secondary Steering A-7 18 Switch - Brake Master Cylinder Overstroke A-10 39
286 EMS Oil Lamp 403 GN Alternator (R) Term. F704 OR RH Turbine Inlet Exh Temp (Pin 1) Engine ECM
Payload Monitor Operator Display C-7 C Switch - Caterpillar Monitoring System Clear E-5 B 408 WH Opr Mon System Air Press. F705 PK Dout 6 (Pin 21) Engine ECM
289 Unfiltered Fuel Pressure This indicates that the component does not have a wire connected to ground. It is grounded
Receptacle - Aux Start A-6 13 Switch - Caterpillar Monitoring System Service E-5 B 410 WH Opr Mon Fault Alarm F706 PU Dout 5 Pin 27) Engine ECM
291 Engine Fan Valve
Relay - Backup C-15 D6 Switch - Coolant Flow C-3 26
411 PK Opr Mon Master Fault Lamp F707 WH Start Aid Current Level RIy (Pin 22) Engine ECM by being fastened to the machine.
298 Invalid Service Brake Switch 412 BU Opr Mon Cool Flow/ds2 (Pin 26) Engine ECM F708 YL Dout 3 (Pin 28) Engine ECM
336 Engine Control Switch Relay - Headlamp C-7 D14 Switch - Disconnect A-7 40 417 GY Primary Ster Sw F709 BU Dout 2 (Pin 34) Engine ECM

Relay - Main Power (Front) D-6 D13 Switch - Door Courtesy Lamp C-5 41 426 BR Opr Mon Power Train Oil Filter F710 BR Start Aid on Relay (Pin 40) Engine ECM
337 E-Stop Switch
446 PU Brake Oil Temp Gauge F711 GN CAN Link + Engine ECM
338 Prelubrication Relay Relay - Main Power (Mid) C-6 D13 Switch - Exhaust Diverter E-5 20
447 PK Fuel Level Gauge F712 GY CAN Link - Engine ECM
342 Loss Of Sec Engine RPM Signal Relay - Main Power (Rear) C-6 D13 Switch - Head Lamp Dimmer D-5 C 450 YL Tach Sender (+) F713 OR Left Turbo Inlet Press (Pin 14) Engine ECM

363 Ride Control Relay - Prelube A-6 16 Switch - Key Start E-3 A 452 PU Torque Converter F714 PK Right Turbo Inlet Press (Pin 2) Engine ECM
454 GN Retarder lidicator Lamp F715 PU Shutdown (NO) (Pin 2) Engine ECM
444 Starting Motor Relay - Prelube C-6 D14 Switch - Retarder Brake F-15 C 462 YL Suppi Ster Motor Indicator F716 WH Shutdown (NC) (Pin 8) Engine ECM
542 Unfiltered Oil Pressure
Relay - Start A-7 17 Switch - Running Lamp E-3 A 472 OR Parking Brake Sw to Overstroke Sw F717 YL Sw 4 (Pin 14) Engine ECM
544 Engine Fan Speed 481 GN Converter Temp Sw to Brake Oil Temp Sw F718 BU Sw 5 (Pin 20) Engine ECM
Relay - Start B-6 17 Switch - Secondary Brake F-15 9
544 Engine Fan Speed C413 YL VMIS Display Data F719 BR Sw 6/1 (Pin 24) Engine ECM
Relay - Start Aid Hold C-15 D14 Switch - Service Brake E-15 D9 C414 BU VMIS Display Load F720 GN Sw 8/3 (Pin 25) Engine ECM
545 Ether Inject Control Relay
Relay - Start Aid On B-15 D14 Switch - Start Aid E-1 C Accessory Circuits F721 GY Sw 9/4 (Pin 19) Engine ECM
548 Throttle Lock Lamp 508 PU Radio Speaker - Left F722 OR Sw 10/5 (Pin 13) Engine ECM
Relay - Steering Motor A-7 17 Switch - Steering A-8 4
601 Brake Air Pressure Sensor 509 WH Radio Speaker - Left (Common) F723 PK TBC Probe + (Pin 18) Engine ECM

680 Ride Control Switch Relay - Stoplamp D-7 D14 Switch - Stop Lamp F-15 D9 511 BR Radio Speaker - Right F724 PU TOG Probe - (Pin 12) Engine ECM © 1996 Caterpillar Printed in U.S.A.
512 GN Radio Speaker - Right (Common) F725 WH Fuel Press (Pin 24) Engine ECM
827 Turbocharger Exhaust Temp (Left) Resistor - Blower Speed E-10 C Switch - Supp Steer F-3 A
513 OR A/C Compressor/Refrigerant Press. Sw F726 YL Injector Common 1 & 3 Engine ECM
All Rights Reserved
828 Turbocharger Exhaust Temp (Right) Resistor - Engine Speed A-6 19 Switch - Throttle Backup E-2 C 515 GY Blower Motor (Hi) F727 BU Injector Common 2 & 4 Engine ECM
Resistor - Exhaust Diverter B-14 D7 Switch - Traction Aid Test D-3 A 516 GN Blower Motor (Medium) F728 BR Injector Common 5 & 7 Engine ECM
Transmission Control MID 27 517 BU Blower Motor (Lo) F729 GN Injector Common 6 & 8 Engine ECM
Resistor- Oil Burn B-14 ?? Switch - Transmission A-13 35
168 Electrical System Voltage 518 OR Hazard Flasher to Sw F730 GY Injector Common 9 & 11 Engine ECM

190 Engine Speed Sensor Resistor - Start Aid B-15 D10 Switch - Turn Signal D-5 C 520 WH Opr A/C Sw to Thermostat/Fuse F731 OR Injector Common 10 & 12 Engine ECM
Backup Camshaft Spr/Tmg (Marine)
248 CAT Data Link Sender - Fuel Level A-11 21 Switch - XMSN Filter A-9 42 521 YL A/C Sw to Refrigerant Sw F732 PK
(Pin 39) Engine ECM
269 Sensor Supply Voltage Sender-XMSN Speed A-13 22 Thermostat E-11 C 522 WH A/C Clutch to Thermostat Sw F737 YL Analog Sensor Input 6 Engine ECM

571 Forward Elevator Solenoid Sensor - Atmospheric Pressure B-3 23 Valve - Arc Control E-12 9
537 GN Turn Signal Sw to Flasher 818 BR Serial Data (Transmit) Harness And Wire Electrical Schematic Symbols
539 BU Turn Signal Indicator Basic/Right 819 GY Serial Data (Receive)
572 Reverse Elevator Solenoid Sensor - Backup Cam S/T C-3 24 Valve - Arc Supply E-12 9 540 WH Turn Signal Indicator Left 820 BU Transmit Key
575 Elevator Level Sensor Sensor - Body Up B-14 25 Valve - Rail Pressure Control C-3 26 A513 PK DC/DC Converter Memory Output 858 GY Payload Mon Right Front Sensor
Lighting Circuits 859 YL Payload Mon Left Front Sensor A AA 1 1
627 Secondary Brake Pressure Switch
Machine location are repeated for components located close together. 602 WH Dome Lamp 860 PK Paylaod Mon Right Rear Sensor
650 Harness Code 1 2 2
A = Operator Compartment - Front Dash C = Operator Compartment 604 OR Stop Lamp 861 PU Payload Mon Left Rear Sensor
672 Torque Convertor Output 604 OR Stop Lamp 863 BU Payload Mon Transmit LCD Out
B = Operator Compartment - Rear Console D = Operator Compartment - Behind Operator Compartment Typical representation of a Typical representation of a
700 Transmission Gear Switch 605 YL Turn Lamp - Left 864 BR Payload Mon Clock LCD Out
606 GY Turn Lamp - Right 865 GY Payload Mon Latch LCD Out
11 Deutsch connector. The Sure-Seal connector. The
701 Transmission Output Speed Sensor Plug Receptacle
610 OR Head Lamp Basic 866 PK Payload Mon Test/Set 3 21 plug contains all sockets plugand receptacle contain
702 Shift Lever Switch and the receptacle contains both pins and sockets.
611 Pu Head Lamp Hi 867 PU Paylaod Mon Mode
704 Service Brake Pressure Switch all pins.
612 GY Backup Lamp 891 BU Neut Start Cont to Payload Mon System 2
VMIS Start Mod Right (-) Port/CAT
Automatic Retarder Control MID 83 Connector Location¹ 614 PU Park/Tail/Dash Lamp 892 BR
DATA LINK (-)
VMIS Start Mod Right (+) Port/CAT
091 Throttle Position Sensor Schematic Machine 619 GN Head Lamp Lo 893 GN
DATA LINK (+) 1
Connector Number 37 27 40 30
168 Electrical System Voltage Location Location 635 BU Payload Mon Red Lamp 956 BR Relay Logic Large Pump 42
34
Pin or Socket
636 GN Payload Mon Green Lamp 958 YL Relay Logic 36 31
190 Engine RPM Sensor CONN 1 D-15 D45 Number
639 WH Left Hand Stop/Tail Lamp 987 WH Diverter Sol 25
CONN 2 D-15 D45 18
248 CAT Data Link 640 GN Right Hand Stop/Tail Lamp 993 BR Analog Sensor Common (Pin 30) Engine ECM
CONN 3 A-14 32 661 GN Tachometer Lamp - Smart EMS 994 GY Oil Pressure (Filtered) 24 26 23 32 22 35 12 Wire, Cable, or Harness Component
627 Parking Brake Switch 15
CONN 4 B-14 32 662 YL Speedometer Lamp - Smart EMS 995 BU Coolant Temperature Assembly Identification Part Number
650 Harness Code 19
CONN 5 E-14 D44
663 GY Gauge Lamps - Smart EMS Control Circuits 996 GN Engine Speed/Timing Sensor Power
Single Wire
700 Actual Gear Switch Analog Sensor Power (+ 5V) (Pin 36)
CONN 6 A-13 35
Control Circuits 997 OR
Engine ECM 33
Connector
702 Shift Lever Switch 17 29
700 PK AETA Test Sw 998 BR Digital Sensor Return (Pin 29) Engine ECM 16 28 39
710 ARC Supply Solenoid
CONN 7 B-13 1
Primary Camshaft Speed/Timing (Pin 38) 38 2 4 C A A AA 9X-1123
703 SU XMSN Up Sol 999 WH
CONN 8 F-13 D44 Engine ECM
711 ARC Control Solenoid 704 GY XMSN Down Sol E986 YL Continuous Oil Injector Solenoid 325-PK-14 1 325-PK-14
CONN 9 B-13 1
712 Retarder Lamp 705 PK XMSN Lockup Clutch Sol Basic J992 YL Misc Switch #1
CONN 10 C-12 1 706 BR XMSN Retarder Sw K972 BR EPTC-ll Start Relay Return
C
Wire
713 ARC On/Off Switch A B D Pin Socket
CONN 11 D-12 D45 707 PU XMSN Bed Raise Sw K984 GY Start Aid Timer Output Color
714 Auto Retarder Pressure Switch
CONN 12 D-12 D45 709 OR Sensor Power Supply K985 BR Auto Retard On Sw
715 Retarder Pressure Switch K986 PK Auto Retard Off Sw
CONN 13 D-12 D45 41
K988 WH Auto Retard Air Cont Valve 10
13
CONN 14 C-11 1 K989 BU Auto Retard Air Supply Valve 2 200-BK-14
CONN 15 E-12 B K991 OR Auto Retard Press Sw
K992 PU Auto Retard Manual Retard Sw 43 5
CONN 16 D-1O D44 5 14
14 43 Circuit Number Wire
CONN 17 C-1O 1 44
44 45 45 Identification Gauge
Failure Mode Identifiers (FMI)¹ CONN 18 E-1O C Resistor, Sender and Solenoid Specifications 8
CONN 19 C-9 1 Part No. Component Description Resistance (Ohms)¹ 8
FMI No. Failure Description 6 9
6
9
CONN 20 D-9 C 125-9740 Resistor - Blower Motor Overall 2.6 ± 0.12 7 7
0 Data valid but above normal operational range. 20 Electrical Schematic Symbols And Definitions
CONN 21 C-8 1 124-6704 Resistor - Exhaust Diverter, Oil Burn,Start Aid Overall 20 ± 0.2 20
1 Data valid but below normal operational range. D
CONN 22 B-5 1 D
2 Data erratic, intermittent, or incorrect. 3E-1906 Solenoid - A/C Clutch 17.6 ± 0.6
CONN 23 B-5 43 Rear Compartment Right Side Wall FUSE - A component in an electrical circuit that will open the circuit if too much current flows
3 Voltage above normal or shorted high. 7X-1120 Solenoid - Downshift,Upshift,Lockup 33.7
CONN 24 E-5 44 Of Rear Compartment through it.
4 Voltage below normal or shorted low. 131-3098 Solenoid - Engine Cyl Head (1-12) 2.1 ± 0.2
CONN 25 A-4 26
5 Current below normal or open circuit. 105-3025 Solenoid - Fan Clutch 4.3 41
CONN 26 E-4 C REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
6 Current above normal or grounded circuit. 9G-9988 Solenoid - Four Way 24.9
CONN 27 E-4 C contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
7 Mechanical system not responding properly. 3T-0062 Solenoid - Proportional 16.0 C
CONN 28 E-2 C
8 Abnormal frequency, pulse width, or period. A
¹ The connectors shown in this chart are for harness to harness 101-3430 Solenoid - Smoke Box 31.1 ± 2.4 B
9 Abnormal update. D
connectors with a minimum of four contacts and other special 3E-6333 Solenoid - Start Aid 6.0 1
10 Abnormal rate of change. connectors. Connectors that join a harness to a component are 38 SENDER - A component that is used with a temperature or pressure gauge. The sender
¹ At room temperature. 11 42 measures the temperature or pressure. Its resistance changes to give an indication to the
11 Failure mode not identifiable. generally located at or near the component. See the Component 26 3 10
25
12 Bad device or component. Location Chart. 37 40 18 29 T gauge of the temperature or pressure.
28 30 12
13 Out of calibration. Off Machine Switch Specification 23
19 31
24 2 17 35
Part No. Function Actuate Deactuate Contact Position 21 36
45.0 kPa Max 5 kPa MIN 39 RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
2M-9346 Stop Lamp Pressure Normally Open 22
(6.5 psi MAX) (0.5 psi MIN) 32 It has a coil that makes an electromagnet when current flows through it. The electromagnet
4
Related Service Manuals 3E-2033 Secondary Brake Air Pressure (Trans)
640 kPa 530 ±40 kPa
Normally Open 13 27 can open or close the switch part of the relay.
(92.0 psi) (77.0 ± 6.0 psi) 33
Title Form No. Service Brake Air Pressure (Tractn) 80 kPa 55 ± 20 kPa
3E-2034 Normally Closed 16 34
Arc Control SENR5683 Service Brake Air Pressure (Trans) (12.0 psi) (8.0 ± 3.0 psi) 15
4 grams 1.5 grams CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
Alternator 100-5047 SENR2082 3E-6429 Steering Normally Open
(.14 oz) (.05 oz) much current flows through it. This does not destroy the circuit breaker and it can be reset to
Caterpillar Monitoring System SENR6717 12.23 ± 5.56 N - become part of the circuit again.
7V-5647 Brake Master Cylinder Overstroke Normally Closed
(2.75 ± 1.25 lb) -
Engine Control SENR1037 210 ± 70 kPa -
9X-7781 Power Train Filter Pressure (EMS) Normally Open
Payload Monitor SENR4733 (30 ± 10 psi) - SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
- that makes an electromagnet when current flows through it. The electromagnet can open or
Starting And Charging Systems SENR2947 103-4977 Retarder Brake Pressure 60.0 kPa (8.7 psi) Normally Open
-
close a valve or move a piece of metal that can do work.
Starting Motor 6V-0890 SENR3860 1585 kPa ± 103 kPa 1275 kPa ± 103kPa
111-9560 A/C Fan Pressure Normally Closed
Traction Aid Control SENR2986
111-9563 Auto Retarder Pressure
(230 psi ± 14.9 psi)
80.0 kPa MAX
(185 psi ± 14.9 psi)
55.0 ± 20.0 kPa
NormallyClosed
Machine Harness And Connector Locations MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
Transmission Control SENR9122 (11.6 psi MAX) (8.0 ± 2.9 psi)
275 to 1750 kPa - activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
114-5333 Refrigerant Pressure (AC) Normally Open that make electromagnet when current flows through them. It also has an internal switch that places
(40 to 255 psi) -
the latch coil circuit open at the time the coil latches.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
23
LIGHT DIMMER A 21 E750-PU 200-BK-18
103-5526 CONN8 G LEFT
A LIGHTS ON 2 614-PU 24 E750-PU 540-WH-18 540-WH-18 663-YL-18
BR-18 6 3 113-OR 408-WH L43 200-BK-18 G TURN 200-BK-18
+ BATTERY 22 L43 L43 L22
SUPPLEMENTAL OR-18 3 1 200-BK 661-GN L36 L36 L22 E750-PU-18 E750-PU-18 G P P P P
GROUND 13 L49 L28 G BODY UP GAGE
STEERING CONT PK-18 9 GAGE LAMPS 6 663-YL 663-YL 15 L49 L28 L28 123-WH-18 GAGE MODULE
3E-5184 L92 L49 L49 L35 G HIGH LAMPS (4) 100-4984
GROUND PU-18 5 200-BK TACH LAMP 5 661-GN 403-GN 662-YL 14 L92 L49 E735-PU L35 611-PU 611-PU 7N-5876
L92 L92 L33 L33 G BEAM LAMP
GROUND BK-18 8 200-BK SPEEDO LAMP 4 662-YL L60 481-PK 7 728-BU L92 411-PK L33 200-BK-18
KEY SW YL-18 2 308-YL 403-GN 6 454-GN L48 L48 L48 410-WH L36 454-GN-18 G 110-2079 201-BK-18 2 BK-18 GROUND
L94 L36
STER SW BU-18 4 728-BU 200-BK E735-PU 20 L94 308-YL 728-BU L25 L25 123-WH-18 G RETARDER C413-YL-18 4 WH-18 MODULE DATA
L92 L92 308-YL L41 L41 L24 L24 G
+ BATTERY RD-18 1 136-GN 200-BK 200-BK 410-WH 8 L41 L24 LAMPS (7) E707-GN-18 1 OR-18 MODULE +V
ALTERNATOR WH-18 7 403-GN 200-BK 200-BK 411-PK 9 958-YL 307-OR 307-OR E750-PU G 107-1983 E708-PK-18 3 GN-18 MODULE CLOCK
L79 L25 L34 L34 L33 E735-PU MONITOR
200-BK 200-BK 417-GY 11 L25 L25 L34 411-PK-18 411-PK-18 C414-BU-18 5 YL-18 MODULE LOAD
L48 L79 L79 G ACTION
MAG SW GN-18 1 727-GN 200-BK 290-BK 4 L48 L96 200-BK 411-PK 201-BK-18 201-BK-18 6 BU-18 HARNESS CODE
L38 L96 L96 L79 L23 G SUPP
OPR PANEL GY-18 2 417-GY 200-BK 291-BK 5 L38 L96 201-BK 200-BK 518-OR 462-YL-18 462-YL-18 P
10 L38 124-GN-14 200-BK-18 G STEER 201-BK-18 2 BK-18 GROUND
A L38 L38 201-BK L54
L54 G

L36
F ARC SUPPRESSOR
106-8704
200-BK 200-BK 2 614-PU A
L35 L35
L54 521-YL-14 200-BK-18 G
A
612-GY-18 612-GY-18
G REVERSE
C413-YL-18 4 WH-18 MODULE DATA F
1 308-YL 200-BK 201-BK 3 614-PU 614-PU 1 140-BU-14 L38 L99 515-GY-14 200-BK-18 E707-GN-18 1 OR-18 MODULE +V
L36 L99 L21 614-PU-18 G
2 200-BK 200-BK L50 113-OR 1 614-PU 2 L99 516-GN B 539-BU-18 539-BU-18 E708-PK-18 3 GN-18 MODULE CLOCK
200-BK 893-GN L41 517-BU 614-PU-18 200-BK-18 G RIGHT C414-BU-18 5 YL-18
A 200-BK L93 17 614-PU L41 308-YL G 2 G MODULE LOAD
728-BU 200-BK L93 892-BR 201-BK A L41 727-GN-18 TURN 6 BU-18
16 L96 L96 L40 L40 308-YL L34 727-GN CONN27 3 G HARNESS CODE
STOP 200-BK 308-YL F975-OR 12 201-BK 1 141-PK-14 L40 454-GN 462-YL G 123-WH-18 E735-PU
C CONN28 P
RETARDER LAMP SW A A 308-YL
L94 18 201-BK 201-BK 201-BK 2 958-YL 200-BK A G 727-GN-18 408-WH

123-WH-18
454-GN 19 201-BK 612-GY 612-GY E750-PU 26 E750-PU-18 892-BR F P SPEEDO/TACH

123-WH-18
123-WH-18
BRAKE SW 2M-9346 A F 201-BK 201-BK 200-BK-18
958-YL 958-YL L94 123-WH 123-WH 123-WH 123-WH 540-WH 15 540-WH-18 200-BK-18 G D 661-GN 201-BK 3 201-BK-18 125-6806
103-4977 P P P P

L22
A 123-WH 105-BR 201-BK 611-PU-14 18 611-PU SUPPL 663-YL 661-GN 17 661-GN-18 661-GN-18
BK-18 1 454-GN L42 L42 L42 103-YL-14 308-YL 612-GY 17 612-GY-18 STER SW 200-BK 663-YL 19 663-YL-18 200-BK-18
2 200-BK 136-GN L60 L60 454-GN 411-PK-18 662-YL 200-BK 200-BK-18 200-BK-18
200-BK L60 L42 103-YL-14 L40 411-PK 10 127-4986 2
L79

L35
132-PK L42 L79 200-BK 200-BK L42 L42 767-WH 201-BK 7 201-BK-18 481-PK 662-YL 18 662-YL-18 662-YL-18
L93

105-BR
BK-18 200-BK L35 L35 L35 200-BK 700-PK 462-YL 13 462-YL-18 403-GN 10 CATERPILLAR MONITORING

201-BK-18
201-BK-18
L62 L62

L23
L93 201-BK 200-BK L44 L44 537-GN 539-BU 14 539-BU-18 L23 KEY 410-WH 13 SYSTEM
L38 L44 L39

201-BK-18
A L38 L50 L50 A L39 START SW P 100-5778

L25
E735-PU

L79
SECONDARY BK-18 L39 307-OR 38 L25 411-PK 23 E735-PU-18

L79
L91

AUTO 110-7887

L60
BRAKE SW 1 720-PU 767-WH 1 138-GN 138-GN 138-GN 614-PU 614-PU F717-YL 22 F717-YL-18 L50 113-OR 408-WH 24 408-WH-18 C414-BU-18 15 MODULE LOAD
L91 L94 L60 LUBE L36
3E-2033 BK-18 2 202-BK 700-PK L35 200-BK 2 135-BU 614-PU 998-BR 40 998-BR-18 G R 291-BK 893-GN 21 893-GN-18 E708-PK-18 25 MODULE CLOCK
537-GN L35 126-PK 105-BR F720-GN 30 F720-GN-18 308-YL-18 1 YL 893-GN 892-BR 20 892-BR-18 E707-GN-18 34 MODULE +V
A 113-OR L46 L46 113-OR 103-YL-14 308-YL 9 308-YL-18 2 PU 417-GY 291-BK 5 291-BK-18 C413-YL-18 35 MODULE DATA

L92

200-BK-18
C OFF
L92

BK-18 2 202-BK 202-BK 113-OR L46 200-BK-14 129-PU 102-BU 102-BU-14 307-OR 8 307-OR-18 307-OR-18 3 OR 290-BK 481-PK 7 481-PK-18 201-BK-18 2 GROUND
1 706-BR 202-BK L37 539-BU 105-BR 4 105-BR-18 105-BR-18 4 BR S ON F975-OR 403-GN 6 403-GN-18 8

200-BK-18
L37

200-BK-18
200-BK-18
L89 L37 L55 L55 B ST

L44

L40

L39
L45

L21
L44
L89 202-BK 202-BK 202-BK 176-OR L44 L45 540-WH 727-GN 24 727-GN-18 201-BK 410-WH 8 410-WH-18 10
BK-18 202-BK 614-PU 124-GN-14 L45 122-BU 610-OR-14 123-WH 5 123-WH-18 411-PK 9 411-PK-18 408-WH-18 37 BRAKE AIR PRESS
L45

L42

L38
A 202-BK 202-BK 521-YL-14 521-YL-14 L62 129-PU 29 L50 201-BK 113-OR 1 113-OR-18 426-BR-18 27 TRANS FILTER SW
202-BK

L50 L21 L24 L24

SPEED GY-18 121-YL 611-PU-14 200-BK 6 200-BK-18 F975-OR F975-OR 22 F975-OR-18 446-PU-18 7 BK OIL TEMP SENSOR

124-GN-14
7 614-PU-18

150-RD-14
150-RD-14
102-BU-14

140-BU-14

610-OR-14
619-GN-14
141-PK-14
103-YL-14
SERVICE L49 L61 L54

121-YL-18
+ BATTERY WH-18 123-WH L49 522-WH-14 892-BR 892-BR K985-BR 518-OR 23 518-OR-18 L21 417-GY 11 417-GY-18 447-PK-18 9 FUEL LEVEL SENDER
614-PU-18

E750-PU
1

F709-BU
J992-YL

123-WH

337-WH
BRAKE SW

113-OR
L49 L98 L98

315-GN

138-GN

176-OR

136-GN

604-OR
L61 L49 L54

129-PU
122-BU

135-BU

105-BR
200-BK
202-BK

126-PK
132-PK

200-BK
290-BK

201-BK
291-BK
L99

121-YL

173-YL

308-YL

958-YL
PYLD MNTR YL-18 3 794-YL 893-GN 892-BR K986-PK 124-GN-14 31 124-GN-14 L50 290-BK 4 290-BK-18 481-PK-18 17 T/C TEMP SENSOR
3E-2034 A A

998-BR

201-BK-18
201-BK-18
201-BK-18
201-BK-18
PK-18 5 202-BK 794-YL 200-BK 200-BK-8 L99 L50 892-BR 892-BR L43 F720-GN 515-GY-14 32 515-GY-18 L98 426-BR 12 426-BR-18 403-GN-18 30 ALTERNATOR
L89 L48 L50 893-GN L98
GROUND BK-18 2 202-BK 707-PU 251-BK 522-WH-14 892-BR F717-YL 521-YL-14 20 521-YL-14 446-PU 14 446-PU-18 410-WH-18 4 ACTION ALARM
SERVICE GN-18 710-GN L48 CAB GND NNN 200-BK-14 F975-OR 998-BR 516-GN-18 447-PK 447-PK-18 411-PK-18 13
SPEED IN 6 891-BU 892-BR 516-GN 34 200-BK-18 15 ACTION LAMP

522-WH-14
BRAKE SW L99

515-GY-14
L99

200-BK-18

200-BK-18
200-BK-18
TRACTN AID OR-18 4 768-OR 126-PK 892-BR 129-PU 517-BU 35 517-BU-18 472-OR 16 472-OR-18 113-OR-18 1 + BATTERY

200-BK-18
N N

124-GN-14
3E-2034 L51

521-YL-14
516-GN
518-OR
517-BU
307-OR 893-GN
L102

XMSN SPEED 892-BR SEMS SERVICE SW 36 417-GY-18 40 SUPPL STER

306-GN L51 893-GN 893-GN CONN24 K985-BR 27 K985-BR-18 200-BK-18 F SEMS F975-OR-18 24 +8V SENSOR SUPPLY
DISTRIBUTOR L77 L53 A 6T-6066 L18
L103 GROUND
E 3T-5438 L103 L77 892-BR 893-GN Q Q K986-PK 28 K986-PK-18 290-BK-18 23 SERVICE E

16
29

13
14
34
28
18
15

21
19

10

20
22
23
38
12

36
37
35
39
17

33
40
25
26
24

27
30
31
32
11
T

9
6
8

4
3

1
A L77 L53 L18
129-PU

L 893-GN 893-GN 290-BK 201-BK 37 291-BK-18 33 CLEAR

THERMOSTAT A Q G PANEL

200-BK-18
BK-18 767-WH 306-GN 1 START RELAY 893-GN 19 614-PU-18 200-BK-18 472-OR-18 19

200-BK-18
1 BU-18 892-BR 614-PU BRAKE OVERSTROKE SW

200-BK-18
200-BK-18
L90 L58 L58

123-WH

337-WH
L90

E750-PU
315-GN
176-OR
138-GN

136-GN
5
2
4
3
6
1

F709-BU
3E-5464

113-OR
135-BU

129-PU

122-BU

105-BR

998-BR
LAMP

200-BK

126-PK

132-PK

201-BK
290-BK
291-BK
124-GN-14

619-GN-14

604-OR-14

150-RD-14
150-RD-14
121-YL

308-YL

173-YL
610-OR-14

J992-YL
140-BU-14

102-BU-14
893-GN 893-GN SEMS CLEAR SW

141-PK-14
BK-18 2 321-BR 2 1 103-YL 614-PU-18 893-GN-18 5

958-YL
772-BR GN-18 BU ALARM BU-18 103-YL-14 3 CAT DATA LINK +

103-YL-14
A 105-BR N 6T-6066 Q L50 L50 G 110-2079
SERVICE/RETARDER 3 BR-18 NEUTRAL EMS GN-18 2 L57 L57 892-BR 102-BU-14 1 102-BU 892-BR-18 14 CAT DATA LINK -
Q

200-BK-18
522-WH-14
893-GN

200-BK-18
891-BU 4 3 B 610-OR E735-PU-18 18

518-OR-14
RD-18 NEUTRAL PMC BR-18 201-BK 291-BK 201-BK 610-OR-14 16 OPERATOR SW

998-BR
516-GN-14
517-BU-14

140-BU-14
515-GY-14
G

200-BK-14
BRAKE TEE L83 UUU ARC PANEL
6 307-OR 5 PU-18 START SW RD-18 4 C BK-14 F975-OR 33 200-BK-18 20

L37
7 6 5 1 CONTROL D CONN18 201-BK 129-PU-18 614-PU-18 LAMP 201-BK-18 31
PK-18 SERVICE PU-18 K988-WH GN 893-GN L51 L37 129-PU 2 HARNESS CODE 0
VALVE G 110-2079

L31
3 7 WH-18 CLEAR PK-18 6 202-BK 2 GN ECAP E 892-BR E735-PU 39 E735-PU-18 G B 3
3E-8691 2 1

200-BK-18
200-BK-18
L103

4 K972-BR 8 BK-18 DRIVE RET. WH-18 7 F MOTOR J992-YL E750-PU 700-PK 21 700-PK-18 200-BK-18 RUNNING 201-BK-18 12 HARNESS CODE 2
L87

L49

L54 3

L29
L87 614-PU-18 G A

200-BK-18
G N 200-BK

L55
5 893-GN 9 OR-18 DATA + BK-18 8 L54 EXHAUST DIVERTER SW 767-WH 25 767-WH-18 LAMP SW 201-BK-18 22 HARNESS CODE 3
UUU H

L27
BRAKE 1 772-BR 892-BR 10 YL-18 DATA - DATA LINK + OR-18 9 893-GN ARC E793-BU L52 200-BK-14 1 AUTO MUFFLER 454-GN 12 454-GN-18 3E-2210 201-BK-18 16 HARNESS CODE 4
892-BR J E794-YL L29 L29 103-YL-18 2
TEST 2 700-PK DATA LINK - YL-18 10 K989-BU 1 GN 515-GY-14 2 WH/RD-14 6T-3991 11 START 6
A GN SUPPLY L31 L31 L30 L30 G 3 G 614-PU-18
10 892-BR 202-BK UUU 202-BK 2 A (SHOWN IN AUTO MODE) AID SW 29
13

14

19

10
12
16
15
17
18

20
21
22
23
24
11

VALVE BLOWER L32

1
5

2
8

4
6
7
9

9 893-GN 711-BR 11 LEVER 1 E750-PU 614-PU-18 THROTTLE BACKUP SW 21

515-GY-14
L 31 L32 3E-7176
L91

L90

3E-8691 CONN15 112-9565 CCC G G 5 126-0236

8 L77 712-WH 12 LEVER 2 20 BACKUP ALARM 121-YL 200-BK 102-BU (CUSTOMER ATCH) 32
6 G

540-WH
R TRACTION AID
K972-BR

E750-PU
710-GN

306-GN
307-OR

893-GN

(CUSTOMER ATCH)

539-BU
706-BR

720-PU
129-PU
321-BR

452-PU
707-PU
891-BU

892-BR

614-PU
126-PK
202-BK

200-BK

713-OR 13 LEVER 3 TRANS 126-PK 454-GN 1 454-GN-18 610-OR 11

450-YL

7
34 CONTROL CONN5 714-YL 14 LEVER 4 AIR CONTROL VALVE 3 K988-WH CIGAR LIGHTER 129-PU 2 454-GN-18 614-PU-18 26

200-BK-18
N G A G A
767-WH
767-WH

128-0869 1 4
772-BR
700-PK

6 715-GN 15 LEVER 5 AIR SUPPLY VALVE 4 K989-BU RESISTOR START AID 315-GN 123-WH 3 123-WH-18 200-BK-18 G 28
7 716-BU 16 GND VERIFY ARC 176-OR 537-GN 1 4 123-WH-18 614-PU-18 G 614-PU-18 36
22 125-9740 Q B B

L28
8 706-BR 6 RETARDER 23 UUU CONN13 N N PAY MON 138-GN 604-OR 4 NOTE F 614-PU-18 614-PU-18 38
L97 L97 L51 G 2 G 2
GROUND 2 202-BK 720-PU 20 BRAKE 24 1 L77 SPARE 141-PK-14 606-GY 5 F717-YL-18 39

10A
L30 5 L28 CONN26 G G
ID CODE 2 17 202-BK R A 450-YL 29 ENG SPEED 25 3 L77 TCS 132-PK TURN SW 605-YL 6 M
L51 L24

L50
TO RETARDER L51 9G-5589 6 AUTO RETARDER 3 3 ABBREV COLOR

L50
XMSN SP 10 768-OR 2 215-BK 452-PU 30 T/C OUT SP AUTO RETARD LAMP 5 454-GN 454-GN 2 L24 GAGE 123-WH 539-BU 2 539-BU 508-PU + G A
L53
E750-PU

K972-BR

LAMP LH SPEAKER OFF/ON SW

710-GN

306-GN
307-OR

893-GN

W -
129-PU
614-PU

707-PU

891-BU

892-BR

321-BR
706-BR
720-PU
452-PU
200-BK

202-BK

126-PK

+ BATTERY 1 132-PK 1 132-PK 27 BODY UP SW 202-BK 4 OIL BURN RELAY 140-BU-14 540-WH 3 540-WH 509-WH 200-BK-18 998-BR-18 998-BR-18
450-YL

E750-PU 32

202-BK
L52
202-BK
G

L53
11 3 700-PK 8 33 L52 SEMS 113-OR S A M 6T-7695 614-PU-18 125-2076 F720-GN-18 RD RED

L46
L58

101-RD-10
UUU L58 2 B WH WHITE
14 8 772-BR 31 34 AIR DRYER 122-BU 614-PU-18
202-BK BK-18 3 G 2 1 G K986-PK-18 G OR ORANGE
12 12 893-GN 32 6 2 Q Q Q Q Q Q Q Q Q Q Q FUSES 200-BK-18 200-BK-18
3 L18 A YL YELLOW
13 5 892-BR 33 AUTO RETARD PRESS SW 16 K991-OR K991-OR 1 BK-18 3K-8782 C
K985-BR-18 200-BK-18 G
+10V 9 767-WH 4 767-WH 34 MANUAL RETARD PRESS SW 21 K992-PU 6 202-BK 619-GN-14 V 123-WH-18 G 614-PU-18 A/C ON SW PK PINK

113-OR
113-OR

10A

10A

10A

10A

10A

10A

10A

10A

10A

10A
113-OR
AUTO RETARD LEVER L27 L27 B
L97 FUSE HOLDERS K985-BR-18 G D 125-9257 BK BLACK
L78

19 6 769-BU 35 27 1 ZZ 619-GN-14 M ANTENNA 614-PU-18

CONNECT WIRE AS. EEE

POSITION

W/O PAYLOAD MONITOR

PRESSURE SW G 2
767-WH

15 7 770-GN 28 28 3 202-BK ARC 614-PU 2 614-PU 4K-5122 101-RD-10 511-BR 8 GY/VI RIGHT SPKR + 520-WH-18 GY GRAY
111-9563 LAMP L78 Q Q Q Q Q Q Q Q Q Q Q 3 G PAYLOAD
LEFT SP 29 769-BU 11 775-BR 707-PU 7 BED RAISE 29 2 202-BK CODE 200-BK 3 200-BK TURN LAMP 512-GN 7 GY/BK,VI/BK RIGHT SPKR - K985-BR-18 521-YL-14 PU PURPLE
MONITOR

200-BK
L81 110-2079 ZZ BREAKER G C PAYLOAD BR BROWN
RIGHT SP 30 770-GN 10 774-YL 202-BK 2 GROUND 30 K992-PU 1 4 202-BK 6 129-PU-18 1 129-PU 200-BK 3 BK GROUND 200-BK-18 RED

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

101-RD-10
TO MANUAL 6N-8589 MONITOR GN GREEN

202-BK
RIGHT SOL 4 775-BR 9 773-GY 126-PK 1 + BATTERY 202-BK 2 5 202-BK 7 12 508-PU 2 WH/GN LEFT SPKR + K985-BR-18 521-YL-14
202-BK

35
D LAMP D

619-GN-14
GD

112-PU-12
CONN20 Q

TO HARNESS A
RETARD PRESS SW GREEN BU BLUE

RD

RD
WITH TCS AND

BK

BK
LEFT SOL 3 774-YL 280-BK 36 ID CODE 4 13 UUU NOTE C 10 11 113-OR 173-YL 611-PU-14 509-WH 1 WH/BK,BN/BK LEFT SPKR - 521-YL-14
767-WH

619-GN-14
UUU VVV L48 8T-9683

540-WH
CONN2 W 15A Q

539-BU
614-PU
PROP SOL 5 773-GY L83 218-BK 18 ID CODE 1 12 UUU A GROUND 2 202-BK-18 4 202-BK 124-GN-14 611-PU-14 135-BU 6 RD + BATTERY (12V) 200-BK-18 G LAMP
15A Q A BULB

101-RD-10
SHIFT HEAD LAMP 8T-9684

103-YL-14
16 R A 219-BK 19 ID CODE 0 15 2 202-BK GND VERIFY 1 716-BU-18 10 716-BU A HEAD LAMP L26
A513-PK 5 YL +B MEMORY 200-BK-18 8T-9749 SYMBOL DESCRIPTION
G

410-WH

2
1

2
1
LEVER POS AIR CONDITIONER BREAKER BULB

113-OR

135-BU
200-BK

201-BK
10 450-YL

121-YL
ID CODE 3 37 215-BK 1 768-OR 202-BK 703-BU 3 UP SOL ENGINE SPEED 4 892-BR L53 L53 LEVER 5 9 715-GN-18 9 715-GN DIMMER SW 113-OR 4 BU +BATTERY (24V) 614-PU-18 G
B 1 G B NNN NNN

L77

2
1
4
5
3
6
20 3 202-BK 202-BK 704-GY 4 DOWN SOL + BATTERY 1 176-OR 5 893-GN SENSOR LEVER 4 8 714-YL-18 8 714-YL BREAKER 3T-2662 2H-1855 RADIO 614-PU-18 201-BK-18 520-WH-18 8T-9749 BLADE, SPADE, RING,
L77 NNN 2

604-BR-14
126-7896 6N-8589 OR SCREW TERMINAL

103-YL-14

103-YL-14
ID CODE 1 18 213-BK 213-BK 202-BK 705-PK 5 LKUP SOL 11 K985-BR 3 LEVER 3 5 713-OR-18 7 713-OR 102-BU-14 E735-PU-18
202-BK

2 AUTO RETARD ON CONN12 3E-7140/3E-7141

L84 W 15A G 3 6

L14
L27 TRACTION AID TEST/

138-GN
E750-PU

707-PU
891-BU
ID CODE 4 36 216-BK 216-BK 202-BK 709-OR 9 +V 26 K986-PK 1 176-OR LEVER 2 4 712-WH-18 6 712-WH 102-BU-14 515-GY-18

794-YL
4 AUTO RETARD OFF A

958-YL
103-YL
Q 4 G5 CIRCUIT CONNECTED
202-BK
707-PU

614-PU
SUPP OPERATOR MODE SW

201-BK

102-BU

612-GY
113-OR
126-PK

998-BR
122-BU
21 K972-BR L82 721-BR 21 GEAR 1 9 7 K985-BR L54 LEVER 1 3 711-BR-18 5 711-BR M G 5 516-GN-18 G 4
CONN1 L54

799-WH

799-WH
4

3
5

2
1
STER 125-2063 BLOWER SW

636-GN
L16

635-BU
L102

22 202-BK 893-GN 722-WH 22 GEAR 2 8 8 K986-PK ZZ L L32 511-BR + 767-WH-18 517-BU-18

L37
ZZ

L32
L61
Q

L52

L28
L43

L39

L57
L102 ACCESSORY 6 G 3

L62

L34
23 200-BK 892-BR 723-OR 23 GEAR 3 14 6 450-YL 135-BU 30 112-PU-12 BREAKER 150-RD-14 A 512-GN - RH SPEAKER G 700-PK-18 518-OR-18 123-6389 CIRCUIT NOT CONNECTED
L58 CONN16 OUTLET Q 30 C

BK
24 724-YL 24 GEAR 4 GROUND 2 202-BK 6 202-BK EEE 200-BK 9G-9487 150-RD-14 M 6T-7695 200-BK-18 G L98
L60 117-2311 86 86 G 2
L78 W 15A Q G

L31
L58 L78 ELECTRICAL CONNECTION

L47
25 725-GN 25 GEAR 5 HARNESS CODE 0 19 A215-BK 1 202-BK L54 Q 308-YL Q MAIN POWER 112-PU-12 10A 136-GN 614-PU-18 124-GN-14
L54 Q

101-RD-10
26 W/PAYLOAD BK 1 768-OR L74 726-BU 26 GND VERIFY HARNESS CODE 2 17 A217-BK 3 202-BK ARC 200-BK RELAY (FRONT) Q Q ADEM 614-PU-18 D TO MACHINE STRUCTURE
W/O CODE L53 L53 85 85 W BREAKER
27 3 202-BK 215-BK 217-BK 17 ID CODE 2 HARNESS CODE 1 18 A216-BK 2 202-BK 3E-5239 101-RD-10 521-YL-14 INTERNAL ELECTRICAL
28 TRACTION 2 213-BK 987-WH 227-BK 37 ID CODE 3 HARNESS CODE 3 37 A218-BK 4 202-BK
L78 L78 L100 L100 87 Q 87a 87 Q 87a 109-OR-12 6N-8589 L15
L15 CONNECTION TO SURFACE

135-BU
200-BK
200-BK
35 AID USE 216-BK 710-GN 10 XMSN SPEED A231-BK 5 202-BK 604-OR STOPLAMP 101-RD-10 105-BR L14
4 HARNESS CODE 4 36 OF COMPONENT
33 WIRE AS. FFF FFF A 710-GN L XMSN CONTROL NOTE B 251-BK RELAY W 10A Q L14 L8 L8
ARC CONTROL UUU UUU VVV KEY BREAKER CONNECTOR
31 3E-5390 CONN11 3E-5239 112-PU-12 MONITOR CIGAR PARK-TURN
L78 3E-3663 L78 L47 L47 30 9G-9487 ACTION G CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD LAMP
32 L78 126-PK 126-PK 126-PK 86 410-WH 1 RD 129-PU-18 LIGHTER T ATCH WIRE, CABLE,
L13
L87

A L84 L82 452-PU L75 135-BU 308-YL MAIN POWER 201-BK 2 BK ALARM 200-BK-18 G 9W-0335 SOL 1 SOL 3 SOL 5 SOL 7 SOL 9 SOL 11 P 129-5688
L103 L82 L103 Q COMPONENT
VS RD-18 A 121-YL L87 L103 450-YL L75 317-YL L75 200-BK 200-BK RELAY (MID) 101-RD-10 L13 L26 L26 M 3E-6328

WH-18
L47 Q L15 L15

RD-18
BK-18
998-BR 85 3E-5239 LOW BEAM L# CIRCUIT GROUPING
GROUND BK-18 B 201-BK 998-BR 200-BK 101-RD-10 103-YL-14 200-BK 3 GROUND

308-YL
L76 Q 87a W 15A HEAD LAMP DESIGNATION

L8
SIGNAL YL-18 C 408-WH L58 450-YL L76 L76 337-WH 109-OR-12 103-YL-14 200-BK 6 GROUND

200-BK

109-OR-12
L81 L81 L58 122-BU L39 L37 L100 L16 L100 DOME & STOP 9X-7169

200-BK
BRAKE AIR 604-OR 121-YL 1 +24 V BATTERY IN RRR RRR
L45 LAMP L8 RRR RRR RRR RRR

138-GN
707-PU
891-BU
251-BK
L45 F709-BU 30 112-PU-12 113-OR 2 +24 V SWITCHED IN 619-GN-14

794-YL
PRESS SENSOR L45 102-BU-14

OPERATOR STATION
L101 Q 30

799-WH

2
1
3
L45 BREAKER T

138-GN
L57 L57 XXX

865-GY
JJJ

863-BU
864-BR

867-PU
L101 XXX

866-PK

251-BK
9X-5272 728-BU L29 86 86 MAIN POWER L26 A513-PK 4 +12 V MEMORY OUT T
E986-YL 317-YL 450-YL 610-OR-14 HEADLAMP L32 308-YL 6N-8589 135-BU 5 +12 V SWITCHED OUT E798-PK 2 E798-PK-18 E798-PK-18 A
L45

WH

WH

WH
Q

OR

OR

OR
RELAY (REAR)

GY

GY

GY
L101 Q

PU

PU

PU
OIL BURN LINK GND 5 250-BK 250-BK NNN F707-WH 452-PU 200-BK RELAY 200-BK ALT BREAKER E797-WH 1 E797-WH-18 E797-WH-18 B 200-BK-14
L59 L59 3E-5239 A 101-RD-4 M
CONTROL 3E-5239 85 Q 3E-7294 24V-12V CONVERTER

540-WH
13 818-BR 818-BR 799-WH E F710-BR 707-PU 85 JJJ

L34
TX OUT L59

614-PU
A

308-YL
L76 L76 L34 87 Q 87a 87 Q 87a 109-OR-12 Q A DOOR RRR RRR RRR T
J992-YL

117-9364 119-1733
315-GN

TX KEY OUT 14 820-BU 820-BU 818-BR D F705-PK L34 891-BU 109-OR-6 101-RD-10 412-BU 412-BU 1 BK-18 611-PU-14
173-YL

121-YL
121-YL-18

FLASHER A 105A W 101-RD-10 COURTESY IDENT PART NO. CHG LOC NOTE

L28

1
2
4
3

1
2
4
3

1
2
4
3
RX IN 15 819-GY 819-GY 819-GY C E986-YL 794-YL 619-GN-14 109-OR-4 998-BR 2 BK-18 RAIL PRESSURE
108-0358 L100 LAMP SW CONTROL VALVE JJJ JJJ JJJ HARNESS AS.
SOL 1 OUT

SOL 2 OUT

A A +24V (IN) 1 799-WH 799-WH 250-BK B L28 L28 635-BU 635-BU 635-BU 101-RD-4 POWER BOSS 997-OR
L87

A709-OR
L15

A701-GY

A703-BR

A705-BU

A707-PU

F730-GY
F730-GY
F728-BR
F728-BR
6T-6117

A711-PU
L61 L15
GROUND

F726-YL
F726-YL
173-YL 537-GN BED RAISE 20 707-PU 820-BU A 614-PU L61 636-GN 636-GN 636-GN 9G-8451 M 997-OR 107-0677 200-BK-14 A 116-9308 05 C-9
SW 2 IN
SW 1 IN

M COOLANT FLOW SW T C 127-8864 03 B-9

+BATT

RED LAMP 3 635-BU F708-YL 799-WH 799-WH 799-WH PAYLOAD MONITOR 103-YL-14 A RD
C GREEN LAMP 4 636-GN
L62
L17
799-WH 799-WH 799-WH OPERATOR DISPLAY
L100 103-YL-14
M
602-WH C WH 3E-6428 INJECTOR HI BEAM D 127-8862 01 B-10 C
6 794-YL 863-BU B BK JJJ SOLENOIDS E 127-8866 01 B-15

998-BR
612-GY-14 612-GY 200-BK

998-BR
998-BR
XMSN SPD HEAD LAMP

799-WH
9X-6847

636-GN
635-BU
L17 L75

251-BK
RAIL 131-3098 F 116-9304 01 F-2
K972-BR

7 859-YL 864-BR NNN 997-OR A OR-18 A701-GY

F707-WH

L FRONT PR E750-PU E750-PU +5V 9X-7170

200-BK-14
200-BK-14
200-BK-14
200-BK
200-BK
OR
321-BR

RD

GY
BR
BK

DOME BULB PRESS SENSOR G 116-9305 04 E-3

YL
315-GN

R FRONT PR 8 858-GY E750-PU E750-PU 865-GY 138-GN 1 GN-18 + BATTERY 140-BU-14 A M 993-BR B YL-18 GROUND F726-YL

200-BK
200-BK
200-BK
L74
315-GN
315-GN

Q 30
612-GY-14

6V-2485

L32
LAMP 7N-9943 H 127-8863 01 B-11

A700-OR
F702-GN
9 861-PU L75 707-PU 866-PK 799-WH 3 WH-18 +24V (OUT) 4 121-YL E796-GN E796-GN C GN-18 SIGNAL A703-BR

998-BR
L REAR PR 86

L15
START AID 10 860-PK L75 867-PU 251-BK 2 BK-18 GROUND L32 F709-BU PRELUBE CONN23 5 8C-9678 JJJ A705-BU J 127-8860 02 B-12
R REAR PR L74 202-BK 135-BU L15 PRIMARY
Q
1
2
3
4
5
6

HOLD RELAY TX LCD OUT 11 863-BU L74 893-GN L74 858-GY 863-BU 4 BU-18 TX LCD OUT 998-BR RELAY 121-YL 7 410-WH 996-GN 996-GN A OR-18 +12V F728-BR L 116-9307 02 D-13
A A A L CAM S/T

L61
3E-5239 85 86 86 85 LCD CLOCK 12 864-BR 892-BR L58 L58 612-GY 859-YL 864-BR 5 BR-18 LCD CLOCK 85 3E-5239 135-BU 6 201-BK L13 998-BR 998-BR B BK-18 GROUND A707-PU M 116-9306 04 C-4
SENSOR
F705-PK

87 Q 87a

3
L107

L59

L57

L39
L81 L81

L52
2
1

4
N 118-8580 00 E-10
315-GN

956-BR
200-BK

NEUTRAL 16 891-BU 202-BK L82 L24 251-BK 251-BK 865-GY 6 GY-18 LCD LATCH 337-WH 410-WH 3 113-OR 998-BR 999-WH C WH-18 SIGNAL 127-1008 A709-OR

L60
87 A 87 L84
L76
612-GY

K984-GY-14 A BODY L43 P 116-9303 03 D-1

315-GN-12 A LCD LATCH 17 865-GY L81 861-PU 866-PK 7 PK-18 TEST/SET L16 201-BK 2 200-BK 999-WH JJJ F730-GY 200-BK-14
L34
A 30 RAISE SW L16 Q 116-2654 05 E-5

727-GN

PU
PU
BU
30

BK
TEST/SET 18 866-PK 860-PK 867-PU 8 PU-18 MODE 113-OR 11 997-OR A OR-18 +5V COOLANT A711-PU 540-WH

25 522-WH-14

998-BR
200-BK

35 521-YL-14
87a

102-BU
8C-5681 ANTENNA R 126-8865 01 D-15 ATCH

1 150-RD-14
3 150-RD-14
87a 315-GN 19 867-PU 12 993-BR B BK-18 TEMP SENSOR A712-BR

23 F707-WH
200-BK 614-PU

L8
MODE GROUND

8 A700-OR
F975-OR

37 F720-GN

10 F702-GN
K972-BR

34 E793-BU
14 F710-BR

12 F709-BU
20 F705-PK

33 E794-YL

31 E986-YL
17 F975-OR
29 F708-YL

40 F717-YL
F708-YL
722-WH

L100
A THROTTLE 9W-3072 S 6G-9462 02 D-5
709-OR
710-GN

723-OR

725-GN

472-OR

36 403-GN

7 893-GN
704-GY

998-BR

26 113-OR
721-BR

726-BU

703-BU

446-PU
426-BR

4 452-PU

6 892-BR

9 998-BR
202-BK

705-PK

219-BK
218-BK
217-BK
280-BK
227-BK

202-BK

213-BK
216-BK
215-BK

201-BK

447-PK

2 201-BK

18 200-BK

22 481-PK
BACKUP 2 251-BK 103-YL-14 1 103-YL-14 995-BU 995-BU C WH-18 102-2240 F731-OR
724-YL

15 317-YL

27 450-YL
GROUND BBB L17 L17 SIGNAL 619-GN-14
L28

315-GN-12 RELAY NNN 4 24V A700-OR A RD-18 +V POSITION 10 V JJJ A710-GY 611-PU-14 T 126-8860 00 B-1

200-BK-14
200-BK-14
200-BK-14
PAYLOAD 799-WH CONN17 998-BR B BK-18 SENSOR 8 996-GN A OR-18 BACKUP A708-BR X 127-8870 01 A-15 ATCH
3E-5239 CONN14 ACCESSORY GROUND +12V 539-BU
MONITOR CONN7 CONN10 A A F702-GN C WH-18 SIGNAL 3E-7700 9 998-BR B BK-18 CAM S/T F729-GN Y 127-8861 02 B-13
L101 L A A F OUTLET A CONN21 L15 L15 GROUND
CONTROL 9R-7941 NNN L15 F732-PK F732-PK C WH-18 SIGNAL SENSOR A706-GY Z 120-9288 01 A-13

16
20

L101
24
21
12
13
14
15
16
17
18
19

10

22
23

14
17
18
19
23
20
24

12
13

16

10
15
21

22

24
12

15
16
22
14

17

25
13
18
21
10

23
20
19

10
12
13
14
15
16
17
18
19

20
21
22
23
24

19
21
24

32

30
28

38

39

13

10

12
5
11

11

11

11

11

11
1
2

6
5
4
8
7

6
8
5
7

1
2

8
3
9
2

2
4
6
8

7
5
1
3

4
3
2
9
8
6
5
1
START AID 9X-6846 OPERATOR STATION JJJ 127-1008 A704-GN FF XXX-XXXX XX A-6 ATCH K
OPERATOR STATION
F710-BR

RESISTOR J H D SS RR 127-8867 00 B-13 NOTE B

998-BR

A Y C B C 200-BK 6 200-BK-14 997-OR A OR-18 +5V TURBO OUTLET F727-BU

LEFT REAR NOTE G
722-WH

767-WH
767-WH

987-WH

337-WH

799-WH
124-6704
E750-PU

A A/C FAN RR 127-8868 01 B-13 NOTE C

709-OR
710-GN

723-OR

725-GN

770-GN

604-OR

306-GN

727-GN

636-GN
704-GY

773-GY

612-GY

606-GY

858-GY

619-GN-14
721-BR

726-BU

703-BU

769-BU
775-BR

614-PU
122-BU
728-BU

861-PU

635-BU

539-BU
614-PU
109-OR-4
202-BK

705-PK

231-BK

202-BK

202-BK

126-PK

860-PK

251-BK
C
101-RD-4

956-BR 1 RD
K972-BR

1 F722-OR 3 611-PU-14 993-BR B YL-18 A702-PU

724-YL

774-YL

605-YL

462-YL

859-YL

611-PU-14
200-BK-8

STRUT SENSOR L109 L106 GROUND PRESS SENSOR

K984-GY-14 1 RD E986-YL 2 RD C PRESSURE SW BK 1 BR 2 998-BR 5 540-WH A746-PK A746-PK C GN-18 SIGNAL 103-6091 SS 118-7118 00 B-8 ATCH
124-0328 BBB CONN19 L14 L8 L8

799-WH
START AID SS 111-9560 XX 133-8368 00 B-6 ATCH J

251-BK
251-BK
317-YL 2 RD OIL BURN REF: 108-1029 BEACON BK-18 1 521-YL-14 BK 2 1 539-BU JJJ

A704-GN
HI BEAM

A706-GY
F729-GN
F729-GN

A710-GY
F731-OR
F731-OR
A702-PU

A708-BR

A712-BR
F727-BU
F727-BU
ON RELAY 86 A 85 2 3 L68

F975-OR

799-WH
F721-GY
522-WH-14

A700-OR
201-BK

F720-GN

F702-GN
481-PK

200-BK

E793-BU
ZZ 116-9310 02 D-10

403-GN

893-GN
F710-BR

F709-BU
F705-PK
ATMOSPHERIC
202-BK

892-BR

998-BR
E794-YL

251-BK
251-BK
521-YL-14

150-RD-14
150-RD-14
202-BK

F717-YL
RESISTOR 128-6985 BEACON

113-OR
202-BK
202-BK

OR-18 799-WH BK-18 2 513-OR-14 4 614-PU 997-OR A OR-18

317-YL
450-YL
+5V

799-WH
799-WH
+V 1 1 HEAD LAMP
3E-5239 A 124-6704 GROUND BK-18 2 251-BK 9U-7206 FLORESCENT 2 619-GN-14 40 F722-OR F723-PK 993-BR B YL-18 GROUND PRESS SENSOR 9X-7170 CCC 116-9309 01 D-4 NOTE F
A 87 C L104 JJJ 111-3247 06 B-4
315-GN-12 317-YL-12 F705-PK 987-WH 1 RD SIGNAL WH-18 3 861-PU LAMP CONN22 A T 3 F700-BU F724-PU A747-GY A747-GY C GN-18 SIGNAL 103-6093
A A/C REFRIGERANT FAN CLUTCH L109 L109 T NNN 117-2930 00 C-14 ATCH
30 317-YL J992-YL 2 RD OR 1 F700-BU 5 E799-BR F715-PU JJJ
L67

87a L101 RR PRESS SW SOL L11 JJJ JJJ JJJ RRR 107-4891 03 B-2/C-2
202-BK

202-BK
202-BK
202-BK

F710-BR EXHAUST DIVERTER RESISTOR 521-YL-14 L70 BU 2 E799-BR 998-BR 19 F713-OR F716-WH 997-OR A OR-18 +5V ENGINE OIL
L70
5
3
2
1
4
6

1
2
4
3

1
2
4
3

1
2
4
3
STOP/TAIL 522-WH-14 L64 L42 114-5333 109-3025 TTT 118-0291 01 A-10
202-BK

F707-WH 998-BR 113-OR 993-BR B YL-18 PRESS SENSOR

202-BK

124-6704 Y L11 L11 9 GROUND RRR RRR

L101 LAMP MODULE L11 +V OR-18 1 799-WH 23 F708-YL F717-YL 994-GY 994-GY C GN-18 103-6092 RRR 200-BK-14 UUU 117-2929 02 D-13 ATCH
XMSN L70 SIGNAL

WH

WH
T

WH
7X-1670 L4 L11 VVV 127-8867 00 C-12 ATCH B

OR

OR
E

OR
GY

GY
L70

GY
PU

PU

PU
GROUND BK-18 2 251-BK 4 F701-BR F718-BU JJJ

L110
CODE NOTE C L70 L11 LEFT FRONT
639-WH 3 WH LEFT LAMP SIGNAL WH-18 3 859-YL 2 150-RD-14 F719-BR 997-OR A OR-18 +5V ENGINE OIL VVV 127-8869 00 C-12 ATCH C
Y STRUT SENSOR T T XXX 121-0596 03 C-3
RR NOTE B
L85

640-GN 4 GN RIGHT LAMP SS 1 150-RD-14 A234-BK 993-BR B BK-18 GROUND TEMP SENSOR 619-GN-14

2
1
3
614-PU 2 PU TAIL IN 280-BK 5 202-BK 109-OR-4 124-0328 251-BK 6 892-BR F711-GN E795-YL E795-YL C WH-18 SIGNAL 106-0735 YYY 130-6614 00 A-6 ATCH
WHEEL SPEED X L69 L42 L42 RRR RRR RRR RRR RRR RRR
E 604-OR 1 OR STOP IN 217-BK 3 202-BK 522-WH-14 L42 859-YL 7 893-GN F712-GY JJJ

WH-18
WIRE AS.
767-WH

RD-18
B B

BK-18
SENSOR
E750-PU

BODY UP
604-OR

770-GN
612-GY

606-GY

773-GY

FUEL
614-PU

L86 769-BU

775-BR
126-PK

202-BK

202-BK

769-BU + BATTERY RD-18 1 126-PK 218-BK 2 202-BK 513-OR-14 251-BK F702-GN E794-YL 997-OR A OR-18 200-BK-14
605-YL

774-YL

C 10 +5V
987-WH

SIGNAL L69 L42 T

3T-2469 GROUND B 202-BK SENSOR SOLENOID PK-18 2 E750-PU 1 126-PK 219-BK 1 202-BK L69 L69 858-GY 12 F704-OR E793-BU 993-BR B BK-18 GROUND TEMP B 128-8479 01 B-6 NOTE G
L69 L11 L65
+V A 767-WH 3E-0461 GROUND BK-18 3 202-BK 9 E750-PU 227-BK 4 202-BK 513-OR-14 L68 L68 635-BU 13 F705-PK F705-PK A751-YL A751-YL C WH-18 SIGNAL SENSOR PARK-TURN LOW BEAM K 130-5998 00 A-6 NOTE H
3 202-BK 202-BK 6 202-BK 521-YL-14 L68 636-GN 21 F710-BR 892-BR 102-2240 CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD P LAMP HEAD LAMP U 2W-8662 00 A-5
E L4 9X-7169
LEFT 605-YL 5 605-YL L4 799-WH 22 F709-BU 893-GN SOL 2 SOL 4 SOL 6 SOL 8 SOL 10 SOL 12 T 129-5688 W 116-2655 01 C-5
TURN H H T/C TEMP L4 YY 9F-4337 07 A-6

109-OR-4
200-BK 4 604-OR 200-BK-8 200-BK 799-WH 26 113-OR 150-RD-14 993-BR

522-WH-14
CONN9

513-0R-14
LAMP E 7 612-GY 200-BK-14 200-BK SENSOR 799-WH 29 F717-YL 150-RD-14 993-BR BBB 7G-1060 00 C-11

403-GN
L107

450-YL
108-2315 C 118-7226 XX L107 EEE 125-7128 00 D-9

200-BK
8 614-PU J J F718-BU F720-GN

317-YL
30
L106

799-WH
TO STD FFF 125-7129 00 D-15

858-GY
6 606-GY TO F975-OR OR-18 +V 1 200-BK 1 E794-YL F721-GY L106

251-BK
A 200-BK 31
L110

799-WH
START ARC

636-GN
2 200-BK-14 FRAME 201-BK B BK-18 GROUND 2 306-GN 306-GN 2 32 E793-BU F706-PU
E 10 L86 L86 481-PK C WH-18 SIGNAL H XX RELAY SUPPRESSOR 38 F720-GN F707-WH CABLE AS.
L67 L67 L110

799-WH
STOP/

306-GN
106-8704 V 117-2932 00 B-4

200-BK

635-BU
639-WH CONN4 11 J SMOKE 39 F721-GY F725-WH
200-BK-14

TAIL 200-BK 12 1 GN 200-BK 200-BK 200-BK 1 BK-18 1 A700-OR F708-YL AA 9G-0549 01 A-7
251-BK

987-WH BOX 8
LAMP E E J 126-PK 2 GN 200-BK 306-GN 2 BK-18 2 37 F737-YL F710-BR BB 130-8078 00 A-6
200-BK

SOLENOID
200-BK

108-1289 L86 L86 START MUR440 CC 5T-2831 02 A-7

799-WH 101-3430 L67 306-GN H C 17 F711-GN F709-BU L104 L104
L67 RELAY DD 130-8079 00 A-7

200-BK
861-PU 101-RD-4 L67 337-WH 200-BK 998-BR F712-GY F737-YL L104

450-YL
L85 L85 L63 SS SS 18
SS 799-WH 727-GN L63 337-WH 337-WH 1 118-3534 F715-PU F715-PU F702-GN L65 L65 L65 EE 5T-2834 02 A-7
L63 27
L105

2
1

2
1
E OR-18 1 799-WH 251-BK 462-YL 200-BK 2 C F716-WH 28 F716-WH 993-BR L105 GG 5T-2832 01 A-7
BACK-UP +V L64 L64 YYY H H

1
2
L105 HH 8G-4090 01 A-7

200-BK
BK-18 2 200-BK GROUND BK-18 2 251-BK 251-BK L64 H YYY YYY L108 14 997-OR 997-OR F737-YL
ALARM C KK 2G-4177 00 A-6

RD

RD
BK

BK
BK-18 1 612-GY SIGNAL WH-18 3 860-PK 860-PK STEERING NN MM 15 993-BR 998-BR F702-GN

304-WH-10
123-6449 L86 MM LL

101-RD-10
L106

2
1
AIR KK 2G-4177 00 A-7 ATCH J

GN-14
GN-14
251-BK MOTOR SUPPLEMENTAL BK-00 MOTOR RD-00 20 F714-PK A700-OR
RIGHT REAR PRELUBE CONDITIONER LL 110-1287 00 A-6 ATCH
200-BK
200-BK
200-BK

E WIRES THAT HAVE BATTERY VOLTAGE RELAY STEERING 16 A234-BK F722-OR 993-BR
NN MOTOR PRELUBE CLUTCH L105 MM 130-6787 00 A-6 ATCH

WH-18
STRUT SENSOR

L104
612-GY 36 F719-BR F703-GY 997-OR

BK-18
BACK-UP WHEN THE KEY SWITCH IS OFF. 3E-0154 116-4531

RD-00
767-WH

767-WH

2G-6158 RELAY ENGINE SOLENOID NN 2G-4177 00 A-7 ATCH

770-GN

124-0328
773-GY

H
769-BU

775-BR
202-BK

F703-GY F701-BR 998-BR

774-YL

LAMP LOCKUP 11
XMSN WIRES THAT HAVE BATTERY VOLTAGE GG 3E-0154 SPEED 3E-1906 25 F706-PU F704-OR PP 133-9713 00 A-7 ATCH J
GN-18
GN-18

GN-18
GN-18

GN-18
GN-18

GROUND

9X-1439 SOLENOID H GG HH
SPEED WHEN THE KEY SWITCH IS ON. RD-00 6V-2455 PAYLOAD PAYLOAD TT 133-9712 00 A-7 ATCH J
SIGNAL

200-BK 101-RD-4 RD-00 MOTOR BK-00 24 F707-WH F713-OR L65 JJJ

E UP SHIFT DOWN SHIFT 7X-1120 SENDER MONITOR MONITOR VV 6G-8767 00 A-7 ATCH J

109-OR-4
J STARTING CIRCUIT. L71 L63 H 33 F725-WH F714-PK L107 TIMING CAL CONNECTOR
SOLENOID L71 HH

2
1
SOLENOID 3E-6955 CC EE GREEN RED YY 116-8892 00 A-6 ATCH J

200-BK
727-GN F723-PK E799-BR

317-YL
CONN3 34 (2 PIN DT PLUG)
+V
10

12
11

7X-1120 JJJ
3
5
2
6
1
7
8
9

STOP/ G S XX ALTERNATOR LAMP LAMP AAA 4N-6580 02 A-5

403-GN
E 7X-1120 TRACTION AID CONTROL. 462-YL 10A 137-OR-12 35 F724-PU F700-BU

150-RD-14
150-RD-14
X Y TT
1
2

1
2

1
2

TAIL H H 100-5047 8T-9684 8T-9683

E797-WH
640-GN

F707-WH

F725-WH

F716-WH
A704-GN

A709-OR

E796-GN

A700-OR
A701-GY

A706-GY

A710-GY

F729-GN

F731-OR

F704-OR
F713-OR

F702-GN

A747-GY

F722-OR

F720-GN
C JJJ

A702-PU
A703-BR

A705-BU

A707-PU
A708-BR

A712-BR

F730-GY

F703-GY

E799-BR

F712-GY

E793-BU

F721-GY
F711-GN
E798-PK

A746-PK

A234-BK
F727-BU
F728-BR

F701-BR

F700-BU

F706-PU

F709-BU

F710-BR
F715-PU

F718-BU
F719-BR

F724-PU
A711-PU
RD-00

F714-PK

F732-PK

F705-PK

F723-PK
A751-YL

E795-YL

E794-YL
FUSE

F726-YL

F737-YL

F708-YL

F717-YL
Y Y
C

VV
B

999-WH
A

LAMP MONITOR CIRCUIT. BULB BULB THIS SCHEMATIC IS FOR THE 773D, 775D TRUCK

996-GN

997-OR

893-GN
MTR BAT

994-GY

113-OR
995-BU

412-BU
998-BR

993-BR

892-BR
200-BK 447-PK RD-00 STARTER

RD-00
3K-8782

RD-00
Y
SENR1418-01

108-1289 E L71 START AID RIGHT FRONT 8T-9749 8T-9749 (113-0745 CHG00)
704-GY
703-BU

6V-0890
202-BK

202-BK

PANEL LAMP CIRCUIT. 201-BK PU-18 2 CONN25 229-BK-14

RD-00
709-OR 426-BR XX SOLENOID WH-18 1 STRUT SENSOR JJJ 229-BK-14 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
AUTO RETARDER CONTROL. TTT D 201-BK MOTOR H 3E-6333 124-0328 SS OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
710-GN PK-18 201-BK C ALT
C H JJJ

306-GN
G S VV AND THE XMSN SHIFTER IN NEUTRAL.
A A

200-BK
E 705-PK D 472-OR 1 472-OR L73 201-BK L73 RD-00 R + SIGNAL WH-18 3 858-GY

17
21
27
33

39

25
13

14

19

24

35
23
20

15

32
39
26
29
36
30

13
27
22
21
17
28
33
34
25
40

23
14
20
24
15
16

19
12
18
11

11
16
40
26
34
32
28
38
22
37
18
31
12

30

36
10

29

31
37
38

35

10
5

2
7

8
9

1
7
3
9
6
4

5
RIGHT HEATER AND AIR CONDITIONER CIRCUIT. CC ENGINE UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

8
606-GY 704-GY 447-PK 1 472-OR 201-BK 2 201-BK 472-OR BK-18 2 251-BK

304-WH-10
KK GROUND

101-RD-10
TURN L71 MTR BAT H FF C GROUND NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
200-BK 202-BK GROUND CIRCUIT. 201-BK 2 BK-18 201-BK D BK-00 AA STARTER 1 FF +V OR-18 1 799-WH

INJECTOR COMMON 10&12

FF 2

GND LVL SHUTDOWN (N/O)

GND LVL SHUTDOWN (N/C)

THROTTLE LOCK RESUME

U

INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
INJECTOR 5
INJECTOR 6
INJECTOR 7
INJECTOR 8
INJECTOR 9
INJECTOR 10
INJECTOR 11
INJECTOR 12

RIDE CONTROL SW IN

BACKUP S/T SENSOR

INJECTOR COMMON 1&3
INJECTOR COMMON 2&4
INJECTOR COMMON 5&7
INJECTOR COMMON 6&8
INJECTOR COMMON 9&11

RIDE CONTROL SOL

RIDE CONTROL SW IN

THROTTLE
RAIL PRESS CTRL VALVE
RAIL PRESS CTRL RTN
TURBO OUTLET PRESS

FUEL TEMP
UNUSED
UNUSED
3.5A PWM DR & SOL RTN
DEMAND FAN ACTUATOR
UNUSED

ATMOSPHERIC PRESS
OIL PRESSURE
COOLANT TEMP

ENGINE OIL TEMP

RAIL PRESSURE

SPEED/TIMING +12V

COOLANT FLOW SW
DIGITAL SENSOR RTN
ANALOG SENSOR +5V
ANALOG SENSOR RTN
DIGITAL SENSOR +8V

CON. OIL BURN RELAY

HYD FAN PUMP PRESS
SPEED/TIMING

THRT LOCK RH BRK (N/O)

SPARE
SPARE

UNUSED
NOT AVAILABLE
0.3A HS SW OUT 2
START AID SW
START AID RELAY

MAIN RELAY ON
THROTTLE LOCK SET

THROTTLE LOCK ON/OFF

-BATTERY
J1939 SHIELD GROUND
RS232 DATA LINK Rx
RS232 DATA LINK Tx
ATA DATA LINK - (DEV)
ATA DATA LINK + (DEV)
CAT DATA LINK -
CAT DATA LINK +
+BATTERY DIRECT
+BATTERY DIRECT
THRT LOCK RH BRK (N/C)
SPARE/TDC PROBE -
SPARE/TDC PROBE +

-BATTERY
LAMP E L72 TT AA PP AAA NOTE B: 773D ONLY
K972-BR 446-PU 201-BK 426-BR 6V-0890 XX 3 F715-PU A

BK-6
775-BR
202-BK

202-BK

108-2315 BRAKE MASTER C

774-YL

D NOTE C: 775D ONLY

773-GY

POS NEG POS NEG

202-BK

202-BK ENGINE CONTROL CIRCUIT. F975-OR XMSN NOTE J YY F716-WH B

BK-00
L73
CYLINDER MOTOR FF 998-BR FAN NOTE F: NOT USED ON MACHINES WITH ARC

BK-00
202-BK C OR A A700-OR

1
2
FILTER SW VS

RD-00
TURN SIGNAL CIRCUIT. OVERSTROKE SW L73 AUX START SPEED NOTE G: USED ON MACHINES WITHOUT A/C FAN PRESS SW
703-BU 9X-7781 STEERING SW 12V BATTERY 12V BATTERY GROUND BK B 998-BR
U

BK-18
BK-18
GROUND 10 231-BK-18 G 231-BK FUEL LEVEL SENDER 7V-5647 3E-6429 AAA RECEPTACLE GROUND SENSOR SIGNAL WH C F703-GY NOTE H: USED ON MACHINES WITHOUT GROUND LEVEL
X X X L85 PAYLOAD MONITOR CIRCUIT. 115-1782 L72 L72 9X-9731 STD 9X-9731 STD KK KK LEVEL 119-4166
GND VERIFY 1 726-BU-18 H 726-BU NOTE J RD-00 SHUTDOWN SWITCH
NOTE J
3
2
4
1

DISCONNECT SW BK-00
3
WH 1
BK 2

+V A 767-WH 9 I YY BK-00 SHUTDOWN SW NOTE J: USED ONLY ON MACHINES WITH BOTH COLD
START AID CIRCUIT. D 7N-0718 KK LL
GROUND B 202-BK GEAR 5 2 725-GN-18 F 725-GN J BK-00 TO AAA 4D-1836 RH TURBO C WEATHER START AND ENGINE PRELUBRICATION
WH-18

WH-18

J AA RD-00
BK-18

BK-18

TRANSMISSION CONTROL CIRCUIT. OR-18 EE AA DD FRAME (CUSTOMER ATCH) INLET PRESS +V ANALOG OR-18 997-OR NOTE K: HARNESS AS. FOR THE GROUND LEVEL
SIGNAL C 770-GN GEAR 4 3 724-YL-18 E 724-YL F975-OR A +V 122-BU 200-BK 2 BK-18 A
20 Page, Color 2

PP XX BK-6
GEAR 3 6 723-OR-18 C 723-OR 201-BK B BK-18 GROUND 728-BU 1 BK-18 POS NEG POS NEG TO YY BUS BAR SENSOR ANALOG RET YL-18 B 993-BR SHUTDOWN SW IS A DEALER INSTALLED
WHEEL SPEED GEAR 2 7 722-WH-18 B 722-WH L72 446-PU C WH-18 SIGNAL BK-00 BK-00 XX FRAME K C 103-6093 SIGNAL GN-18 C F714-PK CUSTOMER ATCH
TRANSMISSION SW ALL DASHED LINES ARE ATTACHMENTS. 8C-6358
SENSOR 4 WAY GEAR 1 8 721-BR-18 A 721-BR AIR DRYER DD BB TO ENG NOTE J NOTE H A F715-PU
3T-2469 118-8471 BRAKE OIL 2G-2159 12V BATTERY 12V BATTERY BB BLOCK YY L108 L108
PROPORTIONAL SOLENOID 5 D START RELAY B F716-WH
9G-9988 TEMP SENSOR 9X-9731 STD 9X-9731 STD LL VV ENGINE ECM
SOLENOID +BATT 4 308-YL-18 J 709-OR TO 118-3534 RD-00 RD-00 BR C 998-BR D65528
(R) (L) 118-7226 105-6122
3T-0062 Z Z Y CONN6 FRAME NOTE J
S-1 S-2

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1