0% found this document useful (0 votes)
1K views46 pages

Wayne HS3/Vista Ultra High Capacity Remote Dispensers and Satellites

Uploaded by

Edgar Mendoza
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
1K views46 pages

Wayne HS3/Vista Ultra High Capacity Remote Dispensers and Satellites

Uploaded by

Edgar Mendoza
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 46

Wayne HS3/Vista

Ultra High Capacity


Remote Dispensers
and Satellites
Terms & Acronyms

Acronym/Abbreviation Description
AR As Required
ANSI American National Standards Institute
ASSY Assembly
BLK Black
CHK. & PR. REL. VAL Check & Pressure Relief Valve
CNTRSUNK Countersunk
CU IN Cubic Inch
DEG Degrees
DUO-1 Single Product, Two Hoses
DUO-2 Two Products, Two Hoses
F/F Female/Female Threads
FIHM Fillister Head Machine Screw
FLPHSS Flat Head, Phillips, Stainless Steel
FLTFPHSS Flat Head, Phillips, Stainless Steel
FWSTCD Flat Washer, Steel, Cadmium-Plated
FWSTZN Flat Washer, Steel, Zinc-Plated
GALV Galvanized
HR Hose Retractor
HHC Hex Head Cap Screw
HHCS Hex Head Cap Screw
HHCSTZN Hex Head Cap Screw, Zinc-Plated Steel
HP Horsepower
ID Inside Diameter
iGEM Wayne Intelligent Global Electronics Module
ISB Intrinsically Safe Barrier
JBOX Junction Box
KPNTMSSTZN Keps Nut, Steel, Zinc-Plated
LK Lock
LTS Lift-to-Start
MACH Machined
M.F. COND. Male/Female Threads Conduit
NPT National Pipe Thread
NOZZL Nozzle
OD Outside Diameter
PHPHSTZN Pan Head, Phillips, Steel, Zinc-Plated
PTS Push-to-Start
SBHCS Socket Button Head Cap Screw
SCR Screw
SHCS Socket Head Cap Screw
SHCSSTZN Socket Head Cap Screw, Steel, Zinc-Plated
SHCTT Socket Head Cap “Tap-Tite”
SLHCS Socket Low Head Cap Screw
SNGL Single
SOL Solenoid
SPL Split
SQ.HD. Square Head
TAP /R TH “Tap-Tite” Thread Forming Screw
TTWAS “Tap-Tite” Washer Head Screw
UL Underwriter’s Laboratories
VLV Valve
WAHH Washer Hex Head
WSHR Washer
Table of Contents

TABLE OF CONTENTS

Title Page
Terms & Acronyms ..……………………………………………………………… Inside Front Cover
Locating Part Numbers & Ordering Parts ...…………………………………..…………………… ii
Model Designation Format ...…….………………………………………………………………….. 1
Dispenser Views ……..........……………………….………………………………………………… 2
Housing Components ………………………………………………………………………………… 10
Frame Components …….………………….........…………………………………………………… 12
Bezel Components …..………….………….………………………………………………………… 14
Display Components …………………..….….……………………………………………………… 16
Electronic Head Components ……….………………………………………………………………. 18
Main Junction Box and Potted Conduit Components …..………………………………………… 22
Rear Junction Box Components ……..…………..………………………………………………… 24
Meter and Filter Assembly Components ……….….………………………………………………. 26
Meter Components ……………………..….………………………………………………..……..… 28
Valve and Discharge Components ………………………………………………………….……… 30
HS3/V388C Master/Satellite Combo – Satellite Hydraulic Components ….…………….……… 32
Nozzle Boot Components ……..……….…………………………………………………….……… 34
Hose Reel Components …….………….…………………………………………………….……… 35
Wayne Trac ……………….…………….…………………………………………………….……… 36
Wiring Diagrams (with cabling part numbers) ……..…..…………….…………………….……… 38
Satellite Components ……………..…….…………………………………………………….……… 40

Copyright ©2006 Dresser, Inc.


All rights reserved.

The information in this publication is proprietary and confidential. It can be duplicated for the sole purpose of the promotion,
sale, and support of Wayne HS3 Vista™ dispensers and should not be altered in any form.

The information in this publication is for informational use only and is subject to change without notice. The contents should not
be construed as commitment by Dresser, Inc. who assumes no responsibility or liability for inaccuracies that may appear in
this publication.

Note: Wayne parts manuals are available in an Annual Parts Subscription on CD-ROM and paper. They can be
ordered through Wayne Service Parts.

i
August 2006 Part No. 920908 Rev A
Locating Part Numbers & Ordering Parts

How to Locate Part Numbers

Step 1 Before looking up the part number, you should have the complete model number of the
dispenser. The model number can be found on the serial number plate.

Step 2 Use the Model Designation Format table in the next section to interpret the base model and
options contained in the model number.
Important: Some parts have multiple part number selections based upon the different dispenser
options.

Step 3 Using the Table of Contents, locate the module which you believe contains the desired part(s),
and turn to that section. Note that most dispenser options have their own sections.

Step 4 Find the part needed on the module drawing and the corresponding item number. Read any
notes on the drawing for assistance in locating the correct item and part number.

Step 56 Lookup the item number in the item listing on the facing page to find the part number and
description for your model. Note that some item numbers have multiple selections based upon
the model options. If necessary, a table of acronyms and abbreviations can be found on the
inside front cover to help interpret the description.

How to Order Parts


Parts should be ordered through Wayne Authorized Distributors. When ordering parts, always include the
following information:
• Part Number
• Part Description
• Quantity Desired

How to Contact Dresser Wayne


Wayne Technical Support 1-800-926-3737
Wayne Service Parts Department 1-512-218-6547 (Phone)
1-512-388-8592 (Distributor Fax)

ii
Part No. 920908 Rev A August 2006
Model Designation Format

Model Designation Format

The model number of your dispensers is an alpha-numeric string of characters that indicate the model
and options for your particular configuration. See the table below for a description of each character.

Prefix / Main Body / First Suffix / Second Suffix


XXX / ABCDEF / ZZZZZZZZ / YYYYYYYYYY

Prefix X Electronics HS Ultra High Capacity Flow


3 LC Meter + iGEM
/
A V Vista
Model Series 2 Satellite Dispenser
B
3 1 or 2 Product Dispenser
C Cabinet Style 8 Narrow Cabinet
7 Duo-1
Hose & Product
D 8 Duo-2
Configuration
9 Duo-2 (2 hoses, same side): only available in /R model
Main C Combination Dispenser/Satellite
Body E Dispenser Type D Remote Dispenser
S Satellite
1 Single Price Posting

Price Display 3 Dual Price Posting


and 4 Card Reader, Single Price Posting
F
Card Reader 5 Card Reader, Dual Price Posting
Options
6 WayneTrac Hand Held Single Price Posting
9 WayneTrac Hand Held Dual Price Posting
/
4 High Hose Discharge
A Auto On
C Canadian Unit
G Filter
I Intercom Call Button
First Additional
Z J Push To Start
Suffix Options
M Authorize Key Switch
O Electronic Totalizers only (no Electro-Mechanical Totalizers)
P Stop Switch
R Single-Sided Lane Oriented Model
S Preset, 12 Button
/
D Graphics Display Card Reader
F Electro-Mechanical Totalizer per Hose
H High Hose Retractor
Second Additional
Suffix Options I ISM 3000 software
K Speaker
L Conduit for Lighted Valence
Z Data Encryption Software

1
August 2006 Part No. 920908 Rev A
Dispenser Views

HS3/V387D/4 ONE PRODUCT MASTER/MASTER

FRONT SIDE

BACK SIDE
FRONT VIEW
2
Part No. 920908 Rev A August 2006
Dispenser Views

HS3/V387D/4R MASTER

FRONT SIDE

BACK SIDE
FRONT VIEW
3
August 2006 Part No. 920908 Rev A
Dispenser Views

HS3/V388C/4 MASTER/SATELLITE COMBO

FRONT SIDE

BACK SIDE
FRONT VIEW

4
Part No. 920908 Rev A August 2006
Dispenser Views

HS3/V388D/4 TWO-PRODUCT MASTER/MASTER

FRONT SIDE

BACK SIDE
FRONT VIEW

5
August 2006 Part No. 920908 Rev A
Dispenser Views

HS3/V389D/4R TWO-PRODUCT, SINGLE-SIDED MASTER/MASTER

FRONT SIDE

BACK SIDE
FRONT VIEW
6
Part No. 920908 Rev A August 2006
Dispenser Views

HS3/V288S SATELLITE/SATELLITE

FRONT SIDE

BACK SIDE
FRONT VIEW
7
August 2006 Part No. 920908 Rev A
Dispenser Views

HS3/V287S/4R SATELLITE

FRONT SIDE

BACK SIDE
FRONT VIEW

8
Part No. 920908 Rev A August 2006
Dispenser Views

HS3/V289S/4R SINGLE SIDED SATELLITE/SATELLITE

FRONT SIDE

BACK SIDE
FRONT VIEW

9
August 2006 Part No. 920908 Rev A
Housing Components

10
Part No. 920908 Rev A August 2006
Housing Components

ITEM NO. PART NO. DESCRIPTION


007-047412-XXX TOP COVER, BEVELED
1
026-047412-XXX TOP COVER, SQUARE
2 000-511096- SCREW, 5/16-18 X 7/8 SS
3 000-511781- WASHER, FLAT
4 000-916900- WASHER, SEALING
002-047867-XXX TOP PLATE, RIGHT HOSE OUTLET
5 001-047867-XXX TOP PLATE, RIGHT & LEFT HOSE OUTLET
004-047867-XXX TOP PLATE, NO HOSE OUTLETS
6 003-047902-XXX LOWER COVER
888571-004-XXX HOSE REEL CHANNEL (RIGHT SIDE REEL)
7 888571-002-XXX HOSE REEL CHANNEL (RIGHT AND LEFT SIDE REEL)
888571-003-XXX HOSE REEL CHANNEL (NO REEL)
8 002-039815-XXX HOSE REEL BRACKET
002-047400-XXX OUTER COLUMN SHEATH, BEVELED (PAINTED GALV)
000-047400-000 OUTER COLUMN SHEATH, BEVELED (SS)
9
004-047400-XXX OUTER COLUMN SHEATH, SQUARE (PAINTED GALV)
003-047400-000 OUTER COLUMN SHEATH, SQUARE (SS)
001-048020-XXX INNER COLUMN SHEATH (PAINTED GALV)
10
002-048020- INNER COLUMN SHEATH (SS)
11 000-918590- PLASTIC THREAD INSERT (SHROUD INSERTS)
000-918291- SCREW, #8X1/2 BLACK (SHROUD SCREWS)
12
000-918387- SCREW, #8X1/2 SILVER (SHROUD SCREWS)
13 001-047977-XXX TOP SHEATH (ELECTRONIC HEAD COVER)
14 006-301125-XXX VAPOR BARRIER
15 890627-001-XXX BASE HALF
16 001-202010-XXX HINGE, VISTA BEZEL
17 000-507667- FLAT HEAD SCREW, 1/4-20 X 5/8
18 000-513317- NUT 1/4-20
19 000-918676-XXX POCKET PULL
20 See Cust Spec DOOR
Note: “-XXX” signifies a paint color. To ensure proper color, refer to the appropriate Customer Specification Sheet

11
August 2006 Part No. 920908 Rev A
Frame Components

12
Part No. 920908 Rev A August 2006
Frame Components

ITEM NO. PART NO. DESCRIPTION


1 002-301633 COLUMN, INNER HS3
2 002-047399- DOOR STOP
3 000-507284- BOLT, 5/16-18X3/4
4 000-902017- WASHER, LOCK 5/16
5 000-918161- NUT, 5/16-18CAGED
6 000-918291- SCREW, #8 X ½ PHPH
7 000-918513- SCREW,SHAKEPROOF
8 002-047592- SUPPORT LOWER
9 003-047594- SUPPORT, VAPOR BARRIER
10 890634-001 METER PLATFORM, HS3
11 890635-001 INLET BRACE, HS3

13
August 2006 Part No. 920908 Rev A
Bezel Components

14
Part No. 920908 Rev A August 2006
Bezel Components

ITEM NO. PART NO. DESCRIPTION


000-300777- GLASS, DISPLAY
1
000-039986-J21 DISPLAY PLATE
2 001-129818 GASKET
3 000-916546- SCR 8X5/8 IW-AUNSTZN PLAS
4 000-916208-138 TAPE DBL CTD NEOPREN 1/4
5 001-202021- SCREW,QUICK RELEASE
6 001-301675- RETAINER,QUICK RELEASE
7 001-202011- SUPPORT,BEZEL
8 001-921445- SCREW,1/4-20X1/2 FHHSC
9 000-905245- WSHR 1/4 FWSTCD
10 000-507827- NUT 1/4-20 HXNTMSSSPA
11 004-129830- GASKET
12 010-129830- GASKET
13 001-301821- MOUNTING BRKT
14 000-513653- WSHR #8 .171X.375X.040 FW
15 001-301823- GROUND STRAP
16 002-916607- TTWA SCREW
17 001-202022- KEY
18 002-201928- TOTALIZER GASKET & GLASS ASSY
19 000-918933- SCREW,#8-10X3/8 H.W.HD
20 004-202042- PLATE,EMT MAGNETIC SHEILD
002-918509- CALL BUTTON & SWITCH
21
000-201785- HARNESS,CALL BUTTON
003-918509- STOP BUTTON & SWITCH
22
008-201752-HRN HARNESS,PUSH TO STOP
23 006-916191- KEYSWITCH
24 000-129827- GASKET - KEYSWITCH
25 000-129822- PLATE - KEYSWITCH
26 009-201752-HRN HARNESS,AUTHORIZE SWITCH
27 001-301751-J21 PUSH TO START SWITCH ASSY
28 001-301940- GASKET,PTS
29 003-918104- SCREW,PLAWA #10X5/8 PLAS
003-048042-HRN CABLE ASSY,1SW 387/388
30
004-048042-HRN CABLE ASSY,2SW 389/R
Note: See Wiring Diagram section for cable assembly part numbers

15
August 2006 Part No. 920908 Rev A
Display Components

16
Part No. 920908 Rev A August 2006
Display Components

ITEM NO. PART NO. DESCRIPTION


890008-003 PCB ASSY, DISPLAY, ATC SINGLE PRICE
1 887933-003 PCB ASSY, DISPLAY, DUAL PRODUCT
887118-003 PCB ASSY, DISPLAY, 3 PRODUCTS
2 6019401 NUT, 6-32
3 888766-002-0W7 LAMP HOLDER BRACKET
4 888667-001 GLASS RETAINER BRACKET
881531-003 BALLAST ASSY, 120V
5
881531-004 BALLAST ASSY, 220V
6 887811-001 JUMPER CABLE ASSY
7 4060703 LAMP
8 886982-002 LAMP HOLDER
9 886475-001 SPACER, STEEL, 1/4” OD, 3/8” LONG

17
August 2006 Part No. 920908 Rev A
Electronic Head Components

18
Part No. 920908 Rev A August 2006
Electronic Head Components

ITEM NO. PART NO. DESCRIPTION


1 887334-002 POWER SUPPLY, 24V
2 173976 PCB ASSY, IGEM CLOOP/DART
3 887223-001 PCB ASSY, IGEM, 24V POWER
4 6032301 SCREW, 8 X 3/8
5 6005901 SCREW, 6 X 3/8
6 882505-002 STANDOFF, NYLON
7 6005910 SCREW, 6-32 X 1/4
8 6005907 SCREW, 4-40 X 3/8
9 887655-001 PRINTER BRACKET
10 886495-002 ANNUNCIATOR
11 886922-002 GROMMET
12 889022-002 PRINTER
13 883757-001 SPRING
14 882505-003 PCB STANDOFF, NYLON
15 6018404 POP RIVET
16 887650-001 PRINTER RETAINER
17 5057502 GROMMET
887500-001 PCB ASSY, DUAL CAT
18
887500-019 PCB ASSY, DUAL CAT, CANADA
19 888687-001 PRINTER GASKET
20 887225-001 PCB ASSY, IGEM PUMP RELAY
21 000-918286- RIVET, 3/16 DIA.
22 887530-001 BASE ANGLE
23 887377-001 AC DISTRIBUTION BRACKET
24 009-129830-000 GASKET, 16”
25 002-202016-000 GASKET, 28.5”
26 004-129818- GASKET
27 6019401 NUT, 6-32
28 001-921425-750 SHIELDING GASKET
883798-002 HEATER FAN ASSY, 115V
29
883798-005 HEATER FAN ASSY, 220V
30 883540-002 TOTALIZER
887596-001 TOTALIZER CABLE, 1 PRODUCT
31
887596-011 TOTALIZER CABLE, 1 PRODUCT DS 387, 388
887596-002 TOTALIZER CABLE, 2 PRODUCTS
888713-001 HEAD ENCLOSURE, WITHOUT TRAC
32
888713-002 HEAD ENCLOSURE, WITH TRAC
33 -513161- SCREW
34 -918915- SCREW
35 001-300789- TOTALIZER BRACKET
36 888129-001 EMI FILTER
Note: See Wiring Diagram section for cable assembly part numbers

19
August 2006 Part No. 920908 Rev A
Electronic Head Components

20
Part No. 920908 Rev A August 2006
Electronic Head Components

ITEM NO. PART NO. DESCRIPTION


1 005-126817- WASHER-FLAT (2 PER POTTED ISB FITTING)
2 004-129498- LOCKNUT,CONDUIT (FOR POTTED ISB FITTING)
3 000-507868- NUT 8-32 (ISB GROUND WIRE)
4 000-916736- WSHR LOCK #8 (ISB GROUND WIRE)
5 000-918137- SCREW 8-32 X 1/2 (ISB GROUND WIRE)
6 000-905245- WSHR 1/4 FWSTCD (6 TO MOUNT ELEC HEAD)
7 000-918210- NUT 1/4-20 (6 TO MOUNT ELEC HEAD)
8 003-301150- PLATE,GROUND HS3
9 000-507053- BLT 5/16-18X5/8 HHCSUNGZC
10 001-916931- WASHER, VAPOR BARRIER HOLE PLUG LARGE
11 004-916931- WASHER, VAPOR BARRIER HOLE PLUG SMALL
12 000-511883- NUT, STOP 5/16-18 ZINC PL
005-300825- ISB BOARD, 3V NON-ATC
13
006-300825- ISB BOARD, 3V WITH ATC
14 000-918935- SCREW,#8-32 X 1/4 (2 FOR ISB MTG)
15 887377-002 BRACKET, PPM MOUNT
16 6032301 SCREW, #8 X 3/8”
17 890857-001 PCB ASSY, PPM PROGRAMMED
18 890639-001 SEAL BRACKET, UHC
19 001-921221- SEAL SCREW, M4 X .7 X 10MM HHSESS
20 000-905410- SEAL WIRE WITH LEAD SEAL (TO SEAL PPM BOARD SWITCH)
Note: See Wiring Diagram section for cable assembly part numbers

21
August 2006 Part No. 920908 Rev A
Main Junction Box and Potted Conduit Components

22
Part No. 920908 Rev A August 2006
Main Junction Box and Potted Conduit Components

ITEM NO. PART NO. DESCRIPTION


1 005-306177 JBOX, UHC MAIN (FRONT SIDE)
007-301809-001 POTTED AC CONDUIT/HARNESS, HS3 (ALL EXCEPT V389D/R)
2
007-301809-002 POTTED AC CONDUIT/HARNESS, HS3/V389D/R
3 000-509655 PLUG, 1"NPT (FOR BOTTOM OF JBOX)
4 890454-001 BRACKET, JBOX, UHC
5 001-921219 SCREW, JBOX MTG
6 000-508919 PLUG, 1/2" (FOR SIDES OF JBOX)
7 001-921551 SCREW, M6 X 8MM GROUND GREEN
8 001-306180 JBOX COVER
9 001-921053 SCREW, (JBOX COVER)
10 000-918513 SCREW, 1/4" X 5/8"LONG SLFTAP
11 002-129498- CONDUIT NUT, 3/4" CONDUIT
12 006-126817- CONDUIT WASHER, 3/4" CONDUIT

23
August 2006 Part No. 920908 Rev A
Rear Junction Box Components

24
Part No. 920908 Rev A August 2006
Rear Junction Box Components

ITEM NO. PART NO. DESCRIPTION


1 001-921551 SCREW, M6 X 8MM GROUND GREEN
2 001-306180 JBOX COVER
3 001-921053 SCREW, (JBOX COVER)
4 000-918513 SCREW, 1/4" X 5/8"LONG SLFTAP(2 TO MT JBOX BRKT)
5 008-301167 CONDUIT, POTTED HS3 VAL LIGHT&SPKR
6 000-122265- CONDUIT UNION, 1/2"M/F
7 001-124856- CONDUIT ELBOW, 1/2"X90º
8 000-126817- WASHER, .875 ID
9 005-129498- LOCK NUT, CONDUIT
10 001-305582- ISB, SATELLITE BOOT SWITCH
11 000-512795- SCREW, 10-32 X 3/8
12 001-921042- SPEAKER
13 000-918463- CLAMP, TUBE SUPPORT
14 003-306177 JBOX, UHC 2ND BOX (BACK SIDE)
15 000-508919 PLUG, 1/2" NPT, HEX SOCKET (FOR SIDES OF JBOX)
16 890454-001 BRACKET, JBOX
17 001-921219 SCREW, JBOX MTG
18 000-509655 PLUG, 1"NPT (FOR BOTTOM OF JBOX)
19 890861-001 POTTED CONDUIT/HARNESS, TRAC/CALL BUTTON
20 001-218941- EXPANSION CONDUIT UNION

25
August 2006 Part No. 920908 Rev A
Meter and Filter Assembly Components

26
Part No. 920908 Rev A August 2006
Meter and Filter Assembly Components

ITEM# PART NUMBER DESCRIPTION


1 890250-001 CASTING, DUAL FILTER, MACH
2 889559-002 O-RING, METER INLET
3 000-916851 SCREW, 1/4-20X7/8" ZP
4 890461-001 METER, LC M5 (SEE “METER COMPONENTS” SECTION FOR SUBCOMPONENTS)
5 890456-001 BRACKET, PULSER LC
6 001-300817 PULSER, WAYNE OPTICAL
7 889854-001 SCREW, PULSER TO LC BRACKET
8 890460-001 COUPLER, PULSER TO LC
9 002-907694- PIN, 3/32DIA X 5/8, T/5 GROOVE
10 890452-001 BRACKET, LC METER
11 507054- SCREW, 5/16-18X1"HHC
12 904314- WASHER, 5/16 FLAT
13 000-511781 WASHER, FLAT 3/8", ZP
14 902017- WASHER, 5/16 SPLIT LOCK
15 509584- NUT, 5/16
16 000-918513 SCREW, 1/4" X 5/8" SLFTAP
890255-001 SPIN-ON FILTER, 800 SERIES, 30 MICRON
17
890255-002 SPIN-ON STRAINER, 800 SERIES, 100 MESH
18 890466-015-500 PIPE, 2"NPTX 15-1/2" (SINGLE, TW2 INLET)
19 890466-011- PIPE NIPPLE, 2"NPT X 11" (TW1 INLET)
20 004-127422 U-BOLT, 2" PIPE
21 890253-001 MANIFOLD, TW1 UHC, MACH
22 123466 O-RING, UHC MANIFOLD OUTLETS

27
August 2006 Part No. 920908 Rev A
Meter Components

28
Part No. 920908 Rev A August 2006
Meter Components

ITEM# PART NUMBER DESCRIPTION


1 890899-001 BLOCKING ROTOR
2 890899-002 DISPLACEMENT ROTOR
3 890899-003 GEAR, BLOCKING ROTOR
4 890899-004 GEAR, DISPLACEMENT ROTOR
5 890899-005 O-RING, COVER SEAL
6 890899-006 BEARING PLATE
7 890899-007 PACKING GLAND ASSY
8 890899-008 SCREW, COVER
Note: If there is a problem with the meter during the warranty period, the entire meter assembly (p/n 890461-001)
should be replaced by the ASO. After the warranty period, individual meter parts may be replaced.

29
August 2006 Part No. 920908 Rev A
Valve and Discharge Components

30
Part No. 920908 Rev A August 2006
Valve and Discharge Components

ITEM NO. PART NO. DESCRIPTION


1 889559-002 O-RING, METER OUTLET
2 000-916851 SCREW, 1/4-20X7/8" ZP (LC OUTLET)
3 890845-001 TUBE, HS3 HH RIGHT SIDE
4 890122-001 O-RING, 1.312 DBLBUMP
5 890051-001 LOCKPIN, 1.312 DBLBUMP
6 890123-001 LOCKPIN RETAINER, 1.312 DBLBUMP
7 889742-001 OUTLET VISTA, 1.312 DBLBUMP
8 007-511297 SCREW (OUTLET)
9 000-513317 NUT, LOCK (OUTLET)
10 000-126817- WASHER, .875 ID, 1/2" CONDUIT, MACHINED
11 005-129498- NUT, 1/2" CONDUIT, MACHINED
12 889565-001 THERMISTOR PROBE (ATC ONLY)
13 888841-001 THERMAL TEST WELL (ATC ONLY)
14 890846-001 TUBE, HS3 HH LEFT SIDE
890254-001 CASTING, METER OUTLET, NON-ATC
15
890254-002 CASTING, METER OUTLET, WITH ATC
16 150-509655 PIPE PLUG, 1-1/2NPT
17 002-127756 PIPE NIPPLE, 1-1/2NPT X 2" LONG (BEFORE VLV)
18 889743-001 ADAPTER, 1.312 DOUBLEBUMP
19 890632-002 SOLENOID VALVE/POTTED CONDUIT ASSY, 24V

31
August 2006 Part No. 920908 Rev A
HS3/V388C Master/Satellite Combo – Satellite Hydraulic Components

32
Part No. 920908 Rev A August 2006
HS3/V388C Master/Satellite Combo – Satellite Hydraulic Components

ITEM NO. PART NO. DESCRIPTION


1 890628-001 BRACKET, DISCH UHC VISTA/SAT
2 000-918513 SCREW, 1/4" X 5/8"LONG SLFTAP
3 002-127422- U-BOLT, 1-1/2" PIPE
4 000-509584- NUT, 5/16-18
5 890865-001 TUBE, HS3 SAT HH RIGHT SIDE
6 890122-001 O-RING, 1.312 DBLBUMP
7 890051-001 LOCKPIN, 1.312 DBLBUMP
8 890123-001 LOCKPIN RETAINER, 1.312 DBLBUMP
9 889742-001 OUTLET VISTA, 1.312 DBLBUMP
10 007-511297 SCREW (OUTLET)
11 000-513317 NUT, LOCK (OUTLET)
12 890842-001 SOL VALVE, ASCO 1-1/2"NPT, 24V
13 890843-001 CONDUIT, SAT COMBO UHC GC/SEL
14 018-127756-000 PIPE NIPPLE, 1-1/2NPT X 18" LONG, GALV
15 006-127756-500 PIPE NIPPLE, 1-1/2NPT X 6.50" LONG, GALV
16 -508894- PIPE ELBOW, 1-1/2NPT, F/F
17 013-127756-500 PIPE NIPPLE, 1-1/2NPT X 13-1/2" LONG
18 889743-001 ADAPTER, 1.312 DOUBLEBUMP

33
August 2006 Part No. 920908 Rev A
Nozzle Boot Components

ITEM NO. PART NO. DESCRIPTION


001-047790- NOZZLE BOOT, LTS
1
001-047792- NOZZLE BOOT, PTS
2 000-047377-000 NOZZLE COLLAR
3 000-916695- SCREW, ¼-20 X 7/8
4 000-905245- WASHER, LOCK ¼”
Note: See Shared Assy Manual 920345 for subcomponents

34
Part No. 920908 Rev A August 2006
Hose Reel Components

ITEM NO. PART NO. DESCRIPTION


1 002-039815- BRACKET, WIRE REEL
2 888571-XXX-XXX CHANNEL, WIRE REEL (refer to customer spec for color and style)
3 000-507053- BOLT, 5/16-18 X 5/8” LONG
4 000-918161 TINNERMAN NUT (5/16-18)
5 000-039657- WIRE REEL
6 000-039376- CABLE GUIDE
7 000-918217- CAGE NUT 1/4-20 SLF-RET TINN
8 000-511194- HEX NUT 10-24
9 000-902015- LOCK W#10 1/16X3/64KATLNK
10 003-126624- CABLE, WOVEN NYLON
11 000-918060- SCREW, BUTTON HEAD, 10-24 X 5/8, BLACK
12 002-511297- SCREW, BUTTON HEAD, ST. STL.,1/4-20 X 1/2

35
August 2006 Part No. 920908 Rev A
Wayne Trac

36
Part No. 920908 Rev A August 2006
Wayne Trac

ITEM NO. PART NO. DESCRIPTION


1 886161-001 BEZEL ASSY
2 883970-020 PCB ASSY
3 000-918286- RIVET
4 6005901 SCREW, 6-32 X 3/8
5 882505-002 NYLON STANDOFF
6 6019401 NUT, 6-32
7 888713-002 HEAD ENCLOSURE
8 887071-001-J21 CABINET FRAME, TRAC SIDE
9 887071-002-J21 CABINET FRAME, BLANK SIDE
10 887072-001-J21 TOP SHEATH
11 000-129818-001 GASKET
12 886922-001 GROMMET, 2” HOLE

37
August 2006 Part No. 920908 Rev A
Wiring Diagram
DISPLAYS WITH PRESETS
Preset Keypad Preset Keypad
J2 J1 J2 J1

886486-002 886486-002

886486-002

886486-002
Stop Stop
J4
Switch
Display B1 J4
Switch Side B
Display A1 J5 Local Auth (J-Box Side) J5 Local Auth Components
Switch Switch
J1 J3 J1 J3 for Twins Only
LED LED
Lights Product Lights Product
Select Select
Switch Switch
887614-001

To J15 To J16
White/Brown
White/Red Stop Stop
J4
Switch
Display B1 J4
Switch
Display A1 J5 Local Auth (J-Box Side) J5 Local Auth
Power 24V Power Switch Switch
Pump Relay Board J1 J3 J1 J3
Supply Distribution LED LED
887338-001 Lights Product Lights Product
DC 24V J1 J4
Select Select
887343-001
887000-003

AC J7 Switch Switch

887614-001
Light 886486-002 Side B
Connector

886486-002
Totalizer (Twins
886909-001 Totalizer Side B Only)
Heater 887336-002 Side A (twins)
887596-001 887596-001
J6 J15
J25

J14 J7 J16

J1
iGEM Computer
Valves Nozzles WIP
J2 J13 J3 J4 J5 J8 J9 J10 J11 J12
Val 9+

Val 1+

Val 5+
Val 10+

Val -

Val 1-

Val 5-

887001-001
887344-007

887340-001

Nozzles WIPs
J4
PPM

J9
890679-001 OR
Pwr Side 2 Side 1
890679-002 (3/G7239D/R)
J10 J6 J1 J5 J7 J8

891090-002
891203-001
ATC ONLY
CAT
887007-002

(Optional) J11 J1 J7
007-301809-001 OR
007-301809-002 V10 V9 V1 V5
Pwr/CAN
BUS
LED
Pulse A&B
Pulser 1&2
Detect
Intrinsic Safe
(Used on HS3/V389Dx/4R) Side 1
Barrier
Potted AC LED LED
Harness Pulse A&B Pulser 1&2 Pulse A&B
Side 1 Detect Side 2 Nozzles
conduit J2 J3 J4 J5 J6

Vapor Barrier
Potted IS Wires
White/Orange

890968-001 OR
White/Brown

White/Violet

White/Gray

889534-003 (ATC Only)


White/Red

Solenoid Solenoid
Brown

Brown
Green

White

White

S2N4 White
White
Black

Gray

S2V10 Red

Red

Red

Side A1 Side B1 or A2
Valve 1 Valve 5
Gnd

ISB+

S1V9

S1N4

Power Power Data


or S1V10

VAL-

or S1N3

Subm Data
Pumps Computer Lights Computer CAT (2) (2)

(9) (9)

Temp Temp
Front Junction Probe 1 Pulser 1 Sensor Sensor Pulser 2 Probe 2
Box (ATC Nozzle 1A Nozzle 1B (ATC
ONLY) ONLY)

HS3 Wiring Diagram

38
Part No. 920908 Rev A August 2006
Wiring Diagram

Call
Button
(Optional)
(Optional)
TRAC
(Optional)

888016-002
890861-001
Vapor Barrier

Orange

Yellow
Yellow

Green
White
Black
Blue

Blue
Blue
Gnd
Call Button
Data Call Button

Hot

Neut

Speaker
Speaker
Computer
Valance
Light

GND

NOZ
Rear Junction Box

+V

Red
Red
Used on
001-305582-

HS3/V388C Solenoid

Sensor
Nozzle A

Rear Junction Box Wiring

Satellite Junction Box (front)


GND

GND
NOZ

NOZ
+V

+V
Red
Red

Red
Red
001-305582-

001-305582-

Solenoid Solenoid
Sensor Sensor
Nozzle B Nozzle A

Used on HS3/V288S/4 &


HS3/V289S/4R

HS3 Satellite Wiring

39
August 2006 Part No. 920908 Rev A
HS3 Satellite Components

40
Part No. 920908 Rev A August 2006
HS3 Satellite Components

ITEM NO. PART NO. DESCRIPTION


1 007-301125-XXX VAPOR BARRIER
2 006-047594- VAPOR BARRIER SUPPORT, SATELLITE
3 890842-001 SOL VALVE, ASCO 1-1/2"NPT, 24V
4 890636-001 CONDUIT, SAT SIDE 1
5 890637-001 CONDUIT, SAT SIDE 2
6 010-127756-750 PIPE NIPPLE, 1-1/2NPT X 10-3/4" LONG, GALV
7 013-127756-750 PIPE NIPPLE, 1-1/2NPT X 13-3/4" LONG, GALV
8 000-508894- PIPE ELBOW, 1-1/2NPT, F/F
9 004-127756- PIPE NIPPLE, 1-1/2NPT X 4" LONG
10 890628-001 BRACKET, DISCH UHC VISTA/SAT
11 002-127422- U-BOLT, 1-1/2" PIPE
12 000-509584- NUT, 5/16-18 HEX (FOR U-BOLT)
13 889743-001 ADAPTER, 1.312 DOUBLEBUMP
14 890122-001 O-RING, 1.312 DBLBUMP
15 890051-001 LOCKPIN, 1.312 DBLBUMP
16 890123-001 LOCKPIN RETAINER, 1.312 DBLBUMP
17 890865-001 TUBE, HS3 SAT RIGHT SIDE (V287S/4R, V288S/4)
18 890866-001 TUBE, HS3 SAT HH LEFT SIDE (V289S/4R)
19 889742-001 OUTLET VISTA, 1.312 DBLBUMP
20 007-511297 SCREW (OUTLET)
21 000-513317 NUT, LOCK (OUTLET)
22 001-305582- ISB, SATELLITE
23 003-306177 JBOX, UHC
24 001-306180- JBOX COVER
25 001-921053- SCREW, (JBOX COVER)
26 001-921551- SCREW, M6 X 8MM GROUND GREEN
27 000-509655 PLUG, 1"NPT (FOR BOTTOM OF JBOX)
28 890454-001 BRACKET, JBOX, UHC
29 001-921219 SCREW, JBOX MTG
30 000-508919- PLUG, 1/2" (LL, ML, UL, TOP, UR)
31 000-918513 SCREW, 1/4"X5/8" SFTP(2 DSCH BKT, 2 BOOT)
32 001-218941- EXPANSION CONDUIT UNION
013-048020-XXX INNER SHEATH, SAT PAINTED GALV
33
014-048020- INNER SHEATH, SAT SS
Note: “-XXX” signifies a paint color. To ensure proper color, refer to the appropriate Customer Specification Sheet

41
August 2006 Part No. 920908 Rev A
Wayne Division, Dresser, Inc. 3814 Jarrett Way, Austin, TX 78728 (512) 388-8311
Part No. 920908 Rev A ©2006 Dresser, Inc. August 2006

You might also like