HYDROCONTROLoverview 2012
HYDROCONTROLoverview 2012
HYDROCONTROLoverview 2012
Overview 2012
ITALY
World Wide HQ. Sales and production facility covering 16.000 mq.
U.S.A.
Sales and production facility covering 1.500 mq.
FRANCE
Sales facility covering 800 mq.
GERMANY
Sales facility covering 500 mq.
INDIA
Sales and production facility covering 3.000 mq.
CHINA
Sales and production facility covering 3.500 mq.
Product range
General index
4 Sectional valves
Directional control valves
with flow rates from 35 to 1.200 l/min
38 Order example - sectional valve
86 Monoblock valves
Directional control valves
with flow rates from 45 to 350 l/min.
100 Order example - monoblock valve
The specifications detailed in this catalogue show standard products. Special applications are available to order subject to contacting our Engineering
Department for an estimate. The data and specifications indicated are to be considered a guide only and Hydrocontrol S.p.A. reserves the right to in-
troduce improvements and modifications without prior notice. Hydrocontrol is not responsible for any damage caused by incorrect use of the product.
3
HC-02
Product range
Sectional valves
HC-D9
HC-D3
HC-D3M
HC-DVS10
HC-D4
4
HC-02
Product range
Sectional valves
HC-D6
Sectional valve for flow up to 100 l/min and 350 bar ra-
ted pressure. Especially suitable for backhoes, backhoe
loaders and Wheel loaders.
pg. 22
HC-D16
Sectional valve for flow up to 150 l/min and 350 bar ra-
ted pressure. Especially suitable for backhoes, backhoe
loaders, Wheel loaders, garbage compactors, hook and
skip loaders.
pg. 24
HC-D12
HC-DVS20
HC-D20
5
HC-02
Product range
Sectional valves
HC-D25
HC-D40
HC-D50
6
HC-02
Product range
General specifications
TYPE D9 D3 D3M DVS10 D4 D6 D16 D12 DVS20 D20 D25 D40 D50
Working sections number 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-12 1-10 1-6
CIRCUIT
Parallel • • • • • • • • • • • • •
Series • • • • • • • • • •
Tandem • • • • • • • •
Parallel circuit stroke (mm) 6 5 5 6 6 7 7 9,5 9,5 9,5 12 15 18
Series circuit stroke (mm) 6 5 5 6 6 5 7 6,5 6,5 8,5
Float spool extra stroke (mm) 5 5 5 5 5,5 6 7 7 7 7 9,5 10
Spools pitch (mm) 31 38 38 35 40 46 46 56 56 64 74 91 132
RATED FLOW
Flow rate (l/min) 35 45 55 45 80 100 150 180 250 250 380 700 1200
Flow rate (GPM) 10 12 15 12 22 27 40 48 67 67 100 185 320
RATED PRESSURE
Max working pressure (bar) 350 350 350 350 350 350 350 350 250 350 350 350 250
Max working pressure (PSI) 5000 5000 5000 5000 5000 5000 5000 5000 3600 5000 5000 5000 3600
Options chart
TYPE D9 D3 D3M DVS10 D4 D6 D16 D12 DVS20 D20 D25 D40 D50
Direct acting pressure relief valve • • • • •
Pilot operated pressure relief valve • • • • • • • • • • •
2 stage pilot operated relief valve • • • • • • • • •
Externally piloted valve • • • • • • • • • • •
Solenoid dump valve (12 Vdc) • • • • • • • •
Solenoid dump valve (24 Vdc) • • • • • • • •
Main anticavitation check valve • • • • • • • • • •
Clamping valve • • • •
SPOOL ACTUATION
Manual control • • • • • • • • • • • •
Without lever • • • • • • • • • • • •
90° joystick control • • • • • •
Hydraulic control • • • • • • • • • • • • •
Direct electric control (12-24 Vdc) • •
SPOOL RETURN ACTION
Spring return • • • • • • • • • • • • •
Detent in A - in B - in A/B • • • • • • • • • • • • •
Detent in 4 position
th
• • • • • • • • • • • • •
Arrangement for dual control • • • • • • • •
Hydraulic load limit • • • • • •
Pneumatic control ON - OFF • • • • • • • • •
Proportional pneumatic control • • • • • • • • •
Electrical load limit • • • • • •
Electrohydraulic control ON-OFF (12-24 Vdc) • • • • • • • • •
Electrohydraulic control PROP. (12-24 Vdc) • • • • • • • • •
Electropneumatic control (12-24 Vdc) • • • • • • • • •
AUXILIARY VALVES
Antishock valve • • • • • • • • • • • •
Anticavitation valve • • • • • • • • • • • •
Antishock and anticavitation valve • • • • • •
Pilot operated Antishock and anticavitation valve • • • • •
7
HC-02
Product range
Fluid options
For special applications and different fluids, please call our Technical Department.
General classification
Hydrocontrol sectional valves have symmetric bodies: thanks to this characteristic, it is possible to change the control
side, by simply reversing the spool 180°.
All valves can easily be changed from right inlet (R) to left inlet (L) and vice versa.
SECTIONAL VALVES WITH LEFT INLET SECTIONAL VALVES WITH RIGHT INLET
8
HC-02
Product range
Tie rod kit allows the correct assembling of sectional valves. Tie rods lenght depends on number of sections; each
valve is assembled with tie rod kits including a tie rod, two nuts and two washers.
Nut
Washer
Tie rod
TYPE D9 D3 D3M DVS10 D4 D6 D16 D12 D20 DVS20 D25 D40 D50
Tie-rod kit quantity (for sectional valve) 4 3 3 4 4 4 4 4 4 4 4 4 4
CLAMPING TORQUE D9 D3 D3M DVS10 D4 D6 D16 D12 D20 DVS20 D25 D40 D50
Value (Nm) 25 35 35 35 35 50 50 70 110 70 110 150 300
The following spools may require bodies with special machining (SPC): bodies with special machinings are not
symmetrical and it is not possible to reverse spools.
TYPE / SPOOL D9 D3 D3M DVS10 D4 D6 D16 D12 D20 DVS20 D25 D40
W012 (4 pos. double-acting with float in 4 position)
th
SPC SPC SPC SPC SPC* SPC SPC SPC
W013 (3 pos. double-acting regenerative) SPC SPC SPC SPC SPC SPC SPC SPC SPC
W014 (4 pos. double-acting regenerative in 4th position) SPC SPC
W015 (3 pos. double-acting series) SPC
W016 (3 pos. double-acting series A-B to tank) SPC
W019 (3 pos. double-acting regenerative A-B to tank) SPC SPC
9
HC-02
Product range
Hydrocontrol can supply a lever kit to be assembled on the valve’s manual controls; different lengths and threads are
available. Lever kits must be ordered separately.
classification lever
Lever with knob
ZA Lever with knob ZB Lever without knob ZC
for joystick control
Order example
ZA - M8 - 210
TYPE / CODE D9 D3 D3M DVS10 D4 D6 D16 D12 D20 DVS20 D25 D40 D50
ZA - M8 - 135 (cod. 430503001) • • • •
ZA - M8 - 210 (cod. 430503002) • • • •
ZA - M8 - 295 (cod. 430503003) • • • •
ZB - M8 - 180 (cod. 430503007) • • • •
ZB - M8 - 230 (cod. 430503008) • • • •
ZA - M10 - 140 (cod. 430504001) •
ZA - M10 - 190 (cod. 430504002) •
ZA - M10 - 240 (cod. 430504003) •
ZC - M10 - 210 (cod. 430504019) • • • • •
ZC - M10 - 250 (cod. 430504031) • • • • •
ZA - M10 - 190 (cod. 430505001) • •
ZA - M10 - 240 (cod. 430505002) • •
ZA - M10 - 415 (cod. 430505003) • •
ZB - M10 - 180 (cod. 430505004) • •
ZB - M10 - 230 (cod. 430505005) • •
ZB - M10 - 405 (cod. 430505006) • •
ZA - M12 - 215 (cod. 430507001) •
ZA - M12 - 290 (cod. 430507002) •
ZA - M12 - 390 (cod. 430507003) •
ZA - M14 - 350 (cod. 430509001) • • • • •
ZA - M14 - 590 (cod. 430509002) • • • • •
10
HC-02
Product range
Parallel circuit
When the spool is operated it intercepts the by-pass gallery by diverting the flow of oil to service port A or B. If two
or more spools are actuated at the same time, the oil will power the service port that has the lower load; by throttling
the spools, the flow of oil can be divided between two or more service ports.
A B A B A B
T P
RP RP RP
Parallel-Tandem circuit
When the spool is operated it intercepts the switch gallery by diverting the flow of oil to service port A or B. The Tan-
dem circuit is powered by the switch gallery thus permitting the use of just one work section at a time. The section
downstream from the tandem section that has been actuated does not operate, the upstream section has priority.
A B A B A B
T P
RP RT RP
Series circuit
When the spool is operated it intercepts the switch gallery by diverting the flow of oil to service port A or B. The oil that
flows back from the actuator is carried to the switch gallery thus making it available to the service ports downstream
from the series section. The pressure drop downstream is added to the pressure drop of the section itself.
A B A B A B
T P
RP RS RP
11
HC-02
hc-d9 Sectional valve
Technical specifications
Working section number 1 - 12
Rated flow 35 l/min - 10 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 6 + 6 mm
Spool pitch 31 mm
Circuit type Parallel, series, tandem
Applications
Mini-excavators, Mini-backhoe loaders
Skid-steer loaders, Mini skid loaders, Mini dumpers
Forestry machines
Dimensions
(105.3)
(188)
100
78 (X)
29
B3 B2 B1
P
78.5
31.5
120
120
54
38
(238)
A3 A2 A1
78
63.5
M8
M8
81
16°
29 29.7
16°
6 (Y) 6
43 24 45.5 199.7
(112.5)
12
HC-02
Sectional valve hc-d9
Typical curves
indicated values have been tested with standard sectional valve and W001A spools.
∆p
(bar)
16 D9/12
12 D9/1
4
Qp
0 (l/min)
0 10 20 30 40 50
∆p
(bar)
8 D9/12
6 D9/1
2
Qp
0 (l/min)
0 10 20 30 40 50
Pressure drop (P - T)
∆p
(bar)
40 D9/12
30
20
10 D9/1
Qp
(l/min)
0
0 10 20 30 40 50
Features
Different kind of manual and hydraulic remote controls.
Countless configurations and custom made solutions.
Working sections have auxiliary valves and a broad range of interchangeable spools.
Ideal for mini-excavators between 1 t and 2.5 t. Especially limited size and weight.
It can be equipped with:
- 2 or 3 pumps circuit
- flow addition on PTO function
- second travel speed
- regenerating system on the arm
- flow addition on the boom
- flow addition on the bucket
- flow addition on the arm
- straight travel
- built in boom anti-drift
- various kinds of hydraulic and manual controls
- any number of customisations and set-ups
13
HC-02
hc-d3 Sectional valve
Technical specifications
Working section number 1 - 12
Rated flow 45 l/min - 12 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 5 + 5 mm
Spool pitch 38 mm
Circuit type Parallel, series
Applications
Cranes and Aerial platforms, Backhoes
Dimensions
79 (218)
55 215)
42
17 38 38 38 38
21.5
44
B3 B2 B1
Ø 6.5
Ø 6.5
T
(163)
(220.5)
112
69
87
112
50
Ø 6.5
P
Ø 6.5
A3 A2 A1
°
18
M8
40
M8
77
64.5
62
18
57.5 18 21
°
6 (X) 6
65 42
(Y)
(107)
14
HC-02
Sectional valve hc-d3
Typical curves
Indicated values have been tested with standard sectional valve and W001A spools.
∆p
(bar)
18 D3/12
16
D3/1
12
4
Qp
0 (l/min)
0 20 40 60 80
∆p
(bar)
45 D3/12
40
30
20
10 D3/1
Qp
0 (l/min)
0 20 40 60 80
Pressure drop (P - T)
∆p
(bar)
45 D3/12
40
30
20
10 D3/1
Qp
0 (l/min)
0 20 40 60 80
Features
The valve is available with manual, direct electric, hydraulic remote, pneumatic, electrohydraulic and electropneumatic
controls.
Numerous configurations and solutions are possible.
Working sections have auxiliary valves and a broad range of interchangeable spools.
15
HC-02
hc-d3m Sectional valve
Technical specifications
Working section number 1 - 12
Rated flow 55 l/min - 15 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 5 + 5 mm
Spool pitch 38 mm
Circuit type Parallel, series, tandem
Applications
Mini-excavators (max 3,5 t), Forestry machines, Cranes
and Aerial platforms, Backhoe loaders, Wheel loaders,
Backhoes, Drilling machines, Compactor, Hook and Skip
loaders, Forklifts
Dimensions
(108)
102 (208)
48.5 37 38 38 37
47
8.5
43
T B3 B2 B1
140
154
112
38
112
50
(217)
A3 A2 A1 P
80.5
°
18
M8
13
62
40
M8
3.75 3.75
18
65 47
(Y)
112
16
HC-02
Sectional valve hc-d3m
Typical curves
Indicated values have been tested with standard sectional valve and W001A spools.
∆p
(bar)
35
30
D3M/12
20
10 D3M/1
Qp
0 (l/min)
0 20 40 60 80
∆p
(bar)
12
D3M/12
8
D3M/1
4
Qp
0 (l/min)
0 20 40 60 80
Pressure drop (P - T)
∆p
(bar)
35
30 D3M/12
20
10 D3M/1
Qp
0 (l/min)
0 20 40 60 80
Features
The valve is available with manual, direct electric, hydraulic remote, pneumatic, electrohydraulic and electropneumatic
controls.
Numerous configurations and solutions are possible.
Working sections have auxiliary valves and a broad range of interchangeable spools.
17
HC-02
hc-dvs10 Sectional valve
Technical specifications
Working section number 1 - 12
Rated flow 45 l/min - 12 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 6 + 6 mm
Spool pitch 35 mm
Circuit type Parallel, series, tandem
Applications
Escavators (max 7 t), Cranes and Aerial platforms,
Backhoe loaders, Wheel loaders, Backhoes, Hook and
Skip loaders , Drilling machines , Forklifts.
Dimensions
(105.5)
102 (205)
78
36.5 35 35 36.5
46
40.5
17
B3 B2 B1
P
78.5
31.5
120
120
53
38
80
8.5
T
(240.75)
A3 A2 A1
57
57.5
M8
80.25
16°
16°
31
M8
106 6 205 6
(113.5) 217
18
HC-02
Sectional valve hc-dvs10
Typical curves
Indicated values have been tested with standard sectional valve and W001A spools.
∆P
(bar)
25
DVS10/12
20
DVS10/1
15
10
5 Qp
(l/min)
0
0 10 20 30 40 50 60
∆P
(bar)
14
12 DVS10/12
10
8
6
4
DVS10/1
2 Qp
0 (l/min)
0 10 20 30 40 50 60
Pressure drop (P - T)
∆P
(bar)
30
25 DVS10/12
20
DVS10/7
15
10
DVS10/1
5
Qp
0 (l/min)
0 10 20 30 40 50 60
Features
The valve is available with manual, hydraulic remote, pneumatic, electrohydraulic controls.
Numerous configurations and solutions are possible.
Working sections have auxiliary valves and a broad range of interchangeable spools.
There are special versions custom made to fit needs of specific applications like Mini dumpers: see doc. I02147
19
HC-02
hc-d4 Sectional valve
Technical specifications
Working section number 1 - 12
Rated flow 80 l/min - 22 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 6 + 6 mm
Spool pitch 40 mm
Circuit type Parallel, series, tandem
Applications
Excavators (max 7 t), Cranes and aerial platforms,
Backhoe loaders, Wheel loaders, Backhoes, Compactor,
hook and skip loaders, Drilling machines, Forklifts.
Dimensions
(100.5)
92
87 (221)
61 (Y)
45
38.5 40 40 38.5
32
20.5
42
Ø8.5
Ø 8.5
B3 B2 B1
130
81
130
108
57
T P
(237.2)
A3 A2 A1
Ø8.5
Ø8.5
37
M 10
45.2
M 10
15°
65.2
19.5 19.5
57.5 26 32 7.5 (X) 7.5
15
°
115.5
20
HC-02
Sectional valve hc-d4
Typical curves
Indicated values have been tested with standard sectional valve and W001A spools.
∆p
(bar)
16
D4/12
12 D4/1
4
Qp
(l/min)
0
0 20 40 60 80 100110
∆p
(bar)
25
D4/12
19
13
D4/1
7
Qp
0 (l/min)
0 20 40 60 80 100110
Pressure drop (P - T)
∆p
(bar)
40
D4/12
30 D4/1
20
10
Qp
(l/min)
0
0 20 40 60 80 100 110
Features
The valve is available with manual, direct electric, hydraulic remote, pneumatic, electrohydraulic and electropneumatic
controls.
Working sections have auxiliary valves and a broad range of interchangeable spools.
Special versions for LS variable pumps can be realised on request.
21
HC-02
hc-d6 Sectional valve
Technical specifications
Working section number 1 - 12
Rated flow 100 l/min - 27 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 7 + 7 mm
Spool pitch 46 mm
Circuit type Parallel, series, tandem
Applications
Backhoe loaders, Wheel loaders, Backhoes
Compactor, Hook and Skip loaders, Drilling machines
Dimensions
102
84
67.5 (272)
58 (Y)
39 46 46 46 46
35
47
20
Ø 10.5
B3 B2 B1
152
95
152
132
T P
(283)
A3 A2 A1
Ø10.5
Ø10.5
64.5
60
M10
M10
84
12°
22 26
12°
5 (X) 9
58.5 33 35 246
(126.5)
22
HC-02
Sectional valve hc-d6
Typical curves
Indicated values have been tested with standard sectional valve and W001A spools.
∆p
(bar)
24
18
12 D6/12
D6/1
6
Qp
0 (l/min)
0 20 40 60 80 100110
∆p
(bar)
24
18
D6/12
12
D6/1
6
Qp
0 (l/min)
0 20 40 60 80 100110
Pressure drop (P - T)
∆p
(bar)
16
D6/12
12
4 D6/1
Qp
0 (l/min)
0 20 40 60 80 100 110
Features
The valve is available with manual, hydraulic remote, pneumatic, electrohydraulic and electropneumatic controls.
Numerous configurations and solutions are possible.
Working sections have auxiliary valves and a broad range of interchangeable spools.
Special versions for LS variable pumps can be realised on request.
23
HC-02
hc-d16 Sectional valve
Technical specifications
Working section number 1 - 12
Rated flow 150 l/min - 40 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 7 + 7 mm
Spool pitch 46 mm
Circuit type Parallel, series, tandem
Applications
Backhoe loaders, Wheel loaders, Backhoes
Compactor, Hook and Skip loaders, Drilling machines
Dimensions
132
120 (292)
88
(Y)
77
52 50 46 46 47
49
55
Ø10.5
B3 B2 B1
T
P
144
164
164
97
62
(303)
A3 A2 A1
Ø10.5
Ø10.5
61.5
12°
M10
60
M10
84
23 27
12°
58.5 82 14 (X) 9
(140.5) 262
24
HC-02
Sectional valve hc-d16
Typical curves
Indicated values have been tested with standard sectional valve and W001A spools.
∆p
(bar)
28
24 D16/12
20
16 D16/1
12
4 Qp
(l/min)
0
0 40 80 120 160 200
∆p
(bar)
35
30
25 D16/12
20 D16/1
15
10
5 Qp
(l/min)
0
0 40 80 120 160 200
Pressure drop (P - T)
∆p
(bar)
35 D16/12
30
25
20
15
10
D16/1
5 Qp
(l/min)
0
0 40 80 120 160 200
Features
The valve is available with manual, hydraulic remote, pneumatic, electrohydraulic and electropneumatic controls.
Numerous configurations and solutions are possible.
Working sections have auxiliary valves and a broad range of interchangeable spools.
Special versions for LS variable pumps can be realised on request.
25
HC-02
hc-d12 Sectional valve
Technical specifications
Working section number 1 - 12
Rated flow 180 l/min - 48 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 9,5 + 9,5 mm
Spool pitch 56 mm
Circuit type Parallel, series
Applications
Cranes and Aerial platforms, Excavators
Wheel loaders, Hook and Skip loaders, Marine cranes
Dimensions
119 (320)
98
(Y)
79.5
63 56 56 56 56
41
58
Ø11
B3 B2 B1
T
P
162
184
113
184
84
(327)
A3 A2 A1
Ø11
Ø11
62
18°
56
70
M12
85
18°
22 28
M12 (X)
10 11
28.5 11.5
295
72
86
26
HC-02
Sectional valve hc-d12
Typical curves
Indicated values have been tested with standard sectional valve and W001A spools.
∆p
(bar)
21
18 D12/12
15
12 D12/1
9
3 Qp
(l/min)
0
0 40 80 120 160 200
∆p
(bar)
21
18 D12/12
15
12
9
D12/1
6
3
Qp
(l/min)
0
0 40 80 120 160 200
Pressure drop (P - T)
∆p
(bar)
35
30 D12/12
25
20
15
10
D12/1
5
Qp
(l/min)
0
0 40 80 120 160 200
Features
The valve is available with manual, hydraulic remote, pneumatic, electrohydraulic and electropneumatic controls.
Numerous configurations and solutions are possible.
Working sections have auxiliary valves and a broad range of interchangeable spools.
27
HC-02
hc-dvs20 Sectional valve
Technical specifications
Working section number 1 - 12
Rated flow 250 l/min - 67 GPM
Rated pressure 250 bar - 3600 PSI
Spool stroke 9,5 + 9,5 mm
Spool pitch 56 mm
Circuit type Parallel, tandem
Applications
Refuse trucks, Wheel loaders, Hook and Skip loaders
Dimensions
(154)
139
131.5
95.5 (344)
83.5
(323)
57
53 63.5 56 56 63
58
Ø 10.5
T B3 B2 B1
P
144
112
198
198
72
(355)
A3 A2 A1
Ø10.5
54
°
Ø10.5
15
M12
68
99
24.5 29
M12
62 35 53 11 (X) 12
15°
(150) (Y)
28
HC-02
Sectional valve hc-dvs20
Typical curves
Indicated values have been tested with standard sectional valve and W001A spools.
∆p
(bar)
35
30
25 DVS20/12
20
15
10 DVS20/1
5 Qp
0 (l/min)
0 50 100 150 200 250
∆p
(bar)
30
28
24
20
16
DVS20/12
12
8 DVS20/1
4 Qp
0 (l/min)
0 50 100 150 200 250
Pressure drop (P - T)
∆p
(bar)
45
40
35
30 DVS20/12
25
20
15
10 Qp
5 (l/min)
0 DVS20/1
0 50 100 150 200 250
Features
he valve is available with manual, hydraulic remote, pneumatic, electrohydraulic and electropneumatic controls.
T
Numerous configurations and solutions are possible.
Working sections have auxiliary valves and a broad range of interchangeable spools.
Larger sections are available to manage higher flows on tank line (Garbage compactors).
29
HC-02
hc-d20 Sectional valve
Technical specifications
Working section number 1 - 12
Rated flow 250 l/min - 67 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 9,5 + 9,5 mm
Spool pitch 64 mm
Circuit type Parallel, series, tandem
Applications
Wheel loaders, Truck cranes, Drilling machines, Sea
platform cranes, Presses, Compactor, Hook and Skip
loaders
Dimensions
(151.3)
141
125 (376)
92 (X)
82
52 67 64 64 66
47
100
Ø11
B3 B2 B1
T
P
115.5
(370)
(400)
200
176
200
84
A3 A2 A1
Ø11
Ø 11
67
85
100
32 30
11 (Y) 17
G 1/4 351
30
HC-02
Sectional valve hc-d20
Typical curves
Indicated values have been tested with standard sectional valve and W001A spools.
∆p
(bar)
21
18
15 D20/12
12
D20/1
9
3 Qp
(l/min)
0
0 50 100 150 200 250
∆p
(bar)
35
30
D20/12
25
20
15
10
D20/1
5
Qp
(l/min)
0
0 50 100 150 200 250
Pressure drop (P - T)
∆p
(bar)
35
30
25
D20/12
20
15
10
D20/1
5
Qp
(l/min)
0
0 50 100 150 200 250
Features
he valve is available with manual, hydraulic remote, pneumatic and electrohydraulic controls.
T
Working sections have auxiliary valves and a broad range of interchangeable spools.
Special versions for LS variable pumps can be realised on request.
31
HC-02
hc-d25 Sectional valve
Technical specifications
Working section number 1 - 12
Rated flow 380 l/min - 100 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 12 + 12 mm
Spool pitch 74 mm
Circuit type Parallel, series
Applications
Wheel loaders, Truck cranes, Sea platform cranes,
Drilling machines, Presses
Dimensions
(165)
153
136 (424)
104.5
95 76.5 74 74 76.5
56
110
Ø13
B3 B2 B1
T P
(450)
(422)
143
200
230
230
112
A3 A2 A1
Ø13
70.5
Ø13
96
110
36 36
12 (X) 12
(Y)
32
HC-02
Sectional valve hc-d25
Typical curves
Indicated values have been tested with standard sectional valve and W001A spools.
∆p
(bar)
21 D25/12
18
15 D25/1
12
3 Qp
(l/min)
0
0 80 160 240 320 400
∆p
(bar)
35 D25/12
30
25
20
15
10 D25/1
5 Qp
(l/min)
0
0 80 160 240 320 400
Pressure drop (P - T)
∆p
(bar)
35
D25/12
30
25
20
15
10
D25/1
5 Qp
(l/min)
0
0 80 160 240 320 400
Features
he valve is available with manual and hydraulic remote controls.
T
Working sections have auxiliary valves and a broad range of interchangeable spools.
33
HC-02
hc-d40 Sectional valve
Technical specifications
Working section number 1 - 10
Rated flow 700 l/min - 185 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 15 + 15 mm
Spool pitch 91 mm
Circuit type Parallel
Applications
Sea platform cranes, Presses, Wheel loaders
Dimensions
(199.5)
186.5
168.5
128.5
122.5 (516)
119
74.5 93.5 91 91 93.5
68.5
118
33
Ø15
B3 B2 B1 P
T
(484)
(520)
249
164
284
284
120
A3 A2 A1
Ø 15
Ø15
75
100
118
43 42
13 (X) 14
G 1/4
(Y)
34
HC-02
Sectional valve hc-d40
Typical curves
Indicated values have been tested with standard sectional valve and W001A spools.
∆p
(bar)
21 D40/12
18
15 D40/1
12
3 Qp
(l/min)
0
0 160 320 480 640 800
∆p
(bar)
35 D40/12
30
25
20
15
10 D40/1
5 Qp
(l/min)
0
0 160 320 480 640 800
Pressure drop (P - T)
∆p
(bar)
35 D40/12
30
25
20
15
10
D40/1
5 Qp
(l/min)
0
0 160 320 480 640 800
Features
The valve is available with manual and hydraulic remote controls.
35
HC-02
hc-d50 Sectional valve
Technical specifications
Working section number 1-6
Rated flow 1200 l/min - 320 GPM
Rated pressure 250 bar - 3600 PSI
Spool stroke 18 + 18 mm
Spool pitch 132 mm
Circuit type Parallel
Applications
Sea platform cranes, Presses
Dimensions
257
242 132 132 132 132
140
87
62 62 62
Ø 16.5
Ø 16.5
B B B
106.4
106.4
106.4
T
106.4
370
228
310
710
75
75
62 62
A A A
106.4
106.4
106.4
93.5
Ø 16.5
62 62 62
Ø 16.5
Ø 75
170
59 59
16 X 16
148.5 Y
TYPE /1 /2 /3 /4 /5 /6
X (mm) 382 514 646 778 910 1042
Y (mm) 414 546 678 810 942 1074
Weights (kg) 186 274 362 450 538 626
PORTS Inlet (P) Ports (A-B) Outlet (T) Outlet (HPCO)
SAE 3000 Flange 3” (MA) - 3” (UNC) 3” (MA) - 3” (UNC) 3” (MA) - 3” (UNC) 3” (MA) - 3” (UNC)
36
HC-02
Sectional valve hc-d50
Typical curves
Indicated values have been tested with standard sectional valve and W001A spools.
∆p
(bar)
35
30
25
D50/6
20
D50/1
15
10
5 Qp
(l/min)
0
0 240 480 720 960 1200
∆p
(bar)
35 D50/6
30
25
20
15
10 D50/1
5
Qp
(l/min)
0
0 240 480 720 960 1200
Pressure drop (P - T)
∆p
(bar)
35
30
25
D50/6
20
15
10
D50/1
5
Qp
(l/min)
0
0 240 480 720 960 1200
Features
he valve is available with manual and hydraulic remote controls.
T
Inlet arrangement available with pilot operated pressure relief valve or relief valve plugged.
37
HC-02
Product range
HC-D4/1: IR 001 150 A G04 - W001A H001 F001A RP G04 01 PA 100 01 PB 120 - TJ A G04
PRODUCT TYPE:
D4 product type
/1 working section number
1) INLET ARRANGEMENT:
1.1 IR 001 inlet side and valve type
(150) setting (bar)
A G04 inlet position and available thread type
3) OUTLET ARRANGEMENT:
3.1 TJ outlet type
A G04 outlet position and available thread type
3.1
T
Work section arrangement
2.4 B
2.6
2.5
2.1
Inlet arrangement
2.2
1.1
Features
Sectional valves are assembled through tie rod kits; tie rod length changes according to the valve family and to the
number of sections.
Every valve includes n°4 tie rod kits; every kit includes bolts and washers.
HC-D3 and HC-D3M have only n°3 tie rod kits (see Appendix “A” page 9).
Lever kits are not included in the valve controls: they must be ordered separately (see Appendix “B” page 10).
On request, all Hydrocontrol valves can be delivered painted (RAL 9005 black primer).
38
HC-02
Product range
inlet arrangement
This code part indicates inlet side, type and thread, and the kind of valves assembled in the inlet section.
The P port available threads change according to valve size (see table on page 175).
On all sectional valves it is possible to choose a right or left inlet (see drawings on page 8)
Order example
Inlet arrangement
Sectional valve
IR
with right inlet section T P
Sectional valve
IL
with left inlet section P T
39
HC-02
Product range
valve identification
type schema layout description type schema layout description
Solenoid
T P Port
3 8 dump valve
plugged
24 Vdc
NOTE:
According to different families valves can be differently combined and even assembled on A side (control side) or B
side (return spring side).
NOTE:
when ordering a main relief valve it is necessary to
A specify setting (example 150 bar)
40
HC-02
Product range
41
HC-02
Product range
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
G03 G04 G04 G03 G04 G04 G05 G05 G06 G06 G07 G09 S15
Inlet (P) U03 U03 U03 U03 G05 G05 U05 G06 G07 U06 G08 S09 S16
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
G04 G04 G04 G05 G05 G06 G06 G07 G09 S15
Inlet (P)
Upper G05 G05 U05 G06 G07 U06 G08 S09 S16
inlet - P1
U03 U04 U05 U06 U07 S10
with
B pressure U04 U06 S05 S07 S11
gauge
connection M01 S03 S06 S08 S12
1/4” BSP Inlet (P1)
M02 S33 S35
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
G04 G03 G04 G04 G05 G05 G06 G06 G07 G09 S15
U03 U03 G05 G05 U05 G06 G07 U06 G08 S09 S16
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
G04 G04 G04 G05 G05 G06 G06 G07 G09 S15
Inlet (P1) G05 G05 U05 G06 G07 U06 G08 S09 S16
Central side
inlet - P1 U03 U04 U05 U06 U07 S10
with
D pressure U04 U06 S05 S07 S11
gauge
M01 S03 S06 S08 S12
connection
1/4” BSP Inlet (P) M02 S33 S35
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
G03 G04 G03
Outlet (T)
Inlet (P) U03 U03 U03
Upper inlet
(inlet-outlet) M01
E only with
“E” or “W”
outlet
42
HC-02
Product range
This code indicates the complete working section set up: spool, control, return spring kit, circuit and auxiliary valves.
Elements designed to house auxiliary-valve option require double choise on work ports A-B.
Should you order the working section only, please specify the entry side:
R = right
L = left
When ordering a port relief valve or port antishock and anticavitation valve it is necessary to specify the setting
(example 120 bar).
Order example
Spools classification
43
HC-02
Product range
W001A standard • • • • • • • • • • • • •
B o A
3 positions
W001B metered
double-acting
• • • • • • • • • •
T P
solenoid
W001E • •
operated
W002A standard • • • • • • • • • • • • •
B o A
3 positions
double-acting
W002B metered
A and B
• • • • • • • • • •
T P
to tank
solenoid
W002E • •
operated
W005A standard • • • • • • • • • • • • •
o A 3 positions
W005B metered single-acting • • • • • •
T P on A
solenoid
W005E • •
operated
W006A standard • • • • • • • • • • • • •
B o 3 positions
W006B metered single-acting • • • • • •
T P on B
solenoid
W006E • •
operated
W015A standard • • • • • • • • • • •
B o A 3 positions
double-acting
T P series
W015B metered •
The spools shown correspond to standard configurations; for different applications contact our Commercial Department.
NOTE:
Float spools (W012) need special detent kit (F005).
All section with single acting spool include plug to close the unused port.
Electrical spool (type E) needs special body, special spool actutions and special return action.
44
HC-02
Product range
protected
H001 • • • • • • • •
lever
protected lever
H002 • • • • • • • •
rotated 180°
code configuration description d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
control
H004 • • • • • • • • • • • •
without lever
code configuration description d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
H005
hydraulic
leave out the • • • • • • • • • • • • •
spool return actuation
action code
code configuration description d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
H036
Direct electric
leave out the • •
spool return control 12 Vdc
action code
H037
Direct electric
leave out the • •
spool return control 24 Vdc
action code
The spool actuation shown correspond to standard configurations; for different applications or different controls con-
tact our Commercial Department.
The H036 and H037 direct electric controls come as two kits each including a: spring, solenoid and adapter.
The Direct electric controls use a type E special spool and a type special body.
The ON-OFF Electric Control kit includes a manually operated emergency push-button.
45
HC-02
Product range
F001A • • • • • • • • • • • • •
return spring
F001B • • • • • • • • • • •
F001C B0A • • • • • • • • • • •
detent in A and B
F002A • • • • • • • • • • • •
BA
B0A
0
detent in A
F003A • • • • • • • • • • • •
A
B0A
0
detent in B
F004A • • • • • • • • • • • •
B
B0A
0
F013A • • • • • • • • • • •
prearrangement
dual command
F013B • • • • • • • • • •
B 0 A
F013C • • • • • • • • • •
pneumatic control
ON-OFF
F020A • • • • • • • • •
B0A
proportional
pneumatic control
F022A • • • • • • • • •
B0A
electrohydraulic control
ON - OFF 12 vdc
F1600 • • • • • • • • •
B0A
electrohydraulic control
ON-OFF 24 vdc
F1610 • • • • • • • • •
B0A
electrohydraulic control
proportional solenoid
F2600 12 vdc • • • • • • • • •
B0A
electrohydraulic control
proportional solenoid
F2610 24 vdc • • • • • • • • •
B0A
46
HC-02
Product range
Electrohydraulic
control
ON - OFF
F1520 (fixed pressure
• • • • • • • • •
reducing valve)
12 Vdc
Electrohydraulic
P - T = G 1/4 control
P ON - OFF
F1530 (fixed pressure
• • • • • • • • •
reducing valve)
T 24 Vdc
Electrohydraulic
control
PROPORTIONAL
F2520 (fixed pressure
• • • • • • • • •
reducing valve)
12 Vdc
Electrohydraulic
control
PROPORTIONAL
F2530 (fixed pressure
• • • • • • • • •
reducing valve)
24 Vdc
The spool return action shown correspond to standard configurations; for different applications contact our
Commercial Department.
Preloading K1(N)
K1 (N) 100 121.6 121.6 98 117.7 137.3 137.3 151 196.2 151 155 272.6 392.4
standard
A spring
K2 (N) 150 203 203 125 145.2 176.6 176.6 186.4 245.2 186.4 373.7 593.5 686.7
K1 (N) 80 88.3 88.3 71 101 109.8 98.1 112.8 145.1 112.8 116.7
soft
B spring
K2 (N) 130 147.1 147.1 102 117.7 141.2 137.3 141.2 176.6 141.2 152
K1 (N) 120 149.1 149.1 120 172.6 168.7 196.2 253 313.9 253 188.3
heavy
C spring
K2 (N) 180 206 206 150 246.2 259 255 430.6 412 430.6 454.3
47
HC-02
Product range
A and B ports dimensions and threads depends on the valve size (see table on page 169).
RT M01 S06
RP RT RP
S33
48
HC-02
Product range
Sections designed to house auxiliary valve option require double choice on work ports A and B: port PA - port PB
Always indicate setting value when using Service line relief valve, Antichock and anticavitation valve, and Pilot operated
antishock and anticavitation valve. Example: 01 PA (120) = setting at full flow / 01 PA (120-A) = setting at min. flow
01 PA
01 PB
02 PA
02 PB
03 PA
03 PB
04 PA
04 PB
05 PA
05 PB
49
HC-02
Product range
This code indicates the characteristics on the outlet section: ports position and thread, simple T port or HPCO connection.
It is possible to have simple T port or two ports configuration for HPCO connection: HPCO allows to extend the by pass
channel and connect a second valve. T ports dimensions and threads depends on the valve size (see table on page 175).
Outlet arrangement
TJ A G04
Outlet (T)
1. TJ outlet section type
2. A G04 outlet position and available thread type
TM M G04
Outlet (HPCO) 1. TM outlet section type
2. M G04 outlet position and available thread type
Outlet (T)
Conic plug
50
HC-02
Product range
A3 B3 A2 B2 A1 B1
B1 A1 B2 A2 B3 A3
T A3 B3 A2 B2 A1 B1
Conic plug
position
Outlet section with two
Outlet (T)
TM returns (T - HPCO) HPCO P
right side inlet (P)
Conic plug
position
B1 A1 B2 A2 B3 A3 T
Conic plug
position
Outlet section with two
TN returns (T - HPCO) P HPCO
left side inlet (P)
Outlet (T)
Conic plug position
51
HC-02
Product range
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
G04 G04 G04 G04 G04 G05 G06 G06 G07 G07 G08 G09 S15
Outlet (T)
U04 U03 U03 U04 U03 G06 U06 U06 U07 U07 U07 S11 S16
Upper
A M02 M02 U04 U05 S03 S07 S09 S12
outlet (T)
M02 S04 S08 S10
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
G04 G04 G04 G05 G06 G06 G07 G07 G08 G09 S15
U03 U04 U03 G06 U06 U06 U07 U07 U07 S11 S16
Central
C M02 U04 U05 S03 S07 S09 S12
outlet (T)
Outlet (T)
M02 S04 S08 S10
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
Inlet (P) Outlet (T)
G04 G04 G04
Upper outlet
(inlet-outlet) U04 U03 U04
E
only with M02
“E” inlet
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
G04 G04 G04 G04 G04 G05 G06 G06 G07 G07 G08 G09 S15
Outlet (T)
U04 U03 U03 U04 U03 G06 U06 U06 U07 U07 U07 S11 S16
Upper
A M02 M02 U04 U05 S03 S07 S09 S12
outlet (T)
M02 S04 S08 S10
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
G04 G04 G04 G05 G06 G06 G07 G07 G08 G09 S15
U03 U04 U03 G06 U06 U06 U07 U07 U07 S11 S16
Central
C M02 U04 U05 S03 S07 S09 S12
outlet (T)
Outlet (T)
M02 S04 S08 S10
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
Inlet (P) Outlet (T)
G04 G04 G04
Upper outlet
(inlet-outlet) U04 U03 U04
E
only with M02
“E” inlet
52
HC-02
Product range
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
G04 G04 G05 G06 G06 G07 G07 G08 G09 S16
Outlet (HPCO)
U03 U03 G06 U06 U06 U07 U07 U07 S11
HPCO
upper outlet
Outlet (T) M02 U04 U05 S03 S07 S09 S12
M
(T) TANK Conic plug
M02 S04 S08 S10 S39
side outlet B
S35 S40
S36
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
S36
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
53
HC-02
Product range
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
Outlet (HPCO)
U03 U03 G06
HPCO
upper outlet
Outlet (T) M02 U04 U05
M
(T) TANK Conic plug
M02
side outlet B
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
G04 G04 G05 G06 G06 G07 G07 G08 G09 S16
Outlet (HPCO)
HPCO U03 U03 G06 U06 U06 U07 U07 U07 S11
S36
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
HPCO U03 U03 G06 U06 U06 U07 U07 U07 S11
S36
code configuration d9 d3 d3m dvs10 d4 d6 d16 d12 d20 dvs20 d25 d40 D50
54
HC-02
Product range
All outlet section of all product families can be easily transformed from simple T port to HPCO configuration just by
installing conic plug(s), (see following table).
D9
D3M
DVS10
D3
D4
D6
D12
D20
DVS20
D16
D25
D40
D50
55
HC-02
Product range
HC-D3L
pg. 57
HC-D4L
56
HC-02
Sectional valves specifically designed for applications HC-D3L
Technical specifications
Working section number 1 - 12
Rated flow 55 l/min - 15 GPM
Rated pressure 280 bar - 4000 PSI
Spool stroke 5 + 5 mm
Spool pitch 40 mm
Applications
Agricoltural machines
Dimensions
91.5 120
30 25.5 20 40 40 20 18.5 55.5 9.5
43
43
11
Flanged side
P
Ø8.3
122
122
122
122
64
40
50
T
34.5
48.3
41.9
35
77.6
77.6
7
59 20 47 40 13
11 67.5
Hydraulic schematic
T X
A B A B
Features
Ideal for tractors between 40 to 100 HP
Frame mounted sectional valve
Manual, cable actuation.
Port relief valves.
Inlet section with flow divider. Priority flow working section
Cylinder and motor spool, floating and kickout working section.
SE/DE selector.
57
HC-02
HC-D4L Sectional valves specifically designed for applications
Technical specifications
Working section number 1 - 12
Rated flow 80 l/min - 22 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 6 + 6 mm
Spool pitch 43 mm
Applications
Agricoltural machines
Dimensions
187
169
55 114 226
52.5 40.5
60
30
28
169
M22X1.5
M22X1.5 M22X1.5
144.5
135
108
M22X1.5
T M8
40.5
108
108
P
9
M10
P
M22X1.5
45.25
104.5
T
166
166
M22X1.5
18
33
28
104
169
71.5 43 43 43 20 41.5
226
222
Hydraulic schematic
R1
A
R1
P HPCO
R2
4
Pr
B
Pe
A1 B1 A2 B2 A3 B3 A4 B4 T R2
Features
Ideal for tractors between 80 to 120 HP
Rear mounted.
Cable actuation
Port relief valves, SE/DE valves, priority flow working section
Cylinder and motor spool, floating and kickout working section
Inlet section with flow divider and interface for breaking trailer valve
Outlet section with interface for BOSCH EHR5 hitch valve
Connectors for fast coupling system
58
HC-02
Product range
HC-EV24
59
HC-02
HC-EV Sectional valves specifically designed for applications
HC-EV24
Range 0,8 - 1,2 t
HC-EV31
Range 1,3 - 4,5 t
HC-EV38
Range 4,6 - 6 t
Main characteristics
- Two pumps
- Three pumps
- Parallel circuit available
- Tandem circuit available
- Manual and hydraulic operated
- Internal double flow on arm, boom and service
- Mini-excavators Range from da 0,8 t up to 6 t
- Max working pressure 250 bar and 300 bar on port A/B
- Two internal pilot lines (auto idle, straight travel, fifth wheel unleash)
General specifications
60
HC-02
Sectional valves specifically designed for applications HC-EV
HC-EV24 Dimensions
264
12 3 234 3 12
24 24 24 24 24 24 24 24 24 24
G 3/8
66
6
13
114
88.6
65
B1 B2 B3 B4 B5 B6 B7 B8 B9
48
38
38
32
32
49
12
12
38
38
48
A1 A2 A3 A4 A5 A6 A7 A8 A9
65
88.6
114
66
G 3/8
6
N.4 - M8
G 1/4 2.8
P1 P2
66.5
24
1
B-Swing
Boom
Dozer
Aux
Swing
Arm
Track(R)
A9
A8
B8
A7
B6
B9
B7
A5
A6
B5
B4
A4
B1
B2
B3
A3
A1
A2
P2 P1
61
HC-02
hc-ev Sectional valves specifically designed for applications
HC-EV31 Dimensions
7 (stroke)
19
16.7
42
25.5
7
10
123
T1
104
101
68
68
B1 B2 B3 B4 B5 B6 P1 B7 B8 B10 B11
253
40
13.5
48
A1 A2 P3 A3 A4 A5 A6 P2 A7 A9 A10 A11
T2
123.87
123
4
86
73.5
58.5
30.5
M10
1.5
1.5
M10
13
18
12
16
PTO2
BOOM
TRAVEL
SUPPLY & ST
TRAVEL
SWING
BOOM
PTO1
ARM
CONFLUX
SUPPLY
SWING
BLADE
A10
B10
B3
A3
A11
B11
A9
B8
A5
B5
B2
A2
P3
A4
B7
A6
B6
B4
A7
P2
P1
B1
A1
Ø1.9
Ø3.3
T2 T1 PT
62
HC-02
Sectional valves specifically designed for applications hc-ev
HC-EV38 Dimensions
DRAIN PORT
3-G(PF)1/4 64
TANK PORT GAUGE PORT
G(PF)1 2-G(PF)3/8
167
150
B4
146
140
131
121
T1 B8
B1 B2 B3 B6 B7 B9
73.5
83
B5
70
50
122
4.5
110
G2 G1
T2
44
3
52
55
72
A5 A6 A7
A1 A2 A3 P3 A8 A9
102
P2 P1
142.5
139
A4
7.5
23
8
7.5
6
19 19 Ø6
19 38 38 50 38 38 38 55 55 38 38 38 28 9
386
10 520 6
18.5
10
14
107
89
84
34
STRAIGHT
BUCKET
TRAVEL
TRAVEL
SERVICE
DOZER
B/SWING
SWING
RIGHT
LEFT
ARM
SUPPLY
TRAVEL
ARM
BOOM
CONFLUX
P3
P2
P1
A6
A5
B5
A8
B7
A2
A7
B8
B4
B2
B6
A9
A4
B3
A3
B9
B1
A1
Ø2.5
T2 T1
63
HC-02
Product range
HC-MV99
HC-NVD2
For information on the order modality refer to the relative technical catalogue:
HC-MV99 = technical catalogue HCMV99
HC-NVD2 = for the technical catalogue please contact NEM hydraulics
64
HC-02
Product range
General specifications
Options chart
65
HC-02
Product range
All information and diagrams in this catalogue refer to a mineral base oil VG46 at 50°C temperature
(32 cSt kinematic viscosity)
Fluid options
For special applications and different fluids, please call our Technical Department.
66
HC-02
Product range
LS A1 B1 A2 B2 A3 B3 A4 B4 T1
7 7 7 7
T
1
11 11 11 11
P
2
6 6 6 6
4
8 9 10
3 8 9 10
5
V
L
7
2
6
8 P
P
5 1
4 3
L T
67
HC-02
hc-mv99 Load-Sensing Proportional valve
Technical specifications
Working section number 1 - 10
Rated flow P/T - 130 l/min (34 GPM)
A/B - 100 l/min (26 GPM)
Rated pressure P - 420 bar (6000 PSI)
Rated pressure A/B - 420 bar (6000 PSI)
Rated pressure T - 20 bar
Spool stroke 7 + 7 mm
Spool pitch 43 mm
Circuit type Parallel, LS
Applications
Cranes and aerial platforms, Forestry machines, Compactors,
Aerial platforms, Concrete pumps, Hook and Skip loaders.
HC-MV99 is Load Sensing control valve with electro-proportional actuation. The Load Sensing system maintains the
ΔP constant through spool control notches by means of the pressure compensation principle: flow rate delivery and
consequently control is entirely free from any variation in the handled load. In addition to the evident advantages of
regulation, the system permits significant energy saving.
Dimensions
177
173.5 43 43 43 48 25.5
158.5
48
BSP 1/2"
BSP 3/4"
T
B B B B
134
264.5
134
41
44
A A A A
P BSP 3/4"
70.5
22
27
M10
TYPE /1 /2 /3 /4 /5 /6 /7 /8 /9 /10
X (mm) 62 105 148 191 234 277 320 363 406 449
Y (mm) 96 139 182 225 268 311 354 397 440 483
Weights (kg) 16,5 23 29,5 36 42,5 49 55,5 62 68,5 75
PORTS Inlet (P) Ports (A-B) Outlet (T)
BSP Thread (ISO 1179-1) G 3/4 G 1/2 G 3/4
UN-UNF Thread (ISO 11926-1) 1”1/16 - 12 UNF 7/8” - 14 UNF 1”1/16 - 12 UNF
68
HC-02
Load-Sensing Proportional valve hc-mv99
Typical curves
Regulated flow on port A and B Pressure drop P - T (fix pump) Pressure drop P - T (VPE)
Qp ∆p ∆p
(l/min) (bar) (bar)
80 /1 20 8
NOTCH L
70
/8 18
7
/1
16
60 6
NOTCH H
/8
14
50 5
12
/1
40 NOTCH F 10 4
/8
30 8
3
20 NOTCH C
6
2
4
10 NOTCH A
2 Qp 1
Stroke Qp
0 (mm) (l/min) (l/min)
0 0
-7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 10 20 30 40 50 60 70 80 90 100 110 120 130
Spool type
W001C B A W002C B A
3 positions double-acting
3 positions double-acting
T LS P A and B to tank T LS P
W005C B A W006C B A
3 positions 3 positions
single-acting on A T LS P single-acting on B T LS P
W012C B A W013C B A
Spool flow
A 4 letter code identify the flow required on port A and B.
W001C D D F F
flow in port B
flow in port A
spool type
Following table shows possible flows for ports A and B: flows are different depending on the type of section (compen-
sated or not compensated): data are valid considering 100 l/min inlet flow and fixed pump configuration.
notch TYPE Z A D F I N
not-compensated section (RD) (l/min) 5 10 25 40 65 95
compensated section (RC) (l/min) 4 8 20 30 50 70
Features
HC-MV99 can be adapted for fixed or variable pump systems.
The valve can be delivered with manual, hydraulic remote, electrohydraulic ON-OFF or proportional controls.
All components for electrohydraulic control (pressure reducing valve, filter, piloting system) are internal for a simple
and reliable design.
69
HC-02
hc-nvd2 Load-Sensing Proportional valve
Technical specifications
Working section number 1-8
Rated flow 40 l/min - 10,5 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 5 + 5 mm
Spool pitch 40 mm
Applications
Cranes and Aerial platforms, Aerial platforms
Concrete pumps, Compactor, Hook and Skip loaders
The patented Flow Sensing technology of HC-NVD2 allows a perfect integration between design simplicity and high
functional performances: the design is lean and reliable like an open center valve, but the control characteristics are
typical of a load sensing valve: fine control is not affected by the load changing and the simultaneous movements.
Overall dimensions are reduced thanks to the lack of sectional compensators and to integrated proportional valves for
electrohydraulic actuation. Pressure drop in the stand-by condition are typical of an open center valve, particularly low
compared to load sensing systems.
Dimensions
103
86
8 X (M8) 8 28
G 3/8”
G 3/4”
86
Porta L G 1/4”
32
7
B B B B B P
T
96 (M8)
110
110
110
274
G 1/2”
A A A A A
T T
7
46
G 1/2”
G 1/2”
8
40 40 40 40 40 40 40
Y
TYPE /1 /2 /3 /4 /5 /6 /7 /8
X (mm) 114 154 194 234 274 314 354 394
Y (mm) 129 169 209 249 289 329 369 409
Weights (kg) 8 10,8 13,7 16,5 19,4 22,3 25,2 28
PORTS Inlet (P) Ports (A-B) Outlets (T-HPCO) Outlet (T1)
BSP Thread (ISO 1179-1) G 1/2 G 3/8 G 1/2 G 3/4
UN-UNF Thread (ISO 11926-1) 7/8” - 14 UNF 3/4” - 16 UNF 7/8” - 14 UNF 1”1/16 - 12 UNF
70
HC-02
Load-Sensing Proportional valve hc-nvd2
Typical curves
Indicated values have been tested with standard sectional valve and W001A spools.
Spool type
W001 B o A W002 B o A
3 positions double-acting
3 positions double-acting T P T P
A and B to tank
W003 B o A W004 B o A
3 positions double-acting 3 positions double-acting
A to tank B blocked T P A blocked B to tank T P
W005 o A W006 B o
3 positions 3 positions
single-acting on A T P single-acting on B T P
The control characteristic depends on the spool and on the section type (see product catalogue for more informa-
tion). Depending on the pump flow, there are following available spools:
Features
HC-NVD2 is available for fixed pump system (standard) and for variable pump (on request).
The inlet section has an integrated precharge valve to allow correct operations of the electrohydraulic control.
Manual and electrohydraulic proportional and ON-OFF controls are available.
Proportional electrovalves need PWM current control.
It is possible to limit maximum flow on every port by changing maximum current value to the proportional electroval-
ves. Working sections have ports auxiliary valves.
On the outlet section it is possible to have an electric operated dump valve for security functions
71
HC-02
Product range
HC-EX34
Flow Sharing valve for 130 l/min inlet flow rate: suitable
for mini-excavators up to 5 t, truck-mounted cranes up
to 10 tm, small and medium-sized agricoltural (harve-
sting) machinery and work elevator lifting platforms.
HC-EX38
Flow Sharing valve for 150 l/min inlet flow rate: suitable
for applications including truck-mounted cranes up to
25 tm, forestry cranes, tractors and mini-excavators up
to 6 t.
HC-EX46
Flow Sharing valve for 220 l/min inlet flow rate. Com-
mon applications for this control valve are telehandlers,
midi-excavators, medium and large sized backhoe loa-
ders, forestry cranes and crane trucks.
HC-EX54
Flow Sharing valve for 300 l/min inlet flow rate. Com-
mon applications for this control valve are excavators,
wheeled loaders, rough terrain cranes, drilling machi-
nes, mobile cranes, mining and off-shore equipments.
HC-EX72
Flow Sharing valve for 450 l/min inlet flow rate. Suitable
applications include drilling machines, wheeled loaders,
telescoping cranes, marine cranes, mining and off-sho-
re equipments.
72
HC-02
Product range
PATENTED SYSTEM
All the control valves belonging to the EX family work according to a principle designed by Hydrocontrol’s R&D depart-
ment and covered by patents EP1860327 (A1) EP1860327 (B1) US2008282691 (A1) and US7581487 (B2).
The valve LS signal is managed according to innovative procedures which are an absolute first in the flow sharing world,
ensuring:
• elimination of any LS signal bleed off, which can be observed in most systems currently available commercially, and
is often the cause of poor compensation accuracy, slow response and excessive sensitivity to operating conditions.
• LS signal picking downstream from the local compensator: this will make signal detection “neater’’ improving control
efficiency and accuracy.
This Hydrocontrol patent has been widely tested on a variety of applications, with excellent results.
RESPONSE RATE
The EX control valve’s strength resides in their quick, prompt response, achieved thanks to the functional advantages
built into our patented system. Even the most critical applications such as excavator bucket shacking and the swift dyna-
mics of forestry machinery, usually hard to achieve on flow sharing systems, can be successfully implemented by using
EX family products.
ACCURACY ANDSTABILITY
The unique technical characteristics of the Hydrocontrol patent allow for outstanding flow control and compensation
precision, not likely to be affected even by the most diverse operating conditions. Simultaneous functions are never
mutually influenced, not even in the presence of the same load factors (an aspect best highlighted in crawler machi-
nery travelling). System stability itself is greatly benefited by the EX design; the system, also in combination with
traditional overcenter valves, appears well balanced and able to effectively reduce oscillation and dynamic instability.
EFFICIENCY
In addition to the well known advantages typically offered by flow sharing systems which, associated with a variable
pump, will dramatically reduce the machine operating consumption, the EX family introduces a number of interesting
options, including pressure relief on the LS signal to further increase energy saving and guarantee top efficiency levels.
FLEXIBILITY
The EX family control valves can be easily adjusted to a variety of application fields, thanks to the wide range of available
options and different types of available control systems.
COMPACT DIMENSIONS
The carefully designed features and integrated electrohydraulic control ensure a highly compact, optimised layout. Inte-
grated end plates are available in the final working section, adding to the system’s dimensional and functional efficiency.
PRIORITY
The EX family allow to install side by side pre-compensated sections with post-compensated section. This feauture
allow to establish a priority in the way the oil is directed and increse the number of application where the EX fa-
mily can be applied solving technical difficulties that before required external components. Both Inlets and Outlets
remain common for the pre and post compensated sections making the assembling of the valve particularly convenient.
73
HC-02
Product range
All information and diagram refer to a mineral base oil VG46 at 50°C temperature (32 cSt Kinematic viscosity).
Fluid options
For special applications and different fluids, please call our Technical Department.
General specifications
74
HC-02
Product range
Options chart
• = available
(•) = special arrangement available on request
(*) = we recommend to keep the T line for the electrohydraulic cartridges separate from the T line of the valve.
75
HC-02
Product range
Operating principle
The flow sharing technology applied to the standard load sensing system characterizes the new control valves HC-EX.
The valve, completely pressure compensated, guarantees great controllability to all actuations, making workport flow
dependent only on metering area (spool position). When flow saturation occurs the system reacts by implementing an
equal reduction of pressure margin across all spools, generating a proportional reduction of workport flow.
Workport A Workport B
2 1
LEGEND:
1. Inlet line (High pressure)
2. Metering notches
3. Load sensing line
4. Local compensator
5. Metering spool
3 4 5
Single section
Referring to picture it’s possible to remark some aspects of system functionality. Coming from the common inlet line
the main flow, passing across the metering area, reaches local compensator. Metering area, according to the pressure
margin, controls the total amount of flow to the workport selected by the main spool. The load sensing signal, picked
up downstream the local compensator, feeds the common load-sensing line. When a single section is actuated, the
local compensator fully opens to the left side, reaching its complete balanced position. The control of the LS system
is made by the inlet compensator for fixed displacement pump or pump compensator for variable displacement pump.
Multi-section
When two or more sections are actuated only one, characterized by the highest pressure (dominant), is involved in the
LS signal transmission, working as briefly described in the previous paragraph. The other functions (slaves) become
directly dependent on it. The common LS line transfers the information coming from the dominant local compensator
to all dependent compensators. Driven by the LS signal, the unbalanced slave compensators activate the pressure
compensation creating an artificial pressure drop able to keep pressure margin nominally the same on all the spools.
Workport flow becomes only a function of metering area making the system totally load independent.
When saturation occurs the total amount of flow required by actuations is higher than the maximum pump flow rate.
The system is able to keep the nominal pressure margin no more. The actual pressure margin reduces according to
real flow demand. Since all the local compensators feel the same LS signal and the same pressure drop is applied to
different metering areas, then workport flows are reduced proportionally in order to keep all actuations completely
under control.
76
HC-02
Product range
Post-compensated system
T1
L.S.
Pump compensator Internal press. reducing valve
77
HC-02
Product range
Pre-compensated system
A1 B1 A2 B2 A3 B3 A4 B4
T
L.S.
78
HC-02
Flow sharing pre\post compensated valves Product range
156.5
111.5
119
LS
163 73.5
303
71 65.5 43 19.5
51
T1
B9 A9
34
B8 A8
34
B7 A7
B6 A6 34
34
408.5
363
B5 A5
34
B4 A4
34
B3 A3
34
B2 A2
34
B1 A1
47
P T
15
30
43 46 20 41
59 79 64
79
HC-02
Product range Flow sharing pre\post compensated valves
156.5
111.5
119
LS
163 68
291
71 65.5 43 19.5
51
B6 A6
38
B5 A5
38
B4 A4
330.5
38
285
B3 A3
38
B2 A2
38
B1 A1
47
P T
15
30
46 20
43 79 41
80
HC-02
Flow sharing pre\post compensated valves Product range
146.5
145.7
140
97.5
68
80 195.5 80
355.5
315
64 187
40 62 40
47
46
46
343
46
46
59
36
63.5
197
81
HC-02
Product range Flow sharing pre\post compensated valves
162
74
20
15
160
85 263.5
348.6
109 104 55.5
56 56
17
P T
37
64
B1 A1
54
349
315
B2 A2
54
B3 A3
54
B4 A4
52
92
208
82
HC-02
Flow sharing pre\post compensated valves Product range
184
114.2
85.7
125 130
460
420
250
118
66
B4 A4
72
B3 A3
72
443
B2 A2
72
B1 A1
81
T
62.5
55 68
83
HC-02
Product range
HC-EX38/1: MR 701 200 KV G05 - W001C 4025 H404 RC1 G04 03 PA 100 03 PB 150 - KZ10
TYPE:
EX38 product type
/1 working section number
1) INLET ARRANGEMENT:
1.1 MR 701 inlet side and valve type
200 setting (bar)
KV G05 inlet position and available thread type
B
A
P
T
Outlet arrangement
Inlet arrangement
Features
Flow sharing valves are assembled through tie rod kits; tie rod length changes according to the valve family and to
the number of sections.
Every valve includes 3 or 4 tie rod kits; every kit includes bolts and washers.
Lever kits are not included in the valve controls: they must be ordered separately.
On request, all Hydrocontrol valves can be delivered painted (RAL 9005 black primer).
84
HC-02
Product range
inlet arrangement
inlet side:
MR Flow sharing valve with right inlet section
ML Flow sharing valve with left inlet section
INLET classification:
KV G05 Open centre inlet section for fixed displacement pumps (G 3/4)
JV G05 Closed centre inlet section for variable displacement pumps (G 3/4)
KV U05 Open centre inlet section for fixed displacement pumps (1”1/16 - 12 UN)
JV U05 Closed centre inlet section for variable displacement pumps (1”1/16 - 12 UN)
NOTE: when ordering a relief valve it is necessary to specify setting (example 150 bar).
working section
Note: Leave out the spool return action code when choosing H403 - H404 - H405
Note: sections designed to house auxiliary valve option require double choice on work ports A and B.
Always indicate setting value when using Antishock and Anticavitation valve: 03 PA (120) - 03 PB (120)
The end plate provides the drainage for LS signal. If proportional electrovalves are used (H404 - H405), external drai-
nage from port T1 is suggested.
OUTLET side:
KZ10 Standard End plate
KZ20 End plate with pressure reducing valve for H404 - H405
85
HC-02
Product range
Monoblock valves
HC-M45
Simple and affordable product with a big variety of in-
tegrated functions and possible configurations. The HC-
M45 valve is highly flexible and can easily adapted to
different applications.
pg. 90
HC-D10
HC-M50
HC-TR55
86
HC-02
Product range
General specifications
Options chart
87
HC-02
Product range
All information and diagrams in this catalogue refer to a mineral base oil VG46 at 50°C temperature
(32 cSt kinematic viscosity)
Fluid options
For special applications and different fluids, please call our Technical Department.
General classification
HC-M50 and HC-TR55 valves have symmetric bodies: thanks to this design it is possible to change the control side in
every moment, reversing the spool 180°.
These monoblock valves can be easily transformed from right inlet (R) to left inlet (L) and vice versa.
The following spools may require bodies with special machining (SPC): bodies with special machinings are not
symmetrical and it is not possible to reverse spools.
88
HC-02
Product range
Hydrocontrol can supply a lever kit to be assembled on valves manual controls; different lengths and threads are
available. Lever kits must be ordered separately.
classification lever
Lever with knob
ZA Lever with knob ZC
for joystick control
Parallel circuit
When the spool is operated it intercepts the switch gallery by diverting the flow of oil to service port A or B. If two or
more spools are actuated at the same time, the oil will power the service port that has the lower load by selecting the
path with the least resistance; by throtting the spools, the flow of oil can be divided between two or more service ports.
A B A B A B
Check valve in inlet
RP RP RP
A B A B A B
RP RP RP
89
HC-02
hc-m45 Monoblock valve
Technical specifications
Working section number 1-6
Rated flow 45 l/min - 12 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 5 + 5 mm
Spool pitch 35 mm
Circuit type Parallel
Applications
Cranes and Aerial platforms, Agricultural machines,
Mini skid loaders, Mini dumpers, Forklifts
A big number of options and solutions make HC-M45 a very flexible product; it can be easily adapted to many different
applications always fitting the specific needs (mobile cranes, agricoltural machines, mini skid loaders, mini dumpers,
fork lift truck, etc...). The family has a big range of interchangeable spools.
Dimensions
56 (174.2)
43 26 35 35 41
20 24
52
52
37
12
Ø9
47
17.5
B3 B2 B1 P
79
103
103
(217)
33
T
Ø9
A3 A2 A1
15.5
Ø9
10.5
M8
M8
12
5
16°
62
16°
(85)
15 (X) 11
(Y)
90
HC-02
Monoblock valve hc-m45
Typical curves
Indicated values have been tested with standard monoblock valve and W001A spools.
∆p
(bar)
30
24
M45/6
18
12 M45/1
6
Qp
(l/min)
0
0 12 24 36 48 60
∆p
(bar)
30
24
18 M45/6
12
M45/1
6
Qp
(l/min)
0
0 12 24 36 48 60
Pressure drop (P - T)
∆p
(bar)
30
24
18 M45/6
12
M45/1
6
Qp
(l/min)
0
0 12 24 36 48 60
Features
The valve is available with manual, cable, direct electric, hydraulic remote, pneumatic, electrohydraulic and electrop-
neumatic controls.
Floating function is possible on standard body.
Regenerative functions are possible with dedicated spools and bodies.
Numerous configurations and solutions are possible.
91
HC-02
hc-d10 Monoblock valve
Technical specifications
Working section number 1-6
Rated flow 55 l/min - 15 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 5 + 5 mm
Spool pitch 35 mm
Circuit type Parallel
Applications
Cranes and Aerial platforms, Agricultural machines
A big number of integrated functions and possible configurations make this monoblock very flexible for different
applications.
Dimensions
60 (183.5)
42.5 27 35 35 32.5 18
37
12.5
24
48.5
P
Ø 6.5
16.5
B3 B2 B1
79
104
104
(203)
33
T
Ø 6.5
A3 A2 A1
°
16
Ø 6.5
10
16.5
12.5
M8
M8
40
60.5
62
22 25
16
65 17 (X) 7
°
(86.5) (Y)
92
HC-02
Monoblock valve hc-d10
Typical curves
Indicated values have been tested with standard monoblock valve and W001A spools.
∆p
(bar)
16
14 D10/6
12
10
8 D10/1
6
4
2 Qp
(l/min)
0
0 10 20 30 40 50 60 70 80
∆p
(bar)
20
D10/6
16
12
D10/1
8
4
Qp
(l/min)
0
0 10 20 30 40 50 60 70 80
Pressure drop (P - T)
∆p
(bar)
40
D10/6
30
20
10 D10/1
Qp
(l/min)
0
0 10 20 30 40 50 60 70 80
Features
The valve is available with manual, cable, pneumatic, electrohydraulic and electropneumatic controls.
Numerous configurations and solutions are possible.
Floating and regenerative functions are possible by means of special spools and dedicated bodies.
93
HC-02
hc-m50 Monoblock valve
Technical specifications
Working section number 1-7
Rated flow 50 l/min - 15 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 5,5 + 5,5 mm
Spool pitch 35 mm
Circuit type Parallel, tandem
Applications
Cranes and aerial platforms, Compactor,
Hook and Skip loaders, Minidumper
In addition to the high flexibility of other families HC-M50 monoblock valve allows the possibility to choose the control
side, thanks to the symmetric body design.
In its basic design the valve have parallel circuits (HC-M50 PB) and tandem circuits (HC-M50 TB).
63.5 (189)
46 38 35 35 34.5 24
26.5
62
62
43
11.5
Ø 8.5
39.25
B3 B2 B1
61
24.25 24.25
P
(228)
48.5
104
81
104
T Ø 8.5
A3 A2 A1
43
Ø 8.5
°
16.25
18
11.5
M8
40
M8
62
18
57.5
10.5 (X) 19.5
°
65 26.5
(91.5) (Y)
Fixing specifications:
HC-M50 PB / HC-M50 TB = N. 3 drills diameter 8,5 (length 46 mm)
94
HC-02
Monoblock valve hc-m50
Typical curves
Indicated values have been tested with standard monoblock valve and W001A spools.
∆p
(bar)
30
20 M50/7
M50/1
10
Qp
(l/min)
0
0 10 20 30 40 50
∆p
(bar)
30
20 M50/7
10
M50/1
Qp
(l/min)
0
0 10 20 30 40 50
Pressure drop (P - T)
∆p
(bar)
30
20 M50/7
10 M50/1
Qp
(l/min)
0
0 10 20 30 40 50
Features
The valve is available with manual, cable, hydraulic remote, pneumatic, electrohydraulic and electropneumatic con-
trols.
Dump valve versions are available on request (hydraulic or electric 12 Vdc and 24 Vdc operated) .
Special circuits and solutions are available for stabilizers applications: see doc. I00591 and I01992.
95
HC-02
hc-m50 Monoblock valve
Technical specifications
Working section number 1-7
Rated flow 50 l/min - 15 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 5,5 + 5,5 mm
Spool pitch 35 mm
Circuit type Parallel, tandem
Applications
Cranes and aerial platforms, Compactor,
Hook and Skip loaders, Minidumper
In addition to the high flexibility of other families the HC-M50 monoblock valve allows the possibility to choose the
control side, thanks to the symmetric body design. In its higher design to house ports auxiliary vales the monoblock
have parallel circuits (HC-M50 PV) and tandem circuits (HC-M50 TV).
80 17 21 35 35 34.5 24
43
16
62
62
43
11.5
Ø 8.5
39.25
B3 B2 B1
24.25 24.25
P
(152.4)
(228)
48.5
104
81
104
T Ø 8.5
A3 A2 A1
16.5
Ø 8.5
11.5
°
18
M8
40
M8
62
18
57.5
°
Fixing specifications:
HC- M50 PV / HC-M50 TV = N. 3 drills diameter 8,5 (length 63 mm)
96
HC-02
Monoblock valve hc-m50
Typical curves
Indicated values have been tested with standard monoblock valve and W001A spools.
∆p
(bar)
30
20 M50/7
M50/1
10
Qp
(l/min)
0
0 10 20 30 40 50
∆p
(bar)
30
20 M50/7
10
M50/1
Qp
(l/min)
0
0 10 20 30 40 50
Pressure drop (P - T)
∆p
(bar)
30
20 M50/7
10 M50/1
Qp
(l/min)
0
0 10 20 30 40 50
Features
he valve is available with manual, cable, hydraulic remote, pneumatic, electrohydraulic and electropneumatic controls.
T
Dump valve versions are available on request (hydraulic or electric 12 Vdc and 24 Vdc operated) .
Special spools and options are availalble for truck mounted crane applications.
97
HC-02
hc-tr55 Monoblock valve
Technical specifications
Working section number 1-7
Rated flow 50 l/min - 15 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 5 + 5 mm
Spool pitch 36 mm
Circuit type Parallel
Applications
Mini-Wheel loaders, Agricultural machines,
Mini-Backhoe loaders, Backhoes
HC-TR55 monoblock valve can house the following ports auxiliary valves:
Adjustable port relief valve, Anticavitation valve and Adjustable Antishock and anticavitation valve.
The check valve on every single section allows a perfect control even with simultaneous operations.
Dimensions
69 (197.7)
22 48 36 36 30 24
19.5
62
62
43
43
13.5
Ø 8.5
25
B3 B2 B1
54
54
29
(232)
108
81
58
108
T P
29
Ø 8.5
54
A3 A2 A1
Ø 8.5
13.5
M8
40
16°
62
16°
M8
42
12.5 (X) 18
65
(87) (Y)
98
HC-02
Monoblock valve hc-tr55
Typical curves
Indicated values have been tested with standard monoblock valve and W001A spools.
∆p
(bar)
18
16 TR55/7
12
TR55/1
8
4
Qp
0 (l/min)
0 10 20 30 40 50 60
∆p
(bar)
20
16
12 TR55/7
8
TR55/1
4
Qp
(l/min)
0
0 10 20 30 40 50 60
Pressure drop (P - T)
∆p
(bar)
25
20 TR55/7
15 TR55/1
10
5
Qp
(l/min)
0
0 10 20 30 40 50 60
Features
The valve is available with manual, cable, hydraulic remote, pneumatic, electrohydraulic and electropneumatic controls.
On HC-TR55/6 and /7 it is possible to house a clamping valve (backhoe application): this functions requires a special
body execution: see doc. I02432
Floating function is possible by means of special spool and body.
99
HC-02
Product range
TYPE:
M45 product type
/1 working section number
1) INLET ARRANGEMENT:
1.1 IR 301 inlet side and valve type
(150) setting (bar)
3) body ARRANGEMENT:
3.1 MJ outlet type
A G03 outlet position and available thread type
2.3
T B
A
A P
1.1
3.1
2.1
2.2
Features
Lever kits are not included in the valve controls: they must be ordered separately (see Appendix “C” page 89).
On request, all Hydrocontrol valves can be delivered painted (RAL 9005 black primer).
100
HC-02
Product range
inlet arrangement
This code part indicates inlet side, type and thread, and the kind of valves assembled in the monoblock valve.
The P port available threads change according to valve size (see table on page 175).
Monoblock valve
IR T P
with right inlet section
Monoblock valve
IL P T
with left inlet section
valve identification
type schema layout description type schema layout description
Direct acting
T P T P Relief valve
1 pressure 3
plugged
relief valve
NOTE:
According to different families valves can be differently combined and even assembled on A side (control side) or B
side (return spring side).
Monoblock valves can be equipped with externally piloted valve, solenoid dump valve (12-24 Vdc), clamping valve.
These applications needs a special valve body. Ask our commercial dept. for further informations.
NOTE:
when ordering a main relief valve it is necessary to
specify setting (example 150 bar).
101
HC-02
Product range
This code indicates the complete working section set up: spool, control, return spring kit, and auxiliary valves.
Elements designed to house auxiliary-valve option require double choise on work ports A-B.
When ordering a port relief valve or port antishock and anticavitation valve it is necessary to specify the setting
(example 120 bar).
Depending on the inlet flow, it is possible to choose appropriate spool sizes:
A = spool for 50 l/min inlet flow
B = spool for 30 l/min inlet flow
C = spool for 15 l/min inlet flow
E = solenoid operated spool (available with direct electrical control)
Please contact our sales department for informations about spools with restricted connection to tank.
Spool identification monoblock control valve
code schema description M45 D10 M50 TR55
W001A 50 l/min • • • •
W001B 30 l/min • • • •
3 positions
double-acting
W001C 15 l/min • • •
solenoid
W001E •
operated
W002A 50 l/min • • • •
W002B 30 l/min
3 positions
• • • •
double-acting
A and B to tank
W002C 15 l/min • • •
solenoid
W002E •
operated
W005A standard • • • •
3 positions
single-acting on A
W005B metered • • • •
W006A standard • • • •
3 positions
single-acting on B
W006B metered • • • •
W012A standard
4 positions
• • • •
The spools shown correspond to standard configurations; for different applications contact our Commercial Department.
NOTE:
Float spools (W012) need special detent kit (F005).
All section with single acting spool include plug to close the unused port.
Electrical spool (type E) needs special body, special spool actutions and special return action.
102
HC-02
Product range
protected
H001 • • • •
lever
protected lever
H002 • • • •
rotated 180°
control
H004 • • • •
without lever
H005
hydraulic
leave out the • •
spool return actuation
action code
H036
Direct electric control
leave out the •
spool return 12 Vdc
action code
H037
Direct electric control
leave out the •
spool return 24 Vdc
action code
The spool actuation shown correspond to standard configurations; for different applications or different controls con-
tact our Commercial Department.
Type HC-M45
Rated voltage 12 VDC 24 VDC
Rated current 3,75 A 1,88 A
Rated power 45 W
Permitted working voltage ±10% Nominal
Max ambient temperature +40°C
Max oil temperature +80°C
Operation time S1 (100%)
Protection degree IP65
Insulation degree H
Standard connector DIN 43650
manually operated
Spool stroke 2,5 + 2,5 mm emergency push-button
The H036 and H037 direct electric controls come as two kits each including a: spring, solenoid and adapter.
The Direct electric controls use a type E special spool and a type special body.
The ON-OFF Electric Control kit includes a manually operated emergency push-button.
103
HC-02
Product range
F001A • • • •
return spring
F001B • • • •
F001C B0A • • • •
detent in A and B
with return spring
F002A BA
• • • •
B0A
0
detent in A and B
F149 without return spring
• • • •
detent in A
with return spring
F003A • • • •
A
B0A
0
detent in B
with return spring
F004A • • • •
B
B0A
0
F013A • • •
prearrangement
dual command
F013B • • •
B 0 A
F013C • • •
pneumatic control
ON-OFF
F020A • • • •
B0A
proportional
pneumatic control
F022A • • • •
B0A
The spool return action shown correspond to standard configurations; for different applications contact our Commer-
cial Department.
104
HC-02
Product range
body arrangement
This code indicates characteristics for outlet section: ports position and thread, simple T port or HPCO connection.
It is possible to have simple T port or two ports configuration for HPCO connection: HPCO allows to extend by-pass chan-
nel and connect to a second valve. T ports dimensions and threads depends on the valve size (see table on page 175).
Order example - version 1 outlet
HC-M45/1: IR 301 150 - W001A H001 F001A - MJ A G03
TYPE:
M45 product type
/1 working section number
1) INLET ARRANGEMENT:
IR 301 inlet side and valve type
(150) setting (bar)
2) WORK SECTION ARRANGEMENT:
W001A spool type
H001 spool actuation type
F001A spool return action type
3) body ARRANGEMENT:
MJ outlet type
A G03 outlet position and available thread type
Outlet (T)
Outlet (T)
105
HC-02
Product range
106
HC-02
Product range
Two outlets position with HPCO and type of thread on inlet-ports-outlet “MM”
Two outlets position with HPCO and type of thread on inlet-ports-outlet “MN”
Conic plug
Outlet (HPCO)
G03 G03 G03 G03
Outlet (T)
U03 G04 G04 U03
P - T - HPCO
T
(on sides)
U03 U03
Inlet (P)
All monoblock valves of all product families can be easily transformed from simple T port to HPCO configuration just
by screwing a conic plug (see following table).
T B
Conic plug Conic plug identificationn
HPCO version P
A Type Code Description Q.ty
107
HC-02
Product range
HC-BV50
HC-SK6
108
HC-02
Product range
HC-M25
HC-FL50
109
HC-02
hc-bv50 Monoblock valve specifically designed for applications
Technical specifications
Working section number 3+1 / 4+1 / 5+1
Rated flow P1 = 50 l/min - 13 GPM
P2 = 150 l/min - 39 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 5,5 + 5,5 mm
High flow spool stroke 7 + 7 mm
Spool pitch 37 mm
Thanks to the particular geometry (design) of the valve, it is possible to manage both the flows with a single valve:
it is available in 3+1 - 4+1 - 5+1 versions; the symmetrical body ensures functional advantages, it enables you to
choose on which side you want to put the control devices.
Dimensions
78 Y 78
34 10.5 X 10.5 34
23.5
95.8
151
Ø 8.5
129
102
B1 B2 B3 B4
T
B5 23.5
30
120
50
85
57
312
P1 P2 A5
16.75
81.5
A1 A2 A3 A4
94
19.25
161
21 37 37 37 55.2 96.8
59.5 37 37 37 41.7 48.3 48.5
110
HC-02
Monoblock valve specifically designed for applications hc-bv50
Hydraulic schematic
B1 A1 B2 A2 B3 A3 B4 A4 B5 A5
P1
P2
Features
MANUAL REMOTE CONTROL: it allows the remote activation of the valve through flexible cables. Due to special spool
configurations the control is very precise and smooth.
HYDRAULIC CONTROL: it allows either the proportional or the on/off remote activation of the valve through the use of
hydraulic remote controls. Maximum working pressure 50 bar.
ELECTRO-HYDRAULIC PROPORTIONAL CONTROL: it allows the remote activation of the valve either proportional or on/
off through the use of electric remote controls, that pilot the proportional electrovalves. Maximum pilot pressure 30 bar.
DIRECT ELECTRIC CONTROL: it allows the remote activation of the valve through the use of electrical on/off switches.
Available voltages: 12 Vdc and 24 Vdc.
111
HC-02
hc-sk6 Monoblock valve specifically designed for applications
Technical specifications
Working section number 3/4
Rated flow P1 = 90 l/min - 23,5 GPM
P2 = 50 l/min - 15 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 7 + 7 mm
Spool pitch 36 mm
HC-SK6 is a specific product for skid steer loaders. It is available with 3 or 4 working sections. The valve is highly flexi-
ble and can easily fit all requirements of this application. Hydrocontrol designed several and various solutions in terms
of controls, spools and circuits. The pressure drops are very low thanks to the serial circuit integrated in the casting.
Dimensions HC-SK6/3
46.5
80.3
T
70
23.5
Y (198) P A1 B1 A2 B2 A3 B3
X (162)
32.55 36 36 32.55 92.5 69.5
Ø6
49
49
40.4
P
26.25
19
37.5
122.5
P
98.5
T
175
175
175
100
37.5
26.25
T
31
76.5
131.3
131.3
112
HC-02
Monoblock valve specifically designed for applications hc-sk6
Dimensions HC-SK6/4
X (198)
36 36 37.5 27.2
46.5
130.5
31
136
32.55 36 36 32.55
26.25
31
M8
37.5
B3 B2 B1
P2 P1
122.5
98.5
101
175
100
329
262
37.5
A3 A2 A1
26.25
77
51.5 18
T AUX 2 AUX 1 BUCKET BOOM
136
36.5 36 36 36.5 B4 A4 P2 B3 A3 B2 A2 B1 A1 P1
max 50 l/min max 90 l/min
Features
The valve can be actuated with manual, hydraulic remote and electrohydraulic controls. All options typical of this ap-
plications are available: float spool, regenerative spool, electromechanic spool lock device.
The pressure drops are very low thanks to the serial circuit integrated in the casting.
113
HC-02
hc-m25 Monoblock valve specifically designed for applications
Technical specifications
Working section number 2/3
Rated flow 350 l/min - 91 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 12 + 12 mm
Spool pitch 76 mm
Dimensions HC-M25/2
317 330.5
139 76 115.5
110.5
117
181.5
169.5
153
52.5 36.5
49
52.5
117 75.5
426
171
A1 B1 A2 B2
47
63
330.5
76
Y
P
X
T
66.5
BUCKET BOOM
49
150
27.5
454
114
HC-02
Monoblock valve specifically designed for applications hc-m25
Dimensions HC-M25/3
31 Y 28
7.3
Pg
140.5
163.8
110.5
89
40
40
47
16
76 X 58.5
30.18 111
5
R8. A1B1 A2B2 A3 B3
B1 B2 B3
58.72
R 8.5
M10
69.5
35.7
69.85
234
139
150
M12
M12
P T
A1 A2 A3
R8
.5
Pg x
Features
The auxiliary valves are incorporated in the valve. It is available in several hydraulic configurations at the Customer’s
request, and it can also be supplied in the mechanically or hydraulically-controlled versions.
The float function is also available.
115
HC-02
hc-fl50 Monoblock valve specifically designed for applications
Technical specifications
Working section number 3/4
Rated flow 50 l/min - 13 GPM
Rated pressure 350 bar - 5000 PSI
Spool stroke 5 + 5 mm
Spool pitch 36 mm
Dimensions
90.5
212 70
69
55
20 34.5 36 36 36 32 17.5
25.5
2
63.1
43
8
7
24.5 12
12
20
M8
18.5
P T
226.1
B2 B3
77.5
B1
101
B4
53
34
A4
A1 A2 A3
Ø8.5
11.5
40
Ø8.5
18°
18°
M8
34 36 36 36 34 M8
20.5 176 15.5 57.5
116
HC-02
Monoblock valve specifically designed for applications hc-fl50
Hydraulic schematic
P T
Features
Ports auxialiary valves integrated.
Available in different configurations with lever control
Microswitches and potentiometers are available.
Several devices specific for fork lift applications are available, like lever clamping, security electrovalves or electro-
mechanic spool locks, even in respect of ISO3691 standard.
117
HC-02
Product range
HC-RCX
HC-RCY
HC-RCM
HC-RCB
HC-RCP
118
HC-02
Product range
HC-RCF
HC-RCD
HC-RCS
HC-RCT
HC-RCV
Hydraulic remote control 1 service port.
pg. 133
119
HC-02
Product range
Supply units
HC-SU2
Two “P” lines supply at high pressure.
HC-SU3
Three “P” lines supply at high pressure.
pg. 134
HC-SE2
Two “P” lines supply at high pressure with dump valve
HC-SE3
Three “P” lines supply at high pressure with dump valve
pg. 135
For information on the order modality refer to the relative technical catalogue: HCRC-01
120
HC-02
Product range
General specifications
Hydraulic remote controls work according to the principle of direct acting pressure reducing valves. In rest po-
sition, the joystick lever is held in neutral by return spring; inlet port P is closed and U ports are connected to
tank port T. By selecting control lever, plunger compresses return spring and reaction spring through a cam
mechanism; consequently it shifts spool and opens connection holes between inlet port P and service ports U.
This causes a pressure increase on service ports U that is proportional to the control lever stroke and the reac-
tion spring. Hydraulic remote controls HC-RC are designed with a special cartridge that prevents the lever from
hunting when it is released from its operating position. Very fine proportional control, low operating efforts, low
energy consumption and low maintenance makes these hydraulic remote controls ideal for piloting remote con-
trol directional valves, variable displacement pumps and motors, auxiliary valves, frictions and hydraulic brakes.
The purpose of supply unit HC-SU and HC-SE is to fit hydraulic remote controls in an hydraulic system working at high
pressure with reduced flow at a low pressure. Operating principle is that of a direct acting pressure reducing valve.
High pressure fluid from the main circuit is routed through ports P1, P2 and P3: pressure is decreased to the value
required for supplying the hydraulic controls by means of a pressure reducing valve that directs the necessary fluid to
the control via port (U). Supply units are fitted with an accumulator that satisfies short term peak power demands and
is a source of emergency power should the main circuit pressure fail. To avoid the accumulator discharge, low pressure
circuit is protected both by the adjustable main relief valve inside the cartridge of the pressure reducing valve and by
the check valve. To start the hydraulic system, a backpressure of at least 10 bar on service port (P) has to be applied
when the accumulator is discharged.
NOTE: because of the small dimensions and working on the same adjusting screw, this valve has the possibili-
ty of setting both the pressure reducing valve and the main relief valve. Main relief valve pressure setting is hi-
gher than about 10 bar if compared to the pressure reducing valve - see the pressure setting diagram. Supply
unit may be installed in any mounting position but the accumulator should be as far as possible from heat sources.
121
HC-02
Product range
All information and diagrams in this catalogue refer to a mineral base oil VG46 at 50°C temperature
(32 cSt kinematic viscosity)
Technical specifications
122
HC-02
Hydraulic remote control HC-RCX
Technical specifications
Max pressure 100 bar
Oil capacity 12 l/min
Weight 2,5 Kg
Applications
Mini-excavators, Mini steer loaders, Backhoe loaders,
Wheel loaders, Tractors, Boom mowers
Hydraulic remote control HC-RCX belongs to wide range of Hydrocontrol’e Remote Control; the lever’s anti-swaying
system and the ergonomic handle provides great sensitivity while manoeuvring and makes his use very comfortable
for the operator. Low operating efforts, low energy consumption and low maintenance make these hydraulic remote
controls HC-RCX ideal for piloting remote control directional valves, variable displacement pumps and motors, auxilia-
ry valves, frictions and hydraulic brakes.
Dimensions
104
100 HYDRAULIC SCHEMA
45°
R3
7
T P
T P
2 1
Ø45
4
100
104
3
7
1 23 4
5
10 8
4.
5.
12 32
5
1
25° 20
HOLDER HOLE DIMENSION
°
(246.3)
Ø 6.5
3
26.6
87.1
Ø 90
Ø113
81
Features
broad range of control curves are available; bodies can have BSP or UNF connection threads.
A
The remote control can be operated by means of different controls: simple return in central position, mechanical de-
tent on one position; round and squared bellows are available with straight or bent levers.
A version arranged to fit other commercial handles is also available.
123
HC-02
hc-rcY Hydraulic remote control
Technical specifications
Max pressure 100 bar
Oil capacity 12 l/min
Weight 2,5 Kg
Applications
Mini-excavators, Mini steer loaders, Backhoe loaders,
Wheel loaders, Tractors, Boom mowers
The new HC-RCY hydraulic remote control is an evolution of the HC-RCX model. It adds to the variety of options and
solutions offered by HC-RCX with an upgraded hydraulic control system, allowing the operating comfort to be impro-
ved; the reduced-diameter control spool allows the required operating effort to be reduced by approximately 30%,
without affecting the control, hysteresis and accuracy characteristics of this device.
Dimensions
104
100
45° HYDRAULIC SCHEMA
R3
7
T P
T P
2 1 4
Ø45
100
104
3
7
5
10 8
4.
5.
12 32
1 23 4
1
Ø 6.5
3
26.6
Ø 90
87.1
Ø113
81
Features
broad range of control curves are available; bodies can have BSP or UNF connection threads.
A
The remote control can be operated by means of different controls: simple return in central position, mechanical de-
tent on one position; round and squared bellows are available with straight or bent levers.
A version arranged to fit other commercial handles is also available.
124
HC-02
Hydraulic remote control hc-rcm
Technical specifications
Working section number 1 - 12
Max pressure 60 bar
Oil capacity 12 l/min
Weight 1,5 Kg
Tie-rods clamping torque 14 Nm
Applications
Mini skid loaders, Backhoe loaders, Tractors
Hydraulic remote control HC-RCM belongs to the wide range of Hydrocontrol products. Low operating efforts, low
energy consumption and low maintenance make these hydraulic remote controls HC-RCM ideal for piloting remote
control directional valves, variable displacement pumps and motors, auxiliary valves, frictions and hydraulic brakes.
Each hydraulic remote control is assembled with N.2 tie rod kits which include a tie rod, two nuts and two washers.
It can be assemble up to 12 working sections.
Dimensions
38.5
HYDRAULIC SCHEMA
P T
120
31.8
95
1 2 1 2 1 2 1 2
9
39 39 39 19.5
0’ 26°3
26°3 0’
(177)
112.5
53
3
50 20
Ø
37.5
6. T
64.5
25
95
1 P 2
22
39 59
X 6.5
Y 70
Features
A broad range of control curves are available; bodies can have BSP or UNF connection threads.
The remote control can be operated by means of different controls: simple return in central position, mechanical de-
tent on one or both positions; lever security lock in central position, frictioned positioning, microswitch.
125
HC-02
hc-rcb Hydraulic remote control
Technical specifications
Working section number 2
Max pressure 60 bar
Oil capacity 12 l/min
Weight 3,2 Kg
Tie-rods clamping torque 14 Nm
Applications
Mini skid loaders, Backhoe loaders, Tractors
Hydraulic remote control HC-RCB belongs to the wide range of Hydrocontrol. Low operating efforts, low energy con-
sumption and low maintenance makes these hydraulic remote controls HC-RCB ideals for piloting remote control direc-
tional valves, variable displacement pumps and motors, auxiliary valves, frictions and hydraulic brakes. Each hydraulic
remote control is assembled with N.2 tie rod kits including a tie rod, two nuts and two washers.
Dimensions
7
HYDRAULIC SCHEMA
P T
Ø 125
Ø 108
2 2
31.8
1 1
1 2 1 2
92
20° 20°
0’ 26°3
26°3 0’
(177)
112.5
20
53
3
37.5
Ø6 T
50
64.5
.2
5
95
1 P 2
39 6
78 6.5 59
64.5 70
Features
A broad range of control curves are available; bodies can have BSP or UNF connection threads.
The remote control can be operated by means of different controls: simple return in central position, mechanical de-
tent on one or both positions; lever security lock in central position, frictioned positioning, microswitch.
126
HC-02
Foot pedal hc-rcp
Technical specifications
Max pressure 100 bar
Oil capacity 12 l/min
Weight 3,4 Kg
Applications
Mini-excavators
HC-RCP is a pedal version remote control. Reduced overall dimensions and several configurations available; P, T and
ports connections are on the body sides.
Dimensions
256
HYDRAULIC SCHEMA
10 236 10
T P
10
1
40
30
80
2
30
1 2
260
13° 13°
37
13
4
15
34
45
13
P T
37.5
50.9
95 70
Features
A broad range of control curves are available; bodies can have BSP or UNF connection threads.
Standard pedals, pedals with connections for levers, bented pedals can be supplied.
127
HC-02
hc-rcf Foot pedal
Technical specifications
Max pressure 100 bar
Oil capacity 12 l/min
Weight 4,1 Kg
Applications
Mini-excavators
HC-RCF is a pedal version remote control. Reduced overall dimensions and several configurations available; P, T and
users ports are under the body, opposite to the pedal.
Dimensions
130
HYDRAULIC SCHEMA
Ø 11 N°2 fori Ø 9 N°4 fori
T P
1 P 2
11
T
63.5
40
59
25.5 26 25.5
160 1 2
180
260 75
13°13°
11
52
4
95
108 45
Features
A broad range of control curves are available; bodies can have BSP or UNF connection threads.
Standard pedals, pedals with connections for levers, bented pedals can be supplied.
128
HC-02
Foot pedal hc-rcd
Technical specifications
Max pressure 60 bar
Oil capacity 12 l/min
Weight 3,2 Kg
Applications
Mini skid loaders, Mini dumper
HC-RCD is a double pedal version remote control. Reduced overall dimensions and ergonomic design for a optimal
control.
Dimensions
13 45 147
10°
29 15
42.3
29
3
T
37.5
6
Ø 6,3
50
64.5
95
P
1 2
39 31.8
59
70
HYDRAULIC SCHEMA
50
P T
Ø 100
Ø 125
148.7
48.7
50
1 2
Features
A broad range of control curves are available; bodies can have BSP or UNF connection threads.
129
HC-02
hc-rcs Foot pedal
Technical specifications
Max pressure 100 bar
Oil capacity 12 l/min
Weight 4,1 Kg
Applications
Mini-excavators
HC-RCS is a single pedal version remote control. It’s a new family completing the broad range of remote control.
Different pedal designs are available: flat, bent, extended bent for an optimal ergonomic solution.
Dimensions
HYDRAULIC SCHEMA
35.5 35.5
B P A
23
82
71
11
T P T
A B (236)
107 129
13° 13°
Ø 10.5
179.7
35
30°
Ø 10.5
30°
(272)
(87)
15°
23
10
T
102
92
92
55
P
21
42.5
6.5
53
85
62.4
94.3
71
134
Features
Several body configurations are possible with connection ports in different positions.
130
HC-02
Foot pedal hc-rcS
The special design with narrow body is suitable for use on small machines.
T P
11
55
117
133.6
A B
236
107 129
13° 13°
23 Ø 10.5
179
35
Ø 10.5
(272)
(87)
31.2
10
25
T
49.5
58.2
P,T,A,B
70
102
ports 1/4” P
88
88
92
B
A
4.5
25 10
31 17 17
45 42 54.5
88
131
HC-02
hc-rcT Foot pedal
Technical specifications
Max pressure 100 bar
Oil capacity 12 l/min
Weight 5,1 Kg
Applications
Mini-excavators
HC-RCT is a double pedal version remote control. It’s a new family completing the broad range of remote control.
Different pedal designs are available: flat, bent, extended bent for an optimal ergonomic solution.
Dimensions
9/16”-18 UNF
1/4” BSP (247.5)
HYDRAULIC SCHEMA
T P
SECTION 1
A1 B1
176
53
53
P
26.5
A1 B1 A2 B2
A2 B2 SECTION 2
53
55
117
(247.5)
176
86 86
35
10
(74)
20°
20°
(62)
(202.5)
(202.5)
166
102
89
83
(94)
(111)
Features
Several body configurations are possible with connection ports in different positions.
It is also available with special body construction including shuttle valve for service signals (brakes control, security).
132
HC-02
Hydraulic remote control hc-RCV
Technical specifications
Max pressure 100 bar
Oil capacity 12 l/min
Weight 1 Kg
Applications
Forklifts, Tractors
Dimensions
HYDRAULIC SCHEMA
30
P T
55
38 1
26
44
64
T
Ø7
95
Features
Bodies can have BSP or UNF connection threads.
133
HC-02
HC-SU Supply unit
Applications
Piloting remote of:
Directional control valves
Variable displacements pumps and motors
Auxiliary valves
Frictions and hydraulic brakes
HC-SU2 Dimensions
160
97 53
13.5 70 M8
14
17
P2
33
P1
48.75
46
P1
62
U T
29.5 40
52
73
10 63.5
HC-SU3 Dimensions
160
97 53
15 70 M8
14
15
P2
31
62.75
P1
60
P3
U T
25.5
29.5 36
50
63.55 54
10 74.5
134
HC-02
Supply unit HC-SE
HC-SE2 Dimensions
160
38 97 53
13.5 70
M8
14
P3
P1 P2
U T
88
35
71
39
37
20
44
40
52
69 73
HC-SE3 Dimensions
160.7 24
97 53 M8
15
14
70
31
47
P3
60
61
P1
82
P2
89
117
120
T
152
170
155
PR
BV
RT
25.5
20
42.5
50 48
70.5 68
74.5
135
HC-02
Product range
T P
1 2 3 4
Hydraulic remote control input with supply unit coming from the main circuit
T P
1 2 3 4
P1 T U
136
HC-02
Product range
HC-RCL
pg. 138
HC-RCL3
pg. 139
137
HC-02
hc-rcl Hydraulic remote control specifically designed for applications
Technical specifications
Max pressure 40 bar
Oil capacity 12 l/min
Weight 2,9 Kg
Dimensions
T P
Electromagnetic
detent
12/24 Vdc
283
1 2 3 4
104
7
2
T
67.5
67.5
104
1
3 P
4
Ø
10
7
95
Ø90
Ø107
Lenght min. under fixing flange: 650 mm
(electromagnetic control - Deutsch connector DT04-6P)
138
HC-02
Hydraulic remote control specifically designed for applications hc-rcl3
Technical specifications
Max pressure 40 bar
Oil capacity 12 l/min
Weight 4,8 Kg
Dimensions
20°
1 23 4 5 6
281
176
198.75
P
3 2 1 6
104
4 T 5
67.5
67.5
72
R40
90°
Ø107
Ø107
80
90°
139
HC-02
Product range
Selector valves
HC-SVM
HC-SVE
140
HC-02
Product range
General specifications
Number of ways 3 6 3 6 3 6 6 6
SVM selector valves stroke (mm) 7 7 10 10 14 14 10 13
SVE selector valves stroke (mm) 4 4 4 4 5 5
Max. recommended flow rate for SVM selector valves (l/min) 50 50 80 80 120 120 250 350
Max. recommended flow rate for SVE selector valves (l/min) 30 30 60 60 100 100
Max. operating pressure for SVM and SVE selector valves (bar) 350 350 350 350 350 350 350 350
Max. shifting pressure for SVE selector valves (bar) 130 130 180 180 130 130
Min. required pilot pressure for hydraulic operated (bar) 15 18 16 24 24
141
HC-02
Product range
TYPE:
SVM product type
086 model
1) SPOOL TYPE:
1.1 W025A spool type
4) BODY ARRANGEMENT:
4.1 DB circuit type
4.2 G04 body thread
1
4
142
HC-02
Product range
TYPE:
SVE product type
056 model
1) SPOOL TYPE:
1.1 W029E spool type
3) BODY ARRANGEMENT:
3.1 DD circuit type
3.2 G03 body thread
1
3
143
HC-02
hc-svm Manual selector valves
Technical specifications
The SVM series selector valves are available with
manual and hydraulic actuation.
42 16.5 43.5 57 74
42 10 54
17.5
42
A
39
39
56
D
75
40
F
P
75
39
175.5
101
201.5
34
34
B
E
A
58.5
22°
22°
22 33.5
42
67 22 21
99 86.5
65 85
46 19 47.5 45.5 60
42
18
44.5
44.5
A
68
86
50
45
86
P
F
193.5
125
232.5
47
47
B
E
A
65.5
24°
24°
26 37
74
46
121 26 22.5
106.7
144
HC-02
Manual selector valves hc-svm
84 100
60 20 64.5 64.5 74
23.5
47
B
49.5
49.5
A
79
D
F
113
113
66
59
P
150
244
59
59
B
281
E
C
A
84
24°
24°
31.3 44 63
92
134 33 34
126
15
16
110
100
96
86
58.5
66
83.5
94
D B D B
120.5
131
F
327
F
363
145.5
164
170.5
192
204
230
37
170.5
192
C A A
31.65
E C
E
83.5
Ø 13
Ø 13
94
23
94 84 94 103 88 103
145
HC-02
hc-sve Electrical selector valves
Technical specifications
The SVE series selector valves offer a reliable
solenoid operation.
74 61
67 43.5
8.5 42 Ch.32 10 54 49
24
DIN 43650-A ISO 4400
37.5
B
75
40
38
P
75
42
A
189
208.5
44
39
56
D
F
101
34
34
84
E
A
17.5
33.5 42
24
58 Ch.32
70 Ø 45.5 21
57
85 82
74 69.8
17.5
47.5 64.4
DIN 43650-A ISO 4400
9 46 Ch.32 68.3
12.5 60
32.2
18
DIN 43650-A ISO 4400
B
43
86
50
45
P
86
A
213
44.5
44.5
252
68
D
F
125
103
47
47
C
E
A
37
46
24
74.5
22.5 Ch.32
17.5
86.5 64.4
45.5
146
HC-02
Electrical selector valves hc-sve
23.5
24
DIN 43650-A ISO 4400
56.5
113
66
59
P
A
246.5
49.5
49.5
B
283.5
79
D
F
150
59
59
103
E
C
A
44
63
30.5
24
81.5
Ch.29
93.5 64.4
64.5
Coil specifications
147
HC-02
Product range
Electronic accessories
electronic joystick
HC-MAS
Single axis joystick with analog output.
HC-MAP
Single axis joystick with PWM output.
HC-jhm-anh
Two axis electronic joystick with 0.5 - 4.5 Vdc
analog output.
HC-jhm-avs
Two axis electronic joystick with 0.5 - 4.5 Vdc
analog output and two direction signals.
HC-jhm-tcn
Two axis electronic joystick with one PWM output
and 5 digital outputs.
HC-jhm-pwm
Two axis electronic joystick with PWM outputs
HC-jhm-can
Two axis electronic joystick with CAN Bus
interface (SAE J1939).
pg. 150
ergonomic handles
Handles classification
“A-B-C-D”
Ergonomic type handle
“F”
Ergonomic type handle
“S”
Ergonomic type handle
“T”
Ergonomic type handle
pg. 153
148
HC-02
Product range
Electronic accessories
149
HC-02
Electronics Electronic joystick
HC-MAS
HC-MAS is a robust, single axis proportional joystick with analog output. Operation is based on no-contact
Hall effect sensors which avoid electrical and mechanical problems. The analog output can vary in the 0
to 5V or 0 to 10V range and is suitable for driving PWM modules and ECU’s in Hydrocontrol’s electronic pro-
ducts range. Two ON/OFF outputs on signals are also available that indicate the current stroke direction.
Options
Specific electrical stroke, different from the the standard 5 Volt.
Spring center return lever/frictioned lever
‘SPDT’ unstable rocker switch on top of handle.
Technical specifications
Power supply voltage 10 ÷ 28 Vdc
Operating temperature -20 °C ÷ +50 °C
Proportional output +5 ÷ 0 ÷ +5 Vcc - 0 ÷ 5V ÷ 10 Vcc
Max output current 10 mA
Max output voltage [Supply Voltage] - 2,5 Vdc
ON-OFF directional signals 500 mA (max) positive outputs
Connections Extractable screw connectors, 1.5 mm2 max sect.
Mechanical stroke ± 26 degrees
Force on handle at stroke end 20 N
Height (under panel) 115 mm
Ingress Protection Rating IP55 (mounting screws must be sealed apart)
Ingress Protection Rating (over mounting flange) IP66-IP65 (simple knob - handgrip with rocker switch)
HC-MAP
HC-MAP is a robust, single axis proportional joystick with PWM outputs. Operation is based on no-
contact Hall Effect sensors which avoid electrical and mechanical problems. The two PWM outputs
can drive directly proportional electrovalve coils with loopback current control to avoid temperature
and power supply variation effects. One ON/OFF output is provided to signal PWM output activation.
Minimum and maximum PWM current, PWM frequency, rise and fall ramp times are easily adjustable.
Options
Spring center return lever/frictioned lever
‘SPDT’ unstable rocker switch on top of handle.
Technical specifications
Power supply voltage 10 ÷ 28 Vdc
Operating temperature -20 °C ÷ +50 °C
PWM output manimum current 100 to 2500 mA ‘(200 mA preset)
PWM output maximum current 100 to 2500 mA ‘(800 mA preset)
PWM Frequency 70 to 350 Hz
ON-OFF output max current 500 mA
Connections Extractable screw connectors, 1.5 mm2 max sect.
Mechanical stroke ± 26 degrees
Force on handle at stroke end 20 N
Ingress Protection Rating IP55 (mounting screws must be sealed apart)
Ingress Protection Rating (over mounting flange) IP66-IP65 (simple knob - handgrip with rocker switch)
150
HC-02
Electronic joystick Electronics
HC-JHM
The HC-JHM family of joystick controller has been designed for use in Mobile and Industrial field
applications and comprises of a two-axis electronic joystick based on no contact Hall effect sensors
and digital electronics. The use of no contact Hall effect sensors eliminates any moving electrical
parts improving performance, flexibility, reliability and working life. Furthermore, a complete line of
integrated digital electronic modules offers a full range of application interfaces such as ON-OFF ou-
tput, analog output, PWM output and CAN Bus field interface: the highest level of controllability for
any type of electro-hydraulic system is guaranteed. When coupled with the ergonomic multi-function
HC-MG up to 5 proportional axes and 9 on-off push buttons can be integrated in the same joystick.
As a further option, the JHM is also available with a magnetic position detent on the X or Y axis.
Options
Joystick Movement (Option L2S) - Single axis control / Bi-directional
Joystick Movement (Option L4C) - Cross axis control / Bi-directional
Joystick Movement (Option L4D) - Multi axis control / Bi-directional
HC-JHM-ANH
Two X-Y analog outputs
V out
5
Technical specifications 4,5
4
Supply voltage 8-32 Vdc 3,5
Stand by current 25 mA 3
2,5
Signal output at rest 2.5 Vdc +/-0.1 Vdc
2
Output signal range 0.5 - 4.5 Vdc +/-0.2 Vdc 1,5
(see graph) 1
0,5
Rated output current 1 mA 0
-20 -15 -10 -5 0 +5 +10+15+20
Lever deflection angle
HC-JHM-AVS
Center tap analog output signal with digital directional signals
MB signal V out MA signal
Technical specifications
5
Supply voltage (Vin) 8-32 Vdc 4
Current consumption at rest 25 mA
3
Signal output at rest 0V
Output signal range 0.5 - 4.5 Vdc +/-0.2 Vdc 2
(see graph) 1
Rated output current 1 mA
Digital directional outputs (MA,MB) 0 - Vin (0.7 A max) 23° 16° 8° 0 8° 16° 23°
on both axes Lever deflection angle
151
HC-02
Electronics Electronic joystick
Technical specifications
Supply voltage (Vin) 8-32 Vdc
Current consumption at rest 250 mA
PWM output 1 x single prop. solenoid valves
Current output range (PWM) 100 to 3000 mA
Dither frequency 75 to 250 Hz (factory preset)
Adjustable ramp time 0.05 to 5 sec.
Power digital outputs 5 (3.5 A)
Adjustments via RS 232 serial line
HC-JHM-PWM
Application example PWM version (2 PWM channels)
(shown with MG grip)
Technical specifications
Supply voltage (Vin) 8-32 Vdc
Current consumption at rest 250 mA
PWM output 2 x dual prop. solenoid valves
Current output range (PWM) 100 to 3000 mA
Dither frequency 75 to 250 Hz (factory preset)
Adjustable ramp time 0.05 to 5 sec.
Power digital outputs 2 (3.5 A)
Adjustments via RS 232 serial line
HC-JHM-CAN
FPR1 FPR2
Application example CAN bus version (with interface for CAN bus line)
(shown with MG grip)
PB1
PB2
DM Technical specifications
Supply voltage (Vin) 8-32 Vdc
Current consumption at rest 250 mA
Physical layer ISO 11898 (CAN 2.0 B), 250 kbit/s
Protocol SAE J1939
Connector type Deutsch HD14-9-16P
The CAN Bus Module can also manage the following signals on the grip:
Digital outputs 4 x 0.7 A
1 +BATTERY
2 CAN L (LEDs, detent coils, buzzers)
3 CAN H Analog inputs 6 x (0-5V)
4 GND (prop. rollers and mini-joysticks)
Digital inputs 6 x (0-Vin)
(push buttons, toggles)
152
HC-02
Ergonomic handles Electronics
Handles classification
All the hydraulic remote controls manufactured by Hydrocontrol can be set up to have different handles according to
the system dimensions and applications. All the handles in the range are shown here below; for each handle, the cor-
responding operation is also pictured. The choice of a handle will also influence the choice of a lever kit.
Handle
A without • • •
micro-switch
Handle with
B micro-switch • • •
to close
Handle with
C micro-switch • • •
to close with detent
Ergonomic
F
handle • • • •
Handle
M
with lens • •
Ergonomic
S handle • • •
slim
Ergonomic
T
handle • • • •
Spherical
K
handle • •
153
HC-02
Electronics Ergonomic handles
Handles “A - B - C - D”
The handle families identified with A, B, C and D have been designed to equip the vast range of earth-moving machines
including mini-excavators, mini-loaders, brush cutters, backhoe loaders, tractors, etc.
These handles can be set up to have – or not – a microswitch.
The hydraulic remote controls most suitable for fitting these handles are HC-RCX, HC-RCY and HC-RCM.
without
A micro-switch Ø 39
(standard)
128
16.5
M12
with
B micro-switch Ø 51
to close
with
C micro-switch Ø 39
to close with detent
128
16.5
M12
with dual
D Ø 51
micro-switch
microswitch specifications
Direct current load resistive 4.8 A 30 Vdc
technical specifications
Hande protection IP 40
154
HC-02
Ergonomic handles Electronics
Handle “F”
This handle has been designed to be used on our remote controls type RCX. Its ergonomics, the accurate buttons
position and dimensions make its use comfortable and restful.
It can be supplied with 7 microswitches in different combinations together with a dead man push button.-
51.5
A C
F B
37.6 35.4
G D E
Ergonomic
F
5
145
63
handle
H
Ø 12
15
Technical specifications
buttons colours
Type A red
Type B - C yellow
Type D - E green
Type F - G grey
Type H (dead man push button) black
microswitch specifications
Direct current load resistive 5 A 30 Vdc
Direct current load inductive 3 A 30 Vdc
technical specifications
Handle protection IP 65
Cable section 0,5 mm2
Useful cable lenght 700 mm
Handle “S”
This handle has been designed to be used on our remote controls type RCX. Its small size and low cost make this
handly a competitive alternative for all off-highway machines manufacturers.
The handle is equipped with a top push button (3A / 125 Vac).
41
74
38
Ergonomic
S handle
5
152
60
slim
11.75
Ø12
155
HC-02
Electronics Ergonomic handles
Handle “T”
Handle “T” is a multi-function ergonomic right hand grip suitable for the most demanding applications in every field:
agricultural, forestry, lifting, earth moving. The handle can be set-up in a number of different and mixed configurations
including pushbuttons, analog output rollers, PWM output rollers, rocker switches, mini joysticks, LED’s.
Special configuration can be analyzed and realized by our technical staff.
182
Ergonomic
T
Handle
33
M12
Ø70
Technical specifications
technical specifications
Material thermoplastic
Colour black
Operating temperature -25 °C / +85 °C
INGRES Protection RATING
Standard handle IP 65
Handle with special arrangement on request IP 67
Handle with “Dead man” trigger option IP 54
156
HC-02
Ergonomic handles Electronics
Material thermoplastic
Full output signal range 0,5 - 4,5 Vdc, +/- 0,2 Vdc
157
HC-02
Electronics Ergonomic handles
Optional
The “T” type handle can be set-up according to countless combinations of optional components: special push-but-
tons, special rollers and Mini trim switches; for more informations contact our Commercial Dept.
push buttons
LED
Supply voltage 2V
Full output signal range 0,5 - 4,5 Vdc, +/- 0,2 Vdc
The “T” type handle can be equipped with MINI TRIM 4-way switches for 2 additional axis control.
158
HC-02
PWM Driver modules Electronics
HC-A1E
HC-A1E is a microprocessor based PWM electronic driver for the remote control of a
single proportional solenoid valve. The PWM (Pulse Width Modulated) output current
is controlled by an input signal coming from a potentiometer, a PLC or other control
systems. The reference input signal can be a 0-5V or 0-10V voltage signal or a 0-20 mA
current signal (factory options). Adjustments of minimum an maximum PWM current,
ramp time, deadband and PWM dither frequency can be effected directly from a keypad
integrated on the front panel. Thanks to closed loop control the current in the solenoid
is independent from any change in the coil resistance or in the supply voltage. The
inherent superimposed dither frequency helps to overcome friction and stiction effects
in the controlled device.
Technical specifications
Operating voltage 8.5 - 30 Vdc
Max current consumption (no load applied) 100 mA
Operating temperature -25 / +85 °C
Ingress Protection Rating IP 67
Analog input signal 0-5 Vdc
0-10 Vdc
0-20 mA
Input impedance 50 kOhm
Control potentiometer resistance 2 - 47 kOhm
Adjustable PWM output current 100 - 3000 mA
Adjustable PWM dither frequency 55 - 200 Hz
Adjustable ramp time 0.05 - 5 s
Protections Supply polarity inversion, Load dump
Input short circuit, PWM Output overcurrent
Overtemperature
Connections Female DIN 43650 socket (valve side)
Male DIN 43650 plug (control, side)
HC-A2H
HC-A2H is a microprocessor based PWM electronic driver for the remote control of a bi-
solenoid proportional valve.The PWM output current is controlled by an input signal in
the 0.5-4.5 Vdc range coming from a potentiometer, a PLC or other control systems. Two
trimmers allows for minimum and maximum PWM current adjustment while an auxiliary
digital output signal activates whenever the PWM output is energised. Thanks to closed
loop control the current in the solenoid is independent from any change in the coil resi-
stance or in the supply voltage. The inherent superimposed dither frequency helps to
overcome friction and stiction effects in the controlled device. The EC-PWM-A2 circuit is
potted inside a plastic enclosure suitable for panel mounting by means of 2 set screws.
Technical specifications
Operating voltage 8 - 32 Vdc
Max current consumption (no load applied) 100 mA
Operating temperature -25 / +85 °C
Ingress Protection Rating IP 68
Analog input signal 0,5 - 4,5 Vdc
Input impedance 40 kOhm
Control potentiometer resistance 2 - 10 kOhm
Adjustable PWM output current 100 - 1400 mA
Auxiliary output max current 3A
PWM dither frequency 100 Hz
Resolution 10 bits
Protections Supply polarity inversion, Input short circuit
PWM Output overcurrent, Overtemperature
Optional DT04-8P Deutsch connector
159
HC-02
Electronics PWM Driver modules
HC-EHPD
HC-EHPD is a microprocessor based PWM driver for the remote control of two cou-
ples of bisolenoid hydraulic valves. Two out of the overall four valves can be activa-
ted simultaneously: a digital input signal selects which valve in the couple is to be
activated.Closed loop control of PWM current allows for a stable operation against
coil resistance and voltage fluctuations. The module operation is fully configurable
by means of a dumb terminal or a Windows software interface. Typical user confi-
gurable parameters are input signal operating range, dead-band and null position,
transfer curve type, minimum and maximum PWM current, ramp-up and ramp
down intervals. Moreover frequency and amplitude of superimposed PWM dithering
are separately adjustable. Two different configurations can be stored and user-se-
lected during operation by means of a dedicated digital input. Auxiliary output si-
gnals report output activation, activation direction and module malfunctioning.
Technical specifications
Electrical
Operating voltage 10 ÷ 30 Vdc
Max current consumption (no load applied) max 260 mA@12 Vdc
Auxiliary outputs max current (Low Side type) 300 mA
PWM output adjustable current range (ED=100%) 0 - 2000 mA
Reference input signal range/impedance 0-5 Vdc (200 KΩ), 0-10 Vdc (150 KΩ), 4-20 mA (230 Ω)
(SW configurable)
Control potentiometer resistance 0.5 ÷ 10 KΩ
Auxiliary analog input (opt.) 0-5 Vdc (200 KΩ), 0-10 Vdc (100 KΩ)
Dithering frequency 20 - 350 Hz
Dithering amplitude 0 - 100% Imax
Ramp-up/down time (indipendent) 0 - 25 s
Protections Power supply polarity inversion, overvoltage,
load dump, electrovalve short circuit, disconnection,
reference signal disconnection
Connections
PWM output (J1) Molex minifit Jr 20 p
Control signals (J2) Molex minifit Jr 18 p
Output signals (J3) Molex minifit Jr 8 p
Mechanical and Environmental
Dimensions 100 x 100 x 30 mm (W x L x H)
Ingress Protection Rating: Standard IP 30
Ingress Protection Rating: with optional watertight case IP 67
Operating temperature -20 + 70 °C
Operating humidity range (non condensing) 10% - 85%
Stocking temperature range -40 + 80 °C
Stocking humidity range (non condensing) 10% - 95%
Applied standards
Immunity EN 61000 - 6 - 1,2
Emission EN 61000 - 6 - 3,4
EMC earth moving machinery ISO 13766
EMC agricultural and forestry machinery EN 14982
160
HC-02
PWM Driver modules Electronics
HC-P8H
HC-P8H is a microprocessor based PWM driver for remote control of proportional
solenoid valves in 12 and 24V systems. The unit supplies up to 4 dual coil propor-
tional valves with PWM current proportional to the input signals coming from po-
tentiometers, PLC or other control systems. The closed loop control makes the so-
lenoid current independent from any change in the coil resistance or in the supply
voltage. Also the inherent superimposed dither frequency helps to overcome fric-
tion and stiction effects in the controlled device. It is specifically designed for ap-
plications requiring accurate adjustments and calibrations. The different operating
parameters minimum and maximum current, ramp intervals, deadband, dither fre-
quency are easily configurable via a PC connected to the RS232 port with a custom
adapter kit. Input, output and supply lines are protected against common faults.
Technical specifications
Electrical
Operating voltage 9 ÷ 30 Vdc
Max current consumption (no load applied) 100 mA
Output
PWM outputs channels (dual coil) 4x2
PWM output current range 100 - 3000 mA
Input
Analog inputs 8 x 0-5 Vdc
Resolution 10 bit
Input impedance 100 kOhm
Control potentiometer resistance 1 - 10 kOhm
Functionality
PWM dither frequency 75 - 250 H
Ramp-up/down time (indipendent) 0,05 - 5 s
Protections Power supply reverse polarity, load dump Output/In
put short circuit, Over-current, Over-temperature
Mechanical, Environmental
Operating temperature -25 / +85 °C
Degree of protection IP 67
Dimensions 132x83x28 mm (L x W x H)
Mounting holes centre to centre 119 mm
Interface
Serial interface RS232 (external adapter needed)
Connections
I/O 1 xFCI SICMA2 24 ways
Software update 1xAMP-Seal 2 way
Serial line 1xAMP-Seal 3 way
Applied Standards
Immunity EN 61000 - 4 - 2,9,4,6
Emission EN 58081 - 1
161
HC-02
Electronics Machine management modules
HC-STU
The HC-STU control unit is a powerful module with a considerable amount of on-board
resources that allow for encompassing the requirements of a wide application range.
HC-STU can drive up to 8 bisolenoid proportional or ON/OFF hydraulic valves and 4
single solenoid ON/OFF valves. Standard control signals are of analog 0-5V type co-
ming from a potentiometer, a PLC or other control systems. CAN Bus 2.0b interfacing
is provided as well. Operating parameters, like PWM currents, PWM dither frequency,
ramp interval and more, can be set up by means of a Windows application running on
a PC or by a simple handeld keypad. On board diagnostics keep module operation mo-
nitored and report errors on a standard 2 digits 7 segment display. Optionally a wider
LCD display is available. Non standard configurations and customized functionalities
can be available on request. Functionality and system architecture can be furtherly
extended using the CAN Bus interface. The unit is available in resin moulded version for
cabinet mounting – HC-ST_RC - or in sealed case (IP67) with connectors – HC-ST_BC.
Technical specifications
Electrical
Operating voltage 10 ÷ 30 Vdc
Max current consumption [no load applied] 300 mA
Output signals
PWM output 16 x [0-2250] mA
ON/OFF power outputs 4 x 2500 mA
ON/OFF auxiliary outputs 1 x 700 mA
Analog outputs 1 x (0÷10 Vdc), 10mA
Input signals
Analog inputs 8 x (0÷5 Vdc), Rin =11 Kohm
Digital inputs 7 x (0÷30 Vdc)
Frequency input (pick-up) 1x (0÷Vcc), 10 KHz max
Control potentiometer resistance 1÷10 kOhm
External reference power supply 5 Vdc ± 5%, 100 mA
Functionality
Ramp-up/down time (indipendent) 0 ÷ 25 s
PWM frequency 50-300 Hz
Protections Power supply polarity inversion, Output short circuit,
Reference signal disconnection
Interfacing
CAN Bus interface CAN 2.0b
Serial interface TTL levels (adapter needed)
Connections
J2,J3,J4 SAURO-CTF04008
J5,J6,J8,J9 SAURO-CTF12008
J10 SAURO-CTF04001
Display
2 digit 7 segments on board Standard
External 16 characters x 4 lines LCD optional
Mechanical (resin moulded version)
Dimensions 221 x139 x 38 mm
Mounting holes interaxis 188x101, 3 x Φ5mm
Ingress Protection Rating IP 30
Mechanical (watertight case version)
Dimensions 256 x 210 x 45 mm
Mounting holes interaxis 242 x142 mm, 4 x Φ6mm
Ingress Protection Rating IP 65
Environmental
Operating temperature range -20 + 70 °C
Operating humidity range (non condensing) 10% ÷ 85%
Operating temperature range -40 + 80 °C
Stocking humidity range (non condensing) 10% ÷ 95%
Applied standards
Industrial immunity EN 61000 - 6 - 1,2
Residential emission EN 61000 - 6 - 3,4
162
HC-02
Machine management modules Electronics
HC-1012H
HC-1012H unit has the full functionality needed for the integrated control of mobile
equipment functions when advanced safety and fault detection features are a major
concern. It is normally used as a stand-alone controller for 5 functions systems using
1 proportional inlet section feeding up to 5 ON/OFF bi-directional valves: 10 inputs and
12 outputs are overall managed by this small-size unit. Operating parameters - like
PWM output current, PWM frequency, ramp intervals - are field adjustable and their
settings are stored in a EEPROM memory. Parameters set-up is performed via a Win-
dows application running on a standard PC connected with a RS232 serial line allowing
for accurate adjustments and calibration. Input, Output and supply lines are protected
against all main faults. A 3-wires RS232 serial interface is also available on board.
Technical specifications
Electrical
Operating voltage 9 - 30 Vdc
Max current consumption (no load applied) 100 mA
Output
PWM outputs channels (single solenoid) 1
PWM output current range 100 - 1500 mA
Digital power outputs (Highside) 11 x 3.5A max
Input
Analog inputs 8 x 0-5 Vdc
Resolution 10 bit
Input impedance 100 kOhm
Control potentiometer resistance 1 - 10 kOhm
Digital inputs 2
Functionality
PWM dither frequency 75 - 250 Hz
Ramp-up/down time (indipendent) 0,05 - 5 s
Protections Power supply reverse polarity, load dump, Output/Input
short circuit, Over-current, Over-temperature
Mechanical, Environmental
Operating temperature -25 / +85 °C
Ingress Protection Rating IP 67
Dimensions 132x83x28 mm (L x W x H)
Mounting holes centre to centre 119 mm
Interface
Serial interface RS232 (external adapter needed)
Connections
I/O 1 x FCI SICMA2
I/O 1 x Deutsch DT06-6S
Software update 1 x AMP-Seal 2 way
Serial line 1 x AMP-Seal 3 way
Applied Standards
Immunity EN 61000 - 4 - 2,3,4,6
Emission EN 61000 - 6 - 3
163
HC-02
Electronics Machine management modules
HC-6252H
HC-6252 is the answer for applications requiring a considerable amount of controlling
power together with advanced safety and fault-detection features. The unit can handle
up to 62 inputs and 52 outputs with a redundant processing subsystem using two mi-
crocontrollers. Especially designed for applications where high safety requirements and
management of numerous functions are needed, this module is commonly used as the
main ECU in machine management systems of aerial platforms, cranes, telehandlers and
agricultural machines. For even more demanding applications two or more MMS boards
can be interconnected by means of a 2-wires RS485 serial lines or CAN bus. Adjustment
of working parameters can be carried out in the field via RS232 serial line, CAN bus
interface or a terminal unit. A serial connection is also provided for software download.
Technical specifications
Electrical
Operating voltage 8.5 - 30 Vdc
Max current consumption (no load applied) 1000 mA
Input
Analog voltage inputs 16 x 0-5 V dc
Input impedance 100 kOhm
Control potentiometer resistance 1 - 10 kOhm
Analog current inputs 6 x 0-20mA
Resolution 10 bit
Digital inputs 40
Output
High Side power outputs 8 x 5000 mA
High Side power outputs 28 x 3500 mA
High Side signal outputs 10 x 700 mA
Max current load on all outputs 16 A
PWM outputs channels 4 x 0-2000 mA
Analog outputs 6 x 0-5 Vdc
Protections Power supply reverse polarity, load dump, Output/In
put short circuit, Over-current, Over-temperature
Mechanical, Environmental
Dimensions 215.5 x 148
Operating temperature -25 / +85 °C
Ingress Protection Rating IP67
Interfaces
RS232 1
RS422 (4 wires) or RS485 (2 wires) 1
CAN Bus 3
Connections
Main connectors 2 x FCI-SICMA-2/DCS2 56 ways
Auxiliary connector FCI-SICMA-2 24 ways
RS232 DB15F
Applied Standards
Immunity EN 61000 - 4 - 3,4,6
Emission EN 61000 - 6 - 3
164
HC-02
Sensors & Alerters Electronics
HC-HLPS
HLPS is a Hall effect sensor based device used in conjunction with spool position
transducer kits (1) available for HC-MV99, HC-D4, HC-M50. HC-HLPS is based on
a state of the art programmable Hall effect sensor device; after the final assem-
bly of the valve a computer assisted calibration procedure is performed that com-
pensates for mechanical inaccuracies and uncertainties allowing to attain high accu-
racy and linearity in spool position detection. Spool position is output as an analog
voltage signal in the 0.5-4.5V range. The unit works in 12V and 24V environments
and is protected against load-dump and other major electrical faults. Fault signal-
ling is carried out through the output signal. HLPS with the companion mechani-
cal kit is therefore applicable in spool loopback control applications and whene-
ver determining spool position reliably is, as in safety functions, a major concern.
Technical specifications
Electrical
Operating voltage 6 - 30 Vdc
Max current consumption 20.5 mA
Output
Output voltage spanning 0.5 - 4.5 Vdc
Quiescent voltage 2.5 Vdc
Output current -1 - +1 mA
Minimum output load resistance 4.5 kOhm
Overall accuracy ± 2.5%
Resolution 12 bit
Fault signalling levels 4.8V < Vout < 0.2 Vdc
Protections short circuit protection, reverse,battery protection,
thermal shutdown, overvoltage, undervoltage, load-dump
EM Immunity > 60 Vdc/m
Mechanical, Environmental
Operating temperature -40 / +85 °C
Ingress Protection Rating IP 65
Dimensions 28 x 18 x 23 mm (L x W x H)
Connections
I/O DIN 43650-C male
Applied Standards
Immunity for industrial environments EN 61000-6-2
Emission standard for residential EN 61000-6-3
commercial and light-industrial environments
EMC - Agricultural and forestry machines EN 14982
EMC - Earth-moving machinery ISO 13766
165
HC-02
Electronics Sensors & Alerters
HC-DHPS
DHPS is a microprocessor controlled, Hall effect sensor based device designed to cope
with the electro-hydraulic kit F2700 to realize a digital spool position transducer. DHPS
activates an ON/OFF output signal corresponding to the valve output being opened: ac-
tually, the output signal activates before oil flows to the user allowing a controlling ECU
to prevent possible dangerous actuation. Both an “Active HIGH” and an “Active LOW” ou-
tput signal versions are available. Also different termination connectors, Deutsch DT04
and Framatome SICMA, are available as an alternative. The unit works with both the
12V and 24V power supply voltage and is protected against load dump and other major
electrical faults. Fault signalling is carried out through the couple of output signals. A
particular design of the magnetic system integrated in the spool, working in conjunction
with a self calibration software algorithm, helps compensate for mechanical tolerances
allowing the DHPS to provide the system with a safe and reliable spool position informa-
tion. Besides that, a couple of redundant Hall effect sensors are used which allows the
controller to detect possible malfunctioning and prevent uncontrolled, dangerous situa-
tion. DHPS for the F2700 kit find its typical application in lifting machines where safety
functions such as load moment limitation and tilt prevention are to be implemented.
Technical specifications
Electrical
Operating voltage 8 – 28.8 Vdc
Max current consumption 34 mA
Output
Low level Output voltage 0 Vdc
High level Output voltage VBattery - 0.5 Vdc
Spool stroke at Output activation 0.9 mm
Spool stroke at Output de-activation 0.8 mm
Output current 1000 mA
Output Logic Active LOW Logic Active HIGH Logic
OUT_A OUT_B OUT_A OUT_B
Flow on port A OFF ON ON OFF
Rest position ON ON OFF OFF
Flow on port B ON OFF OFF ON
Fault OFF OFF ON ON
Protections Overcurrent, reverse,battery, thermal shutdown
overvoltage, undervoltage, load-dump
EM Immunity 30 Vdc/m
Mechanical, Environmental
Operating temperature -40 / +85 °C
Ingress Protection Rating IP68 (FCI Sicma version) IP67 (Deutsch version)
Dimensions 65 x 27 x 9.5 mm (L x W x H)
Connections
‘S’ option FCI Sicma Sealed 4 ways (211PC062S4049 + 211CL2S1160)
‘D’ option Deustch (DT04-4P)
Applied Standards
EMC - Agricultural and forestry machines EN 14982
EMC - Earth-moving machinery ISO 13766
166
HC-02
Sensors & Alerters Electronics
HC-SADR
HC-SADR is a so called “silent alerter” available as a companion device of the er-
gonomic “F” type handle with Dead Man switch. Situations exist where the operator
must be alerted for some event but no audible or visible means can be used due
to environmental or operational limitations. In these cases HC-SADR can send a
tactile alarm to the operator, generating a variable frequency vibration in the han-
dle. The typical application is in large cranes where the operator can’t perceive
load movement and speed due to the distance and the reduced visibility: a proxi-
mity sensor, coupled with a tooth wheel, generate pulses with a frequency propor-
tional to winch speed. The HC-SADR can translate these pulses into an alerting vi-
bration transferred to the operator’s hand. “F” type handles with “Dead man”
switch can be equipped with HC-SADR and a maximum of three front pushbuttons.
Technical specifications
Electrical
Operating voltage 19.2 ‑ 28.8 Vdc
Max current consumption (at standby) 80 mA
Input
Input pulse frequency 0 ‑ 65 Hz
Input pulse high level 17 - 28.8 Vdc
Output
Alerting frequency (same as input) 0 ‑ 65 Hz
Max solenoid current (at max frequency) 800 mA
Protections Reverse battery, load-dump
EM Immunity 30 Vdc/m
Mechanical, Environmental
Operating temperature -40 / +85 °C
Ingress Protection Rating IP 65
Connections Non terminated 3 conductors shielded cable
Applied Standards
EMC - Agricultural and forestry machines EN 14982
EMC - Earth moving machinery ISO 13766
167
HC-02
Product range
Valves
Counterbalance valves
Counterbalance valves
Partially compensated counterbalance valves
Fully compensated counterbalance valves
pg. 170
Proportional valves
2 ways directional valves
3 ways directional valves
4 ways directional valves
Pressure relief valves
Pressure reducing valves
2 ways flow control valves
3 ways flow control valves
pg. 171
168
HC-02
Product range
Valves
Counterbalance valves
Counterbalance valves
Partially compensated counterbalance valves
Fully compensated counterbalance valves
Rigenerative circuit counterbalance valves
pg. 172
ACCESSORIES
pg. 173
applications
Weight lifting
Earth moving
Agricultural and industrial vehicle
pg. 173
169
HC-02
Valves Hydraulic cartridge valves
Hydraulic cartridges are manual or hydraulic operated valves in which the mobile components are installed inside a
threaded body to be mounted inside a pre-defined cavity.
Counterbalance Valves
Counterbalance valves are auxiliary valves, to be installed directly on
hydraulic actuators (cylinders and hydraulic motor). Thanks to their con-
figuration, these valves hold the loads, and are able to limit maxi-
mum pressure inside hydraulic actuators and regulate lowering spe-
ed according to the flows coming out of directional control valves.
170
HC-02
Electric cartridge valves Valves
Electric cartridge valves are electric-hydraulic actuated valves in which the moving components are installed inside
a threaded body, to be mounted inside a pre-defined cavity. NEM-HYDRAULICS design the electric-mechanic compo-
nents, granting its products the best performances.
Proportional Valves
Electric proportional valves regulate passing sections, pressures or flows in pro-
portion to a current value PWM sent out to a coil. Inside this chapter there may
be 2, 3, 4 way directional valves, pressure control valves and flow regulators.
171
HC-02
Valves Parts in body valves
In the so called Parts-In-Body valves, moving components are installed directly into the manifold. This specific solution
is designed for lifting machines, earth moving machines, agricultural application and industrial vehicles.
Counterbalance Valves
Counterbalance valves are auxiliary valves, to be installed direct-
ly on hydraulic actuators (cylinders and hydraulic motors). Thanks to
their configuration, these valves hold the loads, are able to limit maxi-
mum pressure inside hydraulic actuators and regulate lowering veloci-
ty in function of flows coming out of directional control valves. Parts-
In-Body counterbalance valves can be: simple or double effect, in line
or flange-mounted, with or without pilot dampers, high/low pilot ratio,
for regenerative circuits, with open-centre or close-centre spools, etc.
172
HC-02
Accessory Valves
Applications
Weight lifting - Earth moving - Agricultural and industrial vehicle
NEM components find application in many fields, from the agricultural to the industrial vehicle to earth moving and
weigh lifting equipments. They are preferred by those OEM that want to distinguish their products with the most ad-
vanced equipments.
Innovation and competence in system’s development
NEM S.p.A., founded in 1993, is a specialist in developing hydrailuc solutions for mobile applications. Our aim is to be
a reliable partner for every customer of ours, providing him with a skilled staff, its know-how and its attitude towards
the development of custom projects.
NEM is aware that the future of hydraulics is represented by the systems, hence the decision of delivering high quality
products whose outdtanding performances will not change despite different applications. Our components will guaran-
tee maximum standards of safety, and handiness in every condition. These factors together with our patented electro-
proportional directional control valve made so that soon many OEM, among the most important, would appreciate our
products at first, to the prove us their trust.
Out total commitment and our flexibility brought us in 2004 to become partner of Hydrocontrol S.p.A., leader in de-
signing and production of directional control valves. The support given by Hydrocontrol brought rapidly NEM to solid
international success.
173
HC-02
Product range
Product identification
Serial number
000807500 Serial number
Product code
44612 Product code
Made in Italy
SERIAL NUMBER:
It univocally identifies the physical valve: this provides an easy way to find all sales and production details.
Product CODE:
It is a number univocally identifying the configuration and pressure settings of a valve.
174
HC-02
Product range
The connection ports size is indicated by an ordering code common for all Hydrocontrol products. Following table
shows all available connections.
D
A
C
175
HC-02
Product range
176
HC-02
C M Y CM MY CY CMY K